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145.00 121.00 80.65 80.65 33.

40
100.00

2 HOLES REAM O6.00/5.98 x 10.00 DEEP 15mm MAX TO DRILL POINT

76.50
70.50 41.5mm FROM DATUM FACE 'Z' 6.3

35.60 35.40 62.00 10.10

l O 0.05 n 0.05 D
2 HOLES TAP M8*1.25p x 13.00 FULL THREAD ## 18mm TO DRILL POINT l O 0.2
6. 00

4 HOLES TAP M8*1.25p x 22.00 FULL THREAD # # ON A 208 P.C.D. ## 27mm TO DRILL POINT

50.00 16.00 16.00

l O 0.2

74.00

1 HOLE DRILL O6.00/6.03 x DEPTH 8.00 11mm TO DRILL POINT

6. 3

4 HOLES TAP M8*1.25p x 20.00 FULL THREAD ## 25mm TO DRILL POINT

l O 0.2

8 HOLES TAP M6*1.0p x 14.00 FULL THREAD # # 19.00mm TO DRILL POINT

l O 0.2
3 HOLES TAP M6*1.0p x 19.00 FULL THREAD # # ON A 110 P.C.D 24.00mm TO DRILL POINT l O 0.2
6.3

70.50

A
32.60

32.60

2.10

54.00

6.3

89.00 6.3

40.80 40.50

4 HOLES TAP M8*1.25p x 23.00 FULL THREAD # # ON A 176 P.C.D ## 28mm TO DRILL POINT l O 0.2

71.00 70.50

97.00

8.5

0 6.3

I
74.81 62.45

96.00

L
53.40 11.50
15.0

20.60 20.40

123.00

74.81

C
K

C
Z

61.60

D
J

D E E

4 OFF SPOT FACE O9.00 X 1.0 DP EQUI. SPACED ON A 204 P.C.D.


M TU DA 'Z CE FA

'

6.3 0 EEP 5.0 D R mm 69

OM FR

7.00

4 HOLES TAP M12*1.75p x 27.00 MIN FULL THREAD EQUI-SPACED ON A 184 P.C.D 35mm TO DRILL POINT l O 0.2

16.50

56.70 34.50 3/8" BSPT, TO BE TAPPED 1 TO 2 TURNS PAST THE MAXIMUM GAUGE PLANE, USING A SYSTEM B GAUGE. 60.10 59.90

4 HOLES TAP M8*1.25p x 21.00 FULL THREAD # # ON A 196.0 P.C.D ## 26mm TO DRILL POINT

l O 0.2
56.50

H
20.0

H
E

42.00

30.0

P B
D

P B

C
RADII ASSOCIATED WITH THIS FEATURE ARE R1.0 REF. NOTE 7. 2 HOLES TAP M6*1.0 x 14.00 DEEP EQUI-SPACED AS SHOWN ON A 154.0 P.C.D

52.00

G
SIRA Certified Product No modifications permitted without the approval of the Certification Engineer

60.00

60.00
Title Rotork Controls Limited Bath, England BA1 3JQ.
Telephone 01225 -733200 Telefax 01225 -333467 mail @ rotork.co.uk http://www.rotork.com

GEAR CASE SZ3 IQ3 RG K.SEKAR RS302


Checked

Drawn

SW

Job No. _ Make from Part No: _

See SHEET 4 for FULL Details of Change and History


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Refer to Rotork Spec: RS123, Material & Spec.

Aluminum Alloy BS1490 LM25M

: MANUFACTURING DIMENSIONS SPECIFIED IN MILLIMETRES, AND REMOVE ALL BURRS & SHARP EDGES. : UNSPECIFIED DIMENSIONAL TOLERANCES:MACHINED = 0.25mm, ANGULAR = 1/2, MACHINED RADII = 0.8 MAX : METRIC THREAD TOLERANCES TO BE IN ACCORDANCE WITH ISO262 6g/6H AND IN ACCORDANCE WITH ISO965-1 AND ISO965-3. UNIFIED THREADS TO BS1580 CLASS 2A + 2B. : UNSPECIFIED SURFACE FINISH TO BE 6.3 , AND ALL SURFACE FINISH INDICATED IN MICROMETRES : ISO GEOMETRICAL TOLERANCING SYSTEM TO BS8888. : PART NUMBER TO BE PERMANENTLY MARKED ONTO COMPONENT AT POSITION MARKED THUS:: ALL ASPECTS OF SUPPLIED PRODUCTS TO COMPLY WITH RoHS.

