Beruflich Dokumente
Kultur Dokumente
Tombua Landana Project CABGOC Block 14 Angola Daewoo Shipbuilding & Marine Engineering Co. Ltd. Potable Water Makers; Chlorine Injection Unit Purchase Order Number 4000310118 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number: 52 Client Document Number: A-B14-TOL-MEE-7510-0902 SDRL Code: R04/R05 MRB Manual
Manufacturing Record Book A-B14-TOL-MEE-7510-0902 MRB Cover Page Project Number 105312 Date: 15-JAN-2008, Rev.: A
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Tombua Landana Cabgoc Block 14 Angola DSME 400031018 Potable Watermakers with Turbine Wash Water Polisher
INDEX
Item
01 02 05A 05B 06A 06B 07A 07B 08 09 10 11 12 13 14 15 16 17 18 19 20 21A 21B 22 23 24 25 26 27 28 29
Section Description
Supplier Document Schedule (SDS) Fabrication Production Schedule General Arrangement Drawing Water makers 105312-01 General Arrangement Drawing Chlorine Inj. Unit 10531202 P&ID Water makers (Pg 1/2, 2/2) 105312-21-1/2 P&ID Chlorine Injection Unit (Pg 1/1) 105312-22 Schematic Diagrams Water makers 105312-11 Schematic Diagrams Chlorine Injection Unit 105312-12 Utilities Schedule Weight Data Sheets Equipment Data Sheets Noise Level Data Sheets Schedule Elec. Equipment in Hazardous Area Detailed Description of Operation Instrument Index Instrument Data Sheets (Format INTools) Cause & Effect Chart PLC Logic Diagram Bill of Materials Limited to Parts Designation Table in IOM Cross Sect/Exploded View Drawing (Pump Only) Catalog Data (Major Components & Instrument) Electrical Panel Layout Drawing Water makers 105312-10 Electrical Panel Layout Drawing Chlorine Inj. Unit 105312-13 Termination Diagram REFER TO SDRL C03 Motor Performance Curves Installation Procedures Preservation Procedures Handling and Shipping Procedures Pre-Commissioning/Commissioning Procedures (Included in IOM SDRL R02/03) Quality Management System Certification (ISO 9001 Certificate) Inspection & Test Plan
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Section
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Manufacturing Record Book A-B14-TOL-MEE-7510-0902 MRB Index Project Number 106372 Date: 15-JAN-08, Rev.: A Page 1 of 2
INDEX CONTINUED
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 53 Pressure Test Procedures INCLUDED IN SDRL H05 Inspection & Test Procedure (Including FAT) Lube Oil & Operating Fluids Schedule Priced Recommended Start Up/Commissioning Spares Priced Recommended Two Year Operating Spares Factory Acceptance Test Report Weighing Report Dimensional Report Material Test Certs. (MTRs Frame & Membrane Housing) Welder Performance Qualification Certificates NDE Records/Reports Routine Test Certificates Electrical Machinery (Motors) Painting/Insulation Inspection Report Dimensional Reports Certificate of Compliance Release Note(s) Material Safety Data Sheets (MSDS) WPS/WPQRs Non Destructive Exam Procedures Surface Preparation & Painting Procedures Dispatch Dossier IOM Manual (CTreat Standard) ISSUED AS SEPARATE VOLUME Instrument Calibration or Set Point Cert. (AI, PSL, PSV, PI only) 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Manufacturing Record Book A-B14-TOL-MEE-7510-0902 MRB Index Project Number 106372 Date: 15-JAN-08, Rev.: A Page 2 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 01 CABGOC Document Number: A-B14-TOL-MEE-7510-0008 SDRL Code: A01 Document Schedule (SDS)
0 A
Rev No
12/14/06 10/05/06
SLY SLY
RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 01 Document Schedule (SDS) Project Number 105312 Date: 14-Dec-06 Rev.: 0 Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Document Register
Project: Buyer: Buyer's P.O. No.: Project No.: Equipment Desc.: Tag No.: PO Pkg No: TOMBUA LANDANA PROJECT - CABGOC BLOCK 14 ANGOLA DSME 400031018 105312 POTABLE WATERMAKERS W/ TURBINE WASH WATER POLISHER ME-7510/7511; ZZZ-6700 ME-220 Document No.: Rev: CODE 1: CODE 2: CODE 3: CODE 4: CODE 5: C'treat Document No. Client Document No. A-B14-TOL-MEE-7510-0008 First Submittal Due (weeks ARO) 2 First Submittal Due (date) 27-Sep-06 01 0 Date: 15-Jan-08
ACCEPTED ACCEPTED AS NOTED. PROCEED WITH WORK, INCORPORATE COMMENTS, AND RESUBMIT NOT ACCEPTED. WORK MAY NOT PROCEED. REVISE AND RESUBMIT. RECEIPT NOTED. NO SIGNATURE REQUIRED. CERTIFIED (AS BUILT DRAWINGS) Doc Returned Date 31-Oct-06 28-Dec-06 7-Dec-06 16-Jan-07 Approval Status 2 1 2 4
For Construction
ITEM
Ref. #
SDRL CODE
Rev. No. A 0 A B 0 0 0 0 0 0 A A 0 1 A 0 1 A B 0 1 2 A B 0 1
A01
A02
A-B14-TOL-MEE-7510-0010
27-Sep-06
28-Dec-06
A03
A-B14-TOL-MEE-7510-0002
11-Oct-06
26-Feb-07
4 5A
A05 B01
A-B14-TOL-MEE-7510-0003 D-B14-TOL-MEE-7510-0011
12 3
6-Dec-06 4-Oct-06
9-Nov-06 10-Jan-07
2 1
30-Nov-06
5B
B01
D-B14-TOL-ZZZ-6700-0012
4-Oct-06
2 1 1 2 2 2 1
30-Nov-06
FINAL AS-BUILT
6A
C01
105312-21-1 / 2
D-B14-TOL-MEE-7510-0013
4-Oct-06
6B
C01
105312-22
D-B14-TOL-MEE-7510-0014
4-Oct-06
2 2 2 2
1 of 4
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Document Register
Project: Buyer: Buyer's P.O. No.: Project No.: Equipment Desc.: Tag No.: PO Pkg No: TOMBUA LANDANA PROJECT - CABGOC BLOCK 14 ANGOLA DSME 400031018 105312 POTABLE WATERMAKERS W/ TURBINE WASH WATER POLISHER ME-7510/7511; ZZZ-6700 ME-220 Document No.: Rev: CODE 1: CODE 2: CODE 3: CODE 4: CODE 5: C'treat Document No. Client Document No. First Submittal Due (weeks ARO) First Submittal Due (date) 01 0 Date: 15-Jan-08
ACCEPTED ACCEPTED AS NOTED. PROCEED WITH WORK, INCORPORATE COMMENTS, AND RESUBMIT NOT ACCEPTED. WORK MAY NOT PROCEED. REVISE AND RESUBMIT. RECEIPT NOTED. NO SIGNATURE REQUIRED. CERTIFIED (AS BUILT DRAWINGS) Doc Returned Date 7-Jun-06 5-Dec-06 5-Feb-07 7-Mar-07 18-Sep-07 5-Dec-06 5-Feb-07 18-Sep-07 Approval Status 1 3 2 2 1 2 1 1 27-Dec-06 26-Feb-07 30-Mar-07
FINAL AS-BUILT
ITEM
Ref. #
SDRL CODE
Document Title
Date Submitted
Rev. No.
20-Jun-07 7A C03 Schematic Diagrams - Watermaker 105312-11 D-B14-TOL-MEE-7510-0016 6 25-Oct-06 3-Nov-06 12-Jan-07 12-Feb-07 28-Aug-07 7B C03 Schematic Diagrams - Chlorine Injection Unit 105312-12 D-B14-TOL-ZZZ-6700-0015 6 25-Oct-06 3-Nov-06 15-Jan-07 28-Aug-07 15-Jan-08 8 C04 Utilities Schedule A-B14-TOL-MEE-7510-0200 3 4-Oct-06 4-Oct-06 14-Dec-06 9 C05 Weight Data Sheets A-B14-TOL-MEE-7510-0100 3 4-Oct-06 4-Oct-06 18-Dec-06 10 C06 Equipment Data Sheets A-B14-TOL-MEE-7510-0101 4 11-Oct-06 24-Oct-06 19-Dec-06 12-Feb-07 7-May-07 20-Jun-07 11 C07 Noise Level Data Sheets A-B14-TOL-MEE-7510-0102 4 11-Oct-06 24-Oct-06 19-Dec-06 12 13 C08 C09 Schedule Elec. Equipment in Hazardous Area Detailed Description of Operation A-B14-TOL-MEE-7510-0021 A-B14-TOL-MEE-7510-0022 10 10 22-Nov-06 22-Nov-06 20-Feb-07 12-Feb-07 7-May-07 14 C14 Instrument Index A-B14-TOL-MEE-7510-0103 4 11-Oct-06 12-Feb-07 7-May-07 20-Jun-07 15 16 C15 C16 Instrument Data Sheets (Format INTools) Cause & Effect Chart A-B14-TOL-MEE-7510-0105 B-B14-TOL-MEE-7510-0500 8 8 8-Nov-06 8-Nov-06 12-Mar-07 20-Feb-07 24-Aug-07 17 C17 PLC Logic Diagram A-B14-TOL-MEE-7510-0023 T+2 24-Aug-07
2 A B 0 1 A 0 0 1 A 0 A 0 A B 0 1 2 A 0 A A 0 A 0 1 A A 0 0
27-Dec-06
9-Nov-06 28-Dec-06 9-Nov-06 10-Jan-07 10-Nov-06 10-Jan-07 7-Mar-07 22-May-07 6-Jul-07 10-Nov-06 10-Jan-07 9-Mar-07 7-Mar-09 22-May-07 7-Mar-07 22-May-07 6-Jul-07
2 1 2 1 2 2 2 2 1 2 1 1 2 1 2 2 1
30-Nov-06
30-Nov-06
1-Dec-06
30-Mar-07
30-Mar-07 13-Jun-07
9-Mar-07
4-Apr-07
2 of 4
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Document Register
Project: Buyer: Buyer's P.O. No.: Project No.: Equipment Desc.: Tag No.: PO Pkg No: TOMBUA LANDANA PROJECT - CABGOC BLOCK 14 ANGOLA DSME 400031018 105312 POTABLE WATERMAKERS W/ TURBINE WASH WATER POLISHER ME-7510/7511; ZZZ-6700 ME-220 Document No.: Rev: CODE 1: CODE 2: CODE 3: CODE 4: CODE 5: C'treat Document No. Client Document No. A-B14-TOL-MEE-7510-0104 A-B14-TOL-MEE-7510-0012 A-B14-TOL-MEE-7510-0004 First Submittal Due (weeks ARO) T+2 12 8 6-Dec-06 8-Nov-06 First Submittal Due (date) 01 0 Date: 15-Jan-08
ACCEPTED ACCEPTED AS NOTED. PROCEED WITH WORK, INCORPORATE COMMENTS, AND RESUBMIT NOT ACCEPTED. WORK MAY NOT PROCEED. REVISE AND RESUBMIT. RECEIPT NOTED. NO SIGNATURE REQUIRED. CERTIFIED (AS BUILT DRAWINGS) Doc Returned Date Approval Status Re-Submittal Due (date)
ITEM
Ref. #
SDRL CODE
Document Title Bill of Materials- Limited to Parts Designation Table in IOM Cross Sect/Expl View Dwg (Pump only) Catalog Data (major components & instrument)
Rev. No. A A A 0 A A
18 19 20
1 2 4 1 1 31-Jan-07
21A 21B 22 23 24
Elec. Panel Layout Drawing - Watermakers Elec. Panel Layout Drawing - Chlorine Inj. Unit Termination Diagram Motor Performance Curves Installation Procedures
105312-10 105312-13
28-Aug-07 28-Aug-07
A A 0 A 0 A 0 A A A B 0
25
G02
Preservation Procedures
A-B14-TOL-MEE-7510-0601
12
6-Dec-06
7-Feb-07 20-Jun-07
26
G03
A-B14-TOL-MEE-7510-0602
12
6-Dec-06
12-Feb-07 20-Jun-07
27 28 29
Pre-Commissioning/Commissioning Procedures (Inlcuded in IOM- SDRL R02/03) Quality Management System Certification/ (ISO 9001 Certificate) Inspection & Test Plan
12 10 3
19-Apr-07 31-May-07
2 1
10-May-07
30 31
H04 H05
3 8
4-Oct-06 8-Nov-06 5-Oct-06 14-Dec-06 7-Feb-07 20-Jun-07 A 0 1 2 A A 19-Oct-06 2-Jan-07 26-Feb-07 9-Jul-07 21-Feb-07 21-Feb-07 2 2 2 1 4 4 21-Jan-07 19-Mar-07
32 33
J01 J02
Lube Oil & Operating Fluids Schedule Priced Recommended Start Up/Commissioning Spares
A-B14-TOL-MEE-7510-0201 B-B14-TOL-MEE-7510-0700
12 8
6-Dec-06 8-Nov-06
12-Feb-07 13-Feb-07
3 of 4
G:\Netshare2\Ctreat\Projects\2 - Active Projects\105312 ChevronTexaco Tombua Landana - KBR\Vendor Data\01 - Document Register - R0_01152008.xls
Document Register
Project: Buyer: Buyer's P.O. No.: Project No.: Equipment Desc.: Tag No.: PO Pkg No: TOMBUA LANDANA PROJECT - CABGOC BLOCK 14 ANGOLA DSME 400031018 105312 POTABLE WATERMAKERS W/ TURBINE WASH WATER POLISHER ME-7510/7511; ZZZ-6700 ME-220 Document No.: Rev: CODE 1: CODE 2: CODE 3: CODE 4: CODE 5: C'treat Document No. Client Document No. B-B14-TOL-MEE-7510-0701 A-B14-TOL-MEE-7510-0802 A-B14-TOL-MEE-7510-0803 A-B14-TOL-MEE-7510-0804 A-B14-TOL-MEE-7510-0805 A-B14-TOL-MEE-7510-0806 A-B14-TOL-MEE-7510-0807 A-B14-TOL-MEE-7510-0813 A-B14-TOL-MEE-7510-0808 Refer to SDRL K06 A-B14-TOL-MEE-7510-0809 A-B14-TOL-MEE-7510-0810 A-B14-TOL-MEE-7510-0811 A-B14-TOL-MEE-7510-0812 First Submittal Due (weeks ARO) 8 T+2 T+2 T+2 D+2 T+2 T+2 T+2 D-1 T+2 D D D 4 11-Oct-06 15-Jan-08 15-Jan-08 15-Jan-08 9-Oct-06 14-Dec-06 48 P02 0 0 0 A 0 A 0 A 0 0 0 A 1 A 31-May-07 4 7-Dec-06 16-Jan-07 7-Dec-06 16-Jan-07 7-Dec-06 16-Jan-07 26-Feb-07 2 1 2 1 2 2 1 28-Dec-06 6-Feb-07 28-Dec-06 28-Dec-06 First Submittal Due (date) 8-Nov-06 01 0 Date: 15-Jan-08
ACCEPTED ACCEPTED AS NOTED. PROCEED WITH WORK, INCORPORATE COMMENTS, AND RESUBMIT NOT ACCEPTED. WORK MAY NOT PROCEED. REVISE AND RESUBMIT. RECEIPT NOTED. NO SIGNATURE REQUIRED. CERTIFIED (AS BUILT DRAWINGS) Doc Returned Date 21-Feb-07 Approval Status 4 Re-Submittal Due (date)
ITEM
Ref. #
SDRL CODE
Document Title
Date Submitted
Rev. No.
34 35 36 37 38 39 40 41 42 43 44 45 46 47
J03 K02 K05 K06 L01 L02 L05 L10 L12 L13 N06 N07 N10 P01
Priced Recommended Two Year Operating Spares Factory Acceptance Test Report Weighing Report Dimensional Report Material Test Certs. (MTRs - Frame & membrane housing) Welder Performance Qualification Certs. NDE Records/Reports Routine Test Cert. - Elec. Machinery (Motors) Painting/Insulation Inspection Report Dimensional Reports Certificate of Compliance Release Note(s)
A A 0 0 0 A 0 A 0
16-Jan-07
Material Safety Data Sheets (MSDS) WPS/WPQR's Non Destructive Exam Procedures
A-B14-TOL-MEE-7510-0607
11-Oct-06
9-Oct-06 14-Dec-06
49
P04
A-B14-TOL-MEE-7510-0608
11-Oct-06
50 51 52 53
R01
Dispatch Dossier
4 of 4
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CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No: 4000310118 Equipment Tag No: ME-7510/7511; ZZZ-6700 PO Pkg No: ME-220 C'treat Project Number 105312
Document Number 02 CABGOC Document No: A-B14-TOL-MEE-7510-0010 SDRL Code: A02 Fabrication Production Schedule
0 B A
Rev No
RT RT RT
GS
GS
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 02 Fabrication Production Schedule Project Number 105312 Date: 7-Feb-07 Rev.: 0 Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC - Tombua Landana Contract No. 4000310118 Project No. 105312 - Watermaker and Chlorine Injection Unit Production Schedule Activity Name Start Date Finish Date Aug '06 27 3 Sept '06 10 17 24 1 8 Oct '06 15 22 29 5 Nov '06 12 19 26 3 Dec '06 10
1 ENGINEERING 2 3 4 5 6 PROCUREMENT 7 8 9
Frame Fabrication Frame Painting Motors 10/25/06 11/29/06 11/30/06 12/11/06 11/1/06 12/26/06 11/1/06 11/1/06 11/15/06 11/1/06 11/1/06 12/6/06 12/6/06 12/6/06 12/1/06 12/6/06 Prepare Drawings/Data Vendor Data Approval Resolve Comments 9/20/06 11/22/06 10/4/06 12/6/06 10/18/06 11/15/06
10 Pumps 11 Tanks 12
Piping
13 Instruments 14 Electrical 15 16 ASSEMBLY 17 Set Equipment 18 Piping 19 Wire Control Box 20 21 22 TESTING 23 Check-Out 24 25 26 SHIPPING PREP. 27 Drain and Package 28 29 30 DELIVERY
Storage Factory Test (FAT) Instrument/Electrical
2/12/07 2/16/07
2/15/07 2/16/07
2/19/07 2/21/07
2/21/07
TBD
TBD
BY 9/30/07
27
10
17
24
15
22
29
12
19
26
10
Page 2 of 3
CABGOC - Tombua Landana Contract No. 4000310118 Project No. 105312 - Watermaker and Chlorine Injection Unit Production Schedule Activity Name Start Date Finish Date Dec '06 17 24 31 7 Jan '07 14 21 28 4 Feb '07 11 18 25
1 ENGINEERING 2 3 4 5 6 PROCUREMENT 7 8 9
Frame Fabrication Frame Painting Motors 10/25/06 11/29/06 11/30/06 12/11/06 11/1/06 12/26/06 11/1/06 11/1/06 11/15/06 11/1/06 11/1/06 12/6/06 12/6/06 12/6/06 12/1/06 12/6/06 Prepare Drawings/Data Vendor Data Approval Resolve Comments 9/20/06 11/22/06 10/4/06 12/6/06 10/18/06 11/15/06
10 Pumps 11 Tanks 12
Piping
13 Instruments 14 Electrical 15 16 ASSEMBLY 17 Set Equipment 18 Piping 19 Wire Control Box 20 21 22 TESTING 23 Check-Out 24 25 26 SHIPPING PREP. 27 Drain and Package 28 29 30 DELIVERY
Storage Factory Test (FAT) Instrument/Electrical
2/12/07 2/16/07
2/15/07 2/16/07
2/19/07 2/21/07
2/21/07
TBD
TBD
BY 9/30/07
17
CABGOC DOC NO.: A-B14-TOL-MEE-7510-0010, REV. 0
24
31
14
21
28
11
18
25
Page 3 of 3
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 05A CABGOC Document Number: D-B14-TOL-MEE-7510-0011 SDRL Code: B01 General Arrangement Drawing Watermakers
1 0 A
Rev No
RT RT -
RT RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 05A General Arrangement - Watermaker Project Number 105312 Date: 15-JAN-08 Rev.: 1 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 05B CABGOC Document Number: D-B14-TOL-MEE-6700-0012 SDRL Code: B01 General Arrangement Drawing Chlorine Injection Unit
1 0 A
Rev No
RT RT -
RT RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 05B General Arrangement Chlorine Injection Unit Project Number 105312 Date: 07-May-07 Rev.: 1 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 06A CABGOC Document Number: D-B14-TOL-MEE-7510-0013 SDRL Code: C01 P&ID Watermaker (Pg 1/2, 2/2)
2 1 0 B A
Rev No
For your Information Final-as-Built Revised per Comments Revised per Comments For Information
RT RT RT RT -
RT RT RT RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 06A P & ID Watermaker (Pg1/2, 2/2) Project Number 105312 Date: 15-JAN-08 Rev.: 2 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 06B CABGOC Document Number: D-B14-TOL-MEE-7510-0014 SDRL Code: C01 P&ID Chlorine Injection Unit (Pg 1/1)
2 1 0 B A
Rev No
For your Information Final-as-Built Revised per Comments Revised per Comments For Information
RT RT RT RT -
RT RT RT RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 06B P&ID Chlorine Injection Unit (Pg 1/1) Project Number 105312 Date: 20-JUNE-07 Rev.: 2 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 07A CABGOC Document Number: D-B14-TOL-MEE-7510-0016 SDRL Code: C03 Schematic Diagrams Watermaker
1 0 B A
Rev No
RT RT RT -
RT RT RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 07A Schematic Diagrams - Watermaker Project Number 105312 Date: 28-AUG-07 Rev.: 1 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 400310118 PO Pkg. No.: ME220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 07B CABGOC Document Number: D-B14-TOL-ZZZ-6700-0015 SDRL Code: C03 Schematic Diagrams Chlorine Injection Unit
1 0 0 A
Rev No
RT RT RT -
RT RT RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 07A Schematic Diagrams Chlorine Injection Unit Project Number 105312 Date: 15-JAN-08 Rev.: 1 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
BILL OF MATERIALS
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DESCRIPTION BOX, ELEC 12X12X6 SSTL BREATHER/DRAIN 1/2" NPT FUSE, 1 AMP ATMR-CL1/DIV2 HOLDER, FUSE - CL1/DIV2 HUB, ELECTRICAL 1/2" NPT INDICATOR, GREEN LED 120VAC PANEL, ELEC BOX 12X12 SS RELAY, 1PDT, 5A, 24VDC, ULTRA THIN RELAY, 4PDT 120 V SEALD SW, 2 POS W/CONTACTS SOCKET, RELAY REF R0040 TERMINAL, GROUND TERMINAL, SINGLE BEIGE TERMINAL, END BRACKET VARISTOR, METAL OXIDE FITTING, .5" PVC STR MA MANUFACTURER HOFFMAN CORUSE HINDS FERRAZ SH FERRAZ SH CORUSE HINDS ALLEN-BRADLEY HOFFMAN ALLEN BRADLEY SQUARE D ALLEN BRADLEY SQUARE D WIEDMULLER WIEDMULLER WIEDMULLER NEWARK CORUSE HINDS QTY 1 1 1 1 2 1 1 1 1 1 1 4 10 4 1 1 P/N: B0068 B0291 F0355 H0110 H0137 I0040 P0092 R0146 R0040 S0080 S0196 T0274 T0230 T0231 V0308 F1001
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 08 CABGOC Document No: A-B14-TOL-MEE-7510-0200 SDRL Code: C04 Utilities Schedule
0 A
Rev No
12/14/06 10/04/06
RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 08 Utilities Schedule Project Number 105312 Date: 14-Dec-06 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Manufacturing Record Book 08 Utilities Schedule Project Number 105312 Date: 14-Dec-06 Rev.: 0 Page 2 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 9 CABGOC Document No: A-B14-TOL-MEE-7510-0100 SDRL Code: C05 Weight /Center of Gravity Data Sheet
0 A
Rev No
12/18/06 10/04/06
RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 09 - WCoG Project Number 105312 Date: 18-Dec-06 Rev.: 0 Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
P.O. No. Inquiry No. Sheet Doc No. TL Drilling and Production Platform Offshore Angola, Block 14
A-B14-TOL-MEE-7510-0100
WEIGHT DATA (LB) ESTIMATED % CONTINGENCY WEIGHT ALLOWANCE 7,000 7,000 10,000 10,000 5% 5% 5% 5%
REMARKS
WEIGHT STATUS
ESTIMATE VENDOR INFO. CERTIFIED WEIGHED INFO. A= B= C=
C OF G
B Y
PLAN
Y (OP)= Z (OP)=
C OF G C Z ELEVATION
NOTE: 1.) ALL DIMENSIONS IN FEET, INCHES. 2.) SKETCH IN SOME IDENTIFYING ITEMS ABOVE TO HELP ORIENT THE X & Y DIMENSIONS
SUPPORT STEEL
WEIGHT CHECK LIST ITEM FACTORY SKID/ STEEL WORK FIRE PROOFING THERMAL INSULATION FACTORY/ SKID INSTRUMENTS FACTORY / SKID ELECTRICS FACTORY / SKID PIPEWORK PLATFORMS / LADDERS ITEM CALCULATED CRANE LOAD INDICATOR CERTIFIED TRUCK SCALE LOAD CELLS Date 10/4/06 Issued for Information 12/18/06 Revised per Comments APPLICABLE
YES YES YES YES YES YES YES NO NO NO NO NO NO NO
COMMENTS
No. A 0
Revision
By RT RT
App. RT -
Page 2 of 3
P.O. No. Inquiry No. Sheet Doc No. TL Drilling and Production Platform Offshore Angola, Block 14
A-B14-TOL-MEE-7510-0100
WEIGHT DATA (LB) ESTIMATED % CONTINGENCY WEIGHT ALLOWANCE 380 380 500 500 n/a n/a 5% 5%
REMARKS
WEIGHT STATUS
ESTIMATE VENDOR INFO. CERTIFIED WEIGHED INFO. A= B= C=
C OF G B
Pump
PLAN
Y (OP)= Z (OP)=
C OF G C Z ELEVATION
NOTE: 1.) ALL DIMENSIONS IN FEET, INCHES. 2.) SKETCH IN SOME IDENTIFYING ITEMS ABOVE TO HELP ORIENT THE X & Y DIMENSIONS
SUPPORT STEEL
WEIGHT CHECK LIST ITEM FACTORY SKID/ STEEL WORK FIRE PROOFING THERMAL INSULATION FACTORY/ SKID INSTRUMENTS FACTORY / SKID ELECTRICS FACTORY / SKID PIPEWORK PLATFORMS / LADDERS ITEM CALCULATED CRANE LOAD INDICATOR CERTIFIED TRUCK SCALE LOAD CELLS Date 12/18/06 Issued for Information APPLICABLE
YES YES YES YES YES YES YES NO NO NO NO NO NO NO
COMMENTS
No. 0
Revision
By RT
App. RT
Page 3 of 3
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 10 CABGOC Document No.:A-B14-TOL-MEE-7510-0101 SDRL Code: C06 Equipment Data Sheets Rev. 2
(pg 4/16)
2 1 0 B A
Rev No
Revise per Comment Final Revise per comments For Construction -Revise per comments Issued For Review
RT RT RT RT RT
_ DM -
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 10 Equipment DS Project Number 105312 Date: 19-Jun-07 Rev.:2 Page 1 of 16
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Project Location: CABGOC Tombua Landana Project, Angola Block 14 Project Number: 6501 Equipment Tag No: ABJ-1010 Service: Potable Water Chlorine Storage Tank
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Supplier to provide s A GENERAL Manufacturer: PENTAIR Type of Fluid: Water with 3ppm Chlorine Weight/Unit: 20 LBS Flow Rate: A Flow Design Basis: Molecular Weight: 18 Specific Gravity: 1.03 Viscosity: 0.9 cP Operating Pressure: atm PSIG Temperature: Amb F Contaminants: Characteristics: Suspended Solids: Solid By Weight: % DESCRIPTION Top Openning Level gauge Conn (2x) / pump suction PW Inlet
Material: Polyglass (Fiberglass) Insulation-Paint: n/a Design Conditions: Design Pressure: 150 PSIG Corrosion Allowance: n/a In
X3/8NPT PW Inlet
Visible Length
24
39.5 44
Supplier shall determine the flow required to maintain a normal chlorine level of 1.5 ppm and a maximum chlorine level of 3 ppm at outlet of the two Potable Water Maker package, each producing 13805 gallons per day of water. Tank shall be sized based on 7 days of continuous consumption.
