Sie sind auf Seite 1von 48

SERVICE MANUAL

Document No. 006-267-11E


First Edition Nov. 05, 2004
Revised Edition Jun. 30, 2011
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of FUJIFILM Corporation.

Copyright

2005-2011 FUJIFILM Corporation. All rights reserved.

FUJI MEDICAL DRY LASER IMAGER


Printed in Japan

DRYPIX 4000
DRYPIX Plus
DRYPIX 4000

DRYPIX 4000

Service Manual

0.1
0.1
006-267-10E
01.31.2011 FM5778

1. HANDLING THIS SERVICE MANUAL


1.1 About This Service Manual
n
Scope
This Service Manual applies to the Fuji Medical Dry Laser Imager DRYPIX 4000.
The "Model:DRYPIX 4000" comes in two variations: max 2-tray model (DRYPIX 4000)
and max 3-tray model (DRYPIX Plus). The information in this manual describes the
two variations separately when necessary.

n
Notation of Unit Symbols
For notation of unit symbols, metric units set forth in the International Systems of Units
(SI) are used, as a rule. However, some metric units that are not allowed in the SI but
are permitted under the Measurement Law are partially used.

1.2 Service Manual Appropriations


1. All rights are reserved by the FUJIFILM Corporation (FUJIFILM).
2. Manual usage is restricted to FUJIFILM equipment related technical and service
personnel.
3. This manual contains information relating to FUJIFILM equipment and is therefore
proprietary. Unauthorized disclosure is prohibited.
4. FUJIFILM's prior consent is required in regard to the following.
Manual copying in whole or in part.
Disclosure of manual contents to unauthorized personnel.
Manual uses for purposes other than technical service.
5. The contents of this manual are subject to changes for product improvement.
6. Accompanying documents were originally drafted in the English language.

1.3 About Notation in the Manual


n
Notation of Cautions, Warning, etc.
The notation formats of "WARNING", "CAUTION", "INSTRUCTIONS", "NOTE",
"REMARKS" and "REFERENCE" are shown below.

WARNING
Indicated where failure to observe the instruction given may result in death or
serious injuries.

CAUTION
Indicated where failure to observe the instruction given may result in light or
moderate injuries, or serious malfunction (unrecoverable or difficult to recover)
of the equipment.

<INSTRUCTIONS>
Indicated where failure to observe the instruction given may result in damage to
the equipment, or other problems.

<NOTE>
Indicated where special attention is required during a work procedure.
<REMARKS>
Indicated where description of the term used or supplementary explanation is given.

n
Indication of Refer To
The "
" mark is used to indicate the chapter or section you should refer to.
Its format is as indicated below.
{MC:1.1
_Cover}

Notation in the manual


This service manual refers to the model that can be extended up to 2 trays as the max

2-tray model, and the model that can be extended up to 3 trays as the max 3-tray
model.

DRYPIX 4000

Service Manual

0.2
0.2
006-267-10E
01.31.2011 FM5778

1.4 Servicing Instruments and Tools That


Require Inspection/Calibration
The machine should be installed and serviced by use of servicing instruments and
tools that have been regularly inspected and calibrated as appropriate.
If the machine were serviced using servicing instruments and tools that have not
been inspected and calibrated, proper performance of the machine could not be
guaranteed.
Servicing instruments and tools that require inspection/calibration are as listed below.
The inspection/calibration should be planned and performed in accordance with the
specifications and instruction manuals of the applicable servicing instruments and
tools.

n
Instruments and Tools That Require Inspection/Calibration
Name
Inspection
Calibration
Digital multimeter

Densitometer

Steel ruler (300 mm)

DRYPIX 4000 (Max 2-tray model)

Service Manual

0.3
0.3
006-267-11E
06.30.2011 FM5886

GENERAL CONTENTS SAFETY PRECAUTION

SAFETY PRECAUTION
(Max 2-tray model)
1. SAFETY PRECAUTION ............................................. 1
1.1
General Precautions ........................................................................1
1.2
Precautions Against Laser Radiation ..............................................3

