FOR REFERENCE ONLY

BASIC RATE ANALYSIS :

LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING :
SHOP FABRICATION
LABOUR CATEGORY
CS NIBR / MATERIALS OF CONSTN CS IBR
AS NIBR
MD RATE CREW
AMOUNT MD RATE CREW
AMOUNT MD RATE CREW
FITTER
150
1
150
150
1
150
150
1
WELDER
150
0.75
112.5
225
0.75
168.75
250
1
G/CUTTER
115
0.25
28.75
115
0.25
28.75
115
0.25
GRINDER
115
0.5
57.5
115
0.5
57.5
115
0.5
RIGGER
105
2
210
105
2
210
105
2
TACKER
110
0.5
55
110
0.5
55
110
0.5
HELPER
95
1
95
95
1
95
95
1.5
TOTAL
6
708.75
6
765
6.75
TOTAL COST ( NORMAL)
708.75
765
AVG. MANDAY COST ( NORMAL)
118.125
127.5
OVER TIME 2COST
Hrs OT
PER HEAD 0.5 59.0625
63.75
TOTAL OVERTIME COST
354.375
382.5
TOTAL COST INCL OT
1063.125
1147.5
ADD LABOUR BENEFITS 17 % 0.17 120.4875
130.05
G. TOTAL INCL OT & BENEFITS PER GANG
1183.613
1277.55
AVG. PROD. IN ID/DAY/CREW
30
25
LABOUR COST PER ID OF FAB'N
39.45375
51.102
ADD S/C PROFIT AND SUP. 10 %
0.1 3.945375
5.1102
S/Contr. LAB COST / ID
43
56
LABOUR COST / ID

45

58

MANHOUR CONSUMED / ID
2
LABOUR COST PER MANHOUR AT SHOP 22.5

2.4
24.16667

LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING :
SITE FABRICATION
LABOUR CATEGORY
CS NIBR / MATERIALS OF CONSTN CS IBR
AS NIBR
MD RATE CREW
AMOUNT MD RATE CREW
AMOUNT MD RATE CREW
FITTER
150
1
150
150
1
150
150
WELDER
150
0.75
112.5
225
0.75
168.75
250

1
1

G/CUTTER
115
0.25
28.75
GRINDER
115
0.5
57.5
RIGGER
105
2
210
TACKER
110
0.5
55
HELPER
95
1
95
TOTAL
6
708.75
TOTAL COST ( NORMAL)
708.75
AVERAGE MANDAY COST ( NORMAL)118.125
OVER TIME 2COST
Hrs OT
PER HEAD 0.5 59.0625
TOTAL OVERTIME COST
354.375
TOTAL COST INCL OT
1063.125
ADD LABOUR BENEFITS 17 % 0.17 120.4875
G. TOTAL INCL OT AND BENEFITS PER
1183.613
GANG
AVG PROD. IN ID/DAY/CREW
15
LABOUR COST PER INCH DIA OF FABRICATION
78.9075
ADD S/C PROFIT AND SUPERVISON
0.1 157.89075
%
SC LAB COST / ID
86
LABOUR COST / ID

115
115
105
110
95

0.25
0.5
2
0.5
1.5
6.5

28.75
57.5
210
55
142.5
812.5
812.5
125
62.5
406.25
1218.75
138.125
1356.875
15
90.45833
9.045833
99

90

103

MANHOUR CONSUMED / ID
4
LABOUR COST PER MANHOUR AT SITE 22.5
TOTAL WELDING QTY IN ID
81655
AT SHOP @ 60% OF TOTAL QTY
48993
AT SITE @ 40% OF TOTAL QTY
32662
LABOUR COST / ID AT SHOP
45
LABOUR COST / ID AT SITE
90
AVG. LABOR COST PER ID FAB'n
63

4.333333
23.76923
89988
53992.8
35995.2
58
103
76

AVG. MANHOUR CONSUMED

2.8
AVG. LABOUR COST PER MANHOUR AT SITE
22.5

3.173333
24.00769

LABOR COST PER ID FAB'n TAKEN

91

AVG. LABOUR COST PER ID - FAB'n (ARC WELDING)