B 0 1 2
For construction- Revise per comments Revise per comments Final Resubmit for Record
RT RT RT RT
GS -
Pg 2 of 16
CABGOC Tombua Landana Project, Angola Block 14 6501 PBE-8620 Potable Water Chlorine Injection Pump
GENERAL Service: Chlorination unit Specific Gravity: 1.03 At Pumping Temp: Amb F Fluid Handled: Chlorinated Water Corrosion Due To: Vapor Pressure: 0.43 PSIA Viscosity: 0.9 Centipoises (at Pumping Temperature) Type: Plunger Diaphragm Direct Acting Suction from: TANK NPSH at Pump: 34.5 ft Total Capacity: Max: (A) 3 GPD Min: Normal: (A) 1 GPD Suction Pressure: Max: (B) 3 ft Min: 6 in Normal: 2 FT Discharge Pressure: Max: 45 PSIG Min: Normal: Material, Liquid End: PVDF Capacity Control: Manual Auto; Running Stopped; Pneumatic Elect. Hydraulic; Local Remote by Speed Stroke Length Capacity Indicator: Yes No Guards: Coupling Crank Furnished by: Base Plate to be Furnished by Vendor Air Pressure Available: Purge: PSIG Control: PSIG Other Features: Steam Jacketed Stroke Counter Relief Valve Spare Packing Suction Strainer Solenoid Operated Clutch Timer and Multiport Valve Packing, Flush with Vendor: CTreat MFR: LMI Model, Size, and Fig No.: E711 Type Pump: Plunger Diaphragm Direct Acting Metering Heads: Simplex Duplex Triplex Speed Reducer: Integral Separate MFR: LMI Model: Ratio: Class: Plunger Size: N/A Max Stroke: In BHP Reqd: Max Working Press: 150 PSIG Limited by: With Max Driver: PSIG Coupling: N/A Manufacturer: Type: PERFORMANCE DATA NPSHr at Pump (Water): Ft Total Capacity: Max: 60 GPD Min: 0.3 GPD Quoted: 0.04 GPH Strokes Per Minute Each Head: Max: Min: Quoted: Suction Pressure: Max: 3 FT Min: 0.5 FT Discharge Pressure: Max: 150 PSIG Min: PSIG Test Required: Hydrostatic Performance Certified Witnessed Not Witnessed CONSTRUCTION MATERIALS - ASTM Liquid End Matl: PVC Gaskets: Plunger Matl: N/A Max Temp: F Diaphragm: FLUOROFLIM Max Temp: 122 F Packing: Max Temp: F Frame: Cross Head: Valves: CERAMICBALL Seats: TEFLON Body: Caps: Gland: Lantern Ring: CONNECTIONS 1/4 in Suction Size: Type: MNPT Rating: Facing: 1/4 in Discharge Size: Type: MNPT Rating: Facing: Flush: Size: Type: Rating: Facing: Purge: Size: Type: Rating: Facing: with Air Gas LIQUID ENDS Valves Replaceable: Yes No; With Without Removing Piping Built-In Relief Valves: Yes No Valves: Suction: No.: 1 Type: FOOT Area Each: In2 Discharge: No.: 1 Type: BALL CHECK Area Each: In2 Plunger Support: Cross Head Packing Packing Lube: Cross Head Lube: Special Seals: DRIVER Furnished by: CTreat Mounted by: CTreat Driver Type: ELECTROMAGNETIC, Size: HP, Speed: RPM MFR: LMI Frame No.: N/A Electric Motor: 44 watt Volt 120 Ph 1 Hz 60 Class: I Group: D Division: 2 Enclosure: EXPLOSION PROOF Bearing Type: N/A Lube: N/A Air Required: N/A SCFM at PSIG Steam Jacket Stroke Counter Relief Valve Strainer Spare Packing Timer 8 Multiport Valve Speed Indicator Net Weight Complete Unit: 41 Lb Less Driver: Lb GENERAL NOTES AND COMMENTS REVISION BLOCK No. Date Revision Description Org'd Rvw'd Apv'd A Supplier shall determine the flow required to maintain a normal chlorine level of 1.5 ppm and a maximum chlorine level of 3 ppm at outlet of the two Potable Water Maker packages, each producing 13805 gallons per day of water. B 12/19/06 Revised per comments B Supplier shall determine the suction pressure based on the Chlorine Storage Tank site RT and location. For Construction 0 2/9/07 C Tubing materials to be corrosion resistant Polyethylene. (PE) RT Final 1 5/3/07 RT 2 6/19/07 Resubmit for Record RT -
Pg 3 of 16
CABGOC Tombua Landana Project, Angola Block 14 6501 PBE-8845/8846 In Service: Spare: Potable Water Maker High Pressure Pump
OPERATING CONDITIONS (D) Duty: Continuous Intermittent Standby Series Stand Alone Corr/Abrasion due to: Liquid Pumped: Seawater Pumping Temperature: 90 F Viscosity: SSU cP Vapor Pressure: PSIA NPSHA (Top of Foundation): 102 Ft Suction Pressure: PSIG Normal: 50 Rated: 50 Discharge Pressure: PSIG Normal: 986 Rated: 986 Differential Pressure: PSID Normal: 936 Rated: 936 Flow @ Pumping Temp: GPM Normal: 40 Rated: 40 Specific Gravity @ P.T.: 1.03 Hydraulic Horsepower: 52 Hp VERTICAL PUMP DATA Pit or Sump Depth: Ft Minimum Submergence: Ft CONSTRUCTION Type: Horizontal Vertical In-Line Self-Priming Sump Vertical Turbine Submerged Mechanical Seal Packing Type: NOZZLE DESCRIPTION Suction: 2 In ANSI Class RF RTJ FF THD Discharge: 1.5 In ANSI Class RF RTJ FF THD GEARBOX OR DRIVE MECHANISM (note 2) Type: Direct Belt External Gear Supplied by: Ctreat Mounted by: Ctreat Specification No.: GS 4.06 PRIMARY DRIVER Type: Electric Motor Gas Turbine Gas Engine Diesel Engine Supplied by: Vendor Mounted by: Vendor Power: 60 HP Volts 460 pH 3 Hz 60 Enclosure: TEFC Rated Speed: 3,600 RPM Specification No.: G.S.12.03A AUXILIARY PIPING N/A Cooling Fluid: Water Water-Glycol Supply Temp: F, Pressure: PSIG Piping Material: Carbon Steel : Stainless Tubing : Pipe Cooling Water: Seal Flush Plan: Auxiliary Seal Plan: PACKAGING Skid: MFR Std Common Base Plate Spec No.: Painting: Unpainted Prime Only : Finish Painted : MFR Std Custom - Spec No.: GS 2.02 Lifting Lugs: : Yes No Sling & Spreader Yes No Export Crating: Yes No Spec No.: GS 0.03 TESTING See TIR for package Description Witnessed Unwitnessed Hydrostatic: NPSHr Mech. Run with Dismantling after: Run Performance: Single Point Driver used in Performance Test: Actual MFR Test Block GENERAL NOTES AND COMMENTS
1. Please refer to motor data sheets for FLC and RLC information. 2. Pumps includes gear box with 4.14 : 1 gear ratio.
DATA TO BE COMPLETED BY VENDOR Manufacturer: ITT - Ctreat Vendor: ITT - Ctreat Offshore Model: Series 20 Curve No: P2GJQ No. Stages: one PERFORMANCE DATA Rated Speed: 14,707 RPM (note 2) Rated Speed: RPM Rated Point Efficiency: 42 % Rated Point Efficiency: Rated Impeller: Rated Head: 2126 Ft; Max (Shut-off) Head: 2218 Ft Stage Horsepower: 60 HP (Each) NPSHr: 8.5 FT Min Submergence: Ft Min. PUMP AUXILIARY PIPING N/A Auxiliary: GPM, Total: GPM Auxiliary Seal Flush Fluid: Max. Allowable Cooling Water Supply Press: PSIG CONSTRUCTION Type: End Suction Centrifugal Rotation Viewed from Coupling End: CW CCW Pump will pass In In In Diameter Sphere Discharge Case: Fabricated Cast Case - Mounting: Centerline Foot Bracket - Split: Axial Radial Volute: Single Double Diffuser - Connections Vent Gauge Drain Vibration Probes - Maximum Allowable Press: 1,500 PSIG Impeller - Design Diameter: 4.615 In, Max: 4.860 In, Minimum 4.372 In - Mounting: Between Bearings Overhung Bearings -Type: Radial Thrust - Lubrication: Ring Oil Flood Mist Flinger Pressure Packing MFR/Type: / Size/No. Rings: Mech. Seal MFR/Type: J. Crane / Ctreat API Class Code: BSPFM Column Pipe: Flanged Threaded Length: Ft Line Shaft: Open Enclosed Bearings: Bowl Line Shaft Sight Flow Indicator Bearing Lubrication: Water Oil Grease Pump Thrust: Case/Bowls Impeller Shaft Column Throat Bushing Wear Rings Lb; Up Down CONSTRUCTION MATERIALS Sleeve 316 SSTL Internals 316 SSTL Float and Rod AISI 8620 N/A Shaft Bearings N/A Pipe (Cooling) N/A Tube (Cooling)
Flooded
Notes/Comments
REVISION BLOCK
Revision Description Ctreat Issue Revise per comments For Construction Final Add note 2 Org'd RT RT RT RT RT Rvw'd Appvd -
Pg 4 of 16
CABGOC Tombua Landana Project, Angola Block 14 6501 PBE-8855/8856 In Service: Spare: Potable Water Maker Booster Pump
OPERATING CONDITIONS (D) Duty: Continuous Intermittent Standby Series Stand Alone Corr/Abrasion due to: Liquid Pumped: Seawater Pumping Temperature: 90 F Viscosity: SSU cP Vapor Pressure: PSIA NPSHA (Top of Foundation): 100 Ft Suction Pressure: PSIG Normal: 50 Rated: 50 Discharge Pressure: PSIG Normal: 130 Rated: 130 Differential Pressure: PSID Normal: 70 Rated: 70 Flow @ Pumping Temp: GPM Normal: 41 Rated: 41 Specific Gravity @ P.T.: 1.03 Hydraulic Horsepower: 2.77 Hp VERTICAL PUMP DATA N/A Pit or Sump Depth: Ft Minimum Submergence: Ft CONSTRUCTION Type: Horizontal Vertical In-Line Self-Priming Sump Vertical Turbine Submerged Mechanical Seal Packing Type: NOZZLE DESCRIPTION Suction: 2 In ANSI Class 300 RF RTJ FF THD Discharge: 2 In ANSI Class 300 RF RTJ FF THD GEARBOX OR DRIVE MECHANISM Type: Direct Belt External Gear Supplied by: Mounted by: Specification No.: GS 4.06 PRIMARY DRIVER Type: Electric Motor Gas Turbine Gas Engine Diesel Engine Supplied by: Vendor Mounted by: Vendor Power: 3 HP Volts 460 pH 3 Hz 60 Enclosure: TEFC Rated Speed: 3,600 RPM Specification No.: G.S.12.03A AUXILIARY PIPING N/A Cooling Fluid: Water Water-Glycol Supply Temp: F, Pressure: PSIG Piping Material: Carbon Steel : Stainless Tubing : Pipe Cooling Water: Seal Flush Plan: Auxiliary Seal Plan: PACKAGING Skid: MFR Std Common Base Plate Spec No.: Painting: Unpainted Prime Only : Finish Painted : MFR Std Custom - Spec No.: GS 2.02 Lifting Lugs: : Yes No Sling & Spreader Yes No Export Crating: Yes No Spec No.: GS 0.03 TESTING See TIR for package Description Witnessed Unwitnessed Hydrostatic: NPSHr Mech. Run with Dismantling after: Run Performance: Single Point Driver used in Performance Test: Actual MFR Test Block GENERAL NOTES AND COMMENTS
DATA TO BE COMPLETED BY VENDOR Manufacturer: ITT - Goulds Vendor: ITT - Ctreat Offshore Model: SSV Curve No: 3SV No. Stages: 3 PERFORMANCE DATA Rated Speed: 3,500 RPM Rated Speed: RPM Rated Point Efficiency: 60 % Rated Point Efficiency: Rated Impeller: Rated Head: 162 Ft; Max (Shut-off) Head: 195 Ft Stage Horsepower: 3.0 HP (Each) NPSHr: 4.61 FT Min Submergence: Ft Min. PUMP AUXILIARY PIPING N/A Auxiliary: GPM, Total: GPM Auxiliary Seal Flush Fluid: Max. Allowable Cooling Water Supply Press: PSIG CONSTRUCTION Type: In-Line Multi-Stage Vertical Rotation Viewed from Coupling End: CW CCW Pump will pass In In In Diameter Sphere Discharge Case: Fabricated Cast Case - Mounting: Centerline Foot Bracket - Split: Axial Radial Volute: Single Double Diffuser - Connections Vent Gauge Drain Vibration Probes - Maximum Allowable Press: PSIG 360 Impeller - Design Diameter: In, Max: In, Minimum In - Mounting: Between Bearings Overhung Bearings -Type: Radial Thrust - Lubrication: Ring Oil Flood Mist Flinger Pressure Packing MFR/Type: / Size/No. Rings: Mech. Seal MFR/Type: Goulds API Class Code: Column Pipe: Flanged Threaded Length: Ft Line Shaft: Open Enclosed Bearings: Bowl Line Shaft Sight Flow Indicator Bearing Lubrication: Water Oil Grease Pump Thrust: Case/Bowls Impeller Shaft Column Throat Bushing Wear Rings Lb; Up Down CONSTRUCTION MATERIALS Sleeve 316 SSTL Internals 316 SSTL Float and Rod 316 SSTL N/A Shaft Bearings N/A Pipe (Cooling) N/A Tube (Cooling)
Dry/Lift 35 76
Flooded
Notes/Comments
Pg 5 of 16
CABGOC Tombua Landana Project, Angola Block 14 6501 PBE- 8850/8851 In Service: Spare 2nd Pass Charge Pump
OPERATING CONDITIONS (D) Duty: Continuous Intermittent Standby Series Stand Alone Corr/Abrasion due to: Liquid Pumped: Fresh Water Pumping Temperature: 90 F Viscosity: SSU cP Vapor Pressure: PSIA NPSHA (Top of Foundation): 93 Ft Suction Pressure: PSIG Normal: 15 Rated: 15 Discharge Pressure: PSIG Normal: 279 Rated: 279 Differential Pressure: PSID Normal: 264 Rated: 264 Flow @ Pumping Temp: GPM Normal: 4.5 Rated: 4.5 Specific Gravity @ P.T.: 1.0 Hydraulic Horsepower: 1.85 Hp VERTICAL PUMP DATA N/A Pit or Sump Depth: Ft Minimum Submergence: Ft CONSTRUCTION Type: Horizontal Vertical In-Line Self-Priming Sump Vertical Turbine Submerged Mechanical Seal Packing Type: NOZZLE DESCRIPTION Suction: 1.25 In ANSI Class RF VIC FF THD Discharge: 1.25 In ANSI Class RF VIC FF THD GEARBOX OR DRIVE MECHANISM Type: Direct Belt External Gear Supplied by: Mounted by: Specification No.: GS 4.06 PRIMARY DRIVER Type: Electric Motor Gas Turbine Gas Engine Diesel Engine Supplied by: GE Mounted by: Ctreat Power: 3 HP Volts 460 pH 3 Hz 60 Enclosure: TEFC Rated Speed: 3,600 RPM Specification No.: G.S.12.03A AUXILIARY PIPING N/A Cooling Fluid: Water Water-Glycol Supply Temp: F, Pressure: PSIG Piping Material: Carbon Steel : Stainless Tubing : Pipe Cooling Water: Seal Flush Plan: Auxiliary Seal Plan: PACKAGING Skid: MFR Std Common Base Plate Spec No.: Painting: Unpainted Prime Only : Finish Painted : MFR Std Custom - Spec No.: GS 2.02 Lifting Lugs: : Yes No Sling & Spreader Yes No Export Crating: Yes No Spec No.: GS 0.03 TESTING See TIR for package Description Witnessed Unwitnessed Hydrostatic: NPSHr Mech. Run with Dismantling after: Run Performance: Single Point Driver used in Performance Test: Actual MFR Test Block GENERAL NOTES AND COMMENTS
DATA TO BE COMPLETED BY VENDOR Manufacturer: Grundfos Vendor: ITT- Ctreat Offshore Model: CRN1-21 Curve No: CRN1 No. Stages: 21 PERFORMANCE DATA Rated Speed: 3,450 RPM Rated Speed: RPM Rated Point Efficiency: 38 % Rated Point Efficiency: Rated Impeller: Rated Head: 610 Ft; Max (Shut-off) Head: 620 Ft Stage Horsepower: HP (Each) NPSHr: 12.5 FT Min Submergence: Ft Min. PUMP AUXILIARY PIPING N/A Auxiliary: GPM, Total: GPM Auxiliary Seal Flush Fluid: Max. Allowable Cooling Water Supply Press: PSIG CONSTRUCTION Type: In-Line Multi-Stage Vertical Rotation Viewed from Coupling End: CW CCW Pump will pass In In In Diameter Sphere Discharge Case: Fabricated Cast Case - Mounting: Centerline Foot Bracket - Split: Axial Radial Volute: Single Double Diffuser - Connections Vent Gauge Drain Vibration Probes - Maximum Allowable Press: 360 PSIG Impeller - Design Diameter: In, Max: In, Minimum In - Mounting: Between Bearings Overhung Bearings -Type: Radial Thrust - Lubrication: Ring Oil Flood Mist Flinger Pressure Packing MFR/Type: / Size/No. Rings: Mech. Seal MFR/Type: Grundfos API Class Code: Column Pipe: Flanged Threaded Length: Ft Line Shaft: Open Enclosed Bearings: Bowl Line Shaft Sight Flow Indicator Bearing Lubrication: Water Oil Grease Pump Thrust: Case/Bowls Impeller Shaft Column Throat Bushing Wear Rings Lb; Up Down CONSTRUCTION MATERIALS Sleeve 316 SSTL Internals 316 SSTL Float and Rod 316 SSTL N/A Shaft Bearings N/A Pipe (Cooling) N/A Tube (Cooling)
Dry/Lift
Flooded
Notes/Comments
Pg 6 of 16
GENERAL Driven Equipment: POTABLE WATER MAKER WITH TURBINE WASH WATER POLISHER (ME-7510/7511) Model Number: ULTRA XSD-841 Equipment Numbers: ME-7510 / 7511 MOTOR DESIGN DATA ACCESSORY EQUIPMENT Applicable Specifications: Per CABGOC G.S. 12.03A Base Plate Soleplate Stator Shift NEMA: Std. MG-1 MFR Std Fans Non-Sparking Fans IEEE Std 841 DC Excitation: KW Req'd: Volts: Site Data: By: Purchaser Manufacturer Area Class.: Hazardous Cl. I Gp. D Div. 2 Non-Haz. Description: Enclosed Collector Rings: Purged: Medium: Explosion-Resistant Nonpurged Forced Ventilation CFM: Bearing Temperature Devices: Location: Description: Alarm Setpoint: C Space Heaters: (Note 1 & 2) Power: 0.12 KW Pressure: PSIG
Altitude: 70 Ft Ambient Temps: Max: 95 F, Min: 55 F Unusual Conditions: Dust Fumes Salt Offshore Marine Environment Drive System: Direct Connected Gear V-Belt Type Motor: Squirrel Cage Induction Nema Design B Synchronous: Power Factor Required: Excitation: Brushless Slip Ring Field Discharge Resistor by Motor Manufacturer Wound Rotor Induction Enclosure: Explosion Proof TEFC TENV TEWAC TEIGF, using Gas Double Wall Carbon Steel Tubes Water Supply: Pressure: PSIG Temperature: F Water Allow. Diff. Press.: PSID Temp Rise: F Water Side Min Corr Allow.: In and Foul Factor: Air Gas Supply Pressure: Weather Protected, Type: Forced Ventilated
Press Drop:
In H2O
Shutdown Setpoint:
Open-Drip Proof Basic Data: Power Supply: 460 Volts 3 Phase 60 Hertz Nameplate HP: 60 Service Factor: 1.15 Nominal Speed: 3600 RPM Fan Insulation: Class F Type: Non-Hygroscopic
Open
Temperature Rise: 90 C Above 40 C By Resistance method Starting: Full Voltage Reduce Voltage % Loaded Unloaded Voltage Dip % Vibration: NEMA Standard Noise: NEMA Standard Per CABGOC Spec GS 15.01 GENERAL NOTES AND COMMENTS 1. Motors 20 HP and larger shall have space heaters. 2. Supplier shall submit this completed Motor Data Sheet. 3. Motors 60 HP and larger shall have a separate terminal box for space heater leads. 4. GE Motors Spec. and Clarifications/Eceptions attached.
Maximum Sheath Temperature: 200 C Winding Temperature Detectors: Thermistors: No./Phase: Type: Positive Temperature Coeff. Negative Temperature Temperature Switch: Yes No Resistance Temperature Detectors: No./Phase: Resistance Mat'l OHMS Selector Switch & Indicator by: Purchaser MFR Max Stator Winding Temperature: C Alarm Setpoint: C Shutdown Setpoint: C Winding Temperature Detector & Space Heater Leads: In Separate Conduit Boxes Motor Arranged for Differential Protection: Self-Balance Primary-Current Method C.T. Description: Extended Leads Length: Ft Surge Capacitors Lightning Arrestors Current Transformer for Ammeter Description: Main Conduit Box Sized for: Main Type: Insulated Non-insulated C.T.s for Diff. Protection Mounted by: Surge Capacitors Mounted by: Lightning Arrestors Mounted by: C.T. for Ammeter Mounted by: Space for Stress Cones Air Filters: MFR: Type: REVISION BLOCK No. Date Revision Description Org'd Rvw'd Apv'd 10/23/06 C'treat issued for review A RT 12/19/06 Revise per comments B RT 2/9/07 0 For Construction RT 5/3/07 1 Final RT 6/19/07 Resubmit for record 2 RT -
Sheet 1of 6
Pg 7 of 16
Project Location: CABGOC Tombua Landana Project, Angola Block 14 Project Number: 6501 Motor Tag No.: PBE-8845M/ 8846M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 A B C D E MANUFACTURER'S DATA Manufacturer: GE Frame No.: 364 TSD Full Load RPM (Ind.) 3600 Efficiency: Full Load: 95 %, 3/4 Load: 95 % 1/2 Load: 94 % Power. Factor (Ind.) Full Load: 86 3/4 Load: 83 1/2 Load: 75 Current (Rated Volt): Full Load: 68.7 Locked Rotor Amps: 424 Locked Rotor Power Factor: Locked Rotor withstand Time (Cold Start): Torques: Full Load: 88 Ft-Lb Locked Rotor: 145 Ft-Lb Starting (Syn.): Ft-Lb Pull-up (Ind.): Ft-Lb Pull-In (Syn.): Ft-Lb Breakdown (Ind.): 233 Ft-Lb Pull-Out (Syn.): Ft-Lb Open Circuit Time Constant: 1.011 Sec. Symmetrical Contribution to 30 Terminal Fault: At 1/2 Cycles: At 5 Cycles: Reactances: Sub-Transient (X'd): Transient (X'd): Synchronous (X'd): AC Stator Resistance: OHMS @ C Rated KVA: KVA Inrush @ Full Voltage & Locked Rotor (Syn.): Code G KVA @ Full Voltage & 95% Speed: % Max Line Current in Stator on 1st Slip Cyc @ Pull-Out: (Syn): Acceleration Time: 33 Sec Motor Only @ Rated Volt. Acceleration Time: Sec Motor & Load @ 85% Rated Volt. Rotor/Field WK2 @ Motor Shaft: Lb-Ft2 Rotation Facing Coupling End: Maximum Number of Starts per Hour: Field Discharge Resistor: OHMS Rated Excitation Field Voltage: DC Resistance of Excitation Field @ 25C: OHMS Excitation Field AMPS @ Full Load & Rated PF: Excitation Field AMPS: Maximum: Minimum: Excitation Field: Rheostate Fixed Resistor Supplied by: Bearing Type: Ball Lubrication: Grease Lube Oil Flow Rate: GPM Supply Pressure: PSIG Total Shaft End Float: Limit End Float to: Motor Rotor: Solid Split Motor Hub: Solid Split For TEWAC & TEIGF Motors: Cooling Water Req'd: GPM Press Drop: PSID CW Temp Rise: C Air Gas Req'd: SCFM Press Maint. In H2O Curves Required Based on Motor Saturation @ Rated Voltage: Speed vs. Torque (Also @ % Rated Voltage) Speed vs. Power Factor Speed vs. Current GENERAL NOTES AND COMMENTS No. A B 0 1 2 Date
10/23/06 12/19/06 2/9/07 5/3/07 6/19/07
SHOP INSPECTION AND TESTS Description Required Shop Inspection: Testing Per NEMA: (Routine) MFR Std Shop Tests: Immersion Test: Special Tests: Chevron Spec. GS 12.03B
COUPLING Supplied by: Pump Vendor MFR: Lovejoy Model: Motor Half Mounted By: Motor MFR Purchaser PAINTING Manufacturer's Standard Chevron Spec. GS 2.02 ( per GE Clarifications)
Ctreat
SHIPMENT Domestic Export Export Boxing Outdoor Storage over 3 Months OEM PARTS FOR WATERMAKER (WHICH IS EXPORT PACKED) WEIGHTS Shipping Weight: Max Erection Wt: Description: Height:
Net Weight: 1060 Lb Rotor Weight: Lb Max Maint. Weight: Lb Dimension: Length: Width:
Lb Lb
REVISION BLOCK Revision Description C'treat issued for review Revise per comments For Construction Final Resubmit for record
Org'd RT RT RT RT RT
Rvw'd Apv'd -
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Pg 8 of 16
GENERAL Driven Equipment: POTABLE WATER MAKER WITH TURBINE WASH WATER POLISHER (ME-7510/7511) Model Number: ULTRA XSD-841 Equipment Numbers: ME-7510/ 7511 MOTOR DESIGN DATA ACCESSORY EQUIPMENT Applicable Specifications: Per CABGOC G.S. 12.03A Base Plate Soleplate Stator Shift NEMA: Std. MG-1 MFR Std Fans Non-Sparking Fans IEEE Std 841 DC Excitation: KW Req'd: Volts: Site Data: By: Purchaser Manufacturer Area Class.: Hazardous Cl. I Gp. D Div. 2 Non-Haz. Description: Enclosed Collector Rings: Purged: Medium: Explosion-Resistant Nonpurged Forced Ventilation CFM: Bearing Temperature Devices: Location: Description: Alarm Setpoint: C Space Heaters: (Note 1 & 2) Power: KW Pressure: PSIG
Altitude: 70 Ft Ambient Temps: Max: 95 F, Min: 55 F Unusual Conditions: Dust Fumes Salt Offshore Marine Environment Drive System: Direct Connected Gear V-Belt Type Motor: Squirrel Cage Induction Nema Design B Synchronous: Power Factor Required: Excitation: Brushless Slip Ring Field Discharge Resistor by Motor Manufacturer Wound Rotor Induction Enclosure: Explosion Proof TEFC TENV TEWAC TEIGF, using Gas Double Wall Carbon Steel Tubes Water Supply: Pressure: PSIG Temperature: F Water Allow. Diff. Press.: PSID Temp Rise: F Water Side Min Corr Allow.: In and Foul Factor: Air Gas Supply Pressure: Weather Protected, Type: Forced Ventilated
Press Drop:
In H2O
Open-Drip Proof Basic Data: Power Supply: 460 Volts 3 Phase 60 Hertz Nameplate HP: 3 Service Factor: 1.15 Nominal Speed: 3600 RPM Fan Insulation: Class F Type: Non-Hygroscopic
Open
Temperature Rise: 90 C Above 40 C By Resistance method Starting: Full Voltage Reduce Voltage % Loaded Unloaded Voltage Dip % Vibration: NEMA Standard Noise: NEMA Standard Per CABGOC Spec GS 15.01 GENERAL NOTES AND COMMENTS 1. Motors 20 HP and larger shall have space heaters. 2. Supplier shall submit this completed Motor Data Sheet. 3. Motors 60 HP and larger shall have a separate terminal box for space heater leads. 4. GE Motors Spec. and Clarifications/Eceptions attached.
Maximum Sheath Temperature: C Winding Temperature Detectors: Thermistors: No./Phase: Type: Positive Temperature Coeff. Negative Temperature Temperature Switch: Yes No Resistance Temperature Detectors: No./Phase: Resistance Mat'l OHMS Selector Switch & Indicator by: Purchaser MFR Max Stator Winding Temperature: C Alarm Setpoint: C Shutdown Setpoint: C Winding Temperature Detector & Space Heater Leads: In Separate Conduit Boxes Motor Arranged for Differential Protection: Self-Balance Primary-Current Method C.T. Description: Extended Leads Length: Ft Surge Capacitors Lightning Arrestors Current Transformer for Ammeter Description: Main Conduit Box Sized for: Main Type: Insulated Non-insulated C.T.s for Diff. Protection Mounted by: Surge Capacitors Mounted by: Lightning Arrestors Mounted by: C.T. for Ammeter Mounted by: Space for Stress Cones Air Filters: MFR: Type: REVISION BLOCK No. Date Revision Description Org'd Rvw'd Apv'd 10/23/06 C'treat issued for review A RT 12/19/06 Revise per comments B RT 2/9/07 0 For Construction RT 5/3/07 1 Final RT 6/19/07 Resubmit for record 2 RT -
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Project Location: CABGOC Tombua Landana Project, Angola Block 14 Project Number: 6501 Motor Tag No.: PBE-8855M/ 8856M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 A B C D E F MANUFACTURER'S DATA Manufacturer: GE Frame No.: 182 TC Full Load RPM (Ind.) 3600 Efficiency: Full Load: 88.5 %, 3/4 Load: 88.9 % 1/2 Load: 87.2 % Power. Factor (Ind.) Full Load: 82.5 3/4 Load: 77 1/2 Load: 66.5 Current (Rated Volt): Full Load: 3.8 Locked Rotor Amps: 25.8 Locked Rotor Power Factor: Locked Rotor withstand Time (Cold Start): Torques: Full Load: 4.5 Ft-Lb Locked Rotor: 8.1 Ft-Lb Starting (Syn.): Ft-Lb Pull-up (Ind.): Ft-Lb Pull-In (Syn.): Ft-Lb Breakdown (Ind.): 14 Ft-Lb Pull-Out (Syn.): Ft-Lb Open Circuit Time Constant: 0.370 Sec. Symmetrical Contribution to 30 Terminal Fault: At 1/2 Cycles: At 5 Cycles: Reactances: Sub-Transient (X'd): Transient (X'd): Synchronous (X'd): AC Stator Resistance: OHMS @ C Rated KVA: KVA Inrush @ Full Voltage & Locked Rotor (Syn.): Code G KVA @ Full Voltage & 95% Speed: % Max Line Current in Stator on 1st Slip Cyc @ Pull-Out: (Syn): Acceleration Time: 54 Sec Motor Only @ Rated Volt. Acceleration Time: Sec Motor & Load @ 85% Rated Volt. Rotor/Field WK2 @ Motor Shaft: Lb-Ft2 Rotation Facing Coupling End: Maximum Number of Starts per Hour: Field Discharge Resistor: OHMS Rated Excitation Field Voltage: DC Resistance of Excitation Field @ 25C: OHMS Excitation Field AMPS @ Full Load & Rated PF: Excitation Field AMPS: Maximum: Minimum: Excitation Field: Rheostate Fixed Resistor Supplied by: Bearing Type: Ball Lubrication: Grease Lube Oil Flow Rate: GPM Supply Pressure: PSIG Total Shaft End Float: Limit End Float to: Motor Rotor: Solid Split Motor Hub: Solid Split For TEWAC & TEIGF Motors: Cooling Water Req'd: GPM Press Drop: PSID CW Temp Rise: C Air Gas Req'd: SCFM Press Maint. In H2O Curves Required Based on Motor Saturation @ Rated Voltage: Speed vs. Torque (Also @ % Rated Voltage) Speed vs. Power Factor Speed vs. Current GENERAL NOTES AND COMMENTS No. A B 0 1 2 Date
10/23/06 12/19/06 2/9/07 5/3/07 6/19/07
SHOP INSPECTION AND TESTS Description Required Shop Inspection: Testing Per NEMA: (Routine) MFR Std Shop Tests: Immersion Test: Special Tests: Chevron Spec. GS 12.03B
COUPLING Supplied by: Pump Vendor MFR: ITT - Goulds Model: Motor Half Mounted By: Motor MFR Purchaser PAINTING Manufacturer's Standard Chevron Spec. GS 2.02 ( per GE Clarifications)
Ctreat
SHIPMENT Domestic Export Export Boxing Outdoor Storage over 3 Months OEM PARTS FOR WATERMAKER (WHICH IS EXPORT PACKED) WEIGHTS Shipping Weight: Max Erection Wt: Description: Height:
Net Weight: 76 Lb Rotor Weight: Lb Max Maint. Weight: Lb Dimension: Length: Width:
Lb Lb
REVISION BLOCK Revision Description C'treat issued for review Revise per comments For Construction Final Resubmit for record
Org'd RT RT RT RT RT
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GENERAL Driven Equipment: POTABLE WATER MAKER WITH TURBINE WASH WATER POLISHER (ME-7510/7511) Model Number: ULTRA XSD-841 Equipment Numbers: ME-7510/ 7511 MOTOR DESIGN DATA ACCESSORY EQUIPMENT Applicable Specifications: Per CABGOC G.S. 12.03A Base Plate Soleplate Stator Shift NEMA: Std. MG-1 MFR Std Fans Non-Sparking Fans IEEE Std 841 DC Excitation: KW Req'd: Volts: Site Data: By: Purchaser Manufacturer Area Class.: Hazardous Cl. I Gp. D Div. 2 Non-Haz. Description: Enclosed Collector Rings: Purged: Medium: Explosion-Resistant Nonpurged Forced Ventilation CFM: Bearing Temperature Devices: Location: Description: Alarm Setpoint: C Space Heaters: (Note 1 & 2) Power: KW Pressure: PSIG
Altitude: 70 Ft Ambient Temps: Max: 95 F, Min: 55 F Unusual Conditions: Dust Fumes Salt Offshore Marine Environment Drive System: Direct Connected Gear V-Belt Type Motor: Squirrel Cage Induction Nema Design B Synchronous: Power Factor Required: Excitation: Brushless Slip Ring Field Discharge Resistor by Motor Manufacturer Wound Rotor Induction Enclosure: Explosion Proof TEFC TENV TEWAC TEIGF, using Gas Double Wall Carbon Steel Tubes Water Supply: Pressure: PSIG Temperature: F Water Allow. Diff. Press.: PSID Temp Rise: F Water Side Min Corr Allow.: In and Foul Factor: Air Gas Supply Pressure: Weather Protected, Type: Forced Ventilated
Press Drop:
In H2O
Open-Drip Proof Basic Data: Power Supply: 460 Volts 3 Phase 60 Hertz Nameplate HP: 3 Service Factor: 1.15 Nominal Speed: 3600 RPM Fan Insulation: Class F Type: Non-Hygroscopic
Open
Temperature Rise: 90 C Above 40 C By Resistance method Starting: Full Voltage Reduce Voltage % Loaded Unloaded Voltage Dip % Vibration: NEMA Standard Noise: NEMA Standard Per CABGOC Spec GS 15.01 GENERAL NOTES AND COMMENTS 1. Motors 20 HP and larger shall have space heaters. 2. Supplier shall submit this completed Motor Data Sheet. 3. Motors 60 HP and larger shall have a separate terminal box for space heater leads. 4. GE Motors Spec. and Clarifications/Eceptions attached.
