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Rawmaterialsinforms thatexistinnature
Itisrecommendedthatceramicartistsfamiliarizethemselveswithpotentialhazardsinmaterials.Theinformationheredoesnotfullycoverthis.
Material Rawformula alumina oxideAl2O3 alumina hydrateAl2(OH)6 Albanyslipclay 0.059Na2O0.156K2O 0.309MgO0.476CaO 0.659Al2O34.42SiO2 0.023TiO20.15Fe2O3 2.399H2O antimonyoxideSb2O3 barium carbonateBaCO3 sulfateBaSO4 Mol.Wt. Fired Formula 102 Al2O3 156 Al2O3 459.3 Samebut w/othe2.399 H2O Eq. Wt. 102 156 Fired Contr. Al Al Fe Ca, Mg,& KNaO Al Si Sb Ba Ba Function Comments Hydrateformoftenusedforwaddingforvaporglazing.Alsosuppliedin calcinedform.Refractory.Usedinwaxresisttowaxpotgalleries,etc.and keephighlyfluxedclaysfromstickingtoeachotherinfiring. Aslipglazeclayathighfiretemperatures.Nolongermined.TryusingBlackbird orBarnard(slightlymorefluxed),orAlbertaSlip,seeOct.'88CMarticleon substitutions:dolomite9,sodaash1,Redart90.
bentonite Al2O34SiO2H2O
360.4
Al2O3 4SiO2
360.4
Al Si
Viscosity Glassfrmr
Colorant.Weakwhite,yelloww/lead.UsedtomakeNaplesyellow.Highly toxicbyinhalation. Alkalineearthflux,activeprimarilyathightemps.Carbonatetoxicifingested orinhaled.Noevidenceofabsorptionthruunbrokenskin.SeeCeramics TECHNICALno.3,1996p.66,J.DeBoos.MayleachinhighBaorunstable glazes.Notsuggestedforfoodwares.Makessatinmattsexceptw/boron. BaSO4isalmostcompletelyinsolubleandnotasignificanttoxin.Secondary flux.%inearthenwareclaybodiestopreventscumming.HighBa+Cu=matt bluesinoxidationorreduction. Volcanic,claylike.Addupto2%tohelpcountersettlinginglazew/ochanging firedresult,orasaplasticizerinclaybodies.Bloatsinwater:addtodry ingred.first&mix,thenaddwater.
Ceramic materials.docx
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382 124
Function Flux
Comments Calciumphosphate.Pburnsoutinfiring,promotesredbrownFecolors.May givemilky,mottledglazecolor&encouragesbreakingfromhighspots. Secondaryflux.Bodyfluxinbonechina.W/tin,lesstinneededtoopacify.May causecrawling&blisteringduetoboilingduringfiring.Canmakelowfirefoam glazesatabout20%. Soluble.Givesbrightalkalinecolor.Sometimesusedw/saltinvaporglazingfor lowerfiring,glassyglaze. Solublesourceofboron.Toxicraw. Notusefulforthestudiopotterinrawform.Orangesandredsinlowfire stainswithalimitedfiringrange,burnsouttogreyabove05.Toxicraw,toxic fumesinfiring.NewinclusionstainsencapsulateCdinZrtostabilize(willgo tocone10)andreducesolubility.Donotballmillinclusionstains. CalciumboratemineralproducedbyFortCadyMineralsCorpofNewberry Springs,CA.TwiceasmuchboronasGerstley.GBglazesdependonits thixotropicpropertiesforsuspension,hardnessandflowproperties,but Cadycalwillnotimpartthese. Whiting,chalk,lime,limestone.MainsourceofCa(alkalineearthflux)for glazes.Helpsproducehardglazes.Excessmatts. seeclay Mostcommoncolor=opaque,densegreen.Cr+Zn=brown.Smallamts.Cr+ hightin=pink.Cr+Pb=orange,red,oryellow.Cr+alkalineflux=yellower green.Refractory,butvolatileoverabout1800F,soitmayfumehigh(5%+) tinglazestopinking.Maycauseskinandrespiratoryirritation.Seesourcesof Cr:ironchromate,leadchromate.ColorantinwellknowOttosTexture sculptureglaze. Chinaclay,kaolinarepurestforms.Otherclaysmayalsocontributeironand traceminerals.Maybeaddedtoglazestoraisethemeltingpoint,reduceflow, andeventuallymatt.Someclayinglazeaidsapplicationofrawglaze.Ballclay usedtomakeharderrawsurfaceforbetterhandlingbeforefiring.Foraraw glazethatcracksindrying,addpartoftheclayascalcinedclay.Toxicif inhaled:inhalationofdryclaycancausesilicosis(fromfreesilicainclay)or kaolinosisofthelungs.
