KENR2579

March 1994

CB-634 Vibratory Compactor

Electrical System
CB-634:
5CL1-UP

1994 Caterpillar
All Rights Reserved

Printed in U.S.A.

R4

B438-OR
C922-BR
B438-OR
C935-PU

DIODE
1V9633

C936-GY

2 SPEED
SWITCH

R9
109-OR-6

751-GN

UNUSED

30

87a

30

87

87a

30

87

87a

2
4

155-PK

112-PU-6

MAIN
RELAY
101-7740

3E5239

5
C937-WH

87

30

4
3

200-BK
WARNING
LIGHT
RELAY
3E5239

HYD
TEMP
RELAY

FUNCTIONAL
LIGHT
RELAY

3E5239

3E5239

LIGHT
BREAKER

200-BK
175-PK

3T8728

200-BK

308-YL
173-YL
635-BR
608-GN
611-PU
619-GN
614-PU

GROUND
HAZARD

8V2514

DRUM
SELECT
SW

4
6
3
1

306-GN

AUT/MAN. SW
4D1836

1V6653
308-YL

326-PU

BRAKE
SWITCH
1

870541
868953
870548

30

5
30

30

DIODE
1V9633

2
87

1
87a

1V6652
TURN SW

B765-BR

P22

R23

3
NEUTRAL
START
RELAY #1
3E-5239
UNUSED

1
2

VIB SELECTOR VALVE 103-6910

BATTERY

BATTERY

JUMP STUD
106-0800
VIB
CONTROL
109-5584
CABLE AS
RD-00

MTR BAT

2 SPEED
SWITCH

MOTOR

UNUSED

STARTER
MOTOR
101-8929

BRAKE

R20

R19

1 2

200-BK
751-GN

INTERLOCK
OPTION

P18

ALT
BREAKER
9S0174
101-RD-6

XX

GND
START

109-OR-6
109-OR-6
109-OR-6

200-BK-10
TO
ENGINE
BLOCK
301-BU-10

P35
1
2
3

200-BK
605-YL

200-BK
605-YL
614-PU

R35
2
1

870803

FRONT
LIGHT GP

P36

P34
614-PU
611-PU
619-GN
200-BK

REGULATOR
814135

R34

ROADING
LAMP
813432

4
3
2
1

200-BK
614-PU
611-PU
619-GN

JOINT
CUTTER
VALVE

R33
4
3
2
1

4
1 2

110-GN
111-YL
1
2
3
4
5
6

C928-GY
200-BK

R8

R39

P40

P39

1 2

P41

114-GN
200-BK
449-BU

R40

ROADING
LAMP
813432

1 2

1 2

ROADING LIGHT HARNESS

P38
R.H. LIGHT GP
871268
200-BK
606-GY
614-PU

1
2
3
R37

200-BK
606-GY
614-PU
P37

200-BK
200-BK
449-BU
110-GN
63-WH

AMPLIFIER

5E7912

DRUM OFFSET/
JOINT CUTTER
HARNESS

C929-WH
C928-GY
C730-BR
C729-BU
200-BK

450-YL
110-GN
63-WH

1 2 3 4 5 6

1
2
3
4
5

109-009
P28

R16

FRONT
LIGHT GP
870803

2
1
P32

R38

C729-BU
200-BK

C730-BR
200-BK

R41

C929-WH
200-BK

8 4

7 3

STOP

DB-

619-GN
605-YL
611-PU
200-BK
606-GY
614-PU

AMPLIFIER

5E7912

C64592

R18

777-PU
3
BRAKE RELAY #1
3E5239

176-YL
450-YL

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

123-WH

FUEL
SHUT-OFF
SOLENOID
7T7743

ALTERNATOR
9W3043
ALT

DRUM
OFFSET
VALVE

8 4

7 3

5 1

6 2
6 2
2

CIRCUIT GROUPING
DESIGNATION

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

1
2

200-BK
606-GY

5 1

ATCH WIRE, CABLE,

COMPONENT

COLOR

200-BK

HOUR METER
PRESS SW
103-4977

R21

B+

8 4

7
7 3

5
5 1

6 2

114-GN

RECORDER
814433

ABBREV

R17

221-BK

P21

87a

P17
A B C

-T

P33

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

