Sie sind auf Seite 1von 183

E L E C T R A V A N

6 0 0

P A R T S C A T A L O G

June 30, 1979

Jet Industries
Austin, Texas
T H I S P A R T S CATALOG I N C L U D E S T H E P A R T S U S E D

IN

T H E E L E C T R A VAN 6 0 0 S E R I E S

P a r t 1--Includes t h e P a r t s and A c c e s s o r i e s for

t h e ELECTKA V A N ' S B o d y , Chassis, Transmission,

B r a k e S u s p e n s i o n and S t e e r i n g A u x i l i a r y

Electrical Systems

P a r t 2--Includes t h e P a r t s and A c c e s s o r i e s f o r

ELECTKA V A N ' S E l e c t r i c P o w e r and H e a t e r

S y st e m s
TABLE OF CONTENTS
Part 1

Page Fig. No.

Accessories

Back Door
Body C o n s t r u c t i o n

Body P a r t s
Brake ( F r o n t & R e a r )
Brake P i p i n g (R.H.D. Model)
(L.H.D. M o d e l )
Bumpers
Cab Door 1
2
C h a s s i s Frame
Clutch
C o m b i n a t i o n Meter

Differential

E l e c t r i c Equipment ( A u x i l i a r y )

Front A x l e
Front Seat
Front Suspension

Gear S h i f t S y s t e m

Hand B r a k e S y s t e m

I n n e r Trimming
Instrument Panel (L.H.D. Model)
(R.H.D. Model)

Jack

Lamp 1
2
Lock C y l i n d e r & Key K i t

Master Cylinder

P e d a l System

Radio
Rear A x l e 1
2
Rear Seat
Rear Suspension
F i g . No.
Sealing Parts
S l i d i n g Door 1
2
Splashboard
S t e e r i n g Gearbox
S t e e r i n g System
Steering Shaft

T r a n s m i s s i o n Case
Transmission Gear

U n d e r Cover

Wheel
Wheel C y l i n d e r ( F r o n t )
Wheel C y l i n d e r & Anchor Block ( R )
Windshield Glass
W i n d s h i e l d Washer
Wiper
Wiring Harness
PART 2

Page

Ammeter

Batteries (Propulsion)
Battery (Auxiliary)
Box
Box L i d
C h a r g e r - L e s t e r Model 9458
9575
Fixtures
Blowers

C o n t r o l l e r System

Heater

Meters
M o t o r - G e n e r a l E l e c t r i c M o d e l 5BT1346B38
P r e s t o l i t e M o d e l MTC4001
Motor M o u n t s

P e r c e n t o f C h a r g e Meter

Tachometer
PART I

PARTS AND ACCESSORIES

BODY-CHASSIS-TRANSMISSION-BRAKES-SUSPENSION-
STEERING AUXILIARY-ELECTRICAL SYSTEMS
FIGURE DE S C R I P T I ON S
I FIG. 101 CLUTCH
n
FTG. 1 0 2 TRANSMISSION CASE FIG. 103 TRANSMISSION GEAR
I

PAGE 1 - 3 PAGE 1-7,

I FIG. 104 DIFFERENTIAL


4 1

PART I

SECTION t'

BODI' PARTS

1 PAGE 1-11 I PAGE 1 - 1 4 I


II FIG. 105 FRONT SUSPENSION I FIG. 1 0 6 REAR SUSPENSION

PAGE 1 - 1 5 PAGE 1-19 PAGE 1 - 2 3


FIG. 108A REAR AXLE 1

PAGE 1-27 PAGE 1 - 3 1 PAGE 1 - 3 3


FIG. 110 BRAKE (FRONT & REAR! F I G . 111 WHEEL CYLINDER FIG. 112 WHEEL CYLINDER &
(FRONT) ANCHOR BLOCK ( R )

//' 4

I
I 5
- - -J

I
",A"
21
,:A A $i'3>

PAGE 1-35 PAGE 1-39 PAGE 1 - 4 1


FIG. 113 BRAKE P I P I N G FIG. 113-1 BRAKE P I P I N G F I G . 11I: MASTER CYLINDER
(R.H.D. MODEL) (L.H.D. MODEL)

r e 3 -

-
@
^*'
'-j
- -
.,s,
.~-#-, '1

DETAIL .C'

PAGE 1 - 4 3 PAGE 1-47 PAGE 1 - 5 1


DETAIL ' 0 ' DETAIL 'E'

1
!-
PAGE 1-63 PAGE 1-69 -
FIG. 1 2 1 A BODY CONSTRUCT IKJCTION FIG, 1 2 2 UNDER COVER
F I G . 1 2 3 CHASSIS FRAME ? I G . 125 BODY PARTS

DETAlL " A "

PAGE 1-81 PAGE 1-83 PAGE 1-85


F I G . 126A CAB DOOR 1 FIG. 1 2 6 B CAB DOOR 2 F I G . 1 2 7 A S L I D E DOOR 1 .

DETAIL ' 8 '

&%' 1 DETAIL 'F'

1 LL 39 38

-.+ 2
DETAIL 'D'
ETAIL 'G' ILIea(i7w
9'

DOAIL 'H'
DETAIL 'C'

PAGE 1-87 PAGE 1-91 PAGE 1-93

F I G . 1 2 7 B S L I D E DOOR 2 FIG. 1 2 8 BACK DOOR F I G . 1 2 9 W I N D S H I E L D GLASS

DETAIL " H "


./ 59

DETAIL 'J'

OETAIL 'C' C€TbIL .D.


- \

21

DETAIL 'K' e DETAIL 'L'

PAGE 1-97 PAGE 1-101 PAGE 1-303


FIG. 130 FRONT SEAT FIG. 131 REAR SEAT FIG. 132 INSTRUMENT PANEL

12 ' ?
. (R.H.D. MODEL)

I
7 DETAIL ' B '

21 -
PAGE 1-105 PAGE 1-107 PAGE 1-109
FIG. 132-1 INSTRUMENT PANEL FIG. 133 ELECTRICAL EQUIPMENT
(L.H.D. MODEL) AUXILIARY

TYPN S i W 0 L
"AZilRD Y * i
FUZf 801

&

'* .>?
4 -
:.
2.

I
- .
.
3

2,

*09*

PAGE 1-113 PAGE: 1-119


\
a 8.