PIPING MATERIAL
UPTO 12 MM
12-22 MM 22-35 MM 35 MM AND ABOVE
1.3
1.7
2.2
CS - NIBR
63
81
107
138
CS - IBR
76
98
129
167
AS - P11 NIBR
99.8
129
169
219
AS - P22 NIBR
99.8
129
169
219
AS - P11 IBR
118
153
200
259
SS 304 (UPTO 5 mm
105.4
WALL THK)
SS 316 L
105.4
137

115
115
105
110
95

0.25
0.5
2
0.5
2
7.25

112
CONSUMABLE COST PER ID
UPTO 12 MM
12-22 MM 22-35 MM
1.3
1.7
31.5
40.95
53.55
31.5
40.95
53.55
79
102.7
134.3
90.4
117.52
153.68
79
102.7
134.3
63.3
186.1
241.93

AVG. LABOUR COST PER ID - FAB'n (TIG WELDING)

PIPING MATERIAL
UPTO 12 MM
12-22 MM 22-35 MM 35 MM AND ABOVE
1.3
1.7
2.2
CS - NIBR
66
85
112
145
CS - IBR
79
102
134
173
AS - P11 NIBR
104
135
176
228
AS - P22 NIBR
104
135
176
228
AS - P11 IBR
123
159
209
270
SS 304 (UPTO 5 mm
110
WALL THK)
SS 316 L
110
143

Special Items
Labour
Cost Analysis:
Material
Gas Cutting Per ID13.8
productivity 25 ID/Man-Day

10

Bevelling per ID 17.25

productivity 20 ID/Man-Day

10

Tools/P&M/Enabling Cost / ID

Only Fit-up/Welding
29.25
of Bevelled20Pipes
productivity 20 ID/Man-Day
Hack-Saw Cutting28.75
Per ID
productivity 12 ID/Man-Day

CONSUMABLE COST PER ID

UPTO 12 MM
12-22 MM 22-35 MM
1.3
1.7
31.7
41.21
53.89
31.7
41.21
53.89
79
102.7
134.3
90.4
117.52
153.68
79
102.7
134.3
63.3
186.1
241.93

24

10

38

42

92

15

44

LARSEN & TOUBRO LIMITED -ECC DIVISION

HYDRO CRACKER UNIT AT BPCL, MAHUL
BASIC RATE ANALYSIS :
CONSUMABLE COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK):
CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
CS - ARC
UNIT
QTY
WELDING ROD
NOS- 6010 (2.5X350)
3.42
2
WELDING ROD
NOS- 7018 -(3.15X450)
2.32
2
WELDING ROD
NOS- 7018 -(4.00X450)
2.94
2
CS FILLER WIRE
KG - ER 70S2 (2MM)
211
OXYGEN GAS
CUM
18 0.066667
DA GAS
CUM
152
0.02
ARGON GASCUM
65
GRIND WHEELNOSGQ 4
75
0.025

CS - ARGON
AMOUNT QTY
PROD.
AMT
6.84
4.64
2
4.64
5.88
2
5.88
0
0.01 100 ID/Kg
2.11
15 ID/Cum
1.2 0.066667 15 ID/Cum
1.2
50 ID/Cum
3.04
0.02 50 ID/Cum
3.04
0 0.071429 14 ID/Cum 4.642857
40 ID/Pc
1.875
0.025 40 ID/Pc
1.875
PROD.
2 Nos/ID
2 Nos/ID
2 Nos/ID