SHIELD

ENGINE COOLANT
TEMP SW
3E6451

220-BK

200-BK
1 2

P9
221-BK

ENGINE OIL
PRESS SW
3T4418

STARTER
RELAY
3E0075

304-WH-6

GND
FRAME

109-OR-6

C924-YL
C925-GN
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK-10

ENGINE HARNESS 109-0090

10A

CIRCUIT NOT CONNECTED

CONNECTOR

447-PK
FUEL
SENDER
6T-3670

P19

P20

CIRCUIT CONNECTED

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

1 2

200-BK

400-GN

87

31
32
33
34
35
36
37
38
39
40
R5

1G-9759

306-GN

30

C929-WH
C928-GY
200-BK
751-GN
C730-BR
C729-BU

200-BK-10

VIB
CONTROL

BRAKE RELAY #2
3E5239
419-YL

200-BK
200-BK
200-BK

BLADE, SPADE, RING

OR SCREW TERMINAL

C929-WH
C928-GY
C730-BR
C729-BU
200-BK

200-BK

R36

DESCRIPTION

C927-PU
200-BK

SOLENOID A

L.H. LIGHT GP
870811
200-BK
605-YL
614-PU

SYMBOL

P23

1
2

CABLE AS
3P-2181
BK-00

TO
FRAME

5
C720-BU

-T

419-YL

21
22
23
24
25
26
27
28
29
30

226-BK

200-BK

C926-BU

POS NEG

+
-

608-GN
123-WH
226-BK
221-BK
400-GN
614-PU
619-GN
611-PU
605-YL
606-GY

HYD.
TEMP SW
7N7851

B765-BR
419-YL

NEUTRAL START
2
RELAY #2
3E5239
4
87
87a

P13

330-YL
155-PK

3T5760

2
87

200-BK

1
2 RED
5 BLK
4 BLU
3 GRN
OR

POS NEG 3T5760

200-BK

87a

B439-YL
B440-GN

NEUTRAL START
OPTION

S
5

LIGHT SW
3
1

330-YL

200-BK
C923-OR

CABLE AS
109-2249
BK-00

307-OR
C927-PU
C926-BU

606-GY
605-YL

C924-YL

6P3236

449-WH
321-BR
SHIELD
SHIELD

200-BK-12

608-GN

SOLENOID B

C932-YL

155-PK

+BATTERY
TURN
HEAD LAMP

49
C
49A
30B
31
C2

114-GN-12

FLASHER

P10

9G0011
DRUM
OFFSET SW

FRONT
VIB SENSOR
4P5820

R31

B440-WH
C923-OR

R22
CABLE AS
108-0405
RD-00

C925-GN
C924-YL
C934-BU

R10

1
3

11
12
13
14
15
16
17
18
19
20

B439-WH
200-BK

SHIELD

VIB ON/OFF

308-YL
326-PU
C928-GY
C929-WH
175-PK

5E8006
1
2
3

20

3E5239

COOLANT
TEMP
RELAY

87a

200-BK
ENG OIL
PRESS
RELAY

1
2
P31

TIMER

87a

87

87

3E5239
FRONT
INT
RELAY

B439-WH
200-BK

P12

5Y-1423
CABLE AS
BK-00

AUTO-VIB
SWITCH
(REV.)

C932-YL

322-GY
321-BR
121-YL
307-OR
306-GN
103-YL
C925-GN
C924-YL
155-PK
C932-YL
C927-PU
C926-PU
330-YL
109-OR-6
B440-WH
B439-YL
777-PU

C930-BR

30

87

109-OR-6

C938-BR

30

C936-GY

200-BK

87

109-OR-6

537-GN

30

87a

87a

8D2676

C730-BR
C729-BU

405-GY
406-PU
C931-OR
428-OR
220-BK
123-WH
221-BK
C930-BR
226-BK
C938-BR
377-OR
376-GN

9G0011
JOINT CUTTER
SWITCH

RR INT
RELAY
3E5239

GND
FRAME

DISCONNECT SW
7N-0718

BK-00
CABLE AS
5Y-1423

176-YL
B440-WH

C923-OR

P4

449-WH
321-BR
B439-WH
155-PK
330-YL
322-GY
B440-WH
C923-OR
C922-BR

R27

REAR
WATER PUMP
108-0326
AUTO-VIB
SWITCH
(FWD.)

