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MANUFACTURING, TRADING & CONTRACTOR

S P E C I A L I S T I NE N G I N E E R I N G , F U R N A C E S , R E F R A C T O R I E S A N D I N S U L AT I O N S

CATALOGOFPRODUCTS

PBJ

REFRACTORIES

Office JL. KEBRAON II No. 103 A SURABAYA 60222 JAWA TIMUR - INDONESIA Telp. 62.31.7672269 ( Hunting ) Fax. 62.31.7662336 E-mail. benteng@indo.net.id / marketing@bentengapi.com / info@bentengapi.com http://www.bentengapi.com/ Factory 1 JL. DESA SLOROK KEC. GARUM, BLITAR JAWA TIMUR - INDONESIA Warehouse & Factory 2 JL. SEMERU No. 59 DESA BAMBE, KEC. DRIYOREJO, GRESIK JAWA TIMUR - INDONESIA

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COMPANY OVERVIEW
ESTABLISHMENT
Established since 1997, supported by a highly qualified technical team and profesional engineers, specialized in Refractories, Insulations and Engineering Furnaces.

HUMAN RESOURCE COMPOSING

HUMAN RESOURCE COMPOSING
v Bachelor degree (S-1) v Diploma ( D-1 ~ D-3 ) v Technical High School ( STM ) v Senior High School & others Total : 12 Persons approx. : 12 persons approx. : 28 persons approx. : 60 persons approx. : 112 persons approx.

vOut sourcing ( Temporary ) : up to 150 persons approx.

BENTENG API PRINCIPAL & PARTNERS

Supported by 2 principal international company which a famous brands in International Refractory Bussiness as follows : 1. PLIBRICO J APAN CO., LTD WITH SUBSIDIARY COMPANY PLIBRICO DALIAN INDUSTRIESCO., LTD CHINA BRANDS: PLIBRICO REFRACTORIES& OEM PRODUCT PBJREFRACTORIES 2. LINCO B AXO BENELUX BV Supported by 6 modern Integrated Plants, located in Holand, Germany, Italy and China Brand : LINCO BAXO REFRACTORIES

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ENGINEERING & PROJECTS..................

ENGINEERING SERVICES
v INSPECTIONS , CALCULATIONS AND QUOTATIONS. v PRODUCT SELECTION AND APPLICATION ADVICES v REFRACTORY LINING DESIGN AND DRAWINGS v HEAT CALCULATION OF REFRACTORY LININGS v INSTALLATION DRAWING AND INSTALLATION PROCEDURES v CURING, DRYING & HEATING UP SCHEDULE

BENTENG API PROJECTS

More than 10 years experienced to handle any size projects from simple to complex ones, for the following works : v v v v v v FIRE BRICK LINING WORKS REFRACTORY CASTING WORKS REFRACTORY RAMMING WORKS REFRACTORY GUNNING WORKS INSULATION WORKS MECHANICAL WORKS

FIELD OF OUR EXPERIENCE & SERVICES:

v v v v v v v v v v v v IRON & STEEL INDUSTRIES ALUMINIUM INDUSTRIES COOPER SMELTING PLANTS LIME & CEMENT INDUSTRIES PETROCHEMICAL & FERTILIZER PLANTS OIL & GAS PLANTS POWER STATION PLANTS CERAMIC INDUSTRIES GAS INDUSTRIES GOLD MINING PLANTS INCINERATORS LABORATORY FURNACES

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S P E C IA L I S T I N RE F R A C T O RY A N D I N S U L AT I O N

1. Fire Bricks Lining Works

2. Refractory Casting Works

3. Refractory Ramming Works

4. Refractory Gunning Works

5. Insulation Works

6. Mechanical Works

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FIRE CLA BRICK, BA / SK-SERIES Y

Spesification Refractoriness Max. Service Temp. Bulk Density C. Crushing Strength Chemical Composition Brand (SK) (C) (gr/cm) (Kg/cm) (Al2O3) SiO2 BA -30 / SK - 30 30 1150 1,90 - 2,00 >200 27 BA - 32 / SK - 32 32 1250 1,95 - 2,10 >225 32 BA - 33 / SK - 33 33 1350 2,00 - 2,10 >250 35 BA - 34 / SK - 34 34 1400 2,05 - 2,20 >300 40

Major Applications

68 63 60 55 General use, Ovens, Behind spaced tubes in General Furnaces, Incinerators, Wood Boiler Takuma Boilers, General Furnaces, etc. Furnaces, Back up Kilns, etc.