Ca Al Si Cr
258
Al2O32SiO2
258
Al Si
ViscosityGlassfrmr
Ceramic materials.docx
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Eq. Wt.
Comments Sodiumcarboxymethylcellulose.Organicgumusedasabinder,surface hardener,andplasticizer.Aidsbrushability,counterssettlinginglazes. Decomposesinsolutionunlessapreservativeisadded,e.g.formaldehyde, Canguard,Vancide(availablefromsomeceramicsuppliers).ExcessCMCcan causecrawling.Availableinpowderorliquidform(syrup).Slakecupdry CMCto5cupsboilingwaterovernight,thenmixinablender.Willbethick. Thintoaheavysyrup. Strongcolorant.Meltsatlowfiretemperatures.Expensive.Carbonateform (lavenderraw)slightlyweaker,dispersesbetterthanoxideform(blackraw). Cobaltsulfateisasolubleform,toxic.Givesstrongbluecolors,transparentif dilute.Ultramarinew/alkalinefluxes.Purplew/Mg.Greenw/Ti.Screenglazes containingCowelltoavoidspotting.ConcentrateduseofCospitsinfiring, leavingbluehalosonkilnshelvesandadjacentwares. Calciumborate.OccursinCAandNV.SeeGerstleyborate.Nolongeravailable. SubstituteGerstleyborate. Toxic.Meltsatlowfiretemperatures,somayalsofluxinhigheramtsathi temps.Volatileabovecone8.Carbonate(greenraw)weakerbutdisperses betterthanoxideform(blackraw).Redcopperoxidedoesnotmixw/water. Coppersulfate(a.k.a.bluevitriol)issoluble&toxic,equivalentto28%ofCuO. Redinreduction.Greentogreenblueoxidized.Cu+alkalineflux=turquoise, Cu+Pb=transp.grassgreen.Highamountsgivegunmetalgreys. Copperredinfo:StudioPottermagazinev.8no.1. ClayTimesv.4#6Nov/Dec.'98Pt1andJan./Feb.99v.5no.1pt.2articleon firingCuredsbyPetePinnell. Similartofeldspar,butw/higherproportionofsilicathanspar.Maycontain fluorine.Variablematerial.Meltingrange2100Fto2450F,dependingonthe sample.Forgreateraccuracy,obtainananalysisofthespecimenbeingused. DefluorinatedCornishstoneisknownasD.F.stone.HamersaysCornwall stonehaslesssurfacetensionthanfeldsparinthemeltedstateandis sometimeusedinplaceofspartopreventcrawling. Formofsilica.Formedfromfreesilicaaboveabout1938.Inversionofabout 3%smallerat439F. Naturalformofiron,purplishraw.2FeSO4 Fe2O3 +SO3(gas)+SO2 (gas)Alone, dissociatesat2192F.Maygivedarkerbrownsthanredironandblack w/cobaltinglazes.Givespurplishbrowncolorsinsigillata:1cupliquidwhite sigbase+1tsp.crocusmartis.