Maximum Sheath Temperature: C Winding Temperature Detectors: Thermistors: No./Phase: Type: Positive Temperature Coeff. Negative Temperature Temperature Switch: Yes No Resistance Temperature Detectors: No./Phase: Resistance Mat'l OHMS Selector Switch & Indicator by: Purchaser MFR Max Stator Winding Temperature: C Alarm Setpoint: C Shutdown Setpoint: C Winding Temperature Detector & Space Heater Leads: In Separate Conduit Boxes Motor Arranged for Differential Protection: Self-Balance Primary-Current Method C.T. Description: Extended Leads Length: Ft Surge Capacitors Lightning Arrestors Current Transformer for Ammeter Description: Main Conduit Box Sized for: Main Type: Insulated Non-insulated C.T.s for Diff. Protection Mounted by: Surge Capacitors Mounted by: Lightning Arrestors Mounted by: C.T. for Ammeter Mounted by: Space for Stress Cones Air Filters: MFR: Type: REVISION BLOCK No. Date Revision Description Org'd Rvw'd Apv'd 10/23/06 C'treat issued for review A RT 12/19/06 Revise per comments B RT 2/9/07 0 For Construction RT 5/3/07 1 Final RT 2
6/19/07
RT
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Project Location: CABGOC Tombua Landana Project, Angola Block 14 Project Number: 6501 Motor Tag No.: PBE-8850M/ 8851M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 A B C D E F MANUFACTURER'S DATA Manufacturer: GE Frame No.: 182 TC Full Load RPM (Ind.) 3600 Efficiency: Full Load: 88.5 %, 3/4 Load: 88.9 % 1/2 Load: 87.2 % Power. Factor (Ind.) Full Load: 82.5 3/4 Load: 77 1/2 Load: 66.5 Current (Rated Volt): Full Load: 3.8 Locked Rotor Amps: 25.8 Locked Rotor Power Factor: Locked Rotor withstand Time (Cold Start): Torques: Full Load: 4.5 Ft-Lb Locked Rotor: 8.1 Ft-Lb Starting (Syn.): Ft-Lb Pull-up (Ind.): Ft-Lb Pull-In (Syn.): Ft-Lb Breakdown (Ind.): 14 Ft-Lb Pull-Out (Syn.): Ft-Lb Open Circuit Time Constant: 0.370 Sec. Symmetrical Contribution to 30 Terminal Fault: At 1/2 Cycles: At 5 Cycles: Reactances: Sub-Transient (X'd): Transient (X'd): Synchronous (X'd): AC Stator Resistance: OHMS @ C Rated KVA: KVA Inrush @ Full Voltage & Locked Rotor (Syn.): Code G KVA @ Full Voltage & 95% Speed: % Max Line Current in Stator on 1st Slip Cyc @ Pull-Out: (Syn): Acceleration Time: 54 Sec Motor Only @ Rated Volt. Acceleration Time: Sec Motor & Load @ 85% Rated Volt. Rotor/Field WK2 @ Motor Shaft: Lb-Ft2 Rotation Facing Coupling End: Maximum Number of Starts per Hour: Field Discharge Resistor: OHMS Rated Excitation Field Voltage: DC Resistance of Excitation Field @ 25C: OHMS Excitation Field AMPS @ Full Load & Rated PF: Excitation Field AMPS: Maximum: Minimum: Excitation Field: Rheostate Fixed Resistor Supplied by: Bearing Type: Ball Lubrication: Grease Lube Oil Flow Rate: GPM Supply Pressure: PSIG Total Shaft End Float: Limit End Float to: Motor Rotor: Solid Split Motor Hub: Solid Split For TEWAC & TEIGF Motors: Cooling Water Req'd: GPM Press Drop: PSID CW Temp Rise: C Air Gas Req'd: SCFM Press Maint. In H2O Curves Required Based on Motor Saturation @ Rated Voltage: Speed vs. Torque (Also @ % Rated Voltage) Speed vs. Power Factor Speed vs. Current GENERAL NOTES AND COMMENTS No. A B 0 1 2 Date
10/23/06 12/19/06 2/9/07 5/3/07 6/19/07
SHOP INSPECTION AND TESTS Description Required Shop Inspection: Testing Per NEMA: (Routine) MFR Std Shop Tests: Immersion Test: Special Tests: Chevron Spec. GS 12.03B
COUPLING Supplied by: Pump Vendor MFR: Grundfos Model: Motor Half Mounted By: Motor MFR Purchaser PAINTING Manufacturer's Standard Chevron Spec. GS 2.02 ( per GE Clarifications)
Ctreat
SHIPMENT Domestic Export Export Boxing Outdoor Storage over 3 Months OEM PARTS FOR WATERMAKER (WHICH IS EXPORT PACKED) WEIGHTS Shipping Weight: Max Erection Wt: Description: Height:
Net Weight: 76 Lb Rotor Weight: Lb Max Maint. Weight: Lb Dimension: Length: Width:
Lb Lb
REVISION BLOCK Revision Description C'treat issued for review Revise per comments For Construction Final Resubmit for record
Org'd RT RT RT RT RT
Rvw'd Apv'd -
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ATTACHMENT A
Page 1 of 4
Pg 13 of 16
General Description of the AC Motor: (Potable Water Maker High Pressure Pump Motor) Output = 60 HP Synch RPM = 3600 Voltage = 460 Enclosure = TEFC IP & IC Code = IP55, IC411 Load Type =N/A % Eff FL nominal = 95 Phase = 3-Phase Frequency = 60 Shaft Orientation = Horiz. Shaft Hazardous Loc.= Division 2 Class and Group = CL I, 200 C Auto Ignition Temp (T3) Var. Freq. Speed Range= N/A dBA = 82 avg pressure level
Qty =2 total Product Name= ULTRA XSD-841 NEMA Design = B - IEEE Std-841 Features DE E/S & Mtg= D-Flange E/S & GE Type = Premium Efficiency Foot Mounted NEMA Design B, KS D-flange Dia. = 14.0 Ambient Temp. = 40 C Insulation Class = F Service Factor = 1.15 Load Connection= Direct Est. Weight = 1060
Frame Material = Cast Iron Estimated Frame= 364 DE Shaft Extension = TSD Warranty = 5 Years
General Description of the AC Motor: (Boost Pump Motor and 2 Output = 3 HP Synch RPM = 3600 Voltage = 460 Enclosure = TEFC IP & IC Code = IP55, IC411 Load Type =N/A % Eff FL nominal = 89 Phase = 3-Phase Frequency = 60 Shaft Orientation = Horiz. Motor Mounted Vert., Shaft Down Hazardous Loc.= Division 2 Class and Group = CL I, 200 C Auto Ignition Temp (T3) Var. Freq. Speed Range= N/A dBA = 62 max pressure level
nd
NEMA Design = B DE E/S & Mtg= C-Face E/S & Round Frame C-face Dia. = 8.5 Frame Material = Cast Iron Estimated Frame= 182 DE Shaft Extension = TC Warranty = 5 Years
Qty= 4 total Product Name= ULTRA XSD-841 - IEEE Std-841 Features GE Type = Premium Efficiency NEMA Design B, KS Ambient Temp. = 40 C Insulation Class = F Service Factor = 1.15 Load Connection= Direct Est. Weight = 76
=================================================================================================== Motor Adders: Service Factor 1.15 IP&IC Code : IP55, IC411 (per RFQ sheet) Access Box Accessory Box/ Condulet (Only for 60HP per spec GS 12.03A) Fasteners: Material Stainless Steel, 300 series (per RFQ sheet) Grease Fittings: Hydraulic & Auto-relief (per RFQ sheet) Terminal Board: Mounting And Conduit Box Location: Special Paint: 3-part Carboline Burndy Hydent Lead Terminals Space Heater Routine test Data pack and others: Data Pack ** (Other testing not included) ===================================================================================================== 5 sets in Main terminal box (per RFQ sheet) F2 (per RFQ sheet) Carbothane 134hg # C 705 (Per data sheet) Burndy Hydent Lead Terminals (Per spec GS 12.01) Thermostat Controlled 110 - 120 V (Only for 60HP per spec GS 12.03A) Non-Witnessed & Report (Per RFQ sheet)
Page 2 of 4
Pg 14 of 16
Clarifications or Exceptions Division 2, Class I Hazardous Locations: Motors are required to be non-arcing, non-sparking, and have surface temperatures under normal operating conditions that are below the ignition temperature of the gas or vapor in that location. The motor is not UL Listed or CSA Certified for Division 2 locations. The motor nameplate will not refer to Division, Class, Group or T-Code to avoid confusion with a Listed or Certified motor for a Division 1 location. RFQ sheet, Data sheet EAL-4400 (A-B14-TOL-DPP-80-ME7510) 2 pages Scotchcast Kit 2130 in cavity: Assuming that this is the requirement of lead cavity sealing. This is not applicable to the requested div 2 motors hence was not considered. Voltage : Quoting 460V rated motor for 480V supply condition per Chevron site requirement HP: Quoting HP as requested through e-mail. Data sheet is considered only to note other requirements AIT: quoting motor for 200 C AIT per general requirement of Chevron site Load Connection: Belting indicated on data sheet was not considered. Assumed direct since half coupling was also requested. Half Coupling: Customers one-piece coupling half can be mounted on the motor shaft at a price adder. The coupling half must be finish machined and key seated and sent transportation prepaid to the factory. Motor vibration characteristics will be measured after coupling installation, however motor will not be rebalanced after coupling assembly. Following specifications are only considered for providing the quotations. Other specifications are not relevant to the motor quotations are not considered: GS-2.02, revision B Paint and Protecting coatings 44 pages Quoting 3 part Carboline paint system, which is very similar to that required by GS-2.02. It includes a primer which is not zinc based, then an intermediate tie coat which is 2 mils thick, an epoxy filler coat which is 5 to 7 mils thick. The top coat is Carbothane 134HG #C705 and is 2 to 3 mils thick. The TFT for this system is 10 mils. Specification: GS 17.01, Rev A , 10/01/01 Basic Equipment Packaging 78 pages. GS-0.03, revision B Preparation for Shipping and Storage 10 pages GE Standard packaging applies. Standard GE Export packaging can be done at a price adder. Protection for extended storage is others responsibility. GS-0.02, Revision B Engineering Documentation 18 pages GS-0.05, revision B Drawing Standards 75 pages Standard data package with motor details per annexure -1 will be furnished. Additional curves at different voltage levels are not included. Drawings will be as per GEs standard design practices GS-12.01, revision B General Electrical Specification for Offshore Facilities 35 pages (Sections 4.3 and 9.1 are only considered) Sec. 4.3: Quoting motor against the spec GS-12.03A as indicated against this section Sec. 9.1.5: Burndy Hydent type lead terminals will be provided with the motors. GS-15.01, Revision B Noise 21 pages Noise level Equipment noise level compliance is others responsibility. Offered motor has average expected no load sound pressure levels as specified above, measured at 3ft from motor surface. Noise value is not guaranteed. Specification: GS 12.03A, Rev B , 8/05 Squirrel-Cage Induction Motors less than 250HP 12 pages. 1. Sec. 2.0: References Proposed motors will be built as per NEMA MG-1 and IEEE 841 with comments and exceptions mentioned herein. 2. Sec. 5.3: Motors were not requested for VFD operation hence was not quoted. 3. Sec. 6.8: See comment on noise requirement above. 4. Sec. 9.3: Efficiency testing is part of Complete Test, option quoted. Exception to penalty described. (Warranty/ Guarantee will be as previously agreed to by GE/ Chevron.) 5. Sec. 11.0: GE provided space heaters are readily de-rated and design for 120V rated volts. Use of 240V rated heaters on 120V will cause inadequate heating. Hence use of 240V rated heater on 120V is not recommended. 6. Sec. 13.0: Warranty and Guarantee per Chevron Texaco / GE alliance agreement IMA042 7. Sec 15.0: Standard GE data pack is included with this order. Included are Motor detail data, outline drawing, electrical diagram, speed torque curve at 100% voltage, and starting limits is included with the price. Additional information if required is extra. Documentation can be furnished through email on request. These are not offered through floppy disks or CD-ROM 8. Sec. 16.0: Standard GE Export packaging N/A. Motor is OEM parts for ITT- Ctreat Offshore.
Conditions of Sale: Warranty and Guarantee per Chevron Texaco / GE alliance agreement IMA042 Current lead times are 50 Days
Page 3 of 4
Pg 15 of 16
Annexure 1
The Standard Data Pack contains: 1) Customer, Customer Order Number, GE Requisition Number, GE Job Number, and Distribution list. 2) Special Project Marking / Identification requirements. 3) Motor Model Number, outline drawing number, installation instruction number, and motor nameplate data such as: GE Type, Frame identification, enclosure type, estimated weight, DE and ODE bearing type, horsepower, full-load speed, phases, voltage, frequency, service factor, time rating, maximum ambient temperature, insulation system class, NEMA Design Code (if appropriate), full-load current, full load power factor, maximum KVAR for power factor correction, and NEMA starting code (if appropriate). If the motor is an Energy $aver then both NEMA nominal efficiency and guaranteed full load efficiency will be provided 4) Connection diagrams for motor power and accessories such as heaters, bearing temperature detectors, winding thermistors and thermostats. 5) Outline drawing of the motor. 6) Performance characteristic data including: Motor efficiency, current and power factor at 0, 25, 50, 75, 100, 115 and 125% of load at rated voltage, locked rotor current, locked- rotor torque, full load torque, breakdown torque, power factor at locked rotor, starting limitations, starting time with maximum NEMA inertia, open and short circuit AC time constants, short circuit DC time constant, reactance to resistance ratio, and speed vs. torque and current curves. 7) Motor installation instructions.
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CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 11 CABGOC Document No.: A-B14-TOL-MEE-7510-0102 SDRL Code: C07 Noise Level Data Sheet
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Manufacturing Record Book 11 Noise DS Project Number 105312 Date: 19-Dec-06 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Service: Potable Water Makers (ME-7510/7511) Sound pressure levels (SPL) in decibels (Reference 0.0002 Microbar) shall be measured 3 feet from major boundary surfaces, excluding minor projections such as conduit boxes and bearing housings, at one-half the vertical height for equipment up to 10 feet high following the standards of ANSI S1.13, Methods for the Measurement of Sound Pressure Levels (SPLs are to be Measured During Normal Operation at Full Load). Specific Worker Location: Other Than 3 Feet Criteria: Exceptions: Also Measure at 50 Percent Load: , 120 Percent Load: , Other Load: Company requirements are listed below. The vendor shall be provided with one copy of this form for each piece of equipment or integrated unit (such as compressor, speed changers, and driver). NA (Not Applicable) has been marked in any manufacturer's requirement section below which does not apply.
13 COMPANY NOISE CRITERIA 14 Maximum Sound Levels for Complete Unit 85 dBA 15 Instructions to Suppliers, Manufacturers, or Equipment Vendors: 16 1. Complete the stock item blanks for both estimate and guaranteed Maximum sound levels in the table below, and complete all items below the table. If these stock item 17 maximum sound levels do not exceed the Company Maximum Criteria, Omit Step 2. 18 2. If the SPL for the Stock Item (i.e., standard design) exceeds Company Maximum Noise Criteria, complete the estimated and guaranteed table portions for special 19 design and with acoustic treatment. The vendor shall describe any special design and acoustical treatment and the costs below the table. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 No. A 0 NOISE CRITERIA (To be completed by Vendor) Maximum Sound Levels for Complete Unit Preferred Center Frequencies (Hertz) 125 250 500 1000 2000
64
75
63 Estimated 54 45 Stock Items Special Design With Acoustic Treatment Guaranteed Stock Items Special Design With Acoustic Treatment Indicate and describe any directional tendencies of equipment noise: Describe Special Design:
4000
76
8000
71
76
74
dBA ,82
(Note 1)
Added Cost: Describe Acoustic Treatment: Added Cost: Equipment Will Not Exceed the Company Maximum Noise Criteria Equipment Will Not Exceed the Guaranteed SPL Listed in the Table Above Supplier, Manufacturer, or Vendor: C'treat Offshore Represented By: Signature:
Notes:
We
Title: Date:
1. Noise data is based on previous test data for the same model (FD40) watermaker.
Date 10/20/06
12/19/06
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CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 12 CABGOC Document No: A-B14-TOL-MEE-7510-0021 SDRL Code: C08 Schedule Electrical Equipment in Hazardous Area
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Manufacturing Record Book 16 Schedule Elec Equipment Project Number 105312 Date: 20-Feb-07 Rev.: A Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CTREAT JOB No; 105312 - TOMBUA LANDANA CABGOC BLK 14 ANGOLA ELECTRICAL EQUIPMENT IN HAZRADOUS AREA AREA CLADSIFICATION: CLASS I, DIV 2, GROUP D AREA A) POTABLE WATER MAKERS ME-7510/7511
ITEM DRAWING IDENTIFIER PBE-8855M/ 8856M PBE-8845M/ 8846M PBE-8850M/ 8851M MANUFACT. MODEL # RATING LAB
GE GE GE
ELECTRICAL COMPONENTS IN/ATTACHED TO CONTROL PANEL CP-7510/7511 COND. METER FUSE FUSE HOLDER AI-7510A/ 7511A FU1,2,3,4,5,6 FU1,2,3,4,5,6 ROSEMOUNT FERRAZSHAWMUT FERRAZSHAWMUT ALLEN BRADLEY ALLEN 5A POWER SUPPLY PSL-7510A/ 7511A HS/ES ALLEN BRADLEY ITT-Neodyne ALLEN BRADLEY 1055 ATMR USCC C1/D2/GD C1/D2/GD C1/D2/GD CSA NEC ART. 501 NEC ART. 501 UL/CSA/CE UL/CSA UL UL UL/CSA/CE
800H SERIES C1/D2/GD 1769-L32E C1/D2/GD COMPACTLOGIX 1606series 120AC/24DC 131P SERIES C1/D2/GD C1/D2/GD
Manufacturing Record Book 16 Schedule Elec Equipment Project Number 105312 Date: 20-Feb-07 Rev.: A Page 2 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
ITEM
MANUFACT.
MODEL #
RATING
LAB
RELAY SOLENOID
SQ-D SKINNER7133
TYPE 8501
C1/D2/GD
UL UL
71335SN2GNJ1 C1/D2/GD
LMI
E SERIES
C1/D2/GD
UL
ELECTRICAL COMPONENTS IN CONTROL PANEL CP-6700 INDICATOR R ALLEN BRADLEY SQ-D ALLEN BRADLEY FERRAZSHAWMUT FERRAZSHAWMUT 800H SERIES C1/D2/GD UL/CSA/CE
** End of Document
Manufacturing Record Book 16 Schedule Elec Equipment Project Number 105312 Date: 20-Feb-07 Rev.: A Page 3 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 13 CABGOC Document No: A-B14-TOL-MEE-7510-0022 SDRL Code: C09 Description of Operation
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Manufacturing Record Book 13 Description of Operation Project Number 105312 Date: 30-Apr-07 Rev.:0 Page 1 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
PROJECT: Tombua Landana project CABGOC Blk 14 Angola EQUIPMENT: Potable Water Makers; Chlorine Injection Unit TAG: ME-7510/7511: ZZZ-67000 DESCRIPTION OF OPERATION A) POTABLE WATER MAKERS (ME-7510/7511) The Watermakers electrical controls are located in the Control Enclosure (Tag: CP-7510/7511). Within the enclosure is a Programmable Logic Controller (PLC) which contains the logic for startup and shutdown of the system. A copy of the PLC Ladder Logic Diagram will be provided in the system Operating Manual. Depressing the START button starts the system. Refer to Electrical Schematics (Dwg. No. B-B14-TOLMEE-7510-0016) for pushbutton and light descriptions. The control system is designed for continuous operation with no need for routine operator attention. The filter backwash control valves (CV-7510A/B/C; CV-7511A/B/C) cycle automatically from the Programmable Logic Controller. The backwash control valves timing sequence are controlled by the PLC via solenoid valves located on the control panel. (Refer to the Electrical Schematic for details). Backwash of the media filters (MAJ-3981/82/83/84/85/86; MAJ-3987/88/89/90) is sequential. In normal operation, one solenoid valve (XV-7510A) will be energized, thus supplies air to the respective control valve (CV7510A) for 50 minutes for the backwash cycle of the one filter. The other two (2) filters remain in service. After the 50 minutes is over, there will be a 10 minutes Pause cycle and no solenoid valves are energized (All filters are in Service). Then, the next solenoid valve is energized to backwash the second media filter and so on. The complete Backwash Cycle is 3 hours long, and is halted only if the system is off or the HiPressure Pump (PBE-8845/8846) is not running. When the system is turned on, the Booster Pump (PBE-8855/8856) will start first followed by a 30 seconds delay before the Hi-Pressure Pump is energized. Should a fault condition occur, both the Booster Pump and Hi-Pressure Pump will shutdown automatically and a RED colored Low Suction Pressure fault light on the panel will be illuminated. Two fault conditions will cause an automatic shutdown. One is low suction pressure (PAL-7510A/7511A) at the Hi-Pressure Pump. This fault condition could occur if the operator fails to change the bag filter or cartridge filters when required. The second condition is if the product water conductivity (AT-7510A/7511A) exceeds a pre-set limit of 1000 microsiemens for a period of three minutes, the product water will automatically divert to drain and the High TDS alarm light illuminated. If the conductivity meter loses power, the fault will be indicated through the Common Alarm contact (XA-7510A/7511A).
Manufacturing Record Book 13 Description of Operation Project Number 105312 Date: 30-Apr-07 Rev.:0 Page 2 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
An interposing relay for the signal from the platform Emergency Shutdown (ESD) is provided. The 24 VDC relay must be powered to allow the system to start. The ESD signal can not be overridden by the local panel pushbuttons. Common alarm indication is provided to the platform control system on a fault shutdown or on automatic product water diversion. To shutdown the system manually (e.g. to change filter cartridges) simply depress the STOP Button. Should the system shutdown (automatically or manually) it must be restarted manually. A FAULT RESET Button is provided to clear a fault signal and permit re-starting. After clearing the Fault, depress the START button to re-start the system. When the system is in normal operation the following control lights will be illuminated: POWER ON - GREEN MEDIA FILTER IN BACKWASH (1 OF 3) AMBER/YELLOW ALL SERVICE- GREEN HIGH PRESSURE PUMP RUN GREEN (Rev.0) BOOSTER PUMP RUN GREEN (Rev. 0) The following are the indicator lights for faulty condition: LOW SUCTION PRESSURE RED HIGH TOTAL DISSOLVED SOLIDS (TDS) RED B) TURBINE WASH WATER POLISHER: A 2nd Pass Reverse Osmosis System is integrated into the Potable Water Maker package to produce quality water for turbine wash purposes. For intermittent use, a manual ON/OFF switch is provided on the Control Panel (CP-7510/7511) for the operation of the 2ND Pass RO system. The operator is required to open the inlet ball valve (BV-2) Rev.0 at the 2nd Pass Charge Pump (PBE-8850/8851) before running the system. Should a low suction fault condition occur, the 2nd Pass Charge Pump will shutdown automatically. Rev. 0
Manufacturing Record Book 13 Description of Operation Project Number 105312 Date: 30-Apr-07 Rev.:0 Page 3 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
C) CHLORINE INJECTION UNIT (ZZZ-6700) The Chlorine Injection Unit electrical controls are located in the Control Enclosure (CP-6700). Within the enclosure is a Switch, fuse, relays and indicator contains the logic for starting and stopping the system. The system has a selector switch to power on the system. Once the selector switch is in the ON position, the relay will be energized which in turn energizes the Potable Water Chlorine Injection Pump (PBE8620). When the switch is in the ON position, a signal will be sent to the control room. When the system is ON the local Power On light will be illuminated. To shutdown the system manually, simply turn the selector switch to the OFF position. The unit can be shutdown automatically on an ESD signal from the control room. POWER ON GREEN Rev.0
Notes: 1. Indicator light colors are as per the approved electrical schematic drawing No.: B-B14-TOL-MEE7510-0016 and B-B14-TOL-MEE-6700-0015
** End of Document
Manufacturing Record Book 13 Description of Operation Project Number 105312 Date: 30-Apr-07 Rev.:0 Page 4 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 14 CABGOC Document No: A-B14-TOL-MEE-7510-0103 SDRL Code: C14 Instrument Index
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Manufacturing Record Book 14 Instrument Index Project Number 105312 Date: 19-Jun-07 Rev.: 1 Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
TOMBUA LANDANA PROJECT -CABGOC BLK 14 ANGOLA CONTRACTOR: DSME EQPT NAME/TAG NO:
1 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 2 Tag Number AE-7510A/7511A AIT-7510A/7511A FI-7510B/7511B FI-7510A/7511A FI-7510D/7511D FI-7510C/7511C FQI-751OA/7511A PCV-7510C/7511C PCV-7510A/7511A PCV-7510B/7511B PSV-7510A/7511A PSV-7510B/7511B PSV-7510C/7511C FCV-7510A/7511A FCV-7510B/7511B FCV-7510C/7511C PI-7510A/7511A PI-7510B/7511B PI-7510C/7511C PI-7510D/7511D PI-7510E/7511E PI-7510F/7511F PI-7510G/7511G PI-7510H/7511H PI-7510I/7511I PI-7510J/7511J PI-7510K/7511K PI-7510L/7511L PI-7510M/7511M PI-7510N/7511N PI-7510O/7511O PSL-7510A/7511A VB-7510A/7511A XV-7510A/B/C & XV-7511A/B/C XV-7510D/7511D CV-7510A/B/C & CV-7511A/B/C
REV. : 1
PRODUCT QUALITY PRODUCT QUALITY CONCENTRATE FLOW PRODUCT FLOW 2nd PASS CONCENTRATE FLOW 2nd PASS PRODUCT FLOW PRODUCT FLOW INSTR. AIR SUPPLY SEAWATER INLET BACKWASH LINE BACK PRESSURE SEAWATER INLET PRODUCT LINE 2nd PASS PRODUCT LINE PRODUCT FLOW CONTROL 2nd PASS PERMEATOR FEED FLOW CONTROL 2nd PASS CONC. FLOW CONTROL SEAWATER INLET BOOSTER PUMP DISCH. PRESSURE MEDIA FILTERS INLET MEDIA FILTER BACKWASH BAG FILTERS INLET PRESS.
