Crane Rail Systems

sales offices

fabrication & distribution facilities

headquarters

District Sales Offices

California 32970 Alvarado Niles Road #736 Union City, CA 94587 P: 510.471.9840 / F: 510.471.9847 Georgia 130 Satellite Boulevard NE, Suite A Suwanee, GA 30024 P: 678.714.6730 / F: 678.714.6773 Illinois 125 Windsor Drive, Suite 122 Oak Brook, IL 60523 P: 630.954.1450 / F: 630.954.1429 Missouri 4201 NE Lakewood Way Lees Summit, MO 64064 P: 816.795.5600 / F: 816.795.5674 Oregon 5335 SW Meadows Road, Suite 355 Lake Oswego, OR 97035 P: 800.824.2061 / F: 503.684.8489 Pennsylvania 961 Marcon Boulevard, Suite 445 Allentown, PA 18109 P: 610.266.1763 / F: 610.266.3534 415 Holiday Drive Pittsburgh, PA 15220 P: 412.928.3400 / F: 412.928.7891 International 7015 Fairbanks North Houston Road Houston, TX 77040 P: 713.466.2700 / F: 713.466.2709 Mexico Hacienda Buena Vista 222, Villas del Meson Juriquilla Queretaro 76230 Mexico P: 011.524.422342593 / F: 011.524.422342632 Washington 3808 N. Sullivan, SIP Building 7 Spokane, WA 99216 P: 509.892.3202 / F: 509.892.8270

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Crane Rail Systems

L.B. Foster offers a complete line of crane rail and accessories for a variety of industrial applications including overhead cranes, gantry cranes, portal cranes, AS/RS systems, stadium roofs, stacker/reclaimer cranes and rail mounted tower cranes. We currently supply crane rail in weights of 12 lb. up to 175 lb., generally in lengths of 30 ft., 33 ft., 39 ft., 40 ft., 60 ft. and 78 ft., depending on the weight of the crane rail section: 12 lb. A.S.C.E. 20 lb. A.S.C.E. 25 lb. A.S.C.E. 30 lb. A.S.C.E. 40 lb. A.S.C.E. 60 lb. A.S.C.E. 80 lb. A.S.C.E. 85 lb. A.S.C.E. 104 lb. Crane Rail 105 lb. Crane Rail 135 lb. Crane Rail 171 lb. Crane Rail 175 lb. Crane Rail

Note: Rail is rolled to the American Society of Civil Engineers (A.S.C.E.) specification.

In addition, we also offer a number of crane rail accessories including: Hook Bolts Clips Stops Clamps As well as sole plates, expansion joints, steel reinforced pads, flash butt welding, Thermite welding/weld kits, grout and splice bars.

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Rail Size and Section

Crane Rail
A specialty rail, mainly used for overhead crane runways and gantry cranes. Lighter sizes (below 40 lbs.) are used in amusement park railways and for underground mine trackage. Crane rail differs from railroad rail in two respects: 1. The base width is always equal to the height of the rail (exception 135 lb. crane rail). 2. Heavier crane rail (104 lbs. and up) has a much thicker web than railroad rail, giving it a very distinctive section.
Sizes 12 lb. 20 lb. 25 lb. 30 lb. 40 lb. 50 lb. 60 lb. 70 lb. 80 lb. 85 lb. 104 lb. 105 lb. 135 lb. 171 lb. 175 lb. Section ASCE ASCE ASCE ASCE ASCE ASCE ASCE ASCE ASCE ASCE ASTM ASTM ASTM ASTM ASTM Base Width 2" 2 5/8" 2 3/4" 3 1/8" 3 1/2" 3 7/8" 4 1/4" 4 5/8" 5" 5 3/16" 5" 5 3/16" 5 3/16" 6" 6" Height 2" 2 5/8" 2 3/4" 3 1/8" 3 1/2" 3 7/8" 4 1/4" 4 5/8" 5" 5 3/16" 5" 5 3/16" 5 3/4" 6" 6"

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specifications

Scale: Drawing is actual size

SPLICE BAR
16-1/8 length, 2.5 lbs. per pair. 1/2 x 2 button head, oval neck track bolt with heavy square nut.