GRIND. WHEEL
NOS- AG 7
100 0.013333 75 ID/Pc
OTHER FREE/CHARGE
LS
CONS.
7
1
TOTAL

1.333333 0.013333 75 ID/Pc

7
1
31.49

CONSUMABLE COST PER INCH DIA OF FABRICATION

CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
AS - P 11
UNIT
QTY
AS FILLER WIRE
KG - ER 80 SB2 1040 0.015385
WELDING ROD
NOS- 8018B2L (3.15X450)
8.32
2
WELDING ROD
NOS- 8018B2L (4.00X450)
10.22
2
OXYGEN GAS
CUM
18 0.066667
DA GAS
CUM
152
0.02
ARGON GASCUM
65
0.1
GRIND. WHEEL
NOS- GQ 4
75
0.025
GRIND. WHEELNOS AG7
100 0.013333
OTHER FREE/CHARGE
LS
CONS. 12
1

PROD.
65 ID/Kg

31.5

AMT

16
16.64
20.44
15 ID/Cum
1.2
50 ID/Cum
3.04
10 ID/Cum
6.5
40 ID/Pc
1.875
75 ID/Pc
1.333333
12
79.02833

CONSUMABLE COST PER INCH DIA OF FABRICATION

CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
AS - P 22
UNIT
QTY
AS FILLER WIRE
KG - ER 90 SB3 1248 0.015385
WELDING ROD
NOS- 9018B3L (3.15X450)
9.8
2
WELDING ROD
NOS- 9018B3L (4.00X450)
12.85
2
OXYGEN GAS
CUM
18 0.066667
DA GAS
CUM
152
0.02
ARGON GASCUM
65
0.1
GRIND. WHEEL
NOS- GQ 4
75
0.025
GRIND. WHEELNOS AG7
100 0.013333
OTHER FREE/CHARGE
LS
CONS. 12
1

PROD.
65 ID/Kg

79

AMT

19.2
19.6
25.7
15 ID/Cum
1.2
50 ID/Cum
3.04
10 ID/Cum
6.5
40 ID/Pc
1.875
75 ID/Pc
1.333333
12
90.44833

CONSUMABLE COST PER INCH DIA OF FABRICATION

90.4

CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
SS - 304 (upto 5mm) SS - 316 L
UNIT
QTY
PROD.
AMT
FILLER WIREKG
- ER 308 L
475 0.033333 30 ID/Kg
15.83333
ARGON GASCUM
65
0.2 5 ID/Cum
13
GRIND. WHEEL
NOS- GQ 4
114 0.083333 12 ID/Pc
9.5

1.333333
7
31.72119
31.7

GRIND. WHEELNOS AG7

150 0.033333 30 ID/Pc
OTHER FREE/CHARGE
LS
CONS. 20
1

CONSUMABLE COST PER INCH DIA OF FABRICATION

CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
SS - 316 L
UNIT
QTY
FILLER WIREKG
- ER 316 L
495 0.014286
WELDING ROD
NOS- E 316 L (3.15X350)
25.06
2
WELDING ROD
NOS- E 316 L (4.00X350)
33.57
2
ARGON GASCUM
(WELDING)
65
0.2
GRIND. WHEEL
NOS- GQ 4
114
0.2
GRIND. WHEELNOS AG7
150
0.04
OTHER FREE/CHARGE
LS
CONS. 20
1

5
20
63.33333
63.3

SS - 316 L
AMT
7.071429
50.12
67.14
5 ID/Cum
13
5 ID/Pc
22.8
25 ID/Pc
6
20
186.1314
CONSUMABLE COST PER INCH DIA OF FABRICATION
186.1

BASIC RATE ANALYSIS :

LABOUR COST PER INCH MTR OF ERECTION :
FIELD ERECTION
LABOUR CATEGORY
ERECTION
/ MATERIALS OF CONSTN
MD RATE CREW
AMOUNT
FITTER
150
1
150
WELDER
G/CUTTER
115
0.25
28.75
GRINDER
115
0.25
28.75
RIGGER
105
3
315
TACKER
110
0.25
27.5
HELPER
95
1
95
TOTAL
5.75
645
TOTAL COST ( NORMAL)
645
AVERAGE MANDAY COST ( NORMAL)112.1739
OVER TIME 3COST
Hrs OT
PER HEAD 0.35 39.26087
OVERTIME COST
225.75
TOTAL COST INCL OT
870.75
ADD LABOUR BENEFITS 25 % 0.25
161.25
G. TOTAL INCL OT AND BENEFITS PER GANG
1032
AVG PROD. IN IM/DAY/CREW
30
LABOUR COST PER IM OF ERECTION
34.4
ADD S/C PROFIT AND SUP. 10 %
0.1
3.44

