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FAILURE MODES EFFECTS ANALYSIS

FAILURE MODES & EFFECTS ANALYSIS

EQUIPMENT TYPE SYSTEM PREPARED BY

EMPTY HANDLER [EH] ENGINE E. C. NKWOCHA

FMEA NO: DATE

MNT-FM-001EH 10-Nov-12

FUNCTION SUBSYSTEMS

POTENTIAL FAILURE MODE

POTENTIAL CAUSES OF FAILURE LOW/NO COOLANT HEAT EXCHANGER DEFECT

PROBABILITY PROBABILITY [A*B*C] RISK POTENTIAL POTENTIAL OF OF PREFRENCE LOCAL EFFECTS END EFFECT OF OCCURRENCE DETECTION [B SEVERITY [C NUMBER OF FAILURE FAILURE [A = 1 - 5] = 1 - 5] = 1 - 5] [RPN] LOW COOLING LOW COOLING EFFECT EFFECT OIL & WATER MIX IN RADIATOR LOW COOLING EFFECT 5 3 4 60

24

ENGINE

ENGINE GASKET/TOP CLINDER DEFECT

HOT GASES EXCESSIVE EXCAPES INTO INCREACE IN COOLING COOLANT PORTS TEMPERATURE POOR HEAT TRANSFER COOLANT LEAKAGE LOW COOLING EFFECT LOW COOLING EFFECT

32

RADIATOR

ENGINE OVERHEAT

CLOGGED RADIATOR

36

COOLANT HOSE DEFECT

60

COOLING FAN

FAN BELT/PULLEY ASSEMBLY DEFECT THERMOSTAT/ TEMPRATURE SENSOR DEFECT

NO/ ECCENTRIC LOW COOLING ROTATION OF EFFECT FAN POOR POOR TEMPERATURE TEMPERATURE REGULATION REGULATION

64

ELECTRICAL

24

FAILURE MODES EFFECTS ANALYSIS

FAILURE MODES & EFFECTS ANALYSIS

EQUIPMENT TYPE SYSTEM PREPARED BY

EMPTY HANDLER [EH] SPREADER E. C. NKWOCHA

FMEA NO: DATE

MNT-FM-002EH 10-Nov-12

FUNCTION SUBSYSTEMS

POTENTIAL FAILURE MODE ROLLER ASSEMBLY DEFECT SIDE SHIFT/ EXPANSION DEFECT TWISTLOCK DEFECT LOCKING DEFECT

POTENTIAL CAUSES OF FAILURE BENT/BROKEN ROLLER POOR LUBRICATION OF SLIDE PLANT ASSEMBLY SPREADER CHAIN DEFECT BENT/BROKEN TWISTLOCK TWISTLOCK CYLINDER DEFECT EXPANSION CYLINDER DEFECT

POTENTIAL LOCAL EFFECTS OF FAILURE

[A*B*C] PROBABILITY RISK POTENTIAL OF PROBABILITY PREFRENCE END EFFECT OF OCCURRENCE OF DETECTION SEVERITY NUMBER FAILURE [A = 1 - 5] [B = 1 - 5] [C = 1 - 5] [RPN] 2 3 5 30

BROKEN CABLE & NO SIGNAL TO HOSE SPREADER SLOW SPREADER EXPANSION NO SPREADER EXPANSION NO LOCKING/ UNLOCKING NO LOCKING/ UNLOCKING NO SPREADER EXPANSION POOR FUNCTION

SPREADER

2 3 3

3 2 4

3 4 5

18 24 60

NO SPREADER EXPANSION NO LOCKING/ UNLOCKING NO TWISTLOCK MOVEMENT NO SPREADER EXPANSION HYDRAULIC LEAKAGE

TWISTLOCK

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HYDRAULICS

EXPANSION DEFECT

2 5 4 3 5

4 5 4 3 4

3 3 3 4 3

24 75 48 36 60

HYDRAULIC HYDRAULIC HOSE DEFECT LEAKAGE SENSOR/ SOLENOID DEFECT ELECTRICAL SPREADER DEFECT JOY STICK DEFECT CABLE DEFECT

NO SIGNAL NO SIGNAL TO TO/FROM E-BOX SPREADER NO SIGNAL NO SIGNAL TO TO/FROM E-BOX SPREADER NO SIGNAL NO SIGNAL TO TO/FROM E-BOX SPREADER

FAILURE MODES EFFECTS ANALYSIS

FAILURE MODES & EFFECTS SYSTEM ANALYSIS

EQUIPMENT TYPE PREPARED BY

EMPTY HANDLER [EH] POWER TRAIN E. C. NKWOCHA

FMEA NO: DATE

MNT-FM-003EH 10-Nov-12

FUNCTION SUBSYSTEMS

[A*B*C] PROBABILITY PROBABILITY RISK POTENTIAL POTENTIAL OF OF PREFRENCE POTENTIAL POTENTIAL CAUSES OF LOCAL EFFECTS END EFFECT OF OCCURRENCE DETECTION [B SEVERITY NUMBER FAILURE MODE FAILURE OF FAILURE FAILURE [A = 1-5] = 1-5] [C = 1-5] [RPN] LOW/NO TRANSMISSION FLUID SLIPPRY CLUTCH PLATES LOW PRESSURE EFFECT SLIPPRY CLUTCH PLATES LOW PRESSURE EFFECT BURNT TRANSMISSION OIL SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT NO SIGNAL TO/FROM TRANSMISION NO SIGNAL TO/FROM TRANSMISION 4 3 4 48

