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5S IMPLIMENTA TION CHECKSHEET ZONE: F A REA : OUTSIDE FA CTORY PIC : BURHAM

CHECKING METHODOLOGY M ROAD PAINTING AREA CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTIONAL CONDITION EMPTY WATER PRESSURED CLEANLINESS FUNCTIONAL CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F S S M T W T F ( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 ITEMS CHECKING ITEM CYCLE

2.1 SKID TANK 3 AIR COMPRESSOR ROOM 3.1 CONTROL PANEL 8 CYLINDRICAL TANK

12 DRILL MACHINE 17 FLOOR 21 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET TEST LA BORA TORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 ITEMS CHECKING ITEM CYCLE M FLOOR WORKING TABLE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F

ZONE: B A REA : CONTROL ROOM (GROUND FLOOR) PIC : A HA MA D YA ZID


CHECKING METHODOLOGY S S M T W T F ( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 WALL 13 BEAM 14 GLAS WINDOW 15 GLASS WALL 16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

32

ITEMS

CHECKING ITEM

CYCLE M T W T F S S M T W T F

CHECKING METHODOLOGY S S M T W T F

( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 ROLLER SHUTTER 40 6.6kV INCOMING TRANSFORMER 41 STAND 42 CORONA SHIELD 43 44 PULLEY

CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : ______________
No. 1 2 ITEMS CHECKING ITEM CYCLE M FLOOR DESK CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: D A REA : INSULA TION PIC : HA MZA H


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

TOOL CLEANING TOOL

4 5 6 7 8

DUST BIN WASTE BOX RACK BANDSAW MACHINE

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE 13 FIRE EXTINGUISHER 14 WALL 15 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 ITEMS CHECKING ITEM CYCLE M FLOOR DESK CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CONDITION DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: A A REA : WINDING PIC : ZA IDI


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 PLATFORM 10 WINDING MACHINE 1 11 WINDING MACHINE 2 12 MANDREL FINISHED WINDING 13 14 CABINET 15 BEAM 16 GLASS WALL 17 WALL 18 ROLLER SHUTTER 19 HOSE REEL 20 FIRE EXTINGUISHER 21 LIGHTING 22 FAN

CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 3 5 4 6 7 8 ITEMS CHECKING ITEM CYCLE M FLOOR CABIN LADDER TOOL CABINET 1 DUST BIN WIP STORE STORAGE AREA (TRANSFORMER PARTS) ISOTATIC MACHINE CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT SEGREGATION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: C A REA : A SSEMBLY

( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

9 WALL 10 BEAM 11 PLATFORM 2 12 G-CLAMP BOX 13 ROLLER SHUTTER 14 FIRE EXTINGUISHER 15 HOSE REEL 16 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 3 4 5 6 7 ITEMS CHECKING ITEM CYCLE M FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: D A REA : VA POUR PHA SE PIC : HA MZA H


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

8 9

CHAIR STEEL CABINET

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVEN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 22 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 3 4 5 6 FLOOR TOOL CLEANING TOOL DUST BIN WATER COOLER TABLE (REST AREA) ITEMS CHECKING ITEM CYCLE M CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: C A REA : CORE PIC : ZA IZUL


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

RACK

8 9

HYDRAULIC PART ROLLER SHUTTER

10 SAFTY TOOL 11 CORE STRACKING TABLE 12 PLATFORM 1 13 NOTICE BOARD 14 WORK INSTRUCTION BOARD 15 TELEPFONE 16 WALL FAN 1 17 WALL FAN 2 18 FIRE EXTINGUISHER 19 HOSE RILL 20 WALL 21 BEAM 22 RED ZONE AREA 23 WINDOW 24 SWITCH PANEL 25 LIGHTING

CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. ITEMS CHECKING ITEM CYCLE M FLOOR DOOR DESK CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: E A REA : STORE PIC : A ZLIN


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

1 2 3

4 5 6 7 8 9

CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM

25 LIGHTING 26 CEILING CHECKED

BRIGHTNESS CLEANLINESS CLEANLINESS

WEEKLY WEEKLY WEEKLY

5S IMPLIMENTA TION CHECKSHEET TEST LA BORA TORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 3 4 5 6 ITEMS CHECKING ITEM CYCLE M FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: B A REA : CONTROL ROOM PIC : AHMAD YAZID