D-B14-TOL-MEE-7510-0013 ROSEMOUNT D-B14-TOL-MEE-7510-0013 ROSEMOUNT D-B14--TOL-MEE-7510-0013 King D-B14--TOL-MEE-7510-0013 King D-B14--TOL-MEE-7510-0013 King D-B14--TOL-MEE-7510-0013 King D-B14--TOL-MEE-7510-0013 ABB D-B14--TOL-MEE-7510-0013 Fisher D-B14--TOL-MEE-7510-0013 Plastomatic D-B14--TOL-MEE-7510-0013 Plastomatic D-B14--TOL-MEE-7510-0013 Plastomatic D-B14--TOL-MEE-7510-0013 Plastomatic D-B14--TOL-MEE-7510-0013 Plastomatic D-B14--TOL-MEE-7510-0013 KATES D-B14--TOL-MEE-7510-0013 KATES D-B14--TOL-MEE-7510-0013 KATES
N/A - ON CP-7510/7511 ME-7510/7511 1"-SW-A8-1688 1"-WP-A8-3266 1"-SW-A8-1692 1"-WP-A8-3263 1"-WP-A8-3266 N/A- AT IAS INLET 1"-SW-A8-1673 1.5"-SW-A8-1683 1.5"-SW-A8-1674 1"-WP-A8-3264 1"-WP-A8-3263 1"-WP-A8-3264 1/2"-WP-A8-3262 1"-SW-A8-1692 1"-SW-A8-1673 1.5"-SW-A8-1674 1.5"-SW-A8-1674 1.5"-SW-A8-1683 1.5"-SW-A8-1682 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511
0- 2,000
usiemens GPM GPM GPM GPM GPM PSIG PSIG PSIG PSIG PSIG PSIG GPM GPM GPM PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG PSIG HG
1 - 10
1 - 10
PRESSURE INDICATOR 0-160 PSIG STEM D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-300 PSIG STEM D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-160 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-60 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-160 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-160 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-160 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-160 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESURE INDICATOR 0-1500 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESURE INDICATOR 0-600 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-60 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-160 PSIG STEM D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-300 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-300 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PRESSURE INDICATOR 0-60 PSIG PANEL D-B14--TOL-MEE-7510-0013 C'treat PUMP SUCTION PRESSURE SWITCH VACUUM BREAKER SOLENOID VALVES SOLENOID VALVE 3-WAY AUTO. VALVES, 1-1/2" PVC D-B14--TOL-MEE-7510-0013 ITT-Neo-Dyn D-B14--TOL-MEE-7510-0013 Plastomatic D-B14--TOL-MEE-7510-0013 Parker/Skinner D-B14--TOL-MEE-7510-0013 Parker/Skinner D-B14--TOL-MEE-7510-0013 George Fisher
0-1 60 0- 300 0-1 60 0 - 60 0 - 160 0 - 160 0 - 160 0 - 160 0-1500 0 - 600 0 - 60 0-1 60 0- 300 0- 300 0 - 60 1 - 59
1st STG FILTERS INLET PRESS. 1.5"-SW-A8-1684 2nd STG FILTERS INLET PRESS. 1.5"-SW-A8-1685 HP PUMP SUCTION PRESS. HP PUMP DISCH. PRESS. PERMEATE PRESSURE PRODUCT PRESSURE REGULATED AIR PRESSURE 2nd PASS PUMP PRESSURE 1.5"-SW-A8-1686 1.5"-SW-A8-1687 1"-WP-A8-3264 1"-WP-A8-3266 N/A- AT IAS INLET 1/2"-WP-A8-3262
2nd PASS SYSTEM PRESSURE 1/2"-WP-A8-3262 2nd PASS PRODUCT PRESS. HP PUMP SUCTION DRAIN LINE 1"-WP-A8-3263 1.5"-SW-A8-1686 1.5"-SW-A8-1683
MEDIA FILTER CONTROL VALV. N/A- ON CP-7510/7511 ME-7510/7511 TDS DIV. VALVE N/A- ON CP-7510/7511 ME-7510/7511 ME-7510/7511
Page 2 of 3
TOMBUA LANDANA PROJECT -CABGOC BLK 14 ANGOLA CONTRACTOR: DSME EQPT NAME/TAG NO:
1 No. 37 38 39 40 2 Tag Number CV-7510D/7511D LG-1010A PSV-8620A PI-8620A
REV. : 1
N/A-PART OF PBE-8620
NOTES: 1. INSTRUMENTS LISTED ARE AS PER C'TREAT PROPOSAL, AND EXCEPTION & CLARIFICATION LIST (B14-TOL-500-MES-MU3-80A-23001, REV.D) 2. A 3-MINUTES DELAY IS PROGRAMMED IN THE PLC FOR THE ALARM/TRIP POINT. 3. A 3-SECONDS DELAY IS PROGRAMMED IN THE PLC FOR LOW SUCTION PRESSURE ALARM/TRIP POINT. 4. PLEASE REFER TO COLUMN NO. 16 FOR I/O TYPE. (Rev.1)
Page 3 of 3
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No: 4000310118 Equipment Tag No: ME-7510/7511; ZZZ-6700 PO Pkg No: ME-220 C'treat Project Number 105312
Document Number 15 CABGOC Document No: A-B14-TOL-MEE-7510-0105 SDRL Code: C15 Instrument Data Sheets (Intools)
A
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03/12/07
For Approval
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Manufacturing Record Book 15 Instrument Data Sheets Project Number 105312 Date: 12-Mar-07 Rev.: 0 Page 1
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
TAG NUMB TOL-PI-7510A-7511A TOL-PI-7510B-7511B TOL-PI-7510C-7511C TOL-PI-7510D-7511D TOL-PI-7510E-7511E TOL-PI-7510F-7511F TOL-PI-7510G-7511G TOL-PI-7510H-7511H TOL-PI-7510I-7511I TOL-PI-7510J-7511J TOL-PI-7510K-7511K TOL-PI-7510L-7511L TOL-PI-7510M-7511M TOL-PI-7510N-7511N TOL-PI-7510O-7511O TOL-PI-8426A
P&ID NUMB D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-ZZZ-6700-0014
EQUIPMENT NUMB ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 ZZZ-6700
LOCATION POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER POTABLE WATER MAKER FIELD
REV NO A A A A A A A A A A A A A A A A
BY SLY SLY SLY SLY SLY SLY SLY SLY SLY SLY SLY SLY SLY SLY SLY SLY
CHKD RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT
DATE 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007 3/7/2007
REVISON FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW
REV A A A A A A A A A A A A A A A A
F209 - PRESSURE REGULATOR TAG NUMB TOL-PCV-7510A/7511A TOL-PCV-7510B/7511B TOL-PCV-7510C/7511C LINE NUMBER 1 1/2" SW-AB-1674 1 1/2" SW-AB-1683 N/A P&ID NUMB D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 LINE MATERIAL SCH80 PVC SCH80 PVC 316LSS LINE SIZE 1 1/2" 1 1/2" 1/4" EQUIPMENT NUMB ME-7510/7511 ME-7510/7511 ME-7510/7511 FLUID SEAWATER SEAWATER INSTRUMENT AIR REV NO A A A BY SLY SLY SLY CHKD RT RT RT DATE REVISON 3/26/2007 FOR REVIEW 3/26/2007 FOR REVIEW 3/26/2007 FOR REVIEW REV A A A
F312 - ROTAMETER TAG NUMB TOL-FI-7510A/7511A TOL-FI-7510B/7511B TOL-FI-7510C/7511C TOL-FI-7510D/7511D LINE NUMBER 1"-WP-A8-3266 1"-SW-A8-1688 1"-WP-A8-3263 1"-SW-A8-1692 P&ID NUMB D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 LINE MATERIAL SCH80 PVC SCH80 PVC SCH80 PVC SCH80 PVC LINE SIZE 1" 1" 1" 1" EQUIPMENT NUMB ME-7510/7511 ME-7510/7511 ME-7510/7511 ME-7510/7511 FLUID FRESHWATER SEAWATER TURBINE WASHWATER SEAWATER REV NO A A A A BY SLY SLY SLY SLY CHKD RT RT RT RT DATE 3/26/2007 3/26/2007 3/26/2007 3/26/2007 REVISON FOR REVIEW FOR REVIEW FOR REVIEW FOR REVIEW REV A A A A
F604 - PRESSURE SWITCH AREA CLASSIFICATION LOCATION EQUIPMENT NUMB CL1 DIV 2 GRP D ON RO LCP ME-7510/7511
REV NO A
BY SLY
CHKD RT
REV A
REV NO A
BY SLY
CHKD RT
REV A
REV NO A
BY SLY
CHKD RT
REV A
TAG NUMB
TOL-XV-7510A/B/C-7511A/B/C
TOL-XV-7510D-7511D
REV NO A A
BY SLY SLY
CHKD RT RT
REV A A
REV NO A A A A
CHKD RT RT RT RT
REV A A A A
TOL-CV-7510D/7511D
PIPE MATERIAL SCH80 PVC SCH80 316 LSS SCH80 316 LSS SCH80 PVC SCH80 PVC
INLET TEMP
LUBRICATOR
PACKING MATERIAL
55 - 95 55 - 95
REV NO A A A A
CHKD RT RT RT RT
REV A A A A
REV NO A
BY SLY
CHKD RT
REV A
RESET NON-RESETABLE
TEMP MIN 55 - 95
TEMP NORM 55 - 95
REV NO A
BY SLY
CHKD RT
REV A
REV NO A
BY SLY
CHKD RT
REV A
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 16 CABGOC Document No: B-B14-TOL-MEE-7510-0500 SDRL Code: C16 Cause & Effect Diagram
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Manufacturing Record Book 16 Cause & Effect Project Number 105312 Date: 23-Aug-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
REV.
EQUIP
DATE
P&ID NO.
23-Aug-07
POTABLE 19-Feb-07
WATER D-B14-TOL-MEE7510-0013 MAKERS MECAUSE AND EFFECT CHART DSME PO#: 4000310118
7510/7511
REVISION
CAUSE (INPUT)
PPD
SERVICE
WATER MAKER ME-7511 START PB STOP PB EMERGENCY STOP LOW SUCTION PRESSURE CONDUCTIVITY SIGNAL- HI ESD WATER MAKER ME-7510 START PB STOP PB EMERGENCY STOP LOW SUCTION PRESSURE CONDUCTIVITY SIGNAL- HI ESD
AI-7511A CHIEF AI-7510A XS-7511A XS-7510A HS-7511A HS-7511B HS-7510A HS-7510B HS-7511C HS-7510C PSL-7511A PSL-7510A
N/A
APPD NOTE
9 8 7 6 5 4 3 2 1
N/A
RT
No.
RT
EFFECT (OUTPUT)
P&ID #
AGB-FWM-FMPLN-ME-0004-02
DESCRIPTION
24 1
23
22
21
20
19
18
17
16
15
14
13
12
11
10
X X X X X X X X X X X X X X X
X X X
N/A
Hi-Pressure Pump XA-7510A Diversion Valve XV7510D N/A Diversion Valve XV7510D N/A XA-7510A CP-7510 CP-7510
Energize Hi-Pressure Pump PBE-8845 De-energize Solenoid XV-7510D -RO Product Diversion Valve - FLOW TO DRAIN Energize Solenoid XV-7510D-RO Product to service outlet Energize Common Alarm (No Alarm) De-energize Common Alarm (Alarm) X
N/A CP-7510 AGB-FWM-FMPLN-ME-0004-02
8
] X X X X X X X X X X
XA-7510B CP-7510
9 10 11 12
De-energize Shutdown Alarm (Alarm) De-energize Booster Pump PBE-8855 Energize Booster Pump PBE-8855
13
X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X
XA-7511B
Hi-Pressure Pump
14 15 16 17 18 19 20 21 22 23
AGB-FWM-FMPLN-ME-0004-02 N/A Hi-Pressure Pump XA-7511A Diversion Valve XV7511D N/A Diversion Valve XV7511D CP-7511 N/A XA-7511A N/A CP-7511 CP-7511 AGB-FWM-FMPLN-ME-0004-02 AGB-FWM-FMPLN-ME-0004-02 AGB-FWM-FMPLN-ME-0004-02
De-energize Hi-Pressure Pump PBE-8846 Energize Hi-Pressure Pump PBE-8846 De-energize Solenoid XV-7511D -RO Product Diversion Valve - FLOW TO DRAIN Energize Solenoid XV-7511D -RO Product to service outlet
AGB-FWM-FMPLN-ME-0004-02 AGB-FWM-FMPLN-ME-0004-02 AGB-FWM-FMPLN-ME-0004-02 XA-7511B CP-7511 AGB-FWM-FMPLN-ME-0004-02
Energize Common Alarm (No Alarm) De-energize Common Alarm (Alarm) Energize Shutdwom Alarm (No Alarm) De-energize Shutdown Alarm (Alarm)
XA-7511B
Booster Pump
AGB-FWM-FMPLN-ME-0004-02
N/A
Booster Pump
AGB-FWM-FMPLN-ME-0004-02
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 17 CABGOC Document No: A-B14-TOL-MEE-7510-0023 SDRL Code: C17 PLC Logic Diagram
0
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08/23/07
Certified As-built
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Manufacturing Record Book 17 PLC Logic Diagram Project Number 105312 Date: 23-08-07 Rev.: A Page 1 of 16
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers with Turbine Wash Water Polisher DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 18 CABGOC Document Number: A-B14-TOL-MEE-7510-0104 SDRL Code: C20 Bill of Materials
A
Rev No
09-19-07
For Information
SLY
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 1 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Process & Instrumentation Diagram - Filtration Section Reference Drawing # 105312-21 (Page 1 of 2) Client Doc No: D-B14-TOL-MEE-7510-0013
Symbol
MAJ-3976/3977 (MAJ-3978/3979) BV-1 MAJ-4021/22/23/24 (MAJ-4025/26/27/28) CV-7510A/B/C (CV-7511A/B/C) MAJ-3981/82/83/84/85/86 (MAJ-3987/88/89/90/91/92) PCV-7510A (PCV-7511A) PCV-7510C (PCV-7511C) PI-7510B (PI-7511B) PI-7510C/E/F (PI-7511C/E/F) PI-7510A/L (PI-7511A/L) PI-7510D (PI-7511D) PCV-7510B (PCV-7511B) PSV-7510A (PSV-7511A) VB-7510A (VB-7511A) BV-1
Quantity
(note1)
2 * 1 4 ** 3 6 6 6 1 1 1 3 2 1 1 1 1 1 8 10 1 1 1 1
* **
Part Number refers to a box of 20 bags Part Number refers to a box of four cartridges
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 2 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Process & Instrumentation Diagram - Desalination Section Parts Designations Reference Drawing # 105312-21 (Page 2 of 2) Client Doc No: D-B14-TOL-MEE-7510-0013 Tag: ME-7510 (ME-7511) Symbol AE-7510A (AE-7511A) AIT-7510A (AIT-7511A) BV-3 BV-2, misc. MAJ-4029/30/31/32(MAJ4033/34/35/36) CV-7510D (CV-7511D) PSV-7510B/C (PSV-7511B/C) FI-7510B (FI-7511B) FI-7510A (FI-7511A) FI-7510C/D (FI-7511C/D) FQI-7510A (FQI-7511A) PBE-8845 (PBE-8846) PBE-8845M (PBE-8846M) PBE-8850 (PBE-8851) PBE-8850M (PBE-8851M) PI-7510G/H (PI-7511G/H) PI-7510I (PI-7511I) PI-7510M/N (PI-7511M/N) PI-7510J (PI-7511J) PI-7510K/O (PI-7511K/O) MAJ-4041/42/43/44(MAJ4045/46/47/48) Quantity 1 1 1 6 4 ** 1 2 1 1 2 1 1 1 1 1 1 2 1 2 1 2 4 4 8 8 8 2 1 2 1 2 Part Number P0426 M0247 V0312 V0008 H0144 F0206 V0335 V0015 M0060 M0061 M0062 M0226 P1268 M0079 A1147 P0078 M0051 G0017 G0023 G0025 G0077 G0063 H0067 M0208 or M0089 E0112 A0148 Z0003 P0070 M0215 V0274 V0273 S0079 T0110 Description Probe, Conductivity Meter, Conductivity 24VDC Valve, Ball 0.5 316 SSTL Valve, Ball 1 SOC PVC Housing, 2nd Stage Cartridge Filter Filter, 2nd Stage Cartridge Valve, 3-Way w/Air Actuator Valve, Relief 1 Threaded PVC Meter, Flow 8 50 GPM Meter, Flow 2 - 21 GPM Meter, Flow 1 - 10 GPM Meter, Water Pump, Ser 20-24 Stud Mnt. Motor, 60 hp, 460V/3/60 TEFC Adapter, Extended Series 20 Pump, CRN1-21 w/o motor Motor, 3 hp, 460V/3/60 TEFC Gauge, Pressure 0-160 Panel Gauge, Pressure 0-1500 Panel Gauge, Pressure 0-300 Panel Gauge, Pressure 0-600 Panel Gauge, Pressure 0-60 Panel Housing, Permeator 8 SS Membrane, SW 8 HR Endplate, 8 Prod Stop Adapter, Inside 8 Stop Zinc, Kat Shaft 2.5 Permeator, 4 SS Housing Membrane, 4 BW Valve, Flow Control SS Valve, Flow Control SS Switch, Pressure 1-50 PSI Decreasing, SS Tank, Ckal Storage
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 3 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
SP-1601 4 Permeator Product Line 8 Permeator Product Line 8 Permeator Product Line
1 V0222 2 V0016 4 V0049 4 V0115 7 V0067 2 V0106 14 V0003 2 V0106 3 V0115 Part Number refers to a box of 20 bags Part Number refers to a box of four cartridges
Valve, Check Assy. 1.5 X 1.5 Valve, Check 0.5 Disk PVC Valve, Check 0.5 SSTL Valve, Ball .25 SS Valve, Check 1 PVC Valve, 3-way Ball, .25 Valve, Ball .25 THD PVC Valve, 3-Way Ball .25 SS Valve, Ball .25 SSTL
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 4 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Process & Instrumentation Diagram Chlorine Injection Unit Reference Drawing # 105312-22 (Page 1 of 1) Client Doc No: D-B14-TOL-MEE-7510-0014 Symbol ABJ-1010 PBE-8620 PI-8620A Quantity
(note1)
Tag: ZZZ-6700
Part Number Description T0210 A0009 P0074 G0018 V0008 V0004 V0003 Tank, Chlorine Injection w/ LI Adapter, Tank .5 PVC Pump, Chemical XP 0.013-2.5 GPH w/ Built-In relief Gauge, Pressure 0-160 Stem Valve, Ball 1 PVC, SOC Valve, Ball 1/2 PVC, SOC Valve, Ball 0.25 Threaded PVC
1 1 1 1 1 1 3
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 5 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Electrical Schematic Diagram - Electrical Parts Designations (Water Maker) Reference Drawing # 105312-11 Client Doc No: D-B14-TOL-MEE-7510-0016 Tag: CP-7510 (CP-7511) Symbol Breather/Drain 1 2 Input Module PLC Power Supply 1769-PB4 Output Module Compact Logix PLC FU-1,2,3,5 FU-4,6 1 1 1 1 2 1 4 2 2 1 6 8 5 5 3 4 1 4 1 1 1 1 1 1 7 1 2 Quantity 1 Part Number Description B0222 BOX, ELEC 30X36X8 316SS BREATHER/DRAIN 1/2" NPT, SS W/ B0291 GRD C0144 CORROSION INHIBITOR COMPUTER, INPUT MOD, 16PT, C0157 24VDC C0176 COMPUTER, POWER SUP. 24 VDC C0177 COMPUTER, FLASH MEM 64 MB C0178 COMPUTER, RIGHT END CAP C0184 COMPUTER, OUTPUT MOD 16PT COMPUTER, PROCESSOR A/B, C0186 COMPACTLOGIX 750KB-ETHERNET F0355 FUSE, 1 AMP ATMR-CL1/DIV2 F0356 FUSE, 3 AMP ATMR-CL1/DIV2 F1001 FITTING, .5" PVC STR MA G0129 GROUND, COPPER BAR H0110 HOLDER, FUSE - CL1/DIV2 H0137 HUB, ELECTRICAL 1/2" NPT I0001 INDICATOR, RED LED 24V I0002 INDICATOR, GREEN LED 24V I0003 INDICATOR, AMBER LED 24V M0232 MUFFLER, EXHAUST AIR .25 M0247 METER, COND - 24 VDC N0021 NIPPLE, SS .5 X CLOSE O0036 O0037 O0041 O0042 P0280 P0407 R0095 S0079 S0080 OPERATOR, PUSH-PULL W/C OPERATOR, GREEN P.B.-A/B OPERATOR, BLACK P.B.-A/B OPERATOR, RED P.B.-A/B PROBE, COND RE M0177/181/ POWER SUPPLY,120VAC/24VDC RELAY, 4PDT 5AMP 24VDC SW, PRESS 1-59 PSI DECR SW, 2 POS W/CONTACTS
Emergency Stop HS-7510C (HS7511C) Start Fault Reset/ Lamp Test Stop
Conductivity Sensor AE-7510A (AE-7511A)
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 6 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
SOL 1,2,3,4
7 96 12 15 5 4 8
SOCKET, RELAY REF R0040 TERMINAL, SINGLE RED TERMINAL, SINGLE BEIGE TERMINAL, END BRACKET TERMINAL, GROUND VALVE, SOLENOID 3-WAY 24VDC VARISTOR, METAL OXIDE
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 7 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Electrical Schematic Diagram - Electrical Parts Designations (Chlorine Injection Unit) Reference Drawing # 105312-12 Client Doc No: D-B14-TOL-MEE-6700-0015 Tag: CP-6700 Symbol Breather/Drain FU1 -GRY2 RY1 ON/OFF (ES-7550A) 1 1 1 1 4 10 4 1 1 R0146 R0040 S0080 S0196 T0274 T0230 T0231 V0308 F1001 Quantity 1 1 1 1 2 1 1 Part Number B0068 B0291 F0355 H0110 H0137 I0040 P0092 Description BOX, ELEC 12X12X6 SSTL BREATHER/DRAIN 1/2" NPT FUSE, 1 AMP ATMR-CL1/DIV2 HOLDER, FUSE - CL1/DIV2 HUB, ELECTRICAL 1/2" NPT INDICATOR, GREEN LED 120VAC PANEL, ELEC BOX 12X12 SS RELAY, 1PDT, 5A, 24VDC, ULTRA THIN RELAY, 4PDT 120 V SEALD SW, 2 POS W/CONTACTS SOCKET, RELAY REF R0040 TERMINAL, GROUND TERMINAL, SINGLE BEIGE TERMINAL, END BRACKET VARISTOR, METAL OXIDE FITTING, .5" PVC STR MA
Manufacturing Record Book 18 Bill of Materials Project Number 105312 Date: 19-Sept-07 Rev.: A Page 8 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 19 CABGOC Document No: A-B14-TOL-MEE-7510-0012 SDRL Code: D01 Cross Section/ Exploded View Drawing (Pumps)
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Rev No
2/8/07
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Description
BY
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PLAN HISTORY
Manufacturing Record Book 19 Xsection-Pumps Project Number 105312 Date: 8-Feb-07 Rev.: A Page 1 of 12
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
G1041
C1247
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S1084
I1013
I1041
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In-line NPT connections Top and bottom suction/discharge design Series SVB or SVD
1 4 15 9 5 8 3 2 7 6
12
10 11 13
14
9
16 7 17
Page 7 of 8 12
Material
DIN
Aluminum B85 AC46100 Cast Iron A48 Class 25 JL1030 Cast Iron A48 Class 35 JL1040 Stainless Steel A193-304 1.4301 Stainless Steel A193-316L 1.4404 See Materials Chart for Complete Details Stainless Steel/O-Ring A193-316 1.4401 Zinc Plated Steel B633 1.0765 Viton (std) EPDM (opt) B633 Stainless Steel A193-316L 1.4404 Stainless Steel A193-316 1.4401 Stainless Steel A193-316 1.4401 Tungsten Carbide Ceramic Stainless Steel A193-316 1.4401 Stainless Steel A193-316L 1.4401 Aluminum B85 AC46100
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CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 20 CABGOC Document No: A-B14-TOL-MEE-7510-0004 SDRL Code: D07 Catalog Data (Major Components)
0 A
Rev No
2/9/07 12/19/06
RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 20 Catalog Data Project Number 105312 Date: 9-Feb-07 Rev.: 0 Page 1 of 41
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Note: Components and equipment are standard on Ctreat Water Maker as per proposal and the approved Exception and Clarification List B14-TOL-500-MES-MU3-80A-23001, Rev. D.
Manufacturing Record Book 20 Catalog Data Project Number 105312 Date: 9-Feb-07 Rev.: 0 Page 2 of 41
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
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TAG: PBE-8855/8856
P/N: P0077
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P/N: P0077
184TC
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TAG: PBE-8850/8851
P/N: P0078
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P/N: P0078
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P/N: P0078
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MEDIA FILTERS
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Part #: T0088/T0110
FRP Vessels
(C'KAL) CHEMICAL STORAGE TANKS TAG: ABJ-1176/1177 (ME-7510); ABJ-1178/1179 (ME-7511)
A
T0088 (16X65) - MEDIA FILTER VESSEL T0110 (13X54) - C'KAL VESSEL residential and light
Material of construction Material: Polyester, Vinylester Available inlets: See chart Operating parameters Maximum operating pressure: 150 psi Maximum operating temperature: 120 F Polyester 150 F Vinylester Design parameters Pentair Safety factor: 4:1 (Minimum burst at 600 psi) Cycle test: 250,000 cycles without leakage Design parameters NSF Safety factor: 4:1 (Minimum burst at 600 psi) Cycle test: 100,000 cycles without leakage
Y3
H1
Y1
C1 D L1
L2
Y2
H2
Z Ext. Base W
C1 L2
Top X
2 2 2 2 2 1/2" 8 NPSM 1/2" 8 NPSM 1/2" 8 NPSM 1/2" 8 NPSM 1/2" 8 NPSM or 4" 8 UN 2 1/2" 8 NPSM or 4" 8 UN 2 1/2" 8 NPSM or 4" 8 UN 4" 8 UN 4" 8 UN or 6" 8 UN 4" 8 UN or 6" 8 UN 4" 8 UN or 6" 8 UN * *
Bottom Z
1" 1" 1" 1" or or or or 2 2 2 2 1/2" 1/2" 1/2" 1/2"
Sidewall Y1 and Y2
3/4" 3/4" 3/4" or 1" 3/4" or 1" 3/4" or 1" 3/4" or 1" 3/4" or 1" 3/4" 1 1/2" 1", 1 1/2" or 2" 1", 1 1/2" or 2" 1 1/2" or 2" 1 1/2" or 2" 1 1/2" or 2"
Dome Y3
3/4" 3/4" 3/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 2" 2" 2" 2"
mm
152 178 203 229 254 305 330 356 406 533 610 762 914
1", 2 1/2" or 4" 2 1/2" or 4" 2 1/2" or 4" 4" or 6" 4" or 6" 4" or 6" 4" or 6" 4" or 6" 4" or 6"
* All 30" and 36" diameter tanks (150 psi operating ) must have one 6"-8" opening
located at either X or Z and one 4"-6" or 6"-8" opening at the other end.
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P/N: T0088/T0110
FRP Specifications
Size (Inches) 6 x 13 6 x 18 6 x 32 6 x 35 7 x 22 7 x 24 7 x 30 7 x 35 7 x 40 7 x 44 8 x 17 8 x 22 8 x 24 8 x 30 8 x 35 8 x 36 8 x 40 8 x 44 9 x 35 9 x 40 9 x 48 10 x 19 10 x 30 10 x 35 10 x 40 10 x 42 10 x 44 10 x 47 10 x 54 12 x 29 12 x 38 12 x 48
T0110
Capacity Gallons 1.6 2.3 3.8 4.4 3.5 3.8 4.8 5.7 6.6 7.3 3.1 4.3 4.6 6.0 7.1 7.3 8.2 9.1 8.8 10.3 12.5 5.1 8.5 10.4 12.1 12.7 13.4 14.4 16.7 14.2 18.8 23.4 27.6 39.7 14.5 22.4 31.7 42.0 48.3 82.0 120.0 195.0 270.0
Liters 6.1 8.7 14.4 16.7 13.3 14.4 18.2 21.6 25.0 27.6 11.7 16.3 17.4 22.7 26.9 27.6 31.0 34.4 33.3 39.0 47.3 19.3 32.2 39.4 45.8 48.1 51.0 55.0 63.0 53.7 71.2 89.0 105.0 150.3 55.0 56.0 120.0 159.0 182.8 310.4 454.2 738.0 1022.1
Cubic Tank Diameter Feet A (In./mm) 0.2 0.3 0.5 0.6 0.5 0.5 0.6 0.8 0.9 1.0 0.4 0.6 0.6 0.8 0.9 1.0 1.1 1.2 1.2 1.4 1.7 0.7 1.1 1.4 1.6 1.7 1.8 1.9 2.2 1.9 2.5 3.1 3.7 5.3 1.9 3.0 4.2 5.6 6.4 11.0 16.0 26.0 36.1 6.0 / 152 6.0 / 152 6.0 / 152 6.0 / 152 7.0 / 178 7.0 / 178 7.0 / 178 7.0 / 178 7.0 / 178 7.0 / 178 8.0 / 203 8.0 / 203 8.0 / 203 8.0 / 203 8.0 / 203 8.0 / 203 8.0 / 203 8.0 / 203 9.0 / 229 9.0 / 229 9.0 / 229 10.0 / 254 10.0 / 254 10.0 / 254 10.0 / 254 10.0 / 254 10.0 / 254 10.0 / 254 10.0 / 254 12.0 / 305 12.0 / 305 12.0 / 305 13.0 / 330 14.0 / 356 16.0 / 406 16.0 / 406 16.0 / 406 16.0 / 406 16.0 / 406 21.3 / 541 24.0 / 610 30.0 / 762 36.0 / 914
Tank Height C1 (In./mm) 16.0 / 406 18.0 / 457 32.0 / 813 35.0 / 889 22.0 / 559 24.0 / 610 30.0 / 762 35.0 / 889 40.0 / 1016 44.0 / 1118 17.0 / 432 22.0 / 559 24.0 / 610 30.0 / 762 35.0 / 889 36.0 / 914 40.0 / 1016 44.0 / 1118 35.0 / 889 40.0 / 1016 48.0 / 1219 19.0 / 483 30.0 / 762 35.0 / 889 40.0 / 1016 42.0 / 1067 44.0 / 1118 47.0 / 1194 54.0 / 1372 29.0 / 737 38.0 / 965 48.0 / 1219 54.0 / 1372 65.0 / 1651 23.0 / 584 33.0 / 838 45.0 / 1143 58.0 / 1473 65.0 / 1651 62.0 / 1575 70.5 / 1791 71.5 / 1816 71.6 / 1818
Overall Height L1 Std. Base L2 Ext. Base (In./mm) (In./mm) 12.8 / 325 18.1 / 460 32.2 / 818 35.1 / 892 22.2 / 564 24.1 / 612 30.2 / 767 35.1 / 892 40.2 / 1021 44.4 / 1128 17.2 / 437 22.8 / 579 24.3 / 617 30.2 / 767 35.2 / 894 36.2 / 919 40.3 / 1024 44.5 / 1130 35.3 / 897 40.3 / 1024 48.3 / 1227 19.3 / 490 30.4 / 772 35.2 / 894 40.3 / 1024 42.3 / 1074 44.3 / 1125 47.3 / 1201 54.3 / 1379 29.1 / 739 39.0 / 991 48.9 / 1242 54.9 / 1394 65.7 / 1669 24.7 / 627 34.6 / 879 46.5 / 1181 59.6 / 1514 65.9 / 1674 63.8 / 1620 73.3 / 1862 79.6 / 2022 81.3 / 2065 18.7 / 475 24.0 / 610 38.1 / 968 41.0 / 1041 28.0 / 711 30.0 / 762 36.0 / 914 40.9 / 1039 46.0 / 1168 50.2 / 1275 23.0 / 584 28.6 / 726 30.1 / 765 36.0 / 914 41.0 / 1041 42.0 / 1067 46.1 / 1171 50.2 / 1275 41.0 / 1041 46.0 / 1168 54.0 / 1372 24.8 / 630 36.0 / 914 40.7 / 1034 45.8 / 1163 47.8 / 1214 49.9 / 1267 52.8 / 1341 59.8 / 1519 34.2 / 869 43.9 / 1115 53.8 / 1367 59.8 / 1519 70.5 / 1791 28.8 / 732 38.8 / 966 50.6 / 1285 63.7 / 1618 71.1 / 1806 69.3 / 1760 78.9 / 2004 79.6 / 2022 81.3 / 2065
D (In./mm) 6.0 / 152 9.4 / 239 23.4 / 594 26.4 / 671 13.1 / 333 15.1 / 384 21.1 / 536 26.0 / 660 31.1 / 790 35.3 / 897 7.2 / 183 12.8 / 325 14.3 / 363 20.2 / 513 25.2 / 640 26.2 / 665 30.3 / 770 34.4 / 874 24.5 / 622 29.5 / 749 37.5 / 953 8.0 / 203 19.3 / 490 23.8 / 605 28.9 / 734 31.0 / 787 33.1 / 841 36.0 / 914 43.0 / 1092 15.4 / 391 25.1 / 638 35.0 / 889 35.6 / 904 43.0 / 1092 See Factory 9.7 / 246 21.6 / 549 34.6 / 878 41.7 / 1059 33.0 / 838 39.0 / 991 44.0 / 1118 40.0 / 1016
Dimensions H1 (In./mm) 3.1 / 79 4.1 / 104 4.1 / 104 4.1 / 104 4.9 / 124 4.9 / 124 4.9 / 124 4.9 / 124 4.9 / 124 4.9 / 124 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.3 / 135 5.8 / 147 5.8 / 147 5.9 / 150 5.9 / 150 5.8 / 147 5.8 / 147 5.8 / 147 5.8 / 147 6.6 / 168 6.6 / 168 6.6 / 168 9.1 / 231 10.8 / 274 11.6 / 295 11.6 / 295 11.6 / 295 11.6 / 295 11.5 / 292 14.1 / 358 15.6 / 396 13.8 / 351 15.8 / 401
H2 (In./mm) 3.5 / 89 4.5 / 114 4.5 / 114 4.5 / 114 4.1 / 104 4.1 / 104 4.1 / 104 4.1 / 104 4.1 / 104 4.1 / 104 4.4 / 112 4.4 / 112 4.4 / 112 4.4 / 112 4.4 / 112 4.4 / 112 4.4 / 112 4.4 / 112 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 5.2 / 132 6.4 / 163 6.4 / 163 6.4 / 163 9.3 / 236 11.1 / 282 13.4 / 340 13.4 / 340 13.4 / 340 13.4 / 340 13.4 / 340 14.1 / 358 15.6 / 396 13.8 / 351 15.8 / 401
13 x 54 14 x 65 16 x 23 16 x 33 16 x 45 16 x 58
T0088
16 x 65 21 x 62 24 x 71 30 x 72 36 x 72
Color Options:
BL - Blue
BK - Black
NA - Natural
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[7]
Part #: T0210
The ideal pressureVESSEL T0210 (10X44) - C'KLOR vessel for residential and light commercial water softener / filtration applications.
