Toshiba 4550

Service Manual
Service Handbook

www.electronicsrepair.net

[4550 SERVICE MANUAL]

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND
THE SERVICE OF THE COPIERS..................................................0-1
1. SPECIFICATIONS, ACCESSORIES, OPTIONS....................................1-1
1.1 Specifications........................................................1-1
1.2 Accessories...........................................................1-4
1.3 Options...............................................................1-4
1.4 System List...........................................................1-5
2. GENERAL DESCRIPTION OF THE 4550.........................................2-1
2.1 Functions of the 4550.................................................2-1
2.2 Front/Rear View.......................................................2-3
2.2.1 Front Section View.................................................2-3
2.2.2 Rear Side View.....................................................2-4
2.2.3 ADF Front Section View.............................................2-5
2.3 Electrical Parts Layout...............................................2-6
2.3.1 Copier's DC Electrical Parts.......................................2-6
2.3.1.1 DC Electrical Parts Except Motors...............................2-6
2.3.1.2 Motors..........................................................2-7
2.3.2 AC Electrical Parts................................................2-8
2.3.3 ADF Electrical Parts...............................................2-9
2.4 Symbols and Functions of Electrical Parts............................2-10
2.5 Wire-Harness Location Diagram........................................2-16
2.5.1 Location Diagram for Upper Unit...................................2-16
2.5.2 Location Diagram for Lower Unit...................................2-17
2.6 Removal of Covers and PC Boards......................................2-18
2.6.1 Removal for Covers................................................2-18
2.6.2 Removal of Main PC Boards.........................................2-22
3. COPYING PROCESS.........................................................3-1
3.1 Copying Process.......................................................3-1
3.2 Detailed Description of Copying Process...............................3-2
3.3 Comparison with the 4010 of Copying Process Conditions...............3-10
4. GENERAL COPIER OPERATION................................................4-1
4.1 Operation Outline.....................................................4-1
4.2 Descriptions of Operation.............................................4-1
4.2.1 Operation up to Standby State after Power On.......................4-1
4.2.2 Standby (Ready)....................................................4-1
4.2.3 Automatic Feed Copying Using the PRINT Key.........................4-2
4.2.4 Bypass-Feed Copying................................................4-5
4.2.5 Interrupt Copying..................................................4-5
4.3 Fault Detection.......................................................4-6
4.4 Flow Charts..........................................................4-13
4.4.1 Power On to Ready.................................................4-13
4.4.2 Automatic Cassette Feed Copying...................................4-15
5. DISPLAY UNIT............................................................5-1
5.1 Detailed Drawing of the Control Panel and the Display Panel...........5-1
5.2 Items Shown on the Display Panel......................................5-2
5.2.1 Display during Normal Copying......................................5-2
5.2.2 Displays in the Event of Faulty Conditions.........................5-3
5.3 Relation between Copier Conditions and Operator's Actions.............5-6
5.4 Description of Operation..............................................5-7
5.4.1 Dot Matrix LCD Display Circuit.....................................5-7
5.4.2 LED Display Circuit................................................5-8
5.5 Disassembly and Replacement..........................................5-12
6. DRIVE SYSTEM............................................................6-1
6.1 Construction of Drive System..........................................6-1
6.2 Description of Operations.............................................6-1
6.3 Main Motor (IC Motor) Drive...........................................6-2
6.3.1 Structure of IC Motor..............................................6-2
6.3.2 IC Motor Rotation System...........................................6-2
6.3.3 Position-Detection of Rotor........................................6-3
6.3.4 Main Motor Drive...................................................6-4

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6.3.5 Control Signals....................................................6-5