HIGH ALUMINA BRICK BA / SK-SERIES

Spesification Seger Cone Max. Service Temp. Bulk Density C. Crushing Strength Chemical Composition Brand (SK) (C) (gr/cm) (Kg/cm) (Al2O3) SiO2 BA - 35 / SK - 35 35 1450 2,15 400 45 50 Burning zone for: Major Applications General Furnaces, Incinerators, Coal Boiler Furnaces, Kilns, etc. BA - 36 / SK - 36 36 1500 2,20 450 52 43 BA - 37 / SK - 37 37 1550 2,30 500 60 36 Burning Zone for: Re-Heating Furnaces, Melting Furnaces, High Temp. Furnaces, etc. BA - 38 / SK - 38 38 1600 2,40 550 68 28

HIGH ALUMINA BRICK, HA - SERIES

Specification Refractoriness Max. Service Temp. Bulk Density C. Crushing Strength Brand (SK) (C) (gr/cm) FB-3 1770 1450 2,15 > 400 48 50 Burning zone for: HA-3 1770 1500 2,25 >500 55 42 HA-2 1790 1550 2,35 > 550 60 36 Burning zone for: HA-1 > 1790 1600 2,45 > 600 70 26

(Kg/cm) (Al2O3) Chemical Composition SiO2 Major Applications

General Furnaces, Incinerators, Coal Boiler Furnaces, Kilns, etc.

Re-Heating Furnaces, Melting Furnaces, High Temp. Furnaces, etc.

HIGH ALUMINA CORUNDUM BRICKS

Specification Brand Refractoriness Refractoriness under load, T2 Apparent Porosity Bulk Density ( SK ) (
o

HIGH ALUMINA BRICKS HA-75 > 38 1520 20 2,70 0,1 ~ -0,5 C)

3

CORUNDUM BRICKS HA-90 > 38 1620 19 2,85 0.1 HA-95 > 38 1650 16 3,05 0.1

HA-80 > 38 1530 20 2,75 0,1 ~ -0,5

(%)

(gr/cm ) Permanent Linear Change, at (%) 1500 oC x 2 H Chemical Composition Al 2O3 SiO2 Fe2O3 Cold Crushing Strenght Characteristics (%) (%) (%) (Kg/cm )
2

75 21 2 500

80 16 2 550

89 9 1

94 4 1

High Alumina Bricks

570 600 High Alumina, Low Iron, Corundum Bricks

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INSULATING BRICKS FOR BACK UP LINING

INSULATING BRICKS FOR HOT FACE LINING

LOW IRON INSULA TION BRICKS

JM - SERIES

AIR SETTING MORT AR

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SEMEN T AHAN API / FIRE MORT AR

SEMEN ISOLASI / INSULATING MORT AR

ACID RESISTANCE BRICKS

ACID RESISTANCE MORTARS

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SINCAST Refractory Products

Product
Max.Service Required Material (Ton/m3) temp. (o C) Chemical Analysis (%)
Al2O3 SiO2 CaO
o

CCS
C

Kg/cm2

Mixing Water ( % by Weight)

Type / Application

CONVENTIONAL CASTABLE
SINCAST SC-12 SINCAST SC-13 SINCAST SC-14 SINCAST SC-15 SINCAST SC-16 SINCAST SC-17 SINCAST SC-18 1200 1300 1400 1500 1600 1700 1700 1,90 1,90 1,90 1,95 2,25 2,48 2,68 25 35 42 50 60 75 90 65 55 48 40 30 10 4 12 12 10 10 10 6,5 4,5 1200 1300 1500 1500 1500 1500 1500 300 350 350 350 400 450 450 17~20 17~20 17~20 15~18 15~18 12~15 11~13
Dense Conventional Castable Used for General Use in Industrial Furnaces, Boilers, Incinerators, etc.

HIGH ALUMINA CASTABLE, HIGH STRENGTH

SINCAST SC-150 S SINCAST SC-155 S SINCAST SC-155 FB SINCAST SC-165 S SINCAST SC-170 S SINCAST SC-180 SF SINCAST 97 Li 1500 1550 1550 1650 1700 1800 1850 2,05 2,25 2,35 2,35 2,55 2,75 2,80 46 52 70 74 84 95 96 40 39 9 8 4 1 0,4 9 8 8 6 4 3 2 1300 1300 1300 1300 1500 1500 1500 400 420 450 460 500 600 650 12~14 12~14 12~14 11~13 11~13 8~10 7~9
Low Iron Castable, Low Silica. High Alumina Castable, High Mechanical Strength, Used for Combustion Chamber of Boilers, Industrial Furnaces, etc.

GUNNING CASTABLE
MIXGUN SC-145 MIXGUN SC-155 MIXGUN SC-160 MIXGUN SC-165 MIXGUN SC-170 1500 1550 1600 1650 1700 2,05 2,25 2,50 2,35 2,55 42 52 62 74 80 45 36 26 10 8 7 6 6 6 6 1300 1300 1500 1500 1500 450 500 550 350 480 Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing
Gunning Castable Refractory, Equipped with High Mechanical Strength

SIC GUNNING CASTABLE

MIXGUN SC-35 SIC MIXGUN SC-50 SIC 1400 1400 2,20 2,30 41,5 25 13,5 15 34 50 (SiC) (SiC) 1300 1300 450 450 Nozzle Mixing Nozzle Mixing
Gunning SiC Castable Refractory, Equipped with High Mechanical Strength and Abrasion Resistance.

ACID RESISTANCE CASTABLE

SINCAST SC-900 AR SINCAST SC-120 AR 900 1200 1,95~2,10 2,00 ~ 2,15 ~ 20 82 70 500 500 400 450 16~18 16~18
Acid Resistance Castable, SuitableUsed in Acid Condition Where Good Acid Resistance is Required to the Lining.