Structural Poly Glass pressure vessels provide years of reliable service for water softener and water filtration applications. These slim-diameter tanks hold up to 49 gallons of water and offer unmatched strength and chemical resistance. All 6"-13" Poly Glass vessels are backed by an exclusive 10-year warranty. All 14"-16" Poly Glass vessels are backed by an exclusive 5-year warranty.
Material of construction Inner shell material: Polyethylene Available inlets: See chart
Operating parameters Maximum operating pressure: 150 psi Maximum operating temperature: 120 F
Design parameters Pentair Safety factor: 4:1 (Minimum burst at 600 psi) Cycle test: 250,000 cycles without leakage
Design parameters NSF Safety factor: 4:1 (Minimum burst at 600 psi) Cycle test: 100,000 cycles without leakage
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T0210
Part No. 30109 30127 30151 30190 30213 31835 30264 30286 30305 30317 30347 30360 30383 30460 30491
Size (Inches) 06 x 13 06 x 18 06 x 35 07 x 35 07 x 44 08 x 18 08 x 35 08 x 40 08 x 44 09 x 18 09 x 35 09 x 40 09 x 48 10 x 35 10 x 40 10 x 44 10 x 47 10 x 54 10 x 54 12 x 42 12 x 42 12 x 48 12 x 52 12 x 52 12 x 52 13 x 54 13 x 54 14 x 47 14 x 47 14 x 47 14 x 65 14 x 65 16 x 65 16 x 65
System Connection 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 2.5" Threaded 1.25 TDH 2.5" Threaded 4.5" Threaded (BTRS) 2.5" Threaded 2.5" Threaded 4.0" Threaded 4.5" Threaded (BTRS) 2.5" Threaded 4.0" Threaded 2.5" Threaded 4.0" Threaded 4.5" Threaded (BTRS) 2.5" Threaded 4.0" Threaded 2.5" Threaded 4.0" Threaded
Height w/ Base Inches / mm 13.2 / 335 18.6 / 472 35.8 / 909 35.6 / 904 43.7 / 1110 18.8 / 478 35.6 / 904 40.2 / 1021 44.4 / 1128 18.6 / 472 35.6 / 904 40.2 / 1021 48.2 / 1224 35.6 / 904 40.3 / 1024 44.6 / 1133 47.4 / 1204 54.8 / 1392 54.8 / 1392 42.8 / 1087 42.8 / 1087 48.8 / 1240 52.9 / 1344 52.9 / 1344 52.9 / 1344 54.6 / 1387 54.6 / 1387 46.5 / 1181 46.5 / 1181 46.5 / 1181 64.6 / 1641 64.6 / 1641 64.6 / 1641 64.6 / 1641
Height w/o Base Inches / mm 12.6 / 320 18.0 / 457 35.2 / 894 35.3 / 897 43.4 / 1102 18.5 / 470 35.3 / 897 39.9 / 1013 44.1 / 1120 18.0 / 457 35.3 / 897 39.9 / 1013 47.9 / 1217 35.3 / 897 40.1 / 1018 44.4 / 1128 46.9 / 1191 54.6 / 1387 54.6 / 1387 42.2 / 1072 42.2 / 1072 48.4 / 1229 52.4 / 1331 52.4 / 1331 52.4 / 1331 53.9 / 1369 53.9 / 1369 46.0 / 1168 46.0 / 1168 46.0 / 1168 64.3 / 1633 64.3 / 1633 64.3 / 1633 64.3 / 1633
Capacity Gallons / Liters 1.1 / 4.2 1.8 / 6.8 3.8 / 14.4 5.2 / 19.7 6.7 / 25.4 3.28 / 12.0 6.6 / 25.0 7.8 / 29.5 8.7 / 32.9 3.9 / 14.8 8.3 / 31.4 9.5 / 31.4 11.8 / 44.7 10.2 / 38.6 11.5 / 43.5 13.1 / 49.6 15.1 / 57.0 16.4 / 62.0 16.4 / 62.0 19.1 / 72.0 19.1 / 72.0 20.6 / 78.0 22.2 / 84.0 22.2 / 84.0 22.2 / 84.0 27.5 / 104.0 27.5 / 104.0 27.5 / 104.0 27.5 / 104.0 27.5 / 104.0 40.6 / 154.0 40.6 / 154.0 49.0 / 185.0 49.0 / 185.0
Cubic Feet 0.15 0.24 0.51 0.7 0.9 0.88 1.04 1.16 0.52 1.11 1.27 1.58 1.36 1.54 1.75 2.02 2.19 2.19 2.55 2.55 2.75 2.97 2.97 2.97 3.68 3.68 3.68 3.68 3.68 5.43 5.43 6.55 6.55
Colors AL, BL, NA All All AL, BL, NA AL, BL, NA AL, NA All All All AL, BL, NA All All All All All All All All All AL, NA AL, NA All All AL, BL, NA AL, NA All AL, BL, NA AL, NA AL, NA AL, NA AL, BL, NA All AL, BL, NA All
Minimum Order Quantity See Factory None None See Factory See Factory See Factory None None None See Factory None None None None None None None None None See Factory See Factory None None See Factory See Factory None See Factory See Factory See Factory See Factory See Factory None See Factory None
T0210
30523 30546 30579 32065 30615 30617 30646 30666 30669 32127 30721 30724 31389 30745 32006 30783 30785 31627 30912
Color Options:
AL - Almond
BL - Blue
BK - Black
GR - Gray
NA - Natural
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[5]
p/n: H0108
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P/N: H0114
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P/N: P0070
Configuration
End-Clamp End Entry
Specifications
Maximum Operating Pressure: 300 PSI (28 BAR) Materials: 316 Stainless Steel body, PVC End Plugs, SS Clamps
Pressure Vessels
Model No. PV4040SSAW-316 PV4080SSAW-316 PV40120SSAW-316 For Membranes
Dia. in cm Length in cm Qty
Vessel Size
Diameter in cm Length in cm
Connection FNPT
FEED in mm BRINE in mm PROD in mm
4 4 4
10 10 10
40 40 40
1 2 3
4 4 4
10 10 10
43.5
85 125
13 19 19
13 19 19
13 13 13
Note: Vessels sold complete with End Plugs, End Clamps, and O-Rings. Feed end product port plug, mounting pads and straps not included. Membrane Interconnectors are sold separately see page 2-18.
Spare Parts
Model No. Description Qty. Per Vessel
End Plug with O-Rings, Brine x Prod End Plug with O-Rings, Brine x Prod End Clamp, single, with bolts & nuts Feed end product port plug, O-Ring for End Plug External O-Ring for End Plug Internal
2 2 2 1 4 2
Page 1 of 1
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P/N: V0276
CATALOG PRH
New! Thermoplastic Pressure Regulator Permits Downstream Pressure Settings up to 125 PSI!
Designed for Higher Flow Capacities, and... Achieved with Less System Pressure Loss!
Superior Features of Series PRH Regulator:
Converts varying inlet pressure up to 150 PSI, to a stabilized, lower pre-set downstream pressure. This protects sensitive downstream instruments, tubing & filters against damage from overpressure/pressure surges; permits the entire system to operate safely and effectively. Downstream pressure settings adjustable from 30 PSI to 125 PSI. Large surface area of its frictionless rolling diaphragm provides exceptional sensitivity. Free movement of the diaphragm on a balanced shaft assures smooth accurate performance and reliable sealing for millions of cycles. Double U-cups prevent leakage along the shaft and eliminates the possibility of creep. For corrosive and ultra-pure liquid applications. Sizes: l/4, l/2, 3/4, l, l-1/2, 2 & 3.
VA L V E S, I N C.
1364 Pompton Ave., Cedar Grove, NJ 07009-1095 0 (973) 256-3000 Fax: (973) 256-4745 www.plastomatic.com
l l
OPERATION: Series PRH pressure regulators prevent downstream pressure from exceeding the desired set pressure. Regulator will remain closed as long as set pressure is maintained. As equipment or valves downstream of the regulator begin to open and demand flow, the downstream pressure begins to fall and the regulator begins to open. As valves or equipment downstream open further, the pressure regulator continues to open until its maximum opening is reached. As the process is reversed, downstream pressure begins to increase and the regulator starts closing. When the downstream pressure again reaches set pressure the regulator closes bubble-tight. IMPORTANT: It should be noted from the preceding explanation that a pressure regulator does not maintain a specific downstream pressure, but only prevents the downstream pressure from exceeding a set point.
TYPICAL 3/4 PRESSURE REGULATOR PERFORMANCE CUf?VES FLOW CAPACITY (GPM) vs. PRESSURE DROP-OFF (PSI). COMPARISON OF REPRESENTATIVE PLAST-0-MATIC MODELS WITH COMPETITORS A, B 8 c
FLOW (GPM)
DROP-OFF
FROM
SET
PRESSURE
(PSI)
1 2710
1/2 2716
2
2716
3
5 14
212 64
210 73
mm
51
73
73
73
133
5 10 35 50 1 I 1 200 70 100 1 I I
12 3/4#
1 51 E inch mm 2 51
212
71
412
73
412
66
5
130 7 178
162 I3 203
1 I
112
2 3
64
114
114
127
NOTE: Refer to Catalog PR & PRE for information on other Plast-0-Matic pressure regulator models.
PLAST-@-MATIC
VA L V E S, I N C.
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1 l/99
Part #: G0017/G0018/G0023/G0025/G0063/G0077
C'treat
2.5" LIQUIDFILLED INDUSTRIAL GAUGE SPECIFICATIONS:
Tag:ALL PIs
CASE MATERIAL: Zytel nylon with 1/2" blow out plug. BEZEL: Zytel nylon (optional stainless steel C'treat bezel). SOCKET: Brass or 316 stainless steel. BOURDON TUBE: Phosphor bronze; berylium copper; 316 stainless steel. CONNECTIONS: 1/4" NPT male in stem or 2.5" LIQUID-FILLED INDUSTRIAL centerback connections. GAUGE LENS: Acrylic. FILL FLUID: Glycerin. _______________________________________ DIAL: Black on White markings. (White on Black 2.5" LIQUID-FILLED INDUSTRIAL - optional) GAUGE ACCURACY: 3-2-3% brass internals. 1% stainless steel internals. TEMPERATURE COMPENSATION: Internal breathing diaphragm, optional in 2.5" 100 PSI and up. PRESSURE RANGES AVAILABLE: 30" Hg. to 10,000 PSI. Metric scales also available.
C'treat
** Pressure guages used in C'treat Water Makers are suitable for the application.
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Description Metering Tube Machined Cast Acrylic Internal Components 316L Stainless Steel Inlet/Outlet Fittings NPT, Vertical Fitting Material Standard: PVC (not for air service) Optional: 316 Stainless Steel, Brass, Aluminum Elastomers Standard: EPR Optional: Buna-N, Viton Case and Covers Not applicable Options Alarm Not available Certified Calibrations Conform to ISA RP 16.6 Scales Can be produced in any volumetric unit
Performance Capacities
Part #: M0060/M0062/M0061/M0062
M0060 (8-50 GPM) M0061 (2-21 GPM) M0062 (1-10 GPM)
1 to 200 GPM Water 4 to 245 SCFM Air Scale 127 mm (5") Direct reading Accuracy 3% to 6% of Full Scale Flow See specifications table Turndown
10:1 to 12.5:1 unless otherwise indicated Repeatability 1% to 2% See specifications table Max Temperature Water 130 F (54 C) Air 100 F (38 C) Max Pressure Water 150 psig Air 100 psig Ambient Temperature 33 F to 125 F (1 C to 52 C)
Materials Of Construction Part Meter Tube Fittings Float Guide Rod Float Stops O-rings *Not for air service Standard Acrylic PVC* 316L SS 316L SS Polysulfone EPR Viton, Buna-N
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Optional
Specifications
Order Flow Flow F.S. Accuracy Press. Drop Number GPMWater SCFMAir / Repeatability (In./W.C.) 0051 0061 0071 0081 0151 0161 0171 0181 0191 0201 0211 0221 0231 0241 0251 0261 0271 0281 .1-1 .2-2 .3-3.5 .5-5.0 .5-5 1-10 1.5-15 2-21 3-30.5 4-40 8-50 4-40 6-60 8-80 20-100 30-120 45-160 55-200 .4-4 .8-8 1.4-14 2-20 2-20 4-43 6-62 8-86 15-165 25-245 3%/2% 3%/2% 3%/2% 3%/2% 3%/1% 3%/1% 3%/1% 3%/1% 3%/1% 6%/2% 6%/2% 4%/1% 4%/1% 4%/1% 4%/1% 6%/2% 6%/2% 6%/2% 2.9 5.2 9.5 13.1 10 12 18 22 26 32 38 18 25 30 35 45 60 80 Max. Temp Water Air 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 130 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F 100 F Max. Pressure Water Air Connection Size Dimensions A B 8.25" 8.25" 8.25" 8.25" 10.25" 10.25" 10.25" 10.25" 10.25" 12.0625" 12.0625" 13.25" 13.25" 13.25" 13.25" 13.25" 13.25" 13.25"
150 psig 100 psig .375" FNPT* 1.375" 150 psig 100 psig .375" FNPT* 1.375" 150 psig 100 psig .375" FNPT* 1.375" 150 psig 100 psig .375" FNPT* 1.375" 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 1" FNPT 1" FNPT 1" FNPT 1" FNPT 1" FNPT 2" 2" 2" 2" 2" 2" 2" 3" 3" 3" 3" 3" 3" 3"
150 psig 100 psig 1.50" MNPT 150 psig 100 psig 1.50" MNPT 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 150 psig 100 psig 2" FNPT 2" FNPT 2" FNPT 2" FNPT 2" FNPT 2" FNPT 2" FNPT
*.5" NPT connection available. Contact the factory. Caution: Meters used in gas service are designed to operate at 14.7 psia. Meters used in pressure gas service must be shielded using 3/8" polycarbonate to protect personnel and equipment in the event of tube failure.
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Part #: M0226
Tag: FQI-7510A/7511A
Specification Sheet
LOW COST STRAINER MINIMIZES CLOGGING TAMPERPROOF SEALED, FILLED REGISTER LIGHT WEIGHT NON-CORROSIVE EASY TO INSTALL LOW HEAD LOSS
Description
Operation. The V100 (formerly PSM190) meter is a positive displacement type meter operating on the oscillating piston principle. This utilizes a piston which the water rotates in a measuring chamber, each piston revolution being equivalent to a known volume of water. The piston movement is transferred by appropriate reduction gearing to a straight reading and sealed totalizer. Installation. The meter should be installed in a clean pipe line, free from any foreign materials. Install the meter with direction of flow as indicated by the arrows cast in the register case. The meter may be installed in horizontal or vertical lines. Application. The meter is for use in POTABLE COLD WATER up to 120F (50C) and working pressures up to 150 psi. The meter will perform with accuracy registration of 100% + 1 1/2% within the normal flows. Both pressure loss and accuracy tests are made before shipment. No adjustment need be made before installation. Should further tests be desired, the requirements in Table 5-3 AWWA Manual M6 should be followed. Construction. The chamber case houses the oscillating piston measuring chamber, a polymer strainer and an optional non-return valve. The measuring chamber is a bottom-in and top-out design and consists of the measuring chamber with division plate and thrust bearing insert, the piston, the chamber cover including the drive bar assembly and a cover locator pin. The sealed register is liquid filled and free from condensation and tampering.
Specifications
Sizes: Accuracy (GPM) 98.5%-101.5% Continuous Flow GPM Maximum Flow GPM Max Working Pressure psi Max Working Temperature F 1 Rev 1st Wheel Equals US Gallons Cubic Feet Cubic Metres m3 Imperial Gallons Capacity of Register US Gallons (Millions) Cubic Feet (Millions) Cubic Metres m3 (Millions) Imperial Gallons (Millions) 1/2x1/2" 1/8-20 10 20 150 120 5/8x1/2" 1/4-20 10 20 150 120 5/8x3/4" 1/4-20 10 20 150 120
10 1 1/100* 10
10 1 1/100* 10
10 1 1/100* 10
10 1 1/100** 10 * 10 liters
10 1 1/100** 10 ** 10,000
10 1 1/100** 10 m3
Register Type Materials Body Working Chamber Piston Division Plate Thrust Bearing Insert Strainer Register case and lens Gaskets
Acetal Co-polymer or Bronze Compounded Thermoplastic High-Impact Polymer Loaded Nylon Loaded Nylon Polypropylene Polycarbonate Neoprene Rubber
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The polycarbonate register case has a magnified lens enlarging the totalizer numbers for easy reading. The meter flow direction arrows are cast on the register case. The unit of measurement is shown on the underside of the lens cover. A serial number is enscribed on the case or the lens cover, which is hinged toward the outlet end of the meter. Connections. Meter casing spuds have external straight threads conforming to ANSI B2.1. Bronze or polymer coupling nuts and tailpieces are available. Maintenance. The measuring chamber can be easily removed for repair or replacement. Pretested measuring chamber assemblies are available for exchange or purchase. All spare parts are available from our warehouse in the U.S. at Ocala, FL and in Canada at Mississauga, Ontario. In addition, ABB Water Meters, Inc. maintains a fully equipped and staffed repair facility in Ocala, Florida.
BRONZE
POLYMER Meter Couplings Dimensions (Inches) Meter Size 1/2 x 1/2 5/8 x 1/2 5/8 x 3/4 Coupling Tailpiece Size Length 1/2 1 3/4 1/2 2 3/8 3/4 2 1/2 Tailpiece Thread* 1/2 1/2 3/4 Coupling Nut Thread* 3/4 3/4 1
*Nominal Thread Size (I.P.) How to Read V100 Meters Direct Reading V100 totalizers are read exactly as indicated on the number wheels from left to right similar in fashion to reading the odometer representing miles in a US automobile. Reading the small horizontal lines (if present) on the first number wheel from the right is omitted except when comparing water throughput into a calibrated tank or through a test meter. The first number wheel on the right without horizontal lines advances one (1) number for each unit of measurement and ten (10) numbers for one complete revolution as follows:
V100 Meter Dimensions (Inches) Meter Size 1/2 x 1/2 5/8 x 1/2 5/8 x 3/4 Polymer Meter: Length A 4 1/2 7 1/2 7 1/2 *3 3/4 Width B 3 3/8* 3 5/16 3 5/16 To Center C 1 7/8 1 5/8 1 5/8 Weight (lbs.)
TAG: AI-7510A/7511A
Part #: M0247
Model 1055
SINGLE OR DUAL MEASUREMENT with dual 4-20 mA outputs. FULL COMPLEMENT OF MEASUREMENT COMBINATIONS CAN
BE COMMISSIONED IN THE FIELD.
THREE FULLY PROGRAMMABLE ALARMS. CLEAR, EASY-TO-READ, two-line, back-lit display easily customized to read in English,
French, German, Italian, Spanish, or Portuguese.
CHOICE OF ENCLOSURES for pipe, surface, and panel mounting meet NEMA 4X/CSA 4
(IP 65) requirements. FEATURES AND APPLICATIONS
The Solu Comp II analyzers offer the choice of single or dual sensor input with measurement choices of pH/ORP, resistivity/conductivity/TDS, % concentration, ratio conductivity, total and free chlorine, dissolved oxygen, dissolved ozone, flow and temperature. Dual measurement analyzers offer a wide choice of measurement combinations thus reducing the cost per loop and needed panel space. FIELD COMMISSION OPTION: The Solu Comp II can be ordered with the ability to commission measurements in the field. This added flexibility can greatly reduce the number of spare instruments required for field servicing. QUICK START PROGRAMMING: Exclusive Quick Start screens appear the first time the Solu Comp II is powered up. Screen prompts direct the user to register the number of sensors, the measurement unit(s) and the language to display. Some measurement specific prompts are also displayed. The measurement loop is ready for use in a matter of minutes. MENUS: Menu screens for calibrating and registering choices are simple and intuitive. Plain language prompts guide the user through the procedures. There are no service codes to enter before gaining access to menus. DUAL SENSOR INPUT AND OUTPUT: The Solu Comp II accepts single or dual sensor input. The two 4-20 mA outputs can be independently programmed to correspond to any selected measurement or temperature. Output damping and linear or log output may also be field selected. ALARMS: The Solu Comp II has three fully programmable alarm relays that can be assigned to any selected measurement or temperature. Alarms can be configured as high, low, or USP 231. The third relay has the additional choice of fault alarm operation. When selected, a fault alarm will activate the relay when a sensor or analyzer fault occurs. ENCLOSURE: The panel mount version fits standard DIN panel cutouts, and its shallow depth is ideally suited for easy mounting in Hoffman-type enclosures. A panel mount gasket is included to maintain the weather rating of the panel. Surface/pipe mount enclosure includes self-tapping screws for surface mounting. A pipe mounting accessory kit is available for mounting to a 2-inch pipe.
1USP 23 alarm applies to conductivity/resistivity only.
Continued on page 2
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DISPLAY: The two-line, 16-character, back-lit display can be customized to meet user requirements. All operations and descriptive messages can be field selected for English, French, German, Italian, Spanish, or Portuguese. Informative screens, which permit data not shown in the regular display, may be seen at the push of a button.
TEMPERATURE: Most measurements (except ORP and flow) require temperature compensation. The Solu Comp II will automatically recognize either a Pt100 or Pt1000 RTD, normally built into the sensor. When this RTD is present, the Solu Comp II can be set up to display the temperature in C or F as well as set any one or more of the alarms and/or outputs to respond to this sensor input. If two measurements with temperature are present either can be chosen for each alarm and output selected. Code -68 only:
SPECIFICATIONS - General
Case: ABS. Pipe, surface, and panel mount versions are NEMA 4X/CSA 4 (IP65). Dimensions Panel (code -10): 6.10 x 6.10 x 3.72 in. (155 x 155 x 94.5 mm) Surface/Pipe (code -11): 6.23 x 6.23 x 3.23 in. (158 x 158 x 82 mm); see page 5 for dimensions of pipe mounting bracket. Conduit openings: Accepts PG13.5 or 1/2 in. conduit fittings Display: Two line, 16-character, back-lit display. Character height: 4.8 mm. Display can be customized to meet individual requirements. Depending on number of sensors, as many as 14 display screens are available. Ambient temperature and humidity: 0 to 50C, (32 to 122F) RH 5 to 95% (non-condensing) Note: The analyzer is operable from -20 to 60C (-4 to 140F) with some degradation in display performance. Power: Code -01: 115/230 Vac 15%, 50/60 Hz 6%, 8.0W Code -02*: 24 Vdc 15%, 6.0W
Installation Category II
12RN
POLLUTION DEGREE 2: Normally only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation must be expected.
Input: Choice of single or dual sensor input with measurement choices of pH/ORP, conductivity/ resistivity, toroidal conductivity, flow, chlorine, dissolved oxygen, and dissolved ozone. Field-commissioned units allow user to change measurements on either or both inputs. See combination guide for valid combinations. For contacting conductivity measurements, temperature element must be a Pt 1000 RTD. For other measurements, use either a Pt100 RTD, Pt1000 RTD, or 22k NTC (D.O. only). Outputs: Two 4-20 mA or 0-20 mA isolated outputs. Continuously adjustable. Linear or logarithmic. Maximum load 600 ohms. Output dampening with time constant of 5 sec is user-selectable. Alarms: Three alarm relays for process measurement(s) or temperature. Alarm 3 can be configured as a fault alarm, instead of a process alarm. Each relay can be configured independently. Alarm logic (high or low activation or USP 23*) and deadband are user-programmable. The USP 23* alarm can be programmed to activate when the conductivity is within a userselectable percentage of the limit.
*conductivity/resistivity measurement only
RFI/EMI: LVD:
EN-61326 EN-61010-1
Terminal Connections Rating: 26-14 AWG wire size Weight/Shipping weight (rounded up to nearest lb or nearest 0.5 kg): 3 lb (1.5 kg)/4 lb (2.0 kg)
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TAG: AE-7510A/7511A
Part #: P0426
Model 150
Tefzel and Viton are registered trademarks of E.I. du Pont de Nemours and Co.
300
Temperature F
200
100
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ORDERING INFORMATION
Model 150 Insertion/Submersion Conductivity Sensor is available in sensor constants of 0.1, 0.5 or 1.0, covering conductivity ranges from 0-10 to 0-10,000 S with selected instruments. The Tefzel housing is supplied with both rear facing and forward facing 1 in. MNPTs. The sensor can be threaded into a process line or the side of a tank or attached to a length of pipe for submersion installations. An integral 10 ft cable is supplied for connection to the analyzer/transmitter or junction box. Interconnect cable between J-Box and analyzer/instrument must be ordered separately (specify length). The Model 150 may be optionally supplied in a 1-1/2 in. CPVC tee with 1 in. process connections for flow-through installation (Code 16). MODEL 150 CODE 03 06 09 CODE 16 17 19 54
150
INSERTION/SUBMERSION CONDUCTIVITY SENSOR PROBE CONSTANT (Must select one) 0.1 1.0 0.5 OPTIONS Supplied in a 1-1/2 inch CPVC tee with 1 inch FNPT process connections Weatherproof junction box Stainless steel tag (specify marking) Pt 100, for use with Models 54eC, 81C, 1054BC, 2081C, & 3081C
06 19 EXAMPLE
MILLIMETER INCH
FIGURE 2. Model 150 Sensor with optional 1-1/2 in. CPVC tee adapter with 1 in. FNPT process connections
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Bulletin 71.1:67C
March 2004
W8438
A 67CF Series regulator used as a pilot supply regulator for the Type 299H pressure regulator
W7426
www.FISHERregulators.com
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D102656X012
W7423_1
Bulletin 71.1:67C
Specifications
Body Size, Inlet and Outlets Connection Style 1/4-inch NPT Construction Materials See Table 2 Maximum Inlet Pressure (Body Rating)
(1)
Smart Bleed Check Valve Setpoint 6 psi (0,4 bar) differential Pressure Registration Internal Drain Valve and Spring Case Vent Location Aligned with inlet standard, other positions optional Regulator Temperature Capabilities With Nitrile (NBR) Standard Bolting: -20 to 180F (-29 to 82C) Stainless Steel Bolting: -40 to 180F (-40 to 82C) With Fluoroelastomer (FKM): 0 to 300F (-18 to 149C) With Silicone (VMQ)(3) Diaphragm and Low Temperature bolting: -60 to 180F (-51 to 82C) With Gauges: -20 to 180F (-29 to 82C) Type 67CF, 67CFR, 67CFS, and 67CFSR Filter Capabilities Free Area: 12 times pipe area Micron Rating: Cellulose Element: 40 microns Glass Fiber Element: 5 microns Stainless Steel Element: 40 microns Options All Types Handwheel adjusting screw Inlet screen NACE MR0175(4) or NACE MR0103 construction Panel mount (includes spring case with 1/4-inch vent, handwheel, and panel mounting nut) Closing cap (available on spring case with 1/4-inch NPT vent) Fluoroelastomer (FKM) elastomers for high temperatures and/or corrosive chemicals Silicone (VMQ) elastomers for cold temperatures Fixed Bleed Restriction Triple scale outlet pressure gauge (brass or stainless steel) Stainless steel stem on the valve plug Tire valve or pipe plug in second outlet Type 67CFR only Smart Bleed internal check valve Types 67CF and 67CFR only Stainless steel drain valve
All except 67CS and 67CSR: 250 psig (17,2 bar) Type 67CS and 67CSR: 400 psig (27,6 bar) Outlet Pressure Ranges See Table 1 Maximum Emergency Outlet Pressure(1) 50 psi (3,4 bar) over outlet pressure setting Capacities See Table 3 and Capacity Information section Wide-Open Flow Coefficients Main Valve: Cg: 11.7; Cv: 0.36; C1: 32.2; Internal Relief Valve: Cg: 1.45; Cv: 0.045; C1: 32.8 IEC Sizing Cooefficients Main Valve: XT: 0.66; FL: 0.89; FD: 0.50 Accuracy Inlet Sensitivity: Less than 0.2 psig (0,014 bar) change in outlet pressure for every 25 psig (1,72 bar) change in inlet pressure Repeatability: 0.1 psig (0,0069 bar)(2) Air Consumption: testing repeatedly shows no discernible leakage Type 67CR, 67CSR, 67CFR, and 67CFSR Internal Relief Performance Low capacity for minor seat leakage only; other overpressure protection must be provided if inlet pressure can exceed the maximum pressure rating of downstream equipment or exceeds maximum outlet pressure rating of the regulator. Approximate Unit Weight Types 67C, 67CR, 67CF, and 67CFR: 1 pound (0,5 kg) Types 67CS and 67CSR: 2.5 pounds (1,2 kg) Types 67CFS and 67CFSR: 4 pounds (1,8 kg)
1. 2. 3. 4.
The pressure/temperature limits in this bulletin and any applicable standard or code limitation should not be exceeded. Repeatability is the measure of the regulator's ability to return to setpoint consistently when traveling from steady state to transient to steady state. Silicone is not compatible with hydrocarbon gas. Product complies with the material requirements of NACE MR0175. Environmental limits may apply.
33 OF 41 3
Bulletin 71.1:67C
W7433
1. Silicone diaphragm only available with internal relief (67CR, 67CSR, 67CFR, 67CFSR).
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Part #: NPN/V0074/V0015
Features:
Teflon shaft prevents chatter and sticking. Triple U-cup seal isolates spring, provides added safety. Patented Fail-Dry advance warning vent allows maintenance to be scheduled conveniently, without costly shut-down. Angle pattern offers compact size and convenient piping. 1/2" through 2" pipe sizes. No wetted metal parts.
ADJUSTING BOLT
Design:
Series RVT angle pattern pressure relief valve features a solid, nonsticking Teflon shaft passing through three U-cup seals. It is a proven, high performance relief valve providing rugged dependability for acids and other highly corrosive liquids. Relief setting is infinitely adjustable from 5 psi to 100 psi. Maximum inlet pressure is 150 psi. Not recommended for salt solutions and other liquids that can crystallize.
Materials of Construction:
ELASTOMERIC SEAL INLET
Available in PVC, CPVC, Natural Polypropylene, PVDF and Teflon. Seals are available in EPDM or Viton. For alternate body or seal materials, consult factory. The adjusting bolt, lock nut and fasteners are stainless steel. The control spring is plated steel. No metals parts are in contact with liquid.
A B MAX. B MAX.
