SAIL Catalogue

Semis
Item
Rationalised sizes of Blooms, Billets and Slabs

Item
Blooms
Size
mm
Sectional Weight
kg/m
Bhilai Steel Plant

172.00 kg/m
BBM
260 x 300
585.00
BBLM
280 x 285
581.00
BBLM
295 x 320
700.00
BBLM
300 x 325
730.00
BBLM
300 x 335
765.00
BCCS
310 x 340
770.00
BBLM
320 x 320
735.00
BBLM
Mill
230 x 250
490.60
IBLM
200 x 200
315.00
IBLM
180 x 180
233.6
IBLM
Item
Size
mm
Billets
Bhilai Steel Plant

60 x 60*
90 x 90
100 x 100
110 x 110
Durgapur Steel Plant
provisioanl page nos. 1
Sectional Weight
kg/m
IISCO Steel Plant
Mill
150 x 150
Size
mm
Sectional Weight
kg/m
28.00
60.70
76.20
92.00
Mill
BMM
BBM
BBM
BBM
150 x 150
176.63
DCCP
185 x 160
239.62
DBLM
100 x 100
125 x 125
190 x 160
230.00
DBLM
IISCO Steel Plant
200 x 160
242.00
DBLM
200 x 200
314.00
DBLM
210 x 160
255.00
DBLM
230 x 160
279.00
DBLM
230 x 230
400.00
DBLM
91 x 91
92 x 92
96 x 96
118 x 118
125 x 125
240 x 160
291.00
DBLM
250 x 160
303.00
DBLM
250 x 210
398.00
DBLM
250 x 250
490.63
DBLM
260 x 140
276.00
DBLM
300 x 140
318.00
DBLM
300 x 250
568.00
DBLM
300 x 300
706.50
350 x 140
365 x 140
Slabs
76.80
122.65
63.3
64.2
71.0
107.0
120.0
DBM/DCCP
DBM
IBM
IBM
IBM
IBM
IBM
Bhilai Steel Plant
DBLM
200 x 250
200 x 310
200 x 410
205 x 325
205 x 405
200 x 1250
200 x 1300
200 x 1500
392.50
486.70
643.70
523.00
651.75
1962.50
2041.00
2355.00
BBLM
BBLM
BBLM
BBLM
BBLM
BCCS
BCCS
BCCS
371.00
DBLM
250 x 1500
2943.75
BCCS
387.00
DBLM
320 x 1500
3768.00
BCCS

140 x 80
150 x 80
160 x 80
180 x 80
190 x 80
205 x 75
235 x 75
240 x 75
86.83
93.11
99.39
111.16
117.44
118.82
136.48
139.42
DBM
DBM
DBM
DBM
DBM
DBM
DBM
DBM
Common grades : IS 2830/1992, IS 2831/1975,

SAE 1070, EN 8, EN 9, SAIL Tower, SAILMA, 20 Mn Cr 5,
IS 1875/1992, SWR-14, SAIL HCR
Chemical Composition
Specification
Grade
C%
Mn%
IS 2830/
1992
C15
0.12-0.18
0.30-0.60
C18
0.15-0.21
0.30-0.60
C20
0.17-0.23
0.30-0.60
C15MMn
0.12-0.18
0.60-1.00
C18MMn
0.15-0.21
0.60-1.00
C20MMn
0.17-0.23
0.60-1.00
C15HMn
0.12-0.18
1.00-1.50
C18HMn
0.15-0.21
1.00-1.50
C20HMn
0.17-0.23
1.00-1.50
Fe310 OB
0.10-0.17
0.40-1.20
0.070
0.070
Fe410 OB
0.18-0.30
0.40-1.20
0.070
0.070
SAE 1070
0.65-0.75
0.60-0.90
0.040
0.045
EN 8
0.35-0.45
0.60-1.00
0.06
0.06
0.50-0.60
0.50-0.80
0.06
0.06
0.12-0.17
0.15-0.20
0.18-0.22
0.16-0.20
0.18-0.22
0.2-0.24
0.20 max
0.17-0.22
0.50-0.60
(Si1.5-2.0)
0.8-1.2
1.0-1.5
1.0-1.5
1.2-1.5
1.2-1.5
1.2-1.5
1.50 max
1.1-1.4
0.80-1.00
0.045
0.045
0.045
0.045
0.045
0.045
0.04
0.035
0.04
0.045
0.045
0.045
0.045
0.045
0.045
0.04
0.04
* Rounded corners square

Abbreviation used : BCCS : Bhilai Continuous Casting Shop
BBLM : Bhilai Blooming Mill
BBM
: Bhilai Billet Mill
BMM
: Bhilai Merchant Mill
DBLM : Durgapur Blooming Mill

DBM
: Durgapur Billet Mill
IS 2831/
1975
DCCP : Durgapur Continuous Casting Plant

IBLM
IBM
: IISCO Blooming Mill

: IISCO Billet Mill
EN 9
SAIL Tower
SAILMA
20Mn Cr5
Spring Steel
Grade 1
Grade 2
Grade 3
Grade 4
Grade 5
Grade 6
350 HI
55 Si 7
S% max
For P&S refer to

Note on next
page
60Si7
0.55-.65
0.80-1.0
(Si1.5-2.0)
0.035
0.035
SUP IIA
0.55-0.65
0.035
0.035
Si 0.15-0.35,
High Carbon
P% max
SAE1040SAE1080
0.35-0.85
0.7-1.0
Cr 0.7-1.0, B 0.0005 min, Cu+8Sn 0.4 max
0.6-0.9
0.035
0.035
Specification
Grade
C%
Mn%
P% max
S% max
IS 1875/
Class 1
0.1-0.18
0.6-0.9
0.04
0.04
1992
Class 1A
0.1-0.2
0.6-0.9
0.04
0.04
Class 2
Class 2A
0.15-0.25
0.6-0.9
0.04
0.04
0.2-0.3
0.6-0.9
0.04
0.04
Class 3
0.25-0.35
0.6-0.9
0.04
0.04
Class 3A
0.3-0.4
0.6-0.9
0.04
0.04
Class 4
0.4-0.5
0.6-0.9
0.04
0.04
Class 5
0.5-0.6
0.6-0.9
0.04
0.04
Class 6
0.6-0.7
0.5-0.8
0.04
0.04
SWR-14
0.14
0.70
0.05
0.05
SAIL HCR
0.20
0.045
0.045
SAIL BORON
0.20-0.25
0.04
0.04
1.20-1.5
B : 0.003-0.005, Cr : 0.35-0.50
ASTM A105
0.2-0.24
0.85-1.5
0.035
0.035
HCRS (Cu-P)
0.15 max
0.25-0.80
0.07-0.15
0.03
Cu : 0.20 min
Notes :
IS 2830/1992 :
(1) Min Si content not less than 0.1% in Silicon killed steel.
(2) Total micro alloying elements like Nb, V and Ti not to exceed 0.2%.
(3) Copper content shall be between 0.20 and 0.35%, if agreed.
(4) All types of steel in above specification may be supplied in three grades A, B,
& C, having Sulphur, Phosporous (ladle analysis) and Carbon equivalent as
follows: Grade A - Sulphur and Phosporous each 0.05 max, CE 0.42 max;
Grade B - Sulphur and Phosporous each 0.045 max, CE 0.41 max;
Grade C - Sulphur and Phosporous each 0.04 max, CE 0.39 max.
IS 2831/1975
: (1) For Fe 310 OB Copper content may be 0.35%.
(2) For Fe 410 OB Copper content may be 0.35% max
SAE 1070
: Si 0.05 0.30%
EN 8, EN 9
: Si 0.05 0.35%
SAIL Tower
: (for grades 4, 5 & 6) : Nb/V 0.003% min. CE - Gr-1 0.35-0.40,
Gr-2 & 3 0.40-0.45, Gr-4 0.35-0.40, Gr-5 0.40-0.45, Gr-6 0.400.49
SAILMA
: Nb+V+Ti 0.20 max
20 Mn Cr 5
: Cr 1.4- 1.7%
IS 1875/1992
: Si 0.15-0.35%
SAIL HCR
: Content of corrosion resistant elements will be 0.75% min,
S+P = 0.090% max
HIGH CARBON : Si = 0.15-0.30%
* SAIL BORON, SAIL SPRING & HIGH CARBON Billet produced from DSP with E.M.S.
Tolerances
IS:2830/
1992
Product
Width across
Flat (mm)
Thickness
(mm)
Tolerances
(mm)
Billets
Up to 75
Over 75
1.5
3
Blooms
Up to 150
Over 150
+ 4.0, - 3.0
+ 6.0, - 3.0
Slabs
Up to 300
Over 150
Up to 150
Up to 150
+ 3.0, - 4.0
+ 3.0, - 6.0
+ 5.0, - 10.00
Over 300
Applications
Specification
Application
IS 2830/1992
Re-rolling into structurals, rounds and rebars
IS 2831/1975
Commercial grade for re-rolling into structurals

and rounds.
SAE 1070
Manufacture of tractor discs
EN 8, EN 9
IS 1875/1992
Forging purposes
SAIL Tower
Re-rolling into structurals for TLT segment
SAILMA 350
Re-rolling into high tensile structurals
20 Mn Cr 5
Case hardening steel for automobile gear
SWR-14
Re-rolling into wire rods
SAIL HCR
Re-rolling into high corrosion resistant rebars
SAIL BORON
Tractor Disc
SpringSteel/Sup 11A
Helical/Leaf Springs, Rail Clips
Chain Steel
Chain links
High Carbon
Wire rope, cycle spoke, Tyre bead etc.
ASTM A 105
Pipe Flanges
Structurals
Section
Rationalised sizes of Beams/Joists, Channels and Angles

Section
Beams/
Joists
Beams
Dimensions
mm
Sectional Weight
kg/m
Length
m

175 x 85 x 5.8
19.6
200 x 100 x 5.7
25.4
10 - 11.5
Dimensions
mm
Sectional Weight
kg/m
Channels Bhilai Steel Plant

75 x 40 x 4.8
7.14
100 x 50 x 5
9.56
125 x 65 x 5.3
13.10
125 x 66 x 6
13.70
250 x 125 x 6.9
37.3
150 x 75 x 5.7
16.80
300 x 140 x 7.7
46.0
150 x 76 x 6.5
17.70
350 x 140 x 8.1
52.4
175 x 75 x 6
19.60
400 x 140 x 8.9
61.5
200 x 75 x 6.2
22.30
450 x 150 x 9.4
72.4
200 x 76 x 7.5
24.30
Bhilai Steel Plant
10 - 12
IISCO Steel Plant

11.5 &
above
Length
m
10 - 11.5
forall
dimensions
Bhilai Steel Plant
250 x 125 x 6.9
37.3
10 - 13
250 x 82 x 9
34.2
10 - 12
300 x 140 x 7.7
46.0
300 x 90 x 7.8
36.3
350 x 140 x 8.1
52.4
forall
dimensions
400 x 100 x 8.8
50.1
forall
dimensions
400 x 140 x 8.9
61.5
450 x 150 x 9.4
72.4
500 x 180 x 10.2
86.9
600 x 210 x 12
123.0
IISCO Steel Plant

75 x 40 x 4.8
7.14
100 x 50 x 5
9.56
125 x 65 x 5.3
13.1
250 x 82 x 9
34.2
300 x 90 x 7.8
36.3
10 & above
11.5 &
above
Section
Angles
Dimensions
mm
Sectional Weight
kg/m
Length
m
Angles
Bhilai Steel Plant
Dimensions
mm
Sectional Weight
kg/m
5.8
65 x 65 x 8
7.7
65 x 65 x 10
9.4
4.9
75 x 75 x 6
6.8
65 x 65 x 6/8/10
5.8/7.7/9.4
75 x 75 x 8
8.9
70 x 70 x 5/6*
5.3/ 6.3
75 x 75 x 10
11.0
75 x 75 x 5/ 6/ 8/ 10
5.7/6.8/8.9/11.0
90 x 90 x 6
8.2
80 x 80 x 6/8/10
7.3/9.6/11.8
90 x 90 x 8
10.8
90 x 90 x 6/8/10
8.2/10.8/13.4
90 x 90 x 10
13.4
90 x 90 x 12
15.8
100 x 100 x 6
9.2
100 x 100 x 8
12.1
100 x 100 x 10
14.9
100 x 100 x 12
17.7
130 x 130 x 10
19.7
130 x 130 x 12
23.5
150 x 150 x 12
27.3
150 x 150 x 16
35.8
150 x 150 x 20
44.1
3.8
50 x 50 x 6
4.5
60 x 60 x 5/6/8*
4.5/5.4/7.0
65 x 65 x 5*
10 -13
for all
dimensions
100 x 100 x 10/12
14.9/17.7
110 x 110 x 10/12
16.6/19.7
130 x 130 x 10/12
19.7/23.5
150 x 150 x 12/16
22.9/27.3
10 - 11.5
for all
dimensions
Bhilai Steel Plant

150 x 150 x 16/ 20*
35.8/44.1
200 x 200 x 16
48.5
200 x 200 x 20
60.0
200 x 200 x 24
70.8
10 -13
for all
dimensions
Length
m
IISCO Steel Plant

65 x 65 x 6
50 x 50 x 5*
Section
10 & above
11.5 &
above
for all
dimensions
Rolling tolerance for Structural Steel sections as per IS1852/1985

Section
Unequal
Angles
Dimensions
mm
Sectional Weight
kg/m
Length
m
IISCO Steel Plant