6.4 Disassembly and Replacement...........................................6-8
6.5 Adjustment...........................................................6-10
6.5.1 Drum and Heat Roller Speed Adjustment.............................6-10
7. OPTICAL SYSTEM..........................................................7-1
7.1 Functions.............................................................7-1
7.2 Construction..........................................................7-1
7.3 Description of Operation..............................................7-6
7.3.1 Scanning Motor (M2)................................................7-6
7.3.2 Mirror Motor (M4)/Lens Motor (M3)..................................7-6
7.3.3 Document Motor (M16)...............................................7-7
7.3.4 Optical Fan Motor (M11)............................................7-7
7.4 Pulse Motor Drive.....................................................7-8
7.4.1 Features...........................................................7-8
7.4.2 Principle of the Pulse Motor.......................................7-8
7.4.3 Pulse Motor Drive Circuit (Constant Current Type).................7-11
7.4.4 Pulse Motor Drive Circuit (Constant Voltage Type).................7-14
7.5 Exposure Control Circuit.............................................7-15
7.5.1 Brief Description.................................................7-15
7.5.2 Operation of Lamp Regulator.......................................7-16
7.5.3 Automatic Exposure Sensor Circuit.................................7-16
7.5.4 Arithmetic and Control Unit.......................................7-17
7.5.5 Lamp Regulator Circuit............................................7-19
7.6 Automatic Original-Size Detection Circuit............................7-20
7.6.1 Principle of Original-Size Detection..............................7-20
7.6.2 Original Size Detection...........................................7-20
7.7 Disassembly and Replacement..........................................7-23
7.8 Adjustment...........................................................7-36
7.8.1 Uneven Light Distribution.........................................7-36
7.8.2 Exposure Adjustment...............................................7-37
7.8.3 Adjustment of Carriage Drive Belt.................................7-43
7.8.4 Adjustment of Carriages 1 and 2...................................7-43
7.8.5 Adjustment of Mirrors and Lens....................................7-44
7.8.5.1 Adjustment of Focus and Horizontal Reproduction Ratio..........7-44
7.8.5.2 Optical Axis Adjustment........................................7-46
7.8.5.3 Image Distortion...............................................7-48
7.8.5.4 Image Inclination..............................................7-49
7.8.5.5 Side Deviation of Lens Unit....................................7-50
7.8.6 Installation of Red Filter........................................7-51
8. PAPER FEEDING SECTION...................................................8-1
8.1 Functions.............................................................8-1
8.2 Description of Operation..............................................8-3
8.2.1 Up-and-Down Movement of Manual Feed Roller.........................8-3
8.2.2 Up-and-Down Movement of Pick-Up Roller.............................8-4
8.2.3 LCC Pick-Up Roller.................................................8-4
8.2.4 Paper Feeding Operation............................................8-5
8.2.5 Paper Separation Function..........................................8-7
8.3 Motor Drive Circuit...................................................8-8
8.3.1 Brush Motor Drive Circuit..........................................8-8
8.3.2 Pulse Motor Drive Circuit (Constant Current Type)..................8-9
8.4 Disassembly and Replacement..........................................8-12
8.5 Adjustment...........................................................8-21
8.5.1 Positions for Paper-Size Switch Tabs..............................8-21
8.5.2 Height Adjustment of Pick-Up Roller and Manual Feed Roller........8-22
8.5.2.1 Height Adjustment of Pick-Up Roller............................8-22
8.5.2.2 Height Adjustment of Manual Feed Roller........................8-22
8.5.3 Adjustment of Drum/Heat Roller/Aligning Roller Speed,
Aligning Value, Registration, Leading Edge in Image Shift,
Leading Edge in Edge Erasing, Trailing Edge in Edge Erasing,
Editing Position, Leading-Edge Void and Trailing-Edge Void.......8-23
8.5.3.1 Operational Procedure..........................................8-24

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8.5.3.2 Aligning Motor Speed Adjustment................................8-25