1 11/4 11/2 2
1/2 3/4
1 11/2 2
B C D E mm. in. mm. in. mm. in. mm. in. mm. For PVC (PV) and CPVC (Corzan) Bodies 2.5 63.5 1 25.4 5 127.0 1.25 31.7 1.25 31.7 2.5 63.5 1.5 38.1. 5.25 133.3 1.5 38.1 1.5 38.1 3.0 76.2 1.75 44.4 5.5 139.7 1.75 44.4 1.75 44.4 3.5 88.9 2.5 63.5 7.625 193.6 2 50.8 2 50.8 3.75 95.2 2 50.8 7 177.8 2.187 53.9 2.125 53.9 4.25 109.7 3.25 82.5 8.5 215.9 2.25 57.1 2.25 57.1 For Polypro (PP), Teflon (TF) , PVDF (PF) Bodies 2.5 63.0 1 55.0 5 127.0 1.25 31.0 1.25 31.0 3 7.60 2.25 57.0 5.375 137.0 1.25 31.0 1.5 38.0 3 76.0 2.25 57.0 5.562 141.0 2 51.0 1.5 38.0 4.5 114.0 3.875 98.0 7.125 181.0 2.25 57.0 2.25 57.0 5.5 140.0 3.875 98.0 8.5 216.0 2.625 67.0 2.75 70.0 in.
D D E E A Dia.
PIPE SIZE
RVT100
5-45 SET
RVT100
46-70 SET
1.5
2.0
15
RVT200
RVT200
5-50 SET
FLOW (GPM)
RVT075
5-30 SET
RVT100
71-100 SET
51-100 SET
75
300
80
LPM
FLOW (GPM)
10
RVT075
31-100 SET
RVT150
50
5-35 SET
RVT150
36-59 SET
LPM
200
RVT150
60-100 SET
RVT050
5-25 SET
40
25
100
RVT050
26-100 SET
RVT125
5-50 SET
RVT125
51-100 SET
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Tag: FCV-7510A/7511A
Tag: FCV-7510B/7511B; FCV-7510C/7511C
NEW
The Economical Flow Regulator... Something Simple from the Experts in Flow Control
36 OF 41
Materials of Construction: 316 Stainless Steel Body Seals: Teflon Maximum Working Pressure: 1440 psi Maximum Working Temperature: 400 F Process Connections: FNPT Accuracy: + 5% Repeatability: +1% Rangeability: 10:1 turndown Response Time: 1-2 seconds
Teflon is a registered trademark of DuPont Corporation
Specifications
For long lasting maintenance free operation, we recommend that a strainer or filter be installed immediately upstream of the Kates Flow Rate Controller. Strainer/ Controller Size 3/8" 1/2" 3/4" Filter/ Mesh 10 Micron Sintered 10 Micron Sintered 200 Micron 10 10 75
Flow Range 0.3 to 3 gpm (11 lpm) 1 to 10 gpm (38 lpm) 3 to 20 gpm (75 lpm)
The recommendation of screen size is a matter of judgement comprised of: a. Operability. Removal of all particles will insure continuous operation at all times. b. The tolerable interval between cleaning. Removal of all particles may require a screen so fine that required cleaning may be too costly. c. Allowable pressure drop. The screen sizes listed are recommendations resulting from service experience. We cannot make operating guarantees because of the variety of fluid characteristics and the infinite number of combinations of particle size and nature encountered in practice. To obtain satisfactory results with a Kates Flow Rate Controller, the particles must be nonabrasive, non-fibrous, and must not adhere or coat on the controller internal parts, nor have a tendency to settle out of solution.
Check out our Web Site Today at:
The W.A. KATES COMPANY guarantees every piece of equipment manufactured by it to be inspected and tested, and free from defects in workmanship or material when shipped from its factory. No warranty of corrosion resistance of any parts or assembly is expressed or implied. This guarantee is valid for one year from date of shipment from its plant. Within that time the W.A. KATES COMPANY will replace, free of charge, any equipment returned, with shipping charges prepaid, found to have been defective at time of shipment. This warranty does not apply to: (a) damage resulting from misuse or inadequate handling; (b) damage resulting from continued use after defect is apparent; (c) any other damage, loss or liability; or (d) any piece of equipment that is changed modified or altered in any way after it leaves the factory. The liability of the W.A. KATES COMPANY shall be limited to the replacement, f.o.b. our factory, of any equipment found to have been defective at time of shipment, with duplicate or similar equipment of equal performance rating, but such liability shall in no event exceed the contract price for said equipment.
Distributed by:
W.A. Kates Company 1363 Anderson Clawson, MI 48017 Phone (248) 435-8225 Fax (248) 435-8255 E-mail: info@wakates.com Internet: www.wakates.com
BLT 91102
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Part #: S0080
Explosion Proof Hermetically Sealed (NEMA 4X, 7, 9 and 13) Operating Pressure Data
Adjustable Range Number 2 3 4 5 6 7 Adjustable Set Point Range Increasing * * * * * * Decreasing 1 to 24 17 to 42 1 to 50 45 to 100 90 to 150 140 to 200
Compact, adjustable pressure switch for high pressure pneumatic and low impulse hydraulic process applications. Using our Nega-Rate Belleville disc spring, we offer superior set point stability and vibration resistance. The 131P series pressure switch also has a selectable deadband feature which can be preset to fit most any application.
Maximum Recommended System Pressure 1000 1000 1000 1000 1000 1000
All values given in psig unless otherwise noted. * Add selected deadband to decreasing pressure range.
Standard Specifications
Electrical Snap action electrical switch listed by Underwriters Laboratories, Inc. and CSA Electrical Connection " - 14 NPT male conduit connection Pressure Connection " - 18 NPT Female and " - 14 NPT Male Temperature Range* Ambient: - 40F to + 180F (- 40C to + 82C) Media: - 40F to + 300F (- 40C to + 149C) * Temperature limits change with O-Ring selection Adjustment Internal, slotted adjustment wheel Shipping Weight Approximately 20 ounces
(.069 bar dec. (1.17 bar dec. (.069 bar dec. (3.10 bar dec. (6.21 bar dec. (9.65 bar dec.
to to to to to to
1.72 bar inc.) 3.17 bar inc.) 4.07 bar inc.) 7.51 bar inc.) 11.2 bar inc.) 14.9 bar inc.)
Electrical Form C 11 amps hp 125 or 250 VAC; 5 amps resistive, 3 amps inductive 28 VDC; .5 amps resistive 125 VDC CC 11 amps hp 125 or 250 VAC; 5 amps resistive, 3 amps inductive 28 VDC; .5 amps resistive 125 VDC Enclosure 6 Explosion proof factory sealed hermetically sealed electrical assembly P/N 057-0030 (C Form); P/N 057-0057 (CC Form). Underwriters Laboratories, Inc. listed (file #E56677) or Canadian Standards Association certified (file #34146) for Division 1 and 2; Class I, Groups A, B, C and D; Class II, Groups E, F and G hazardous locations (NEMA 7 and 9) Miscellaneous A Epoxy paint exterior extra protection for severe environments B Viton O-Ring C EPR O-Ring D SAA Approval E " - 20 SAE Port G " - 14 NPT Female Port H Stainless steel body I " Conduit box with terminal strip J Annealed stainless steel port screws for H2S environments Consult factory for reduced system and proof pressure ratings M Gold electrical contacts for extremely low current applications N CENELEC approval R 72" Electrical free leads S Stainless steel diaphragm V " - 18 NPT male port Z Mounting bracket kit Special (Consult representative or factory) Non-catalog adjustable range and/or set point, deadband and proof pressure
Ordering Procedure
When factory presetting is desired, stipulate set point, increasing or decreasing Insert available option number or letter designation as required When a selectable DB is desired, stipulate DB within allowed range
Example
Series Wetted Material Adjustable Range Electrical Form (specify) Enclosure Miscellaneous 131P 4 2 CC 6 _
38 OF 41
P/N: S0080
Series 131P
Envelope Dimensions
5.10 Max. 1.50 (Typ.) 2.55 Adjustment Cover Free Leads 18 AWG 18" MIN 2.10 Mounting Brackets, Optional
1.16
Electrical Form
INC P BRN
INC F
VIO NO 2 GRN
Adjustment Wheel
P/N: P0074
Data Sheet
Series E Electronic Metering Pumps
Configuration Data
Model E74 1 - 30
Control & Output Code Instrument Responsive/Manual Control Explosion proof electromagnetic metering pumps. UL and CUL Listed, meets or exceeds all standards for Division 1 and 2, Class I, Groups C and D; Class II, Groups E, F, and G. Manual adjustment or switch conversion to external control for automatic systems. E70* --- 1.3 GPH (4.9 l/h) .... 300 psi (20.7 Bar) E71* --- 2.5 GPH (9.5 l/h) .... 150 psi (10.3 Bar) E72* --- 4.0 GPH (15.1 l/h) .... 100 psi (6.9 Bar) E73* --- 8.0 GPH (30 l/h) ..... 60 psi (4.1 Bar) E74* --- 20.0 GPH (76 l/h) ....... 25 psi (1.7 Bar) Voltage Code 1 ---------- 120 VAC 2 ---------- 240 VAC
Hardwired Hardwired
Liquid End See next page for complete liquid end specifications & selection.
Dimensions
* Dimensions shown are
maximums for largest available Liquid End. Dimensions will vary depending on Liquid End selected.
Specifications
Series Strokes per Stroke Length Minute (Adjustable) Average (Adjustable) Recommended Input Power Min Max Minimum @ Max Speed Shipping Weight
100
10%
44 watts
E71 E72
E73
3FV 4FV 3FV 4FV 3FV 4FV 3FV 4FV 4FV 3FV 4FV 4FV
E74
See front page for voltage code specifications. 3FV indicates that the pump is equipped with an LMI Three Function Valve (pressure relief, priming aid, line drain).
4FV indicates that the pump is equipped with an LMI Four Function Valve. This diaphragm type antisyphon/pressure relief valve is installed on the pump head. It provides anti-syphon protection and aids in priming, even under pressure.
Output Information
Series Gallons per Hour Min Max Liters per Hour Min Max mL/cc per Minute Min Max mL/cc per Stroke Min Max Maximum Injection Pressure
(20.7 Bar) (10.3 Bar) (6.9 Bar) (4.1 Bar) (1.7 Bar)
* Minimum output can be reduced to zero (0) when in external mode. 2001 LMI Milton Roy - All Rights Reserved Fluorofilm TM is a copolymer of PTFE and PFA. Printed in USA - Specifications subject to change without notice. Polyprel is an elastomeric PTFE copolymer. Polyprel is a registered trademark of Liquid Metronics, Incorporated. Fluorofilm and Liquifram are trademarks of Liquid Metronics, Incorporated. Hypalon, Viton are registered trademarks of E.I. du Pont de Nemours & Co., Inc.
41 OF 41
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 21A CABGOC Document Number: D-B14-TOL-MEE-7510-0017 SDRL Code: E02 Elec. Panel Layout Drawing - Watermakers
A
Rev No
08/28/07
Certified-As-Built
SLY
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 21A Elec. Panel Layout Drawing - Watermakers Project Number 105312 Date: 28-AUG-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
BILL OF MATERIALS
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35a 36 37 DESCRIPTION BOX, ELEC 30X36X8 316SS BREATHER/DRAIN 1/2" NPT, SS W/ GRD CORROSION INHIBITOR COMPUTER, INPUT MOD, 16PT, 24VDC COMPUTER, POWER SUP. 24 VDC COMPUTER, FLASH MEM 64 MB COMPUTER, RIGHT END CAP COMPUTER, INPUT ANLG COMPUTER, OUTPUT MOD 16PT COMPUTER, PROCESSOR A/B, COMPACTLOGIX 750KB-ETHERNET FUSE, 1 AMP ATMR-CL1/DIV2 FUSE, 3 AMP ATMR-CL1/DIV2 FITTING, .5" PVC STR MA GROUND, COPPER BAR HOLDER, FUSE - CL1/DIV2 HUB, ELECTRICAL 1/2" NPT INDICATOR, RED LED 24V INDICATOR, GREEN LED 24V INDICATOR, AMBER LED 24V MUFFLER, EXHAUST AIR .25 METER, COND - 24 VDC NIPPLE, SS .5 X CLOSE OPERATOR, PUSH-PULL W/C OPERATOR, GREEN P.B.-A/B OPERATOR, BLACK P.B.-A/B OPERATOR, RED P.B.-A/B PROBE, COND RE M0177/181/ POWER SUPPLY,120VAC/24VDC RELAY, 4PDT 5AMP 24VDC SW, PRESS 1-59 PSI DECR SW, 2 POS W/CONTACTS SOCKET, RELAY REF R0040 TERMINAL, SINGLE RED TERMINAL, SINGLE BEIGE TERMINAL, END BRACKET TERMINAL, GROUND VAL, SOL 3-WAY 24VDC VARISTOR, METAL OXIDE MANUFACTURER HOFFMAN CORUSE HINDS CORTECEMITTE ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY FERRAZ SH FERRAZ SH CROUSE-HINDS ILSCO FERRAZ SH CROUSE-HINDS ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ROSEMOUNT ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ROSEMOUNT ALLEN BRADLEY SQUARE D ITT NEODYNE ALLEN BRADLEY SQUARE D WEIDMULLER WEIDMULLER WEIDMULLER WEIDMULLER SKINNER/PARKER NEWARK QTY 1 1 2 1 1 1 1 1 1 1 4 2 2 1 6 8 5 5 3 4 1 4 1 1 1 1 1 1 7 1 2 7 96 12 15 5 4 8 P/N: B0222 B0291 C0144 C0157 C0176 C0177 C0178 C0179 C0184 C0186 F0355 F0356 F1001 G0129 H0110 H0137 I0001 I0002 I0003 M0232 M0247 N0021 O0036 O0037 O0041 O0042 P0280 P0407 R0095 S0079 S0080 S0196 T0229 T0230 T0231 T0274 V0263 V0282
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 21B CABGOC Document Number: D-B14-TOL-ZZZ-6700-0018 SDRL Code: E02 Elec. Panel Layout Drawing Chlorine Inj. Unit
A
Rev No
08/28/07
Certified-As-Built
SLY
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 21B Elec. Panel Layout Drawing Chlorine Inj. Unit Project Number 105312 Date: 08-AUG-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
BILL OF MATERIALS
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DESCRIPTION BOX, ELEC 12X12X6 SSTL BREATHER/DRAIN 1/2" NPT FUSE, 1 AMP ATMR-CL1/DIV2 HOLDER, FUSE - CL1/DIV2 HUB, ELECTRICAL 1/2" NPT INDICATOR, GREEN LED 120VAC PANEL, ELEC BOX 12X12 SS RELAY, 1PDT, 5A, 24VDC, ULTRA THIN RELAY, 4PDT 120 V SEALD SW, 2 POS W/CONTACTS SOCKET, RELAY REF R0040 TERMINAL, GROUND TERMINAL, SINGLE BEIGE TERMINAL, END BRACKET VARISTOR, METAL OXIDE FITTING, .5" PVC STR MA MANUFACTURER HOFFMAN CORUSE HINDS FERRAZ SH FERRAZ SH CORUSE HINDS ALLEN-BRADLEY HOFFMAN ALLEN BRADLEY SQUARE D ALLEN BRADLEY SQUARE D WIEDMULLER WIEDMULLER WIEDMULLER NEWARK CORUSE HINDS QTY 1 1 1 1 2 1 1 1 1 1 1 4 10 4 1 1 P/N: B0068 B0291 F0355 H0110 H0137 I0040 P0092 R0146 R0040 S0080 S0196 T0274 T0230 T0231 V0308 F1001
Section 22 Termination Diagram Refer to SDRL Code: C03 Document Item Numbers: 07A & 07B
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 23 CABGOC Document No: A-B14-TOL-MEE-7510-0501 SDRL Code: F28 Motor Performance Curves
A
Rev No
2/7/07
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 23 Motor Performance Curve Project Number 105312 Date: 7-Feb-07 Rev.: A Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Model Number: 5KS364XAA142F2 / Version: v06118436.02 Performance Characteristics Marks: ITT C'TREAT 0020069484-1 CVX TOMBUA LANDANA TAG: PBE-8845M, PBE-8846M LOAD % % EFF % PF AMPS 125.0 94.75 85.94 86.21 115.0 94.89 85.77 79.35 1st Winding 1st Connection
88.25 132.25 235.40 TORQ(FL)#FT TORQ(LR)%FL TORQ(BD)%FL 375.73 0.23 AMPS(LR) PF AT START This motor is capable of two cold or one hot start with a maximum connected load inertia of 247.0 Lb-Ft Sq (10.4 KgMeter Sq) at 100% voltage, where the load torque varies with the square of the speed. Acceleration time with maximum inertia and the above load type is 36 seconds. Safe stall time at 100% voltage is 61 seconds cold, 49 hot. Rotor inertia is 6.35 Lb-Ft Sq (0.268 Kg-Meter Sq). Open Circuit A-C: 0.887 Short Circuit D-C: 0.040 Short Circuit A-C: 0.056 X/R Ratio: 14.930
Page 2of 3
TORQ(FL)#FT 4.45 TORQ(LR)%FL 182.47 TORQ(BD)%FL 313.06 AMPS(LR) 25.87 PF AT START 0.41 This motor is capable of two cold or one hot start with a maximum connected load inertia of 33.0 Lb-Ft Sq (1.4 Kg-Meter Sq) at 100% voltage, where the load torque varies with the square of the speed. Acceleration time with maximum inertia and the above load type is 53 seconds. Safe stall time at 100% voltage is 106 seconds cold, 99 hot. Rotor inertia is 0.14 Lb-Ft Sq (0.006 Kg-Meter Sq). Open Circuit A-C: 0.368 Short Circuit D-C: 0.010 Short Circuit A-C: 0.019 X/R Ratio: 3.816
Page 3 of 3
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 24 CABGOC Document No: A-B14-TOL-MEE-7510-0600 SDRL Code: G01 Installation Procedures
0 A
Rev No
6/20/07 2/9/07
RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 24 - Installation Procedures Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 1 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Manufacturing Record Book 24 - Installation Procedures Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 2 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
PIPING Piping connections are listed in the customer connection schedule on the General Arrangement Drawing. Raw seawater piping to the water maker should be of a type compatible with local specifications. Thermoplastic or alloy is preferred; cast iron and mild steel pipe should be avoided. Line sizes should not be smaller than the connection fitting on the system. The drain lines must be free flowing, vented to atmosphere, and should not induce a vacuum on the system. WARNING: DO NOT INSTALL SHUTOFF VALVES IN THE DRAIN LINE. THE SYSTEM MUST NOT BE RUN WITH THE DRAIN LINE (TO NOZZLE N4) BLOCKED IN. No shutoff valves should be installed in the product line. The water maker should not be operated with the product line shut in. Off-skid isolation valves on product lines (if any) should include car sealing and locking handles to ensure valves are open. (Rev. 0)
FRAME PLACEMENT
Check the General Arrangement Drawing 105312-02 (CABGOC Doc No: D-B14-TOL-MEE-75110012), for required maintenance access space. Locate the frame on a level load bearing surface. The frame should be lifted using the lifting eyes provided. The frame base is designed for seal welding to the deck.
ELECTRICAL SERVICE
A 120/1/60 supply connection is to be brought to the local control panel CP-6700. Customer terminal connections are shown on Electrical Schematic 105312-12 (CABGOC Doc No: D-B14-TOL-MEE6700-0015).
Manufacturing Record Book 24 - Installation Procedures Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 3 of 4 309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Manufacturing Record Book 24 - Installation Procedures Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 4 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 25 CABGOC Document No: A-B14-TOL-MEE-7510-0601 SDRL Code: G02 Preservation Procedures
0 A
Rev No
6/20/07 2/7/07
RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 25 - Preservation Procedures Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Preservation Procedures
For long term storage, the watermaker should be kept in tamper proof boxes designed to protect the equipment. Filter media should be boxed separately. Membrane elements should be boxed separately. Ideally, the equipment would be stored in a climate-controlled warehouse. We recommend that if the equipment is to be stored for a long period outdoors prior to installation that it is kept in water-resistant wooden crates. As a minimum, the watermaker and accessories should be tightly wrapped with tarps. Be sure to always store the membrane elements where temperatures are not below freezing or in excess of 45C. (Note: The high pressure pump gearbox is factory filled w/ 2.5 qt of Ctreat blend synthetic oil p/n: O0075 design for this application) During the storage period, follow the practices given below. Do Not: drain shipping oil from pumps. leave control enclosures / junction boxes open. open vacuum packed membrane elements. remove covers from chemical tanks. remove shipping plugs. store equipment subject to flooding or standing water. use PVC piping for climbing. attempt to operate any motors. attempt to alter or monitor the PLC program. remove any instruments from the unit for testing. disassemble any components. Do: cover the equipment with plastic tarps. store membrane elements indoors. store filter media in a sealed crate or under a tarp. coat machined steel surfaces with Exxon rust ban #392 or equal. replace the control enclosure vapor emitter each time the control enclosure is opened. protect the equipment from proximate welding operations, sand blasting, and painting. energize motor heaters per buyer's plan. rotate the motor shaft by hand at 30 revolutions per minute for 15 seconds once a month.
Manufacturing Record Book 25 - Preservation Procedures Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 2 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 26 CABGOC Document No: A-B14-TOL-MEE-7510-0602 SDRL Code: G03 Handling & Shipping Procedure
0 A
Rev No
6/20/07 2/9/07
RT RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 26 S&H Procedure Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Manufacturing Record Book 26 S&H Procedure Project Number 105312 Date: 20-Jun-07 Rev.: 0 Page 2 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 27 CABGOC Document No: A-B14-TOL-MEE-7510-0603 SDRL Code: G04 Pre-commissioning Procedures
A
Rev No
2/12/07
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 27 Pre-commissioning Procedure Project Number 105312 Date: 12-Feb-07 Rev.: A Page 1 of 19
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
PRE-COMMISSIONING - PREPARING FILTERS MEDIA PLACEMENT It is recommended that the C'treat startup technician be on hand to ensure proper media placement. The seawater Media Filter System contains six (6) media filter vessels, which are to be loaded with media prior to start-up. Media is loaded into the filters through the top cap in the filter vessel. The filter vessel cap has a port for use in placing media in the tank. Simply remove the plug from the cap and insert a funnel or piece of pipe into the opening for filling. DO NOT DISCONNECT any piping or REMOVE the filter cap from the Filter. The type and quantity of media to be loaded into the media filters is shown on the enclosed sketch. The sequence of loading is to first load the gravel (already installed at factory as P/N: M0029), then the flint (provided in ft buckets as P/N: M0015), then the activated carbon (refer to bag description P/N: M0050). NOTE: the final level of the media should not be more than two-thirds the height of the tank. Refer to the sketch at the back of this Section for the amount of media to be loaded into each of the three filter vessels. It is recommended that the media be completely covered with seawater and allowed to soak overnight prior to system startup. After loading the media, fill the tanks with seawater using a hose and then replace the plug in the filter cap. After at least 4 hours, check the level of water in the tanks and refill if necessary. It should be noted that the activated carbon media will require replenishment on a periodic basis. The level of carbon in the filters should be measured after the initial fill (measure down from the top cap and record the measurement). The level should be checked every six months and carbon added as needed. INSTALLATION OF THE BAG FILTER Unscrew the bag filter housing by hand (or using the spanner wrench) and insert the filter bag (P/N: F0348 in lots of 20) making sure that the bag collar at the top of the bag seats firmly on the internal support ledge provided. The housing can then be screwed back onto the unit using the plastic wrench provided. 1ST STAGE CARTRIDGE FILTER INSTALLATION The blue cartridge filter housings on the side of the unit with the bag filter are each to be loaded with one 1 micron string wound filter cartridge (P/N: F0205 in lots of 4). To install the cartridges, unscrew the
Manufacturing Record Book 27 Pre-commissioning Procedure Project Number 105312 Date: 12-Feb-07 Rev.: A Page 2 of 6
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
housing by hand and insert a cartridge into the housing. When properly installed the cartridge will "drop" down slightly and seat into the bottom of the housing such that the top of the cartridge is completely inside the housing. The housing can then be screwed back onto the unit using the plastic wrench provided. Be careful to install the proper C'treat part number cartridge in the first stage cartridge filters. NOTE: When unscrewing the Cartridge filter, support the filter from the bottom to prevent dropping the filter on the skid. 2ND STAGE CARTRIDGE FILTER INSTALLATION The second stage cartridge filters (located by the control enclosure) are to be installed in the same fashion as the first stage cartridges. Be careful to install only C'treat pleated paper cartridges (P/N: F0206 in lots of 4) in the second stage filter housings. C'KAL MEDIA INSTALLATION The C'kal tank(s) located next to the Media Filters is to be filled with media prior to commissioning. The granular C'kal media (P/N: M0115) consists of white aggregate and has been shipped in 1/2 cubic foot buckets. To fill the tank, first remove the outlet piping on the top of the tank. Disconnect the piping at the union connections. Remove the top bushing. Pour the C'kal media into the tank. Add six buckets of media to each tank. PRE-COMMISSIONING - R.O. ELEMENT INSTALLATION It is recommended that a C'treat service technician be present to supervise membrane element installation. The RO elements are to be installed in the horizontally mounted steel housings (tubes). Prior to loading the elements, it will be necessary to remove the stainless steel shunt tubes from inside the housings. Refer to the assembly drawing (PM0208) at the end of this section for guidance. To obtain access to the shunt tube, first remove the braided stainless tubing by disconnecting it at the end cap. Next, remove the end cap inside adapter from each end cap, and then remove the end caps from the housing by disconnecting the end victaulic fittings (leave the victaulic gasket in place). Remove the shunt tube from the housing. Prior to inserting the RO element, please note that one end of the element has an U-Cup brine seal. The element must be installed so that the brine seal is at the inlet end of the housing. The inlet connection is the
Manufacturing Record Book 27 Pre-commissioning Procedure Project Number 105312 Date: 12-Feb-07 Rev.: A Page 3 of 6
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
bottom connection so the brine seal after installation should be located at the same end of the housing as the bottom inlet. It is recommended that the elements be installed from the inlet end of the housing to reduce the distance the brine seal must travel inside the housing. The element should be inserted in the housing with both end caps off, the inside adapter piece out of the end cap, and the victaulic gaskets in place. First, lubricate the outside of the victaulic gasket with lubricant (P/N: L0039). Check the condition of the end cap "O" rings (inside tube). Put a small amount of "O" ring lubricant (P/N: L0039) on the "O" rings prior to installing the end cap. Next, push the element in the housing until the feed side is about 8-10 inches inside the housing. Install the housing outlet side end cap first. Align the nipple on the endplate with the membrane element's product tube. Continue pushing the endplate (along with the membrane element) until the endplate stops at the victaulic gasket. Work the victaulic gasket over the lip of the end cap groove with your fingers (much the same as installing a bicycle tire on a rim). DO NOT USE A SCREWDRIVER OR TOOL to work the gasket, as this could damage the gasket. When the cap is fitted into the gasket, install the victaulic fittings and tighten. The outlet (Brine) side end cap can then be installed in the same fashion. When inserting the cap you should feel the "O" ring "seat" on the element tube. After both victaulic end caps are installed, the inside adapter pieces can then be installed in the end caps and the product manifold reconnected. Before installing the inside adapter check the condition of the "O" ring. Apply a small amount of lubricant to the "O" rings prior to installing the adapter. Lastly, be sure to reconnect the green ground wire between the end cap and the membrane housing. WARNING: WHEN REPLACING THE VICTAULIC FITTINGS, IT IS IMPORTANT TO MAKE SURE THAT THE TWO HALVES ARE CORRECTLY MATCHED AND PROPERLY SEATED INTO THE VICTAULIC GROOVES ON THE HOUSING AND ON THE HOUSING ENDPLATE. When matching the halves, make sure that the "tongue" on one-half of the coupling slides into the groove on the matching half. WARNING: THE VICTAULIC BOLTS MUST BE TIGHTENED TO 100 FT-LBS WITH A TORQUE WRENCH. Failure to properly tighten the victaulic fittings can result in a connection failure and ejection of an end plate when the system is put into operation. /Attachments.
Manufacturing Record Book 27 Pre-commissioning Procedure Project Number 105312 Date: 12-Feb-07 Rev.: A Page 4 of 6
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
SUPPLEMENT TO WATER MAKER PRECOMMISSIONING PROCEDURES TURBINE WASH WATER POLISHER PRE-COMMISSIONING - R.O. ELEMENT INSTALLATION (2nd PASS RO) The Turbine Wash Water Polisher (integrated in the water maker package) R.O. element is to be installed in the 4" stainless steel housings (tubes). Prior to loading the membrane, disconnect the concentrate tubing loop from the top end cap. To remove the end cap, first remove the clamp from the inlet end of the housing. Check the condition of the large external o-ring on the end cap and the small internal o-ring on the inside of the end cap. Lubricate the o-rings with o ring lubricant. Note that the membrane element has a brine seal on one end. Lubricate the brine seal with o-ring lubricant. Insert the membrane element into the housing with the brine seal down until the element seats into the opposite end cap. Re-insert the end plug assembly into the end of the pressure vessel and tap it into place. Re-install the clamp in the end of the vessel. PRE-COMMISSIONING LOW PRESSURE FLUSH Conduct the following step(s) after the membrane element(s) has/have been loaded into the housing. The objective is to fill the system with water and displace air prior to commissioning. Open the 2nd Pass Charge Pump suction ball valve (BV-2) in the potable water inlet line to allow water to flow into the system. MAKING TURBINE WASH WATER With the membrane elements installed, the Turbine Wash Water Polisher is ready for commissioning. With the watermaker is running, open the potable water inlet valve BV-2 to start the flow of feed water and make sure the product outlet valve (if any) is open. Next, turn on the 2nd Pass Charge Pump. Check the product flowrate at the product rotameter. Allow the system to run for about 5 minutes then pull the product sample to test for Total Dissolved Solids (TDS). Product TDS should be less than the specified value. (Please refer to P&ID for the desired product quality).
Manufacturing Record Book 27 Pre-commissioning Procedure Project Number 105312 Date: 12-Feb-07 Rev.: A Page 5 of 6
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CHLORINE INJECTION UNIT POTABLE WATER CHLORINE INJECTION PUMP The Chlorine Injection Unit is provided in a separate skid from the potable water makers. The manufacturers data sheets and/or instructions manual for the type of pump used on this unit is located in Section 8 of the IOM Manual. The chemical pump is run at the factory during the operating test. Starting up on-site requires only priming and setting the flow rate. Before priming, ensure that all fittings; check valves and screens are in place. Please refer to the pump manufacturer Instruction Manual (included section 8) for more details. SOLUTION PREPARATION AND FEEDING The hypochlorite (Cklor) solution strength is set up so that one filling of the storage tank will allow 710 days of continuous operation while injecting up to 3.0 ppm of chlorine into the product stream. Be sure always to use RO product water for making up Cklor solutions. A Material Safety Data Sheet (MSDS) for the Cklor solution is provided at the end of this section. A fill port is provided in the top of the solution tank. The fill port has a small hole drilled into the side of the cap to allow air to enter the tank. This hole should not be plugged. The cap is to be removed when making up solution. Make up Cklor solution by adding the 5.0 -10.0 gallons Cklor as supplied from Ctreat into the solution tank. (Note: Filing the tank to the top of the site gauge with RO product water may not be necessary in this application due to the high volume of potable water to be disinfected and to reduce the pump dosage rate). To facilitate the filling, pour the Cklor solution from the Ctreat provided carboy into a smaller container. When the level of solution in the tank falls to the bottom of the site gauge prepare a new batch in the same manner.