cobalt carbonateCoCO3 (lavenderraw) oxideCo3O4(blackraw) sulfate(soluble) CoSO47H2O(lavender crystalsraw) colemanite 2CaO3B2O35H2O copper carbonateCuCO3(gray greentoturquoiseraw) oxideblackCuO oxideredCu2O sulfateCuSO45H2O
119
CoO
119
Co
Colorant
241 281
CoO CoO
80 281
Co Co
Colorant Colorant
412 124
206 124
Ca B Cu
80 143 223.3
80 70.6 223.3
Cu Cu Cu
667
same
667
Ca, KNaO Si Al
cristoballite crocusmartisFeSO4
311.6
Fe2O3 623.2
Si Fe
Glassfrmr Colorant
Ceramic materials.docx
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Comments Sodiumaluminumfluoride.Secondaryflux,alkalinecolorresponse.Maycause boilingofglazeandpinholesfromFgasreleasedinfiring.Usedinthe productionofopalglass,formslowmeltingeutectics,potentiallysupplying aluminainlowmeltingform. Calciummagnesiumcarbonate.Hitempflux.CaandMgproperties:soft, butterymatts,pastelscolors,givespurplecolorsw/CoduetoMg. Epsomsalts.Soluble.Usedinsmallamounts(e.g.1tbsper10,000gramsof wetglaze)asaflocculenttohelpkeepglazesfromsettling.SeeHamerfor discussionofflocculation.NotgenerallyusedasaglazesourceofMginglazes duetoamountofSandactionasflocculent. Thisisalanthaniderareearthoxide.Raw:pinkpowder.Producespale, translucentpink.Erbium,atomicno.:68,symbolasEr,weightat167.26,has applicationinglasscoloring,asanamplifierinfiberoptics,andinlasersfor medicalanddentaluse.TheErbiumionhasaverynarrowabsorptionband coloringerbiumsaltspink.Itisthereforeusedineyewareanddecorative glassware.Itcanneutralizediscoloringimpuritiessuchasferricionsand produceaneutralgrayshade.Itisusedinavarietyofglassproductsforthis purpose.m.p.2355degreesC(4,271degF);density8.64g/cm3.DavidPierhas researchedthiscolorantinglazesandsays,Erbiumoxidesdensitymeansitis absolutelyessentialthatyouuseCMCgum.Erbiumoxidegivesitsbestpink coloratconcentrationsof810%,butitisdifficulttogetmorethan8%tofully dissolveinthemelt.Ithasgivenamorelavendercolorinthepresenceofiron tracesinreduction. Commonmineralincrystallinerocks.Flux:alumina:silicaratioapprox.1:1:6. CusterisaKspar,KonaF4aNaspar,SpodumeneaLispar.Usedtofluxclays andglazeathightemps.MostcommercialfeldsparshavetracesofFeandMg. CusterisapopularKfluxedspar,KonaF4apopularNafluxedspar. Silica,quartz.Majorglassformer.Undergoesquartzinversionof2%at1000 F.Over1938Ffreesilicamayformcristobalite,whichundergoes3%inversion at439F. Calciumfluoride.Fluorineburnsoffinfiring,maycauseboilingandpinholing over5%.Fluidmeltsatlowtemps.Maycauseunusualbluesw/CoandCu. AccordingtoCeramicIndustry:Duringfiringfluorsparincontactw/silicaand clayisthoughttodissociateintogaseousSiF4.Thevolatilefluoridemayintime promotedestructionofkilnrefractories. Manmadefluxesthatmeltbetween14001700 F.Ferro,Pemco,O'Hommel companiesmakeavarietyoffritsforlowfiretemperatures.Seepublishedlists ormfg.specificationforcontentsandsubstitutions.Ferro3300and3400and PemcoPbseriescontainPb(lead).