2. LABELS .................................................................... 4
2.1
Laser Caution Labels ......................................................................4
2.1.1
Locations of Laser Caution Labels ..............................................................4
2.1.2
List of Laser Caution Labels........................................................................5

2.2
Other Labels ....................................................................................6
2.2.1
Locations of Other Labels ...........................................................................6
2.2.2
List of Labels ...............................................................................................7

2.3
Additional Protective Grounding Earth Mark .................................10
2.3.1
Imprint Location.........................................................................................10
2.3.2
Imprints .....................................................................................................10

2.4
Power Cable Caution Label ...........................................................10

3. PROTECTIVE HOUSING FOR LASER RADIATION


EXPOSURE PREVENTION ...................................... 11
4. CONNECTABLE PERIPHERALS .............................. 12
5. CLASSIFICATION ................................................... 12
6. Caution on Electromagnetic Waves ...................... 13
6.1
Electromagnetic Compatibility (EMC) ............................................13
6.2
Further Information for IEC60601-1-2 ED2.1:2004 .......................13

DRYPIX 4000 (Max 3-tray model)

Service Manual

0.4
0.4
006-267-11E
06.30.2011 FM5886

GENERAL CONTENTS SAFETY PRECAUTION

SAFETY PRECAUTION
(Max 3-tray model)
1. SAFETY PRECAUTION ............................................. 1
1.1
General Precautions ........................................................................1
1.2
Precautions Against Laser Radiation ..............................................3

2. LABELS .................................................................... 4
2.1
Laser Caution Labels ......................................................................4
2.1.1
Locations of Laser Caution Labels ..............................................................4
2.1.2
List of Laser Caution Labels........................................................................5

2.2
Other Labels ....................................................................................6
2.2.1
Locations of Other Labels ...........................................................................6
2.2.2
List of Labels ...............................................................................................8

2.3
Additional Protective Grounding Earth Mark ...................................9
2.3.1
Imprint Location...........................................................................................9
2.3.2
Imprints .......................................................................................................9

2.4
Power Cable Caution Label .............................................................9

3. PROTECTIVE HOUSING FOR LASER RADIATION


EXPOSURE PREVENTION ...................................... 10
4. CONNECTABLE PERIPHERALS .............................. 11
5. CLASSIFICATION ................................................... 12
6. Caution on Electromagnetic Waves ...................... 13
6.1
Electromagnetic Compatibility (EMC) ............................................13
6.2
Further Information for IEC60601-1-2 ED2.1:2004 .......................13

DRYPIX 4000

Service Manual

0.5
0.5
006-267-11E
06.30.2011 FM5886

GENERAL CONTENTS SPECIFICATIONS

SPECIFICATIONS
1. SPECIFICATIONS ..................................................... 1
1.1
Part Name .......................................................................................1
1.1.1
Max 2-tray model ........................................................................................1
1.1.2
Max 3-tray model ........................................................................................2

1.2
List of Optional Parts .......................................................................5
1.3
General Specifications ....................................................................6
1.4
Equipment Dimensions and Weight ................................................9
1.4.1
Dimensions .................................................................................................9
1.4.2
Weight ....................................................................................................... 11

1.5
Means to Move and Secure Equipment ........................................11
1.6
Environmental Requirements ........................................................12
1.7
Electrical Requirements ................................................................13
1.8
Equipment Installation Space ........................................................15
1.8.1
Installation Space ......................................................................................15
1.8.2
Space Required for Maintenance Work ....................................................15

1.9
Disposing the Equipment ..............................................................16

DRYPIX 4000

Service Manual

0.6
0.6
006-267-11E
06.30.2011 FM5886

GENERAL CONTENTS DISCRIPTION OF EQUIPMENT (MD)

