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Project: Sangatta 2x7MW

Revision: 01
Date: 8-Feb-2004
13303

BUCKSTAY STEEL SELECTION


Maximum Buckstay Spacing
Buckstay Steel Size-AISC
Buckstay Steel Size-JIS
Steel Material

5,000 m
H294X200
H250x250x9
A36

BUCKSTAY
ELEV.

PLATFORM
STEEL ELEV.

BUCKSTAY
ELEV.

PLATFORM
STEEL ELEV.

BUCKSTAY
ELEV.

PLATFORM
STEEL ELEV.

BUCKSTAY
ELEV.

PLATFORM
STEEL ELEV.

BUCKSTAY
ELEV.

PLATFORM
STEEL ELEV.

BUCKSTAY
ELEV.

SIDE WALL VIEW

FRONT/REAR WALL VIEW

Note:
1. Bold lines (cyan) are buckstay steel elevation.
2. Dimension shown are approximation buckstay spacing, drafting to locate at proper elevation without exceeding maximum buckstay spacing.
3. Drafting to avoid buckstay location at opening, shoot blower and burner access.
Revision Log:
00. Fisrt Release
01. Change design pressure

File Name:103907377.xls.ms_office

By : KPB Checked By: EPO

1/8

Beaver Valley Proposal

7/19/2012

Buckstay vertical spacing determination under tube stress and deflection


under operating pressure & dead load:
Wall Properties
Wall location
Width, W
Depth, D
Pressure (max. permissable/yield), Pf

32
1.2
40
37

Furnace Wall
Rear
12.6
16.4
32
1.2
40
37

in
in
in
F
psi
psi

SA-192
3.00
0.177
4.02
626
910
13,040

SA-192
3.00
0.177
4.02
626
910
13,040

SA-192
3.00
0.177
4.02
626
910
13,040

Inside Diameter Area, A1

in2

5.50

5.50

5.50

Metal Area, A2

in2

1.57

1.57

1.57

in3

3.50
1.047

3.50
1.047

3.50
1.047

kip/tube
psi

1.1
3,184

1.1
3,184

0.8
3,184

Wall Loading, P
Approximate number of load carrying tubes, N
Tube Properties
Material
Outside Diameter, OD
Thickness, t
Spacing, s
Design Temperature, Td
Design Pressure, Ptd
Hot Allowable Stress, SH

Longitudinal Stress Factor (A1/A2)


Tube Section Modulus, Z
Calculation
Wall loading/Number of Load carrying Tube
Longitudinal Stress, SLP

Front
ft
ft
in wg
psi
kips
pcs

Side

32
1.2
40
50

Tension Stress at Weight, SWT

psi

688

688

509

Total Longitudinal Stress, STOT


Uniform pressure load, W
Allowable Stress, SA

psi
lbs/in
psi

3,872
4.63
24,929

3,872
4.63
24,929

3,693
4.63
24,907

Allowable Stress for Bending Only, SB


Buckstay Spacing

psi
in
ft
in
in

21,057
218.35
18.20
216.00
216

21,057
218.35
18.20
216.00
216

21,214
219.16
18.26
216.00
216

feet
m

18.0
5.0

18.0
5.0

18.0
5.0

mm

5,486.40

5,486.40

5,486.40

Spacing no greater than 72*OD


Buckstay Spacing Used, S

103907377.xls.ms_office/Spacing

By : TJS

2/8

Beaver Valley Proposal

7/19/2012

Buckstay steel sizing determination due to operating pressure @ used vertical space.
Wall Load & Location
Buckstay Location
Buckstay Elevation
Buckstay Steel Yield Strength
Wall Pressure
Wall width / Buckstay Span, L
To upper buckstay elevation
To lower buckstay elevation
Tributary Distance
= (used vertical space)
Uniform Load
End Reaction
Maximum Bending Moment
Section Modulus Required
Buckstay Steel Properties

mm
ft
ksi
in wg
psf
mm
ft
mm
mm
mm
ft
kips/ft
kips
kips.in
in3

Steel Profile Used


Inertia
Section Modulus
d/Af
Actual Bending Stress, Fb
Lmax (F1-8, ASD page 5-47 and
Graph on page 2-149)

in4
in3

Deflection at design pressure

ft
in
mm

Deflection Limitation
L/360 at 8 in wg
L/360 at design pressure
Deflection Check Result

103907377.xls.ms_office/Size

ksi
in
ft

in
in

Front
9,535
31.28
36
32
166.46
3,850
12.63
14,335
6,235
4,050
13.25
2.206
13.93
528
24.44

Furnace Wall
Rear
9,535
31.28
36
32
166.46
3,850
12.63
14,335
6,235
4,050
13.25
2.206
13.93
528
24.44

Side
9,535
31.28
36
32
166.46
4,998
16.40
14,335
6,235
4,050
13.25
2.206
18.08
890
41.18