125 x 75 x 8
12.1
125 x 75 x 10
14.9
150 x 115 x 10
20 .1
150 x 115 x 12
24.0
10 &
above
11.5 &
above
Beams
Depth
Tolerance
Width of flange
Tolerance
Up to 200 mm
+ 3.0, - 2.0 mm
Up to 100 mm
2.0 mm
>200 to 400 mm
3.0 mm
>100 to 125 mm
2.5 mm
>400 to 600 mm
4.0 mm
>125 to 250 mm
4.0 mm
Tolerance on weight per metre shall be 2.5% or alternatively +4, -1% of

the weight per metre. The permissible limits for camber and sweep shall be
0.2% of the length.
Channels
* Can be produced, if sufficient orders are available.
Depth
Tolerance
Width of flange
Tolerance
Below 10m/11.5m length can also be supplied
Up to 200 mm
2.5 mm
Up to 100 mm
2 mm
While standard lengths are mentioned in tables above, BSP can supply
material in any fixed length in the range 6-13 m and DSP can supply in any
fixed length in the range 5.5-11.5 m
> 200 to 400 mm
3.0 mm
Common grades : IS 2062/1999 and SAILMA

Copper bearing structurals are also rolled as per customers specifications.
High strength light structurals are also available as per the needs of TLT
manufacturers.
Tolerance on weight per metre shall be 2.5% or alternatively +4, -1% of

the standard weight per metre up to 200 mm depth. The permissible limits
for camber and sweep shall be 0.2% of the length.
Angles
Leg length
Tolerance
Leg length
Camber
Structurals are also available in the following foreign specifications:
Up to 45 mm
1.5 mm
< 100 mm
ASTM-A-36, JIS-G-3101-SS400, BS-4360 Grades 40A, 43A, 43B, 43C,

50B, 50C, EN-10025, Grades S-275 JO, JR, S-355 JO, JR, DIN-17100 ST
37.2/44.2
As per
agreement
>45 to 100 mm
2.0 mm
> 100 mm
0.2% of
length
(all in semi-killed quality), if sufficient orders are available.
>100 mm
2%
Tolerance on Sectional Weight

Thickness
Tolerance
Up to 3 mm
5%
Over 3 mm
+ 5%, -3%
Structurals with closer tolerance can be supplied by mutual agreement.
Mechanical Properties
Specification Grade
C%
max
Mn%
max
P%
max
S%
max
CE
max
IS 2062/
1999
Grade A
(Sk)
0.23
1.5
0.050
0.050
0.42
Grade B
(K)
0.22
1.5
0.045
0.045
0.41
Specification
Grade
Ultimate ElongaTensile
tion %
Strength in gauge
Min
Length
MPa
5.65 So
Min
Charpy Bend
Impact Test
Value
Joules
Min
<20 20-40 >40

mm mm mm
Si = 0.40% max.
SAILMA
HCRS
(Cu-P)
Yield
stength
Min
MPa
Nb + Ti +
V%
300
0.25
1.5
0.055
0.055
0.20 max
300 HI
0.20
1.5
0.040
0.040
0.20 max
350
0.25
1.5
0.055
0.055
0.20 max
350 HI
0.20
1.5
0.040
0.040
0.20 max
410
0.25
1.5
0.055
0.055
0.20 max
410 HI
0.20
1.5
0.040
0.040
0.20 max
0.15
max
0.250.8
0.070.15
0.03
max
Cu : 0.20
min
Straightening and Despatch :

At BSPs Merchant Mill and Rail & Structural Mill every piece of each section
is straightened through a straightening machine. Heavy structurals from
R&S Mill are despatched piece wise while light structurals from Merchant
Mill are clubbed in bundles of 8-12 tonnes in fixed length.
Angles from Merchant Mill for TLT manufacturers can be nested and
packetted, after piece by piece inspection. Customers are requested to
specify this, if required.
At DSPs Section Mill 100% products are straightened.
IS 2062/
1999
Grade 250 240

A (Sk)
230
410 23
Grade 250 240

B (K)
230
410 23
3T
27
2T/
3T*
* 2T for < 25 mm thickness, 3T for > 25 mm thickness

300
440-560
20
0C
-20C
3T
300 HI 300
440-560
21
40
3T
350
350
490-610
20
350 HI 350
490-610
21
410
410
540-660
19
410 HI 410
340
540-660
480
20
21
SAILMA 300
HCRS
(Cu-P)
3T
40
30
3T
3T
35
25
3T
1T
Crane Rails
Profile
Sectional
Wt, kg/m
Standard
Length, m
Mill
CR - 80*
64.2
13
Rail & Structural Mill, Bhilai
CR - 100*
89.0
13
CR -120*
118.0
13
CR - 140*
147.0
13
* Denotes head width

Specification Chemical Composition %
Crane Rails
C
0.40-0.65
Mn
0.85-1.55
P Max
0.060
S Max
0.060
Si
0.03-0.30
Special Sections
Z - Section Centre Sill
Ixx
23624 cm4
ZTOP
1442 cm3
ZBTM
1448 cm3
Section
327 x 174 x 101.5 mm
Sectional Weight
55.211 kg/m
Weight per metre
110.422 kg
Area of Section
140.945 cm2
Strees Ratio Top
0.0071
Strees Ratio Bottom
0.0071
Rolling Tolerance
Long Flange
Short Flange
Sectional Weight
+ 5 mm
+ 4.0 mm
+ 5%
- 3.0 mm
- 6.0 mm
- 3%
Steel Quality
IS 2062/1999 Gr. A with or without Cu.
IS 8500/1991 Fe490/540 with or without Cu.
Applications
174
Applications : Railway Wagons

Standard Length : 11.5 m and above
Length below 11.5 m can also be supplied
10.5
10.5
327
20
101.5
Z - Type Sheet-piling Section
M S Arch
Section (mm)
Weight per meter of pile
Weight per sqare meter of wall
Section Modules per meter wall
Moment of inertia per meter of wall
Section area per meter of wall
Perimeter per meter of wall
Distance of joints (centre to centre)
Depth of section
Web thickness
Flange thickness
Sectional Wt.
Zxx
Ixx
rxx
Sectional Area
Zyy
Iyy
ryy
Min YS
Max YS
Max. Rolling Length
400 x 185 x 7.5/8.5

49.25 kg
123.12 kg
1021 cm3
9448.5 cm4
157 cm2
283 cm
400 mm
185 mm
7.5 mm
8.5 mm
Applications
28.2 kg/m
93. 1 cm3
540 cm4
3.89 cm
3570 mm2
89 cm3
620 cm4
4.17 cm
250 MPa
410 MPa
12.5 m (approx)
Applications
Applications : Leak proof retaining wall in construction of dams, bridge

foundation, construction in ports.
Advantages : Sharp edged lock may be considered as being tight. Due to
self-locking facilities these can be erected very easily and quickly without
any extra fixing details, Z-Piling retaining wall can resist higher amount of
transverese thrust in comparison to wall of other equivalent structural
sections.
Typical Length : 11 meters and above.
Steel Quality
IS 2062/1999 Gr. A (SK) with or without Cu.
Tolerance on Sectional weight
+ 4%
- 2.5%
Applications : To support underground galleries in collieries and for

constructions of tunnels in hydroelectric projects etc.
Advantages : Can resist higher amount of axial compresive load in
comparison to equivalent ISMB joist sections.Due to its configuration, it
can be bent to arch shape without any corrugation. Sliding joint facility
helps to release exces overburden load.
Typical Length : 11.5 meters and above. Length below 11.5 m can also
be supplied.
Steel Quality
IS 2062/1999 Gr. A with or without Cu.
Tolerance on Sectional weight
+ 2.5%
165.0
88
26
8.5
25
7.5
185.0
92.5
109
8.5
15
221.0
44.6
56.1
400
Common grades : IS 2062/1999, IS 1786/1985, (SAIL TMT and SAIL
Bars, Rods & Rebars

Rationalised sizes of Bars, Rods & Rebars
Plain Rounds
SAIL TMT/ SAIL TMT HCR
Size
mm
Size
mm
Weight
kg/m
0.395
available
10
0.617
in
12
16
18
20
22
25
28
0.89
1.58
2.00
2.47
2.99
3.86
4.83
coils
5.5 to 13
for all other
sizes
32
6.31
36
40
45
7.99
9.85
12.50
Weight
kg/m
16
18
20
22
25
28
1.5
2.00
2.47
2.98
3.85
4.83
32
33.5*
36
40
6.31
6.92
7.99
9.85
50
53*
56
60*
63
67*
80
15.41
17.32
19.34
22.0
24.47
27.68
39.50
*Bright Bar Sizes

Abbreviations used :
BWRM
BMM
DMM
IMM
Mill
Length
m
: Bhilai Wire Rod Mill

: Bhilai Merchant Mill
: Durgapur Merchant Mill
: IISCO Merchant Mill
BWRM
DMM/IMM
DMM
DMM/IMM
DMM/IMM
DMM/IMM
DMM/BMM
IMM
BMM/IMM
BMM
BMM/IMM
BMM/IMM
BMM
BMM/IMM
BMM/IMM
BMM/IMM
BMM
BMM/IMM
BMM/IMM
BMM/IMM
TMT HCR). Also available in the following foreign specifications :

ASTM-A 615 Grade 40 (for TMT wire rods) and ASTM-A 615 Grade 40/
Grade 60 (for TMT Bars), if sufficient orders are available.
Packaging : Signode strapping in bundles of 5 tonnes
Plain Rounds/TMT rebars/TMT-HCR rebars in sizes 8, 10 and 12 mm are
available in coils. The other sizes of Plain Rounds/TMT rebars/TMT-HCR
rebars are available in straight lengths.
Applications
Specification
Application
Special Qualities
SAIL TMT
General concrete
reinforcements in high
rise buildings, bridges
and other concrete
structures
Excellent bendability,
good weldability and
high fatigue
resistance on
dynamic loading
SAIL TMT HCR
Construction exposed
to coastal, marine or
underground environment
In addition to above
this has high corrosion
resistance properties
SAIL TMT
Roof Bolts
Underground mine roof

support and slope
stabilisation in hills
Better bond properties

with excellent strength
SAIL TMT EQR
Construction in
earthquake prone zone
Better UTS/YS ratio
Tolerances on Lengths and Nominal Mass as per IS: 1786 - 1985

Specified Lengths
If bars are specified to be cut to certain lengths, each bar shall be
cut within the deviations of + 75 mm, - 25 mm on the specified length,
but if minimum lengths are specified, the deviations shall be
+ 50 mm, - 0 mm.
Tolerance on Nominal Mass
Nominal Size
Tolerance on the Nominal Mass, percent
mm
Batch
Individual
Sample*
<10
-8
> 10 to 16
-6
> 16
-4
Individual Sample
for Coils only* *
* For individual sample plus tolerance is not specified.

* * For coils batch tolerance is not applicable
Specification
Grade
C%
max
Mn%
max
P%
max
S%
max
CE/S+P
max
Specifi- Grade
cation
CE max
IS 2062/1999
Gr A (Sk)
Gr B (K)
Gr C (K)
0.23
0.22
0.20
1.50
1.50
1.50
0.050
0.045
0.040
0.050
0.045
0.040
0.42
0.41
0.39
S+P% max
IS 1786/1985
SAIL TMT
Fe
Fe
Fe
Fe
Fe
Fe
415
500
550
415
500
550
0.30
0.30
0.30
0.25
0.25
0.25
Fe
Fe
Fe
Fe
Fe
Fe
Fe
Fe
Fe
415
500
550
415
500
550
415
500
550
0.20
0.060
0.055
0.050
0.050
0.050
0.050
0.060
0.055
0.050
0.050
0.050
0.050
0.110
0.105
0.100
0.100
0.100
0.100
0.035
0.035
0.55
Yield
Strength
MPa min
<20
mm
Ultimate Elonga- Bend Test

Tensile tion
min
Strength % min
20-40 >40
mm mm
MPa
min
SAIL TMT
HCR-M
SAIL TMT
HCR-P
0.20
0.15
1.50
1.50
1.50
0.035
0.035
0.035
0.070.12
0.42
Gr A(Sk) 250
240
230
410
23.0
2d
3d
2062/
Gr B (K)
250
240
230
410
23.0
2d
3d
1999
Gr C (K)
250
240
230
410
23.0
2d
3d
IS
Fe 415
415
485
14.5
3d
4d
1786/
Fe 500
500
545
12.0
4d
5d
1985
Fe 550
550
585
8.0
5d
6d
SAIL TMT
Roof/Rock Bolts
Fe 415
Fe 500
Fe550
Fe600
0.25
1.5
0.035
0.035
0.065
CE max
SAIL TMT EQR

Note :
Fe415
Fe500
0.22
1.50
0.040
0.040
0.42/0.53 #
S+P% max : 0.075
SAIL TMT-HCR-A : Cu+Cr > 0.40%

SAIL TMT-HCR-M : Cu+Mo > 0.40%
SAIL TMT-HCR-P : Cu+P > 0.40%
# For low alloy steel having Cu, Cr, P etc.
Savings in steel* when using SAIL TMT or SAIL TMT-HCR