DESCRIPTION OF EQUIPMENT
(MD)
1. OUTLINE OF EQUIPMENT ..................................MD-1
1.1
Functions of Equipment ............................................................MD-1
1.2
System Configuration ...............................................................MD-2
1.3
Overall Configuration and Names of Parts ...............................MD-4
1.3.1
External View .......................................................................................MD-4
1.3.2
Operation Panel ...................................................................................MD-7
1.3.3
Layout of External Connector...............................................................MD-8
1.3.4
Layout of Units .....................................................................................MD-9
1.3.5
Layout of I/O Parts and Description of Functions............................... MD-10
1.3.6
Layout of Boards ................................................................................MD-20

2. STARTING UP AND ENDING THE EQUIPMENT .........


.........................................................................MD-22
2.1
Power ON Operations ............................................................MD-22
2.2
Error Processing .....................................................................MD-23
2.3
Power OFF Operations ..........................................................MD-24

3. DESCRIPTION OF MECHANICAL OPERATIONS.........


.........................................................................MD-25
3.1
Film Loading Unit ...................................................................MD-25
3.1.1
Film Sizes ...........................................................................................MD-25
3.1.2
Film Pack/Shutter Detection...............................................................MD-25
3.1.3
Barcode Reader (BCR) ......................................................................MD-26
3.1.4
Tray Detection/Tray Lock ...................................................................MD-26

3.2
Removal Unit ..........................................................................MD-27
3.2.1
Suction Cup Arm Home Position ........................................................MD-27
3.2.2
Film Suction .......................................................................................MD-27
3.2.3
Film Flapping Operations ...................................................................MD-28
3.2.4
Film Release ......................................................................................MD-29

3.2.5
Removal Conveyance ........................................................................MD-29
3.2.6
Returning to Home Position ...............................................................MD-29
3.2.7
Magic Arm ..........................................................................................MD-30

3.3
Conveyor Unit .........................................................................MD-31
3.3.1
Conveyance .......................................................................................MD-31
3.3.2
Cleaning Roller Detection ..................................................................MD-31
3.3.3
Striking against Stopper .....................................................................MD-32
3.3.4
Gripping by Conveyor Unit Exit Roller................................................MD-32
3.3.5
Film Edge Sensor ...............................................................................MD-33
3.3.6
Pre-recording Conveyance ................................................................MD-33

3.4
Sub-scanning Unit ..................................................................MD-34
3.4.1
Sub-scanning Conveyance ................................................................MD-34
3.4.2
Recording Conveyance ......................................................................MD-34

3.5
Scanning Optics Unit ..............................................................MD-35
3.5.1
Scanner Unit ......................................................................................MD-35
3.5.2
Laser Exposure ..................................................................................MD-35
3.5.3
Density Measurement Section ...........................................................MD-36
3.5.4
Temperature Correction .....................................................................MD-36

3.6
Heat Development Unit ..........................................................MD-37
3.6.1
Heat Development .............................................................................MD-37
3.6.2
Temperature Control ..........................................................................MD-37

3.7
Film Release Unit ...................................................................MD-38
3.7.1
Film Discharge ...................................................................................MD-38
3.7.2
High Speed Discharge .......................................................................MD-38

3.8
Sorter ......................................................................................MD-39
3.8.1
Film Conveyance ...............................................................................MD-39
3.8.2
Changeover Guide Switching.............................................................MD-39
3.8.3
Film Discharge ...................................................................................MD-40

DRYPIX 4000

Service Manual

0.7
0.7
006-267-11E
06.30.2011 FM5886

GENERAL CONTENTS DISCRIPTION OF EQUIPMENT (MD)