8.5.3.3 Aligning Value Adjustment......................................8-26
8.5.3.4 Registration Adjustment........................................8-27
8.5.3.5 Adjustment of Leading Edge in Image Shift......................8-28
8.5.3.6 Adjustment of Leading Edge and Trailing Edge in Edge Erasing...8-29
8.5.3.7 Adjustment of Leading-Edge Void and Trailing-Edge Void.........8-31
8.5.4 Side Deviation Adjustment.........................................8-32
8.5.4.1 Side Deviation in Manual Feeding...............................8-32
8.5.4.2 Side Deviation in Cassette Feeding.............................8-33
8.5.4.3 Side Deviation in LCC Feeding..................................8-34
8.5.4.4 Side Deviation in Pedestal Casette Feeding.....................8-35
8.5.5 Adjustment of LCC Separation Force................................8-36
8.5.5.1 Check of Separation Performance................................8-36
8.5.5.2 Adjustment of Separation Force.................................8-36
9. DRUM-RELATED SECTION....................................................9-1
9.1 Construction..........................................................9-1
9.2 Description of Functions..............................................9-2
9.3 Transfer, Separation Current Control Circuit..........................9-4
9.3.1 Outline............................................................9-4
9.3.2 Operation Explanation..............................................9-4
9.4 LED Eraser Array......................................................9-5
9.4.1 Outline............................................................9-5
9.4.2 Operation Description..............................................9-6
9.5 Control Circuit of Transfer/Separation Charger Wire Cleaning..........9-7
9.5.1 Description of Operation...........................................9-7
9.5.2 Motor Drive Circuit................................................9-8
9.6 Drum Temperature Detection Circuit....................................9-9
9.6.1 General Description................................................9-9
9.6.2 Circuit Description................................................9-9
9.7 Disassembly and Replacement..........................................9-11
9.8 Adjustment...........................................................9-20
9.8.1 Adjustment and Detection of Main Charger Output of High-Voltage
Transformer......................................................9-20
9.8.2 Adjustment and Detection of Transfer Output of High-Voltage
Transformer......................................................9-22
9.8.3 Adjustment and Detection of Separation Output of High-Voltage
Transformer......................................................9-23
9.8.3.1 Items to Check Before Adjustment...............................9-23
9.8.3.2 Output Adjustment Procedure....................................9-23
9.8.3.3 Output Detection Method........................................9-23
9.8.4 Adjustment and Detection of Developer Bias of High-Voltage
Transformer......................................................9-25
9.8.4.1 Output Adjustment Procedure....................................9-25
9.8.4.2 Output Detection Method........................................9-25
9.8.5 Editing Position Adjustment (Adjustment for Trimming and
Masking Copying).................................................9-27
10. DEVELOPER UNIT........................................................10-1
10.1 General Description.................................................10-1
10.2 Construction........................................................10-2
10.3 Developer Unit Drive................................................10-3
10.4 Brush Motor (Toner Motor (M15)) Drive Circuit.......................10-4
10.5 Auto-Toner Sensor Circuit...........................................10-5
10.5.1 Brief Description................................................10-5
10.5.2 Operation of Auto-Toner Sensor...................................10-6
10.6 Disassembly and Replacement.........................................10-8
10.7 Adjustment.........................................................10-15
10.7.1 Adjustment of Magnetic Brush (Leveler)..........................10-15
10.7.2 Adjustment of Developer-Pole Position...........................10-16
10.7.3 Auto-Toner Sensor Adjustment....................................10-17
11. CLEANER UNIT..........................................................11-1
11.1 Construction........................................................11-1

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11.2 Description of Functions............................................11-3

