Fusion 360 | Step by Step
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About this ebook
!FUSION 360 is available as a free license for hobby and private users!
Fusion 360 Step by Step, the book for everyone who wants to learn CAD design, FEM simulation, animation, rendering and manufacturing of parts and assemblies from an engineer (M.Eng.) with ease. And all this, with a FREE (only for private users) professional software and by means of amazing hands-on examples and design projects (e.g. 4-cylinder-engine).
This book is the all-in-one for beginners!
Are you interested in CAD design, in creating three-dimensional objects for 3D printing or other applications (model making, prototypes, design elements,...)?
Are you looking for a practical and compact beginner course for Fusion 360 from Autodesk?
Then this Fusion 360 basics book has got you covered! In this comprehensive beginner's course you will learn all the basics you need to use Fusion 360 in detail and step by step. Take a look inside the book right now and get your copy of this handy CAD, CAM, & FEM tutorial as an ebook or paperback!
Numerous illustrations (more than 200 full-color images) enhance the book's explanations, creating a clear and easy introduction to design, simulation, and manufacturing.
Fusion 360 combines and links several engineering disciplines such as CAD ("Computer Aided Design"), CAM ("Computer Aided Manufacturing") and FEM ("Finite Element Method"), summarized: CAE ("Computer Aided Engineering") in one software. With Fusion 360 you can not only design parts, but also perform simulations and animations, as well as create programming for a CNC machine. The main focus of this book is on design with Fusion 360, i.e. the CAD design section of the software. However, the other features of Fusion 360 will not be neglected and will of course be covered in detail, so don't worry!
This hands-on book covers everything you need to know to design (CAD), animate, render, simulate (FEM) and fabricate (CAM & Technical Drawings) 3D parts on your PC using Fusion 360. You will learn how to use Fusion 360 from Autodesk step by step and from scratch by the knowledge of an engineer. Everything from creating a 2D sketch to using Fusion 360's features to creating a three-dimensional object is included. The software and its features are presented in detail and easy to understand using amazing design projects.
The advantages of this book at a glance:
Learn step-by-step basic explanations on how to use FUSION 360 with the guidance of an engineer (Master of Engineering) and experienced user
Learn hands-on and through awesome sample projects
Get to know all sections of Fusion 360 (CAD/Design, FEM/Simulation, Rendering, Animation, Manufacturing/CAM, Technical Drawings)
Get a simple, straightforward & fast introduction to Fusion 360
Easy to follow explanations, therefore ideal for beginners, novices and intermediates.
Learn the essentials in no time! Compact and to the point:
Number of pages: approx. 179 pages
TAKE A LOOK INSIDE RIGHT NOW!
START LEARNING CAD DESIGN, FEM SIMULATION & CAM with FUSION 360!
M.Eng. Johannes Wild
Johannes Wild is an engineer (B.Sc. & M.Eng.) and is interested in all kinds of modern technology, especially 3D printing. In addition to his daily job as a medical engineer, he writes books and learning materials on many different topics with great passion and dedication, in order to give other people access to modern technology in a compact, understandable and vivid way.
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Fusion 360 | Step by Step - M.Eng. Johannes Wild
Preface
Hi! Are you interested in designing, simulating and manufacturing three-dimensional objects using Autodesk's Fusion 360?
This book is for you! I am an engineer and would like to introduce you to Fusion 360 in a simple and easy to understand way. By the way, you can use Fusion 360 as a private user with a hobby license for FREE!
Use this link for downloading:
https://www.autodesk.de/products/fusion-360/free-trial
This comprehensive and detailed course is specifically for beginners/intermediates and shows from the very beginning how CAD designs, animations, simulations and production planning, succeed. In addition to theoretical explanations on the use of the software and design methodology, you will learn in this course on the basis of practical and exciting design projects!
In this course, you will learn everything you need to know about Fusion 360 as a beginner or intermediate! Get started with Fusion 360 with this book today! Let's go!
Table of Contents
Legal Information 1
Preface 2
Table of Contents 3
1 Introduction: Scope and Software 5
1.1 What to expect and what you will learn in this course 5
1.2 Fusion 360 and software download 6
2 Preparation: Getting started with Fusion 360 8
2.1 General Settings 8
2.2 Program Environment and Functions 10
Section I: CAD Construction / Design 15
3 Basics of CAD: Function and Methodology 15
3.1 2D sketching environment 15
3.2 3D object environment 26
3.3 Design Methodology 29
3.4 Single parts vs. Assemblies 43
3.5 Views and Visualizations (Basic views, Sectional view, etc.) 48
4 Practical CAD Application: Design Projects 54
4.1 Design project I: Simple snap hook 54
4.2 Design Project II: Cup with Handle 61
4.3 Design project III: Truck front part 67
4.4 Design Project IV: 4 Cylinder Internal Combustion Engine Model 86
4.4.1 Part 1: Crankcase 87
4.4.2 Part 2: Connecting rod, Piston and Piston pin 98
4.4.3 Part 3: Crankshaft 110
5 Surface
& Sheet Metal
122
5.1 Surface 122
5.2 Sheet Metal 125
Section II: Render & Animation 134
6 Render 134
7 Animation 139
Section III: Simulation, Manufacture & Drawing 144
8 (FEM-) Simulation 144
8.1 Introduction to Simulation and the First Simulation Study 144
8.2 Perform a Simulation Study with an Assembly 155
9 Manufacture 162
10 Drawing 171
Closing Words 178
1 Introduction: Scope and Software
1.1 What to expect and what you will learn in this course
Hi there and welcome to the Fusion 360 course for beginners and intermediates!