4. DESCRIPTION OF ELECTRICAL CONTROL ......MD-41


4.1
System Block Diagram ...........................................................MD-41
4.2
Outline of Power Supply .........................................................MD-43
4.3
Interlock Control .....................................................................MD-46
4.4
Functions of Boards ...............................................................MD-50
4.4.1
MTH24A Board ...................................................................................MD-50
4.4.2
MTH31A board ...................................................................................MD-51
4.4.3
PRN Board .........................................................................................MD-52
4.4.4
MCT Board .........................................................................................MD-53
4.4.5
SND24A/SND31A Board ....................................................................MD-54
4.4.6
SND31B Board...................................................................................MD-56
4.4.7
HTD Board .........................................................................................MD-57
4.4.8
PNL Board ..........................................................................................MD-58
4.4.9
Power Supply Unit..............................................................................MD-59

5. MECHANICAL CONTROL FLOW .......................MD-60


5.1
Reading the Mechanical Control Flow ....................................MD-60
5.2
Initialization Flow ....................................................................MD-61
5.2.1
Upper/Lower Removal Unit Initialization ............................................ MD-62
5.2.2
Conveyor Unit Exit Grip Roller Initialization ....................................... MD-63
5.2.3
Conveyor Unit Stopper Initialization ...................................................MD-64
5.2.4
Remaining Film Discharge .................................................................MD-64

5.3
Normal Processing .................................................................MD-67
5.3.1
Film Removal .....................................................................................MD-67
5.3.2
Conveyance .......................................................................................MD-72
5.3.3
Sub-scanning Unit ..............................................................................MD-73
5.3.4
Heat Development Unit ......................................................................MD-74
5.3.5
Film Release Unit ...............................................................................MD-75

6. TIME CHART ....................................................MD-76


6.1
Removal Unit Time Chart .......................................................MD-76

6.2
Conveyor Unit Time Chart ......................................................MD-77
6.3
Sub-Scanning Unit Time Chart ...............................................MD-78
6.4
Heat Development Unit Time Chart ........................................MD-79
6.5
Film Release Unit Time Chart ................................................MD-80

7. PRINTING FORMATS ........................................MD-81


7.1
Reading the Format Name .....................................................MD-81
7.2
Standard Formats ...................................................................MD-81
7.3
Mixed Formats ........................................................................MD-82

DRYPIX 4000

Service Manual

0.8
0.8
006-267-11E
06.30.2011 FM5886

GENERAL CONTENTS TROUBLESHOOTING (MT)

TROUBLESHOOTING (MT)
1. TROUBLESHOOTING METHOD .......................... MT-1
2. ERROR CODE ..................................................... MT-2
2.1
Checking Error Codes .............................................................. MT-2
2.2
Format of Detailed Information ................................................ MT-3
2.2.1
FLH Related (Conveyance) Errors Detailed Information.......................MT-3
2.2.2
MFC Related (Data Setting/System Related) Errors Detailed Information ...
..............................................................................................................MT-6
2.2.3
DEN Related (Internal Densitometer) Errors Detailed Information .......MT-8
2.2.4
ESN Related (Film Edge Sensor Related) Errors Detailed Information MT-8
2.2.5
DEV Related (Temperature Control Related) Errors Detailed Information ....
..............................................................................................................MT-9

2.3
Error Code Table ....................................................................MT-11
2.3.1
Printer ..................................................................................................MT-12
2.3.2
Formatter .............................................................................................MT-62

3. ERROR CODE ANALYSIS FLOW ....................... MT-95


3.1
0232 ....................................................................................... MT-95
3.2
0234 ....................................................................................... MT-95
3.3
0237, 0239, 0271, 0275, 0277, 2236, 2238, 2274, 2276 ....... MT-96
3.4
0241, 0243, 0273, 0279, 0281, 2240, 2242, 2278, 2280 ....... MT-96
3.5
0245, 0247, 0285, 0287, 2244, 2246, 2282, 2283, 2284, 2286 ........
............................................................................................... MT-97
3.6
0249, 0251, 2248, 2250, 2288, 2289 ..................................... MT-97
3.7
0255, 0267, 2254, 2266 ......................................................... MT-98
3.8
0257, 0269, 2256, 2268 ......................................................... MT-98
3.9
0259, 0263, 2258, 2262 ......................................................... MT-99
3.10 0261, 0265, 2260, 2264 ......................................................... MT-99
3.11 1291, 2290 ........................................................................... MT-100
3.12 1293, 2292 ........................................................................... MT-100
3.13 1295, 12B1, 2294 ................................................................. MT-101
3.14 1296, 12B2 ........................................................................... MT-101
3.15 1297, 12B3 ........................................................................... MT-102