11.3 Disassembly and Replacement.........................................11-4
12. FUSER UNIT/PAPER-EXIT UNIT............................................12-1
12.1 General Description.................................................12-1
12.2 Description of Operations...........................................12-2
12.3 Functions of Each Part..............................................12-2
12.4 Heater Control Circuit..............................................12-4
12.4.1 Temperature Detection Unit.......................................12-4
12.4.2 Detection of Thermistor Burnout..................................12-6
12.5 Disassembly and Replacement.........................................12-7
12.6 Adjustment.........................................................12-16
12.6.1 Heat Roller Pressure Adjustment.................................12-16
13. AUTOMATIC DUPLEXING DEVICE (ADD)......................................13-1
13.1 Introduction........................................................13-1
13.2 Construction........................................................13-2
13.2.1 Drive System.....................................................13-2
13.2.2 Driving of Exit/ADD Selection Gate...............................13-2
13.2.3 Driving of Stack Guides..........................................13-3
13.2.4 Driving of ADD Pick-Up Roller, ADD Feed Roller and
ADD Separation Roller...........................................13-4
13.2.5 Driving of ADD Aligning Roller...................................13-4
13.2.6 Driving of Transport Roller......................................13-4
13.3 Description of Operation............................................13-5
13.3.1 Paper Stacking Operation.........................................13-5
13.3.2 Duplexing (Re-Feeding) Operation.................................13-6
13.4 Motor Drive Circuit.................................................13-7
13.4.1 Brush Motor Drive Circuit........................................13-7
13.4.2 Pulse Motor Drive Circuit (Constant Current Type)................13-7
13.5 Disassembly and Replacement.........................................13-8
13.5.1 Stack Guide Unit.................................................13-8
13.5.2 Transport System................................................13-11
13.5.3 Drive System....................................................13-17
13.5.4 Switches........................................................13-21
13.6 Adjustment.........................................................13-24
13.6.1 Adjustment of Stack Guides......................................13-24
13.6.1.1 Installing the Stack Guide Unit..............................13-24
13.6.1.2 Adjusting the Stack Guide Unit in Position...................13-24
13.6.1.3 Adjusting ADD Side Deviation.................................13-25
13.6.2 Adjustment of ADD Pick-Up Roller Position.......................13-26
14. LARGE CAPACITY CASSETTE (LCC).........................................14-1
14.1 Introduction........................................................14-1
14.2 Construction and Drive Mechanism....................................14-2
14.3 Description of Operation............................................14-2
14.3.1 Paper-Empty Detection............................................14-2
14.3.2 Operation of Paper Feeding.......................................14-2
14.3.3 Operation of Elevator Tray.......................................14-2
14.4 Disassembly and Replacement.........................................14-4
14.5 Adjustment.........................................................14-10
14.5.1 Changing of Paper Size..........................................14-10
14.5.2 Fine Adjustment of Paper Guides.................................14-11
15. AUTOMATIC DOCUMENT FEEDER (ADF).......................................15-1
15.1 Introduction........................................................15-1
15.2 Construction........................................................15-2
15.3 Drive System Diagram (Rear View)....................................15-3
15.4 Explanation of Operation Sequence...................................15-4
15.4.1 Driving Directions of Rollers and Transport Belt.................15-4
15.4.2 Feeding/Exiting/Reversing of Originals...........................15-7
15.4.3 Description of Reversing Automatic Document Feeder (RADF)
Operation......................................................15-11
15.5 Block Diagram for Electrical Signals...............................15-13
15.6 Description of Interface Signals...................................15-14

