UR Series, Type-G60 Relay Test Report

Job Number: [Removed] Customer: Project: [Name Removed] CoGen Installation Location: [Location Removed] Relay ID: 2CG02-107B_G60 Gen/Cubicle: CG02-107B, GT-1

Nameplate Data
Model #: G60-D00-VFH-F8A-H6N-M8A-P6C Serial #: Ratings: AALC02000081 120V ac; 5Amp, 125V dc logic Firmware Version: 3.32 Boot Version: 1.13 Instruction Booklet: 1601-0110-E2 (GEK-106411A) CT / PT Ratio: CT = 800:5, PT = 120:1

System Setup
Current Banks
Ratio-F1 Ratio-M1 800 800 5 :5 5 :5 800 Ratio-F5 Ratio-M5 Amps NA NA 5 :5 5 :5

Voltage Banks
Bank F5: Bank M5: Phase Phase

Phase Secondary = Secondary =

120 NA

V V

Auxiliary Secondary = 120 Secondary = NA

V V

Ibase =

Electrical Tests Inputs / Outputs

Check all digital inputs. -AND- Check all output contacts. Check all voltage/current inputs (magnitude and polarity); use metering to view.

Confirm
Pass Pass

Category

Minimum PickUp
IOC1 IOC2 TOC1

Element

Phase Current Neutral Current

Ground Current

Phase Voltage Neutral Voltage Neg Seq Volt Aux Voltage

Volts per Hertz

IOC1 + TOC1 IOC1 TOC1 UV1 UV2 OV1 OV1 OV2 OV UV1 UV2 OV1 OV2 V/Hz 1 V/Hz 2

8.0 pu Disabled 1.20 pu Disabled 0.20 pu Disabled Disabled 0.90 pu 0.80 pu Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled

Sample
F1 F1 F1 F5 F5 40.00 A * 6.00 A * 1.00 A * * 108.00 V 96.00 V * * * * * * * * * * 40.0 A * 6.01 A 108.0 V 95.9 V * 40.0 A * 6.01 A * 1.00 A * * (3ph Delta) (3ph Delta) * * * * * * * * 40.0 A * 6.01 A ----* * * 0.00 s NA TOC NA TOC NA TOC TOC TOC NA NA NA NA TOC TOC NA NA TOC TOC

Setting

Bank Expected

Measured

Time Delay
Setting

Measured

* * [data below] * [data below] * [data below] [data below] [data below] * * * * [data below] [data below] * * [data below] [data below]

Generator Unbalance
Level Stage 1 [TRIP] Stage 2 [Alarm]
+

Function = Enabled Test Current [Negative Sequence]

x Pickup = ( 0.300 pu) x Pickup = ( 0.600 pu) x Pickup = ( 0.800 pu) s 1.500 A [ I2 ] 3.000 A [ I2 ] 4.000 A [ I2 ] K-RESET 0.700 A [ I2 ]

CT Bank =

F1

GEN UNBAL Settings

Expected Measured Time Time

180.0 s 71.1 s 40.0 s 240 s 180.0 s 71.1 s 40.0 s 240.0 s 10.0 s 10.0 s

INOM = 0.800 pu 3.75 7.50 STG1 Pickup = 10.00% 10.00 K-Value = 40.00 TMIN = 0.20 s TMAX = 180.00 STG2 Pickup = 7.00% 10.00 s DELAY =

2.50 x Pickup = ( 0.140 pu) 5.00 x Pickup = ( 0.280 pu)

10.00 Sec [ I2 ] 10.00 Sec 1.400 A

Note: Neutral IOC is adjusted by 6.25% for I1 restraint.

*Note: This function is disabled, not used, or zero time delay.

Power Technical Services, Inc.

