HEATER AND AIR CONDITIONER SYSTEMS

SERVICE WARNINGS . . . . . . . . . . . . . . . . . . . . . . . U 2 HANDLING REFRIGERANT . . . . . . . . . . . . . . . . U 2 STORING REFRIGERANT . . . . . . . . . . . . . . . . . U 2 SERVICE CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . U 2 HANDLING COMPRESSOR OIL . . . . . . . . . . . . U 2 REFRIGERANT SYSTEM SERVICE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 3 MANIFOLD GAUGE SET INSTALLATION . . . . U 3 RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 3 CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 3 REFILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 5 REFRIGERANT CHARGE CHECK . . . . . . . . . . U 6 REFRIGERANT PRESSURE CHECK . . . . . . . U 7 PERFORMANCE TEST . . . . . . . . . . . . . . . . . . . . U 7 BASIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 8 STRUCTURAL VIEW . . . . . . . . . . . . . . . . . . . . . . U 8 BLOWER UNIT REMOVAL/INSTALLATION . . U10 BLOWER UNIT DISASSEMBLY/ASSEMBLY . U10 COOLING UNIT REMOVAL/INSTALLATION . . U10 COOLING UNIT DISASSEMBLY/ASSEMBLY . U12 EVAPORATOR INSPECTION . . . . . . . . . . . . . . U13 HEATER UNIT REMOVAL/INSTALLATION . . . U13 HEATER UNIT DISASSEMBLY/ASSEMBLY . . U14 HEATER CORE INSPECTION . . . . . . . . . . . . . . U15 A/C COMPRESSOR REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U15 CONDENSER REMOVAL/INSTALLATION . . . U16 CONDENSER INSPECTION . . . . . . . . . . . . . . . U16 RECEIVER/DRIER REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U16 REFRIGERANT LINES REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U17 CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . U19 STRUCTURAL VIEW . . . . . . . . . . . . . . . . . . . . . . U19 MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY . . . . . . . . . . . . . . U20 MAGNETIC CLUTCH CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . U20 MAGNETIC CLUTCH INSPECTION . . . . . . . . . U21 A/C RELAY No.1 REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U21 A/C RELAY No.1 INSPECTION . . . . . . . . . . . . . U22 A/C RELAY No.2 REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U22 A/C RELAY No.2 INSPECTION . . . . . . . . . . . . . U22 REFRIGERANT PRESSURE SWITCH REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U22 REFRIGERANT PRESSURE SWITCH INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . U23 THERMOSWITCH INSPECTION . . . . . . . . . . . U23 BLOWER MOTOR REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U24 BLOWER MOTOR INSPECTION . . . . . . . . . . . U24 RESISTOR REMOVAL/INSTALLATION . . . . . . U24 RESISTOR INSPECTION . . . . . . . . . . . . . . . . . . U25 CLIMATE CONTROL UNIT REMOVAL . . . . . . U25 CLIMATE CONTROL UNIT INSTALLATION . . U25 CLIMATE CONTROL UNIT DISASSEMBLY/ASSEMBLY . . . . . . . . . . . . . . U25 CLIMATE CONTROL UNIT WIRE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . U26 CLIMATE CONTROL UNIT INSPECTION . . . . U27 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . U28 FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U28 TROUBLESHOOTING INDEX . . . . . . . . . . . . . . U28 SYMPTOM TROUBLESHOOTING . . . . . . . . . . U28

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