Beruflich Dokumente
Kultur Dokumente
MNT-FM-001EH 10-Nov-12
FUNCTION SUBSYSTEMS
PROBABILITY PROBABILITY [A*B*C] RISK POTENTIAL POTENTIAL OF OF PREFRENCE LOCAL EFFECTS END EFFECT OF OCCURRENCE DETECTION [B SEVERITY [C NUMBER OF FAILURE FAILURE [A = 1 - 5] = 1 - 5] = 1 - 5] [RPN] LOW COOLING LOW COOLING EFFECT EFFECT OIL & WATER MIX IN RADIATOR LOW COOLING EFFECT 5 3 4 60
24
ENGINE
HOT GASES EXCESSIVE EXCAPES INTO INCREACE IN COOLING COOLANT PORTS TEMPERATURE POOR HEAT TRANSFER COOLANT LEAKAGE LOW COOLING EFFECT LOW COOLING EFFECT
32
RADIATOR
ENGINE OVERHEAT
CLOGGED RADIATOR
36
60
COOLING FAN
NO/ ECCENTRIC LOW COOLING ROTATION OF EFFECT FAN POOR POOR TEMPERATURE TEMPERATURE REGULATION REGULATION
64
ELECTRICAL
24
MNT-FM-002EH 10-Nov-12
FUNCTION SUBSYSTEMS
POTENTIAL FAILURE MODE ROLLER ASSEMBLY DEFECT SIDE SHIFT/ EXPANSION DEFECT TWISTLOCK DEFECT LOCKING DEFECT
POTENTIAL CAUSES OF FAILURE BENT/BROKEN ROLLER POOR LUBRICATION OF SLIDE PLANT ASSEMBLY SPREADER CHAIN DEFECT BENT/BROKEN TWISTLOCK TWISTLOCK CYLINDER DEFECT EXPANSION CYLINDER DEFECT
[A*B*C] PROBABILITY RISK POTENTIAL OF PROBABILITY PREFRENCE END EFFECT OF OCCURRENCE OF DETECTION SEVERITY NUMBER FAILURE [A = 1 - 5] [B = 1 - 5] [C = 1 - 5] [RPN] 2 3 5 30
BROKEN CABLE & NO SIGNAL TO HOSE SPREADER SLOW SPREADER EXPANSION NO SPREADER EXPANSION NO LOCKING/ UNLOCKING NO LOCKING/ UNLOCKING NO SPREADER EXPANSION POOR FUNCTION
SPREADER
2 3 3
3 2 4
3 4 5
18 24 60
NO SPREADER EXPANSION NO LOCKING/ UNLOCKING NO TWISTLOCK MOVEMENT NO SPREADER EXPANSION HYDRAULIC LEAKAGE
TWISTLOCK
27
HYDRAULICS
EXPANSION DEFECT
2 5 4 3 5
4 5 4 3 4
3 3 3 4 3
24 75 48 36 60
HYDRAULIC HYDRAULIC HOSE DEFECT LEAKAGE SENSOR/ SOLENOID DEFECT ELECTRICAL SPREADER DEFECT JOY STICK DEFECT CABLE DEFECT
NO SIGNAL NO SIGNAL TO TO/FROM E-BOX SPREADER NO SIGNAL NO SIGNAL TO TO/FROM E-BOX SPREADER NO SIGNAL NO SIGNAL TO TO/FROM E-BOX SPREADER
MNT-FM-003EH 10-Nov-12
FUNCTION SUBSYSTEMS