Fe 415
Fe 500
Fe 550
Saving in steel compared

to IS-2062 plain bar
40%
44%
47%
14%
19%
* In case of doubly reinforced beams using M15 and M20 grades of cement.
Above
28mm
SAIL
Fe 415
415
500
22.0
20.0
2d
3d
TMT
Fe 500
500
580
20.0
18.0
2d
3d
Fe 550
550
680
18.0
16.0
2d
3d
Up to
28mm
Above
28mm
SAIL
Fe 415
415
500
500
22.0
20.0
2d
3d
TMT
Fe 500
500
580
560
20.0
18.0
2d
3d
HCR
Fe 550
550
630
610
18.0
16.0
2d
3d
SAIL
Fe 415
415
1.2 times of YS
2d
3d
TMT
Fe 500
500
20
18
(Roof
Fe 550
550
1.15 times
16
Bolt)*
Fe 600
600
of YS
14
SAIL
Fe 415
415
1.25 times of YS
22
20
2d
3d
TMT
EQR
Fe 500
500
1.2 times of YS
20
18
2d
3d
* with modified Rib pattern
Grade
Saving in steel compared

to IS-1786/Fe 415 CTD
Up to
28mm
0.35
S+P max
Above
22
mm
IS
CE max
SAIL TMT
HCR-A
Up to
22
mm
High Temperature Strength

SAIL TMT-HCR-A, SAIL TMT-HCR-M, SAIL TMT-HCR-P reinforcement bars exhibit higher
thermal resistance even at temperatures up to 600C. The retention of significant strength
or, in other words, resistance to softening, is attributed to design of steel chemistry, presence
of tempered martensite layer on the rebar surface and absence of any cold worked structural
zone. Thus the thermally hardened SAIL TMT-HCR-A, SAIL TMT-HCR-M, SAIL TMTHCR-P rebars are ideal for use in places prone to fire hazards.
Tolerance
Wire Rods
As per IS 1852/1985
Rods in coils
Size
Diameter
Ovality (max)
5.5, 6 & 7 mm
0.50 mm
0.65 mm
8 & 10 mm
0.50 mm
0.65 mm
Size in mm
Weight kg/m
Mill
5.5
0.186
BWRM
0.222
BWRM
0.302
BWRM
Applications
0.395
BWRM
Specification
Application
10
0.617
BWRM
IS : 2062/1999
Structural applications
Abbreviation used : BWRM: Bhilai Wire Rod Mill
IS : 2879/1998
Arc welding electrodes, welding machine wires
Coil Weight
: 850 kg per coil
SWR-14, SAE-1010
Coil Dimension
: Outer diameter -1240/1380 mm; Inner diameter

830/956 mm; Height 512/620 mm
Bolts, nuts, rivets, machine screw, wire nail,

fencing wire, wire netting, bright bar and other
general engineering applications
Packaging
: Each coil is strapped with metallic straps.
SWR-10 SAE-1008
Cable armouring, wire mesh and other low

carbon applications
Common grades
: IS 2062/1999, IS 2879/1998, SWR-14, SWR-10,

SAE 1008*, SAE 1010* (* CHQ under development)
Materials are also available in the following foreign specifications :

JIS-G-3505-SWRM-10, JIS-G-3112-1991-SR-235, ASTM-A 510
M-93, SAE-1015, if sufficient orders are available.
Specification
Grade
Yield Strength Tensile Elongation

MPa
Strength
%
MPa
IS 2062/1999
Grade A
250 min
IS 2879/1998*
Rimming
Specification
Grade
C%
Mn %
S%
max
P%
max
SWR-14*
IS 2062/1999
Grade A
0.23 max
1.50 max
0.05
0.05
SWR-10*
IS 2879/1998
Rimming
0.1 max
0.38-0.62
0.03
0.03
SAE 1008*
SWR-14
0.14 max
0.70 max
0.05
0.05
SAE 1010*
SWR-10
0.1 max
0.60 max
0.04
0.04
High Carbon
SAE 1008
0.1 max
0.30-0.50
0.05
0.04
SAE 1010
0.08-0.13
0.30-0.60
0.05
0.04
EN-8
0.35-0.45
0.60-1.0
0.030 0.035
EN-9
0.50-0.60
0.50-0.80
0.030 0.035
High Carbon
Note : For EN-8 & EN-9, Si 0.1 to 0.35
EN-8, EN-9
* Mechanical properties not mandatory
410 min
23 min
Hot Rolled Coils, Sheets and Skelp

Rourkela Steel Plant
Rationalised sizes of Hot Rolled Coils
Thickness (mm)
2.0
2.2
2.3
2.5
2.8
3.1
3.5
3.7
4.1
3.8, 4.3, 4.6, 4.8
5.0, 5.6, 6.0
6.6, 7.4
7,8,9,10
11.5
Width (mm)
910, 930, 1010,
910, 930, 1010,
910, 930, 1010,
910, 930, 1010,
910, 930, 1010,
910, 930, 1010,
910, 930, 1010,
910, 930, 1020,
910, 930, 1020,
910, 930, 1020,
910, 930, 1040,
910, 930, 1040,
910, 930, 1040,
910, 930, 1040,
1020,
1020,
1020,
1020,
1020,
1020,
1020,
1030,
1030,
1040,
1130,
1050,
1130,
1130,
1040
1030,
1030,
1030,
1040,
1040,
1040,
1040,
1040,
1130,
1250,
1130,
1250,
1250,
1040
1040
1040,
1100,
1130,
1130,
1130,
1130,
1250,
1310,
1250,
1310,
1310,
Bokaro Steel Plant

1130
1130,
1250,
1250,
1250,
1250,
1310,
1400,
1310,
1400,
1400,
Rationalised sizes of Hot Rolled Sheets

1250
1310
1310
1310
1310, 1400, 1420
1400, 1420
1420
1380, 1400, 1420
1420
1420
Coils can also be supplied in other width/thickness combination, as per

mutual agreement.
Inner diameter of coils : 760 mm. Coil weight : 8 -17 tonnes
Bokaro Steel Plant

Rationalised sizes of Hot Rolled Coils
Thickness (mm)
1.2, 1.25, 1.4
1.6
1.8
2.0
2.2
2.5
2.8
3.0
3.7
3.9
4.3
4.5
4.8
5.0
5.6
6.0
6.7
7.0
8.0
8.6
9.7
10
11,12,14,16
Width (mm)
Coils can also be supplied in 1830 mm width and other sizes, as per mutual
agreement.
Inner diameter of coils : 850 mm
Outer diameter of coils : 2300 mm (max)
Coil weight : 29 tonnes max.
930, 940
930, 1030
930, 1030, 1130
930, 1030, 1130, 1250, 1310
930, 1030, 1130, 1250, 1310, 1400
930, 1030, 1130, 1250, 1310, 1400
930, 1030, 1130, 1250, 1310, 1400
930, 1030, 1130, 1250, 1310, 1400
930, 1030, 1130, 1250, 1310, 1400
930, 1030, 1130, 1250, 1310, 1400
930, 1030, 1130, 1250, 1310, 1400, 1550
930, 1030, 1130, 1250, 1310, 1400, 1550
930, 1030, 1130, 1250, 1310, 1400, 1550
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550, 1730
930, 1030, 1130, 1250, 1310, 1370, 1400, 1550
Thickness, mm (gauge)
Width (mm)
Length (mm)
2.00 mm (14)
1000, 1100, 1250
2500
2.50 mm (12), 2.90mm,

3.15 mm (10), 3.55 mm (9),
4.00 mm (8)
1000, 1100, 1250, 2500, 4000, 4500

1400
Thickness and width tolerances are as per IS 1852/1985. Closer tolerances

can also be supplied on demand.
Packaging : Bare bundles with cross-wise steel strip. Packet weight:
7 - 18 tonnes. Marking : Paint marked on the top sheet of the bundle
OR Sticker/label on top sheet of bundle with required details.
Common grades for Hot Rolled Coils and Sheets : IS 10748/1995 grades
I, II, III, API 5L grades A, B, X42, X46, X52, X56, X60, X65, SAIL-WTCR, IS
11513/1985 grades O, D, DD, EDD, IS 1079/ 1994 grades O, D, DD, EDD,
Medium Carbon Strapping Steel, MC-11,MC-12 HCRS, SAE-1040, SAE
1055, C 30, 40, 50, Medium Silicon Electrical Steel, IS 6240/1999, SAIL HS
LPG, SAILMA, IS 2062 grades B/C, IS 5986/1992 Fe 330, 360, 410, 510,
SAILRIM, IS 2062/1999 Grade B with copper, SAILCOR/IRSM-41, IS 8500/
1992, SAE 1020, SAE 1012, SAE 1541 Auto Chassis Grade: E 34 / 30 / 46 &
SAPH 45.
Materials are also available in the following foreign specifications : For
structural and general purposes- ASTM-A 36/A 569/A 570 Grades 33/40,
JISG 3101 SS400, JISG 3131 SPHC, DIN 17100 ST 37.2/ST 44.2, BS
4360 Grades 40/43A, EN 10025; For Tube-making and other grades : JISG
3132 SPHT 1/2, DIN 1614 Pt. 1/2 ST 22/23/24, SAE 1006, SAE 1018 or
equivalents, if sufficient orders are available.
HR Sheets for Conventional LPG Cylinders
Applications (Hot Rolled Coils, Sheets and Skelp)

Specification
Application
2480
IS 10748/1995, Grades I, II, III, IV, V
Tube making
2500
SAIL-WTCR, IS 11513/1985,
Grades O, D, DD, EDD,
SAIL DRAW (EDD with CBT)
Cold reducing segment
IS 1079/ 1994
Grades O, D, DD, EDD
General structural applications
SAILRIM
Manufacture of cycle rims
SAE 1012
Manufacture of wheel disc and

cold formed products
SAIL PROP (SAE 1020)
Manufacture of propeller shaft
SAIL PREFAB (SAE 1020 Spl.)
Manufacture of Prefabricated structures
Thickness (mm)
Width (mm)
Length (mm)
2.9
1240
2.8
1250
Sheets can also be supplied in the following sizes on mutual agreement :

2.9 x 1360 x 2720 mm, 2.9 x 1270 x 2540 mm, 3.0 x 1360 x 2700 mm
Other sizes of hot rolled coils and sheets can be supplied as per mutual
agreement.
HR Coils for LPG Cylinders

Grade
Conventional
SAIL HS LPG
Thickness (mm)
2.9
2.2 - 4.0
Width (mm)
1090, 1160, 1685
1090, 1160, 1250

Rationalised sizes of Skelp
IS 2062/1999, Grade B with Copper, Manufacture of corrosion resistant

SAILCOR/ IRSM-41/HCRS
engineering products
SAILMA, IS 2062/1999,
Grades B, C, IS 5986/1992,
Fe 330, 360, 410, 510
Fabrication of engineering structurals,

Manufacture of Hamilton and other poles,
flanging applications
2.5, 3.0
Strapping quality (IRS P 41)
Strapping for packaging
181
4.1, 4.3
SAE 1541
184
2.5, 2.7, 3.0, 3.3, 3.4, 3.8
Manufacture of fork and spokes

for two wheelers
196
2.5, 2.8, 3.0
Chains, hair clip, sprocket, clutch plate,

hacksaw blade etc.
205
2.5, 2.8, 3.0, 3.4, 3.7
Medium Carbon Grades

(MC 11, MC-12, C-30, 40,45, 50
SAE 1040, SAE 1045, SAE 1055)
212
2.5, 2.8, 3.0, 3.4, 3.7
Medium silicon electrical steel
Manufacture of electrical equipment
230
3.0, 3.4, 3.7
IS 6240/1999
Domestic / Auto LPG Cylinders
234
3.0, 3.4, 3.7
SAIL HS LPG
(JISG 3116, EN 10120)
Export quality LPG Cylinders
SAIL FORM 34, 38, 46

(E34, E 38, E 46/ BSK 46)
Fabrication of long & cross members for

LCV, MCV and HCV
SAIL SUPER FORM 45

(JISG 3113, SAPH 45)
Long and cross member of LCV & MCV,

wheel disc, wheel rim and other structural
components of passenger car
API 5L, Grades A, B, X42, X46,

X52, X56, X60, X65
Manufacture of tubes & pipes mostly for oil

and gas sector
Width (mm)
Thickness (mm)
147
2.7, 3.0, 3.7
166
Any customised dimension of width 147 mm to 252 mm and thickness

2.5 mm to 4.5 mm can be supplied as per mutual agreement.
Coil weight : 0.88 - 1.24 tonnes
Inner diameter : 550 mm Outer diameter : 1100 - 1300 mm
Common Grades : Skelp is produced in IS 10748/1995, Grades I, II (Sk),
IS 11513/1985 and Medium Carbon.
Packing : Bare packing with 4 steel straps through coil eye.
Tags : Cast details, specifications, etc.
Rolling and Cutting Tolerance as per IS:1852 - 1985

Tolerance on Width of Strip Supplied with as Rolled Edges
Width (mm)
Tolerance (mm)
Upto 250
> 250 to 600
> 600 to 800
> 800 to 1250
> 1250 to 1550
> 1550 to 1850
+ 4, - 0
+ 6, - 0
+ 10, - 0
+ 30, - 0
+ 35, - 0
+ 40, - 0
Specification
Grade
IS 10748/
1995
1
II
III
IV
V
Width (mm)
Tolerance on thickness (mm)
Upto 200
> 200 to 320
>320 to 400
> 400 to 500
0.20
0.23
0.25
0.30
WTCR
IS 115131985/ IS
1079-1994
SAIL DRAW
Tolerance on Thickness for Strip above 500 mm width