1323 Butterfield Road; Suite 106 Downers Grove, IL 60515

CG02-107B_G60, GT-1.xls Page 1 of 4

UR Series, Type-G60 Relay Test Report (cont)

Project: CoGen Installation Gen/Cubicle: CG02-107B, GT-1 Relay ID: 2CG02-107B_G60

Electrical Tests (Cont)

Element

Time-OverCurrent

Curve & Time Dial

Test Current
2.0 3.0 4.0 2.0 3.0 6.0 2.0 3.0 6.0 0.80 0.50 0.20 0.80 0.50 0.20 0.75 0.50 0.20 0.75 0.50 0.20 1.10 1.50 2.00 1.10 1.50 2.00 x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= x= 12.00 A 18.00 A 24.00 A 2.00 A 3.00 A 6.00 A NA NA NA 86.40 V 54.00 V 21.60 V 76.80 V 48.00 V 19.20 V NA NA NA NA NA NA NA NA NA NA NA NA

Expected Time
1.312 s 0.537 s 0.343 s 1.968 s 0.806 s 0.340 s NA NA NA 50.0 s 20.0 s 12.5 s 5.00 s 2.00 s 1.25 s NA NA NA NA NA NA NA NA NA NA NA NA

1.35 s 0.54 s 0.35 s 1.96 s 0.82 s 0.36 s * * * 50.3 s 20.0 s 12.6 s 5.04 s 2.01 s 1.27 s * * * * * * * * * * * *

Measured Time C
1.35 s 0.54 s 0.35 s 1.35 s 0.54 s 0.35 s

Curve = IAC Very Inv

TDM = 1.00 ( 1.20 pu = 6.00 A) Reset = Timed Curve = IAC Very Inv Neutral TOC1 TDM = 1.5 ( 0.20 pu = 1.00 A) Reset = Timed Phase TOC1
Curve =

Ground TOC1 TDM = Reset = Instantaneous Curve = Inverse Time TDM = 10.0 Phase UV1 ( 0.90 pu = 108.00 V) Reset = Instantaneous Curve = Inverse Time TDM = 1.0 Phase UV2 ( 0.80 pu = 96.00 V) Reset = Instantaneous
Curve =

Aux UV1

TDM = Reset = Instantaneous

Curve =

Aux UV2

TDM = Reset = Instantaneous

Curve =

Volts / Hertz 1 TDM = Reset = Timed

Curve =

Volts / Hertz 2 TDM = Reset = Timed

Phase Distance
Zone
reach RCA Comp Limit OFF

Parameter

Z1 *
Direction reach RCA Comp Limit OFF

Z2 *
Direction reach RCA Comp Limit OFF

Z3 *
Direction

Voltage Current @ MTA Impedance** Max Torque Angle Circle + Check Delay Voltage Current @ MTA Impedance** Max Torque Angle Circle + Check Delay Voltage Current @ MTA Impedance** Max Torque Angle Circle + Check Delay

Sample
Expected Values
V- A A A Sec V- A A A Sec V- A A A Sec

(3ph Delta) (3ph Delta) (3ph Delta) (3ph Delta) (3ph Delta) (3ph Delta) * * * * * * * * * * * *

------------* * * * * * * * * * * *

(for Mho Charactoristic Only; if Quad, see Attached)

A - B

B - C

C - A
V - A A A V - A A A V - A A A NA NA

V - A A A Sec V - A A A Sec V - A A A Sec

V - A A A V - A A A V - A A A

**Note: Z = V-/2I

If Phase Distance has Quadrillateral Charactoristic, ATTACH Quad datasheet: If Power Swing settings enabled, Attach PTS' Out-Of-Step Relay datasheet:

*Note: This function is disabled, not used, or zero time delay.

Power Technical Services, Inc.

1323 Butterfield Road; Suite 106 Downers Grove, IL 60515

CG02-107B_G60, GT-1.xls Page 2 of 4

UR Series, Type-G60 Relay Test Report (cont)

Project: CoGen Installation Gen/Cubicle: CG02-107B, GT-1 Relay ID: 2CG02-107B_G60

Electrical Tests (Cont) Loss of Excitation

Phase-Phase Voltage Current @ 270 (lag) Impedance** Max Torque Angle Stage 1 Circle + 40 Check 40 Delay Center 13.86 Voltage Radius 12.15 Current @ 270 (lag) Impedance** Max Torque Angle Stage 2 Circle + 40 Check 40 Delay
Center Radius 10.0 8.3

Max Reach

Offset Reach

Zone

Parameter

Expected Measured
60.0 5.68 6.10 270.0 6.04 6.04 0.06 60.0 4.00 8.67 270.0 4.25 4.25 0.50 V A A A
Sec

Expected Measured
5.00 V 5.09 A 0.567 5.00 V 5.12 A 0.5638

Test Voltage measured: phase-phase 1-phase test current used.