LOW CEMENT CASTABLE, LOW POROSITY, HIGH STRENGTH

SINCAST LCC-150 SINCAST LCC-160 SINCAST LCC-165 SINCAST LCC-170 AL-1700 NW SP. FLOW 1600 SP. FLOW 1700 1500 1600 1650 1700 1700 1600 1700 2,25 2,40 2,60 2,85 2,80 2,58 2,80 47 63 73 80 80 62 80 46 29 12 10 8 29 8 1,8 1,8 1,8 1,5 1,5 1,8 1,5 1300 1500 1500 1500 1500 1500 1500 950 950 950 1050 1050 950 1050 7~8 6,5~7,5 6,5~7,5 5~6 5~6 6~7 5~6
Low Cement Castable, High Strength, Abrasion Resistance. Used for Combustion Chamber of industrial Furnaces, etc. Low Cement Castable, Non Wetting to Molten Aluminium. Self Flowing Castable, with Good Flow Ability, Resistance to Abrasion and Spalling.

SIC BASIC CASTABLE, HIGH STRENGTH & ABRASION RESISTANCE

SINCAST LCC- 30 SIC SINCAST LCC- 60 SIC SINCAST LCC-83 SIC 1500 1600 1600 2,40 2,50 2,56 42 22 8,5 18 22 4 31 (SiC) 60 (SiC) 83 (SiC) 1300 1300 1300 950 800 850 7~8 6,5~7,5 6,5~7,5
Silicon Carbite ( SiC ) Low Cement Castable , High Strength, Abbrasion and Spalling Resistance.

INSULATING CASTABLE
SINCAST LWC-06 SINCAST LWC-07 SINCAST LWC-10 SINCAST LWC-11 SINCAST LWC-12 SINCAST LWC-13 SINCAST LWC-14 SINCAST LWC-15 850 980 1000 1100 1200 1300 1400 1500 0,55 0,65 0,90 1,10 1,20 1,28 1,41 1,50 26 28 30 32 36 40 50 60 40 40 44 42 40 52 40 35 20 15 15 15 15 12 9 7 815 815 815 815 1100 1100 1300 1300 8 10 30 35 60 110 220 230 95~100 70~80 50~55 36~40 34~37 30~33 25~30 23~26
Low Iron Insulating Castable, Low Light Weight Castable for Back Up Insulation at General Furnaces, Boilers, Gas Duct, etc.

SINCAST LWC-95 Li

1800

1,44

95,2

0,4

4,4

1500

250

15~18

Silica, Used for Reactor, Reformer in Petrochemical and Refinery Plant.

INSULATING GUNNING CASTABLE

MIXGUN LW-11 MIXGUN LW-12 MIXGUN LW-13 MIXGUN LW-14 MIXGUN LW-15 1100 1200 1300 1400 1500 0,95 1,25 1,30 1,41 1,51 35 42 40 50 59 57 40 50 40 35 15 13 12 9 7 815 1.100 1.100 1.300 1.300 32 60 110 200 220 Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing
Light Weight Castable Gunning Refractory, used for Lining Stack, Ductings, etc, by Gunning or Troweling.

RAMMING / PLASTIC REFRACTORY

SINCAST PL- 150 SINCAST PL- 165 SINCAST PL- 170 1500 1650 1700 2,15 2,50 2,50 45 60 75 49 38 21 1 1 1 1.300 1.500 1.500 400 500 500 N/A N/A N/A
High Alumina Plastic Refractory, used at Industrial Furnaces, etc

CASTABLE FOR REPAIR / PATCHING

MIXGUN TP-155 MIXGUN TP-160 MIXGUN TP-165 1500 1600 1650 1,95 2,15 2,35 44 60 70 50 47 25 8 7 7 1.300 1.500 1.500 300 450 500 1,95 2,15 2,35
Special Castable for Repair Damaged Refractory Lining , Applied by Troweling or Gunning.

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PLIBRICO Refractory Products

Product
Max. service temp. ( C)
O

Required material (Ton/m )3

Chemical

M.O.R
O

MIXING WATER

Al 2 3 O

SiO 2

Mpa

(% )

Type / Application

PLASTIC / RAMMING REFRACTORY

PLIBRICO SUPER AB PLIBRICO SUPER AL - AB PLIBRICO SUPER ALX - AB PLIRAM # 85 AB-C 1600 1700 1750 1800 2,25 2,50 2,80 2,85 39 59 75 80 51 32 16 15 1500 1500 1500 1500 5 5,5 5 8 N/A N/A N/A N/A Air - Bond Type Plastic Refractory.

DENSE CASTABLE REFRACTORY

PLICAST # 27-C PLICAST # 31 - C PLICAST HYDROMIX-C PLICAST FB MIX PLICAST KL MIX-C PLICAST #36-C PLICAST # 40-C PLICAST # 40 TROWEL-C 1370 1540 1540 1600 1600 1700 1850 1850 1,90 2,00 2,10 2,52 2,15 2,40 2,65 2,60 36 46 46 75 55 66 95 93 51 42 36 10 36 26 ~ 1 1300 1300 1300 1300 1500 1500 1500 1500 40 5 6 4,5 12 10 11 10 15~16,5 15~16,5 14~16 10~12 11,5~13,5 9~10,5 8,5~10 10~11 Low Iron, Low Shrinkage, High Strength, Abrassion and Apalling Resistance, used at Petrochemical Plants. General Purpose Castable, using at Boilers, Incinerator, Furnaces,etc.