184
CaO MgO
184
Flux
382.5
Er2O3
colorant
556K 524Na 60
same
SiO2
556K 524 Na 60
K,Na orLi Si Al Si
FluorsparCaF2
78
CaO
78
Ca
Flux
varies
F.G.V
Ceramic materials.docx
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Material Rawformula galenaPbS Gerstleyborate Na2O.177CaO.823 B2O3.886SiO2.658+ 3.049LossonIgnition ilmenite FeOTiO2 Iron oxideblackFeO(ferrous) oxideredFe2O3(ferric) chromate FeCrO4
Function Flux Flux V,Flux Glassfmr Colorant Opacifier Colorant Colorant Colorants
Comments Leadsulfide.Toxic. Substituteforcolemanite.NamedafteraCalif.manwhooperateda colemanitemine.Boronisbothfluxandviscosityagent.Thixotropic.Mining ceasedin1999.SeeDigitalFirewebpageforinfoonsubstitutions: http://digitalfire.com/education/material/gerstley.htm Opaqueblackmineralraw.Ingranularform,causesspeckles.Effectssimilarto rutile. Meltsatlowfiretemperatures.Redironisfinerinparticlesizethanblack.Iron isusuallytantobrowntoredbrowninoxidation,butcanalsobeamberin leadglazes,orglazesw/BaorSr.Yellowtooliveinhighalkalineglazes.In reduction16%w/calciumphosphategivesblues,3%withsomecalcium givesceladons,1015%Temmoku.Seeotherformsofiron:crocusmartis, ochre,umber. Ironchromate:sourceofironandchrome.Taupeinslips..McKeesaysuse4% ironchromate+4%coppertomakeblack. Seeclay.Forgenericusesofkaolin,EPKisoftenused. Metallicflux.Softglazes,easilyabradedorattackedbyacids.Toxic, accumulativepoison,esp.byingestionorinhalation.Mayleachfromfired glazeinthepresenceofacidfoods.White,red,andyellowlead,galena, lithargeandleadchromatearesources.Leadfritsaresafertohandleinstudio thanrawlead.Finalsafetyofaglazedependsonglazechemistry.Activeatlow tempcone6.Blistersifreduced.Volatilizesinfiring,boilsoffbycone6. Pb+Cu=transparentgrassgreen.Pb+Fe=amber.Pb+Cr=yellow,red, orange.Pb+Cd=red. Similartofeldspar.Licontentmaycauseshiveringinexcess.
172
Fe,Cr
kaolin Al2O32SiO22H2O lead carbonate 2PbCO3Pb(OH)2 monosilicate 3PbO2SiO2 oxidelitharge oxidered Pb3O4 lepidolite .55Li2O.39K2O .06Na2OAl2O3 3.74SiO2 lithiumcarbonateLi2CO3
258 775
258 258
Al Si Pb
V Glassfrmr Flux
Pb Si Pb Pb Li,Na Si Al Li
74
Li2O
74
84
MgO 84
Li,Mg Si Mg
Ceramic materials.docx
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Eq. Wt.
Fired Contr. Mg
Function Flux
Comments Epsomsalts.Soluble.Usedinsmallamounts(e.g.1tbsper10,000gramsof wetglaze)asaflocculenttohelpkeepglazesfromsettling.SeeHamerfor discussionofflocculation.NotgenerallyusedasaglazesourceofMginglazes duetoamountofSandactionasflocculent. Toxic.Carbonateisweakerbutdispersesbetterthanoxideordioxideform. Browns.Towardpurplew/alkalineflux,lead.Usedfrittedw/aluminatomake pinkstain(Mason6020,whichisrefractoryandgoestocone10).Canbe metallicinhighamountswithcopper,e.g.ReynoldsGoldMetallicglaze. SimilartofeldsparbutmoreKNatoSi(sparhasflux:alumina:silicaratioof 1:1:6;nephsyis1:1:4ratio),soitmeltslowerthanspar.TracesofCaandMg. Popularformidrangematerials.Somewhatsoluble,deflocculatesclaysand glazes.Trysubstituting56partsspar+oneparttalcforthenephsyinmid rangebodiestoavoidthedeflocculatingeffect.Substitutingnephsyforspar wouldbeaplacetobegintestingloweringahitempglazetomidrange. Toxic.Carbonateandoxide(blackorgreenraw)forms.Usedtoproduce