V A A A
Sec

60.0 V 5.70 A 6.077 269.5 6.11 A 6.05 A 0.08 Sec 60.0 V 4.02 A 8.617 269.5 4.29 A 4.25 A 0.52 Sec

(Test Angle = 251.9 deg) (Test Angle = 288.1 deg)

5.00 V 5.06 A 0.570

5.00 V 5.10 A 0.5660 Z = V-n/I = reach ** Note: For single-phase-current testing, reach is 1/3 the specified value.

(Test Angle = 251.4 deg) (Test Angle = 288.6 deg)

Sensitive Directional Power

Element / Settings Dir Power 1 Parameter
PT Input : Phase-Phase Voltage F5 Current (at RCA + Calib, ref = ph-ph) SMIN - 1 0.004 CT Bank : Appearent Power F1 Max Torque Angle (ref = ph-ph) SMIN - 2 0.004 180 Linearity + 50 RCA I cos(50) = 0 Check Calib 50 I cos(50) = Time Delay PT Input : Phase-Phase Voltage Dir Power 2 * F5 Current (at RCA + Calib) SMIN - 1 OFF CT Bank : Appearent Power F1 Max Torque Angle (Ref: Vph-n) SMIN - 2 OFF NA Linearity + RCA I cos( ) = NA Check Calib I cos( ) = Time Delay

Stage 1 Expected Measured

10.0 0.720 4.16 180 1.120 1.120 30.0 V 10.0 V 0.721 A A VA 4.163 VA 180.0 1.14 A A 1.10 A A 30.0 Sec Sec V V A A VA VA A A A A
Sec Sec

Stage 2 Phase VT Connection: Delta Expected Measured

10.0 0.720 4.16 180 1.120 1.120 300.0 V 10.0 V 0.721 A Test Voltage measured: A phase-phase VA 4.163 VA 180.0 Test current used: 1.14 A A 1-phase 1.10 A A (Connect to A-ph) Sec 300.0 Sec V V A A VA VA A A A A
Sec Sec

Sample
PICKUP = 0.100 pu

Stator Differential
Minium Pickup CT Set Bank F1 Line End Neut End M1 Slope Check Formula
PICKUP x Ibase Ratio PICKUP x Ibase Ratio

Expected
0.5 A 0.5 A BREAK 1 =

Measured PickUp C
0.50 A 0.50 A 0.50 A 0.50 A BREAK 2 = 10.00 pu [Current Banks F1 and M1 .]

0.50 A 0.50 A 1.25 pu

Slope 1 = 10%

Slope 2 = 80%

Slope Curve Action Slope 1

[ Ir > PICKUP/Slope ] [ Ir < BREAK 1 ]

Parameter / Formula

Expected Values

5.070 A 5.634 A 1.014 pu 1.127 pu 10.01% * - too high 0 pu

Measured Values
5.072 A 5.634 A 1.014 pu 1.127 pu 9.98% * - too high 0 pu

C
5.069 A 5.634 A 1.014 pu 1.127 pu 10.03% * - too high 0 pu
Low Slope disabled: PICKUP > (BREAK 1 Slope)

Slope 2
[ Ir > BREAK 2 ]

5.06 A 5.63 A 1.01 pu Normalized Op Current, Iop [pu] Calculate Normalized Restraint, Ir [pu] 1.13 pu 10% SLOPE = Id / Ir = (Ir - Iop) / Ir Line End Current [Bank-F1] 12.00 A Measure Neutral End Current [Bank-M1] 60.00 A 2.4 pu Normalized Op Current, Iop [pu] 12 pu Calculate Normalized Restraint, Ir [pu] 80% SLOPE = Id / Ir = (Ir - Iop) / Ir

Line End Current [Bank-F1] Measure Neutral End Current [Bank-M1]

*Note: This function is disabled, not used, or zero time delay.

Power Technical Services, Inc.