Manufacturing Record Book 27 Pre-commissioning Procedure Project Number 105312 Date: 12-Feb-07 Rev.: A Page 6 of 6
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Activated Carbon (M0050) For T0098 (14x65) = approx. 1-1/2 bags For T0088 (16x65) = approx. 2 bags
Notes:
1. 2. 3. Media replenishment is an infrequent operation, required only every 6 to 12 months. Media is removed hydraulically by educing or siphoning. Levels are approximate, for filling media, reference the Bag/ Pail quantities.
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Part #: M0050
MATERIAL SAFETY DATA SHEET Barnebey Sutcliffe Corporation 835 North Cassady Avenue Columbus, Ohio 43219 Phone: (614) 258-9501 Fax: (614) 258-3464 Emergency Phone Number: (614) 258-4744 Section I - PRODUCT NAME Activated Carbon Type : DCL Section II - HAZARDOUS INGREDIENTS
% By Weight 100
(ACGIH, OSHA and other TLV are not applicable for activated carbon.) Caution:Wet activated carbon removes oxygen from air causing a severe hazard to workers inside carbon vessels and enclosed or confined spaces. Before entering such an area, sampling and work procedures for low oxygen levels should be taken to ensure ample oxygen availability, observing all local, state and federal regulations. SECTION III - PHYSICAL DATA Boiling Point ( F) : N/A Specific Gravity (water=1) : 1.9-2.2 Vapor Pressure : N/A Packing Density (g/cc) : 0.4-0.8 Solubility In Water : N/A pH : N/A Appearance & Odor : Black granular or powder odorless SECTION IV - FIRE & EXPLOSION HAZARD DATA Flash Point : N/A LEL : N/A Flammable Limits : N/A UEL : N/A Ignition Temperature ( C) : 350
o o
Extinguishing Media : Flood with plenty of water or inert gas, such as N2 and CO2 Special Fire Fighting Procedure: None SECTION V - REACTIVITY Stability : Stable Hazardous Polymerization : Will not occur Hazardous Decomposition : CO may be generated in the event of fire Condition To Avoid : Contact with strong oxidizers, such as ozone, liquid oxygen, chlorine, permanganate and ketone may cause a bed fire. Incompatibility information.) : Avoid contact with high concentration of ketone in air or liquid. (Contact Barnebey Sutcliffe for further 1 of 2
SECTION VI - HEALTH HAZARD DATA Carcinogenicity : N/A Skin : N/A Ingestion : N/A Acute or Chronic : N/A NTP : N/A IARC Monograph : N/A Inhalation : Dust may be OSHA : N/A inhaled Signs & Symptoms of Exposure : Slight irritation of eyes and nose may result from contact with carbon fines Medical Conditions Generally Aggravated By Exposure : N/A SECTION VII - EMERGENCY & FIRST AID PROCEDURE Skin : N/A Ingestion : N/A Inhalation : N/A Eye : Flush with plenty of water at least for 15 minutes Follow-up with physician exam if necessary. SECTION VIII - SAFE HANDLING & STORAGE Protective Gloves : Rubber Gloves Protective Clothing : Not required Eye Protection : Safety Glasses Respirator Protection: A NIOSH approved particulate filter Ventilation : Local & Mechanical exhaust recommended Storage & Handling : Avoid generation of dust and fines during handling SECTION IX - SPILL OR LEAK PROCEDURE Notify EPA If Product Spills : Report in accordance with local, state and federal regulations Cleaning Procedure : Sweep up unused carbon and discard in refuse container or repackage for further use. SECTION X - OTHER OPERATIONAL INSTRUCTIONS
BARNEBEY SUTCLIFFE MAKES NO WARRANTY WITH RESPECT HERETO AND DISCLAIMS ALL LIABILITY FROM RELIANCE THEREON
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Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers with Turbine Wash Water Polisher Purchase Order Number: 400310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 28 CABGOC Doc No: A-B14-TOL-MEE-7510-0800 SDRL Code: H01 ISO 9001 Certificate
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Manufacturing Record Book 28 ISO 9001 Certificate Project Number 105312 Date: 21-Nov-06 Rev.: A Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 29 CABGOC Document No.: A-B14-TOl-MEE-7510-0801 SDRL Code: H03 Inspection & Test Plan
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Manufacturing Record Book 29 - ITP Project Number 105312 Date: 07-May-06 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Stage 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 R1 R2 X
Stage Description WPS & PQR Approval Drawing Approval Frame Welding Inspection/Material Certificates Frame Magnetic Particle Inspection Test/ Dimensional Check Frame Sandblast Frame Primer Coat Frame Intermediate Coat Frame Finish Coat Component Verification/Verify Mechanical Design Dimensional Check Including Inlets & Outlets Motor Routine Test Functional Test Leak Test High Pressure Piping / Permeator Housing Hydrostatic Test Final Inspection / Preparation for Shipment 100% Document Review Sample Document Review Submit Verifying Documents
Verifying Document Approved WPS & PQR Company Approval Stamp Inspection Report Test Report
Ctreat Offshore
Painting.doc Paint Report Anchor Profile Painting.doc Paint Report DFT Painting.doc Paint Report DFT Painting.doc Paint Report DFT Approved Drawings Inspection Report Approved GA Inspection Report NEMA MG-1 Test Report Ctreat I & T Procedure Inspection Report Visual Test Certificate 1500 PSIG for 30 min. Test Certificate Purchase Order/ Packing List Inspection Release W1 100% Witness Inspection / Test W2 Sample Witness Inspection / Test H Mandatory Hold Point
Manufacturing Record Book 29 ITP Project Number 105312 Date 07-May-07, Rev.: 0 Page 2 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Section 30 Pressure Test Procedures Refer to SDRL Code: H05 Document Item Number: 31
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers with Turbine Wash Water Polisher DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 31 CABGOC Document Number: A-B14-TOL-MEE-7510-0605 SDRL Code: H04/H05 Inspection & Test Procedure
(Including Hydrostatic & FAT Procedure)
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** (Note: Rev A was submitted on 10/5/06 and returned by KBR/DSME on 10/19/06 Status 2)
Manufacturing Record Book 31 Inspection & Test Procedure Project Number 105312 Date: 20-Jun-07 Rev.: 2 Page 1 of 5
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Project: CAGBOC Tombua Landana Equipment Tag No: ME-7510/7511; ZZZ-6700 Description: Potable Water Makers with Turbine Wash Water Polisher 1.0 SCOPE This document sets forth requirements for inspection and testing of C'treat standard water treatment systems, including the Potable Watermakers and Chlorine Injection Unit 2.0 INSPECTIONS Inspections will take place prior to, during, and after assembly. Functional tests are conducted after completing assembly except for any temporary connections required for testing. 2.1 Structural Inspection 2.1.1 2.1.2 2.1.3 Check overall frame dimensions against the frame drawings Examine the framework for continuity of welds and verify that all welded connections are seal welded. NDE/Magnetic Particle Test all lifting eye welds and 30% of other welds. (See NDE Procedure on separate document)
2.2 Paint Inspection 2.2.1 Verify that paint system is as per approved Ctreat Painting Procedure and customer's color preference and coating specifications, as applicable.
2.2.1.1 Check sandblast anchor profile with "Press-O-Film" tape 2.2.1.2 Check dry film thickness of each coat with a magnetic test gauge. 2.2.1.3 Record environmental conditions and surface temperature for each coating application. 2.2.1.4 Check for general appearance and continuity. 2.2.1.5 Document results of paint inspections (items 2.2.1.1, 2.2.1.2, and 2.2.1.3) including paint batch numbers.
Manufacturing Record Book 31 Inspection & Test Procedure Project Number 105312 Date: 20-Jun-07 Rev.: 2 Page 2 of 5
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
2.3 General Inspection After assembly, the equipment will be inspected for compliance to the approved project drawings and other pertinent documents and/or specifications. 2.3.1 2.3.2 2.3.3 2.3.4 Check overall frame dimensions against the approved drawings. Document results. Check inlet/outlet connection sizes and locations against the approved drawings. Document results. Check all mounted and auxiliary equipment for conformity to the approved drawings. Inspect piping and equipment supports. All components should be aligned and securely fastened to the frame. Inspect/ensure adequate access to valves and equipment for normal operation. Check all equipment and instrument nameplates against P&ID, approved data sheets, and/or panel nameplate schedules. Document results. (Rev.2)
2.3.5
2.4 Piping Inspection The piping shall be inspected for compliance to the approved project drawings. All components are checked to confirm that low-pressure piping is of schedule 80 PVC, and that high-pressure piping is of 316L SSTL. 2.5 Instrumentation Inspection 2.5.1 2.5.2 Verify for compliance to the approved drawings and documents. Examine the piping system to insure that all pressure control valves and pressure regulators are installed and ready for test. Calibration certificate for instruments shall be reviewed prior to test.
3.0 SYSTEM TESTING (FAT) - WATERMAKER Complete factory testing of each system is carried out prior to preparation for shipment. This testing will include operation of all motors, operation of instruments, checking switch points, pressure/leak tests, auxiliary component check-out, and running of the unit at operating pressures and flows.
Manufacturing Record Book 31 Inspection & Test Procedure Project Number 105312 Date: 20-Jun-07 Rev.: 2 Page 3 of 5
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
3.1 Piping Tests/Pressure Tests 3.1.1 3.1.2 Pressure Tests - Pressure tests will be run on the unit as a whole using shop water. Leak Tests (Low Pressure Piping) - The system will be connected to the test water supply and the thermoplastic piping and components will be hydrodynamically tested at a minimum inlet pressure of 50 PSIG for 20 minutes. The piping will be examined for leaks and corrections made as required. The test will be repeated until all leaks are corrected. Test results to be documented. Hydrostatic Test (High Pressure Piping) - The system will be connected to the test water supply and prepared for start-up and testing. The high pressure pump will be started and the high pressure piping tested at full operating pressure. The piping will be examined for leaks, and corrections will be made as required. These tests will be repeated until all leaks are corrected. In addition, piping from the high-pressure pump through the membrane housings will be hydrostatically tested at 1.5 x design pressure or 1500 psi (max) for at least 30 minutes; any leaks detected will be repaired.
3.1.3
3.2 Functional/Operational Tests (FAT): 3.2.1 3.2.2 The assembled system will be set up for an operational test using the shop's water and air supply. The system will be placed in operation. Check operational and functional test points as per the Inspection/Test forms and the approved document(s). Record applicable data (including operating pressures and flows). Factory tested RO membrane will be supplied. Written test result shall be submitted to customer. (Rev.0)
3.2.3
3.3 Instrumentation/Electrical Tests 3.3.1 3.3.2 3.3.3 3.3.4 Check and/or adjust the set point of air filter regulator. PSVs for the Watermaker are made of PVC. The PSVs will be set and tested prior to installation on the package. Solenoid valves sequence test shall be performed during the FAT (Section 3.2). Pressure Switch (PSL) and Conductivity Meter (AT) set points will be verified during FAT (Section 3.2) (Note: There is no pressure or flow transmitter in the watermaker package)
Manufacturing Record Book 31 Inspection & Test Procedure Project Number 105312 Date: 20-Jun-07 Rev.: 2 Page 4 of 5
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
3.3.5
4.0 SYSTEM TESTING (FAT) CHLORINE INJECTION UNIT Complete factory testing of each system is carried out prior to preparation for shipment. The Chemical Storage Tank will be filled with potable water and operation of the Chemical Injection Pump verified. 4.1 Piping Tests 4.1.1 Leak Test - The system will be connected to the test water supply and the thermoplastic piping and the Chemical Storage Tank filled with water. The piping will be examined for leaks and corrections made as required. The test will be repeated until all leaks are corrected. Test results to be documented.
4.2 Functional/Operational Tests 4.2.1 4.2.2 4.2.3 The assembled system will be set up for an operational test using the shop's water and power supply. The Chemical Injection Pump will be placed in operation against a backpressure of 25 psig and the flow verified. The pump stroke will be adjusted as needed to achieve the stated output of 3.8 L/day.
4.3 Instrumentation/Electrical Tests 4.3.1 4.3.2 Using control power, check shutdown circuits. Verify Remote System Shutdown.
5.0 TEST REPORTS 5.0.1 Copy of Test Reports shall be furnished to customer as required in SDRL. (Rev.0) ATTACHMENTS: Typical FAT Form, Hydrostatic Test Report Form, Leak Test Report Form
Manufacturing Record Book 31 Inspection & Test Procedure Project Number 105312 Date: 20-Jun-07 Rev.: 2 Page 5 of 5
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
EXAMPLE ONLY
FRESHWATER INSPECTION AND TEST REPORTS (PROJECT NAME) / PROJECT NO: ###### MODEL: ###### TAG: ######## (S/N: ######) FACTORY ACCEPTANCE TEST
OPERATIONAL TEST (RO PUMP ON) PRESSURE READINGS (PSIG):
SEAWATER INLET PRODUCT TOTALIZER BOOST PUMP OUT CONCENTRATE FLOW PRODUCT FLOW MEDIA FILTER IN BAG FILTER IN BACKWASH PRESSURE PRODUCT PRESSURE 1ST STAGE CART. FILTER IN 2ND STAGE CART. FILTER IN SUCTION PRESSURE SYSTEM PRESSURE PERMEATE PRESSURE INSTRUMENT AIR PRESSURE (PI-1) (FT) (PI-2) (FI-2) (FI-1) (PI-3) (PI-4) (PI-11) (PI-10) (PI-5) (PI-6) (PI-7) (PI-8) (PI-9) (PI-12) ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________
FOR EXAMPLE ONLY. TAG NOs SHALL BE PER P&ID
FUNCTIONAL CHECKS
1. MOTOR AMPS A. HIGH PRESSURE PUMP (NP-##) B. VOLTAGE SUPPLY (MOTOR) 2. VERIFY PNEUMATIC VALVE POSITION A. BACKWASH CONTROL VALVES B. PRODUCT DIVERT CONTROL VALVE 3. OTHER ================================ ____________________ ____________________ ____________________ ____________________
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
FRESHWATER INSPECTION AND TEST REPORTS (PROJECT NAME) / PROJECT NO: ###### MODEL: ###### TAG: ######## (S/N: ######)
HYDROTEST RESULTS DESCRIPTION THE HIGH PRESSURE MEMBRANE HOUSINGS AND INTERCONNECTING PIPING WERE HYDROTESTED AT 1.5 TIMES THE OPERATING PRESSURE. TEST CONDITIONS: 1. TEST MEDIA 2. TEST PRESSURE 3. TEST DURATION 4. DATE OF TEST TEST RESULTS -
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
FRESHWATER INSPECTION AND TEST REPORTS (PROJECT NAME) / PROJECT NO: ###### MODEL: ###### TAG: ######## (S/N: ######)
LEAK TEST RESULTS DESCRIPTION ALL PIPING WAS HYDRODYNAMICALLY TESTED FOR 30 MINUTES. TEST CONDITIONS: 1. TEST MEDIA 2. TEST PRESSURE 3. TEST DURATION 4. DATE OF TEST TEST RESULTS -
CERTIFIED BY
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
FRESHWATER INSPECTION AND TEST REPORTS (PROJECT NAME) / PROJECT NO: ###### MODEL: ###### TAG: ######## (S/N: ######)
INSPECTION CHECKLIST
STRUCTURAL INSPECTION CONFIRM OVERALL FRAME DIMENSIONS FRAME A) CONFIRM THAT ALL WELDS ARE CONTINUOUS_______________________ B) CONFIRM THAT ALL AREAS ARE SEAL WELDED______________________ CONFIRM LIFTING EYE LOCATIONS_______________________________________ PAINT INSPECTION CONFIRM PAINT SYSTEM COMPLIES WITH SPECIFICATIONS________________ GENERAL INSPECTION CHECK OVERALL SKID DIMENSIONS ANY CHANGES FROM APPROVED DRAWINGS LIST ANY CHANGES AND JUSTIFICATION YES NO
CHECK INLET/OUTLET CONNECTIONS ANY CHANGES FROM APPROVED DRAWINGS LIST ANY CHANGES AND JUSTIFICATION YES NO
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
FRESHWATER INSPECTION AND TEST REPORTS (PROJECT NAME) / PROJECT NO: ###### MODEL: ###### TAG: ######## (S/N: ######)
GENERAL INSPECTION (CONTINUED) CHECK EQUIPMENT LOCATION AND MOUNTING ANY CHANGES FROM APPROVED DRAWINGS LIST ANY CHANGES AND JUSTIFICATION PIPING AND EQUIPMENT SUPPORTS CONFIRM THAT ALL PIPING/COMPONENTS ARE SECURELY FASTENED ______ PIPING INSPECTION MATERIALS A) CONFIRM THAT ALL LOW PRESSURE PIPING IS SCH 80 PVC _______________ B) CONFIRM THAT ALL HIGH PRESSURE PIPING IS 316 SSTL _________________ INSTRUMENTATION INSPECTION CONFIRM INSTRUMENTS ARE AS PER APPROVED DOCUMENTS _____________ CONFIRM INSTALLATION OF PRESSURE CONTROL VALVES AND ____________ REGULATORS CHECK SET POINT OF THE PRESSURE SWITCHES ___________________________ ELECTRICAL INSPECTION COMPONENTS CHECKED FOR POWER RATING _____________________________ WIRING CONTINUITY CHECK COMPLETED ________________________________ CONFIRM THAT ELEC. COMPONENTS ARE GROUNDED TO FRAME __________ YES NO
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 32 CABGOC Document No: A-B14-TOL-MEE-7510-0201 SDRL Code: J01 Lubrication Schedule
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Manufacturing Record Book 32 Lubrication Schedule Project Number 105312 Date: 12-Feb-07 Rev.: A Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
MODEL: FD401-4-2
LUBRICATION SCHEDULE
1 Description of Equipment or Driver Part Requiring Lubrication (When applicable, list motor rating, speed and frame size, also state part or motor manufacturer). 2 Number of Identical Parts 3 LUBRICANT Not Required Oil Mist Grease 4 RECOMMENDED LUBRICANT Manufacturer's Brand or Trade Name and Number (List all Alternates) O0075 X X X CHEVRON SRI#2 OR ANY POLYUREA THICKENED GREASE PBE-8850/8851 PBE-8850M/8851M 2ND PASS CHARGE PUMP 2ND PASS CHARGE PUMP MOTOR 1 1 X X CHEVRON SRI#2 OR ANY POLYUREA THICKENED GREASE 2 tsp (0.3 oz) 2 tsp (0.3 oz) CHEVRON SRI#2 ISO Visc. Grade or NLGI Grade
PAGE OF 1 1 TOMBUA LANDANA -CABGOC BLK 14 ANGOLA PROJECT: 4000310118 P.O. NO.: POTABLE WATER MAKERS; CHLORINE INJECTION UNIT EQUIPMENT: ITT - C'TREAT OFFSHORE SUPPLIER: RT PREPARED BY: A DATE: 12-Feb-07 Rev.: 5 LUBRICANT QUANTITY Initial Qty. to Fill (Litters) Period between Change or Application (Hours) MONTHLY MONTHLY Prelubed Estimated Use (Litter/Yr) 2.5 qt./mo 4 tsp./mo Sealed by Mfr. Notes and Attachments 6 7 8
Oil
Yes No Yes No X X
HI-PRESSURE PUMP HIGH PRESSURE PUMP MOTOR BOOSTER PUMP BOOSTER PUMP MOTOR
1 1 1 1
3-MONTH
2 tsp/3-mo
3-MONTH
2 tsp/3-mo
INSTRUCTIONS COLUMN 1 - List each Tag No. and corresponding parts and motor information such as bearings, common lube system, frame/cylinders, gears, reservoirs, etc. that pertains to referenced P.O. Number. 2 - Total number of identical units covered by part or motor description. 3 - A separate line entry is required for each different lubricant type. Place checkmark to indicate lubricant type. 4 - Provide complete nomenclature for proper identification of lubricant characteristics. Alternate lubricants should be listed by referencing them to Column "8". 5 - Units of measure: Volume l (liters) or cm(cubic centi-meters); Weight g (grams); Time h (hours), mo (month), yr. (year). Initial Qty. to fill: Indicate holding capacity of unit. Period between change/application: Based on normal operations. Special break-in requirements are to be listed in Column "8". Estimated use: Write "nil" or "0" if consumption is negligible. 6 - Check "yes" if equipment is pre-lubed and requires no initial lubrication in field. 7 - Check "yes" if equipment is factory sealed and requires no field lubrication. 8 - Provide additional details and explanations when required by referencing notes in Section "8", e.g. additives/thickeners required, FLUSHING requirements, special conditions, break-in procedures, common lube system details, to identify attachments, to list alternate lubricants, etc.
Page 2 of 2
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 33 CABGOC Document No: B-B14-TOL-MEE-7510-0700 SDRL Code: J02 Recommended Start-up & Commissioning Spares
A
Rev No
2/12/07
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 33 SU & Comm Spares Project Number 105312 Date: 12-Feb-07 Rev.: A Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Project: Tombua Landana - CABGOC Blk 14 Angola DSME PO#: 4000310118 Desc.: Potable Water Makers, Chlorine Injection Unit Tag: ME-7510/7511; ZZZ-6700 C'TREAT Job No: 105312
Date: Rev.:
2/12/2007 A
SELLER / VENDOR OR PACKAGER P.O. Number 4000310118 4000310118 4000310118 4000310118 4000310118 4000310118 4000310118 4000310118 4000310118 4000310118 4000310118 4000310118 P.O. Item Seller or Number Packager Name Part Name Chem, C'KLOR 5 gal Chem, Buffer 375 ml Diaphragm, 1" Check Valv Filter, 1st Stg 90x500 Filter, 2nd Stg 90x500 Filter, bag/case of 20 Gauge, 0-1500# PNL CT Kit, CL2 Test 2 ppm Lubricant, Valve Lub Meter, TDS 0-5000 ppm Oil, Pump SER20 SYN Tool, Impeller Repair Part Number C0041 C0097 D0110 F0205 F0206 F0348 G0023 K0002 L0039 M0036 O0075 T0108 Assy. / Drawing No. Customer P&ID Drawing No. D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0014 D-B14-TOL-MEE-7510-0013/14 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 Customer Equipment No. System or Service Chemical Stor Tk, ST-1 Conductivity Transmitter N/A 1st Stg Filters 2nd stg Filters Bag Filters 1500# Pressure Gauge Chlorine Injection Unit PW Water Makers PW Water Makers Hi-Pressure Pump Hi-Pressure Pump Customer Tag No. N/A N/A VC-51 MAJ-4021/22/23/24 ; MAJ-4025/26/27/28 MAJ-4029/30/31/32; MAJ-4033/34/35/36 MAJ-3976/77; 3978/79 PI-7510I/7511I ZZZ-6700 ME-7510/7511 ME-7510/7511 PBE-8845/8846 PBE-8845/8846 MAJ-3976/77/78/79; MAJ-4021/22/23/24 ; MAJ-4025/26/27/28; MAJ-4029/30/31/32; MAJ-4033/34/35/36 PBE-8845/8846 MAJPentek C'treat Hach C'treat MyronL C'treat C'treat OEM Name C'treat C'treat C'treat C'treat C'treat
ORIGINAL EQUIPMENT MANUFACTURER (OEM) Part Description Chem, C'KLOR 5 gal Chem, Buffer 375 ml Diaphragm, 1" Chk Valv Filter, 1st Stg 90x500 Filter, 2nd Stg 90x500 Filter, bag/case of 20 Gauge, 0-1500# PNL CT Kit, CL2 Test 2 ppm Lubricant, Valve Lub Meter, TDS 0-5000 ppm Oil, Pump SER20 SYN Tool, Impeller Repair Part Name Part No. C0041 C0097 D0110 F0205 F0206 F0348 g0023 20603 L0039 532 O0075 T0108 Assy. / Drawing No. Unit Amount $ $ $ 66.63 45.98 70.68 Unit UOM Qty. 5 1 2 4 4 1 1 1 1 1 12 1 ea ea ea cs cs cs ea ea ea ea Qt ea Total Price Shelf Life $ $ $ $ $ $ $ $ $ $ $ $ 333.15 6 mo. 45.98 1 yr 141.36 5 yrs 564.72 785.48 282.86 91.34 59.96 2 yrs 30.94 622.36 329.04 50.02 Storage Requirements Shelter, Dry
Indoor, Dry, Temp Control
n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
C'treat C'treat C'treat C'treat C'treat C'treat C'treat C'treat C'treat C'treat C'treat C'treat
n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
same same same same same same same same same same same same
n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry
$ 622.36
4000310118 4000310118
n/a n/a
C'treat C'treat
T0127 T0111
n/a n/a
D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013
C'treat C'treat
same same
T0127 T0111
n/a n/a
$ $
6.55 35.42
1 1
ea ea
$ $
6.55 35.42 -
NOTE: This list is total all three packages (ME-7510/7511; & ZZZ-6700)
Notes: 1. Prices are valid for 90 days. Please contact C'treat for current prices when placing order.
Page 1 of 2
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Item Number 34 CABGOC Document No: B-B14-TOL-MEE-7510-0701 SDRL Code: J03 Recommended 2-yr Operation Spares
A
Rev No
2/12/07
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 34 2-yr Op Spares Project Number 105312 Date: 12-Feb-07 Rev.: A Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Project: Tombua Landana - CABGOC Blk 14 Angola DSME PO#: 4000310118 Desc.: Potable Water Makers, Chlorine Injection Unit Tag: ME-7510/7511; ZZZ-6700 C'TREAT Job No: 105312 SELLER: C'treat Offshore
P.O. Item No. Part Name Part No. Assy. Dwg No.
2-YR SPARES - PW WATER MAKER: Bearing, Inter. SER 20 B0216 n/a Coup, Spider RE C0300 C0340 n/a Diaphragm, 1" Chk Valv D0110 n/a Fuse, 1 AMP ATMR-CL1/Div2 F0355 n/a Fuse, 3 AMP ATMR-CL1/Div2 F0356 n/a Gauge, 0-160#/kPag Panel C'T G0017 n/a Gauge, 0-160#/kPag Stem C'T G0018 n/a Gauge, 0-1500#/kPag Panel C'T G0023 n/a Gauge, 0-300#/kPag Panel C'T G0025 n/a Gasket, Vic 8" G0040 n/a Gauge, 0-60#/kPag Panel C'T G0063 n/a Gauge, 0-600#/kPag Panel C'T G0077 n/a Housing, Filter Jumbo H0144 n/a Kit, Repair Pump G&L 3SVDK3 NPN n/a Kit, Stack Pump CRN1-21 NPN n/a Kit, Seal Pump CRN1-21 NPN n/a Kit, Gasket Pump CRN1-21 NPN n/a Kit, Repair Stud Mt 1yr K1134 n/a O-Ring, Filter Cartridge, H0144 O0027 n/a O-Ring, 6/8" Prod Outer O0061 n/a O-Ring, 8" Adapter O0070 n/a O-Ring, Filter Bag H0108 O0071 n/a O-Ring, 8" Endplate O0206 n/a O-Ring, 4" End Plug, External OR40-342 n/a O-Ring, 4" End Plug, Internal OR40-210 n/a Probe, Conductivity P0426 n/a Relay, 4PDT 5AMP 24vdc R0095 n/a SW, Press 1-50 psi DECR S0079 n/a Val, Ball .25" THD PVC V0003 n/a Val, Reg 1-1/2" PVC V0276 n/a Val;, 3-way 1.5" w/ air ACT V0146 n/a Val;, 3-way 1" w/ air ACT V0335 n/a Val, Sol 3-way 24 vdc V0263 n/a Zinc, Kat Shaft 2.5" Z0003 n/a CONSUMABLE LIST Filter, 1st Stg 90x500 Filter, 2nd Stg 90x500 Filter, Bag 5 micron Media, Act. Carbon 55# bag Media, Ca Carbonate, 0.5 ft3 bag Membrane, 8" Type 200 SWHR Membrane, 4" (Type 100) Oil, Pump SER20
Bearing, Inter. SER 20 Coup, Spider RE C0300 Diaphragm, 1" Chk Valv Fuse, 1 AMP ATMR-CL1/Div2 Fuse, 3 AMP ATMR-CL1/Div2 Gauge, 0-160#/kPag Panel C'T Gauge, 0-160#/kPag Stem C'T Gauge, 0-1500#/kPag Panel C'T Gauge, 0-300#/kPag Panel Gasket, Vic 8" Gauge, 0-60#/kPag Panel C'T Gauge, 0-600#/kPag Panel C'T Housing, Filter Jumbo Kit, Repair Pump G&L 3SVDK3 Kit, Stack Pump CRN1-21 Kit, Seal Pump CRN1-21 Kit, Gasket Pump CRN1-21 Kit, Repair Stud Mt 1yr O-Ring, Filter Cartridge, H0144 O-Ring, 6/8" Prod Outer O-Ring, 8" Adapter O-Ring, Filter Bag H0108 O-Ring, 8" Endplate O-Ring, 4" End Plug, External O-Ring, 4" End Plug, Internal Probe, Conductivity Relay, 4PDT 5AMP 24vdc SW, Press 1-50 psi DECR Val, Ball .25" THD PVC Val, Reg 1-1/2" PVC Val;, 3-way 1.5" w/ air ACT Val;, 3-way 1" w/ air ACT Val, Sol 3-way 24 vdc Zinc, Kat Shaft 2.5"
B0216 C0340 D0110 F0355 F0356 G0017 G0018 G0023 G0025 G0040 G0063 G0077 H0144 NPN NPN NPN NPN K1134 O0027 O0061 O0070 O0071 O0206 OR40-342 OR-40-210 P0426 R0095 S0079 V0003 V0276 V0146 V0335 V0263 Z0003
C'treat part dwg # A-1147 C'treat part dwg # A-1147 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0016 D-B14-TOL-MEE-7510-0016 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0016 D-B14-TOL-MEE-7510-0016 D-B14-TOL-MEE-7510-0016 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013 D-B14-TOL-MEE-7510-0013
ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea ea
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $
163.12 83.02 70.68 14.56 14.56 89.17 59.66 91.34 89.17 131.27 84.82 91.34 86.68 500.50 1,868.30 411.84 68.29 2,574.20 3.53 0.73 0.66 13.18 0.84 13.18 8.81 1,166.88 83.77 775.06 33.20 1,695.41 997.22 824.37 345.29 80.16
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $
326.24 166.04 424.08 145.60 43.68 89.17 59.66 91.34 89.17 131.27 84.82 91.34 86.68 1,001.00 1,868.30 411.84 68.29 5,148.40 7.06 2.92 2.64 26.36 3.36 52.72 35.24 1,166.88 83.77 775.06 99.60 1,695.41 997.22 824.37 345.29 641.28
2 2 6 10 3 1 1 1 1 1 1 1 1 2 1 1 1 2 2 4 4 2 4 4 4 1 1 1 3 1 1 1 1 8
as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed 52 wks as needed 1-2 yrs 1-2 yrs as needed 1-2 yrs as needed as needed as needed as needed as needed as needed as needed as needed as needed as needed 52 wks
5 yrs 3-4 yrs 3-4 yrs 3-4 yrs 3-4 yrs 3-4 yrs 3-4 yrs 3-4 yrs 2-3 yrs -
Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry
Filter, 1st Stg 90x500 Filter, 2nd Stg 90x500 Filter, Bag 5 micron Media, Act. Carbon 55# bag Media, Ca Carbonate, 0.5 ft3 bag Membrane, 8" Type 200 SWHR Membrane, 4" (Type 100) Oil, Pump SER20
ea ea ea bag bag ea ea qt
$ $ $ $ $ $ $ $
$ $ $ $ $ $ $ $
24 24 4 12 12 4 2 96
4- 8 wks 4- 8 wks 4- 8 wks 52 wks 52 wks 1-2 yrs 1-2 yrs 4 wks
2 yrs 2 yrs -
Indoor, Dry Indoor, Dry Indoor, Dry sheltered, dry sheltered, dry
Indoor, Temp control Indoor, Temp control
Indoor, Dry
NOTES: 1. This spare parts list is for each watermaker. 2. Prices are valid for 6 month from 2/13/07. Please contact C'treat for current prices when ready to place order.