subduedgreen,grey,brown,orblue.andtomodifyothercolors(e.g.mute cobaltblues).InhighMgglazes,acidgreenmaydevelop.InhighBaglazes, pinktopurple. Anaturalsourceofiron(about50%),mixedwithclayandsand.Mayalso containmanganese.Weakerthanusingiron.ComeinYellow,reds,orbrowns. Potassiumcarbonate.Solublesourceofpotassium.Deflocculatesclayslips. Slightlycaustic. Lithiumaluminumsilicate.M.p.2552F.Consideredalithiumfluxedfeldspar. Lowthermalexpansionwhenheatedabove1832 F.Usedasanauxiliarybody fluxtoreducethermalexpansionandincreaseshockresistance.Sourceof lithiumforglazes.Similartospodumene,whichcontainslesssilica,and lepidolite,whichprovideslesssilicaandlithium+KNaO. Resemblesfeldspar,buthasmoresilicatofluxandaluminathanspar. Idealizedformulais1RO1.69Al2O314.64SiO2molwt1139
87 115 477
87 115 477
Mn Mn KNa Si Al
75 83
Ni Ni Fe
138 612
K Li Al Si
1139 plasticvitrox .045CaO.058MgO .054Na2O.842K2O1.693 Al2O314.634SiO2 potassiumcarbonate potassium dichromate(bright orangeraw)K2Cr2O7 carbonateK2CO3 praseodymium oxidePrO2
Ceramic materials.docx
same
1139
Ca Mg KNa Al Si Cr K K Pr
294
K2OCr2O3
294
138 172.9
K2O PrO2
138 172.9
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Fired Contr. Si Al
Comments Decreasesthermalexpansion.Nonplasticingredient.Usedasafillerin porcelainbodies,saidtostrengthen,butnotproveninpractice.Usedinplace offlintinaclaybody,increasescrazing. seeflint Brokenopaquecolor,crystalsfromTi.Iron,otherimpurities(Cr,V)present. Supplierssometimescarrylightanddarkvarietiesofrutile.Darkcontainsmore iron. Soluble.Seesodiumchloride. Flint,quartz.Glassformer. Alsoknownascarborundum.Causeslocalreductioniffine(200mesh)(.5%), craterglazesifcoarse(25%?). Waterglass.Strongdeflocculant.Usuallysoldinliquidform.Waterglassis usedasaglue,topreserveeggsw/orefrigeration,andasafireproofer.M.p.of variousforms:11121922F.AccordingtoHamer,sodiumsilicatecombined w/carbondioxideintheair=sodiumcarbonateandsilicicacidthatnolonger deflocculates.Storeinanairtightcontainer. Solublesourcesofsodium.Alkalineflux,highcoefficientofexpansioncauses crazinginhighamounts,brilliantcolorresponse.Sodiummakesamechanically softglazeasamajorflux.Deflocculates. Na+Coultramarine.Na+Cu=transp.turquoiseNa+Cr+chartreuse.Na+ Mn=plum.UsedasrocksaltinsaltglazingwhereNacombinesw/thesilicain claytoformahard,durableglaze. Lithiumfeldspar.Reducesthermalexpansion.Goodforovenwareclaybodies. InglazestoomuchmaycauseshiveringduetolowexpansionofLi. Alkalineearthflux.Test0.75SrCO3 toreplace1bariumcarbinglazesforless toxicingredient. Magnesiumsilicate.Secondaryflux.Oftenabodyfluxatlowtemps,dueto eutecticamountsofingredients.Reducescrazing.Smooth,butteryglaze surfaces,Mgcolorresponses.Chronicinhalationcauseslungscarring.Some talcsmaybecontaminatedbyasbestosorasbestoslikeminerals.Checkwith yoursupplier.TexastalcisreportedtobelessgassythanNYtalc,and recommendedforclaybodiesusedw/stiffglazeslikemajolica. Stannicoxide.Opacifier.Hightin(overabout5%)+smallamts.Cr=pink.+Fe =orangetored.Hightinmaycausecrawling.Butterysurface.1tin=1.5 zirconiumopacifierinstrength.Opacifierinhistoricmajolicaglazes.