LOW CEMENT, LOW POROSITY, HIGH STRENGTH CASTABLE REFRACTORY

PLICAST SUPER HYMOR 1600-C KK PLICAST SUPER HYMOR 1650-C KK PLICAST SUPER HYMOR 1700-C KK 1600 1600 1700 2,30 2,45 2,85 48 62 82 47 32 11 1500 1500 1500 14 18 16 5,5~7,0 6~7,5 5~6 Low Cement, Low Porosity, High Strenth, Abbrassion and Spalling Resistance.

SIC CASTABLE & GUNNING REFRACTORY

PLICAST MIX#1768-C KK PLICAST SIC-50 C KK PLICAST SIC-60 C KK PLIGUN SIC-50-C 1600 1600 1600 1600 2,25 2,25 2,40 2,05 22 19 17 18 40 (SiC) 50 (SiC) 60 (SiC) 50 (SiC) 1500 1500 1500 1500 20 15 18 15 7,5~9 10~12 6~7,5
Nozzle Mixing

SiC Basic Castable & Gunning Castable, Excelent Resistant to Abrasion, Thermal Shock and Spalling.

FREE FLOW CASTABLE REFRACTORY

PLIFLOW 1600-C KK PLIFLOW 1700-C KK 1650 1700 2,25 2,70 58 80 36 13 1500 1500 12 14 9,5~10,5 6,5~7,5 Equipped with Excellent Flow Ability, Excellent Resistance to Abrasion and Spalling.

NON WETTING CASTABLE TO MOLTEN ALUMINIUM

PLICAST ALTUF HM 60V PLICAST ALTUF 1700-C KK 1650 1700 2,35 2,85 61 82 32 11 1500 1500 18 12 5,5~7,5 5,5~6,5 High Mechanical Strength, Low Porosity, Non Wetting to Molten Aluminium

GUNNING CASTABLE REFRACTORY

PLIGUN BF MIX-C PLIGUN HYDROMIX-C PLIGUN EROZIST-C PLIGUN KL MIX-C PLIGUN MIX#901-C 1300 1350 1400 1600 1700 2,00 2,02 2,20 2,15 2,28 45 44 55 56 65 40 42 29 39 26 1300 1300 1300 1500 1500 7 8 6,5 12 13
Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing

Gunning Castable, Provided with High Mechanical Strength and Abrasion Resistance

High Strength Gunning castable, in low to High Temperature

Continued to next page

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Continuation from previous page

PLIBRICO Refractory Products

Product
Max. service temp. ( C)
O

Required material (Ton/m )3

Chemical

M.O.R
O

MIXING WATER

Al 2 3 O

SiO 2

Mpa

(% )

Type / Application

ACID RESISTANCE CASTABLE

PLISTIX MIX # 464-C PLISTIX AR CEMENT-C PLISTIX AR - C 900 900 900 1,70 1,95 1,80 30 50 84 83 17~23 8~12 8~12
Acid Resistance Coating for Shell Acit Resitance Castable / Gunning for Liquid and Gas with Acidity Below PH-1

AIR SETTING MORTAR & COATING PRODUCT

PLISTIX MIX#585-C DEMON AIR SET # 34 C DEMON AIR SET # 36 C 1100 1500 1700 2,25 1,50 1,70 73 44 49 16 50 40 12~14 25~30
Air Setting Mortar Powder

Abrasion Resistance Coating for FCC Unit, Cyclone, etc

20~30

INSULATING CASTABLE REFRACTORY

Light Weight Insulating Castable, Resistance to Explosive Spalling, Used for Secondary Reformer, Transfer Line, etc in Ammonia Plant. Light Weight Insulating Castable, Recommended for the Lining of Steel Stacks, Heaters, Regenerators in FCC Unit, etc.

PLICAST LWI 606 C-KK

1800

1,65

95

0,15

1500

12,5~15

PLICAST MW MIX-14-C PLIGUN MW MIX-14-C PLICAST AIRLITE S-C PLICAST VERILITE S-C PLICAST LWI-20 A-C PLICAST LWI-22 A-C PLICAST LWI-20-C PLICAST LWI-22-C PLICAST LWI-24C PLICAST LWI-26-C PLICAST STRONGLITE-C

1100 1100 1000 1000 1100 1200 1100 1200 1350 1400 1450

1,25 1,25 0,45 0,80 0,90 1,10 1,00 1,15 1,28 1,30 1,45

28 28 26 32 47 43 26 35 40 48 45

43 40 40 33 38 44 50 46 40 42 36

1000 1000 800 800 1000 1000 1000 1000 1300 1300 1500

2,5 3 0,2 0,7 1 1,2 1 1 3 2 3

22~28
Nozzle Mixing

120~140 65~80 53~58 37~42 42~46 38~43 31~35 35~40 25~30

High Temperature, Low Iron, Insulating Castable, Suitable in CO Gas Atmosphere. Light Weight Insulating Castable for use in Gas Duct, Heater, back Up Lining, etc.