Page 2 of 3
Project: Tombua Landana - CABGOC Blk 14 Angola DSME PO#: 4000310118 Desc.: Potable Water Makers, Chlorine Injection Unit Tag: ME-7510/7511; ZZZ-6700 C'TREAT Job No: 105312 SELLER: C'treat Offshore
P.O. Item No. Part Name Part No. Assy. Dwg No.
2-YR SPARES - CHLORINE INJECTION UNIT Kit, Repair LMI E7-468SP K0XXX n/a Fuse, 1 AMP ATMR-CL1/Div2 F0355 n/a Gauge, 0-160#/kPag Stem C'T G0018 n/a Kit, CL2 Test, 2ppm K0002 n/a Relay, 4PDT 120V R0040 n/a Relay, 1PDT, 5A, 24V R0146 n/a Val, Ball .25" THD PVC V0003 n/a CONSUMABLE: Chem, C'klor 5 gal
Kit, Repair LMI E7-468SP Fuse, 1 AMP ATMR-CL1/Div2 Gauge, 0-160#/kPag Stem C'T Kit, CL2 Test, 2ppm Relay, 4PDT 120V Relay, 1PDT, 5A, 24V Val, Ball .25" THD PVC
ea ea ea ea ea ea ea
$ $ $ $ $ $
$ $ $ $ $ $
3 1 1 1 1 2
2 yrs -
Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry Indoor, Dry
C0041
n/a
C0041
D-B14-TOL-MEE-7510-0014
ea
66.63
146 as needed
6 mo.
Indoor, Dry
(note1)
NOTES: 1. Long term storage of C'klor solution not recommended 2. Prices are valid for 6 months. Please contcat C'treat for current prices when ready to place order.
Page 3 of 3
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 35 CABGOC Document No: A-B14-TOL-MEE-7510-0802 SDRL Code: K02 Factory Acceptance Test Reports (Including Hydrostatic Tests)
A
Rev No
10/09/06
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 35 FAT Reporst Project Number 105312 Date: 30-Mart-07 Rev.: A Page 1 of 10
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers: Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 36 CABGOC Document Number: A-B14-TOL-MEE-7510-0803 SDRL Code: K05 Weighing Report
0
Rev No
01/15/08
SLY
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 1 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Export Packing List / Weight Report SUN PACKING, INC. DATE-10/02/07 TIME-16:00:44 PAGE 0001
SUN PACKING, INC. 10077 WALLISVILLE ROAD HOUSTON, TX 77013 Phone: 713-673-4600 Fax: 713-673-3515 -------------------------------------------------------------------------------Packing List #: PHO0700773 Pkg List Date: 9/25/07 Shipper: C'TREAT OFFSHORE 309 BRIAR ROCK RD. THE WOODLANDS, TX 77380-3529 U.S.A. CSDG To: MR. MIN YUN (PURCHASING MANAGER) OFFSHORE EQUIPMENT PURCHASING TEAM DAEWOO SHIPBUILDING & MARINE ENG CO LTD 1, AJU-DONG, GEOJE CITY, KYONGNAM 656-714 KOREA Export Markings For Packing List: MR. MIN YUN (PURCHASING MANAGER) OFFSHORE EQUIPMENT PURCHASING TEAM DAEWOO SHIPBUILDING & MARINE ENG. CO. LTD (DSME) 1, AJU-DONG, GEOJE CITY, KYONGNAM 656-714 KOREA PROJECT: TOMBUA LANDANA (P.6044) P.O. NO.: 4000310118 DESC. OF ITEM: ** see below PACKAGE NO: DIMENSIONS: WEIGHTS: (NET/GROSS) SUPPLIER: CTREAT OFFSHORE (U.S.A.) Desc. Of Item:
For Box 1 COMM. & START-UP SPARES OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 2 - .COMM & START-UP SPARES OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 3 SHIPPED LOOSE ITEMS OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 4 - SHIPPED LOOSE ITEMS OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 5 ME-220 CHLORINE INJECTION UNIT ZZZ-6700 For Box 6 ME-220 POTABLE WATER MAKER ME-7510 For Box 7 - ME-220 POTABLE WATER MAKER ME-7511
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 2 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
PAGE 0002
Packing List #: PHO0700773 Pkg List Date: 9/25/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 1 Packer No: HOWHZ00007
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 6 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------********** HAZARDOUS MATERIAL ************* HYPOCHLORITE SOLUTION Class 8, UN1791, P.G. II 5 5.0000 EA COMMISSIONING & START-UP SPARES C0041 CHEM, C'KLOR 5 GAL (SCHEDULE B: 2828900000 .0000 ECCN: EAR-99) C
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 40.00 101.60 Width : 28.00 71.12 Height: 24.00 60.96
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 3 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
PAGE 0003
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 2 Packer No: CTTBA00148
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 4 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------4 1.0000 LOT .0000 C COMMISSIONING & START-UP SPARES C0097 1 EA - CHEM, BUFFER 375 ML (SCH B: 9028200000 ECCN: EAR-99) D0110 2 EA - DIAPHM, 1" & 3/4" CK VALPLASTOMATIC - VITON (SCH B: 84135 ECCN: EAR-99) F0205 4 CS - FILTER, 1st STG 90x500 (4EA/CASE) (SCH B: 8421210000) (ECCN: EAR-99) F0206 4 CS - FILTER, 2nd STG 90x500 (4EA/CASE) (SCH B: 8421210000) (ECCN: EAR-99) F0348 1 CS - FILTER, BAG 5 MIC - SMALL 20/CS (SCH B: 8421210000 ECCN: EAR-99) G0023 1 EA - GAUGE, 0-1500 PANEL CT (SCH B: 9026200000 ECCN: EAR-99) K0002 1 EA - KIT, CL2 TEST, 2PPM (SCH B: 902710-80 ECCN: EAR-99) L0039 1 EA - LUBRICANT, VALVE LUBE (SCH B: 2710193750 ECCN: EAR-99) M0036 1 EA - METER, TDS 0-5000PPM (SCH B: 9030890000 ECCN: EAR-99) O0075 12 QT - OIL, PUMP SER20 SYN (SCH B: 2710193080 ECCN: EAR-99) T0108 1 EA - TOOL, IMPELLER REPAIR (SCH B: 8204110030 ECCN: EAR-99) T0127 1 EA - TOOL, SPANNER FILT LRG (SCH B: 8467920000 ECCN: EAR-99) T0111 1 EA - TOOL, CROW'S FOOT 13/16 (SCH B: 8204110030 ECCN: EAR-99) Summary No: BOX 2 ** PO Line Item Status ** C = Completed/** P = Partial Receipts Pounds 265.00 145.00 410.00 49.1898 1.3929 Kilograms 120.20 65.77 185.97 Inches Centimeters Length: 50.00 127.00 Width : 50.00 127.00 Height: 34.00 86.36
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 4 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
PAGE 0004
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 3 Packer No: CTTBA00149
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 3 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------3 1.0000 LOT .0000 C SHIPPED LOOSE ITEMS M0208 8 EA - MEMBRANE, 8" HR-HFSWC-3 (SCH B: 8421210000 ECCN: EAR-99) M0215 4 EA - MEMBRANE, 4" BW (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 3 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 52.00 132.08 Width : 52.00 132.08 Height: 42.00 106.68
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 5 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
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Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 4 Packer No: CTTBA00150
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkgs: 2, 5 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------6 12.0000 PAIL .0000 C SHIP LOOSE ITEMS M0015 MEDIA, #20 FLINT .5 CFT (SCH B: 2517100015 ECCN: EAR-99) 7 24.0000 PAIL .0000 SHIP LOOSE ITEMS M0115 MEDIA, PH ADJUST .5 CFT (SCH B: 2805120000 C ECCN: EAR-99) C ECCN: EAR-99)
24.0000 BAG .0000 SHIP LOOSE ITEMS M0050 MEDIA, CARBON 55lb BAG 12x30 (SCH B: 3802100000
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 100.00 254.00 Width : 57.00 144.78 Height: 59.00 149.86
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 6 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
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Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 5 Packer No: CTTBA00151
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 1 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------2 1.0000 EA .0000 C CHLORINE INJECTION UNIT MODEL C-C'KLOR-1 SKID MOUNTED, PRE-PIPED AND WIRED TAG: ZZZ-6700 (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 5 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 48.00 121.92 Width : 48.00 121.92 Height: 76.00 193.04
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 7 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
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Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 6 Packer No: CTTBA00152
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 7 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------1 1.0000 EA .0000 C POTABLE WATER MAKER MODEL FD401-4-2 SKID MOUNTED, PRE-PIPED AND WIRED TAG: ME-7510 (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 6 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 138.00 350.52 Width : 92.00 233.68 Height: 105.00 266.70
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 8 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
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Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 7 Packer No: CTTBA00153
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 8 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------1 1.0000 EA .0000 C POTABLE WATER MAKER MODEL FD401-4-2 SKID MOUNTED, PRE-PIPED AND WIRED TAG: ME-7511 (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 7 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 138.00 350.52 Width : 92.00 233.68 Height: 105.00 266.70
Manufacturing Record Book 36 Weighing Report Project Number 105312 Date: 15-JAN-08 Rev.: 0 Page 9 of 9
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 37 CABGOC Document Number: A-B14-TOL-MEE-7510-0804 SDRL Code: K06 Dimensional Report
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Manufacturing Record Book 37 Dimensional Report Project Number 105312 Date: 11-JAN-08 Rev.: 0 Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
DIMENSIONS CHECK
Noted.
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 38 CABGOC Document No: A-B14-TOL-MEE-7510-0805 SDRL Code: L01 Material Test Certs. (Frames & Permeator Housings)
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8/24/07
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Manufacturing Record Book 38 Material Test Certs. Project Number 105312 Date: 24-08-07 Rev.: 0 Page 1 of 25
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 39 CABGOC Document No: A-B14-TOL-MEE-7510-0806 SDRL Code: L02 Welder Performance Qualification Records
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12/14/06
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Manufacturing Record Book 39 WPQ Project Number 105312 Date: 14-Dec-06 Rev.: A Page 1 of 11
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
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CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 40 CABGOC Document No: A-B14-TOL-MEE-7510-0807 SDRL Code: L05 NDE Records/Reports (MPI Frames)
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8/23/07
Certified As-built
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Manufacturing Record Book 40 NDE Records/Reports Project Number 105312 Date: 23-08-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Project: Tombua Landana Desc: Potable Water Maker C'treat Job No: 105312 Item(s): Frames - MPI
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 41 CABGOC Document No: A-B14-TOL-MEE-7510-0813 SDRL Code: L10 Routine Test Cert. Elec. Machinery (Motors)
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8/23/07
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Manufacturing Record Book 41 Routine Test Cert. Elec. Machinery Project Number 105312 Date: 23-08-07 Rev.: A Page 1 of 7
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 42 CABGOC Document No: A-B14-TOL-MEE-7510-0808 SDRL Code: L12 Painting/Insulation Inspection Report
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8/23/07
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Manufacturing Record Book 42 Painting/Insulation Inspection Report Project Number 105312 Date: 23-08-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Section 43 Dimensional Reports Refer to SDRL Code: K06 Document Item Number: 37
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 44 CABGOC Document Number: A-B14-TOL-MEE-7510-0809 SDRL Code: N06 Certificate of Compliance
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10/2/07
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Manufacturing Record Book 44 Certificate of Compliance Project Number 105312 Date: 02-Oct-07 Rev.: 0 Page 1 of 2
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 45 CABGOC Document Number: A-B14-TOL-MEE-7510-0810 SDRL Code: N07 Release Note
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Manufacturing Record Book 45 Release Note Project Number 105312 Date: 02-Oct-07 Rev.: 0 Page 1 of 3
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers with Turbine Wash Water Polisher DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 46 CABGOC Document Number: A-B14-TOL-MEE-7510-0811 SDRL Code: N10 Material Safety Data Sheets (MSDS)
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1/11/08
For Information
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Manufacturing Record Book 46 Material Safety Data Sheets (MSDS) Project Number 105312 Date: 11-Jan-08 Rev.: 0 Page 1 of 12
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
C'klor
MATERIAL SAFETY DATA SHEET Barnebey Sutcliffe Corporation 835 North Cassady Avenue Columbus, Ohio 43219 Phone: (614) 258-9501 Fax: (614) 258-3464 Emergency Phone Number: (614) 258-4744 Section I - PRODUCT NAME Activated Carbon Type : DCL Section II - HAZARDOUS INGREDIENTS
% By Weight 100
(ACGIH, OSHA and other TLV are not applicable for activated carbon.) Caution:Wet activated carbon removes oxygen from air causing a severe hazard to workers inside carbon vessels and enclosed or confined spaces. Before entering such an area, sampling and work procedures for low oxygen levels should be taken to ensure ample oxygen availability, observing all local, state and federal regulations. SECTION III - PHYSICAL DATA Boiling Point ( F) : N/A Specific Gravity (water=1) : 1.9-2.2 Vapor Pressure : N/A Packing Density (g/cc) : 0.4-0.8 Solubility In Water : N/A pH : N/A Appearance & Odor : Black granular or powder odorless SECTION IV - FIRE & EXPLOSION HAZARD DATA Flash Point : N/A LEL : N/A Flammable Limits : N/A UEL : N/A Ignition Temperature ( C) : 350
o o
Extinguishing Media : Flood with plenty of water or inert gas, such as N2 and CO2 Special Fire Fighting Procedure: None SECTION V - REACTIVITY Stability : Stable Hazardous Polymerization : Will not occur Hazardous Decomposition : CO may be generated in the event of fire Condition To Avoid : Contact with strong oxidizers, such as ozone, liquid oxygen, chlorine, permanganate and ketone may cause a bed fire. Incompatibility information.) : Avoid contact with high concentration of ketone in air or liquid. (Contact Barnebey Sutcliffe for further 1 of 2
SECTION VI - HEALTH HAZARD DATA Carcinogenicity : N/A Skin : N/A Ingestion : N/A Acute or Chronic : N/A NTP : N/A IARC Monograph : N/A Inhalation : Dust may be OSHA : N/A inhaled Signs & Symptoms of Exposure : Slight irritation of eyes and nose may result from contact with carbon fines Medical Conditions Generally Aggravated By Exposure : N/A SECTION VII - EMERGENCY & FIRST AID PROCEDURE Skin : N/A Ingestion : N/A Inhalation : N/A Eye : Flush with plenty of water at least for 15 minutes Follow-up with physician exam if necessary. SECTION VIII - SAFE HANDLING & STORAGE Protective Gloves : Rubber Gloves Protective Clothing : Not required Eye Protection : Safety Glasses Respirator Protection: A NIOSH approved particulate filter Ventilation : Local & Mechanical exhaust recommended Storage & Handling : Avoid generation of dust and fines during handling SECTION IX - SPILL OR LEAK PROCEDURE Notify EPA If Product Spills : Report in accordance with local, state and federal regulations Cleaning Procedure : Sweep up unused carbon and discard in refuse container or repackage for further use. SECTION X - OTHER OPERATIONAL INSTRUCTIONS
BARNEBEY SUTCLIFFE MAKES NO WARRANTY WITH RESPECT HERETO AND DISCLAIMS ALL LIABILITY FROM RELIANCE THEREON
2 of 2
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 47 CABGOC Document No: A-B14-TOL-MEE-7510-0812 SDRL Code: P01 WPS/PQR (Frame)
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Manufacturing Record Book 47 WPS & PQR Project Number 105312 Date: 14-Dec-06 Rev.: 0 Page 1 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
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8 -12
Notes: 1. Welding procedeure using GMAW process as per the approved Exception and Clarification Doc No: B14-TOL-500-MES-MU3-80A-23001, Rev. D
(Rev.0)
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CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Package No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 48 CABGOC Document No: A-B14-TOL-MEE-7510-0607 SDRL Code: P02 NDE Procedures (MPI Frame)
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Manufacturing Record Book 48 NDE Procedure Project Number 105312 Date: 14-Oct-06 Rev.: 0 Page 1 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Watermaker Frame: NDE: 100% Magnetic Particle Test on all lifting eyes and 30% of other welds (See NDE Procedure attached) (Per approved Exception and Clarification List Doc No: B14-TOL-500-MES-MU3-80A-23001, Rev. D)
Manufacturing Record Book 48 NDE Procedure Project Number 105312 Date: 14-Oct-06 Rev.: 0 Page 2 of 8
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Appendix A
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CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 49 CABGOC Document No: A-B14-TOL-MEE-7510-0608 SDRL Code: P04 Painting Procedure
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Manufacturing Record Book 49 Painting Procedure Project Number 105312 Date: 7-Feb-07 Rev.: 0 Page 1 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Project: Chevron Tombua Landana -CABGOC Block 14 Angola Desc: Potable Watermakers with Turbine Wash Water Polisher/ Chlorine Injection Unit Tag: MEE-7510/7511; ZZZ-6700 PAINTING PROCEDURE 1.0 SCOPE This specification gives procedures for the preparation of surfaces and subsequent application of protective coatings to the steel surfaces of C'treat frameworks constructed for use in offshore marine environments. It applies to standard systems. Coatings for this project are to be applied in accordance with customer specification no. GS 2.02, Rev. C and exceptions thereto. (Rev. 0) 2.0 GENERAL SURFACE PREPARATION All surfaces to be coated or painted shall be clean, dry and in the proper condition to receive the material specified before any coating or painting is performed. No more sandblasting or surface preparation than can be coated or painted in a normal working day will be permitted. All burrs and weld spatter shall be removed. Oil, grease and heavy deposits of surface contaminants shall be removed by solvent or detergent cleaning. All surfaces shall be blast-cleaned in accordance with the latest version of Steel Structures Painting Council SSPC-SP5 (White Metal Blast) using dry abrasive, in accordance with the paint manufacturer's instructions, as applicable. Blasting is to be conducted during daylight hours only. The finished surface profile is to be measured with "Press-O-Film" tape and measured profile to be between 1.5 2.5 mils. Surfaces are not to be coated in weather conditions (e.g. fog, mist, rain), which will wet the surface between blasting and coating; or, when surfaces are less than 5 above the dew point; or, when the relative humidity is above 85%. 3.0 APPLICATION SYSTEM All coating materials will be provided in unopened containers and shall be mixed, applied, and cured strictly in accordance with manufacturer's instructions. Batch numbers and colors for each coating are to be recorded.
Manufacturing Record Book 49 Painting Procedure Project Number 105312 Date: 7-Feb-07 Rev.: 0 Page 2 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
A) STEEL FRAME: (GS 2.02 System 3.1) 3.1 PRIME COAT Prime coat shall be Carboline Carbozinc 11 HS (Green) Solvent Based Inorganic Zinc applied to a dry film thickness of 3.0 - 4.0 mils. The dried prime coat is to be visually inspected for holidays, drips and runs and repairs made as needed. The finished DFT is to be checked with a magnetic test gauge and recorded. 3.2 TIE-COAT The primer seal coat shall be Carboline Carboguard 890 Epoxy applied to a minimum dry film thickness of 5.0 -7.0 mils. The dried seal coat is to be visually inspected for holidays, drips and runs and repairs made as needed. The finished DFT is to be checked with a magnetic test gauge and recorded. Color to contrast with prime coat and intermediate coat. 3.3 INTERMEDIATE COAT (Rev.0) Not required units are above +30 MSI 3.4 FINISH COAT Finish coat shall be Carboline Carbothane 134 HG Aliphatic Acrylic Polyurethane applied to a dry film thickness of 2.0 3.0 mils. The dried finish coat is to be visually inspected for holidays, drips and runs and repairs made as needed. The finished DFT is to be checked with a magnetic test gauge and recorded. Final Color to be Carboline C-705 (Light Gray) 3.4 FILM THICKNESS
Manufacturing Record Book 49 Painting Procedure Project Number 105312 Date: 7-Feb-07 Rev.: 0 Page 3 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
Total minimum dry film thickness of the complete, three-coat system shall be 10.0 mils DFT. B) ELECTRIC MOTORS: Electrical Motors shall be top-coated over manufacturer standard paint system as follows:
(Rev.0)
a) Surface Preparation: SSPC-SP1 (Note: Commercial blasting not recommended for the elec. motors)
b) c) d) e)
Tie-Coat/ 2nd Coat: Carbocoat 150 HG Primer (2.0 3.0 mils DFT ) Tie-Coat/ 3rd Coat: Carboguard 890 Epoxy-Polyamide (5.0 7.0 mils DFT) Top Coat: Carbothane 134 HG Aliphatic Polyurethane (2.0 3.0 mils DFT) Color: Carboline C-705 (Light Gray)
(Rev.0)
C) The following items shall not be painted. (Note 1) a) 316/316L Stainless Steel piping and valves b) 316L Stainless Steel Permeator Housings c) All Plastic Components and PVC piping. **** End of Document Notes:
1. Painting not required on SS surface on the water maker due to the considerably short run and small amount of stainless steel piping and components. (Ref: KS Kim (DSME) e-mail dated 1/29/07).
Manufacturing Record Book 49 Painting Procedure Project Number 105312 Date: 7-Feb-07 Rev.: 0 Page 4 of 4
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order No.: 4000310118 PO Pkg No.: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 50 CABGOC Document Number: A-B14-TOL-MEE-7510-0900 SDRL Code: R01 Dispatch Dossier
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10/12/07
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Manufacturing Record Book 50 Dispatch Dossier Project Number 105312 Date: 12-Oct-07 Rev.: 0 Page 1 of 12
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
PAGE 0001
SUN PACKING, INC. 10077 WALLISVILLE ROAD HOUSTON, TX 77013 Phone: 713-673-4600 Fax: 713-673-3515 -------------------------------------------------------------------------------Packing List #: PHO0700773 Pkg List Date: 9/25/07 Shipper: C'TREAT OFFSHORE 309 BRIAR ROCK RD. THE WOODLANDS, TX 77380-3529 U.S.A. CSDG To: MR. MIN YUN (PURCHASING MANAGER) OFFSHORE EQUIPMENT PURCHASING TEAM DAEWOO SHIPBUILDING & MARINE ENG CO LTD 1, AJU-DONG, GEOJE CITY, KYONGNAM 656-714 KOREA Trans Method: OCEAN FREIGHT Shipped Via : Voyage No. Sail Date : : / / Port Of Export...:
MR. MIN YUN (PURCHASING MANAGER) OFFSHORE EQUIPMENT PURCHASING TEAM DAEWOO SHIPBUILDING & MARINE ENG. CO. LTD (DSME) 1, AJU-DONG, GEOJE CITY, KYONGNAM 656-714 KOREA PROJECT: TOMBUA LANDANA (P.6044) P.O. NO.: 4000310118 DESC. OF ITEM: ** see below PACKAGE NO: DIMENSIONS: WEIGHTS: (NET/GROSS) SUPPLIER: CTREAT OFFSHORE (U.S.A.)
Desc. Of Item:
For Box 1 COMM. & START-UP SPARES OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 2 - .COMM & START-UP SPARES OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 3 SHIPPED LOOSE ITEMS OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 4 - SHIPPED LOOSE ITEMS OF ME-220 POTABLE WATER MAKERS ME-7510/7511 For Box 5 ME-220 CHLORINE INJECTION UNIT ZZZ-6700 For Box 6 ME-220 POTABLE WATER MAKER ME-7510 For Box 7 - ME-220 POTABLE WATER MAKER ME-7511
PAGE 0002
Packing List #: PHO0700773 Pkg List Date: 9/25/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 1 Packer No: HOWHZ00007
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 6 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------********** HAZARDOUS MATERIAL ************* HYPOCHLORITE SOLUTION Class 8, UN1791, P.G. II 5 5.0000 EA COMMISSIONING & START-UP SPARES C0041 CHEM, C'KLOR 5 GAL (SCHEDULE B: 2828900000 Summary No: BOX 1 ** PO Line Item Status ** C = Completed/** P = Partial Receipts .0000 ECCN: EAR-99) C
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 40.00 101.60 Width : 28.00 71.12 Height: 24.00 60.96
PAGE 0003
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 2 Packer No: CTTBA00148
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 4 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------4 1.0000 LOT .0000 C COMMISSIONING & START-UP SPARES C0097 1 EA - CHEM, BUFFER 375 ML (SCH B: 9028200000 ECCN: EAR-99) D0110 2 EA - DIAPHM, 1" & 3/4" CK VALPLASTOMATIC - VITON (SCH B: 84135 ECCN: EAR-99) F0205 4 CS - FILTER, 1st STG 90x500 (4EA/CASE) (SCH B: 8421210000) (ECCN: EAR-99) F0206 4 CS - FILTER, 2nd STG 90x500 (4EA/CASE) (SCH B: 8421210000) (ECCN: EAR-99) F0348 1 CS - FILTER, BAG 5 MIC - SMALL 20/CS (SCH B: 8421210000 ECCN: EAR-99) G0023 1 EA - GAUGE, 0-1500 PANEL CT (SCH B: 9026200000 ECCN: EAR-99) K0002 1 EA - KIT, CL2 TEST, 2PPM (SCH B: 902710-80 ECCN: EAR-99) L0039 1 EA - LUBRICANT, VALVE LUBE (SCH B: 2710193750 ECCN: EAR-99) M0036 1 EA - METER, TDS 0-5000PPM (SCH B: 9030890000 ECCN: EAR-99) O0075 12 QT - OIL, PUMP SER20 SYN (SCH B: 2710193080 ECCN: EAR-99) T0108 1 EA - TOOL, IMPELLER REPAIR (SCH B: 8204110030 ECCN: EAR-99) T0127 1 EA - TOOL, SPANNER FILT LRG (SCH B: 8467920000 ECCN: EAR-99) T0111 1 EA - TOOL, CROW'S FOOT 13/16 (SCH B: 8204110030 ECCN: EAR-99) Summary No: BOX 2 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 50.00 127.00 Width : 50.00 127.00 Height: 34.00 86.36
PAGE 0004
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 3 Packer No: CTTBA00149
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 3 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------3 1.0000 LOT .0000 C SHIPPED LOOSE ITEMS M0208 8 EA - MEMBRANE, 8" HR-HFSWC-3 (SCH B: 8421210000 ECCN: EAR-99) M0215 4 EA - MEMBRANE, 4" BW (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 3 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 52.00 132.08 Width : 52.00 132.08 Height: 42.00 106.68
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Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 4 Packer No: CTTBA00150
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkgs: 2, 5 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------6 12.0000 PAIL .0000 C SHIP LOOSE ITEMS M0015 MEDIA, #20 FLINT .5 CFT (SCH B: 2517100015 ECCN: EAR-99) 7 24.0000 PAIL .0000 SHIP LOOSE ITEMS M0115 MEDIA, PH ADJUST .5 CFT (SCH B: 2805120000 C ECCN: EAR-99) C ECCN: EAR-99)
8 24.0000 BAG .0000 SHIP LOOSE ITEMS M0050 MEDIA, CARBON 55lb BAG 12x30 (SCH B: 3802100000 Summary No: BOX 4 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 100.00 254.00 Width : 57.00 144.78 Height: 59.00 149.86
PAGE 0006
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 5 Packer No: CTTBA00151
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 1 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------2 1.0000 EA .0000 C CHLORINE INJECTION UNIT MODEL C-C'KLOR-1 SKID MOUNTED, PRE-PIPED AND WIRED TAG: ZZZ-6700 (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 5 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 48.00 121.92 Width : 48.00 121.92 Height: 76.00 193.04
PAGE 0007
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 6 Packer No: CTTBA00152
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 7 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------1 1.0000 EA .0000 C POTABLE WATER MAKER MODEL FD401-4-2 SKID MOUNTED, PRE-PIPED AND WIRED TAG: ME-7510 (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 6 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 138.00 350.52 Width : 92.00 233.68 Height: 105.00 266.70
PAGE 0008
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ BOX 7 Packer No: CTTBA00153
----------------------------------------------------------------P.O. Number: 4000310118 COMPLETE M.R. Number: 0709210020 Pkg: 8 Supplier : C'TREAT OFFSHORE, INC., THE WOODLANDS, TX 77380 ----------------------------------------------------------------PO Item Sub Quantity UOM Weight St -------------------------------------------------------------------------------1 1.0000 EA .0000 C POTABLE WATER MAKER MODEL FD401-4-2 SKID MOUNTED, PRE-PIPED AND WIRED TAG: ME-7511 (SCH B: 8421210000 ECCN: EAR-99) Summary No: BOX 7 ** PO Line Item Status ** C = Completed/** P = Partial Receipts
Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters:
Inches Centimeters Length: 138.00 350.52 Width : 92.00 233.68 Height: 105.00 266.70
PAGE 0009
Packing List #: PHO0700773 Pkg List Date: 9/26/07 Shipper: C'TREAT OFFSHORE ================================================================================ Packing List PO Summary 4000310118 Packing List PO Summary - Detail 4000310118 1 4000310118 1 4000310118 2 4000310118 3 4000310118 4 4000310118 5 4000310118 6 4000310118 7 4000310118 8 PHO0700773 PHO0700773 PHO0700773 PHO0700773 PHO0700773 PHO0700773 PHO0700773 PHO0700773 PHO0700773 6 7 5 3 2 1 4 4 4 CTTBA00152 CTTBA00153 CTTBA00151 CTTBA00149 CTTBA00148 HOWHZ00007 CTTBA00150 CTTBA00150 CTTBA00150
================================================================================ Totals For the 7 Packages on Packing List : PHO0700773 Net Weight : Tare Weight : Gross Weight: Cubic Feet : Cubic Meters: Pounds 18,061.00 4,293.00 22,354.00 1,969.3356 55.7655 THESE COMMODITIES, TECHNOLOGY OR SOFTWARE WERE EXPORTED FROM THE UNITED STATES IN ACCORDANCE WITH THE EXPORT ADMINISTRATION REGULATIONS. DIVERSION CONTRARY TO U.S. LAW PROHIBITED. Kilograms 8,192.33 1,947.28 10,139.60
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com
CABGOC Tombua Landana Project CABGOC Block 14 Angola FD401-4-2 Potable Water Makers; Chlorine Injection Unit DSME Purchase Order Number: 4000310118 PO Pkg No: ME-220 Equipment Tag No: ME-7510/7511; ZZZ-6700 C'treat Project Number 105312
Document Number 53 CABGOC Document No: A-B14-TOL-MEE-7510-0814 SDRL Code: N02 Instrument calibration/ Set Point Certificates
A
Rev No
04/30/07
RT
Date
Description
BY
CHK
APPD
PLAN HISTORY
Manufacturing Record Book 53 Instrument Cert Project Number 105312 Date: 30-Apr-07 Rev.: A Page 1 of 12
309 Briar Rock Rd. The Woodlands, TX 77380-3529 USA Telephone: (281) 367-2800 Fax: (281) 367-1761 www.ctreat.com