Width (mm)
Tolerance on thickness (mm)
> 2 to 3
0.20
0.25
0.28
> 3 to 5
0.25
0.30
0.35
> 5 to 8
0.30
0.35
0.40
> 8 to 10
0.35
0.40
0.40
Rolling and Cutting Tolerance for HR Sheets

as per IS: 1852 - 1985
Width (mm)
Tolerance (mm)
Length (mm)
Tolerance
Up to 1250
+6,-0
Up to 2500
+ 25 mm, - 0 mm
> 1250 to 1550 + 0.5%, - 0
Over 2500
+ 1% of the length
(max 70 mm), - 0 mm
SAE1020
SAIL PREFAB
SAE1020
Mn %
max
0.50
0.60
1.20
1.30
1.30
P%
max
0.040
0.040
0.040
0.040
0.040
S%
max
0.040
0.040
0.040
0.040
0.040
Si %
max
For semi
killed
quality Si
content
shall be
0.08% max
0.04
0.06
0.15
0.12
0.10
0.08
0.04
0.25
0.60
0.50
0.45
0.40
0.15
0.025
0.055
0.040
0.035
0.030
0.015
0.025
0.055
0.040
0.035
0.030
0.015
0.07-0.11
0.10-0.15
0.17-0.23
0.23 max
0.30-0.45
0.30-0.60
0.3-0.6
1.35 max
0.040
0.030
0.04
0.04
0.040
0.035
0.03
0.03
0.23
0.22
0.20
1.50
1.50
1.50
0.050
0.045
0.040
0.050
0.045
0.040
0.03
Al:0.025-0.06
0.10 max
Nb:0.005 -0.05
spl
IS 2062/1999
A
B
C
0.4 max
0.4 max
0.4 max
CE Max 0.42 for Gr A, 0.41 for GrB, 0.39 for GrC Cu between 0.2 and 0.35% for copper bearing
quality. Deoxidation mode - Grade A : Semi-killed or killed, Grade B&C : Killed
SAILCOR
(IRSM41)
0.10
Cr 0.35-0.60,
HCRS
(Cu P)
IS 5986
Tolerance
Up to 1.25
9%
1.25 to 1.6
8%
1.6 to 4.0
7%
Note: Cutting tolerance for all lengths for all products except
plate, strip and sheet shall be + 100 mm, - 0 mm.
Closer tolerances can be supplied on mutual agreement.
0
D
DD
EDD
EDD
(CBT)
SAILRIM
SAE 1012
SAIL PROP
Thickness tolerance for sheets as per table of HR Coils

Tolerance on Weight
Thickness (mm)
C%
max
0.10
0.12
0.16
0.20
0.25
CE: 0.45 max for grades IV and V
Tolerance on Thickness of Strip up to and including 500 mm

width
> 1.6 to 2
500 to 1250
0.18
1250 to 1550
0.20
1550 to 1850
0.22
0.15
0.25-0.45 0.075 0.030

-0.140
Ni 0.20-0.47,
0.25-0.8
0.28-0.72
Cu 0.30-0.60, Al 0.03 max
Fe 330
0.17
1.00
0.07
-0.15
0.045
0.03
Fe 360
0.17
1.20
0.045
0.045
Fe 410
0.20
1.30
0.045
0.045
Fe 510
0.20
1.50
0.045
0.045
0.28-0.50
(Cu 0.20 min)
0.045
CE 0.42 max for Fe 410 and 0.45 max for Fe 510

SAILMA
300
0.25
1.50
0.055
0.055
300 HI
0.20
1.50
0.040
0.040
350
0.25
1.50
0.040
0.040
350 HI
0.20
1.50
0.040
0.040
Nb+V+Ti 0.20% max
S%
max
Si %
max
Specification
0.25-0.45 1.20-1.45 0.040
0.040
0.15-0.35
0.36-0.44 1.30-1.60 0.030
0.030
0.15-0.35
Specification Grade
C%
max
Strapping
Quality
IRS P 41
SAE 1541
Mn %
max
P%
max
Cr :0.03-0.10
Medium
Carbon
MC 11
0.35-0.45 0.5-0.7
0.040
0.04
MC 12
0.50-0.60 0.5-0.7
0.040
0.04
0.15-0.35
C 30
0.25-0.35 0.60-0.90 0.035
0.035
Al 0.02 min
C 40
0.35-0.45 0.60-0.90 0.040
0.040
C 50
0.45-0.55 0.60-0.90 0.040
SAE1040
0.36-0.44 0.6-0.9
SAE1055
Grade
C%
max
Mn %
max
P%
max
S%
max
Si %
max
SAILFORM 34 E34
0.10
0.70
0.030
0.030
0.20
SAILFORM 38 E38
0.10
1.00
0.030
0.030
0.40
SAILFORM-46 E 46/
BSK46
0.12
1.2
0.025
0.025
0.4
SAIL SUPER
FORM
JIS G 3113
0.14
1.2
0.015
0.010
0.15
SAPH
45/440
Nb +Ti 0.10 Max for all SAIL FORM Grade

A
0.22
0.90
0.030
0.030
0.040
0.26
1.20
0.030
0.030
0.04
0.040
X42
0.26
1.30
0.030
0.030
0.52-0.60 0.6-0.9
0.04
0.040
X46
0.26
1.40
0.030
0.030
Medium Si
Electrical
Steel
0.05
0.025
0.025
X52
0.26
1.40
0.030
0.030
X56
0.26
1.40
0.030
0.030
IS 6240/1999
0.16
X60
0.26
1.40
0.030
0.030
X65
0.26
1.45
0.030
0.030
X70
0.26
1.65
0.03
0.03
0.40
0.30 min
0.030
0.030
API-5L
0.30-1.50
0.25
Al 0.02 min
SAIL HS LPG SG 255 0.20 max 0.30 min

JISG 3116
SG 295 0.20 max 0.10 max
0.04
0.040
0.04
0.040
0.35
SAIL HS LPG P265NB 0.19 max 0.40 min

EN 10120
0.025
0.015
0.25
0.025
0.015
0.50
P310NB 0.20 max
0.70 min
Nb 0.05 max Ti 0.03 max for SG 295 and P310 NB
Nb + V + Ti < 0.15%
Specification Grade
IS 10748/1995
I
II
III
IV
V
Yield
Strength
Ultimate
Tensile
Strength
Elongation
%
MPa
min
MPa
Up to
3mm
170
210
240
275
310
290
330
410
430
490
O
D
DD
EDD
SAE 1020
SAE 1020
spl.
A
B
C
SAILCOR
HCRS (CuP)
IS 5986/1992 Fe 330
Fe 360
Fe 410
Fe 510
SAILMA
300
300 HI
350
350 HI
Grade
Above
3mm
30
28
25
20
15
35
240-400
260-390
260-380
25
28
32
T
2T
2T
3T
3T
2T
T
Close
Close
*Up to 3 mm GL 5.65S0, above 3 mm GL=200mm
SAIL DRAW
SAIL RIM
SAE 1012
SAIL PROP
SAIL
PREFAB
IS 2062/1999
Specification
diameter
Yield
Strength
Ultimate
Tensile
Strength
Elongation
%
MPa
min
MPa
Up to Above
3mm 3mm
55% of UTS
500-600
580-680
660-780
21
18
13
240
255
350-450
400
25
28
295
265
450
410-500
26
24
310
333
372
451
460-550
392
441
490
28
27
25
21
of bend
WTCR
IS 1079
1994
Internal
310-320
345min
440
450 min
15
21
250
250
250
340
340
205
235
255
355
300
300
350
350
410
410
410
480
480
330-440
360-470
410-520
510-620
440-560
440-560
490-610
490-610
23
23
23
22
22
25
25
23
20
20
21
20
21
18
18
17
16
3T
2T
2T
T
T
T
T
2T
2T
3T
3T
3T
3T
Strapping
Quality
SAE 1541
Medium
Carbon
Internal
diameter
of bend
MC11/12
SAE1040/
1055
C 30
C 40
C 50
Med Si Elec
IS 6240/1999
SAIL HS LPG SG 255
JISG 3116
SG 295
SAIL HS LPG P265NB
EN 10120
P310NB
SAIL FORM 34
E34
SAIL FORM 38
E38
SAIL FORM46
E46/
BSK-46
SAIL SUPER
FORM
SAPH 45
JISG 3113 304( t<6mm)

294( t : 6 to
8 mm)
SAPH
441
34% (t<6mm)
32% (t: 6-8 mm)
Close
0.5T
0.5T
GL: 50mm
45/440
API-5L
A
207
331
% elongation
B
241-448 414-758
1.944A. 0.2/ U
0.9
(GL:50.8
X42
290-496 414-758
mm) for all
X46
317-524 434-758
API Grades
X52
359-531 455-758
A :Cross
sectional
X56
386-544 490-758
area in mm2
X60
414-565 517-758
U : Minimum
X65
448-600 531-758
UTS in MPa
X70
483-621 565-758
Note : These are pipe properties. Hot rolled plate/coil
properties are to be mutually agreed upon by producer and
pipe manufacturers.
Plates
Length (mm)
Bhilai Steel Plant

Rationalised sizes of Plates from Plate Mill
Length (mm)
Thickness
(mm)
Thickness
(mm)
1600
1800
2000
2200
2500
2800
20
5600
7100
9300
5000
5600
6300
7100
9000
9300
12500
5000
5600
6300
8000
9000
12500
5600
7100
8000
10000
5000
6300
9000
9300
10000
5600
8000
9000
9300
22
5000
5600
6300
7100
9000
9300
12500
5000
5600
6300
8000
9000
12500
5600
7100
8000
10000
5000
6300
7100
9300
10000
5600
6300
8000
9000
9300
5000
5600
7100
8000
9300
25
5000
5600
6300
8000
12500
5000
5600
7100
10000
5000
6300
9000
9300
10000
5600
6300
8000
9000
9300
5000
5600
7100
8000
6300 6300 5600

7100 12500 6300
12500
12500
28
5000
5600
7100
10000
5000
6300
9000
9300
10000
5600
8000
9000
9300
5000
5600
7100
8000
6300 5600 5600

7100 6300 6300
12500 12500 10000
12500
32
5000
6300
9000
9300
10000
5000
5600
8000
9000
5000
7100
8000
5000 5600
6300 6300
7100 12500
12500
36
5000
5600
8000
9000
5000
7100
8000
6300 5600 5000

7100 6300 5600
12500 12500 9300
10000
Width (mm)
1600
1800
2000
2200
12
6300
9300
12500
14
16
2800 3000 3200
6300
9300
12500
10
18
2500
7100
9300
5600
7100
9300
5600
6300
7100
8000
9000
9300
12500
Width (mm)
9300
6300
9300
12500
6300
9300
12500
6300 7100
8000 10000
12500
9300
5600
6300
7100
9000
9300
12500
5000
5600
6300
7100
8000
9000
12500
5600
7100
9000
9300
12500
5000
6300
8000
9000
12500
5600
7100
8000
10000
5000
6300
8000
9000
12500
5600
7100
8000
10000
5000
6300
9000
9300
10000
3000
3200
5000
5600
9300
10000
5000
5600
9300
10000
5000
9000
9300
10000
5000
8000
9000
9300
10000
5000
8000
9000
9300
8000
9000
9300
7100
8000
9000
Length (mm)
Thickness
(mm)
40
Width (mm)
Rationalised sizes of Plates from Plate Mill

3000
3200
Length (mm)
6300 5600 5000 5000

7100 6300 5600 9000
12500 12500 10000 9300
10000
7100 7100
8000 8000
9000
9300
10000
6300
7100
8000
Thickness
(mm)
1600
1800
5000
7100
8000
2000
2200
2500
2800
Width (mm)
1500/1600
2000
2500
8,10,12
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300,
10000, 12500
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000,
12500
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000,
12500
45
6300
7100
12500
5600 5000 5000 8000

6300 5600 9300 9000
12500 10000 10000 9300
7100
8000
6300
7100
6300
7100
50
5600
6300
12500
5000
5600
9300
10000
7100
8000
6300
7100
5600
6300
7100
5600
6300
14, 16,
18, 20
56
5000
5600
9300
10000
5000 8000
9300 9000
10000 9300
7100
8000
6300
7100
5600
6300
5000
5600
5000
5600
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300,
10000, 12500
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000,
12500
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000,
12500
22, 25
4500
5000
9000
9300
10000
8000
9300
7100
8000
6300
7100
5600
6300
5000
5600
4500
5000
4500
5000
4500, 5000, 5600,

6300 7100, 8000,
9000, 9300,
10000, 12500
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000,
12500
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000,
12500
28
75
7100
8000
6300
7100
5600
6300
5000
5600
4500
5000
4500
5000
4500
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300,
10000, 12500
4500, 5000, 5600, 4500, 5000, 5600,

6300, 7100, 8000, 6300, 7100, 8000,
9000, 9300, 10000, 9000, 9300, 10000
12500
80
6300
7100
8000
5600
6300
7100
5000
5600
6300
4500
5000
5600
4500
5000
32
90
6300
5600
6300
5000
5600
5000
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300,
10000, 12500
4500, 5000, 5600, 4500, 5600,

6300, 7100, 8000, 6300, 7100, 8000
9000, 9300, 10000,
12500
36
5000
4500, 5000, 5600, 4500, 5000, 5600,

6300, 7100, 8000, 6300, 7100, 8000,
9000, 9300, 10000, 9000, 9300, 10000
12500
5600, 6300, 7100,

8000
40
4500, 5000, 5600, 4500, 5000, 5600,

6300, 7100, 8000, 6300, 7100, 8000,
9000, 9300, 10000, 9000
12500
5600, 6300, 7100
63
100
5000
5600
6300
5000
5600
110
5000
5600
5000
120
4500
5000
5000 8000
9000 9000
9300 9300
10000
Note: Plates above 40 mm will be flame cut.
Length (mm)
Thickness
(mm)
Width (mm)
1500/1600
2000
2500
45
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000
5600, 6300, 7100, 5600, 6300

8000
50
4500, 5000, 5600,

6300, 7100, 8000,
9000, 9300, 10000
5600, 6300, 7100,

8000
56
4500, 5000, 5600,

6300, 7100, 8000
5600, 6300
63
5600, 6300, 7100,

8000
5600
5000, 5600
Note : 1. For 8 mm order acceptable in minimum width of 1600 mm.