PROD.
ID/Kg

SC LAB COST / IM

37

LABOUR COST / IM

37

MANHOUR CONSUMED / IM
1.916667
LABOUR COST PER MANHOUR AT SITE
19.30435
AVG. CONSUMABLE COST PER IM ERECTION5

CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
AS - P5
UNIT
QTY
AMOUNT
ER 80 SB 6 KG
1840 0.033333 61.33333
OXYGEN GAS
CUM
18 0.066667
1.2
DA GAS
CUM
152
0.02
3.04
ARGON GASCUM
65
0.2
13
GRIND. WHEEL
NOS- GQ 4
75
0.025
1.875
GRIND. WHEELNOS AG7
100 0.016667 1.666667
OTHER FREE/CHARGE
LS
CONS. 20
1
20
102.115
CONSUMABLE COST PER INCH DIA OF FABRICATION 102
CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
AS - P9
UNIT
QTY
AMOUNT
ER 80 SB 8 KG
2070
0.05
103.5
ELECTRODENOS
- 3.15 MM
4
0
OXYGEN GAS
CUM
18
0.2
3.6
DA GAS
CUM
150 0.066667
10
ARGON GASCUM
85
0.2
17
GRIND. WHEEL
NOS- GQ 4
75
0.025
1.875
GRIND. WHEELNOS AG7
110 0.016667 1.833333
OTHER FREE/CHARGE
LS
CONS. 10
1
10
147.8083
CONSUMABLE COST PER INCH DIA OF FABRICATION 147
CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
SS - 304H
SS - 321H
UNIT
QTY
AMOUNT QTY
AMOUNT
FILLER WIREKG
- ER 308 H
690
0.02
13.8
0
FILLER WIREKG
- ER 347 H
920
0.02
18.4
ELECTRODENOS
- 3.15 MM
21.1
4
84.4
0
ELECTRODENOS
- 3.15 MM
26.37
3.5
92.295

CUTTING - ARGON
CUM GAS
85
CUTTING- ACCESSORIES
LS
10
PURGING - ARGON
CUM GAS
85
GRIND. WHEEL
NOS- GQ 4
114
GRIND. WHEELNOS AG7
150
OTHER FREE/CHARGE
LS
CONS. 15

0.05
1
0.2
0.04
0.05
1

4.25
10
17
4.56
7.5
15
156.51

CONSUMABLE COST PER INCH DIA OF FABRICATION 156

CONSUMABLES
UNIT/ MATERIALS
RATE OF CONSTN
INCONNEL
UNIT
QTY
AMOUNT
ER NI-CR MO3
KG
4600
0.02
92
WELDING ROD
KG - INCONEL WE4600
112
0.045
207
CUTTING - ARGON
CUM GAS
85
0.05
4.25
CUTTING- ACCESSORIES
LS
10
1
10
PURGING - ARGON
CUM GAS
85
0.2
17
GRIND. WHEEL
NOS- GQ 4
114
0.04
4.56
GRIND. WHEELNOS AG7
150
0.05
7.5
OTHER FREE/CHARGE
LS
CONS. 15
1
15
357.31
CONSUMABLE COST PER INCH DIA OF FABRICATION 357
LABOUR CATEGORY
ERECTION
/ MATERIALS OF CONSTN
MD RATE CREW
AMOUNT
FITTER
150
1
150
WELDER
150
0
G/CUTTER
118
0.25
29.5
GRINDER
118
0.25
29.5
RIGGER
115
3
345
TACKER
113
0.25
28.25
HELPER
113
1
113
5.75
695.25
TOTAL COST ( NORMAL)
695.25
AVERAGE MANDAY COST ( NORMAL)120.913
OVER TIME COST PER HEAD 0.25 30.22826
TOTAL OVERTIME COST
173.8125
TOTAL COST INCL OT
869.0625
ADD LABOUR BENEFITS 17 % 0.25 173.8125
G. TOTAL INCL OT AND BENEFITS PER
1042.875
GANG
AVEARGE PRODCUTIVITY IN INCH MTR / DAY
40 / CREW
LABOUR COST PER INCH DIA OF FABRICATION
26.07188
ADD S/C PROFIT AND SUPERVISON
0.1 15
2.607188
%