@ " ETAlL 'C'

OETAIL 'a'

I I
i PAGE 1-133 P.4C;L 1-137 PAGE 1-141
1 FIG. 139 RADIO F I G . 140 ACCESSORIES F I G . 1 4 1 SPLASHBOARD
FIG. 101
CLUTCH FIG. 101

I
PART T
PART NAME
NITMBEK

BOLT

SPRING kASHER

i4ASHER

SPRING (RELEASE BEARING HOLDER)

SPRING (RELEASE BEARING HOLDER)

HOLDER ( R E L E A S E B E A R I N G )

BOLT ( 6 X 1 8 X 1 8 )

B O L T A N D WASHER A S S Y

S P R I N G WASHER

D I S K COMPL ( C L U T C H )

D I S K COMPL ( C L U T C H )

COVER COMPL ( C L U T C H )

COVER COMPL ( C L U T C H )

BEARING (CLUTCH RELEASE)

STRAIGHT P I N ( 5 x 2 2 )

FORK ( C L U T C H R E L E A S E )

L E V E R COMPL ( C L U T C H R E L E A S E )

"O1'RING (10.8Xlr9)
FIG. 102 TRANSMISSION CASE
TRANSMISSION CASE FIG. 102

I
lTElI PART T
NO C
NI:hlBER A

B O L T 8 WASHER A S S Y

COVER ( T R A N S Y I S S I O N )

GASKET ( T R A N S M I S S I O N COVER)

P I P E ( A I R BREATHER)

PLUb(8X10.5)

S P R I N G ( S H I F T E H FORK R A I L )

8ALL (6.350)

N I P P L E ( A I R BREATHER)

SPRING (ACCENT PLUNGER)

PLUNGER ( S E L E C T O R )

SHAFT ( S H I F T E R ARM)

ARM ( S H I F T E R )

SPRING P I N

ARM ( S E L E C T O R )

S H A F T COMPL ( G E A 2 S E L E C T O R A R M )

b A U G E COMPL ( O I L LEVEL)

GAUGE COMPL C O I L L E V E L )

M ~ f ( 1 T4 . j x 2~ . 4 ) ~ ~ ~

CASE ASSY (TRANSMISSION)

O I L SEAL ( 1 5 A 2 5 X 5 )

STUD ( 1 0 X 3 8 X 1 5 )

WASHER

BOLT ( 8 X 4 5 X 2 0 )

BOLT ( 8 X 9 5 X 2 0 )

B O L T 8 WASHER A S S Y

BOLT ( 8 X 6 5 X 2 0 )

STUD BOLT ( 6 X 3 6 X 1 2 )

GASKET ( 2 0 . 5 X 2 6 X 1 . 5 )

PLUG ( O I L D R A I N )

CAP 3 ( T R A N S M I S S I O N C A S E )
FIG. 102 TRANSMISSION CASE

I Q
ITEN PART T
T PART NAME Y
NO A ' l T ~ l B E R R
J3
(J
WASHER (39X49.5X2.2)

WASHER (39X49.5X2.35)

WASHER (39X49,5X2*5)

WASHER ( 3 9 X 4 9 . 5 X 1 . 9 8 )

CAP (TRANSMISSION CASE)

PLUG ( 1 3 x 5 )

WASHER ( 3 9 X 5 3 . 2 X 1 . 9 8 )

kASHER ( 3 9 X 5 3 a 2 X 2 . 2 )

WASHER (39X53.2X2.35)

WASHER (39X53.2X2.5)

STRAIGHT P I N ( 4 x 2 2 )

FURK 2 (SHIFTE4)

FORK 2 (SHIFTER)

FORK 2 (SHIFTEH)

WASHER (15.5X21X0.7)

WASHER (15.5X21Xl.l)

WASHER (15.5X21X1.5)

WASHER (15.5X21Xl-9)

hASHER (15.5X21X2.3)

WASHER ( 1 5 . 5 X 2 1 X 0 . 8 )

WASHER (15.5X21X0.4)

LEVER (REVERbE S H I F T E R )

LEVER (REVERSE S H I F T E R )

LEVER (REVERSE S H I F T E R )

ARM 2 (SHIFTER)

FORK ( S h I F T E R )

FORK ( S H I F T E R )

FURK ( S H I F T E H )

R A I L (SHIFTER FORK)

RAIL 2 (SHIFTER FORK)


TRANSMISSION CASE FIG. 102

PART
PART NAME
NIJMBER

R A I L 3 (SHIFTER FORK)

BALL (5.5563)

PLUNGER (SHIFTER R A I L )

B O L T 8 WASHER A S S Y

PLATE (SHIFTER R A I L )

GASKET ( S H I F T E R R A I L P L A T E )

SPRING (SHIFTER R A I L )

GASKET ( S H I F T E R R A I L PLATE SPRING)

PLATE (SHIFTER R A I L SPRING)

PLATE (SHIFTER R A I L SPRING)

SWITCH ASSY ( B A C K L A M P )

GASKET ( A L U M I N I U M )

PLUG ( 1 4 x 9 )

PLUG (CLUTCH HOUSING T I M I N G HOLE)

SPRING 2 (ACCENT PLUNGER)

SPRING (SHIFTER FORK)


FIG. 103 TRANSMISSION GEAR
TRANSMISSION GEAR FIG. 103

ITEIV PART
PART NAME
NO NIJMBER

1 8050 20022 SNAP R I N G (OUT 2 0 )

8050 20024 SNAP R I N G (OUT 2 0 )

8050 20026 SNAP R I N G (OUT 2 0 )

8050 2002E SNAP R I N G (OUT 2 0 )

2 0601 62044 BALL BEARING

3 8030 2009C WASHER ( 2 0 . 2 X 2 9 X 0 . 2 )

4 0 6 0 1 6204C BALL BEARING

5 8030 20100 WASHER ( 2 0 X 3 8 X 3 )

6 34145 350C GEAR ( F I R S T D R I V E N )

7 34178 130C R I N G (SYNCHRONIZER)

8 44158 5400 GEAR ( R E V E R S E D R I V E N )

9 34177 0100 SPRING (SYNCHRONIZER HUB)

10 84179 4110 INSERT (SYNCRONIZER HUB)

11 34175 2100 HUB ( S Y N C H R O N I Z E R )

12 44129 1000 KEY (GEAR THRUST SPACER)

13 34139 2100 SPACER (GEAR THRUST)

14 44148 5400 GEAR (SECOND D R I V E N )

15 34193 2100 SPACER 2 (GEAR THRUST)

16 44151 5400 GEAR ( T H I R D D R I V E N )

17 34180 2100 SLEEVE (SYNCHRONIZER)

18 44169 5500 GEAR ( T O P D R I V E N )

19 8064 34010 NEEDLE BEARING

20 43403 1300 LACE (NEEDLE BEARING)

21 43402 5400 DRIVE PINION

22 0606 63030 BALL BEARING

23 8030 17060 WASHER ( 1 7 . 2 X 2 6 X 0 . 2 )

24 44141 5500 SHAFT (TRANSMISSION M A I N )

44141 5510 SHAFT (TRANSMISSION M A I N )

25 8062 20060 BALL BEARING ( 2 0 X 4 2 X 1 2 )

26 8030 31010 NASHER ( 3 1 X 4 0 . 8 X 0 . 5 )


FIG. 103 TRANSMISSION GEAR

PART NAME
FIG. 104 DIFFERENTIAL
DIFFERENTIAL FIG. 104

PART NAME
SECTION 2

BODY PARTS
FIG. 105 FRONT SUSPENSION
FRONT SUSPENSION FIG. 105

PART NAME
FIG. 105 FRONT SUSPENSION
FIG. 106 REAR SUSPENSION
REAR SUSPENSION FIG. 1 0 6

R A I L I N G A R M A S S Y ( R IN L H )
R A I L I N G A R M A S S Y ( R IN L H )
UB3ER BuSHIhG (R IN)