INSULATING GUNNING CASTABLE REFRACTORY

PLIGUN LWI-20 A-C PLIGUN LWI-20 C PLIGUN LWI-22 C PLIGUN LWI-24 C PLIGUN LWI-26 C PLIGUN STRONGLITE-C 1100 1100 1200 1350 1400 1450 0,98 0,90 1,10 1,32 1,40 1,40 47 28 33 38 44 42 38 53 48 46 42 38 1000 1000 1000 1300 1300 1300 1,2 1 1,5 3,5 2,5 3,5
Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing High Temperature, Low Iron, Insulating Gunning, Suitable in CO Gas Atmosphere. Light Weight Insulating Gunning Castable for use in Gas Duct, Heater, Back Up Lining, etc.

MATERIAL FOR REPAIR / PATCHING

PD MIX 80 AB PLIGUN TP MIX # 55 1700 1600 2,85 2,10 80 54 12 38 1500 1500 10 10 N/A 14~18
Used for Repair Damaged Refractory Lining , Applied by Gunning, Patching or Trowelling.

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PBJ Refractory Products

Product
Max. service temp. ( C)
O

Requi red material (Ton/m )

Chemical
3

M.O.R
O

MIXING WATER

Al 2 3 O

SiO 2

Mpa

(% )

Type / Application

PLASTIC / RAMMING REFRACTORY

PBJ SUPER AB PBJ SUPER AL AB PBJ SUPER ALX AB PBJ # 85 AB-C 1600 1700 1750 1800 2,25 2,50 2,80 2,85 39 59 75 80 51 32 16 15 1500 1500 1500 1500 5 5,5 5 8 N/A N/A N/A N/A
Air - Bond Type Plastic Refractory,

DENSE CASTABLE REFRACTORY

PBJ CASTER # 27-C PBJ CASTER # 31 - C PBJ CASTER HYDROMIX-C PBJ CASTER FB MIX PBJ CASTER KL MIX-C PBJ CASTER #36-C PBJ CASTER # 40-C PBJ CASTER # 40 TROWEL-C 1370 1540 1540 1600 1600 1700 1850 1850 1,90 2,00 2,10 2,52 2,15 2,40 2,65 2,60 36 46 46 75 55 66 95 93 51 42 36 10 36 26 ~ 1 1300 1300 1300 1300 1500 1500 1500 1500 5,5 5 6 4,5 12 10 11 10 15~16,5 15~16,5 14~16 10~12 11,5~13,5 9~10,5 8,5~10 10~11
Low Iron, Low Shrinkage, High Strength, Abrassion and Spalling Resistance, used at Petrochemical Plants. General Purpose Castable, used at Boilers, Incinerator, Furnaces,etc.

LOW CEMENT, LOW POROSITY, HIGH STRENGTH CASTABLE REFRACTORY

PBJ HYMOR 1600-C KK PBJ HYMOR 1650-C KK PBJ HYMOR 1700-C KK 1600 1600 1700 2,30 2,45 2,85 48 62 82 47 32 11 1500 1500 1500 14 18 16 5,5~7,0 6~7,5 5~6
Low Cement, Low Porosity, High Strength, Abrassion and Spalling Resistance.

SIC CASTABLE & GUNNING REFRACTORY

PBJ CASTER MIX#1768-C KK PBJ CASTER SIC-50 C KK PBJ CASTER SIC-60 C KK PCJ GUNNING SIC-50-C PCJ GUNNING MIX#1149-C 1600 1600 1600 1600 1600 2,25 2,25 2,40 2,05 2,30 22 19 17 18 40 (SiC) 50 (SiC) 60 (SiC) 50 (SiC) 89 (SiC) 1500 1500 1500 1500 1300 20 15 18 15 10 7,5~9 10~12 6~7,5
Nozzle Mixing Nozzle Mixing

SiC Basic Castable & Gunning Castable, excelent resistant to Abrasion, Thermal Shock and Spalling.

FREE FLOW CASTABLE REFRACTORY

PBJ FLOWING 1600-C KK PBJ FLOWING 1700-C KK 1650 1700 2,25 2,70 58 80 36 13 1500 1500 12 14 9,5~10,5 6,5~7,5
Equipped with Excellent Flow Ability, Excellent Resistance to Abrasion and Spalling.