[A*B*C] PROBABILITY PROBABILITY RISK POTENTIAL POTENTIAL OF OF PREFRENCE POTENTIAL POTENTIAL CAUSES OF LOCAL EFFECTS END EFFECT OF OCCURRENCE DETECTION [B SEVERITY NUMBER FAILURE MODE FAILURE OF FAILURE FAILURE [A = 1-5] = 1-5] [C = 1-5] [RPN] LOW/NO TRANSMISSION FLUID SLIPPRY CLUTCH PLATES LOW PRESSURE EFFECT SLIPPRY CLUTCH PLATES LOW PRESSURE EFFECT BURNT TRANSMISSION OIL SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT SLOW/NO MOVEMENT NO SIGNAL TO/FROM TRANSMISION NO SIGNAL TO/FROM TRANSMISION 4 3 4 48
AN SM ISS
ION
MOVEMENT DEFECT
TR
45
24
64
BRAKE CALLIPER DEFECT BRAKE BINDING BRAKE SYSTEM MOVEMENT DEFECT BRAKE VALVE DEFECT SENSOR/SWITCH/ SOLENOID DEFECT ELECTRICAL MOVEMENT DEFECT BAD HARNESS CABLE BRAKE BINDING NO SIGNAL TO/FROM ECU NO SIGNAL TO/FROM ECU
24
48
48
48
EQUIPMENT TYPE
MNT-FM-004EH 10-Nov-12
PREPARED BY
[A*B*C] PROBABILITY PROBABILITY RISK POTENTIAL POTENTIAL END OF OF PREFRENCE FUNCTION POTENTIAL POTENTIAL CAUSES OF LOCAL EFFECTS EFFECT OF OCCURRENCE DETECTION [B SEVERITY NUMBER SUBSYSTEMS FAILURE MODE FAILURE OF FAILURE FAILURE [A = 1 - 5] = 1 - 5] [C = 1 - 5] [RPN] PUMPS/ MOTORS *EQUIPMENT MALFUNCTION GEAR/ BEARING/ BUSHING/ FLUID CONTAMINATION THRUST PLATE FAILURE CAVITATION & AERATION PISTON WEAR/SEAL DAMAGE CAVITATION & AERATION INTERNAL/ EXTERNAL LEAKAGE VALVE METAL ERROSION 3 3 4 4 5 5 60 60
CYLINDERS
36
VALVES
*EQUIPMENT MALFUNCTION
48
HOSE/PIPE BURST HOSE/PIPE/ ORINGS HYDRAULIC LEAKAGE O-RING DEFECT SENSOR/SWITCH/ SOLENOID DEFECT BAD HARNESS CABLE
48
4 3 3
4 4 4
4 3 4
64 36 48
ELECTRICAL
EQUIPMENT MALFUNCTION
SLOW STEERING LIFTING DEFECT *EQUIPMENT MALFUNCTION SPREADER FUNCTION DEFECT BRAKE DEFECT NOICY OPERATION ERRATIC ACTUATOR PERFORMANCE
MNT-FM-003EH 10-Nov-12
FUNCTION SUBSYSTEMS
[A*B*C] PROBABILITY PROBABILITY RISK POTENTIAL POTENTIAL OF OF PREFRENCE POTENTIAL POTENTIAL CAUSES OF LOCAL EFFECTS END EFFECT OF OCCURRENCE DETECTION [B SEVERITY NUMBER FAILURE MODE FAILURE OF FAILURE FAILURE [A = 1-5] = 1-5] [C = 1-5] [RPN] POOR FUEL INJECTOR PUMP DEFECT DELIEVERY TO ENGINE ENGINE NOT STARTING ENGINE NOT STARTING ENGINE NOT STARTING ENGINE SHUT DOWN ENGINE NOT STARTING ENGINE NOT STARTING ENGINE NOT STARTING NO SIGNAL TO/FROM ENGINE 2 4 3 24
ENGINE
CLOGGED FUEL FILTER(S) POOR FUEL DELIEVERY TO ENGINE ENGINE OVERHEAT BATTERY NOT CHARGING LOW VOLTAGE TO POWER STARTER MOTOR UNABLE TO CRANK ENGINE NO SIGNAL TO/FROM ECU
24
48
COOLING SYSTEM
80
48
60
80
36