2. For normalised plates minimum length to be 6300 mm.
3. Plates can be supplied with random ultrasonic testing (offline)
upto maximum 50 mm thickness.
4. Plates in other sizes can be supplied as per mutual
agreement.
Packing & Supply Condition

Plates are supplied in bare packaging condition. Plates are normalised as
per the requirements of specification. Thickness wise supply conditions
are mentioned here :
Thickness (mm)
Supply Condition
8 -20 mm
Sheared condition
>20-63 mm
With gas cut edges
Applications
Rationalised sizes of Plates from Hot Strip Mill

Thickness (mm)
Width (mm)
Length (mm)
5, 6, 7, 8, 9, 10
1000,1250, 1400
5000, 6300, 10000
Specification
IS 2062/1999 (Grades A,B,C),
ASTM-A-36 M, DIN 17100, IS 1977/1996
IS 5986/1992, Fe 330, 360, 410, 510
Sizes of Chequered Plates of RSP

5, 6, 7, 8, 9, 10
Note :
900 to 1200,1201 to 1350
5000,10000
1. Plates are supplied in Mill Edge conditions

(Width + 20 to + 50 mm)
2. Chequered plates are supplied with tear drop pattern
Bokaro Steel Plant

Rationalised sizes of HR Plates
Thickness (mm)
Width (mm)
Length (mm)
5, 6, 7, 8, 10
1000, 1100, 1250,

1400, 1500, 1600,
1700, 1800
4500, 5000, 5600,

6300, 8000
SAILCOR (IRS M-41) HCRS (Cu+P),

ASTM-A-588M, IS 2062 with Copper,
SAIL Boiler
IS 2002/1992, ASTM-A-285 M (Grade C),
ASTM-A-515 M, ASTM-A-516 M,
ASTM-A-517 M (Grade F), ASTM-A-537 M
(Class 1), ASTM-A-204 (Grade B),
DIN 17155 (Grade H1), EN 10028,
BS 1501
ASTM-A-517 (Grade F)
SAILHARD
SAILMA 300, 350,410, 450
IS:8500/1992, DIN 17100 52.3
IS:5986/1992, Fe 510
SAIL Marine
IS 3039, Lloyds Grade A, B
ABS Grade A, NCD 1431
API 5L, Grade A, B, X42, X46, X52,
X56, X60, X65
Chequered Plates conforming to
IS 3502/1994*
Dead Soft Quality
SAIL Form 34/38/46

SAIL Super Form 45 (SAPH 45)
SAIL HITEN 690 AR
Application
General structurals
Flanging and forming
operations
Atmospheric corrosion
resistance
Boilers and pressure
vessels
Penstock
Abrasion Resistant
High Tensile
Ship Building
Oil and gas pipeline
manufacturing
Industrial Flooring
Galvanising Pots and
special engineering
application
Fabrication of long & cross
members in auto sector
ATM Safe,
Earth Moving Equipment
SAIL SPP 400/700 (Hardox 400/

Earth Moving Equipment
Weldox 700)
* Base material as per IS 2062/1999 and IS 1977/1996.
Plates manufactured by different steel plants as per following

specifications
Bhilai Steel Plant
Bokaro Steel Plant
IS 2062/1999
Grades B, C
IS 1977/1996
ASTM-A-36M
SAILMA
300HI/350HI/410HI/
450 HI
IS 2002/1992
ASTM-A-588M
Grade A
ASTM-A-515/516 M
Grades 60/65/70
ASTM-A-204M
Grade B
ASTM-A-537M
Class I
BS1501/EN 10028
SAILHARD
ABS Grade A
Lloyds Grades A, B
NCD 1431
NE S 791
GOST 5521
DIN 17100
DIN 17155
API 5L A, B, X-42, X-46,
X-52, X-56, X-60, X-65
IS 8500/1992
IS 5986/1992
SAILCOR/IRSM-41
IS 3039/1988
HCRS (Cu-P)
HCRS
SAIL HITEN 690 AR
IS 2062/1999
Grades B, C
ASTM-A-36M
SAILMA
300HI/350HI/410HI/450HI
Wheels
Lloyds Grades A, B, D
IS 2002/1992
ASTM-A-285 M
Grade C
Dead Soft Quality
LO-Pearl
IS 8500/1992
IS 5986/1992
IS 3502
ASTM-A-517
Grade F
IS 3039/1988
SAPH 440
ASTM-A-537 M Cl I
ASTM-A-515/ 516 M
Grades- 60/65/70
BSK-46
API 5L grade
A, B, X 42,
X46, X52, X56
X60, X65
DIN St 42.2/52.3
IS 2062/1999
Grades B, C
SAILMA
300HI/350HI
E38/ E34
IS 8500/1992
SAILCOR/ HCRS
IRSM-41
BSK-46
SAPH-45
IS1977Fe 290/330/370
IS 2002
IRS Gr. A
E-550, E-500, E-450
ASTM AA 36
JIS 3101 SS 4011
IS 5986
DIN 17100
IS 6240
SAIL SPP 400/700
Rolling and cutting tolerance for plates

(as per IS 1852/85)
Width
The tolerances on width of plate shall be as follows :
Length
(mm)
Width
(mm)
Thickness
(mm)
Tolerance
on Width
Up to and
including 8000
Up to and
including 2000
Up to and
including 20
Over 20
- 0, +10mm
Up to and
including 8000
Over 2000
Up to and
including 20
Over 20
- 0, +0.5% of width
Up to and
including 20
Over 20
- 0, +0.2% of length
Over 8000
All widths
-0, +15 mm
-0, +20 mm
-0, +0.3 % of length
Note 1 : Plates over 20 mm in thickness may be supplied with either as rolled

or gas-cut edges. In case of Bhilai plates, above 40 mm thick plates shall be
supplied with flame cut edges. The tolerances on width in such cases shall be
subject to arrangement between the purchaser and the supplier.
Note 2 : In case plates below 20 mm in thickness are supplied in as- rolled
condition the tolerances shall be mutually agreed to between the purchaser
and the supplier.
Thickness
The tolerances on thickness shall be as follows :
Thickness
Tolerance in percentage of
nominal Thickness
Less than 8 mm
+12.5, - 5.0
From 8 mm up to
& including 12 mm
+7.5, - 5.0
Over 12 mm
5.0
The thickness shall be measured at the following points

(a) One at each corner of the plate.
(b) One in the middle of the width, and
(c) One in the middle of the length.
These measurements shall be 25 mm away from the edge and at points
randomly chosen. The thickness measured at each of these points shall
satisfy the tolerances specified above.
Length
The tolerances on length of plate produced in non-continuous mill shall be

as follows :
Length (mm)
Over
Thickness (mm)
Tolerance on
length
2200
Up to and including 20
Over 20
- 0, +10 mm
- 0, +15 mm
2200
3000
Over 20
- 0, +0.5%
- 0, +15 mm
Over 20
- 0, +0.5 %
- 0, +0.5 %
Over 20
- 0, +35 mm
- 0, +0.5 %
6300
8000
C%
max
Mn % P %
max max
IS 2062/
1999
0.23
1.50
0.050 0.050 0.40x 0.42
0.22
1.50
0.045 0.045 0.40
0.41
0.20
1.50
0.040 0.040 0.40
0.39
Up to and
including
3000
Specification Grade
6300
8000
Over 20
S%
max
Si %
max
CE
Mode of deoxidation - Grade A : Killed or semi-Killed,

Grade B & C : Killed. Cu between 0.2 and 0.35% for Copper
bearing quality.
IS 1977/
1996
Fe 290
0.25
1.25
0.055 0.055
Fe 330
0.25
1.25
0.055 0.055
Fe 370
0.25
1.25
0.055 0.055
SAILMA
- 0, +35 mm
- 0, +40 mm
The tolerance for length of plates from 5 to 10 mm thickness when produced

in continuous mill shall be as follows
Nb+V+Ti%
=0.20max
300
0.25
1.5
0.055 0.055
300 HI
0.20
1.5
0.040 0.040
350
0.25
1.5
0.055 0.055
350 HI
0.20
1.5
0.040 0.040
410
0.25
1.5
0.055 0.055
410 HI
0.20
1.5
0.040 0.040
Length (mm)
Tolerance
450
0.25
1.5
0.055 0.055
+25 mm, - 0 mm
450 HI
0.20
1.5
0.040 0.040
Over 2500
+1 percent of the length subject to

a maximum of 70 mm, - 0 mm
Fe 440
0.20
1.30
0.040 0.040 0.45
0.40
Fe 440 B 0.20
1.30
0.040 0.040 0.45
0.40
Fe 490
Note : Plates over 32 mm in thickness may be supplied with either as-rolled

or gas-cut edges. In case of Bhilai plates, above 40 mm thick plates shall
be supplied with flame cut edges. The length tolerance in such cases shall
be subject to agreement between the purchaser and the supplier.
IS 8500/
1991
0.20
1.50
0.040 0.040 0.45
0.42
Fe 490 B 0.20
1.50
0.040 0.040 0.45
0.42
Fe 540
0.20
1.60
0.040 0.040 0.45
0.44
Fe 540 B 0.20
1.60
0.040 0.040 0.45
0.44
Fe 570
0.22
1.60
0.040 0.040 0.45
0.46
Fe 570 B 0.22
1.60
0.040 0.040 0.45
0.46
Fe 590
0.22
1.80
0.040 0.040 0.45
0.48
Fe 590 B 0.22
1.80
0.040 0.040 0.45
0.48
Micro alloying elements like Nb, V, Ti or B shall be added singly or

in combination and total micro alloying elements shall not be more
than 0.20%
Specification Grade Yield Strength
MPa Min
IS 2062/
1999
Ultimate Tensile Elongation

Strength MPa
%min GL
S0
Min
5.65
mm
<20
20-40
250
240
230
410
23
250
240
230
410
23
250
240
230
410
23
Internal
diameter
of bend
>40
SAILMA
ASTM-A-36
IS 5986/1992
3T
<25mm
2T
>25mm
3T
2T
Charpy Impact energy: 27J. For Grade B min Charpy impact energy to be guaranteed at
00 C, if agreed. The impact properties for Grade C material guaranteed at any one of the
three temperatures 00C or -200C or -400C as specified by the purchaser.
IS 1977/
1996
Specification Grade
Fe 290 165
290-390
23
2T
Fe 330 170
330-340
23
3T
Fe 370 215
370-470
23
3T
300
300
440-560
20
3T
300 HI 300
440-560
21
3T
350
350
490-610
20
3T
350 HI 350
490-610
21
3T
410
3T
410
540-660
19
410 HI 410
540-660
20
3T
450
450
570-720
18
3T
450 HI 450
570-720
19
3T
ASTMA-588 M
IS 2002/
1992
<16
16-40
41-63
>63
<12
12-25
Fe 440
300
290
280
440
22
2T
3T
Fe 440 B 300
290
280
440
22
2T
3T
Fe 490
330
320
490
22
2T
3T
350
Fe 490 B 350
330
320
490
22
2T
3T
Fe 540
390
380
540
20
2T
3T
410
Fe 540 B 410
390
380
540
20
2T
3T
Fe 570
430
420
570
20
2T
3T
450
Fe 570 B 450
430
420
570
20
2T
3T
Fe 590
450
430
420
590
20
2T
3T
Fe 590 B 450
430
420
590
20
2T
3T
* By arrangement. ** Charpy Impact energy - Min Values 50J at RT, 30J at -200 C for Fe
440B, 50J at RT, 25J at -200 C for Fe 490B & Fe 540B, 45J at RT, 20 J at -200 C for Fe
570B & Fe 590 B. RT= Room Temperature.
ST 52.3
P%
max
0.04
S%
max
0.05
0.045
0.045
0.045
0.045
0.040
0.045
0.045
0.045
0.045
0.050
Si %
max
0.150.40
CE
0.42
0.45
Nb+V
+Ti
0.20%
max
0.300.65
ASTM-A-516M
ASTM-A-537M
DIN 17155
0.20-0.22
0.15
1.6 0
0.040 0.040
0.25-0.8 0.07- 0.03-
0.55
Al 0.02 min
0.28
Cu 0.2 min
-0.50
0.10
0.250.075- 0.03
0.300.45
0.140
0.60
Al 0.03 max, Cr 0.35-0.60, Ni 0.20-0.47, Cu 0.30-0.60 V 0.05 max
1
0.18
0.500.035 0.040
0.150.44
1.20
0.35
2
0.20
0.500.035 0.040
0.150.44
1.20
0.35
3
0.22
0.500.035 0.040
0.150.44
1.20
0.35
0.15
ASTM-A-285M C
ASTM-A- 515M 60
mm
0.17
0.17
0.20
0.20
0.19
Mn %
max
0.801.20
1.00
1.20
1.30
1.50
0.801.25
Al 0.02 min, Cr 0.40-0.65, Ni 0.40 max, Cu 0.25-0.40, V 0.02-0.10