RACKET COMPL (RH)


RACKET COMPL (LH)
FIG. 106 REAR SUSPENSION

I (1
ITEM PART T .
T I
NO NlJMBER
: PART NAME
R '
E
(1
26 0156 10300 BOLT 4

27 6 2 1 1 28010 SHIM (le2X55X85) AR

28 6 2 1 1 28020 S H I M (018X55X85) AH

29 6 2 1 1 28030 S H I M (Oe6X55Xa5) AR

30 6210 21261 C E N T E R ARM A S S Y 1


31 90166 0004 BOLT 1
FIG. 107
FRONT AXLE FIG. 107

PART
PART NAME
NI:AIBER

KING P I N K I T

BUSHING ( K I N G P I h UPR)

BUSHING ( K I N G P I N LWR)

PLUGCKING P I N )

KIIUG P I N

'0' RING

CAP

PLUG

NASHER CP

T H R U S T WASHER

Q I L SEAL

KlvOCK P I N ( K I N G P I N )

SHIM (17.1X28X0.10)

SWIM ( 1 7 9 1 X 2 @ X 0 . 2 0 )

SHIM (17.1X28X0.25)

§HIM (17.1X28X0.35)

SHIM (17olX28X0.40)

DRUM B O L T K I T

S P R I N G WASHER

lv U T

B R A K E DRUM C O M P L ( F )

B R A K E DRUM C O M P L ( F )

PLUG ( B R A K E URUM)

PLUG ( B R A K E DRUM)

WASHER ( K I U U C K L E )

NASHER

WASHER ( L O C K I N G )

NUT( 2 0 x 9 )

BEARING 8 O I L SEAL K I T

TAPER ROLLER BEARING


FIG. 107 FRONT AXLE

PART NAME
FRONT AXLE FIG. 1.07

PART
P A R T NAME
NIJMRER

SHIM ( 1 7 e l X 2 6 X 0 . 2 0 )
SHIM ( 1 7 e l X 2 8 X 0 . 2 5 )
SHIM ( 1 7 e l X 2 8 X O e 3 5 )
SHIM ( 1 7 . 1 X 2 8 X O e 4 0 )
CAP(Rh)

P A C K IN G ( C A P )

CAP ( L H )
FIG. 1023 REAR AXLE 1
REAR AXLE 1 FIG. 1 0 8 ~

PART NAME
FIG. 108A REAR AXLE 1

PART NAME
FIG. 108B REAR AXLE 2
- -

M A R AXLE 2 FIG. 108B

ITER PART
PART NAME
NO NUMBER
-
29 DsO.J.ASSY
- 30 CIRCLIP
31 STOP RING
32 BOOT BAND
33 BOOT A
34 CLIP B
35 AXLE S H A F T ( R H )
AXLE SHAFT ( R H )
36 SHAFT ASSY
SHAFT ASSY
37 BOOT B
38 CLIP A
39 DeO*J.ASSY
40 SPRING PIN
FIG. 109 WHEEL
FIG. 109

PART NAME

r I R E 8 TUBE ( 5 . 0 0 - 1 0 - 6 P R )

:IRE (5.00-10-6PR)

~UBE
FIG. 110 BMKF, (FRONT & REAR)

REAR
26

29
/ ' I 1 -.I
30 29 28 3 7
BRAKE (FRONT & REAR) FIG. 110

PART NAME:

P I N ( S H O E H O L D DOWN)

S P R I N 5 WASHER

BOLT

FASTENER (BRAKE P I P E )

NUT

S P R I N G WASHEk

BACK P L A T E CCMPL ( F R H )

BACK P L A T E COMPL ( F L H )

SEAT (kHEEL CYLINDER) '

WHEEL C Y L I N D E R ( F UPR R H )

WHEEL C Y L I N D E R ( F UPR L H )

RETURN S P R I N G

B R A K E SHOE ASSY (RH)

B R A K E SHOE ASSY (LH)

SEAT (SPRING)

S P R I N G ( S H O E H D L C DOWN)

WHEEL C Y L I N D E R ( F LNR R h )

W H E E L C Y L I N D E R ( F LWR L H )

BOOT ( D U S T S E A L )

NUT

SPRIhG kASHE2

ADAPTER (DUST SEAL)

S E A T (WHEEL C Y L I N D E R )

WHEEL C Y L I N D E R ASSY (R)

SPRING (SHOE RETJRN. R)

B R A K E SHOE COMPL (R)

L E V E R COMPL (BRAKE RH)

LEVER CP (BRAKE RH)

L E V E R COMPL ( B R A K E L H )

L E V E R CP ( B R A K E L H )
FIG. 110 BRAKE (FRONT & REAR)

PART NAME
F I G . 111 WHEEL CYLINDER (FRONT)
WHEEL CYLINDER (FRONT) F I G . 111
FIG. 112 WHEEL C l L I N D E R & ANCHOR BLOCK (R)
WHEEL CYLINDER & ANCHOR BLOCK (R) FIG. 112

PART NAME
FIG. 113 BRAKE PIPING (R.w.B. MOBEL)
BRAKE PIPING (R.H.D. MODEL) FIG. 1 1 3

ITERI
PART NAME
NO

GROMMET

BRAKE P I P E (MASTER CYL-2WAY)

2R4KE P I P E (MASTER CYL-2WAY)

BRAKE P I P E (MASTER CYL-3WAY)

BRAKE P I P E (MASTER CYL-3WAY)

CONNECTOR ( 2 k A Y )

CONNECTOR ( 3 k A Y )

S P R I N G WASHER

BULT

GASKET

bNION BOLT (NHEEL CYLINDER)

B R A K E HOSE ( F )

CLAMP ( B R A K E HOSE)

GRAKE P I P E ( F R H )

BFtAKE P I P E ( F L H )

BRAKE P I P E

TUaE (BRAKE P I P E )

F L 4 h G E NUT

BRAKE P I P E ( R R L H )

8 R A K E HOSE ( H LH)
BRAKE P I P E ( 2 L h )

BRAKE P I P E ( R R H )

BRAKE P I P E ( R R R H )

CAP

SEAL

SNAP R I N G

GUIDE P I P E

SPRING

BRACKET
FIG. 113 PIPING (R.H.D. MODEL)

PART NAME
FIG. 115-1 B PIPING (L,H.D. MODEL)

DETAIL " B " 23 1


DETAIL " G " 12 DETAIL " K "

DETAIL "c"
BRAKE PIPING (L.H.D. MODEL) FIG. 1 1 3 - 1

PART NAME
FIG. 113-1 BRAKE PIPING (L.H.D. MODEL)
-
-

PART NAME
FIG.
-. .- - -

MASTER CYLINDER FIG. 114


FIG. 115 STEERING SYSTEM
STEERING SYSTEM

I I I I

1 0320 08000 S P R I N G WASHER 12

B0 L T

COVER ( C L A M P )