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15.6.1 Outline.........................................................15-14
15.6.2 Signals from the Copier to the ADF..............................15-14
15.6.3 Signals from the ADF to the Copier..............................15-15
15.7 Contents of Original Jams and ADF Errors...........................15-18
15.8 Detection of Original Sizes........................................15-20
15.9 Flow Charts........................................................15-22
15.9.1 Power ON up to Ready............................................15-22
15.9.2 Feeding Operation...............................................15-23
15.9.3 Pre-Feeding Operation...........................................15-27
15.9.4 Reverse Feeding.................................................15-28
15.9.5 Original Exiting................................................15-30
15.9.6 Original Jamming................................................15-31
15.10 Timing Charts.....................................................15-32
15.10.1 Single-Side Feed Mode (1 sheet, A4 size).......................15-32
15.10.2 Single-Side Feed Mode (3 sheets, A4 size)......................15-32
15.10.3 Single-Side Feed Mode (1 sheet, A3 size).......................15-33
15.10.4 Duplex Feed Mode (1 sheet, A3 size)............................15-33
15.10.5 Duplex Feed Mode (1 sheet, A4 size)............................15-34
15.11 Explanation of Circuit Operation..................................15-35
15.11.1 Power Circuit..................................................15-35
15.11.2 DC Motor Drive Circuit.........................................15-37
15.11.3 Shutter Solenoid Drive Circuit.................................15-39
15.12 Explanation of Input/Output Signals...............................15-41
15.12.1 DREQ Signal and DF-TXD Signal..................................15-41
15.12.2 DACK Signal and DF-RXD Signal..................................15-41
15.12.3 DCNT Signal....................................................15-41
15.12.4 Various Sensor Input Circuits..................................15-42
15.12.5 ADF Transport Motor Output Circuit.............................15-43
15.12.6 ADF Feed Motor Output Circuit..................................15-44
15.12.7 Clutch/Solenoid Output Circuit.................................15-45
15.12.8 ADF Cover Switch/ADF Set Switch................................15-45
15.13 Adjustment........................................................15-46
15.13.1 Independent Operation Mode (Test Mode).........................15-46
15.13.1.1 How to Use the Test Mode....................................15-46
15.13.2 Height Adjustment of Magnets...................................15-49
15.13.3 Adjustment of Separation Section...............................15-50
15.13.4 Adjustment of Flapper Solenoid.................................15-51
15.13.5 Adjustment of Original Skew....................................15-52
15.13.6 Registration Adjustment........................................15-53
15.14 Disassembly and Replacement.......................................15-54
15.14.1 Original Feed Tray.............................................15-54
15.14.2 Jam Access Cover...............................................15-54
15.14.3 ADF Cover......................................................15-54
15.14.4 ADF Maintenance Cover..........................................15-55
15.14.5 Configuration of the Original Feeding Drive (Reference)........15-55
15.14.6 ADF Feed Motor.................................................15-56
15.14.7 Weight Solenoid................................................15-57
15.14.8 Shutter Solenoid...............................................15-58
15.14.9 Separation Unit................................................15-59
15.14.10 ADF Pick-Up Roller/ADF Feed Roller............................15-60
15.14.11 ADF Clutch/ADF Aligning Roller................................15-62
15.14.12 ADF PC Board..................................................15-63
15.14.13 ADF Transport Motor...........................................15-63
15.14.14 ADF Exit Roller/Reversing Flapper.............................15-64
15.14.15 ADF Reversing Roller..........................................15-65
15.14.16 Transport Belt................................................15-66
15.14.17 ADF Unit......................................................15-68
15.15 Harness Location Diagram..........................................15-69
15.15.1 Harness Location Diagram (Feeding Section).....................15-69
15.15.2 Harness Location Diagram (Transport Motor Section).............15-70
15.15.3 Harness Location Diagram (Around PC Boards)....................15-71

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16. POWER-STABILIZING CIRCUIT.............................................16-1

16.1 General Description.................................................16-1
16.2 Description of Operation............................................16-1
16.3 AC Wire-Harness Connection..........................................16-4
16.3.1 AC Wire-Harness Connection (110/115V)............................16-4
16.3.2 AC Wire-Harness Connection (200/220/240V)........................16-5
16.4 Transformer Circuit Diagram.........................................16-6
16.4.1 Power Transformer (110/115V).....................................16-6
16.4.2 Power Transformer (200/220/240V).................................16-7
16.4.3 High-Voltage Transformer for Main Charger (HVT-M)................16-8
16.4.4 High-Voltage Transformer for Transfer (HVT-T)....................16-9
16.4.5 Transfer Bias Transformer (PRE-TR)..............................16-10
16.4.6 ADF Power Transformer (ADF-TR)..................................16-11
16.5 Disassembly and Replacement........................................16-12
16.6 Adjustment.........................................................16-16
16.6.1 Adjustment of 24V DC Power Supply...............................16-16
19. JIGS AND SUPPLIES.....................................................19-1
19.1 List of Adjustment Jigs Used........................................19-1
19.2 TOSHIBA Supplies List...............................................19-2
19.3 Grease/Oil/Powder List..............................................19-4
19.4 Precautions for Storing and Handling Supplies.......................19-6
19.4.1 Precautions for Storing TOSHIBA Supplies.........................19-6
19.4.2 Inspecting and Cleaning OPC Drum.................................19-6
19.4.3 Checking Drum Cleaning Blade.....................................19-7
19.4.4 Checking and Replacing Cleaning Felt Roller......................19-8
19.4.5 Checking and Cleaning Upper and Lower Heat Rollers...............19-8
19.4.6 Checking and Cleaning Heat Roller Cleaning Blade.................19-8
20. ELECTRICAL CIRCUIT DIAGRAMS...........................................20-1
20.1 Control Block Diagram...............................................20-1
20.2 DC Wire-Harness Connection..........................................20-2
20.2.1 Copier DC Wire-Harness Connection................................20-2
20.2.2 ADF DC Wire-Harness Connection...................................20-3
20.3 Circuit Diagram.....................................................20-4