DIN 17100
HCRS
(Cu+P)
SAILCOR
(IRS M-41)
Charpy Impact energy: 40J at 0C for 300HI, 40J at 00 C, 30J at -200 C for 350 HI, 35J at 00
C, 25J at -20C for 410 HI, 30J at 0C , 20J at -20C for 450 HI. Impact will be given for any one
temperature. For 450HI impact is for >12mm. For <12mm impact to be given only if specified.
IS 8500/
1991
Fe 330
Fe 360
Fe 410
Fe 510
A
C%
max
0.25
Cu 0.10%
max,
Al 0.022%
max
0.28
0.90
0.035 0.035
0.24/
0.90
0.035 0.035
0.15Al 0.02 %
0.27
0.40
max
65
0.28/
0.90
0.035 0.035
0.150.31
0.40
70
0.31/
1.20
0.035 0.035
0.150.33
0.40
60
0.21/
*
0.035 0.035
0.150.23
0.4
65
0.24/
0.850.035 0.035
0.150.26
1.2
0.4
70
0.27/
0.850.035 0.035
0.150.28
1.2
0.4
Al 0.02 min
* For grade 60 for thickness 12.5 mm and below Mn %
0.60-0.90, for thickness >12.5 mm Mn % 0.85-1.20
Cl 1
0.24
0.70.035 0.035
0.15- Micro alloyed with
1.60
0.50 Nb/V if required
Al 0.02 min, Cr 0.25 max, Ni 0.25 max, Cu 0.35 max, Mo 0.08 max
H1
0.16
0.400.035 0.030
0.35
1.20
Al 0.02 %min, Cr 0.25% max, Ni 0.30% max, Cu 0.30% max,
Nb 0.01% max, V 0.03% max , Ti 0.03% max, Mo 0.10% max
Specification
Grade
ASTM-A-36
IS 5986/
1992
Yield
Strength
MPa Min
Elongation
% min GL
5.65S 0
250
400-550
200mm-18
50mm-21
205
235
255
355
330-440
360-470
410-520
510-620
<
<
ASTM-A
-285M
ASTM-A
-515 M
ASTM-A
516M
25
25
23
20
200
mm
16
A
345
ST 52.3 <16mm
355
50
mm
19
485
>16<40 >40<63
345 335
49018
630
Charpy Impact energy 27J at 20 0 C
340
480
<16mm >16<40 >40>60
SAILCOR(IRSM-41)
HCRS(Cu+P)
IS 2002/
1992
Internal
diameter
of bend
>12mm
Fe 330
Fe 360
Fe 410
Fe 510
ASTM-A
- 588M
DIN 17100
Ultimate Tensile
Strength
MPa Min
235
225
215
265
255
245
290
285
280
360480
410530
460580
-20
mm
T
T
T
2T
2T
< 20
< 25
1.5T
2T
2T
3T
3T
> 25
< 40
2T
C%
max
Mn %
max
P%
max
S%
max
Si %
max
ASTM-A
-204M
0.20/
0.23
0.90
0.035
0.035
0.150.40
ASTM-A -517
0.6-1.0
0.035
0.035
0.15-0.35
0.1-0.2
Ni 0.7-1.0, Cr 0.4-0.65, Mo 0.4-0.6, V 0.03-0.08, Cu 0.15- 0.50, Bo 0.0005-0.0006

API-5L
A
B
X-42
X-46
X-52
X-56
X-60
X-65
X-70
0.22
0.26
0.26
0.28
0.28
0.26
0.26
0.26
0.26
0.90
1.20
1.30
1.40
1.40
1.40
1.40
1.45
1.65
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.03
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.03
0.040
0.040
24
2T
22
2T
IS 3039/1988
21
3T
* Mn content not less than 2.5 times Carbon content if thickness >12.5 mm.
** Si 0.10-0.35% if killed quality, otherwise up to 12.5 mm thickness. *** Al min 0.01%
50
mm
< 25
mm
>25 <40
mm
205
385-515
23
27
1T
1.5T
60
65
70
60
65
220
240
260
220
240
415-550
450-585
485-620
415-550
450-585
21
19
17
21
19
25
23
21
25
23
T
1.5T
2T
T
1.5T
1.5T
2T
2T
1.5T
2T
CE
Mo 0.45 - 0.60%
22
200
mm
Nb+V+Ti<0.15%
0.23
**
0.42
II
0.21
0.70-1.4
0.040
0.040
0.10-0.35
III
0.18
0.70-1.5
0.040
0.040
0.19-0.50
0.200.23
2.5xc%
min
0.035
0.035
0.50
0.40
0.21
0.80min
0.035
0.035
0.35
0.40
0.050
0.50
***
* Al min 0.015%
Class 1 345
485-620
H1
225 for
>16<40
mm
235 for
<16mm
18
360-480
Charpy Impact energy 31J at 00 C

For ASTM-A-588M/ 285M/ 204M/ 515M/ 516M/ 537 M & DIN 17100
Bend Test is a supplementary requirement
Grade
>12mm
70
260
485-620
17
21
2T
2T
Charpy Impact energy 18 J for Gr 60&65 at - 51oC and 20J for Gr 70 at
- 46oC for -25 mm; 18J for Gr 60&65 at - 46oC and 20J for Gr 70 at - 40C
for >25 -50.
ASTM-A537M
DIN 17155
Specification
22
24
-32
>32
Lloyds Grade
For Gr B Mn 0.60% min if impact tested.

SAILHARD
0.23
1.6
0.050
Al 0.10 max, Cr 0.65 max, Nb+V+Ti 0.15 max

GOST 19282
1.5T
2T
Dead Soft Quality
LO-Pearl
SAILFORM 34
SAILFORM 38
SAILFORM 46
09G2S
0.12
1.3-1.7
0.035
0.040
0.5-0.8
10G2S1
0.12
1.3-1.65
0.035
0.040
0.8-1.1
Al 0.050 max, Cr 0.30 max, Ni 0.30 max, Cu 0.30 max, Ti 0.03 max,
N 0.008 max
0.05
0.35
0.03
0.03
0.10
Al 0.01 min
0.10
0.80
0.04
0.04
Cu 0.20-0.35
E 34
0.10
0.70
0.030 0.030
0.20
E 38
0.10
1.00
0.030 0.030
0.40
Al 0.02 min,
Nb + Ti + V:0.20 Max
E 46/
0.12
1.20
0.025 0.025
0.040
BSK46
Specification
Grade
SAIL SPP 400
C%
max
Mn %
max
P%
max
S%
max
Si %
max
Others
Specification Grade
0.20
1.70
0.02
0.01
0.100.70
Cr : 0.80 max
Mo : 0.80 max
SAILHARD
0.40
Cr : 0.5
Mo : 0.45
V : 0.08
0.60
Al - 0.02 max
V - 0.20 max
Ti - 0.02 max
Nb - 0.50 max
SAIL SPP 700
0.21
1.4
0.02
0.01
SAIL HITEN
690 AR
0.22
1.60
0.025 0.015
GOST
19282
Yield
Strength
MPa Min
Ultimate
Elongation
Tensile Strength % min GL
MPa Min
5.65S0
Internal
diameter
of bend
Hardness - 200 BHN (Min)

mm
for YS
& UTS
8 to 10 to >20 >32 8 to 10 to >20

<32 <40 <10 <20 <32
<10 <20
>32
<40
09G2S
490 470
460 450 345 325
305
285
10G2S1 490 480
470 450 345 335
325
325
Elong 21, Bend Test- 2T, Charpy Impact energy 59 J min at +200 C.
Impact for category 3 only.
DSQ
Specification Grade
Yield
Strength
MPa Min
Ultimate
Tensile Strength
MPa Min
ASTM-A
-204M
Elongation
% min GL
5.65 S 0
200 50
mm mm
Internal
diameter
of bend
<25
>25
mm
< 40 mm
17
1.5T
LO-Pearl
245
375
25
SAIL FORM 34 E 34
333
392
27
Close
SAIL FORM 38 E 38
372
441
25
0.5T
451
490
21
0.5 T
340
480
21
SAIL SPP
400
900
1100
10
SAIL SPP
700
620
725-860
16
SAILHITEN
690 AR
550
690
15
SAIL FORM 46 E46
3T
304 for t < 6 mm

SAILSUPERFORM SAPH45/440 294 for t = 6-8 mm
275
485 -620
ASTM -A
-517
690
795-930
16
API 5L
207
331
25
241-448
414-758
1.944A 0.2/ U0.9 (GL:50.8 mm)
X-42
290-496
414-758
A :Cross sectional area in mm 2
X-46
317-524
434-758
U : Minium UTS in MPa
X-52
359-531
455-758
X-56
386-544
490-758
X-60
414-565
517-758
X-65
448-600
531-758
IS 3039/
1988
>25<50
mm
230
220
400-900
22
II
235
235
400-900
22
III
235
235
400-900
22
Lloyds
235
400-490
22
Grade
235
400-490
22
2T
HCRS
Cu-P
Note : The mechanical properties specified in API Grades are for pipes only.
HRC/Plate properties are to be mutually agreed upon by the producers & pipe
manufacturers.
< 25
mm
Impact 27J at 0C for >25mm
21
3.5T
Cold Rolled Coils and Sheets

Bokaro Steel Plant : Rationalised sizes of CR Coils
Thickness (mm)
0.27, 0.30, 0.35
0.40, 0.45
0.5
0.55, 0.58
0.60
0.63
0.70
0.8, 0.9
1.00
1.25, 1.50
2.00
Width (mm)
900, 905, 910, 914, 920
900, 905, 910, 914, 920, 1000, 1005, 1010, 1020
900, 905, 910, 914, 920, 1000, 1005, 1010, 1020, 1105,
1120
900, 905, 910, 914, 920, 1000, 1005, 1010, 1020, 1105
900, 905, 910, 914, 920, 1000, 1005, 1010, 1020, 1100,
1105, 1120
900, 905, 910, 914, 920, 1000, 1005, 1010, 1020, 1100,
1105, 1120, 1219, 1250, 1270
900, 905, 910, 914, 920, 1000, 1005, 1010, 1020, 1105,
1219, 1250, 1270
900, 914, 920, 1000, 1020, 1120, 1219, 1250, 1270,
1420
900, 914, 920, 1000, 1020, 1120, 1219, 1250, 1270,
1320, 1420, 1520, 1580
900, 914, 920, 1000, 1020, 1120, 1219, 1250,
1.60/ 1.85 1270, 1320, 1420, 1520, 1580, 1620
900, 914, 920, 1020, 1120, 1219, 1250, 1270, 1320,
1420, 1520, 1580, 1620
Bitumen Size
0.63
876, 896, 1120
Barrel Size
0.9
914, 920, 1225, 1320
1, 1.2, 1.25
914, 920, 1225, 1320, 1580
Coil Dimension : Outer diameter : 2200 mm, maximum. Internal diameter
: 510 mm (thickness 0.63 mm and below and width upto 1020 mm) and 600
mm (for other sizes) and Coil weight : 6-23 tonnes (as per size)
Tolerance as per IS - 513/1994
Common Grades : IS 513/1994 (O, D, DD & EDD), IRSM 41, SAILCOR,
SAILRIM, HSCR - 26/35.
Bokaro Steel Plant also produces cold rolled coils and sheets to the following
foreign specifications : ASTM A 568/366, BS-1449-Pt-1, JIS G 3141 SPCC/
CD, DIN-1623 St 12.3 or equivalent, if sufficient orders are available.
Rourkela Steel Plant : Rationalised Sizes of CR Coils

Thickness (mm)
0.35, 0.4, 0.5
0.63, 0.8
1.0,1.25, 1.6, 1.85
Width (mm)
900/920
900/920, 1000/1020
900/920, 1000/1020, 1100/1120, 1250/1270
Coil weight : 5 to 13 tonnes for width above 1100 mm and 3 to 10 tonnes up

to 1100 mm width.
Coil Internal Diameter : 610 mm (CR-1 route) and 510 mm (Tandem Mill
route).
Common Grades : IS 513/1994 Grade O & D
Note : Some quantity may be available in mixed thicknesses of 0.3 - 0.5
mm and mixed widths of 750-1000 mm
Bokaro Steel Plant : Rationalised sizes of

Cold Rolled Sheets
Thickness (mm)
Width (mm)
0.60, 0.63, 0.70
900, 1000, 1100, 1250
Length (mm)
2000, 2500, 3000, 3600
0.80, 0.90
900, 1000, 1100, 1250, 1400
2000, 2500, 3000, 3600
100, 1.25, 1.50,

1.60, 1.85, 2.00
900, 1000, 1100, 1250,

1400, 1500
2000, 2500, 3000, 3600
1.0/ 1.25
915, 920
1815
1.0/ 1.25
1315, 1320
1970, 2000
Barrel Size
Common grades: IS 513/1994, IRSM 41, SAILCOR

CR coils/sheets are supplied in oiled/unoiled condition as per customers
requirements.
Tolerance as per IS - 513/1994.
Rourkela Steel Plant : Rationalised sizes of Cold

Rolled Sheets
Thickness (mm)
Width (mm)
Length (mm)
0.5
0.63, 0.8
900
900, 1000
2500
2500
1.0, 1.25, 1.6
900, 1000, 1100, 1250
2500
Common grades : IS 513/1994 Grade O&D