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

7 8

PALTFORM TEST CONTROL PANEL

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11

OIL TEST SET

12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET TEST LA BORA TORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 ITEMS CHECKING ITEM CYCLE M FLOOR WORKING TABLE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F

ZONE: B A REA : CONTROL ROOM (GROUND FLOOR) PIC : A HA MA D YA ZID


CHECKING METHODOLOGY S S M T W T F ( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 WALL 13 BEAM 14 GLAS WINDOW 15 GLASS WALL 16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER

NO

ITEMS

CHECKING ITEM

CYCLE M T W T F S S M T W T F

CHECKING METHODOLOGY S S M T W T F

( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

30 VOLTAGE TRANSFORMER 31 CT CABINET 32 CAPACITOR BANK 33 REGULATOR 34 HV ROOM 35 LIGHTING 36 ROLLER SHUTTER 37 6.6kV INCOMING TRANSFORMER 38 STAND 39 CORONA SHIELD CHECKED

CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : ______________
No. 1 2 ITEMS CHECKING ITEM CYCLE M FLOOR DESK CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: D A REA : INSULA TION PIC : HA MZA H


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

TOOL CLEANING TOOL

4 5 6 7 8

DUST BIN WASTE BOX RACK BANDSAW MACHINE

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE 13 FIRE EXTINGUISHER 14 WALL 15 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 ITEMS CHECKING ITEM CYCLE M FLOOR DESK CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CONDITION DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: A A REA : WINDING PIC : ZA IDI


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 PLATFORM 10 WINDING MACHINE 1 11 WINDING MACHINE 2 12 MANDREL FINISHED WINDING 13 14 CABINET 15 BEAM 16 GLASS WALL 17 WALL 18 ROLLER SHUTTER 19 HOSE REEL 20 FIRE EXTINGUISHER 21 LIGHTING 22 FAN

CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 3 5 4 6 7 8 ITEMS CHECKING ITEM CYCLE M FLOOR CABIN LADDER TOOL CABINET 1 DUST BIN WIP STORE STORAGE AREA (TRANSFORMER PARTS) ISOTATIC MACHINE CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT SEGREGATION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: C A REA : A SSEMBLY

( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

9 WALL 10 BEAM 11 PLATFORM 2 12 G-CLAMP BOX 13 ROLLER SHUTTER 14 FIRE EXTINGUISHER 15 HOSE REEL 16 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 3 4 5 6 7 ITEMS CHECKING ITEM CYCLE M FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: D A REA : VA POUR PHA SE PIC : HA MZA H


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

8 9

CHAIR STEEL CABINET

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVEN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 22 LIGHTING CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. 1 2 3 4 5 6 FLOOR TOOL CLEANING TOOL DUST BIN WATER COOLER TABLE (REST AREA) ITEMS CHECKING ITEM CYCLE M CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: C A REA : CORE PIC : ZA IZUL


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

RACK

8 9

HYDRAULIC PART ROLLER SHUTTER

10 SAFTY TOOL 11 CORE STRACKING TABLE 12 PLATFORM 1 13 NOTICE BOARD 14 WORK INSTRUCTION BOARD 15 TELEPFONE 16 WALL FAN 1 17 WALL FAN 2 18 FIRE EXTINGUISHER 19 HOSE RILL 20 WALL 21 BEAM 22 RED ZONE AREA 23 WINDOW 24 SWITCH PANEL 25 LIGHTING

CHECKED

5S IMPLIMENTA TION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : _____________________
No. ITEMS CHECKING ITEM CYCLE M FLOOR DOOR DESK CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY T W T F S S M T W T F CHECKING METHODOLOGY S S M T W T F

ZONE: E A REA : STORE PIC : A ZLIN


( Signature = COMPLETED ) S S M T W T F S S M T W T F S S M T

1 2 3

4 5 6 7 8 9

CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E

12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL ITEMS CHECKING ITEM
TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