3.16 1298, 12B4 ........................................................................... MT-102


3.17 1299 ..................................................................................... MT -103
3.18 12A0, 12B6 ........................................................................... MT-103
3.19 12A1, 12A2, 12B7, 12B8 ...................................................... MT-104
3.20 12A3, 12A4, 12C6 ................................................................ MT-104
3.21 12A5, 12A6, 12C7 ................................................................ MT-105
3.22 12A7, 12A8, 12C8 ................................................................ MT-105
3.23 12A9 ..................................................................................... MT -106
3.24 12B0 ..................................................................................... MT-106
3.25 12B5 ..................................................................................... MT-107
3.26 12C5, 22C4 .......................................................................... MT-107

4. ABNORMAL IMAGES ...................................... MT-108


4.1
Troubleshooting from Abnormal Images ............................... MT-108
4.2
Scratches and Streaks Caused by Guide Plate ....................MT-118
4.2.1
Checking Film ...................................................................................MT-118
4.2.2
Scratches on Face Applied with Emulsion ........................................MT-118
4.2.3
Scratches on Base Side ....................................................................MT-122

DRYPIX 4000

Service Manual

0.9
0.9
006-267-11E
06.30.2011 FM5886

GENERAL CONTENTS TROUBLESHOOTING (MT)

5. ABNORMAL OPERATIONS ............................. MT-126


5.1
System Freezes without Displaying Error Code Normally .... MT-126
5.2
Error Message at the Startup Sequence .............................. MT-126

6. CLEARING FILM JAMS ................................... MT-127


7. CHECKING PROCEDURE FOR I/O PARTS ...... MT-129
7.1
Checking Procedure for Sensor ........................................... MT-129
7.1.1
Checking Procedure for SA11 (Film pack/shutter detection sensor (Upper))
..........................................................................................................MT-131
7.1.2
Checking Procedure for SA13 (Tray lock detection sensor (Upper)) MT-133
7.1.3
Checking Procedure for SA21 (Film pack/shutter detection sensor
(Upper)) .............................................................................................MT-135
7.1.4
Checking Procedure for SA23 (Tray lock detection sensor (Lower)) MT-137
7.1.5
Checking Procedure for SB11 (Suction cup arm HP detection sensor
(Upper)) .............................................................................................MT-139
7.1.6
Checking Procedure for SB12 (Film surface detection sensor (Upper)) .......
..........................................................................................................MT-141
7.1.7
Checking Procedure for SB13 (Suction cup arm upper dead-point
detection sensor (Upper)) .................................................................MT-143
7.1.8
Checking Procedure for SB21 (Suction cup arm HP detection sensor
(Lower)) .............................................................................................MT-145
7.1.9
Checking Procedure for SB22 (Film surface detection sensor (Lower)) .......
..........................................................................................................MT-147
7.1.10 Checking Procedure for SB23 (Suction cup arm upper dead-point
detection sensor (Lower)) .................................................................MT-149
7.1.11
Checking Procedure for SD1 (Conveyor unit entrance sensor) ........MT-151
7.1.12 Checking Procedure for SD2 (Conveyor unit exit sensor) ................MT-153
7.1.13 Checking Procedure for SD3 (Cleaning roller detection sensor) ......MT-155
7.1.14 Checking Procedure for SD4 (Stopper release detection sensor) ....MT-157
7.1.15 Checking Procedure for SD5 (Grip roller position detection sensor) MT-159
7.1.16 Checking Procedure for SD6 (Film edge sensor) .............................MT-161
7.1.17 Checking Procedure for SE1 (Film leading edge detection sensor) .MT-163
7.1.18 Checking Procedure for SG1 (Heat development unit entrance sensor) ......
..........................................................................................................MT-164
7.1.19 Checking Procedure for SJ1 (Film release unit entrance sensor).....MT-166
7.1.20 Checking Procedure for SJ2 (Film release sensor) ..........................MT-168
7.1.21 Checking Procedure for ST1 (2nd bin film release sensor) ..............MT-170
7.1.22 Checking Procedure for ST2 (3rd bin film release sensor) ..............MT-172
7.1.23 Checking Procedure for ST3 (4th bin film release sensor) ...............MT-174