NON WETTING CASTABLE TO MOLTEN ALUMINIUM

PBJ ALTUF HM 60V PBJ ALTUF 1700-C KK 1650 1700 2,35 2,85 61 82 32 11 1500 1500 18 12 5,5~7,5 5,5~6,5
High Mechanical Strength, Low Porosity, Non Wetting to Molten Aluminium

GUNNING CASTABLE REFRACTORY

PBJ GUNNING BF MIX-C PBJ GUNNING HYDROMIX-C PBJ GUNNING EROZIST -C PBJ GUNNING KL MIX-C PLIGUN MIX#901-C 1300 1350 1400 1600 1700 2,00 2,02 2,20 2,15 2,28 45 44 55 56 65 40 42 29 39 26 1300 1300 1300 1500 1500 7 8 6,5 12 13
Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing

Gunning Castable, provided with High Mechanical Strength and Abrasion Resistance

High Strength Gunning Castable, in Low to High Temperature

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Continuation from previous page

PBJ Refractory Products

Product
Max. service temp. ( C)
O

Required material (Ton/m )

Chemical
3

M.O.R
O

MIXING WATER

Al 2 3 O

SiO 2

Mpa

(% )

Type / Application

ACID RESISTANCE CASTABLE

PBJ AR MIX # 464-C PBJ AR - 900 PBJ AR - C 900 900 900 1,70 1,95 1,80 30 50 84 83 17~23 8~12 8~12
Acid Resistance Coating for Shell Acid Resistance Castable / Gunning for Liquid and Gas with Acidity below PH-1

AIR SETTING MORTAR & COATING PRODUCT

PBJ COATING MIX#585-C PBJ DEMON AIR SET # 34 C PBJ DEMON AIR SET # 36 C 1100 1500 1700 2,25 1,50 1,70 73 44 49 16 50 40 12~14 25~30 20~30
Abrasion Resistance Coating for FCC Unit, Cyclone, etc Air Setting Mortar Powder

INSULATING CASTABLE REFRACTORY

Light Weight Insulating Castable, Resistance to Explosive Spalling, used for Secondary Reformer, Transfer Line, etc in Ammonia Plant. Light Weight Insulating Castable, Recommended for The Lining of Steel Stacks, Heaters, Regenerators in FCC Unit, etc.

PBJ CASTER LWI 606 C-KK

1800

1,65

95

0,15

1500

12,5~15

PBJ CASTER MW MIX-14-C PBJ GUNNING MW MIX-14-C PBJ CASTER AIRLITE S-C PBJ CASTER VERILITE S-C PBJ CASTER LWI-20 A-C PBJ CASTER LWI-22 A-C PBJ CASTER LWI-20-C PBJ CASTER LWI-22-C PBJ CASTER LWI-24C PBJ CASTER LWI-26-C PBJ CASTER STRONGLITE-C

1100 1100 1000 1000 1100 1200 1100 1200 1350 1400 1450

1,25 1,25 0,45 0,80 0,90 1,10 1,00 1,15 1,28 1,30 1,45

28 28 26 32 47 43 26 35 40 48 45

43 40 40 33 38 44 50 46 40 42 36

1000 1000 800 800 1000 1000 1000 1000 1300 1300 1500

2,5 3 0,2 0,7 1 1,2 1 1 3 2 3

22~28
Nozzle Mixing

120~140 65~80 53~58 37~42 42~46 38~43 31~35 35~40 25~30

High Temperature, Low Iron, Insulating Castable, suitable in CO Gas Atmosphere. Light Weight Insulating Castable for use in Gas Duct, Heater, Back Up Lining, etc.

INSULATING GUNNING CASTABLE REFRACTORY

PBJ GUNNING LWI-20 A-C PBJ GUNNING LWI-20 C PBJ GUNNING LWI-22 C PBJ GUNNING LWI-24 C PBJ GUNNING LWI-26 C PBJ GUNNING STRONGLITE-C 1100 1100 1200 1350 1400 1450 0,98 0,90 1,10 1,32 1,40 1,40 47 28 33 38 44 42 38 53 48 46 42 38 1000 1000 1000 1300 1300 1300 1,2 1 1,5 3,5 2,5 3,5
Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing Nozzle Mixing

Light Weight Insulating Gunning Castable for use in Gas Duct, Heater, Back Up Lining, etc.

High Temperature, Low Iron, Insulating Gunning, suitable in CO Gas Atmosphere.

MATERIAL FOR REPAIR / PATCHING

PBJ RAMMIX 80 AB PBJ MIXGUN 1600 1700 1600 2,85 2,10 80 54 12 38 1500 1500 10 10 N/A 14~18
Used for repair damaged Refractory Lining , applied by Gunning, Patching or Trowelling.

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LINCO BAXO Refractory Products

Product
LICOFEST 28 LICOFEST 32 LICOFEST 37 LICOFEST 36 AN LICOFEST TAL 96 K LICOFEST 42 BAXOVIBRO VT 336 BAXOVIBRO VT 380 BAXOVIBRO VT 820 BAXOVIBRO VT 35 SIC LICOFEST SIC 60 CL ALGIB LICOFEST 28 TR LICOFEST 32 TR LICOFEST 32 G TR LICOFEST AT 65 G LICOFEST H 82 TR PB LICOFEST SIC V 30 TR LICOFEST SIC V 60 TR LICOCLAY X 34 LICOCLAY X 36 LICOCLAY X 38 LICOCLAY X 415
Max. service temp. (O C)

Required material (kg/m3)

Chemical analysis (%)