H294X200

H294X200

H294X200

271
47
0.12
11.22
8,732
728
No Leveler Req.
1.93
0.16
4.07

271
47
0.12
11.22
8,732
728
No Leveler Req.
1.93
0.16
4.07

271
47
0.12
18.91
5,181
432
No Leveler Req.
5.47
0.46
11.58

0.42
1.68
Deflection OK

0.42
1.68
Deflection OK

0.55
2.19
Deflection OK

By: TJS

3250
1625

2920
1460
3085

3/8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

Designation

d/Af
1.31
1.73
1.77
3.77

Ix
in4
20,300
15,000
16,800
7,800

Sx
in3
1,110
837
895
439

rx
in
15.20
14.90
14.90
14.00

Iy
in4
1,300
940
528
225

Sy
in3
156.0
114.0
86.5
37.7

ry
in
3.83
3.73
2.65
2.38

W36x300
W36x230
W36x256
W36x135
W33x291
W33x201
W33x152
W33x118

1.27
1.86
2.74
3.87

17,700
11,500
8,160
5,900

1,010
684
487
359

14.40
14.00
13.50
13.00

1,160
749
273
187

146.0
95.2
47.2
32.6

3.69
3.56
2.47
2.32

W30x261
W30x173
W30x132
W30x124
W30x116
W30x108
W30x99
W30x90

1.26
1.91
2.87
3.09
3.36
3.75
4.23
4.65

13,100
8,200
5,770
5,360
4,930
4,470
3,990
3,620

827
539
380
355
329
299
269
245

13.10
12.70
12.20
12.10
12.00
11.90
11.70
11.70

959
598
196
181
164
146
128
115

127.0
79.8
37.2
34.4
31.3
27.9
24.5
22.1

3.54
3.43
2.25
2.23
2.19
2.15
2.10
2.09

W27x258
W27x235
W27x217
W27x194
W27x178
W27x161
W27x146
W27x129
W27x114
W27x102
W27x94
W27x84