0.05
1
0.2
0.04
0.05
1

4.25
10
17
4.56
7.5
15
169.005
169

FULL TIG - 50 GMS PER INCH DIA

SC LAB COST / IM

28
48

LABOUR COST / IM
MAN HOUR CONSUMED
COST PER MANHOUR

28
57.5
19.47826

1.4375

CS
CSIBR
AS
SS
MAN HOUR COST PER 40 IM ERECTION & 48 ID WELDING
3280
3904
4336
4624
MANHOURS INVOLVED
94
94
100
106
MAN HOUR COST PER 1 IM ERECTION
34.89362 41.53191
43.36 43.62264
MAN HOUR REQUIRED FOR 1IM
2.35
2.35
2.5
2.65

AMOUNT
150
250
28.75
57.5
210
55
142.5
893.75
893.75
132.4074
66.2037
446.875
1340.625
151.9375
1492.563
25
59.7025
5.97025
65

AS IBR
SS
TOTAL LAB AVG LAB / CREW
MD RATE CREW
AMOUNT MD RATE CREW
AMOUNT
150
1
150
150
1
150
5
1
400
1
400
250
1
250
4.5
0.9
115
0.25
28.75
115
0
1
0.2
115
0.5
57.5
120
1
120
3
0.6
105
2
210
105
2
210
10
2
110
0.5
55
110
0.5
55
2.5
0.5
95
2
190
95
2
190
7.5
1.5
7.25 1091.25
7.5
975
33.5
6.7
1091.25
975
150.5172
130
75.25862
65
545.625
487.5
1636.875
1462.5
185.5125
165.75
1822.388
1628.25
25
25
130
26
72.8955
65.13
7.28955
6.513
80
71

67

82

73

2.7
24.81481

2.9
28.27586

3
24.33333

AS IBR
AMOUNT MD RATE CREW
150
150
250
400

SS
AMOUNT MD RATE CREW
1
150
150
1
400
250

TOTAL LAB AVG LAB / CREW

AMOUNT
1
150
1
250

5
4.5

1
0.9

28.75
57.5
210
55
190
941.25
941.25
129.8276
64.91379
470.625
1411.875
160.0125
1571.888
12
130.9906
13.09906
144

115
115
105
110
95

0.25
0.5
2
0.5
2
7.25

28.75
57.5
210
55
190
1091.25
1091.25
150.5172
75.25862
545.625
1636.875
185.5125
1822.388
12
151.8656
15.18656
167

115
120
105
110
95

1
2
0.5
2
7.5

0
120
210
55
190
975
975
130
65
487.5
1462.5
165.75
1628.25
12
135.6875
13.56875
149

149

172

154

6.041667
24.66207
12572
7543.2
5028.8
67
149
99.8

6.041667
28.46897
6357
3814.2
2542.8
82
172
118

6.25
24.64
11239
6743.4
4495.6
73
154
105.4

4.036667
24.75372

4.156667
28.3531

4.3
24.456

140

168

154

35 MM AND ABOVE
2.2
69.3
69.3
173.8
198.88
173.8

TOTAL - LAB + CONSUM.

UPTO 12 MM
12-22 MM 22-35 MM 35 MM AND ABOVE
94.5
107.5
178.8
190.2
197

121.95
138.95
231.7
246.52
255.7

291.5

378.93

160.55
182.55
303.3
322.68
334.3

207.3
236.3
392.8
417.88
432.8

1
3
10
2.5
8.5
34.5

0.2
0.6
2
0.5
1.7
6.9

4
0.5
0.5

66

40
13.2

35 MM AND ABOVE
2.2
69.74
69.74
173.8
198.88
173.8

TOTAL - LAB + CONSUM.