AN SM ISS

ION

MOVEMENT DEFECT

HYDRAULICS COOLING SYSTEM

TR

45

BRAKE BINDING ACCUMULATOR DEFECT TRANSMISSION OVERHEAT CLOGGED TRANSMISSION RADIATOR

24

64

BRAKE CALLIPER DEFECT BRAKE BINDING BRAKE SYSTEM MOVEMENT DEFECT BRAKE VALVE DEFECT SENSOR/SWITCH/ SOLENOID DEFECT ELECTRICAL MOVEMENT DEFECT BAD HARNESS CABLE BRAKE BINDING NO SIGNAL TO/FROM ECU NO SIGNAL TO/FROM ECU

24

48

48

48

FAILURE MODES EFFECTS ANALYSIS

FAILURE MODES & EFFECTS SYSTEM ANALYSIS

EQUIPMENT TYPE

EMPTY HANDLER [EH] HYDRAULICS E. C. NKWOCHA

FMEA NO: DATE

MNT-FM-004EH 10-Nov-12

PREPARED BY

[A*B*C] PROBABILITY PROBABILITY RISK POTENTIAL POTENTIAL END OF OF PREFRENCE FUNCTION POTENTIAL POTENTIAL CAUSES OF LOCAL EFFECTS EFFECT OF OCCURRENCE DETECTION [B SEVERITY NUMBER SUBSYSTEMS FAILURE MODE FAILURE OF FAILURE FAILURE [A = 1 - 5] = 1 - 5] [C = 1 - 5] [RPN] PUMPS/ MOTORS *EQUIPMENT MALFUNCTION GEAR/ BEARING/ BUSHING/ FLUID CONTAMINATION THRUST PLATE FAILURE CAVITATION & AERATION PISTON WEAR/SEAL DAMAGE CAVITATION & AERATION INTERNAL/ EXTERNAL LEAKAGE VALVE METAL ERROSION 3 3 4 4 5 5 60 60

CYLINDERS

36

VALVES

*EQUIPMENT MALFUNCTION

48

HOSE/PIPE BURST HOSE/PIPE/ ORINGS HYDRAULIC LEAKAGE O-RING DEFECT SENSOR/SWITCH/ SOLENOID DEFECT BAD HARNESS CABLE

HYDRAULIC LEAKAGE & LOSS OF PRESSURE

48

4 3 3

4 4 4

4 3 4

64 36 48

ELECTRICAL

EQUIPMENT MALFUNCTION

NO SIGNAL TO/FROM ECU

FAILURE MODES EFFECTS ANALYSIS

SLOW STEERING LIFTING DEFECT *EQUIPMENT MALFUNCTION SPREADER FUNCTION DEFECT BRAKE DEFECT NOICY OPERATION ERRATIC ACTUATOR PERFORMANCE

FAILURE MODES EFFECTS ANALYSIS

FAILURE MODES & EFFECTS SYSTEM ANALYSIS

EQUIPMENT TYPE PREPARED BY

EMPTY HANDLER [EH] STARTING E. C. NKWOCHA

FMEA NO: DATE

MNT-FM-003EH 10-Nov-12

FUNCTION SUBSYSTEMS

[A*B*C] PROBABILITY PROBABILITY RISK POTENTIAL POTENTIAL OF OF PREFRENCE POTENTIAL POTENTIAL CAUSES OF LOCAL EFFECTS END EFFECT OF OCCURRENCE DETECTION [B SEVERITY NUMBER FAILURE MODE FAILURE OF FAILURE FAILURE [A = 1-5] = 1-5] [C = 1-5] [RPN] POOR FUEL INJECTOR PUMP DEFECT DELIEVERY TO ENGINE ENGINE NOT STARTING ENGINE NOT STARTING ENGINE NOT STARTING ENGINE SHUT DOWN ENGINE NOT STARTING ENGINE NOT STARTING ENGINE NOT STARTING NO SIGNAL TO/FROM ENGINE 2 4 3 24

ENGINE

ENGINE SHUT DOWN

DIRT IN FUEL/ FUEL TANK AIR IN FUEL LINE

CLOGGED FUEL FILTER(S) POOR FUEL DELIEVERY TO ENGINE ENGINE OVERHEAT BATTERY NOT CHARGING LOW VOLTAGE TO POWER STARTER MOTOR UNABLE TO CRANK ENGINE NO SIGNAL TO/FROM ECU

24

48

COOLING SYSTEM

ENGINE SHUT DOWN

LOW/NO COOLANT OR/AND RADIATOR CLOGGED ALTERNATOR DEFECT

80

48

LOW BATTERY LIFE ELECTRICAL STARTING DEFECT

60

STARTER MOTOR DEFECT BAD HARNESS CABLE

80

36

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