In this course, you will find an introduction to the basics of the multifunctional program Fusion 360 from Autodesk and will learn in particular CAD design, animation, simulation, and manufacturing of components and much more in detail. I will share with you my knowledge as an engineer from study and professional practice, so that you will get an optimal learning experience with theoretical basics on the one hand, and practical examples on the other hand. Therefore, after a theoretical introduction, this course includes many practical design examples to make the learning process as easy and efficient as possible for you.
And with Fusion 360 from Autodesk, as with other CAD programs, you can not only design. Rather, this program combines and integrates several engineering disciplines such as CAD (Computer-Aided Design
), CAM (Computer-Aided Manufacturing
) and FEM (Finite Element Method
), summarized as CAE (Computer-Aided Engineering
), in one platform. Thus, Fusion 360 can be used not only to create parts or assemblies, but also to perform simulations and animations, as well as to create programming for a CNC machine. The main focus of this course is on how to design with Fusion 360, i.e., the CAD part of the program. However, the other features of Fusion 360 will not be neglected, so don't worry!
As mentioned earlier, the abbreviation CAD stands for Computer-Aided Design
. CAD software is used to create or edit three-dimensional objects. Starting with simple individual parts, to complex parts, up to entire assemblies that can be virtually assembled.
In this course, especially designed for beginners, you'll learn how the environment of Fusion 360 is structured and how to make the most of each feature for creating three-dimensional objects. You'll be able to follow each design, animation, and simulation project step-by-step and one-by-one, to get an easy start and become more familiar with the program's multiple functions with each project.
If you are also interested in 3D printing, you can even materialize the objects afterwards by simply printing them out. Take a look at my book 3D Printing 101 for this.
In short, this course will teach you the following in detail:
- quickly and confidently finding your way in Fusion 360
- mastering all important functions of Fusion 360 quickly and with confidence
- learning the basics of CAD and the different ways of working
- creating 2D sketches and 3D objects in Fusion's Design area
- creating parts and assemblies in Fusion's Design area
- Rendering and animating parts and assemblies
- simulating single parts and assemblies, i.e., apply loads and display stresses and strains (FEM simulations)
- learn about the computer-aided manufacturing process in Fusion 360 (CAM) and prepare a simple part for milling operations
- get to know the drawing environment in Fusion 360 and create engineering drawings, also using a practical example
It is best to stay in the order that the course provides, as the lessons build on each other. If you do not understand functions or commands right away or miss the explanation for a function, just stay tuned. The course is structured in such a way that all important and basic functions are sufficiently explained. However, sometimes this is done in another chapter to make the course as clear and practical as possible and to be able to convey a very intuitive approach to Fusion 360 as well as to design itself.
1.2 Fusion 360 and software download
Fusion 360 from Autodesk offers a clear and simple user interface and is also available free of charge for non-commercial/hobby users as a so-called personal license! This version has a somewhat limited range of functions, but is perfectly adequate for private and hobby users. For all users who want to use Fusion 360 commercially, there is a paid full version, starting at currently $60 per month.
After creating a user account with Autodesk, you can choose one of the two versions after comparing the range of functions. But as I said, if you are a private or hobby user, you can definitely choose the free version! Here you have to cut back in the area of Generative Design
and Simulation
because for the use of these two functions you need a paid license, but for hobby and private users these functions are often not necessary at all. You will learn later what you can do with these two functions. However, as a home user, you can also just start with the free version and still upgrade later if you need to. You can download Fusion 360 online (after creating an account) at:
https://www.autodesk.de/products/fusion-360/free-trial
The structure of the design features is relatively identical for all common CAD programs used by engineers and technicians in their daily work. Mostly other professional CAD program licenses like SolidWorks, CATIA, SolidEdge or AutoCAD and Autodesk Inventor are used, which cost one to several thousand dollars and are therefore usually only worthwhile for professional users and freelancers. With these programs, however, you can at least typically download a trial version for 30 days or even more. As a student, you could get a free student license for the duration of your studies.
And now let's get started! Before we get to the basics of CAD, we will make general program settings and familiarize ourselves with the program interface and functions.
2 Preparation: Getting started with Fusion 360
2.1 General Settings
When we first start the program, we are asked to create or join a team. This is necessary and useful because Fusion 360 is excellent for working on files and projects across users. Click on Create Team
or join a team you belong to. When you create a new team, you can assign any name for the team. Optionally, you can then invite people to join the team to work together on projects, if you want to.
Figure 1: After the first start of the program, a team must be created
We then enter the Fusion 360 program environment.
Let's first check a few general program settings to create a same starting situation. To achieve this, click on your user account icon in the upper-right corner and then select Preferences
.
Figure 2: Open the general program settings Preferences
A window for the general settings opens.
Figure 3: General settings in the General
section
In the General
section, you can set the program language. We, of course, stay in English. First, check whether z up
is selected in the Default modeling orientation
field and whether Fusion 360
is selected in the Pan, Zoom, Orbit Shortcuts
field.
Figure 4: General settings in the General
Design
section
In addition, we want to make sure that Capture Design History (Parametric Modeling)
is selected in the Design
section. Other important settings can be found under Default units
. Here you can set the default units for each part of the software. In our case, we would like to use the metric system, so we check that in Design
, Electronics
, Manufacture
and "Simulation