Beruflich Dokumente
Kultur Dokumente
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard
Poorcommunicationbetween workparties. Inexperiencepersons/lackof safetyawareness Heatstress Noise VehiclesMovement
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures
DESCONemployeesshallhavemandatorytraining. Workpermitfromtheclient,withallconcurringpartiessignatures approvalmustbeobtainedpriortostartofworkanddisplayatsite Safetyrequirementsstatedontheworkpermitmustbeavailableonsite andstrictlyfollowed Toolboxtalkshallbeconductedtoallpersonnelonsite&documented beforestartofwork. AppropriatePPEshallbewornbyallpersonnelatsite. AssignedtraineddedicatedBanksmanforjobwithreflectivejacket. Nowaternoworkpolicyshallbefollowed. WorkScheduleaccordingtoheatIndex Earprotectionshallbewornwhererequired. Noisemeterwillbemadeavailableatsite. Maintenanceofequipmentonregularbasis. UseofApproved/Trainedlicensedrivers. Vehiclemovementsonsiteshallbecontrolledbybanksman Appropriatesignagetobeprovided.
ResidualRisk H M L L
DESPRLK.KJSA004
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
Uncontrolled ResidualRisk Risk Step Activity Hazard H M L ControlMeasures H M L Transportationof Failureofequipment L M ConducttoolboxtalkandLMRApriortostartofworkatthe 2. materialtoWork /crane/Trailer/Pickup/ specificlocation. locationincluding Trucketc Ensuretheconditionofequipment,inspected,stickerPlaced removalofsludge Roadtrafficaccidentduring andforappropriatecolorcode. drumsetc transportationofTanks Allrigginggearshallbecertified. ByUsingCrane shellplates,pipespools/ Syntheticbeltornylonslingshallbeusedinsteadofsteel ,Trailer,BoomTruck supportsandother wireropeforholdingofmaterial. Pickupetc material. Ensurecraneoperatorsandriggersfullyunderstandallwork tasksandhazards. Loadshallbesecuredonthetrailerbedtoprevent Bodypartinjuryduring accidentalfall. loadingandunloading Craneoperatorshallhavethethirdparty,certifiedand operation applicablelicense. Usepropertaglineduringloading/offloadingmaterial. AccessrouteshallbesurveyedbeforetransportingtheShell Plates,pipes&supportmaterialetc. Barricadewithappropriatesignboardontheeffectivearea. Riggersshallbeexperiencedandthirdpartycertified.
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Pinchpoint. Vehiclehittoexisting facility .
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures Useleatherglovesforhandprotection. Keepawaybodyparts(hand,feet,head,e.t.c)fromtheline offire(LOF). Suitablelengthoftrailershallbearrangedaccordingto lengthofShellPlates,pipespools,supportsetc. Redflagatthebackendoflongpipespoolshallbe provided. Sitespecifictrafficrulesshallbefollowed. Allvehiclemovementswillbecontrolledbyacertifiedbanks man. Banksmanshallbeprovidedforreversingvehicle.
ResidualRisk H M L
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard LakeofCommunication Ventilation. Damagematerial
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ResidualRisk L L
Physicalhazards
ControlMeasures H M Allpersonnelworkinginconfinedspacemusthave confinedspacetraining. PRLconfinedspaceprocedureshallbefollowed. Holewatcherisattentiveallthetimeduringconfined spaceactivity.LightingprovidedinCSEtobe24V. Easycommunicationbetweenholewatcherandsupervisor isestablishedallthetime. Ensurethatpassageandtransportroutisclearduring confinedspaceactivities.Properaccess/agreesshouldbe maintained. GastesttobedonebyAGTpriortoenteringintothe confinedspace. Atrainedandqualifiedindividualshouldoutsidethetank withtheresponsibilityofensuringthesafetyofauthorized entrants(Fabricator,Fitter,Weldere.tc)throughthe performancepreentrybriefing,checkingandinspecting PPE,equipmentandtoolsandperformingregular monitoringinensuringpersonworkinginsidepiperemains safeforentryandoccupation.
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Lackofoxygen /oxygen/air deficiency Unauthorizedentrant Improperstackingof material
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures Awrittenrescueplanthathasprovisionforconductinga timelyrescueofindividualsworkinginsidethepipe (ConfinedSpace)shouldbekeptonsite.Raisingthealarm intheeventofanemergencyusingtheradio/mobile phonesprovidedtothem. Ensureeffectivecommunicationsystemsfortheentryare tested. Properlightshouldbeprovidedlessthan25v. Allmaterialstackproperandcategorywise. Rescuearrangementshallbemadewhileworkingmore thanfivemeterinsidelargeboresize. PRLSHE&SProcedureshallbefollowed. Closesupervisionrequiredwhileworkinginside. Executetheworkunderclosesupervisionandpresenceof holewatcher. Properairsupplytobeprovidedorairmoverwillbe provided. Properventilationshallbethere. Workingcrewshellbetrainedforconfinedspaceworking.