RAIL (30 FT)

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specifications

Scale: Drawing is actual size

3.9

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specifications

Scale: Drawing is actual size

16-1/8 length, 5.5 lbs. per pair. 1/2 x 2-1/2 button head, oval neck track bolt with heavy square nut.

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specifications

Scale: Drawing is actual size

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specifications

Scale: Drawing is actual size

, 40 FT

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specifications

Scale: Drawing is actual size

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specifications

Scale: Drawing is actual size

40

40

264.0

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specifications

Scale: Drawing is actual size

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specifications

Scale: Drawing is actual size

RAIL (39 FT, 60 FT, 78 FT)

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specifications

Scale: Drawing is actual size

RAIL (39 FT, 60 FT, 78 FT)

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specifications

Scale: Drawing is actual size

RAIL (39 FT, 60 FT, 78 FT)

62

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171-lb CRANE RAIL

specifications

Scale: Drawing is actual size

RAIL (39 FT, 60 FT, 78 FT)

16.81 24.51 24.42

52

73.40 171.0

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specifications

Scale: Drawing is actual size

RAIL (39 FT, 60 FT, 78 FT)

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Crane Accessories
175 lb.12 lb. Hook Bolts for Use On Beams
Rail Section 175 lb. to 90 lb. 90 lb. 85 lb. to 70 lb. 60 lb. and 40 lb. 30 lb.
Not to Scale

Bolt Diameter 1
7/8 7/8 3/4 5/8 1/2

Average Weight* 3.25 lbs. 2.46 lbs. 2.38 lbs. 1.52 lbs. 0.97 lbs. 0.52 lbs.

Normal Spacing
Pairs 5 1/2 apart every 2 Pairs 5 1/2 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2

25 lb. to 12 lb.

175 lb.12 lb. Hook Bolts for Use On Channels

Rail Section
175 lb. to 100 lb. 175 lb. to 100 lb. 90 lb. 90 lb. 85 lb. to 70 lb.
Not to Scale

Typical Bolt Channel Diameter Size

1 1
7/8 7/8 7/8 7/8 3/4 5/8 1/2 1/2

Average Weight*
4.50 lbs. 3.83 lbs. 3.50 lbs. 2.82 lbs. 3.00 lbs. 2.73 lbs. 1.93 lbs. 1.27 lbs. .80 lbs. .71 lbs.

Normal Spacing
Pairs 5 1/2 apart every 2 Pairs 5 1/2 apart every 2 Pairs 5 1/2 apart every 2 Pairs 5 1/2 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2 Pairs 4 apart every 2

15 12 15 12 15 12 12 12 12 10

85 lb. to 70 lb. 60 lb. to 40 lb. 30 lb. 25 lb. to 12 lb. 25 lb. to 12 lb.

175 lb.12 lb. Hook Bolt Hole Spacing

Not to Scale

Rail Weight
175 lb. to 90 lb. 85 lb. to 60 lb. 85 lb. to 60 lb. 60 lb. to 40lb. 30 lb. to 12 lb.

A
39 39 33 30 30

B
23 18 18 16 12

C
19 24 24 20 24

D
20 1/4 16 16 14 10

E
5 1/2 4 4 4 4

All hook bolts supplied with hex nuts and lock washers. www.lbfoster.com 866.523.7245

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Crane Accessories
Crane Rail and Joint Bar Drilling

Standard Drilling Specifications

Crane Rail Section 104 lb. 105 lb. 135 lb. 171 lb. 175 lb.