AL2O3

CCS
O

SiO2

Fe2O2

1450 1500 1600 1600 1740 1800 1600 1650 1700 1600 1600 1700 1450 1520 1520 1600 1700 1400 1400 1500 1600 1700 1800

2000 2050 2290 2320 2700 2750 2400 2720 2800 2510 2510 2700 2000 2050 2060 2320 2650 2150 2300 2200 2400 2700 2900

47 53 66 66 94 96 58 70 82 35 32,5 80 47 55 52 52 80 40 26 45 52 75 91

51 42 10 36 0,9 0,1 36 25 10 28 6 3 42 44 0 25 8 49 44 21 8

1,5 0,9 0,9 0,8 0,4 0,1 0,8 0,8 1,2 34 (SiC) 59 (SiC)
BaO (10)

1300 1300 1500 1500 1500 1500 1500 1500 1500 1300 1300 1300 1300 1300 1300 1500 1500 1300 1300 1300 1500 1500 1500

N/mm2 40 45 60 60 62 50 90 120 > 120 95 125 110 40 45 50 55 35 48 45 40 45 50

Type / Application
General purpose Castable, using at Boilers, Incinerator, Furnaces,etc. Low Iron, Low Shrinkage, High Strength, Abrassion and Spalling Resistance, used at Petrochemical Plants. Low Cement, Low Porosity, High Strength, Abrassion and Spalling Resistance. SiC Low Cement Castable, High Abrasion & Spalling Resistance, etc. Low Cement, Low Porosity, Non Wetting to Molten Aluminium, etc.

1,5 0,5 0,8 0,8 1 30 (SiC) 60 (SiC) 1,5 1 1 0,4

General Purpose Castable, Using at Boilers, Incinerator, Furnaces,etc. Special Installed by Gunning for ( Code TR )

SiC Gunning Castable, High Abrasion & Spalling Resistance, etc.

Heat Setting Plastic Refractory Mouldables are sSupplied as Slabs. Easy Installed at Site for Burner Blocks, Ceillings, also can be used for Emergency Repairs. Light Weight Insulating Castable, Resistance to Explosive Spalling, used for Secondary Reformer, Transfer Line, etc in Ammonia Plant.

LICOFEST MW 95 C

1760

1680

95

0,2

0,1

1500

25

LICOFEST PC 106 I LICOFEST L 08 LICOFEST PC 123 CH LICOFEST L 08 CB LICOFEST LW 203 CB LICOFEST FL 40 LICOFEST FL 60 LICOFEST PC 106 I TR LICOFEST L 08 CB TR LICOFEST PC 123 I TR LICOFEST L 203 CB TR

1100 1100 1260 1275 1400 1520 1580 1100 1275 1260 1400

525 830 1005 870 1220 1560 1620 525 870 1005 1220

28 30 41 47 52 60 59 28 47 41 52

32 40 32 38 32 33 33 32 38 32 32

13 9,9 5 1 1 4 3,2 13 1 5 1

815 1100 1100 1100 1100 1500 1500 1100 1100 1100 1100

0,9 1,2 3,4 1,5 3,8 23 15 0,9 1,5 3,4 3,8

Light Weight Insulating Castable for use in Gas Duct, Heater, Back Up Lining, etc. Conform to ASTM C-401-84 & EXXON BP 19.3.3 Installed by Gunning for ( Code TR )

MATERIAL FOR REPAIR / PATCHING

LINAX 60 LINAX 70 1500 1600 2000 2160 62 73 30 20 1 1 1500 1500 52 52

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CERAWOOL, CERAMIC FIBER PRODUCTS

CERAMIC FI BER BLANKET

Max. Service Temp. Bulk Density Available Size

( C ) ( Kg/M ) ( mm )
Thk x Width x Length

1260 / 1400 / 1600 64 / 96 / 128 / 160 12.5 / 610 / 14400 25 x 610 x 7200 50 x 610 x 3600 1260 / 1400 / 1600 280 / 300 / 320 10 / 25 / 50 500 x 1000 600 x 900 1260 / 1400 / 1600 _ 200 + 15 1/2/3/4/5 1000 / 1220 30 / 20 / 15 / 10 1260 / 1400 / 1600 96 ~ 160 15 Kg/bag or 20 kg/bag 1260 / 1400 / 1600 128 ~ 210 100 ~ 300 305 ~ 610 305 / 610 1260 / 1400 / 1600

CERAMIC FI BER PAP ER

Max. Service Temp. Bulk Density Available Size

( C ) ( Kg/M ) Thk. ( mm ) Width x Length Width x Length ( C ) ( Kg/M ) Thk. ( mm ) Width ( mm ) Length ( M ) ( C ) ( Kg/M ) Thk. ( mm ) ( C ) ( Kg/M ) Thk. ( mm ) Width ( mm ) Length ( mm ) ( C )

CERAMIC FI BER PAP ER

Max. Service Temp. Bulk Density Available Size

CERAMIC FI BER BULK

Max. Service Temp. Bulk Density Available Size

S ABER BLO CK, C.F MODULE

Max. Service Temp. Bulk Density Available Size

OT HERS

Max. Service Temp.

Ceramic Fiber Rope, Tape, Yarn, etc.

