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ANNEX N

AWS D1.1/D1.1M:2010

PROCEDURE QUALIFICATION RECORD (PQR)

Company Name: Welding Process Submerged Arc Welding Supporting PQR No. MPS-PQR-6

. .

Identification # Revision 00 Authorized by Type- Manual Mechanized

Date:

1/30/2013 By
Date: 30/01/2013 Semiautomatic Automatic

JOINT DESIGN USED Type: Butt Tee Corner

Lap Edge Single Double Weld Backing: YES NO Backing Material NA Root Opening 1 mm Root Face Dimension NA Radius (J-U) NA Groove Angle: NA Back Gouging: Yes NO Method NA .

POSITION
Position of Groove: NA Vertical Progression: Up . Fillet: Down 2F .

Electrical Characteristics
Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN PULSED Other _____________ __________________ Tungsten Electrode (GTAW) Size: _____NA __ Type: ____NA ___

BASE METALS
Material Spec. IS 2062/EQ to IS 2062 Type of grade Grade B* Thickness: Groove NA Fillet 8mm . Diameter (Pipe) NA

TECHNIQUE FILLER METALS


AWS Specification AWS A 5.17 AWS Classification F-7AZ-EL8 Stringer or Weave Bead: WEAVE Multi -Pass or Single Pass (per side) SINGLE PASS Number of Electrodes One Electrode Spacing Longitudinal NA Lateral NA Angle NA . Contact Tube to work Distance 30mm Peening NA Interpass Cleaning: NA . . .

SHIELDING
Flux Gas NA Composition NA Electrode-Flux (Class) F-7A4EL-8 / 7P4EL-8 Flow Rate NA Gas Cup Size NA . . . .

. . .

POST WELD HEAT TREATMENT Preheat


Preheat Temp. Min Interpass Temp. Min. 10 C . 10 C . Max. NA . Temp. Time NA NA . .

WELDING PROCEDURE Filler Metals Pass or Class Diam. Weld Larer(s) Process 1 SAW EL-8 3.15mm Current Type & Polarity DCEP
Amps or Wire Feed Speed Travel Speed

Volts
25-28

325-335

(IPM) 25-27

Joint Details
12mm

12mm

* Material chemical composition is (C%= 0.22max, Mn%= 1.50max, P%= 0.045max, S%=0.045, Si%= 0.03-0.4max), CE%= 0.41max