Spacing In. A 4 4 4 4 4 B 5 5 5 5 5 C 6 6 6 6 6

Hole Dia. In. D 1 1/16

15/16

Elev. In. E 2 7/16 2 13/64 2 15/32 2 5/8 2 21/32

Bolt Dimensions In. F 1

7/8

G 5 4 7/8 5 1/2 6 6

H 2 1/4 1 1/2 2 1/2 2 1/2 2 1/2

1 3/16 1 3/16 1 3/16

1 1/8 1 1/8 1 1/8

How to Order
Get the crane rail you need, mitre-cut or square-cut to exact length in proper runs, drilled for splices and for hook bolts when required. L.B. Foster Company will supply joint bars with the exact fasteners and crane stops to meet your specifications. You can depend on complete-package deliveries to your plant with all material ready to install. Heavy crane rail is stocked in 39, 60 and 78 foot lengths and drilled to the standards listed in the above table. Standard joint bars are 34" long and drilled to match. In ordering to standard, simply specify the rail section and number of 39, 60 and 78 foot lengths required, allowing for one short length in each run to provide staggered joints. Specify number of pairs of matching joint bars, special heat-treated machine bolts and spring washers. Where crane runway installations require special rail and joint bar lengths, or special drilling, L.B. Foster shops are well equipped to fabricate to meet your exact requirements. In ordering, specify drilling (including required dimensions A through H in the table above) and lengths of rail and joint bars.

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Crane Accessories
Crane Rail Clips
21/2" Nominal

11/4"

11/ 16" 13
1

/16"

/2" 13
5 3 3 2" 11/

1 3

/8"

15/ 16"
3

11

/64"

1
1

/ 4"

No. 114

/2" 1/2" 7/16"

/4"

11/ 2"

No. 62

2" 11/

2 /4"

2"

/8"

/16"

/4"

1" 31/ 4"

No. 106
13

11/4"

1"

/16"

2"

21/2"

31

1"

11/4"

11/ 16"
13 34"
9

9 3 / 4"

11/4"

/16"

/8"
5 / 16"R

/8"

/4"

/16"

/16"

11 34'
27

1 5 3

/8"

11/ 4"

No. 171

2" 11/ 21/ 2"

21/ 4" 41/2"

2"

/4"

No . 120

21/ 2"

11/ 4"

/64"

/4"

/8"

No. 128

4" 21/ 31/ 4"

11/4"

23/4"

2"

13/8"

11/ 16"

11/ 16"
1 5

1"

1 3

5 / 16"

10

/8"

/8"

1"

/8"

/4" /4"

15

/16"
3

No. 175

5 / 16"R 7 / 8"

19

/64"

21/ 4" 2" 31/ 2"

11/ 2"

/8"

/ 4"

NO. 103

/8"1 1/ 4" 21/ 4"

/4"

No. 62

11/ 2" 23/ 4"

2"

/8"

An order to L.B. Foster Company will provide the exact rail sections and joint bars you need plus all accessory items for complete installations. You can depend on complete package shipments to your specifications and deliveries. Note: All clips are furnished without bolts and nuts unless specified. Please Note: It is most important to consult L.B. Foster for current specifications for rail clips and clamps, to assure proper installation. Drawings, tables and measurements of clips shown in this catalog have been taken from standard specifications of the manufacturers. Since we have not originated them, we cannot be responsible for changes in dimensions that may be made. However, all sources are recognized as being reliable.

L.B. Foster Rail Clips are available in 8 designs to conform to the bases of each of the crane rail and tee rail sections, and to fasten them securely to the runway girder. They are usually installed in pairs opposite each other, and spaced according to capacity of crane.

Rail Clip Dimensions

Clip Crane Rail Centerline Rail to: Hole No. Section Diameter A B 62 62 62 171 175 104 lb. 105 lb. 135 lb. 171 lb. 175 lb. 2 1/2" 2
19/32 "

3 1/4" 3
11 /32"

25

/32"

11/4"

31

/64"

11/ 16"

2 /2"Nominal

13/8"

1"

1"
3

11/ 16"

25

/32"

/4" /4"

2"

/64"

1"

1" /4"

For Crane Rail

/8"

11/ 16"

For Tee Rail

11/4"

/8"

21

/32"

11/4"

31

25

/32"

2"

/64"

1"

1 1/16" 1 1/16" 1 1/16" 1 1/16" 1 1/16"

2 19/32" 3" 3"

3 11/32" 4" 41/8"

Hole diameter and clip length standard as shown, but may be changed to meet special requirements.

Clip No.

Standard Tee Rail Section

Hole Size
21/ 32 " dia. 13/16" dia.