BOLT

NUT

CLAMP ( S T E E R I N G )

D U S T COVER

B E V E L GEAR BOX ASSY

RUBBER B U S H I N G ( B E V E L GEAR B O X )

CLAMP ( B E V E L G E A R )

dASHER

B O L T 8 WASHER ASSY

TORQUE ROD ( S T E E R I N G )

NUT

PLATE

RUBaER COUPLING

BOLT

CLAMP (STEERING GEAR B o x )

RUBBER B U S H I N G ( S T E E R I N G )

S T E E R I N G GEAR BOX ASSY

S T E E R I N G GEAR BOX ASSY

COTTER P I N

C A S T L E NUT ( 1 0 x 9 )

CLAMP ( S T E E R I N G GEAR B O X )

RUBBER B U S H I N G

BOLT

B0 L T
FIG. 116 STEERING SHAFT
STEERING SHAFT FIG. 116

PART NAME

H A F T ( S T E E R I N G LWR)
UBBER COUPLING ( U P R )
FIG. 116 STEERING SHAFT

PART NAME
F I G . 117 S T E E R I N G GEARBOX
STEERING G E m O X FIG. 117

PART NAME

I j I !
0 2 2 8 1 6 o ; C ;. '
. ?>.i.;i I s :
<

6310 84020'
1
i
;TURN ZACKLE ( T I E 9OD) i1 2 ':
9 0 2 1 7 0 0 1 4 ;.j I< P ~ L T( i 8 Y 1 0 )
11:
6 3 1 3 Q 1 0 9 0 1 ; G E A R B o x LJNIT
1 '
6 3 1 3 4 4 5 1 0 , i ~ i :i T !~E R O C )
1,; L ;

:: i!
1/
I I
6 3 1 3 0 7 0 9 0 ' ' ~ ~ Z C i TG E A R B b X )
j

6 3 1 3 ! j l i 2 ~ ! G E A ~2 0 X U N I T 1 /
1 j 1

6313 01350; i G E A R 'dcX U N I T l!


i 1 i
6 3 1 3 340721 / 8L5i+ING
I
(GEAR BOX) i 1'
: !
6313 34082i i BdStiI?iG (GEAii BOX)

6 3 1 3 3403C1
1 I SbSHING (STEERING PINION)
I !
6313 34020, j t?~!S;iIiuC; (LTEERING PINION)

1-60
F I G . 117 S T E E R I N G GEARBOX
FIG. 118 GEAR SHIFT SYSTEM
GEAR SHIFT SYSTEM FIG. 118

PART NAME

PACER ( G E A R S H I F T )

EVER ( G E A R S H I F T )

EAR S H I F T ROD ASSY

EAR S H I F T R O D ASSY
FIG. 118 GEAR SHIFT SYSTEM
FIG. 119 HAND BRAKE SYSTEM

\26
DETAIL " D " DETAIL "E"
HAND BIWCE SYSTEM FIG. 119

ITEM PART
PART NAME
NO NUMBER

ROD A S S Y ( H A N D B R A K E )

NUT

WASHER

P I P E (HAND BRAKE)

J O I N T (HAND BRAKE)
' CABLE ASSY (HAND BRAKE )

S P R I N G WASHER

B U S H ING

CLAMP (HAND B R A K E )

BOLT

HAND B R A K E L E V E R A S S Y
I
BUTTON (HAND BRAKE L E V E R )

SPRING (HAND BRAKE LEVER)

SCREW ( P A N H E A D I

HAND B R A K E S W I T C H A S S Y

CLAMP (HAND BRAKE C A B L E )

BOLT ( 8 x 1 8 )

S P R I N G WASHER

CLEVIS P I N

COTTER P I N

GROMMET

CLAMP

BRACKET (HAND BRAKE RH)

BRACKET (HAND BRAKE R H )

BRACKET (HAND BRAKE L H )

BRACKETCHAND BRAKE L H )

S P R I N G (HAND BRAKE C A B L E )

CLEVIS P I N
FIG. 120
PEDAL SYSTEM FIG. 120

PART NAME

OVER ( A C C E L E R A T O R )

TOPPER ( C L U T C H P E D A L )

P R I N G WASHER

TOP LAMP S W I T C H A S S Y

TOPPER ( P E D A L )

P E D A L COMPL
PEDAL COMPL
(CLUTCH PEDAL)

R A C K E T COMPL ( P E D A L )

6360 52860 R A C K E T COMPL ( P E D A L )

PRING (BRAKE PEDAL)


FIG. 120 PEDAL SYSTEM
BODY CONSTRUCTION (VAN) FIG. 121A

ITEM PART
P A R T NAME
NO NUMBER

1 FRONT P A N E L COMPL

FRONT P A N E L COMPL

FRONT P A N E L COMPL

FRONT P A N E L COMPL

2 FRONT P I L L E R ASSY ( R H )

FRONT P I L L E R ASSY ( R H )

FRONT P I L L A R ASSY ( R H )

FRONT P I L L E R ASSY ( R H )

3 FRONT P I L L E R ASSY ( L H )

FRONT P I L L A R ASSY ( L H )

4 P I L L E R COMPL ( F P A N E L R H )

5 P I L L A R ( F PANEL L H )

6 FRONT R A I L COMPL

7 ROOF P A N E L COMPL

8 R A I L COMPL ( R j

9 FLOOR ASSY ( C A B )

C A B FLOOR COMPL

10 BACK P A N E L COMPL

11 PAN (CTR FLOOR)

12 SHELF ASSY ( R )

SHELF ASSY

SHELF ASSY ( R )

13 BRACKET ( C T R FLOOR R H )

14 BRACKET ( C T R FLOOR L H )

15 FENDER ( R H )

16 FENDER COMPL ( F L H )

17 REINFORCEMENT (CTR FLOOR)

18 WEATHER S T R I P ( F P A N E L )

19 DRIP R A I L ( F PANEL)

20 SHUTTER ( F PANEL)
FIG. 121A BODY CONSTRUCTION (VAN)

PART NAME
FIG. 121B BODY CONSTRUCTION
BODY CONSTRUCTION.(VAN) FIG. 121B

PART NAME
FIG. 122 UNDER COVER
UNDER COVER FIG. 1 2 2

PART NAME
FIG. 123 CHASSIS FRAME
CHASSIS FRAME FIG. 123

I Q
ITEM PART T.
T Y
PART NAME
NO NUMBER R .
E
Q
1 6551 40360 C H A S S I S FRAME ASSY 1

6 5 5 1 40610 D C H A S S I S FRAME ASSY 1

6551 40340 C H A S S I S FRAME ASSY 1

6551 40560 D C H A S S I S FRAME ASSY 1

6551 40400 C H A S S I S FRAME ASSY 1

6551 40570 D C H A S S I S FRAME ASSY 1


FIG.
BUMPER A S S E M B L I E S FIG. 124

P A R T NAME

FLANGE NUT

SHOCK ABSORBER

BUMPER COMPL ( S D RH)