UPTO 12 MM
12-22 MM 22-35 MM 35 MM AND ABOVE
97.7
110.7
183
194.4
202
173.3
296.1

126.21
143.21
237.7
252.52
261.7
384.93

165.89
187.89
310.3
329.68
343.3

214.74
242.74
401.8
426.88
443.8

PER ID LAB
0.038462
0.034615
0.007692
0.023077
0.076923
0.019231
0.057692

LABOUR BENEFIT
%
PF - 12 %
RETR COMP - 4.8 %
NOTICE PAY - 8.33 %
ESI - 5 %
BONUS - 8.33 %
TOTAL

12

5
17

DAELIM - QUANTITY COMPARISON

MATERIAL HCU
HGU
NIBR
IBR
TOTAL
NIBR
IBR
TOTAL
CS
196551.4
24427 220978.4
81655
89988
171643
AS
8403
8403
12572
6357
18929
SS
10252
10252
11239
11239
TOTAL ID 215206.4
24427 239633.4
105466
96345
201811
% of TOT
89.80651 10.19349
52.25979 47.74021

PER ID LAB
0.075758
0.068182

0.015152
0.045455
0.151515
0.037879
0.128788

0.1
0.0125
0.0125

FOR REFERENCE ONLY

CALCULATION FOR AVG. COST OF LABOUR
STRUCTURES - FABRICATION
CATEGORY CREW COMP.
RATE PER DAY
AVG. RATE
HIGHLY SKILLED
0.111111
140 15.55556
SKILLED
0.111111
130 14.44444
SEMI SKILLED0.555556
112.5
62.5
UN SKILLED 0.222222
90
20
SUB TOTAL
1
112.5
BENEFITS(PF,ESI, OTHERS)
0.3
33.75
OT PREMIUM (2HRS)
0.2
22.5
TOTAL (MANDAY RATE)
1.5

REMARKS
0.12
0.0833
0.1083
0.0625
0.01
0.05
0.4341

168.75

Item Description
Manday / Ton
Manhrs / Ton
LIGHT STRUC
15(<30KG/M)
MD/T
150
MEDIUM STRUC
14 MD/T
(30-60KG/M)140
HEAVY STRUC
13 (>60KG/M)
MD/T
130
BUILT UP SECTION
18 MD/T
180

CATEGORY GANG COMP.

% COMP.
FABRICATOR/FITTER 1 0.111111
STRUC. WELDER
1 0.111111
TACKER
0.5 0.055556
GAS CUTTER
0.75 0.083333
GRINDER
0.75 0.083333
RIGGER
3 0.333333
KHALASI / HELPER 2 0.222222
TOTAL
9

SKILL
HS
S
SS
SS
SS
SS
US

CALCULATION FOR AVG. COST OF LABOUR

STRUCTURES - ERECTION
CATEGORY CREW COMP.
RATE PER DAY
AVG. RATE
HIGHLY SKILLED 0.1
SKILLED
0.066667
SEMI SKILLED0.566667
UN SKILLED 0.266667
SUB TOTAL
1

BENEFITS
PF
BONUS
NOTICE PAY
RETR. COMP.
MISC
ESI
SUB TOTAL

140
14
130 8.666667
112.5
63.75
90
24
110.4167

Fab lab costElectrodes Gases

Grind. wheels
42 O2
D/A
AG7
2531.25
420
93.5
318.6
175
2362.5
336
76.5
232.5
150
2193.75
252
68
201.5
125
3037.5
672
102
310
250

SKILL TOTALBASE RATE / MD

0.111111
140
140
0.111111
130
130
0.555556
115
112.5
115
115
105
0.222222
90
90

BENEFITS
REMARKS
PF
0.12
BONUS
0.0833
NOTICE PAY 0.1083
RETR. COMP. 0.0625
MISC
0.01
ESI
0.05

BENEFITS(PF,ESI, OTHERS)
0.3
OT PREMIUM (2HRS)
0.75
TOTAL (MANDAY RATE)
2.05 Manhrs

33.125
82.8125

0.4341

226.3542

Item Description
Manday / Ton
Manhrs / Ton
LIGHT STRUC
10(<30KG/M)
MD/T
100
MEDIUM STRUC
9 MD/T
(30-60KG/M) 90
HEAVY STRUC
8 MD/T
(>60KG/M)
80
BUILT UP SECTION
8 MD/T
80

CATEGORY GANG COMP.