Tolerances as per IS 513/1994
Packaging : CR Coils
Coils are first packed with paper and high-density polythene and then secured
with steel strapping. A coil is strapped with three eye and two circumferential
straps. For identification, one sticker and one metallic tag with a sticker are
provided. These are then loaded into wagons with the eye of the coil in
horizontal position. Coils are then unitised by straping.
Packaging : CR Sheets
These are packed in packets of 3 - 10 tonnes each and covered with high density
polythene and paper. Thereafter, these are bound with steel straps. They also
have stickers inside the packets and metal tags attached to the strips.
Tolerance on Thickness of Sheets
Tolerance on Thickness for different

widths
Specification
Grade
C%
max
Mn%
max
P%
max
S%
max
Nominal thickness (mm)
Up to
1250 mm
IS 513/1994
0.15
0.60
0.055
0.055
0.12
0.50
0.040
0.040
Up to 0.25
0.03
DD
0.10
0.45
0.035
0.035
Above 0.25 Up to 0.40
0.04
EDD
0.08
0.40
0.030
0.030
0.04
0.15
0.015
0.015
0.05
0.06
EDD
(CBT)
0.06
0.07
0.08
SAILRIM
0.07-0.11 0.35-0.45
0.040
0.040
0.06 max
0.08
0.09
0.10
0.05
0.25-.50
0.025
0.02
0.5-0.7
0.09
0.10
0.12
Semi Processed
electrical steel
0.11
0.12
0.14
26
0.08
0.8
0.025
0.025
0.5
0.12
0.14
0.16
35
0.12
1.20
0.025
0.025
0.3
Above 1250
Up to 1600 mm
SAIL Draw
Tolerance on Width of Sheets

Width of Sheets
Tolerance (mm)
Up to 1250 mm
+ 7, - 0
Above 1250 mm
+ 10, - 0
Above
1600 mm
Tolerance on Length of Sheets

Length of Sheets
Tolerance
Up to 2000 mm
+ 15 mm, - 0 mm
Above 2000 mm
+ 0.75% of length, - 0
HSCR
0.03
(Al:0.0250.06)
(Al : 0.08-0.12)
Al 0.02 Min for both grades,

Nb 0.02% max for grade 26 and 0.06% max for HSCR 35
SAILCOR (IRSM-41)
0.10
0.45
0.25
0.140
0.75
0.03 0.28
0.72
Ni 0.20 0.47%, Cu 0.3 0.60%, Cr 0.35 0.60%, Mo 0.05% max, V 0.05% max, Al
0.03% max, Mo+V+Al=0.09% max
Specifi- Grade
cation
YS
MPa
(max)
UTS
MPa
Elonga
tion %
(min)
5.65S0
Hardness
HRB
HR
(max)
30 T
280
270-410
23
65
60
DD
250
270-310
26
57
55
EDD
220
270-350
32
50
50
SAIL
DRAW
EDD
(CBT)
190
270-320
40
45
HSCR
26
260 min
350 min
26
35
350 min
430 min
22
IS 513/
1994
Bend : Close for both grades

SAILCOR (IRSM-41)
Si%
max
300 min
440 min
26
Applications
Specification
Size
Application
Full Hard IS 513 O

un-annealed
0.27 to 0.60 mm
thickness
Coated Sheets
SAILNOX
IS 513 O (Sk)/D (K)
Bitumen and Barrel sizes
Packaging
SAIL PRESS
IS 513 D/DD/EDD
All sizes
Household applications
Automobile
IS 513 O (Sk)/D (K)
0.8 to 2 mm thickness
Precision tubes
SAILCOR (IRSM41)
Railway Couches/Wagons
IS 513 O/D with Cu
Corrosion
resistance
applications
SAILRIM, SAILHUB
SAILMUDGUARD
0.56 to 0.9 mm thickness
Cycle
manufacturing
SEMI PROCESSED
ELECTRICAL
STEEL, SAIL LEC
0.5 to 0.63
HSCR 26/35
0.8 to 2.0
Galvanised Plain Sheets and Coils

Galvanised Corrugated Sheets
Galvanised steel sheets/coils are produced as per IS277/2003.
Fractional Horse Power

Motors & Electrical
Applications
Load bearing components
for automobiles,
Roll formed sections,
Industrial storage
systems, Drums,
Barrels etc.

Galvanised Plain Coils
Thickness, mm (Gauge)
Width (mm)
0.45 (27), 0.40 (28), 0.35 (29), 0.30 (30)
900, 1000
0.63 (24), 0.55 (25), 0.50 (26)
900, 1000, 1100
1.6 (16), 1.4 (17), 1.25 (18), 1.0 (20)

0.80 (22), 0.63 (24)
900, 1000, 1100, 1200, 1220

Galvanised Plain Sheets
Width (mm)
Length (mm)
0.45(27), 0.40(28), 0.35(29), 0.30(30)
900, 1000
2500, 3000
0.63(24), 0.55(25), 0.50(26)
900, 1000, 1100
2500, 3000
1.60(16), 1.40(17), 1.25(18),1.0(20),

0.80(22), 0.63(24)
900, 1000, 1100, 2500, 3000

1200, 1220
Width 1250 mm can be supplied on negotiation
Rourkela Steel Plant : Rationalised sizes of

Galvanised Plain Sheets
Width (mm)
Length (mm)
1.25(18), 1.00(20), 0.8(22), 0.63(24)
900,1000
2500, 3000
0.50(26), 0.40(28), 0.35(29)
900
2500
Rourkela Steel Plant : Rationalised sizes of

Thickness, mm (Gauge )
Width (mm)
Length (mm)
1.25 (18), 1.00(20),

0.8(22), 0.63(24), 0.50(26)
810, 910
2500, 3000

Tin Plates
Width (mm)
Length (mm)
1.6(16), 1.4(17), 1.25(18), 0.8(22),

0.63(24), 0.55(25), 0.5(26), 0.45(27),
0.4(28), 0.35(29), 0.30(30)
800, 880, 885 2500, 3000, 3600
Packet Weight of GP/GC Sheets

Plant
GP sheets
GC sheets
Electrolytic Tin Plates

Tin plates are produced by electrolytically coating tin (Sn) on low carbon
cold rolled bright annealed mild steel sheets of extra deep drawing quality
as per IS 597 in ETP line at Rourkela Steel Plant.
Specification : IS 1993 in Standard/Seconds or TIN SAIL.
BSL
5 - 11 tonnes
5 -11 tonnes
Nominal coating
wt in gm/m2
Min average coating mass

in gm/m2
RSP
3 - 10 tonnes
3 -9 tonnes
Per surface
Total both
surfaces
Total both surfaces
2.8
5.6
4.9
Special Coated Products from BSL.

(i) Galbo GP coils : Base Material is CRCA Grade D (Sk) which is Skin
Passed and stretcher levelled. Sheets will have normal spangles.
(ii) Galbo MSS GP coils : The base material is same as in (i). Sheets will
have virtually no observable spangles.
Various zinc coatings available from BSL and RSP, as per Specification
IS 277/2003 are as follows :
Code
E2.8/2.8
Oil can
0.28 x 895/905/935 x 660

0.28 x 895/905/935 x 710
0.28 x 765 x 510
Body size for edible oil

Body size for cashew nut containers
End size
Zinc wt gm/ m2
Plant
Temper and Hardness
CL II
450
RSP
CL III
350
RSP
Temper
: CA (57), CA (61)
Hardness : +57 , -3 HR (30T)
CL IV
275
RSP/ BSL
CL V
220
RSP/ BSL
CL VI
200
RSP/ BSL
CL VII
180
RSP/ BSL
CL VIII
120
RSP/ BSL
Class of coating
Note : GP/GC sheets from Bokaro Steel Plant are supplied under the
Brand Name SAIL JYOTI.
Applications
Material
Application
GP
Panelling, door frames, shutters, AC ducts,

coolers, storage bins, auto sector, ice box,
drums, buckets, tubs, tanks, trunks etc.
Roofing, Industrial sheds etc.
GC
Grades and Specifications
Electrical Steels
Magnetic and Mechanical Properties
CRNO Coils & Sheets

To meet the demands of the electrical industry, Rourkela Steel Plant offers
Cold Rolled Non Oriented (CRNO) fully processed steel used in the manufacture of magnetic cores and components.
Standard Width : The standard width of CRNO coils or sheets are 900, 950
and 1000 mm. Slit coils can be supplied in minimum width of 100 mm and
then in multiples of 10 mm. Other sizes are negotiable.
Standard Length : The standard length of CRNO sheets are
2000 and 2500 mm.
CRNO steels from RSP are graded on the basis of Epstein Core Loss Test
at magnetic induction of 1.5 Tesla. The maximum core loss limit is based
upon the general procedure established by the American Society for Testing
and Materials (ASTM A 34). For this purpose RSP has set up a fully equipped
and modern testing laboratory consisting of among other equipment, a
sophisticated Digital Core Loss Testing Unit. Other test instruments include
Franklin Surface Insulation Resistance Tester, Hay Bridge, DC Hysteresis
Loop Tracer etc.
Magnetic properties and lamination factor of SAIL CRNO coils/sheets are
in conformity ASTM A 677 specifications.
Grade
Coil Weight : 1 to 5 tonnes.

Tolerances in dimensions and shape
Nominal
Thickness Thickness
Width
Camber
Thickness Tolerance Deviation
Tolerance per 2m
% on
in Transverse
of length
Nominal
Direction
mm
mm
<150
0.50
>150
500
Flatness Maximum
(%max) Bow Height
at 0.5m
length
mm
mm
mm
<0.03
+0.3
<1.0
10
0.50
<0.03
+0.5
<1.0
10
>500
1000
0.50
<0.03
+1.5
<1.0
10
>1000
0.50
<0.03
kg/ dm3
Watts per
kg at 50
Hz & 1.5T
M-27
7.70
3.31
1.60
M-36
7.70
3.57
1.60
mm (in)
Width
Thickness Assumed Maximum Maximum

Density
Core Loss Magnetic
Flux Density
at 5000 A/m
+1.5
Flatness %: (Wave height/Wave length) x 100

Burr height : maximum 50 micron
<1.0
Minimum
Stacking
Factor %
mm
10
M-43
0.50
7.70
4.01
1.61
M-45
(0.0197)
7.75
5.31
1.62
M-47A
7.75
6.98
1.64
M-47B
7.75
8.01
1.65
M-27
7.70
3.92
1.60
M-36
7.70
4.18
1.60
M-43
0.65
7.70
4.70
1.61
M-45
(0.0256)
7.75
6.27
1.63
M-47A
7.75
8.73
1.65
M-47B
7.75
10.01
1.66
96.0
96.5
Note : The present production range is in 0.50 mm thickness.
The values are measured in accordance with ASTM A34/JIS C 2550 methods
using as sheared specimens consisting of half of the strip parallel and half
sheared transverse to the rolling directions.
Magnetic Ageing : The Non-Oriented steels will have less than 5% increase
in core loss upon a standard ageing treatment (at 2250C for 24 hours). Grading
is done based on watt loss value obtained after ageing.
Packing : The material is first wrapped in stretch film over card board
protectors in the eye and OD edges followed by an additional layer of airbubble polythene type covering. It is then packed in galvanised sheet metal
envelope. Metallic collars are provided in the eye of the coil and on the OD
to prevent handling damages. The envelope with strapped with 4 eye and 3
to 4 circumferential straps. Additional support is provided when warranted.
No metallic packing is given on slit coil.
Insulation and Applications

Insulation
Description
Designation
C-0
Natural
coating
Applications
Fractional horsepower motors and relays,
small communication power transformers
and reactors.
C-3
Organic
coating
Air/Oil cooled medium sized power and

distribution transformers, medium sized
continuous duty, high efficiency rotating
electrical machinery.
C-4
Inorganic
coating
Applications requiring insulation similar to

C-3 and a stress relief anneal. Used
extensively for small stamped laminations
that require higher resistance than what is
provided by annealing oxides.
C-6
Semi-organic
coating
Applications requiring stress-relief anneal

and burn-off treatment. Extremely useful
for stamped laminations of hermetically
sealed compressors used in refrigeration
system
Pipe
Note : 1.
ERW pipes in API specifications can be supplied with wall

thickness upto 7.1 mm (0.281), if mutually agreed upon.
2.
Other thickness within the range can be produced for both ERW
& SW Pipes
3.
For SW Pipes thickness above 10.3 mm up to 12.7 mm can

be produced through negotiation
The standard outer diameter of SW pipes are 18, 20, 22, 24,
28, 30, 32, 34, 36, 38, 40, 42, 44, 46, 48, 52, 56, 60
and 64. Pipes in other diameters can be supplied as per mutual
agreement.
ERW & SW Pipes

Product Range
Wall Thickness
Inch
mm
0.188
4.8
0.219
5.6
0.250
0.281
0.312
0.344
0.375
0.406
6.4
7.1
7.9
8.7
9.5
10.3
ERW
Outer Diameter
Inch
mm
SW
Outer Diameter *
Inch
mm
85/8
103/4
85/8
103/4
123/4
14
85/8
103/4
123/4
14
16
85/8
103/4
123/4
14
16
85/8
103/4
123/4
14
16
219.1
273.1
219.1
273.1
323.9
355.6
219.1
273.1
323.9
355.6
406.4
219.1
283.1
323.9
355.6
406.4
219.1
273.1
323.9
355.6
406.4
85/8
103/4
123/4
14
16
219.1
273.1
323.9
355.6
406.4
18-64
85/8
103/4
123/4
14
16
219.1
273.1
323.9
355.6
406.4
18-64
18-24
457-610
Length
18-32
457-813
ERW Pipe : In random lengths of 6.2 to 12.2 metres, usually supplied with
plain bevelled edges, bevelled angle being 300 (+50, - 00) with a root face of
1.6 0.8 mm
SW Pipe : In random lengths of 7.5 to 13 metres, usually supplied with plain
bevelled edges, bevelled angle being 300 (+50, - 00) with a root face of 1.6
0.8 mm
18-48
457-1219
IS 3589 Electrical Welded Steel Pipes