BUMPER COMPL (SD LH)

BUMPER COMPL (FRONT)

BUMPER COMPL (REAR)

PLASTIC MOLDING (FRONT)

PLASTIC MOLDING (REAR)

P L A S T I C COVERING
BODY PARTS

DETAIL " A "

10

DETAIL " C "


BODY PARTS FIG., 1 2 5

PART NAME
FIG. 12.6~ CAB DOOR 1

DETAIL 'ID"

DETAIL " C "


CAB DOOR 1 FIG. 126A

PART NAME

OVER ( S A F E T Y KNOB)

ATCH ( C A B D O O R R H )
FIG. 126A CAB DOOR 1
FIG. 126B CAE3 DOOR 2

DETAIL " H "


CAB DOOR 2 FIG. 1263

1 TEM PART
PART NAME
NO NUMBER

50 P A N E L COMPL ( C A B DOOR R H )

P A N E L CP ( C A B DOOR R H )

51 P A N E L COMPL ( C A B DOOR L H )

P A N E L CP ( C A B DOOR L H )

52 PIN

53 C L I P (CHECKER S P R I N G )

54 P I N (DOOR C H E C K E R )

55 S P R I N G COMPL ( C H E C K E R DOOR)

56 ROLLER

57 SNAP P I N

58 BOLT (CONE P O I N T )

59 S P R I N G WASHER

60 H I N G E CDMPL ( C A B DOOR U P R )

61 H I N G E COMPL ( C A B DOOR L W R )

62 B O L T 8 WASHER ASSY

63 REGULATOR A S S ' Y ( C A B DOOR R H )

64 REGULATOR A S S ' Y ( C A B DOOR L H )

65 ESCUTCHEON ( R E G U L A T O R H A N D L E )

66 H A N D L E ASSY ( R E G U L A T O R )

67 L O C K WASHER (COUNTER SUNK T O O T H )

68 SCREW ( O V A L H E A D )
FIG. 1 2 7 A SLIDE DOOR 1
SLIDE DOOR % FIG. 1 2 7 ~

ITEM PART
PART NAME
NO '
14 kjkiEi,kb

6 6 1 2 48240 P A N E L COMPL ( S L I D E DOOR R H )

6612 40410 PANEL CQMPL ( S L I D E DOOR R H )

6 4 1 2 4cI25U PANEL CQMPL ( S L I D E DOOR L H )

6612 40426 P A N E L COMPL ( S L I D E DOOR L H )

6622 05340 WEATHER S T R I P ( S L I D E G L A S S )

6622 09002 STOPPER ( S L I D E GLASS:

6 8 2 2 06371. FRAME GOWPL ( S L I D E GLASS R K )


06450
6 6 2 2 OQ30E FRAME COMPL ( S L I D E G L A S S L H )
r16460
11943 RAIL A ( S L I n E GLASS LM)
ilo6a RAIL A (SLJDE GLASS RH) ~

11053 RAIL B ( S L I D E GLASS LH)


11070 RAIL B ( S L I D E . G_LASS.RHI
- 4 6 4 43181 LOCK COML (SIDE WINDOW]
0411 03060 SCREW ( C O U N T E R SUNK H E A D )

l c 6 4 LJ235 M L J ~ B E RS E A L A ! S 0 WINDQW L O C K )

1 4 6 4 4324U RUBBER S E A L 0 ( S D WINDOW L O C K )

1464 43251 P L A T E ( S D WINDOW L O C K )

6622 34041 G L A S S A ( S L I D E DOOR)

G L A S S COMPL ( S L I D E1
6 6 1 1 24931 AHM COMPL ( S L I D E DOOR UPR R H )

6611. 24141. A R M COMPL ( S L I D E DOOR UPR L H )

6611 65041 R O L L E R A ( S L I D E DOOR)

6611 19320 PFN A [LIPR A R M )

0310 08000

6 3 2 0 08000 S P R I N G WASHER

0145 08200 BOLT

6611 31021 BUShING (CPR STDPPER)

5 6 1 1 04291) S T D P P E R i C T R ARM)

0 2 2 7 OB00D NLJT

6 6 1 1 11961 H A N D L E ( O U T S L I D E DOOR)

0237 05000 FLANGE NUT

0190 $8800 BOLT


FIG. 1 2 7 ~ SLIDE DOOR 1
FIG. 127B SLIDE DOOR 2

DETAIL " K " , , 8


-i
DETAIL " L '

1-97
SLEDE DOOR 2 FIG. 127b

PART NAME

L A T E ( S L I D E DOOR)

USPENDER ( S L I D E DOOR)

T R I K E R ( S L I D E DOOR)
FIG. 1 2 7 B SLIDE DOOR 2

PART NAME
FIG. 1 2 8 BACK D W R

DETAIL "C" DETAIL " B "


BACK DOOR FIG. 128

PART NAME
FIG. 129 WINDSHIELD GLASS

BACK PANEL WINDOW

REAR QUATER WINDOW

GUARD BAR
WINDSHIELD GLASS FIG. 1 2 9
FIG. 1 3 0 FRONT SEAT
FRONT SEAT

PART NAME

EACK REST ASSY (FRONT)

EACK R E S T ASSY (FRONT)

C U S h I O N ASSY (FRONT)

C U S H I O N ASSY (FRONT)

COVER ( F R O N T S E A T C U S h I O N )

ASH TRAY ASSY ( R )

SCREW

SPRIkG (SEAT)

PIN

CENTER TRAY

CEbTER TRAY

SCaEW

WASHER

WASHER

TAPPING SCREd

CAP

PAPER HOLDER S E T

WAShER

FLANGE NUT

H t A G R E S T ASSY (Rh)

HEAD R E S T ASSY (LH)

HEAG R E S T ASSY

8 U L T & WASHER A S S Y

S E A T t3ELT S E T
RUBBER WASHER
FIG. 1 3 1 REAR SEAT

I
7 DETAIL " B "
REAR SEAT FIG. 131

PART NAME
FIG. 132
INSTRUMENT PANEL (R.H.D. NODEL) FIG. 132

PART NAME
FIG. 1-32 INSTIPLPENT P.4NEL (R H B . . . MODEL)

IP:%RT S A M E

LID

LABEL (HEATER CCNTROL)

W I P E R SWITCH A S S S Y

P U M P ASS'?'

STOPPER (LIE)

LEVER ASSY (HEATER)

L E V E R AY (HEATER1

CABLE (CUCT)

CABLE (DUCT9

C A B L E ( D U C T St!UTTER)

i A b i E !8 0 0 Y ' :

CAbLE (809Y SHUTTER)

C A B L E i kcE,$TEX)

CABLE (WEATE?)