% COMP.
FABRICATOR/FITTER
0.75
0.1
STRUC. WELDER 0.5 0.066667
TACKER
0.25 0.033333
GAS CUTTER
0.5 0.066667
GRINDER
0.5 0.066667
RIGGER
3
0.4
KHALASI / HELPER 2 0.266667
7.5

SUB TOTAL

SKILL
HS
S
SS
SS
SS
SS
US

erec lab costElectrodes Gases

Grind. wheels
42 O2
D/A
AG7
2263.542
126
51
177
100
2037.188
105
46.75
139.5
80
1810.833
84
42.5
124
75
1810.833
84
42.5
124
75

SKILL TOTALBASE RATE / MD

0.1
140
140
0.066667
130
130
0.566667
115
112.5
115
115
105
0.266667
90
90

STRUCTURAL FABRICATION & ERECTION

STRUCTUREFAB
TYPE
MD/T EREC MD/TManhrs / Ton
Fab + erec lab
Tools
costand Consumable
Material Cost
Equipment
cost
Cost
L+M+P+
incl Mat'l
powerCOST
LIGHT STRUC (<30KG/M)
15
10
250 4794.792
2886.1
7680.892
MEDIUM STRUC (30-60KG/M)
14
9
230 4399.688 2616.25
7015.938
HEAVY STRUC (>60KG/M)
13
8
210 4004.583
2497
6501.583
PLATE FABRICATION18
8
260 4848.333
3359.5
8207.833
GRATING FABRICATION AND ERECTION
Item Description
MAT'L
GalvanisingPlant
Cons + toolsLabour costMD / T
MD / Sqm
GRATING FABRICATION
11000
2000
1500
17750 105.1852 3.260741
GRATING ERECTION
800
1500 6.626783 0.20543
TOTAL
800
11000
2000
1500
19250 111.812 3.466171

ManHrs / Sqm
32.60741
2.054303
34.66171

HANDRAILING FABRICATION AND ERECTION

Item Description
MAT'L
GalvanisingPlant
HANDRAIL FABRICATION
26022.3
0 2547.771
HANDRAIL ERECTION0
0 1910.828
TOTAL
26022.3
0 4458.599

ManHrs / MT
264.2133
150.979
415.1923

Cons + toolsLabour costMD / T

1910.828 4458.599 26.42133
1910.828 2547.771 15.0979
3821.656 7006.369 41.51923

LADDER WITH CAGE FABRICATION AND ERECTION

Item Description
MAT'L
GalvanisingPlant
Cons + toolsLabour costMD / T
CAGE FABRICATION
0
2000
2000
4500 26.66667
CAGE ERECTION
0
0
500
500
1500 8.888889
TOTAL
0
0
2500
2500
6000 35.55556

ManHrs / MT
266.6667
88.88889
355.5556

LADDER WITHOUT CAGE FABRICATION AND ERECTION

Item Description
MAT'L
GalvanisingPlant
Cons + toolsLabour costMD/T
W/O CAGE FABRICATION
0
2000
1750
4000 23.7037
W/O CAGE ERECTION0
0
500
500
1500 8.888889
TOTAL
0
0
2500
2250
5500 32.59259

ManHrs/T
237.037
88.88889
325.9259

Others
Tools / Cons.
L+M+TOOLS
Cost
Small tools Heavy tools
175
450
1632.1 4163.35
150
475
1420
3782.5
150
500
1296.5 3490.25
275
550
2159
5196.5