For Water and Sewerage (Salient Points)
This specification derives assistance from ISO 559/1977 (International
Standards Organisation), BS 534/1981 (British Standard), BS 3601/1974
(British Standard), API 5L (American Petroleum Institute)
18-64
457-1626
Grade
457-1626
457-1626
Mn% P%
max max
S%
max
CE
max
YS
MPa
min
UTS
MPa
min
Elongation %
min
Fe 330
0.16
1.20
0.040
0.040
195
330
20
Fe 410
0.20
1.30
0.040
0.040 0.45
235
410
18
Fe 450
0.25
1.20
0.040
0.040 0.45
275
450
12
Tolerances
C)
457-1626
C%
max
A)
B)
18-64
Outer Diameter 0.75%

Wall Thickness ERW 10 %
SWPP + 20%, - 12.5%
Straightness - Deviation from straightness not to exceed 0.2% of the
total length of each pipe.
Ends
Unless otherwise agreed, end shall be bevelled to an angle of 300 (+50,
00 ) measured from a line drawn perpendicular to the axis of the pipe.
Hydraulic Pressure Test
Each pipe shall be hydraulically tested at the manufacturers works. The
maximum test pressure will be 60% of the specified min YS as per
P= ST/D, where
P = Hydraulic test pressure in MPa
S = Min YS
T = Specific thickness in mm
D = Specific outside diameter in mm
However, the maximum test pressure to be 5 MPa
API-5L Specifications for Line Pipe
(Salient Points)
Grade & Class
C%
maxa
Mn%
maxa
2.
3.
4.
5.
X52, up to a maximum of 1.65% for grades higher than X52 but less
than X70, and up to 2.00% for grades X70 and higher.
Columbium (niobium), vanadium, titanium, or combinations thereof may
be used by agreement between purchaser and manufacturer.
Columbium (niobium), vanadium, titanium, or combinations thereof may
be used at the discretion of the manufacturer.
The sum of columbium (niobium), vanadium and titanium contents shall
not exceed 0.15%
Other chemical compositions may be furnished by agreement between
the purchaser and manufacturer, providing that the limits of Note d and
the tabular limits for phosphorous and sulphur are met.
Tolerances
P%
min
P%
max
S%
max
Other
(A) For diameter of welded, non-expanded pipes.

Size (Outer Diameter)
PSL-1 Welded
Tolerance
Pipe Body
0.22
0.030
0.030
0.26
0.030
0.030
b,d
X 42
0.26
0.030
0.030
c,d
X46, X52, X56
0.26
0.030
0.030
c,d
X605
0.26
0.030
0.030
c,d
X655
0.26
0.030
0.030
c,d
< 10 3/4"
- 0.4 mm, + 1.59 mm
X705
0.26
0.030
0.030
c,d
> 10 3/4"
- 0.79 mm, + 2.38 mm
PSL-2
2 3/8 to <20
0.75%
20" - 36"
+ 0.75%, - 0.25%
Above 36"
+ 6.35 mm, - 3.20 mm
Pipe Ends
(B) For wall thickness
0.22
1.20
0.025
0.015
b,d
X42
0.22
1.30
0.025
0.015
c,d
X46, X52, X56
0.22
1.40
0.025
0.015
c,d
X605
0.22
1.40
0.025
0.015
c,d
X655
0.22
1.45
0.025
0.015
c,d
Notes:
0.22
1.65
0.025
0.015
c,d
0.22
1.85
0.025
0.015
c,d
1. Chemical composition over and above specified API composition to be

as per mutual agreement.
X70
X80
Notes
1. For each reduction of 0.01% below the specified maximum carbon
content, an increase of 0.05% above the specified maximum manganese
content is permissible, up to a maximum of 1.5% for grades X42 through
Grade B or lower
Grade X42 and higher
< 20"
+ 15%, -12.5%
+ 15%, - 12.5%
> 20"
+ 17.5 %, -12.5%
+ 19.5%, - 8 %
2. Supplementary requirements of API 5L as per mutual agreement.

3. Rust preventive varnish coating and end protectors on pipe ends can be
provided as per mutual agreement.
4. Pipes in PSL-2 can be supplied only as per mutual agreement.
IISCO Steel Plant
Rails
Bhilai Steel Plant : Details of Rails
Profile
Sectional Wt
kg/m
Standard
Length
Mill
15 kg/m
14.88
10 m and above
LSM
Sectional
Wt Kg/M
Standard
Length
Mill
R 45
44.61
13m
30 kg/m
29.76
11.5 m and above
HSM
R 52
51.89
13m
45 kg/m
44.61
11.5 m and above
HSM
R 60
60.30
13m

* Work Tested Quality only
LSM : Light Structural Mill
HSM : Heavy Structural Mill
Note : Below 10/11.5 m can also be supplied
Specifications
Specification
Grade Chemical Composition %

C
Mn
P
max
S
max
Mechanical
Properties
Si
TS
% El
MPa
Dimensions
IRS
T12/96a
880
0.60 0.80 0.035

0.80
1.30
0.035 0.10 880

0.50
min
10.0
Reference
Mark (mm)
IRS
T18/86*
Med
Min
0.40 0.80 0.060

0.65
1.45
0.060 0.03 860

0.30
min
10.0
0.60 0.80 0.055

0.85
1.40
0.055 0.10 840

0.50
min
10.0
Industrial Use
Rails
High
0.11
Conductivity Rails max
0.30 0.050
0.50
0.050 0.04
For IRS:T-12/96 Hydrogen content < 3 ppm and Al max 0.02%
% Elongation in 5.65S0 gauge length

Also arising of grade 880 with respect to surface defect and dimensions are supplied
against T-18 category as per Chemical composition of T-12 grade 880
Profile
Bhilai Steel Plant can also produce rails as per specifications of the Union of
International Railways and other foreign specifications, like British Standard or
Japanese Industrial Standard, if sufficient orders are available.
Applications
Speed of
train km/hr
> 50
30-50
< 30
Specification
Sectional
Weight
kg/m
IRS: T-12/ 96 52/60

IRS: T-18/ 86 52/ 60
IU
52/ 60
Unit
Tensile
Strength
Hydrogen
Content
90
< 3 ppm
Test
Certificate
Yes
Yes
No
45
kg/m
30
kg/m
15
kg/m
142.88
114.30
79.38
136.53
109.54
78.20
66.68
57.15
41.28
13.89
11.11
7.54
43.66
35.72
25.40
20.64
16.69
11.90
59.93
47.63
32.94
4.76
3.97
1.59
12.70
9.53
7.94
9.53
5.56
4.76
9.53
8.73
6.35
381.00
228.60
190.50
1.5
1.5
1.5
S1
S2
Applications
Wheels, Axles & Wheel Sets
Specifications
Applications
15 kg/m
Crane Rail, Coal tub tram in colliery etc.
30 kg/m
Crane Rail
45 kg/m
Slow speed Railway, Light post,
Durgapur Steel Plant: Details of Wheels, Axles and Wheel Sets

Item
Weight
per
piece,
kg
Wheel
tread
dia,
mm
Charging Car, Coke Car and Coke guide
Diesel Loco Wheel
528
1097
car track etc.
BG Coach Wheel
384
920
13T BG Coach
Wheel Set
1072
915
13.00
16T AC Wheel Set
1092
915
16.25
IR-20 Bogie Wheel
333
890
BOX Wheel Set
1343
1000
20.00
BOX N Wheel Set
1430
1000
22.90
BOX N Loose Wheel
473
1000
BOX N Loose Axle
552
22.90
16T Loose Axle
378
16.25
13 T Loose Axle
363
13.00
J
228.60 mm RAD:
r
S1
All the above items are as per the relevant drawings.

Specification
C%
max
Mn %
max
P%
max
S%
max
Si%
IRS: R-16/ 95*
0.37
1.12
0.040
0.040
0.150.46
IRS: R-19/ 93**
0.52
0.600.80
0.030
0.030
0.150.40
IRS: R-34/ 99***
0.570.67
0.600.85
0.030
0.030
0.15
min
D
G
F
r
S2
Axle
load,
t
*
**
***
P+S = 0.07 max

For IRS: R-19/93 Hydrogen content < 3ppm (Liquid steel)
For IRS: R-34/99 Hydrogen content < 2.5 ppm
Applications
Pig Iron
The mass of each pig pallet shall be either 45 kg having two notches or
22.5 kg having one notch, subject to mutual agreement between the
purchaser and manufacturer.
Specification
Application
IRS : R-34/99
Diesel Loco Wheels
IRS : R-19/93
BG Coaching and other wheels
IRS : R-16/95
Axles
Specifications
Specification
IRS: R-16/ 95
Yield
Strength
(Min)
MPa
Tensile
Strength
MPa
%
Elongation
V-Notch
Impact
Toughness
at +20C
J/cm2
Normalised
320
550-650
22 min
25 min
Quenched
& Tempered
350
550-700
24 min
40 min
IRS: R-19/ 93
50% of
UTS
820-940
14 min
15 min
IRS: R-34/ 99
50% of
UTS
775-900
(at web)
13-11 min
10 min
For IRS : R-19/93 : Hardness range- 241 to 277 BHN.

For IRS : R-34/99 : Hardness range on outside face of rim : 300-341 BHN.
On web face of the wheel, hardness shall not exceed 293 BHN.
Specification
Grade
Designation
Si%
Mn%
P%
S%
max
IS 13502/
1992
Steelmaking
PG Si X Mn1 P40
PG Si X Mn3 P40
PG Si X Mn5 P40
See
Note 1
<0.5
0.5-1.0
1.0-1.5
<0.4
0.06
Note :
1. When ordering the integer given below shall be substituted for the
symbol X in the designation to the specific silicon range :
Integer No.
Steelmaking Pig Iron
< 0.75
1
2
> 0.75 but < 1.25
3
>1.25 but < 1.75
2. Other elements such as Cr, Mo, Ni, Ti, V etc. may be present in traces
(total not exceeding 10%). The contents of these elements shall not be
used in classification of pig iron. Pig Iron is available in SAIL grade with
silicon content of 1 - 1.5%.
Fertiliser
Ammonium Sulphate (20.6% N)
Brand name Raja
Wheels are 100% rim-sprayed, tempered and hardness tested along with
ultrasonic testing in IRS : R-19/93 and IRS : R-34/99 specifications.
Coal Chemicals
Benzene (NG); Toluene (NG & IG); Xylene; Light Solvent Naphtha; Solvent
Oil; Heavy Solvent Naphtha; Benzol (IG); Still Bottom Oil; Hard, Medium,
Granulated and Liquid Pitch; Extra Hard Pitch; Hot Pressed Naphthalene/
Naphthalene Flakes; Heavy Creosote Oil; Anthracene Oil; Light Creoste
Oil; Meta Para Creosole; Light Oil; Sodium Phenolate; Drained Naphthalene
Oil; Dephenolised Oil; Heavy Benzol
NG: Nitration Grade
IG: Industrial Grade
For purchase of coal chemicals customers may contact the Marketing

Managers of the plants at Bhilai, Bokaro, Durgapur and Rourkela.

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Semis

Rationalised sizes of Blooms, Billets and Slabs

Bhilai Steel Plant

Bhilai Steel Plant

Durgapur Steel Plant

provisioanl page nos. 1

IISCO Steel Plant

Durgapur Steel Plant

IISCO Steel Plant

Bhilai Steel Plant

Durgapur Steel Plant

Common grades : IS 2830/1992, IS 2831/1975,

* Rounded corners square

: Bhilai Billet Mill

: Bhilai Merchant Mill

DBLM : Durgapur Blooming Mill

: Durgapur Billet Mill

DCCP : Durgapur Continuous Casting Plant

: IISCO Blooming Mill

provisioanl page nos. 2

For P&S refer to

Cr 0.7-1.0, B 0.0005 min, Cu+8Sn 0.4 max

provisioanl page nos. 3

Re-rolling into structurals, rounds and rebars

Commercial grade for re-rolling into structurals

Manufacture of tractor discs

Re-rolling into structurals for TLT segment

Re-rolling into high tensile structurals

Case hardening steel for automobile gear

Re-rolling into wire rods

Re-rolling into high corrosion resistant rebars

Helical/Leaf Springs, Rail Clips

Wire rope, cycle spoke, Tyre bead etc.

Rationalised sizes of Beams/Joists, Channels and Angles

provisioanl page nos. 4

Durgapur Steel Plant

200 x 100 x 5.7

Channels Bhilai Steel Plant

250 x 125 x 6.9

300 x 140 x 7.7

350 x 140 x 8.1

400 x 140 x 8.9

450 x 150 x 9.4

Bhilai Steel Plant

Durgapur Steel Plant

IISCO Steel Plant

Bhilai Steel Plant

250 x 125 x 6.9

300 x 140 x 7.7

350 x 140 x 8.1

400 x 100 x 8.8

400 x 140 x 8.9

450 x 150 x 9.4

500 x 180 x 10.2

IISCO Steel Plant

Bhilai Steel Plant

100 x 100 x 10/12

110 x 110 x 10/12

130 x 130 x 10/12

150 x 150 x 12/16

Bhilai Steel Plant

IISCO Steel Plant

Durgapur Steel Plant