1323 Butterfield Road; Suite 106 Downers Grove, IL 60515

CG02-107B_G60, GT-1.xls Page 3 of 4

UR Series, Type-G60 Relay Test Report (cont)

Project: CoGen Installation Gen/Cubicle: CG02-107B, GT-1 Relay ID: 2CG02-107B_G60

Electrical Tests (Cont) Restricted Ground Fault

Minium Pickup CT Line End Ground Formula
PICKUP x Ibase Ratio PICKUP x Ibase Ratio
(Test using 1-ph to Gnd)

Gnd CT Ratio RGF #2 : Disabled

PICKUP 2 =

800

:5

Line CT Ratio pu

800

:5 pu

RGF #1 : Enabled
PICKUP 1 = 0.100 pu

RGF #3 : Disabled
PICKUP 3 =

RGF #4 : Disabled
PICKUP 4 =

pu ;

Restd Gnd Fault #1 Expected Measured

0.500 A 0.500 A 0.500 A 0.499 A

Restd Gnd Fault #2 Expected Measured

NA NA Slope 2 = * *

Restd Gnd Fault #3 Expected Measured

NA NA Slope 3 = * *

Restd Gnd Fault #4 Expected Measured

NA NA Slope 4 = * *

Slope Check Action Measure Calculate

Time Delay

Slope 1 = 40%

Formula
Line End CT, IN Ground CT, IG Normalized IN [pu] Normalized IG [pu] S = (IG-IN) (IG+IN) Pickup Delay Dropout Delay

Restd Gnd Fault #1 Expected Measured

0 1 2.14 A 5.00 A 0.43 pu 1.00 pu 40% 0.10 s 0.00 s 2.154 A 5.000 A 0.431 pu 1.000 pu 39.78% 0.12 s * 0 0

Restd Gnd Fault #2 Expected Measured

NA NA NA NA NA NA NA * * * * * * * 0 0

Restd Gnd Fault #3 Expected Measured

NA NA NA NA NA NA NA * * * * * * * 0 0

Restd Gnd Fault #4 Expected Measured

NA NA NA NA NA NA NA * * * * * * *

Frequency Functions
UF 1 UF 2 UF 3 UF 4 UF 5 UF 6 OF 1 OF 2 OF 3 OF 4

Element

Enabled

Specified Measured Min V(A) PickUp PU Delay DO Delay Min V(A) PickUp PU Delay DO Delay
0.10 pu 0.10 pu 59.0 Hz 58.0 Hz 1.00 s 0.50 s 0.00 s 0.00 s 11.9 V 11.9 V * * * * 59.003 Hz 58.002 Hz * * * * 60.99 Hz 61.99 Hz * * 1.10 s 0.60 s * * * * 1.10 s 0.60 s * * * * * * * * * * * *

Yes Yes No No No No Yes Yes No No

Synchro-Check
Category
V1 V2 Max Volt Max Angle Max Freq
(Dead) (Live)

SynchCheck 1: Specified
D E A D

0.30 pu I 0.30 pu V E Volts 20 Angle 30 Freq 0.17

L

Sample
61.0 Hz 62.0 Hz 1.00 s 0.50 s 0.00 s 0.00 s * * FALSE Enabled Low High

SynchCheck 2: Specified
D E A D L I V E

TRUE Disabled Low High * * * * * * * * * *

0.80 pu 35.8 V 0.80 pu 36.8 V V (sec) 100.5 V -29.5 deg deg 59.83 Hz Hz

95.8 V 95.9 V 140.4 V +30.5 deg 60.17 Hz

Volts Angle Freq

V (sec) deg Hz

*Note: This function is disabled, not used, or zero time delay.

Output & Logic Checks

Output
P1 P2 P3 P4 P5

Control Flex Logic

Flex Logic Flex Logic Flex Logic Flex Logic Flex Logic TRIP OUTPUT - Operates for programmed faults. BREAKER FAILURE simulation - Operates if Breaker doesn't trip after 200msec. SYNCHRO-CHECK - Operates on Synchro-Check or Dead-Bus/Live-Line. GENERATOR TRIP for NON-DIFF faults - Operates for all faults, except Differential. GENERATOR TRIP for DIFF faults - Operates only for Differential faults.

Logic Output Elements Functional Tested Tested**

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

**Note: Functional Testing may be performed only if operating conditions permit.

Comments
Test Equipment & Calibration Date: 3x Doble F-2253 Other Comments: Generator Trip "Functional test" performed during start-up testing, prior to first run.

Relay Tested By: K.P.Rolley Functional Tests By: K.P.Rolley

Date: Date:

10/13/03 10/13/03

Attach print-out of relay settings:

No

Power Technical Services, Inc.

1323 Butterfield Road; Suite 106 Downers Grove, IL 60515

CG02-107B_G60, GT-1.xls Page 4 of 4