1.15
1.25
1.34
1.49
1.66
1.82
2.01
2.51
2.91
3.26
3.62
4.19

10,800
9,660
8,870
7,820
6,990
6,280
5,630
4,760
4,090
3,620
3,270
2,850

742
674
624
556
502
455.0
411.0
345.0
299.0
267.0
243.0
213.0

11.90
11.80
11.80
11.70
11.60
11.50
11.40
11.20
11.00
11.00
10.90
10.70

859
768
704
618
555
497
443
184
159
139
124
106

120.0
108.0
99.8
88.1
78.8
70.9
63.5
36.8
31.5
27.8
24.8
21.2

3.37
3.33
3.32
3.29
3.26
3.24
3.21
2.21
2.18
2.15
2.12
2.07

W24X176
W24X162
W24X146
W24X131
W24X117
W24X104

1.46
1.58
1.76
1.98
2.23
2.52

5,680
5,170
4,580
4,020
3,540
3,100

450.0
414.0
371.0
329.0
291.0
258.0

10.50
10.40
10.30
10.20
10.10
10.10

479
443
391
340
297
259

74.3
68.4
60.5
53.0
46.5
40.7

3.04
0.05
3.01
2.97
2.94
2.91

W24X103
W24X94
W24X84
W24X76
W24X68

2.78
3.06
3.47
3.91
4.52

3,000
2,700
2,370
2,100
1,830

245.0
222.0
196.0
176.0
154.0

9.96
9.87
9.79
9.69
9.55

119
109
94
83
70

26.5
24.0
20.9
18.4
15.7

1.99
1.98
1.95
1.92
1.87

W24X62
W24X55

5.72
6.66

1,550
1,350

131.0
114.0

9.23
9.11

35
29

9.8
8.3

1.38
1.34

W21X166

1.33

4,280

380.0

9.36

435

70.1

2.98

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101

W21X147
W21X132
W21X122
W21X111
W21X101

1.53
1.70
1.82
1.99
2.17

3,630
3,220
2,960
2,670
2,420

329.0
295.0
276.0
249.0
227.0

9.17
9.12
9.09
9.05
9.02

376
333
305
274
248

60.1
53.5
49.2
44.5
40.3

2.95
2.93
2.92
2.90
2.89

W21X93
W21X83
W21X73
W21X68
W21X62

2.76
3.07
3.46
3.73
4.14

2,070
1,830
1,600
1,480
1,330

192.0
171.0
151.0
140.0
127.0

8.70
8.67
8.64
8.60
8.54

93
81
71
65
58

22.1
19.5
17.0
15.7
13.9

1.84
1.83
1.81
1.80
1.77

W21X57
W21X50
W21X44

4.94
5.96
7.06

1,170
984
843

111.0
94.5
81.6

8.36
8.18
8.06

31
25
21

9.4
7.6
6.4

1.35
1.30
1.26

W18X143
W18X130

1.32
1.44

2,750
2,460

282.0
256.0

8.09
8.03

311
278

55.5
49.9

2.72
2.70

W18X119
W18X106
W18X97
W18X86
W18X76

1.59
1.78
1.92
2.15
2.43

2,190
1,910
1,750
1,530
1,330

231.0
204.0
188.0
166.0
146.0

7.90
7.84
7.82
7.77
7.73

253
220
201
172
152

44.9
39.4
36.1
31.6
27.6

2.69
2.66
2.65
2.63
2.61

W18X71
W18X65
W18X60
W18X55
W18X50

2.99
3.22
3.47
3.82
4.21

1,170
1,070
984
890
800

127.0
117.0
108.0
98.3
88.9

7.50
7.49
7.47
7.41
7.38

60
55
50
45
40

15.8
14.4
13.3
11.9
10.7

1.70
1.69
1.69
1.67
1.65

W18X46
W18X40
W18X35

4.93
5.67
6.94

712
612
510

78.8
68.4
57.6

7.25
7.21
7.04

23
19
15

7.4
6.4
5.1

1.29
1.27
1.22

W16X100
W16X89
W16X77
W16X67

1.65
1.85
2.11
2.40

1,490
1,300
1,110
954

175.0
155.0
134.0
117.0

7.10
7.05
7.00
6.96

186
163
138
119

35.7
31.4
26.9
23.2

2.51
2.49
2.47
2.46

W16X57
W16X50
W16X45
W16X40
W16X36

3.23
3.65
4.06
4.53
5.28

758
659
586
518
448

92.2
81.0
72.7
64.7
56.5

6.72
6.68
6.65
6.63
6.51

43
37
33
29
25

12.1
10.5
9.3
8.3
7.0

1.60
1.59
1.57
1.57
1.52

W16X31
W16X26

6.53
8.27

375
301

47.2
38.4

6.41
6.26

12
10

4.5
3.5

1.17
1.12

W14X730
W14X665
W14X605

0.25
0.27
0.29

14,300
12,400
10,800

1,280.0
1,150.0
1,040.0

8.17
7.98
7.80

4,720
4,170
3,680

527.0
472.0
423.0

4.69
4.62
4.55

102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153

W14X550
W14X500
W14X455

0.31
0.33
0.35

9,430
8,210
7,190

931.0
838.0
756.0

7.63
7.48
7.33

3,250
2,880
2,560

378.0
339.0
304.0

4.49
4.43
4.38

W14X426
W14X398
W14X370
W14X342
W14X311
W14X283
W14X257
W14X233
W14X211
W14X193
W14x176
W14X159
W14X145

0.37
0.39
0.41
0.43
0.47
0.50
0.54
0.59
0.64
0.68
0.74
0.81
0.88

6,600
6,000
5,440
4,900
4,330
3,840
3,400
3,010
2,660
2,400
2,140
1,900
1,710

707.0
656.0
607.0
559.0
506.0
459.0
415.0
375.0
338.0
310.0
281.0
254.0
232.0

7.26
7.16
7.07
6.98
6.88
6.79
6.71
6.63
6.55
6.50
6.43
6.38
6.33

2,360
2,170
1,990
1,810
1,610
1,440
1,290