114 1240 lb. ASCE 120 2550 lb. ASCE & ARA 103 55100 lb. ASCE 106 60100 lb. ASCE 128 60100 lb. ARA-B 62 62 115, 131 & 132 lb. AREMA 130 lb. PS

1 1/16" x 25/32" 1 1/16" x 25/32" 1 1/16" x 25/32" 1 1/16" dia. 1 1/16" dia.

Bolt holes standard as shown, but may be changed for special requirements.

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Crane Accessories
Crane Stops, Hook Bolts and Rail Clamps
Crane stops are welded and shaped steel plates, prefabricated in sizes to fit all crane rail and tee rail sections, and conform to standard crane wheel diameters. They are easy to handle and install: just fit over the rail, insert filler blocks and bolt through rail web. L.B. Foster stocks all prefabricated components for fast, accurate assembly to your specifications, and for very prompt deliveries. To order, simply specify rail section, elevation of holes above rail base and diameter of crane wheels.

Design 400 Crane Stop

For use with rail sections up to 85 lbs. ASCE, this stop is an excellent choice for applications involving light to medium weight cranes. The 400 design can be ordered as shown or produced to a specific wheel contour.

Design 401 Crane Stop

The design 401 stop is self-tightening, adjustable, and does not require drilling of the rail. The configuration shown can be used on sections from 60 lbs. ASCE up to 135 lbs. crane rail. When required, this design can be modified for use with 171 lbs. and 175 lbs. crane rail.

Design 403 Crane Stop

This stop features a two-piece design and can be produced to work with all rail sections. The configuration shown is for 175 lbs. crane rail. The 403 stop is your best choice for all heavy-duty applications.

C L Pair

C L Pair

Hook Bolt Drilling

Where rail is to be installed with hook bolts, L.B. Foster will drill to your specifications. Bolts are installed in pairs as shown in the diagram and spaced according to capacity of crane. You can get every item needed for crane runway installations in complete package shipments when you order from L.B. Foster Company.

Spacing

Note: For medium capacity and special crane runway or industrial installations, refer to the New and Relay Rail section for tee rail sections from 12 lb. through 132 lb., to A.S.C.E. and AREMA specifications.

Hook Bolts
L.B. Foster Hook Bolts are used to fasten crane rail securely to its supporting member. They are bolted through rail web, installed in pairs with alternating hooks reversed, and spaced according to capacity of crane. L.B. Foster can furnish hook bolts in any size, shape or length to meet each individual requirement. L.B. Foster shops are specially equipped for fast, top quality production of hook bolts in any quantity. Facilities provide hot and cold bending to any shape, SAE and special threading and heat treating. Bar stock is carefully specified and adequately carried in all diameters from 1/2" through 1 1/2" to assure prompt deliveries. When you order, specify section of crane rail, size and weight of member supporting rail (and size of cover plate or filler plate, if these are used). Also specify diameter of hook bolts, elevation of holes above base of rail and bolt spacing.

Crane Rail Clamps

Clamps are designed for use with standard, heavy crane rail sections. They are furnished in sets, consisting of a Clamp Plate and Filler Plate, installed opposite each other, and spaced according to capacity of crane. In ordering, specify rail section and number of sets required.

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Crane Accessories
Standard Drilling for Rail Clamps
With Eccentric Fillers 20 lbs. thru 100 lb. Rails With Reversible Fillers Tight or Loose Fit 100 lb. thru 175 lb. Rails
11/16 " Holes for 1" Bolts2 Req'd.

13 /16" Hole for 3/4 " Bolts2 Req'd.

1 5/16 "

13 /16 " Hole 3 /4 " Bolt

for

11/16" Hole for 1" Bolt 3" 3" 3" 11/ 2 " 11/ 2 " 1 3/8" 11/ 8"

1" 1"

C L
1 5/16"

C L
11/8" 13/ 8"

Single Clamp Typical detail with one eccentric filler per clamp

Double Clamp Typical detail with two eccentric fillers per clamp

Single Clamp Typical detail with one reversible filler per clamp

Double Clamp Typical detail with one reversible filler per clamp

1/8"

for 20#,25#, and 30# ASCE

1/ 2"

1/ 8"

1/2"

3/ 8"

11/4"

Rail Base Width

Bolt Gage

11/4" 1 / 4" for 40# to 100# ASCE and 90# ARA-A

T Tight Fit Detail

11/4" 1 3/ 8" 113/32"

Rail Base Width For 105# and 135# CR only Bolt Gage

11/ 4" 1 3/ 8" 113/32"

T Loose Fit Detail

Clearance can be varied 0-1/8" by rotating the eccentrically punched filler.