Others
Tools / Cons.
L+M+TOOLS
Cost
Small tools Heavy tools
150
650
1254 3517.542
125
700 1196.25 3233.438
125
750
1200.5 3011.333
125
750
1200.5 3011.333

LMP - FABN + ERECN

7680.892
7015.938
6501.583
8207.833

ManHrs / MT
1051.852
66.26783
1118.12

ManHrs / MT

ManHrs / MT

FOR REFERENCE ONLY

CALCULATION FOR AVG. COST OF LABOUR
EQUIPMENT ERECTION WORKS
CATEGORY CREW COMP.
RATE PER DAY
AVG. RATE

HIGHLY SKILLED 0.125

SKILLED
0.0625
SEMI SKILLED 0.5625
UN SKILLED
0.25
SUB TOTAL
1
BENEFITS
0.2325
OT PREMIUM (2HRS)
0.75

177.5
115
140
90

MANDAY RATE 1.9825

REMARKS

PF
0.12
BONUS
NOTICE PAY
RETR. COMP. 0.0625
MISC
ESI
0.05
SUB TOTAL
0.2325

22.1875
7.1875
78.75
22.5
130.625
30.37031
97.96875
258.9641

MANDAY RATE
Manday / Ton
Manhrs
Static Equipment
8 MD/T
Rotary Equipment
14 MD/T

BENEFITS

Erec. Lab. Cost

Electrodes Gases
Grind. wheels
42 O2
D/A
AG7
2071.713
8.4
10.2
35.4
50
3625.497
42
10.2
31
50

80
140

Item Description
Manday / Ton
Manhrs / Ton
Packing plt cost+Sliding
S.S Shim cost
Grout
Plate Cost Material cost
Static Equipment
8 MD/T
80
160
0
105
265
Rotary Equipment
14 MD/T
140
320
200
2625
3145

Item Description
EREC MD/TManhrs / Ton
erec lab costTools and Consumable
Material Cost
Equipment
cost
Cost
Weight
inclCategory
power
L+M+Pwise
COST
Static Equips
Upto 20 MT
8
80 2071.713
774.4
265
202.47 3111.113
20 to 50 MT
6
60 1553.784
704
265
571.5 2522.784
Above 50 MT
5
50 1294.82
633.6
265
380.75 2193.42
Rotary Equip (18 nos)
14
140 3625.497
1833.2
3145
122.4 8603.697
TOTAL

CATEGORY GANG COMP.

% COMP. SKILL
SUPERVISOR
MILL WRIGHT FITTER1
TACKER
0.5
ERECTION FOREMAN
0.25

0
0.125
0.0625
0.03125

HS
HS
S
SS

SKILL TOTALBASE RATE / MD

0.125
0.0625
0.5625

155
200
115
200

177.5
115
140

GRINDER
0.25
RIGGER
4
KHALASI / HELPER 2
8

0.03125 SS
0.5 SS
0.25 US

0.25

115
105
90

90

LADDER / PLATFORM FABRICATION AND ERECTION

Item Description
MAT'L
Plant
Cons + toolsLabour costMD / T
LADDER/PLAT. FAB'n
2000
2800
4500 25.71429
LADDER/PLAT. EREC'n
1000
1500
2000 11.42857
TOTAL
0
0
3000
4300
6500 37.14286

CATALYST LOADING
Item Description
MAT'L
CATALYST LOADING
TOTAL

Plant
2500
0

INTERNALS ERECTION
Item Description
MAT'L
INTERNALS ERECTION
TOTAL

2500

Plant

ManHrs / MT
257.1429
114.2857
371.4286

Cons + toolsLabour costMD / T

ManHrs / MT
2800
5500 31.42857 314.2857
2800

5500 31.42857 314.2857

Cons + toolsLabour costMD / T

ManHrs / MT
2000
2500
6500 37.14286 371.4286
2000

2500

6500 37.14286 371.4286

Others
Tools / Cons. Cost
Small tools Heavy tools
250
350
704
1250
450
1833.2

Amount
629906.9
1441771
835144.8
1053092
3959915