1,150
1,030
931
838
748
677

283.0
262.0
241.0
221.0
199.0
179.0
161.0
145.0
130.0
119.0
107.0
96.2
87.3

4.34
4.31
4.27
4.24
4.20
4.17
4.13
4.10
4.07
4.05
4.02
4.00
3.98

W14X132
W14X120
W14X109
W14X99
W14X90

0.97
1.05
1.14
1.25
1.36

1,530
1,380
1,240
1,110
999

209.0
190.0
173.0
157.0
143.0

6.28
6.24
6.22
6.17
6.14

548
495
447
402
362

74.5
67.5
61.2
55.2
49.9

3.76
3.74
3.73
3.71
3.70

W14X82
W14X74
W14X68
W14X61

1.65
1.79
1.94
2.15

882
796
723
640

123.0
112.0
103.0
92.2

6.05
6.04
6.01
5.98

148
134
121
107

29.3
26.6
24.2
21.5

2.48
2.48
2.46
2.45

W14X53
W14X48
W14X43

2.62
2.89
3.22

541
485
428

77.8
70.3
62.7

5.89
5.85
5.82

58
51
45

14.3
12.8
11.3

1.92
1.91
1.89

W14X38
W14X34
W14X30

4.04
4.56
5.34

385
340
291

54.6
48.6
42.0

5.87
5.83
5.73

27
23
20

7.9
6.9
5.8

1.55
1.53
1.49

W14X26
W14X22

6.59
8.20

245
199

35.3
29.0

5.65
5.54

9
7

3.5
2.8

1.08
1.04

W12X190
W12X170
W12X152
W12X136
W12X120
W12X106
W12X96
W12X87
W12X79
W12X72
W12X65

0.65
0.72
0.79
0.87
0.95
1.07
1.16
1.28
1.39
1.52
1.67

1,890
1,650
1,430
1,240
1,070
933
833
740
662
597
533

263.0
235.0
209.0
186.0
163.0
145.0
131.0
118.0
107.0
97.4
87.9

5.82
5.74
5.66
5.58
5.51
5.47
5.44
5.38
5.34
5.31
5.28

589
517
454
398
345
301
270
241
216
195
174

93.0
82.3
72.8
64.2
56.0
49.3
44.4
39.7
35.8
32.4
29.1

3.25
3.22
3.19
3.16
3.13
3.11
3.09
3.07
3.05
3.04
3.02

154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205

W12x58
W12X53

1.90
2.10

475
425

78.0
70.6

5.28
5.23

107
96

21.4
19.2

2.51
2.48

W12X50
W12X45
W12X40

2.36
2.61
2.90

394
350
310

64.7
58.1
51.9

5.18
5.15
5.13

56
50
44

13.9
12.4
11.0

1.96
1.94
1.93

W12X35
W12X30
W12X26

3.66
4.30
4.95

285
238
204

45.6
38.6
33.4

5.25
5.21
5.17

25
20
17

7.5
6.2
5.3

1.54
1.52
1.51

W12X22
W12X19
W12X16
W12X14

7.19
8.67
11.30
13.30

156
130
103
89

25.4
21.3
17.1
14.9

4.91
4.82
4.67
4.62

5
4
3
2

2.3
1.9
1.4
1.2

0.85
0.82
0.77
0.75

W10X112
W10X100
W10X88
W10X77
W10X68
W10X60
W10X54
W10X49

0.87
0.96
1.07
1.20
1.33
1.49
1.64
1.78

716
623
534
455
394
341
303
272

126.0
112.0
98.5
85.9
75.7
66.7
60.0
54.6

4.66
4.60
4.54
4.49
4.44
4.39
4.37
4.35

236
207
179
154
134
116
103
93

45.3
40.0
34.8
30.1
26.4
23.0
20.6
18.7

2.68
2.65
2.63
2.60
2.59
2.57
2.56
2.54

W10X45
W10X39
W10X33

2.03
2.34
2.81

248
209
170

49.1
42.1
35.0

4.32
4.27
4.19

53
45
37

13.3
11.3
9.2

2.01
1.98
1.94

W10X30
W10X26
W10X22

3.53
4.07
4.91

170
144
118

32.4
27.9
23.2

4.38
4.35
4.27

17
14
11

5.8
4.9
4.0

1.37
1.36
1.33

W10X19
W10X17
W10X15
W10X12

6.45
7.64
9.25
11.90

96
82
69
54

18.8
16.2
13.8
10.9

4.14
4.05
3.95
3.90

4
4
3
2

2.1
1.8
1.5
1.1

0.87
0.84
0.81
0.79

W8X67
W8X58
W8x48
W8x40
W8x35
W8x31

1.16
1.31
1.53
1.83
2.05
2.30

272
228
184
146
127
110

60.4
52.0
43.3
35.5
31.2
27.5

3.72
3.65
3.61
3.53
3.51
3.47

89
75
61
49
43
37

21.4
18.3
15.0
12.2
10.6
9.3

2.12
2.10
2.08
2.04
2.03
2.02

W8x28
W8x24

2.65
3.05

98
83

24.3
20.9

3.45
3.42

22
18

6.6
5.6

1.62
1.61

W8X21
W8X18

3.93
4.70

75
62

18.2
15.2

3.49
3.43

10
8

3.7
3.0

1.26
1.23

W8X15

6.41

48

11.8

3.29

1.7

0.88

206
207
208
209
210
211
212
213
214
215
216
217
218
219
220

W8X13
W8X10

7.83
9.77

40
31

9.9
7.8

3.21
3.22

3
2

1.4
1.1

0.84
0.84

W6X25
W6X20
W6X15

2.31
2.82
3.85

53
41
29

16.7
13.4
9.7

2.70
2.66
2.56

17
13
9

5.6
4.4
3.1

1.52
1.50
1.46

W6X16
W6X12
W6X9

3.85
5.38
6.96

32
22
16

10.2
7.3
5.6

2.60
2.49
2.47

4
3
2

2.2
1.5
1.1

0.97
0.92
0.91

H294X200
H250X255
H300X300

0.12
0.07
0.07

271
276
490

47.0
56.1
83.0

0.49
0.41
0.52

38
93
162

9.8
18.6
27.5

0.19
0.24
0.30

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