Rail Size 20-lb. ASCE 25-lb. ASCE 30-lb. ASCE 40-lb. ASCE 60-lb. ASCE 70-lb. ASCE 75-lb. ASCE 80-lb. ASCE 85-lb. ASCE 90-lb. ARA-A 90-lb. ASCE 100-lb. ASCE Base Width 2 /8" 2 3/4" 3 /8" 3 1/2" 4 1/4" 4 5/8" 4 13/16" 5" 5 3/16" 5 1/8" 5 3/8" 5 3/4"
1 5

Clearance can be varied by rotating the reversible punched filler. Note: single and double clamps with fillers can be ordered tight or loose fit.
T Dimension Rail Size 100-lb. RE 110-lb. RE 112-lb. RE 115-lb. RE 132-lb. RE 133-lb. RE 104-lb. CR 105-lb. CR 135-lb. CR 171-lb. CR 175-lb. CR Base Width 5 1/2" 5 /2" 5 1/2" 5 1/2" 6" 6" 5" 5 3/16" 5 3/16" 6" 6"
1

Bolt Gauge 5 /8" 5 1/4" 5 /8" 6" 6 3/4" 7 1/8" 7 5/16" 7 1/2" 7 11/16" 7 5/8" 7 7/8" 8 1/4"
5 1

Bolt Gauge 8 1/4" 8 /4" 8 1/4" 8 1/4" 8 3/4" 8 3/4" 7 /4" 8" 8" 8 3/4" 8 3/4"
3 1

Tight Fit
3 3 3 3 3 3 1 3 1 5 1

Loose Fit
1 1 1 1 1 1 5 1 5 3 5

/8" /8" /8" /8" /8" /8" /2 " /8" /2 " /8" /2 "

/2 " /2 " /2 " /2 " /2 " /2 " /8 " /2 " /8 " /4 " /8 "

Crane Rail Bolt

Rail Section 104 lb. CRANE 105 lb. CRANE 135 lb. CRANE 171 lb. CRANE 175 lb. CRANE Diameter 1
7/8

Length 5 5 5 1/2 6 6

Thread 1 3/4 1 3/4 2 2 2

1 1/8 1 1/8 1 1/8

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Crane Accessories
Adjustable Rail Clips, Crane Rail Pad and Tie Backs
Tie Back Linkages

Crane Runway Products

Welded Base

Bolts Installed

SD96R3-F Clip

Adjustable Crane Rail Clips

Welded Base Bolts Installed 9219/20-F clip

Steel Reinforced Crane Rail Pad

Welded Boss Clip

9119-F Interlocking Weldable Clip

Through Bolt Clip

Bearing Tie Backs (internal seals)

Bearing Tie Backs (external seals)

Crane Rail Pad

Weldable Two Bolt Clips SD96R-F Series Rail Clip

9219-F/20-F Series Rail Clip

3/4 total lateral adjustment lateral resistance of 60 kips rail clip mechanically traps crane rail pad beneath the rail cam adjustment locks rail in position laterally even when all clip parts are soaked in oil and grease and the bolts are torqued to only 25 ft. lbs.

3/4 total lateral adjustment adjustment by a long slotted hole with base and upper component having a sloping/tightening interlocking action rail clip bolts must be fully torqued for the clip to develop full lateral resistance

Assembled Rail Clip

Assembled Rail Clip

Bolts are installed in the welded base

Steel base is welded to the rail support

Bolts are installed in the welded base

Steel base is welded to the rail support

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Crane Accessories
9119-F/15-F Series One Bolt Clip
Adjustment

friction connection weldable interlocking

Height

Height

Clip Dimensions Clip Height 2 5/8 (2 3/8 with 1 3/4 long bolt) Footprint 3 1/16 A 3/8 Length 4