CAELE (HEATE2 ShUTTER)

C A 6 L E (HEATE!< JUT)

CABLE (HEATER COCK)

KPdiiOB ( F A N )

KNOB (CONTROL L E V E R )

T A P P I N G SCREW ( P A N H E A D )

FLANGE SCZEW

HOSE ( D R A I N )

L I G H T I N G & P A R K I N G S k I T C H ASSY

CLAMP

PAN (VENT DUCT)

GAjKtT

PLATE (ASH TRAY)

HOSE B A h D e 2 0 0 1
INSTRUMENT PANEL (R.H.D. MODEL) FIG. 1 3 2

PART NAME
FIG. 132-1
..
HN8TRIImNiT PAPTEL (L H D , MODEL) FIG. 132-1

ITER PART
PART NAME
NO NUMBER

F L A N G E NUT

BOLT

S P R I N G WASHER

WASHER

S T A Y ( F PANEL,

F L A N G E SCWEN

RETAINER ( INSTRUMENT)

P A N E L COMPL r % PdSTRLIMEbT P A N E L )

NOZZLE (DEFROSTER R H )

NOZLLE (DEFROSTER R H )

NOZZLE (DEFROSTER L H )

OUCT ( D E F R O S T E R RH

DUCT ( D E F R O S T E R R H )

DUCT ( D E F R O S T E R R H )

DUCT !DEFROSTER LH)

F L A N G E NUT

WASHER

SCREW ( P A N H E A D )

SCREW

T A P P I N G SCREN ( T R U S S H E A D )

S P R I N G NlJT

ASH TRAY

PANEL ( I NSTRUhEPdT!
GLOVE L I D

LOCK ( L I D )

T A P P i NG S C R E N

CUSHION (INSTRUMENT PANEL)

CUSHION (INSTRUMENT)

LID
FIG. 1 3 2 - 1 INSTRUMENT PANEL (L.H.D. MODEL)

PART NAME

L A a E L (HEATER CONTROL)

N I P E H SWITCH ASS'Y

PUMP A S S ' Y

LEVER ASSY (HEATER)

L E V E R AY (HEATER)

CABLE (DUCT)

CABLE (DUCT)

CABLE (DUCT SHUTTER)

CABLE (BODY)

CABLE (BODY SHUTTER)

CABLE (HEATER)

CAaLE (HEATER)

CABLE (HEATER SHUTTER)

CABLE (HEATER OUT)

CABLE (HEATEK COCK)

<NO0 (FAN)

KNOb (CONTROL LEVER)

T A P P I N G SCREW ( P A N HEAD)

FLANGE SCREk

HOSE ( V E N T 1 D U C T )

HDSL (PUMP)

(JiiOL'E B O X

L I G H T 8 P A R K 5.4 A S S Y

CLAMP

GASKET

PAN (VENT DUCT)

HOLDER COMPL
PLATE (ASH TRAY)
INSTRUMENT PANEL (L. H. D. MODEL) FIG. 132-1
FIG. 133 ELECTRICAL EQUIPMENT

TURN SIGNAL
HAZARD UNIT
FUSE BOX
ELECTRICAL EQUIPMENT FIG. 133

PART NAME

6 5 1 0 39330
F I G . 134 W I R I N G HARNESS

26
If-
DETAIL"A"
WIRING HARNESS FIG. 124

PART
PART NA4i?iE
NUMBER

W I R I N G HARNESS ( F )

W I R I N G HARNESS ( F )

W I R I N G HARNESS ( F )

W I R I N G HARNESS ( F )

CLIP

CLIP

C L I P ( W I R I N G HARNESS)

L O C K WASHER

WIHING HARNESS ( R )

W I H I N G HARNESS ( R )

W I R I N G HARNESS ( R )

WIRING HARNESS ( R )

W I R I N G HARNESS ( R )

W I R I N G HARNESS ( R )

W I R I N G HARNESS ( R )

W I R I N G HARNESS ( R )

W I R I N G HARNESS ( R )

CABLE BAND

CLIP

CLIP

O I L P R E S S U R E CORD

FUSE ( 3 0 A )

BOOT ( A C G )

FLANGE NUT

FLANGE NUT

CORD ( L I C E N S E )

GROMMET ( W I R I N G H A R N E S S )

CORD (ROOM)

PATCH

CORD ( R O O M )
F I G . 134 WIRING HARNESS

PART NAME
FIG. 135 COMBINATION METER

DETAIL ' B "

DETAIL "D"
COMBINATION METER FIG. 135

PART
PART NAME
NUMBER

C O M B I N A T I O N METER ASSY ( K M / H )

C O M B I N A T I O N METER ASSY ( K M / H )

C O M B I N A T I O N METER ASSY ( M I L E / H )

C O M B I N A T I O N METER ASSY ( M I L E / H )

PRINTED PLATE

BULB (12V-3.4W)

SOCKET

8UZZER (COMBINATION METER)

BUZZER (COMBINATION METER)

SPEEDOMETER (KM)

SPEEDOMETER ( M I L E )

F U E L METER

TWERMO M E T E R

GLASS (COMBINATION METER)

VISOR (METER)

T A P P I N G SCREN ( P A N HEAD)

SCREW GROMMET

C L I P (SPEEDOMETER C A B L E )

FLANGE NUT

S F R I N G (SPEEDOMETER C A B L E )

SCREW ( P A N H E A D )

CABLE (SPEED METER)

CABLE (SPEED METER)

CABLE (SPEED METER)

CABLE (SPEED METER)

a0LT
S P R ING W A S H E R

WIIVDOW P L A T E ( C O M B I N A T I O N M E T E R )

GROMMET.

GROMMET
FIG. 135 COMBINATION METER
FIG. 1 3 6 A

24/

FRONT COMBINATION LAMP

ROOM LAMP
FIG. 1 3 6 A

PAKT NAME
FIG. 1 3 6 A LAMP1
FIG. 136B
LAMP2 FIG. 136a

PART NAME

EAR C O M B I N A T I O N LAMP ASSY ( L H )

ULB ( 1 2 V - 2 3 k )

ULB (12V-8W)
FIG. 136B LAMP2

PART NAME

ACK UP L A M P ASSY
FIG. 1 3 7 WIPER
WIPER F I G . 137

PART' NAME
FIG. 137 WIPER
FIG. 138 WINDSHIELD WASHER
WINDSHIELD WASHER FIG. 138

PART NAME

ANK ( W A S H E R )
FIG. 139
RADIO FIG. 139

PART NAME
FIG. 140 ACCESSORIES
ACCESSORIES FIG. 140

I
ITEM PART 7
PART NAME
NO NIJMBER

OUTER MIRROR B Y ( R H )

O U T E R M I R R O R AY ( R H )

O U T E R M I R R O R AY ( L H )

O L T E R M I R R O R AY ( L H )

WASHER

CAP NUT

SUN VISOR ASSY ( R H )

SUN V I S O R ASSY ( R H )

SUN V I S O R ASSY ( L H )

SUN V I S O R ASSY ( L H )

REAR V I E W MIRROR ( I N )

ASSIST RAIL

SCREW ( R V I E N M I R R O R e I N )