ResidualRisk H M L
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Activity Hazard Damageoforiginalflange ofpipeline Propertydamage Machinery,equipmentor portabletoolsinpoor condition/substandard Damageofstudthreads
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures ProperandvalidPTWtobeobtainedwhereapplicable SupervisortoconductToolboxTalksandfillSAPSheet beforestartofactivity. Engineer/Supervisortoplanthejobbeforestartingactivity. SupervisortoensuretheavailabilityofMethod Statement, SafeWorkMethodStatement&RiskAssessmentatjob location Supervisorhavinggoodcommunicationskills Communicationtomanpowerinthelanguagethey understand Propercommunicationmeans(e.g.radio)tobeprovided Deploymentofskilledmanpower Followsafetyprecautionsforriggingjob. Usetoolsasperjobrequirement Physicalinspectionoftoolsbeforeeachuseforwear&tear Supervisortoensureavailabilityofproperandsufficient quantityofPPES
ResidualRisk H M L
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Damageofthreadsofstuds Leakingduringhydro testing Defectiveequipment Uncelebratedgauges Unauthorizedentry
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures UseallPPESasperjobrequirement Keepawayhandsandbodypartsawayfromthetrappoint. Pre/postinspectionofequipment/machinerywillbe conducted. Tighteningofstudswillbeinsequencetomake leakproof joints. Gasketswillbeplacedbetweenflanges. Adequatesupervisionwillbeatallworkplaces. Calibratedequipmentwithcertificateswillbeused Useofproperanddefectfreetools/equipment Safetydeviceofequipmentinfunctioningcondition(e.g. reliefvalve) Pressurereliefsafetyvalve(PRSV)Gaugestestedand calibrated.Manifesttestedandcertified. Atappropriatedistance&properhardbarricadeforabove andundergroundjobpoints. Useappropriatesafetysignboardsforairflushing/cleaning job
ResidualRisk H M L
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Slipping/tripping Personalinjury Leaking Propertydamage Personalinjury Environmentalproblem
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures Barricadetheaffectedareaswithsignboard. Fulltimesupervisionofthejob. Inspectaffectedareastoensureitdoesnotconflictwith otheractivities. Allconnectiontobecheckedfortightnessandsecuredwith correcthoseclampssafelyandwhipdevice. Engineer/Supervisortoplanthejobbeforestartingactivity. Informationtoworkinggroupsinsurroundingareaabout thisactivity. Supervisortorecheckisolationandlockout/tagoutbefore startingjob Useofpropertoolsforthejob&nomisuseoftools Crewwillbeavailabletotighttheflangesduringwaterfilling ifneeded. Waterfillingwillbedonesmoothlytoensureleakproofing. Securingfromtrippinghazardwillbeensuredbyproper housekeeping ApplyLockout/Tagoutproceduretoeachvalveisolating
ResidualRisk H M L
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures fromconnectedsystem. Useappropriateblindvalve. Teamwillbealerttoattendanyleakage. Engineer/SupervisortomakesurevalidPTWmadeavailable onsite. Engineer/Supervisortoplanthejobbeforestartingactivity. SupervisortoconductTSTIandstepback5x5& communicatehazardsassociatedwiththejobtoworking group Informationtoworkinggroupsinsurroundingareaabout thisactivity. Areawillbeproperlybarricaded Patrollingofthebarricadedareawillbedonefromoutside thebarrier Supervisortohavesufficientcommunicationmeanse.g. radioorcellphone Supervisortorecheckisolationandlockout/tagoutbefore startingjob
ResidualRisk H M L
DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Poorlightingduring evening/night UseofImpropertools Personalinjury PropertyDamage Damageofflange Environmentalproblems
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures Adequatelightingarrangementshouldbemadeavailable (100~150LuxMinimum). Useofpropertoolsforthejob&nomisuseoftools AppropriatePPESwillbewornasperjobrequirementand jobatmosphere/environment Workersattendingequipmentwillnotleavetheequipment unattendedandwearapplicablePPES Supervisortocommunicate&ensurethatnotighteningof flangeswillbedonewhilstthelineisunderpressure.Place warningtagDonotOperate&UnderPressure. Onlycalibratedgaugestobeused Periodicchecksforleakagetobedone Maintainworkingareacleanandtidy. Pressurewillbebuiltsmoothly. Pressurewillberecordedduringbuildinguppressure. Teamwillbealertduringthephase. Signboardsofhydrotestingwillbeplaced.
ResidualRisk H M L
Improperaccessand egress.