7.2
Checking Procedure for Motor ............................................. MT-176
7.2.1
Checking Procedure for MB11 (Film removing motor (Upper)) .........MT-178
7.2.2
Checking Procedure for MB12 (Removal unit conveyance motor (Upper)) ..

..........................................................................................................MT-180
7.2.3
Checking Procedure for MB21 (Film removing motor (Lower)).........MT-182
7.2.4
Checking Procedure for MB22 (Removal unit conveyance motor (Lower)) ..
..........................................................................................................MT-184
7.2.5
Checking Procedure for MD1 (Film conveyance motor) ...................MT-186
7.2.6
Checking Procedure for MD2 (Conveyor unit exit roller gripping release
motor) ................................................................................................MT-188
7.2.7
Checking Procedure for ME1 (Sub-scanning motor) ........................MT-190
7.2.8
Checking Procedure for MG1 (Heat development unit conveyance motor) ..
..........................................................................................................MT-192
7.2.9
Checking Procedure for MJ1 (Film release unit conveyance motor) MT-194

7.3
Checking Procedure for Solenoid, Pump, Solenoid Valve, and Fan .
............................................................................................. MT-196
7.3.1
Checking Procedure for SOLA11 (Tray lock solenoid (Upper)).........MT-198
7.3.2
Checking Procedure for SOLA21 (Tray lock solenoid (Lower)) ........MT-200
7.3.3
Checking Procedure for SOLD1 (Stopper solenoid) .........................MT-202
7.3.4
Checking Procedure for SOLT1 (1st bin film release solenoid) ........MT-204
7.3.5
Checking Procedure for SOLT2 (2nd bin film release solenoid) .......MT-206
7.3.6
Checking Procedure for SOLT3 (3rd bin film release solenoid) ........MT-208

Document Outline

1. HANDLING THIS SERVICE MANUAL


o 1.1 About This Service Manual
o 1.2 Service Manual Appropriations
o 1.3 About Notation in the Manual
o 1.4 Servicing Instruments and Tools That Require Inspection/Calibration
GENERAL CONTENTS
o SAFETY PRECAUTION (Max 2-tray model)
o SAFETY PRECAUTION (Max 3-tray model)
o SPECIFICATIONS
o DESCRIPTION OF EQUIPMENT (MD)
o TROUBLESHOOTING (MT)
o REMOVAL AND ADJUSTMENT (MC)
o SERVICE MODE (MU)
o SERVICE PARTS LIST (SP)
o PREVENTIVE MAINTENANCE (PM)
o INSTALLATION (IN)
o PERFORMANCE CHECK (PC)
SAFETY PRECAUTION (Max 2-tray model)

SAFETY PRECAUTION (Max 3-tray model)


o


o










o
o
o
o

o
o
o
o

o
o

o
o

o
o
o

o
o
o

o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o

07 SCANNING OPTICS UNIT

o
o
o
o

o
o

o
o
o

o
o

est m

ore m

atches f
atches

or f

uji d

rypix 4

000 s

ervice m

anual