ZONE: B AREA: CONTROL ROOM PIC : AHMAD YAZID


( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29

CYCLE
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

10

11

12

13

14

15

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
CHECKING METHODOLOGY No. 1 2 FLOOR WORKING TABLE ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: B AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

CHECKING METHODOLOGY 32 ITEMS CHECKING ITEM CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CYCLE WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

W 33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
CHECKING METHODOLOGY No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: D AREA: INSULATION PIC : HAMZAH


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
CHECKING METHODOLOGY No. 1 2 FLOOR DESK ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: A AREA: WINDING PIC : ZAIDI


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN ITEMS CHECKING ITEM CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: C AREA: ASSEMBLY PIC : ZAIZUL


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET ITEMS CHECKING ITEM CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: C AREA: CORE PIC : ZAIZUL


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

CHECKING METHODOLOGY No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW ITEMS CHECKING ITEM CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE
WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2012
No. ITEMS 1 2 3 4 5 6 7 8 9 FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B CHECKING ITEM CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY
1 2 3 4 5 6 7 8

ZONE: E AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL ITEMS CHECKING ITEM
TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

ZONE: B AREA: CONTROL ROOM PIC : AHMAD YAZID


( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CYCLE
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

10

11

12

13

14

15

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
CHECKING METHODOLOGY No. 1 2 FLOOR WORKING TABLE ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: B AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

CHECKING METHODOLOGY 32 ITEMS CHECKING ITEM CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CYCLE WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

S 33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
CHECKING METHODOLOGY No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: D AREA: INSULATION PIC : HAMZAH


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
CHECKING METHODOLOGY No. 1 2 FLOOR DESK ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: A AREA: WINDING PIC : ZAIDI


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN ITEMS CHECKING ITEM CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: C AREA: ASSEMBLY PIC : ZAIZUL


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET ITEMS CHECKING ITEM CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
CHECKING METHODOLOGY No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL ITEMS CHECKING ITEM CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ZONE: C AREA: CORE PIC : ZAIZUL


( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

CHECKING METHODOLOGY No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW ITEMS CHECKING ITEM CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE
WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2012
No. ITEMS 1 2 3 4 5 6 7 8 9 FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B CHECKING ITEM CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CYCLE DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY
1 2 3 4 5 6 7 8

ZONE: E AREA: STORE PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

T CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : BORHAN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: F AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

T CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : DECEMBER 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

30

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

T CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : BORHAN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: F AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

T CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : NOVEMBER 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE

ZONE: B AREA: CONTROL ROOM PIC : ZAIDI


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM DAY


TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

S
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: B AREA: CONTROL ROOM (GROUND FLOOR) PIC : ZAIDI


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

S CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

29 CURRENT TRANSFORMER 30

CLEANLINESS

WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

S CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: D AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: A AREA: WINDING PIC : ZAIDI


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : ZAIZUL


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

S CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: C AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

S CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

S CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : OCTOBER 2011
No. ITEMS
DATE

ZONE: E AREA: STORE PIC : AZLIN


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

S CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING

26 CEILING CHECKED

CLEANLINESS

WEEKLY

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM DAY


TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

29 CURRENT TRANSFORMER 30

CLEANLINESS

WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

T CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : BORHAN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: F AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

T CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : SEPTEMBER 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING

26 CEILING CHECKED

CLEANLINESS

WEEKLY

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM DAY


TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

M
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

M CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

M CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

M M

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : BORHAN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

M CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: F AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

M CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

M CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : AUGUST 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

M CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

M M

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JULY 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

F CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 FLOOR 2 DOOR 3 DESK 4 CHAIR 5 SHELF 6 CLEANING TOOL 7 DUST BIN 8 STORAGE AREA A 9 STORAGE AREA B 10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JUNE 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MAY 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM DAY


TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

S
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MAY 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

S CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

S CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MAY 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM DAY


TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

F
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

F CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

F CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : BORHAN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

F CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: F AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

F CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30

F CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : APRIL 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

F CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM DAY


TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

T CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : BORHAN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: F AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

T CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : MARCH 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2011
ITEMS No. 1 2 3 4 5 6 7 8 FLOOR DOOR 1 DOOR 2 CHAIR DESKTOP COMPUTER COMPUTER DESK PALTFORM TEST CONTROL PANEL
DATE

ZONE: A AREA: CONTROL ROOM PIC : AHMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28

CHECKING ITEM DAY


TAPE CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS CLEANLINESS FUNCTION ARRANGEMENT FUNCTION UNDER ON TOP INSIDE ARRANGEMENT UNDER ON TOP INSIDE FUNCTION CLEANLINESS OIL WASTE BOTTLE CLEANLINESS ARRANGEMENT ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS BRIGHTNESS CLEANLINESS

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T
DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY MONTHLY

IMPULSE CONTROL PANEL + DESK

10 OIL TEST DESK

11 OIL TEST SET 12 PARTS CABINET 13 FURNITURE 14 POSTERS 15 WALL WATCH 16 SLIDING WINDOW 17 WALL 18 CEILING 19 AIR-COND 1 20 AIR-COND 2 21 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET TEST LABORATORY TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2011
ITEMS No. 1 2 FLOOR WORKING TABLE
DATE

ZONE: A AREA: CONTROL ROOM (GROUND FLOOR) PIC : AHAMAD YAZID


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS OUTSIDE INSIDE CLEANLINESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY
WEEKLY

3 4 5 6 7 8

RACK TROLLEY DUST BIN CLEANING TOOL GRILL DOOR STORAGE AREA

9 STEEL CABINET 10 11 CABINET 12 13 14 15 WALL BEAM GLAS WINDOW GLASS WALL

16 TANGENT DELTA TEST SET 17 BDV TEST SET

18 WINDING RESISTANCE TEST SET

19 500kV VOLTAGE DIVIDER 20 2000kV VOLTAGE DIVIDER 21 MECG 22 IMPULS GENERATOR 23 RASISTOR RACK 24 400kV HIGH POTENTIAL TRANSFORMER 25 SCALFFOLDING 26 MOTOR/GENERATOR CONTROL PANEL

27 THREE PHASE TRANSFORMER 28 REACTOR 29 CURRENT TRANSFORMER 30

WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

ITEMS 32
DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28

T CLEANLINESS CLEANLINESS CLEANLINESS OUTSIDE INSIDE CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION WEEKLY WEEKLY WEEKLY
WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY WEEKLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

33 VOLTAGE TRANSFORMER 34 CT CABINET 35 CAPACITOR BANK 36 REGULATOR 37 HV ROOM 38 LIGHTING 39 40 41 42 43 44 ROLLER SHUTTER 6.6kV INCOMING TRANSFORMER STAND CORONA SHIELD PULLEY

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2011
ITEMS No. 1 FLOOR DESK 2 3 4 5 6 7 8 9 TOOL CLEANING TOOL DUST BIN WASTE BOX RACK BANDSAW MACHINE DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: B AREA: INSULATION PIC : HAMZAH


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28

10 SANDER MACHINE 11 CIRCULAR SAW MACHINE 12 DRILLING MACHINE FIRE EXTINGUISHER 13 14 WALL 15 BEAM 16 GLASS WALL 17 LIGHTING 18 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2011
ITEMS No. 1 2 3 4 5 6 FLOOR PALLET TRUCK CABIN LADDER TOOL CLEANING TOOL DUST BIN DATE CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY MONTHLY MONTHLY YEARLY YEARLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: C AREA: ASSEMBLY PIC : BORHAN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28

WORKING TABLE

8 9

CABINET 1 OIL CONTAINER

10 WORKSHOP AREA 11 MPI STORE 12 STORAGE AREA (TRANSFORMER PARTS)

13 ISOTATIC MACHINE 14 15 16 17 18 WALL BEAM UNUSED PLATFORM PLATFORM 2 TROLLEY

19 G-CLAMP BOX 20 ROLLER SHUTTER 21 FIRE EXTINGUISHER 22 HOSE REEL 23 LIGHTING 24 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 FLOOR DUST BIN TOOL CLEANING TOOL DOOR COMPUTER DESK CHAIR STEEL CABINET
DATE