T A P P I N G SCREW

TAPPING SCREk

SCREW ( P A N H E A D )

ORNAMENT ( F G R I L L E )

GRILLE ( F S I D E RH)

GRILLE ( F S I D E RH)

G R I L L E ( F S I D E LW)

GRILLE (F SIDE LH)

TAPPING SCREd

SPRING NUT

R A I L C O M P L ( C T R S L I D E DOOR R H )

R A I L C O M P L ( C T R S L I D E DOOR R H )

R A I L COMPL ( C T R S L I O E DOOR L H )

ORNAMENT ( S L I D E R A I L C T R R H )

ORNAMENT ( S L I D E R A I L C T R L H )

T A P P I N G SCREW

FLANGE NUT
FIG. 140 ACCESSORIES
FIG. 1 4 1 SPLASHBOARD

DETAIL "A" DETAIL " B "

REAR L H
DETAIL "c" REAR R H
DETAIL " D"

REAR R H

DETAIL "D" REAR L H

DETAIL "C'
SPLASHBOARD FIG. 141

PA4RT
PART NAME
NUMBER

S P L A S H BOARD ( F R H )

S P L A S H BOARD ( F L H )

S P L A S H BOARD ( F R R H )

S P L A S H BOARD ( F R L H )

S P L A S H BOARD ( F R R H )

S P L A S H BOARD ( F R L H )

STAY ( F G R I L L E )

S P L A S H BOARD ( R m R H )

S P L A S H BOARD ( R . L H )

S P L A S H BOARD ( R R H )

S P L A S H BOARD ( R )

dASHER

dASHER

VUY

dASHER

3OLY ASSY

3 0 L T B WASHER A Y
FIG. 142 I N N E R TRIMMING

DETAIL " B "

\
14
- - --

INNER TRIMMING FIG. 142


FIG. 143 SEALING PARTS
SEALING PARTS FIG. 143

P A R T NAME
FIG. 144
JACK FIG. 144

PART NAME
FIG. 145
LOCK CYLINDER & KEY KIT FIG. 145

I Q
ITEM PART T
T PART NAME Y
NO NUMBER
2 R
E
Q
2 6516 87330 LOCK 8 KEY K I T 1

6516 8 7 3 3 1 D LOCK 8 KEY K I T 1


6516 87350 KEY K I T 1

6516 8 7 3 5 1 D KEY K I T 1

3 6516 93820 K E Y L O C K A S S Y ( B A C K DOOR) 1

4 6611 93561 HANDLE (OUT K E Y ) 2

6 6 1 1 78200 D HANDLE (OUT K E Y ) 2

5 6821 93450 I G N I T I O N STARTER SWITCH 1

6 8 2 1 30500 I G N I T I O N STARTER SWITCH 1

6 6516 84170 B L A N K KEY P L A T E 1


7 6516 84160 GLAhK KEY PLATE 1
PART NUMBER INDEX
PART NO. F I G NO. ITEM PART NO. F I G NO. ITEbl
P A R T PJO. FIG ?lo. I TEM P A R T NO. FIG NO.
PART NO. F I G NO. ITEY PART NO. F I G NO. ITEM
PART NO. FIG NO.. ITEM PART NO. FIG NO. ITEM
PART NO. FIG NO. ITEM PART NO. FIG NO. ITEM
PART NO. FIG NO. ITEM PART NO. FIG NO. ITEM
- - - - -

PART NO. F I G NO. ITEM PART NO. F I G NO. ITEM


PART N O . FIG NO. ITEM P ~ R TPTO. FIG NO. ITEM
PART NO. FIG NO. ITEM PART NO. F I G NO. ITEM
PART NO. F I G NO. ITEM PART NO. F I G NO. ITEM
PART NO. FIG NO. ITEM PART NO. FIG NO. ITEM
PART NO. P I G NO. ITEM PART N O . F I G NO. ITEM
PART NO. FIG NO. ITEM PART NO. FIG NO. ITEM
PART NO. F I G NO. ITEM PART NO. F I G NO. ITEM
PART NO. FIG NO. ITEM PART NO. F I G NO. ITEM
PART NO. FIG NO. ITEM PART NO. F I G NO. ITEM
PART 2

PARTS L I S T

E L E C T R I C POWER AND HEATER S Y S T E M S


SPARE PARTS
CHARGER
L E S T E R MODEL 9 4 5 8

P A R T NAME .
PI1 N
P A R T NO. DESIGNATION OTY. REOUIRED

Lestronic Battery Charger


Model 9458, Type 12/102
LCR 25-SET

Case, Complete

Transformer

Capacitor, 6 MFD., 6 6 0 VAC

H e a t Sink A s s e m b l y w / D i o d e s
& Insulator

D i o d e R e p l a c e m e n t , press f i t

F u s e h o l - d e r w i t h Solder L e a d s

Fuse, Fusetron, T-30

Fuseholder, Cartridge

F u s e , AGC-5

Ammeter

E l e c t r o n i c Timer Assembly

Relay

R e s i s t o r Assembly

S w i t c h , Push-button, " START"


,Switch, " SUMMER-WINTER"
Control Cable Assembly

R e c e p t a c l e , A.C. Input
(125V.-15A. )

R e c e p t a c l e , A.C. Input
(250V.-20A. )

E x t e n s i o n C o r d , A.C. Input,
15 f t . (250V.-15A.)
P A R T NAME MIN.
P A R T NO. DE SI GNAT1 ON OTY. REQUIRED

3889 E x t e n s i o n C o r d , A.D. Input,


15 f t . (250V.-20A.)

B u s h i n g , 7K-2, Insulator for


D.C. C o r d s e t

Cordset, D.C. Output

Cordset, D.C. Output


SPARE PARTS
CHARGER
LESTER CIODEL 9575

PART NAPlE MIN.


d
PART NO. DESIGNATION- QTY . REQUIRED
9276 Case Complete
9269 Transformer 1

2390 Capacitor, 6 Mfd., 660 Vac

8524 Heat Sink Assembly w/Diodes 1


& Insulator

Diode Peplacement, Press Kit 1

Fuseholder with Soldered Leads 1

Fuse, Fusetron, T-30 1

Fuseholder Cartridge 4

Fuse-10 amp 1

Fuse-1 amp 1

Ammeter 1

Relay

Resistor Assembly 1

Switch Push Button, "Start" 1

Key Circuit Interrupt 1

Control Cable Asse~.bly 1


PART N.W.IE PilIr\?.
PART NO. DESIGNATION OTY. REOUIRED

Receptacle, AC 50 amp

Fan Charger Cooling

Heat Sensor

Bushing, 7K-2, Insulator for


DC Cordsets

Cordset
Receptacle Connector
HEATER DIAGRAM
SPARE PARTS
EEPAR HEATER MODELS Bl/L & Dl/L

REQ'D.
PER
FIG. NO. HEATER PKG. COUNT

Basic Heater w/
Std. Equip.