2511501
2511501
2511501
4011504
4011504
4011505
4011506
4011506
4011507
2511508
4551609
2511510
2511511
2511512
2511516
2511516
4011801
4011801
2511802
2511804
2511806
2511806
2511806
4011807
4011808
4011808
4011808
4552001
4552001
4552002
4552002
4552003
4552004

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[4550 SERVICE HANDBOOK]

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND
THE SERVICE OF THE COPIERS..................................................0-1
1. SPECIFICATIONS, ACCESSORIES AND OPTIONS..................................1-1
1.1 Specifications........................................................1-1
1.2 Accessories...........................................................1-4
1.3 Options...............................................................1-4
1.4 System List...........................................................1-5
2. ADJUSTMENT.............................................................2-1-1
2.1 TOSHIBA Supplies List...............................................2-1-1
2.2 List of Adjustment Jigs Used..........................................2-2
2.3 Error Codes...........................................................2-3
2.4 DIP Switch/Jumper/VR Functions........................................2-4
2.5 Self-Diagnosis Modes..................................................2-6
2.5.1 Input Signal Check (Test Mode 03/04)...............................2-8
2.5.2 Output Signal Check (03/04)........................................2-9
2.5.3 Adjustment Mode (05)..............................................2-11
2.5.4 Setting Mode (08).................................................2-14
2.5.5 How to Register/Change ID Codes (Access Control Mode).............2-17
2.6 Auto-Toner Sensor Adjustment.........................................2-18
2.7 Exposure Adjustment..................................................2-19
2.8 Adjustment of Drum/Heat Roller/Aliging Roller Speed, Aligning Value,
Registration, Leading Edge in Image Shift, Leading Edge in Edge Erasing,
Trailing Edge in Edge Erasing, Editing Position, Leading-Edge Void and
Trailing-Edge Void...................................................2-21
2.8.1 Adjustment of Drum/Heat Roller Speed..............................2-21
2.8.2 Adjustment of Aligning Roller Speed...............................2-21
2.8.3 Adjustment of Aligning Value......................................2-22
2.8.4 Registration Adjustment...........................................2-23
2.8.5 Adjustment of Leading Edge in Image Shift.........................2-24
2.8.6 Adjustment of Leading Edge and Trailing Edge in Edge Erasing......2-24
2.8.7 Adjustment of Editing Position (Trimming and Masking Copying).....2-26
2.8.8 Adjustment of Leading-Edge Void and Trailing-Edge Void............2-27
2.9 Check/Adjustment of High-Voltage Transformer.........................2-28
2.9.1 Check/Adjustment of Main,Transfer and Separation Charger Outputs..2-28
2.9.2 Check/Adjustment of Developer Bias Voltage........................2-30
2.10 Adjustment of 24V DC Power Supply....................................2-31
2.11 Installation of Carriage Drive Belt..................................2-32
2.12 Adjustment of Mirrors and Lens.......................................2-33
2.12.1 Adjustment of Focus and Horizontal Reproduction Ratio.............2-33
2.12.2 Optical Axis Adjustment...........................................2-34
2.12.3 Image Distortion..................................................2-35
2.12.4 Image Inclination.................................................2-36
2.12.5 Side Deviation of Lens Unit.......................................2-37
2.13 Light Distribution...................................................2-38
2.14 Side Deviation in Manual,Casstte,LCC and Pedestal Cassette Feeding...2-39
2.15 Positions for Paper-Size Switch Tabs.................................2-41
2.16 Height Adjustment of Manual Feed Roller and Pick-Up Roller...........2-42
2.17 Adjustment of Thickness of Magnetic Brush(Leveler)...................2-43
2.18 Adjustment of Drum Sleeve Gap........................................2-43
2.19 Developer-Pole Position Adjustment...................................2-44
2.20 Adjustment of Main Blade and Recovery Blade..........................2-45
2.21 Side Deviation of Stack Guides.......................................2-46
2.22 Height Adjustment of ADD Pick-Up Roller..............................2-47
2.23 Adjustment of LCC Separation Force...................................2-48
3. GENERAL DESCRIPTION OF THE 4550..........................................3-1
3.1 Front/Rear View.......................................................3-1
3.1.1 Front Section View.................................................3-1
3.1.2 Rear Side View.....................................................3-2
3.1.3 ADF Front Section View.............................................3-3
3.2 Electrical Parts Layout...............................................3-4