Scale

Projection

A0

Do Not Scale

0 0

Ref for 1:1 Scale 10 20

30mm 1"

Part Number

Issue No Sheet No

100032 2
22 23

1 of 4

16

17

18

19

20

21

3.2

P
r 0.1
3.2

O 19.00 n 0.04 A
6.3 3.2

O 129.00

6.3

30.00 ##
3.2

27.20 27.00

162.40 162.30

3.00 6.3 6.3

6.3

52.00 ##
3.2 2.30 2.20 1.00 X 30.0 (TYP.)
3.2

13.27

31.00 MIN. ##

3.2

O
92.15 91.85 6.85 6.55

31.00 ##
2.30 2.20
3.2 6.3

n 0.04 A

6.3 61.00

6.3

3.2

O 140.02 140.00

6.85 6.55

99.30 99.25

212.00

e 0.025
78.55 78.45
_ 0.02 A e 0.025

3.2 45.05 45.00 68.00

6.3 ##

M
92.00

3.2

30.0

_ 0.02 A e 0.025

24.02 24.00

_ 0.02 A

6.3

SECTION D-D
O 184.05 *** 184.00
60 .0
O 156.05 *** 156.00

65.75 65.50

75.00 74.95

O 21.03 *** 21.00

O 98.05 98.00

O 44.00

O 42.04 42.00

SECTION A-A
3.2 5.00 6.3 3.2
3.2

99.20 98.80
3.2

O 30.00

O 164.25 164.00

6.3

6.3

6.3

3.2

1.00 X 45.0

O 15.92 O 110.05 110.00 O 131.10 131.00


3.2

16.00

15 .0
A

3.2##
3.2

_ 0.05 C
3.2

O 192.25 192.00
3.2
0 0 Ref for 1:1 Scale 10 20

O 51.02 *** 51.00

_ 0.05 C
3.2 ##
3.2

3.25

29.00 ##

71.4 8

83.50

87.00

3.2

3.2 3.2

3.2 ##

2 HOLES O3.00/3.10 x 6.0 TO POINT

3.2

3.2 ##

3.2

53.0 0

15.35 15.25

9.03 8.90

I
O 8 .00

38.50 38.00

31.00 ##

6.3

20.00 *** GAUGE PLANE

89.00

2.68 2.50

6.3
5.50

SECTION H-H
3.2

3.2

SECTION K-K
149.20 148.80 103.35 103.25 7.10 7.00 6.3 35.45 34.00 33.75 1.44 1.30 6.3

a O 0.1 E O 41.70 41.50


M 40 x 1.5p ***
3.2

3.2

n 0.1 B

1.50

5.30 4.30

IN ACCORDANCE WITH ISO262 6H/6g. MIN 7 FULL THREADS ##.

12.50 ## FULL THREAD

O 125.47 125.37 O 131.17 131.07


3.2

5.65 4.00 6.3

31.50 31.40 ##

O 172.58 *** AT GAUGE PLANE O 174.23 *** AT GAUGE PLANE O 182.25 182.00
3.2

172.63 174.28

3.2

3.2

3.2

30.0

O 116.15 *** 116.10 O 122.80 122.60

e 0.025

e 0.025 e 0.025

75 .0

16.50

3.2

F
6.3

35.50

6.3

E 70.05 70.00

O 35.00 O 37.00
6. 3
45.0

SECTION C-C 2:1


O 22.00 ***

6.3

6.3

5.00

SECTION E-E

2.30 2.20

3.2 ##

SECTION B-B

100.00

O 5.50

5.52

r 0.10 E
95.00

O 18.50

O 23.00

24.23 O 24.10

O 25.00

6.3
75 .0

108.00

22.03

1 HOLE DRILLED THRO' O6.50 AS SHOWN

3.2

6.3

3.2

3.2

3.2##

6.3

6.3

6.3 0.30 0.10

J
6.3

_ 0.02 B
B

NOTES
1. ALL UNSPECIFIED CAST DIMENSIONS TO BE FOUND ON MODEL 100032-2. 2. ALL UNSPECIFIED CASTING TOLERANCES TO BE TO ISO8062: 1994 GRADE CT4. 3. ALL CAST SECTIONS MUST BE WATER TIGHT. 4. IN ADDITION TO THE PART No., THE FOUNDRY'S COMPANY LOGO (OR MARK) & A BATCH CODE MUST BE MARKED WHERE INDICATED. THE BATCH CODE MUST IDENTIFY, AS A MINIMUM, THE WEEK AND YEAR OF MANUFACTURE OF THE CASTING. 5. DIMENSIONS INDICATED "***" MUST BE SUBJECT TO SPC IN ACCORDANCE WITH QC336 & SHOULD BE VISUALLY DEFECT FREE AFTER MACHINING. 6. DIMENSIONS INDICATED "##" ARE MANDATORY CERTIFICATION DIMENSIONS FOR ALL EXPLOSION PROOF VARIANTS. 7. EXTERNAL CAST RADII MUST BE 2mm MINIMUM UNLESS OTHERWISE STATED. 8. FINISHED COMPONENT WEIGHT 12.4kg. 9. POWDER COAT TO RS237.