TiO2
Si Fe Ti Na Si Si
60 40.07
SiO2
60
sodaash sodiumcarbonate Na2CO3 sodiumchloridesalt NaCl spodumene Li2OAl2O34SiO2 strontiumcarbonate SrCO3 talc 3MgO4SiO2H2O
106
Na2O
106
Na
Flux
58.5
Na2O
58.5
Na
Flux
372
same
372
148 379.3
148 126.4
Li Si Al Sr Mg Si
tinoxide SnO2
151
SnO2
151
Sn
Opacifier
Ceramic materials.docx
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Eq. Wt. 80
Fired Contr. Ti
Function Opacifier
Comments Opacifier.Oftenproducescrystalinematts.+Co=green.W/Cureds=toward purples.2%addedtoglazecangivemicrocrystallineformations&interesting colors.1TiO2+1Gerstleyborate(byvol)usedasapatinaoverfiredterra sigillataisivorytolightyellow. Containsiron+manganese.Rawumberisunheated.Burntumberiscalcined. Toxic.Yellow,red,orangecolorswithlead.Yelloww/alkalineflux.Rarelyused. Unavailableforcasualuse. Weakyellowcolorant,strongersourceofyellowcolorwhenmadeintoastain withtinorzirconia.Inhalationandingestionhazard. Calciumcarbonate,chalk,lime,limestone.MainsourceofCa(alkalineearth flux)forglazes.Helpsproducehardglazes.Excessmatts. Acalciumsilicate.Maybeusedtoreplacewhitingandflint. Metallicflux,mid hightemps.Inlargeamts.(0ver 25%)maycausecrawling, pinholes,drysurfaces,opacity.CalciningtheZnmayhelppreventshrinkage duringearlyheatingthatpromotescrawling.Potentialforsculptureglazeuse. Zn+Cr=brown.ZngoodforCoblues.Completelyvolatilizedincone10 reduction,soitdoesnotcontributeasafluxtothefiredglaze.SeeClayArt archivesfordiscussion. Opacifies.ProducesharderglazethanSnorTi.Lessstrongthantin(general rule:1Sn=1.5Zropacifier).Tradenames:Ultrox(alltemps.,strongerthan Zircopax.6%=white),Superpax,Zircopax(alltemps.,510%=white),Opax (bestatlowertemps.).
umber variousformulas uraniumoxide U3O8 vanadiumpentoxideV2O5 whiting CaCO3 wollastonite CaOSiO2 zincoxide ZnO
Fe,Mn U V Ca Ca Si Zn
zirconiumoxide ZrO2
123
ZrO
123
Zr
Opacifier
Resourcesforartmaterialhazardinformation:: McCann,Michael.ArtistBeware,2nded.Lyons&BurfordPubl.,NY,1992.ISBN1558211756 Rossol,Monona.TheArtistsCompleteHealthandSafetyGuide.AllworthPress,NY,1990.ISBN0927629100 Textresourcesforceramicsmaterialsinformation: Green,David,AHandbookofPotteryGlazesAdvancedtechnicalreference. Hamer,Frank,APottersDictionaryofMaterialsandTechniquesExcellentgeneralsourceforspecificinformationonmaterials,processes,andmore.Highlyrecommended. Hopper,Robin,CeramicSpectrumAnoncalculationapproachtoglazedevelopment. Lawrence,W.G.CeramicScienceforthePotter.Advancedtechnicalreference. McKee,Charles,CeramicsHandbook.Paperback.Inexpensivehandbook. Rhodes,Daniel,ClayandGlazesForthePotterIndepthexplanations.Goodresourcebutsometimesbiasedtowardhighfirereduction.
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Ceramic materials.docx
http://www.artswire.org:70/1/csa Industrialceramicspublication.Onlinematerials guide.http://www.ceramicindustry.com RichardBurkettsSanDiegoStateUniv.WorldWideWebsiteofceramicsinformation,ClayArtarchives,GlazeBaseglazedatabase,materials databaseandmore.ManylinkstoitemsofinteresttoCeramicspeople.http://art.sdsu.edu/ceramicsweb Onlinediscussiongroupforceramics.Searchablearchiveshavemanyhelpfuldiscussionsaboutmaterialsandprocess. http://www.acers.org/cic/clayart/ http://www.dinoclay.com/software/glzchem.html BobWiltsglazecalculationprogramWindowsusers.Shareware.Freedownloadtotry.$35.00registrationfee.GlazeChemisaceramicglaze database,analysis,andcalculationprogram.GlazeChemwillhelpyoutokeepyourglazerecipesandtestresultsorganized,willshowyoutheir chemicalandcostanalyses,andwillassistinmakingsubstitutions,changingrecipesizes,performingbatchcalculations,fixingglazefit problems,andadjustingglazestonewfiringranges.GlazeChemhasextensiveonlinehelpandatutorial. http://hyperglaze.com ExcellentglazecalcanddataprogramthatrunsonALLcomputers:Windows,Macintosh,Linux. hyperglaze@sbcglobal.com http://digitalfire.com/ DiversetechnicalresourcepagefromTonyHansen,authorofInsightglazecalculationprogramet.al.Educationsectionpapersaregoodfor troubleshootingandmaterialsinfo.
ClayArt
GlazChem
Ceramic materials.docx
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