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DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Heatstress Impropercommunication Pooremergencyresponse
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures Authorizedentrywillbeensuredtoavoidpersonalinjuryin caseofleaking. Properaccesswillbeprovidedforemergency. Onlysuitablyqualifiedandexperiencedpersonnelwillbe deployedatallworkfaces. Adequateventingwilltakeplaceatallhighpointstorelease entrappedgas/air Ensureavailabilityofcoldwateratjobsiteinsummer Drinkwaterfrequentlytoavoiddehydrationin summer Ensureavailabilityofheatstressshelteratjobsitein summer Actasperinstructionsagainsteachflagcolortoprevent yourselffromheatstressinsummer Ensureavailabilityof1staider,1staidkitandlistof1st aidersatjobsite ListofemergencynumberstobemadeavailableSup.To haveDesconEmergencyNumbersCard Vehicletobethereatjobsitetobeusedincaseofmedical
ResidualRisk H M L
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DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Damageequipment/ poormaintenance Inexperienceperson Fallingover/sliptripand fall NonProtectionofbody part HazardousAtmosphere Cuttingoflimbs/hitto bodypart.
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures emergency/personalinjury Equipmentshouldbeinspectedbeforeused. Properequipmentmaintenanceshouldbedone. Operatorshouldbeexperienceandqualified Housekeepingandjobareatobereviewedandcleanupif necessarypriortocommencingjob. Extremecaretobetakeninsideconfinedspace EnsurestandardPPEiswornasaminimumandwearother itemidentified Carefullyreadandfollowtheconfinedspaceentrypermit requirementsiebreathingapparatusLELetc Hoserestrainerstobeinstalledonhosesbefore commencingwork. Handgunfittedwithcontroltrigger,cleaningtobe controlbebyhandgun. Safetywatchshouldbeprovided, Areashouldbebarricaded.
ResidualRisk H M L L
L L
M M
L L L
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DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ResidualRisk M L
Noise
M M M M
ControlMeasures H Gunbarreltobeminimumof1.2meters Gunhoseorlanceoperatortoensurehisstanceisbraced andfirm. Toavoiddirectpressureofjetatlimbsworkfacingaway fromthebody. Earmuff/plugmustbewornbyallpeopleinthe immediatevicinityoftheworkbeingcarriedoutandatthe jet. Allhoseconnectionsmustbefittedwithclipsorsome methodofrestrainingdeviceatalltime. Pressureratingstobechecked,alhosesandfittingstobe checkedfromdamagepriortouse. Nolivegunningwillbepermittedatanytime. Supervisorwillberesponsibletocompletesafeactivitypre UseappropriatePPESasperjobrequirement. Maintaingoodhousekeepingtoavoidinjuries. Planbeforemanuallifting Usemanualhandling/liftingAidsliketrolleyetc.
L L L L
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DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Dropofmaterial. Keepingloadawayfrom body Muscularskeletaldisease, Backpain Liftingbybendingback Liftingunmanageableload
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures Ensurenoobstructionatjobpoint,access/egress Whenlongperiodofmanualhandlingisrequired,give appropriatebreaks. Keeptheloadasclosetobodyaspossible. Movefeetratherthantwistingbackduringmanual handling. Avoidwearingtightclothingwhichmayrestrictbody movement Ensurestronggrippingduringmanualhandling Bendyourkneesandnotbackduringmanualhandling/ lifting Uselegsathepivotpointtoraiseorlowerbodywiththe backstraightenedwhenliftingorloweringload Shouldersshouldbekeptlevel. Lookahead,notdownattheload,onceithasbeenheld securely. Materialhandlingtoolsorequipment,suchasbarrowsand trolleys,shouldhavehandleheightsthatarebetweenthe
ResidualRisk H M L
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DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Exhaustion
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures shoulderandwaist. Suchtoolsorequipmentshouldbewellmaintained,with wheelsthatrunsmoothly. Assistanceshouldbeprovidedtohandlersnegotiatinga slopeorramp. Loadsshouldtraveloverasmooth&evensurface. AdequatelightingatworkareaandAccess/Egressarea. Emergencyroutetomusterpointtobeclearlyilluminated. Propercablemanagement Useclearsafetyglassfornightworkforgoodvisibility. WarningLightsandsignboards. TrainedFlagmanforequipmentmovementprovidedwith signaltorch. Closesupervisionrequiredwhileworkinginnightshift. EducatetheworkforceaboutEmergencyProcedure. Allsafetysignboardshallbedisplayedproperlyatsite. IncaseofanyEmergencyallworkwillbestopped,Shut
ResidualRisk H M L
PoorCommunication
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DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard
TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012
Hydrojetting,removalandcleaningofsludgeetc
ControlMeasures downallrunningequipment&Machineriesandreportedto MusterPoint ProperAccess&Egressshallbeavailable. AllWorkforcesshallknowtheMusterPointlocation. PRLEmergencyProceduretobefollowed. Emergency#00000000 PRLMedical#00000000 Allwastegeneratedshallbecontainedanddisposedoffin designatedwasteskips. Donotstorematerials/equipmentsinsidetheplantarea. UseProperPersonalprotectiveequipmentforhandlingof waste. Allmaterialsshallberemovedfromthesitetoasafe storagelocationimmediatelyafterthework.
ResidualRisk H M L
ImproperAccess/Egress
Housekeeping
Tripsandfall
SharpObjects
Equipmentdamage
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