SECTION Q-Q 2:1

n 0.04 E

SECTION I-I

6.3

SECTION G-G
SIRA Certified Product No modifications permitted without the approval of the Certification Engineer

2 HOLES DRILLED THROUGH & TAPPED M25 x 1.5p x 20 DEEP (FULL THREADS) ISO262 CLASS 6H. ## 1 HOLE DRILL THROUGH & TAP M40 x 1.5p x 20 DEEP (FULL THREADS) ISO262 CLASS 6H. ##

DETAIL J
Title Rotork Controls Limited Bath, England BA1 3JQ.
Telephone 01225 -733200 Telefax 01225 -333467 mail @ rotork.co.uk http://www.rotork.com

GEAR CASE SZ3 IQ3 RG K.SEKAR RS302


Checked

Drawn

SW

Job No. _ Make from Part No: _

See SHEET 4 for FULL Details of Change and History


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Refer to Rotork Spec: RS123, Material & Spec.

Aluminum Alloy BS1490 LM25M

: MANUFACTURING DIMENSIONS SPECIFIED IN MILLIMETRES, AND REMOVE ALL BURRS & SHARP EDGES. : UNSPECIFIED DIMENSIONAL TOLERANCES:MACHINED = 0.25mm, ANGULAR = 1/2, MACHINED RADII = 0.8 MAX : METRIC THREAD TOLERANCES TO BE IN ACCORDANCE WITH ISO262 6g/6H AND IN ACCORDANCE WITH ISO965-1 AND ISO965-3. UNIFIED THREADS TO BS1580 CLASS 2A + 2B. : UNSPECIFIED SURFACE FINISH TO BE 6.3 , AND ALL SURFACE FINISH INDICATED IN MICROMETRES : ISO GEOMETRICAL TOLERANCING SYSTEM TO BS8888. : PART NUMBER TO BE PERMANENTLY MARKED ONTO COMPONENT AT POSITION MARKED THUS:: ALL ASPECTS OF SUPPLIED PRODUCTS TO COMPLY WITH RoHS.

Scale

Projection

25.25

1:1 A0

Do Not Scale

267.00
30mm 1"

Part Number

Issue No Sheet No

100032 2
22 23

2 of 4

16

17

18

19

20

21

VIEWS OF REQUIRED PAINTED FACES MUST BE USED IN CONJUNCTION WITH VIEWS OPPOSITE. (RED DENOTES PAINTED AREA)

PAINT TO WRAP AROUND CHAMFER

M F
N

SECTION M-M

PAINT TO WRAP AROUND CHAMFER

O 175.00 FREE OF PAINT ON THIS FACE

O 210.00 FREE OF PAINT ON THIS FACE

SECTION N-N

SECTION P-P
NOTES
1. DOTTED LINE DENOTES SURFACES TO BE PAINTED.

O 188.00 FREE OF PAINT ON THIS FACE

2. ALL THREADED HOLES TO BE FREE OF PAINT.

CONDUIT THREADS TO BE FREE OF PAINT

SECTION F-F
PAINT TO STOP AT CORNER

SECTION L-L

B
SIRA Certified Product No modifications permitted without the approval of the Certification Engineer

Title Rotork Controls Limited Bath, England BA1 3JQ.


Telephone 01225 -733200 Telefax 01225 -333467 mail @ rotork.co.uk http://www.rotork.com

GEAR CASE SZ3 IQ3 RG K.SEKAR RS302


Checked

Drawn

SW

Job No. _ Make from Part No: _

See SHEET 4 for FULL Details of Change and History


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Refer to Rotork Spec: RS123, Material & Spec.

Aluminum Alloy BS1490 LM25M

: MANUFACTURING DIMENSIONS SPECIFIED IN MILLIMETRES, AND REMOVE ALL BURRS & SHARP EDGES. : UNSPECIFIED DIMENSIONAL TOLERANCES:MACHINED = 0.25mm, ANGULAR = 1/2, MACHINED RADII = 0.8 MAX : METRIC THREAD TOLERANCES TO BE IN ACCORDANCE WITH ISO262 6g/6H AND IN ACCORDANCE WITH ISO965-1 AND ISO965-3. UNIFIED THREADS TO BS1580 CLASS 2A + 2B. : UNSPECIFIED SURFACE FINISH TO BE 6.3 , AND ALL SURFACE FINISH INDICATED IN MICROMETRES : ISO GEOMETRICAL TOLERANCING SYSTEM TO BS8888. : PART NUMBER TO BE PERMANENTLY MARKED ONTO COMPONENT AT POSITION MARKED THUS:: ALL ASPECTS OF SUPPLIED PRODUCTS TO COMPLY WITH RoHS.

Scale

Projection

A0

Do Not Scale

0 0

Ref for 1:1 Scale 10 20

30mm 1"

Part Number

Issue No Sheet No

100032 2
22 23

3 of 4

16

17

18

19

20

21

Revision History Sheet


Iss Date 1 24/9/12 2 05/02/13 By SW PMJ

Part Number

Sheet No

100032

4 of 4

CHANGE HISTORY Approved Eng Change Revision details DT EC4507 Sheet 1 O13: 100 was 96. E11: Extra ribs added, rads modified. Model file was 100031. SW EC4732 SECTION QQ CHANGED TO SHOW SURFACE FINISH OF 149DIM. SECTION II ADDED FOR M/C OF PADS