Detail 1 Detail 1 Rail Flange Footprint Footprint

9119-F / 15-F
Length

Length

A Clip Base

Clip Type Rail* 60 85, 105 104, 135, 175 171 No Pad 9119-F /15-F /30-F /15-F 9119-F /15-F /34-F /15-F 9119-F /15-F /34-F /12-F 9119-F /15-F /41-F /15-F Pad 9119-F /15-F /34-F /12-F 9119-F /15-F /41-F /15-F 9119-F /15-F /41-F /12-F 9119-F /15-F /45-F /12-F

Bolt Diameter grade 5 bolt torque 250 ft. lbs. 3/4 3/4 3/4 3/4 Adjustment 5/8 ( 5/16) 5/8 ( 5/16) 5/8 ( 5/16) 5/8 ( 5/16) Lateral Resistance 24 kips 24 kips 24 kips 24 kips

*For other rail sizes, including European sections, contact your L.B. Foster sales representative.

CLX Series One Bolt Clip

bearing connection through bolt type pressure block nose

Clip Dimensions Clip CLX75-F CLX87-F

With Pad No Pad

Height 1 7/8 2 1/16 2 1/4

Footprint W + 3/8 3 1/8 3 3/16 3 1/4

A 1 1/2 1 1/2 1 1/2

W 2 3/4 2 13/16 2 7/8

Length 2 9/16 2 9/16 2 9/16

CLX100-F

Clip Type Rail* 85, 104, 105, 135 104, 105, 135, 171, 175 135, 171, 175 No Pad CLX75-F CLX87-F CLX100-F Pad CLX75/P-F CLX87/P-F CLX100/P-F Bolt Diameter 3/4 7/8 1 Total Adjustment 3/4 3/4 3/4 Clip Lateral Resistance 22 kips 23 kips 26 kips

*For other rail sizes, including European sections, contact your L.B. Foster sales representative. For through bolt installed clips the capacities will vary with the bolt diameter, grade of bolt and the design of the total connection.

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Crane Accessories
9219-F/20-F Series Two Bolt Clip

friction connection weldable interlocking

Clip Dimensions Clip Height Footprint 3 3/16 A 7/16 Length 6 1/2 2 5/8 9219-F/20-F (2 3/8 with 1 3/4 long bolt)

Clip Type Rail* 85, 105 104, 135, 175 171 No Pad 9219-F /20-F /34-F /12-F 9219-F /20-F /40-F /15-F 9219-F /20-F /40-F /125-F Pad 9219-F /20-F /40-F /12-F 9219-F /20-F /47-F /15-F 9219-F /20-F /47-F /12-F

Bolt Diameter grade 5 bolt torque 250 ft. lbs. 3/4 3/4 3/4 Adjustment 3/4 ( 3/8) 3/4 ( 3/8) 3/4 ( 3/8) Lateral Resistance 43 kips 43 kips 43 kips

*For other rail sizes, including European sections, contact your L.B. Foster sales representative.

Steel Reinforced Crane Rail Pad

The pad is manufactured from wear resistant synthetic elastomer which is unaffected by oil, grease, ozone and exposure to ultraviolet light. The pad incorporates bonded steel strip which is encapsulated in the synthetic elastomer. Molyneux steel reinforced pad is for heavy duty crane applications.

Features & Use

Reduces noise and structural vibration Reduces rail wear and fatigue stresses Reduces crane runway maintenance Reduces stress in the runway structure and the crane Totally resistant to water, oil, grease, mildew and fungus Absorbs the uneven contact between the rail and the supporting structure Protects the crane mechanism and increases wheel, bearing, and axle life Eliminates wear grooving of the rail on the runway due to fretting corrosion Distributes the wheel load over a larger surface area, reducing high local bearing stresses Has a high recovery rate to dampen each wheel pass and to resist permanent deformation Available for all rail sizes

Specifications

Pad thickness: Shore hardness: Temperature range: Ultimate tensile strength: Rebound resilience: Elongation: Permanent set:

9/32 75 durometer plus or minus 5 -40 F to +212 F 2500 psi 30% 250% 5%

Shore hardness after aging: 75 durometer plus or minus 5

The use of welded rail joints is recommended when using crane rail pad.

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