ZONE: D AREA: VAPOUR PHASE PIC : HAMZAH


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY YEARLY

10 CONTROL PANEL 11 RACK 12 PARTS STORAGE AREA 13 OIL PURIFICATION PLANT 14 VACUUM PLANT 15 HEATER PLANT 16 OVAN 17 BEAM 18 WALL 19 PIPING 20 AIR-COND 21 CEILING 22 LIGHTING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2011
ITEMS No. 1 2 3 4 5 6 7 8 9 PALLET TRUCK WATER COOLER TABLE (REST AREA) FLOOR TOOL CLEANING TOOL DUST BIN SAFTY TOOL
DATE

ZONE: F AREA: CORE PIC : ZAIZUL


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CONDITION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS FUNCTION CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

10 RACK

11 HYDRAULIC PART 12 ROLLER SHUTTER 13 CORE STRACKING TABLE 14 (PARTS) STACKING TABLE 15 PLATFORM 1 16 NOTICE BOARD 17 WORK INSTRUCTION BOARD 18 TELEFONE 19 WALL FAN 1 20 WALL FAN 2 21 FIRE EXTINGUISHER 22 HOSE RILL

ITEMS No. 23 24 25 26 WALL BEAM RED ZONE AREA WINDOW


DATE

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28

T CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS


WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY YEARLY YEARLY

27 SWITCH PANEL 28 LIGHTING 29 CEILING

CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : FEBRUARY 2011
No. ITEMS
DATE

ZONE: G AREA: STORE PIC : ZAIDI AHAMD


CHECKING METHODOLOGY ( Signature = COMPLETED )
16 17 18 19 20 21 22 23 24 25 26 27 28

CHECKING ITEM

CYCLE
1 2 3 4 5 6 7 8

10

11

12

13

14

15

T CLEANLINESS CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS FUNCTION CLEANLINESS CLEANLINESS CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY
WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY

1 2 3 4 5 6 7 8 9

FLOOR DOOR DESK CHAIR SHELF CLEANING TOOL DUST BIN STORAGE AREA A STORAGE AREA B

10 STORAGE AREA C 11 STORAGE AREA D 12 STORAGE AREA E 13 STORAGE AREA F 14 STORAGE AREA G 15 STORAGE AREA H 16 STORAGE AREA I 17 STORAGE AREA J 18 STORAGE AREA K 19 STORAGE AREA L 20 STORAGE AREA M 21 STORAGE AREA M 22 FAN 23 WALL 24 BEAM 25 LIGHTING 26 CEILING CHECKED

5S IMPLIMENTATION CHECKSHEET PRODUCTION TO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE.. MONTH : JANUARY 2011
ITEMS No. 1 2 FLOOR DESK DATE CLEANLINESS ARRANGEMENT UNDER ON TOP INSIDE ARRANGEMENT CLEANLINESS ARRANGEMENT CLEANLINESS SEGREGATION CLEANLINESS CONDITION CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS CONDITION CLEANLINESS CLEANLINESS ARRANGEMENT CLEANLINESS HEIGHT CLEANLINESS ARRANGEMENT CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CLEANLINESS CONDITION CLEANLINESS BRIGHTNESS CLEANLINESS CLEANLINESS DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY DAILY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY MONTHLY MONTHLY YEARLY CHECKING ITEM CYCLE
1 2 3 4 5 6 7 8

ZONE: E AREA: WINDING PIC : AZLIN


CHECKING METHODOLOGY
9 10 11 12 13 14 15 16

( Signature = COMPLETED )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3 4 5 6 7

TOOL CLEANING TOOL DUST BIN PALLET TRUCK ( A & B) TROLLEY (A,B & C)

8 DRUM CARRIER 9 VERTICAL MACHINE 10 PLATFORM 11 WINDING MACHINE 1 WINDING MACHINE 2 12 13 MANDREL 14 FINISHED WINDING

15 SILICON STEEL 16 17 18 19 20 21 22 CABINET 2 BEAM GLASS WALL WALL ROLLER SHUTTER HOSE REEL FIRE EXTINGUISHER

LIGHTING 23 24 CEILING

CHECKED