Universal Inst-
allation Kit

Cover

Cable

Lower Pal£ of
Casing
Resistor 12 V

Cable Tree

Combustion-Air
Blower i2 V

Sealing

Upper Half of
Casing

Eeat Exchanger

Temperature
Switch

Carrier

Fillister Head
Bolt PI 5 x 45

Rivet

Grub Screw

Fuel Metering
Pump

Control Unit 12V


REQ'D.
PER
FIG. NO. HEATER PKG. COUNT
Check V a l v e

Fuel F i l t e r

Polder f o r
Timer

Clamp f o r T i m e r

F i l t e r Rolder

Exhauster,
Yovable

Exhaust Pipe

Vent P i p e

Connection

Glow- S p a r k P l u g

S a f e t y Therrral
C u t o u t Svri t c h

Eood

Angle

Yetal-rubber
Buffer

Pose Clamp

Clamping C l i p

Ease Clamp

P o s e Clamp

Yose Clamp

Flexible Piping

Tubing 4 x
1 . 2 5 max. 2400
REQ'D.
PER
FIG. NO. HEATER PKG. COUNT DESIGIIATION

Hose 5 x 2.5

Hose 7 x 5

Fixing Clip
1 x 7

Fixing Clip
1 x 4

Socket Housing

Fuse Carrier
Hexagon Nut Mf

Spring Lockwasher
s4

L-Iexagon Bolt
116 x 12

Sheet-metal
Screw B3.9 x 9.5

Sheet-metal
Screw E3.9 x 19

Sheet-metal
Screw R4.8 x 13

Spring Lockwasher
R4

Spring Lockwasher
R5

Cable Band

Cable Sand

Clip
Branch
6 x 6 ~ 6
3 x 6 ~ 8
12 x 6 x 12
G.E. MOTOR 5 B T 1 3 4 6 B 3 8

F I G NO. NAME P A R T NO. QTY .


B a l l B e a r i n g C.E. 894A605ZJ 006
BRG B R K T C . E . 796C744BC GO1
Stud & Tube 3 6 A 2 9 0 3 6 6 GO3
Armature 36A290994EK GO1
F i e l d WD 3 6 A 2 9 0 9 3 4 E J GO1
C o v e r D.E. 36A291484AB GO1
BRG B R K T D . E . 796C849AR GO1
B a l l B e a r i n g D.E. 894A605ZK 0 0 6
Coupling 36A291734AA 0 0 1
K e y D.E. 901AllOAX 0 0 1
B r u s h Spring 3 6 B 5 4 7 9 2 5 GO1
Brush 955A470 003
Yoke, H o l d e r & C r o s s C o n n 3 6 B 5 5 0 7 6 3 A B GO2
C o v e r C.E. 796C626AD GO1
C o v e r C.E. 36A291109AB GO1
SPARE PARTS
P R E S T O L I T E E L E C T R I C MOTOR

PART NAME MIN.


PART NO. DESIGNATION QTY . REOUIRED

4001 P r e s t o l i t e E l e c t r i c Motor
I l o d e l MTC 4 0 0 1 - - 2 0 H P a t
3 9 0 0 TPM

Armature & Fan Assembly

Fan

Baffel, D.E. Head

HDB- 1 9 Band, C o v e r , C.E.

Band, Cover, D.E.

Bearing, Ball, S e a l e d C.E.

Brush Set, Service

Cable T i e Pkg., Connector


(10 Pcs.)

Cable T i e Pkg., Conn. to


Frame (5 Pcs. )

F i e l d C o i l Package
C o n n e c t o r & S t u d F.ssembly
Connector & S t u d Assembly
Insulation, F i e l d Connection
Insulation
Insulation

Head Assembly, Comm. End

Spring Set, Brush

Brush Holder K i t

Eead Assembly, D r i v e End

Bearing, E a l l Sealed

Retainer ( T r u a r c $!N5002-244)

P o l e Shoe Screw Package

Terminal S t u d Fkg. (Hdwe, I n c . )

Washer, F p r i n g , C . E . Bearing
IC3645-SCR Module
Model C

NOTE

'3

GREEN YELLOW 27 DETAIL 3 4 38 24 26 40 16


I 1 (4) A 126 (4) (4)
G. E . CONTROLLER SYSTEM

NAME PART NUYBER


SCR Panel IC3645SCR2C5C2BBAD
Contactor (M) IC4482CTRA810PA511XO

PPITD IC3645CPMlRDB2

SLB IC3645CPMlL6K5

BDI Card 27342575XF

Coil Filter 148B6203G74

Accel. Switch IC4485ACClA2LBOlACAC

SPARE PARTS
GE IC3645-SCR MODULE
EWDEL C

ITEM QTY PART


NO. REQ . NUMBER DESCRIPTION
--
Base
*Rectifier assembly (1REC)

Rectifier assembly (2REC)

*Rectifier assembly (3REC)


Rectifier assembly (4REC)

Tectifier assembly (5REC)


Transformer/reactor assembly

Capacitor, commutatinq, 250 volt

Snubber assemb1.y (22 REC, 25 REC


and 23 Fil.)

2.4 Fil.
ITEM QTY PART
No. REQ . NUMBER DESCRIPTION
Thermal protector (G1 for AA
gev., G2 for AB and greater)
Power terminal block
control terminal block

Cover for terminal block


Terminal block assembly (customer)
5abel for left terminal block
Label for right terminal block
Card box support assembly (left-
hand)
Card box support assembly (right-
hand)

Flexible bus

Bus Must be
Bus insulator ordered together
Xectifier heat sink (4 REC)
Rectifier heat sink (2 REC)

Shield
Capacitor support
Sushing
Snubber mounting (2 EEC and
4 IIEC)

Shunt assembly
Card box bracket (left-hand)
Capacitor strap
Screw with lock washer (sems unit)
ITEM QTY PART
NO. REQ . NUMBER. DESCRIPTION

t38 5 577P2511G3 Screw with lock washer (sems unit)


39 7 N722EP21022C6 Screw
40 2 N722EP21032C6 Screw
841 9 259A8797P1 Lock washer for Item No.'s 39
and 40
A42 1 7126R30Gl Nire harness

ANo t shown.
*Includes insulation, silicone grease and instructions.
tIf 10th digit of IC designation is 2, 4, or 6 use quantity 8 of
ITEM NO. 26. Order quantity 4 of ITEY NO. 2 5 and 1 of ITEM NO.
28A. Use quantity 4 of ITEM NO. 38.
MISCELLANEOUS E L E C T R I C A L POWER SYSTEM PARTS

PART NO. DESCRIPTION QTY REQUIRED

SGL/24GC-HC 6 V o l t Main B a t t e r y 17
SGL/24HT 12 Volt Auxiliary Battery 1
SGL/2 7HT 12 Volt Auxiliary Battery 1

BATTERY F I X T U R E S

B a t t e r y Box
B a t t e r y Box L i d
Fasteners
Fasteners
Strikes

METERS

Ammeter
P e r c e n t of C h a r g e
Tachometer