2510001
2510001
2510001
4550101
4550101
4550104
4550104
4550105
2511802
2511802
4011801
2H10203
4H50204
2H10205
4H50208
4H50209
4H50211
2H10214
2H10217
2H10218
4H50219
4H50221
4H50221
4H50221
4H50221
4H50221
4H50221
2H10222
2H10223
4H50224
4H50224
2H10228
4H50227
2H10224
2H10224
2H10226
2H10227
2H10229
4H50233
4H50233
4H50234
4H50235
4H50236
2H10235
2H10233
2H10236
50H0237
2H10239
2H10240
2H10240
2H10241
2H10242
2H10243
2H10244
2H10245
4550203
4550203
4550203
4550204
4550205
4550206

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3.2.1 Copier's DC Electrical Parts.......................................3-4

3.2.2 AC Electrical Parts................................................3-6
3.2.3 ADF Electrical Parts...............................................3-7
3.3 Symbols and Functions of Electrical Parts.............................3-8
3.4 Wire-Harness Location Diagrams.......................................3-14
3.4.1 Location Diagram for Upper Unit...................................3-14
3.4.2 Location Diagram for Lower Unit...................................3-15
3.5 AC Wire-Harness Connection...........................................3-16
3.5.1 AC Wire-Harness Connection (110/115V).............................3-16
3.5.2 AC Wire-Harness Connection (200/220/240V).........................3-17
3.6 DC Wire-Harnees Connection...........................................3-18
3.6.1 Copier DC Wire-Harness Connection.................................3-18
3.6.2 ADF DC Wire-Harness Connection....................................3-19
3.7 Control Block Diagram................................................3-20
4. PERIODIC MAINTENANCE.....................................................4-1
4.1 Inspection every 40,000 Copies........................................4-1
4.2 Inspention and Overhaul every 240,000 Copies..........................4-1
4.3 Periodic Inspection Check List........................................4-1
4.4 Oiling Cycle Table...................................................4-21
4.5 Replacement Schedule of Disposable Parts and Supplies................4-22
5. PRECAUTIONS FOR STORING AND HANDLING SUPPLIES............................5-1
5.1 Precautions for Storing TOSHIBA Supplies..............................5-1
5.2 Inspecting and Cleaning OPC Drum......................................5-1
5.3 Checking Drum Cleaning Blade..........................................5-2
5.4 Checking and Replacing Cleaning Felt Roller...........................5-3
5.5 Checking and Cleaning Upper and Lower Heat Rollers....................5-3
5.6 Checking and Cleaning Heat Roller Cleaning Blade......................5-3
5.7 Grease/Oil/Powder List................................................5-4
6. TROUBLESHOOTING..........................................................6-1
6.1 Image-Related Problems................................................6-1
6.2 Paper-Jam Related Problems...........................................6-20
6.3 Abnormal Noise.......................................................6-24
6.4 Electrical Troubleshooting...........................................6-26
6.5 Troubleshooting for the ADF..........................................6-36

4550206
4550207
4550209
4550210
4550216
4550216
4550217
4011504
4011504
4011505
4552002
4552002
4552003
4552001
2H10401
2H10401
2H10401
2H10401
4H50421
4H50422
2511806
2511806
2511806
4011807
4011808
4011808
4011808
2511804
2H10601
2H10601
2H10620
2H10624
2H10626
4H50636

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