NEOCOAT CEMENT COATING

Specification Br and
Neocoat 1200 Neocoat 1400 Neocoat 1500

( C ) Max. Service Temp. Bulk Density ( Kg/m ) Coverage for thickness 1~2 ( Kg/m ) Chemical ( AI2O3 ) Composition ( SiO2 ) Major Application

1200 1100 3-4 _ > 35 _ > 55

1400 1250 4-5 _ 55 > _ 35 >

1450 1350 4-5 _ > 70 _ > 30

Surface Coating for Ceramic Fiber, Ceramic Board and Insulating Bricks.

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SILICA, CALCIUM SILICATE PRODUCTS

ASBEST & NON-ASBESTOS Insulating Products

NON ASBESTOS CLOTH

Other Products
SWELLING PERLITE EXPANDED VERMICULITE

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ROCKWOOL
ROCKWOOL SLAB / BOARD

Max. Service Temp. Bulk Density Available Size

( C ) ( Kg/M ) Thk. ( mm ) Width ( mm) Length ( mm ) ( C ) ( Kg/M ) Thk. ( mm ) Width ( mm) Length ( mm ) ( C ) ( Kg/M ) Thk. ( mm ) Width ( mm ) Length ( mm ) ( C ) ( Kg/M ) Thk. ( mm ) Width ( mm ) Length ( mm )

650 40, 60, 80, 100, 120 25, 40, 50, 75, 100 600 1200 650 90, 100 20 ~ 100 ~ 10 1000, 1200 650 _ 25, 40, 80, 100, 120 25, 40, 50, 75, 100 600, 900 4000, 5000, 6000, 8000 650 40, 60, 80, 100, 120 25, 40, 50, 75, 100 600, 900 4000, 5000, 6000, 8000

ROCKWOOL PIPE SECTION

Max. Service Temp. Bulk Density Available Size

ROCKWOOL BLANKET

Max. Service Temp. Bulk Density Available Size

ROCKWOOL WIRE BLANKET

Max. Service Temp. Bulk Density Available Size

GLASSWOOL
GLASSWOOL

Max. Service Temp. Bulk Density Available Size

( C ) ( Kg/M ) Thk. ( mm ) Width ( mm) Length ( mm )

150 16, 24, 32, 48 25, 50 1,2 10, 15, 20, 24, 30

OTHER PRODUCTS POLYURETHANE ADHESIVES, MASTICS, SEALANTS CELLULAR GLASS

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HANGER & ANCHOR BRICK

Brand HAB-230 HAB-280 HAB-350 HAB-400 HAB-450 HAB-500 BA-250 BA-300 BA-350 BA-400 BA-450 BA-500 WA-220 WA-290 WA-340 WA-450 WA-550 WB-220 WB-290 WB-340 WB-420 WB-450 WB-550 WB-580 L(mm) 230 280 350 400 450 500 250 300 350 400 450 500 220 290 340 450 550 220 290 340 420 450 550 580 Volume(cc) 2,618 2,805 3,433 3,897 4,465 5,072 2,618 3,104 3,591 4,078 4,566 5,054 3,449 4,623 5,556 7,555 9,285 3,834 5,009 5,942 7,310 7,941 9,671 10,111 Weight(Kg) 4,8 6,2 7,6 8,6 9,8 11,2 5,8 6,8 7,9 9,0 10,0 11,1 7,6 10,2 12,2 16,6 20,4 8,6 11,3 13,4 16,4 17,9 21,8 22,7 StandardSize

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METALIC ANCHOR
VARIOUSE TYPE OF "V" ANCHORS QUALITY OF MATERIAL

AISI 304 AISI 310 S

Hand Weld V Anchore

VARIOUSE TYPE OF "Y" ANCHORS

Hand Weld Y Anchore

AISI 304 AISI 310 S

Stud Weld V Anchore

V + I Anchore

VARIOUSE TYPE OF FIBER WALL ANCHORS

CERAMIC AISI 304 AISI 310 S

Ceramic Cuplock Anchor

Insultwist Stud Anchore

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UKURAN BATA API STANDART - STANDART SIZE FIRE BRICK

D B A

A
230
A
K0
230 230 230 230

B
114
B
114 114 114 114

D
65
D
61 59 50 32

STRAIGHT

D B C D A C D A

A
K1 K2 K3

C
65 65 65 65

JIS
Y-0 Y-1 Y-2 Y-3

ARCH

B
J0 J1 J2 J3

A
230 230 230 230

B
114 114 114 114

C
65 65 65 65

D
60 55 45 35

JIS
T-0 T-1 T-2 T-3

WEDGE

C
S0 S1 S2

A
230 230 230 230

B
114 114 114 114

C
108 105 85 65

D
65 65 65 65

JIS
B-0 B-1 B-2 B-3

S3

KEY

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MANUF ACTURING, TRADING & CONTRACTOR

S P E C I A L I S T I N E N G I N E E R I N G , F U R N A C E S , R E F R A CT O R I E S A N D I N S U L AT I O N S

Copyright PT. Benteng Api Technic 2011. Editing of this book and/or data inside it in anyway is prohibited, and will be prosecuted.