PART OF VALVE GP
103-4745

7 8 6 1 2 5 3 4 9 10 11 12

P3

1
2
3
4
5
6
7
8
9
10

R14

P14

C923-OR
321-BR
608-GN
449-WH

P27

C925-GN
C924-YL
777-PU
C926-BU
C927-PU
306-GN
309-GY
447-PK
220-BK
326-PU

608-GN
200-BK

200-BK
614-PU
619-GN
611-PU
605-YL
606-GY

R13

NEUT. START

330-YL

2
1

C923-OR

MOTOR

376-GN

155-PK

321-BR
121-YL
322-GY

UNUSED

OFF
ON
ST

WARNING
HORN SW

112-PU-6

MAIN HARNESS AS
104-6910

IGNITION
SW

R
C
S
B

1V6653

200-BK

C64600

3T2357

R12

B440-WH

1
2

309-GY
326-PU

R3

WATER
SPRAY
SWITCH 5

WORKING LAMP GP
108-1621

SHIELD
SHIELD

109-OR
307-OR
308-YL
309-GY
326-PU
376-GN

1
3
4

C935-PU

109-OR-6
307-OR
308-YL
309-GY
326-PU
376-GN

105-BR
200-BK
449-BU

UNUSED

103-YL
2

322-GY
200-BK

P15

B439-WH
608-GN
C922-BR
322-GY
C929-WH
C928-GY
C730-BR
C729-BU

200-BK

1
2
3
4
5
6
7
8

P25

1
2
3
4
5
6
7
8

B439-WH
608-GN
C922-BR
322-GY
C929-WH
C928-GY
C730-BR
C729-BU

777-PU
C924-YL
C925-GN

C923-OR
B438-OR
C922-BR
110-GN

R15

P16

200-BK

308-YL

BACKUP
ALARM
PRESS SW

WARNING HORN
7T0969

REAR
HARNESS
107-5949

9G7641

112-PU-6

1
2
3
4
5
6

C923-OR
321-BR
608-GN
449-WH

608-GN
200-BK

R25

R26

2
1

C922-BR

1 2 3 4 5 6

608-GN
200-BK

148-WH

INDICATOR LAMP
2N2371/2V7087

109-OR
309-GY
308-YL
326-PU
307-OR
105-BR

P26

P24

1
2

1
2

608-GN
200-BK

B440-WH

P2

109-OR-6

1
2
3
4
5
6
P8

10A

608-GN
200-BK

200-BK-12

101-RD-6
304-WH-6

176-YL
RECORDING MODULE

10A

WORKING LAMP GP
108-1621

1 2 3 4 5 6

FRONT HARNESS
107-5948

608-GN
200-BK

WORKING LAMP GP
108-1621
608-GN
200-BK

FUNCTIONAL LIGHT
CLUSTER
868836

15A

110-GN-14
WATER SPRAY

FRONT
WATER PUMP
108-0326

BACKUP ALARM
3T1815

10A

121-YL
BACKUP ALARM

175-PK
DRUM OFFSET

HOUR
METER

10A

173-YL
FLASHER

173-YL
449-BU
103-YL
110-GN
200-BK
121-YL
123-WH
155-PK
175-PK
176-YL
105-BR

751-GN

C929-WH
C928-GY
200-BK
751-GN
C730-BR
C729-BU

103-YL
VIBRATION

MOTOR
1 2

321-BR
200-BK

F
E
D
C
B
A

10A
10A

7R3695

C928-GY
C929-WH
C932-YL
322-GY
B439-WH
321-BR
306-GN
C927-PU
C926-BU
777-PU
C924-YL
C925-GN
109-OR-6
B440-WH
103-YL
326-PU
308-YL
121-YL
330-YL
155-PK
175-PK
307-OR
405-GY
406-PU
C931-OR
428-OR
220-BK
123-WH
221-BK
C930-BR
226-BK
C938-BR
377-OR
376-GN

31
32
33
34
35
36
37
38
39
40

123-WH
GUAGES

INSTRUMENT HARNESS AS
104-4002

P30

301-BU-10

SHIELD

608-GN
123-WH
226-BK
221-BK
400-GN
614-PU
619-GN
611-PU
605-YL
606-GY

10A

1
2
R24

DIAGNOSTIC LIGHT
CLUSTER
868835
400-GN
C930-BR
200-BK

6T7337

155-PK
BRAKE

406-PU

C934-BU

1
2
3
4
5
6
7
8
9
10
11
12

10A

105-BR
KEY START

635-BR
C932-YL
B438-OR
428-OR
C931-OR
400-GN
B440-GN
C930-BR
608-GN

R2

SHIELD
200-BK
449-BU
B440-WH
176-YL
105-BR
606-GY
605-YL
611-PU
619-GN
614-PU
608-GN
308-YL
635-BR
173-YL

21
22
23
24
25
26
27
28
29
30

406-PU
405-GY
447-PK

R1

173-YL
449-BU
103-YL
110-GN
200-BK
121-YL
123-WH
155-PK
175-PK
176-YL
105-BR

322-GY
B440-WH
C923-OR
C922-BR

SIG

608-GN
200-BK

608-GN

B440-GN
1
406-PU
2
405-GY
447-PK
3
4
635-BR
5
C932-YL
6
B438-OR
7
428-OR
8
C931-OR
9
400-GN
10
B440-WH
11
C930-BR
12
608-GN
P1

377-OR
449-WH
321-BR
B439-WH
155-PK
330-YL

400-GN
406-PU
405-GY
C931-OR
428-OR

SIG

WORKING LAMP GP
108-1621

B438-OR
C932-YL
635-BR

C925-GN
C924-YL
777-PU
C926-BU
C927-PU
306-GN
309-GY
447-PK
220-BK
326-PU

GROUND
SPEED
TACH
871246

R30

200-BK

P5

11
12
13
14
15
16
17
18
19
20

155-PK

SIG

447-PK

1
2
3
4
5
6
7
8
9
10

+
VIB.
TACH
5E8352

200-BK

112-PU

+
FUEL
GAUGE
4W2141

405-GY
428-OR
C931-OR
123-WH

F
E
D
C
B
A

608-GN
123-WH

C923-OR
C922-BR
110-GN
B438-OR

568-GN
C938-BR

568-GN
406-PU
568-GN
405-GY

400-GN
C938-BR
568-GN
428-OR

P7

R29
P29

200-BK
449-WH

P6

200-BK

B440-WH
200-BK

WARNING
HORN
7T0969

2 1

DOIDE AS
105-3542

123-WH

DIODE AS
105-3542

R28

619-GN
605-YL
611-PU
200-BK
606-GY
614-PU

REAR SPEED
SENSOR
3E-8848

REAR
VIB. SENSOR
4P5820

R32