JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 1. Activity Sitepreparation

DESPRLK.KJSA001
KorangiandKeamariPRLTanks Hazard
Poorcommunicationbetween workparties. Inexperiencepersons/lackof safetyawareness Heatstress Noise VehiclesMovement

JSATitle: Activity: Uncontrolled Risk H M L

M

CoatingandRapingactivity
Coatingandrapingactivityinsideandoutsidetank Date 5/12/2012

Coatingandrapingactivityinsideandoutsidetank
ControlMeasures
DESCONemployeesshallhavemandatorytraining. Workpermitfromtheclient,withallconcurringpartiessignatures approvalmustbeobtainedpriortostartofworkanddisplayatsite Safetyrequirementsstatedontheworkpermitmustbeavailableonsite andstrictlyfollowed Toolboxtalkshallbeconductedtoallpersonnelonsite&documented beforestartofwork. AppropriatePPEshallbewornbyallpersonnelatsite. AssignedtraineddedicatedBanksmanforjobwithreflectivejacket. Nowaternoworkpolicyshallbefollowed. WorkScheduleaccordingtoheatIndex Earprotectionshallbewornwhererequired. Noisemeterwillbemadeavailableatsite. Maintenanceofequipmentonregularbasis. UseofApproved/Trainedlicensedrivers. Vehiclemovementsonsiteshallbecontrolledbybanksman Appropriatesignagetobeprovided.

ResidualRisk H M L L

2.

Confinedspace entry.

LakeofCommunication

Allpersonnelworkinginconfinedspacemusthave confinedspacetraining. PRLconfinedspaceprocedureshallbefollowed.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks Hazard Ventilation. Damagematerial

JSATitle: Activity: Uncontrolled Risk H M L

CoatingandRapingactivity
Coatingandrapingactivityinsideandoutsidetank Date 5/12/2012

Coatingandrapingactivityinsideandoutsidetank
ResidualRisk M L

Oxygendeficiency accumulationoftoxic gases

Physicalhazards

ControlMeasures H Holewatcherisattentiveallthetimeduringconfined spaceactivity.LightingprovidedinCSEtobe24V. Easycommunicationbetweenholewatcherandsupervisor isestablishedallthetime. Ensurethatpassageandtransportroutisclearduring confinedspaceactivities.Properaccess/agreesshouldbe maintained. GastesttobedonebyAGTpriortoenteringintothe confinedspace. Atrainedandqualifiedindividualshouldoutsidethetank withtheresponsibilityofensuringthesafetyofauthorized entrants(Fabricator,Fitter,Weldere.tc)throughthe performancepreentrybriefing,checkingandinspecting PPE,equipmentandtoolsandperformingregular monitoringinensuringpersonworkinginsidepiperemains safeforentryandoccupation. Awrittenrescueplanthathasprovisionforconductinga timelyrescueofindividualsworkinginsidethepipe (ConfinedSpace)shouldbekeptonsite.Raisingthealarm intheeventofanemergencyusingtheradio/mobile

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks Hazard Lackofoxygen /oxygen/air deficiency Unauthorizedentrant Improperstackingof material

JSATitle: Activity: Uncontrolled Risk H M L

CoatingandRapingactivity
Coatingandrapingactivityinsideandoutsidetank Date 5/12/2012

Coatingandrapingactivityinsideandoutsidetank
ControlMeasures phonesprovidedtothem. Ensureeffectivecommunicationsystemsfortheentryare tested. Properlightshouldbeprovidedlessthan25v. Allmaterialstackproperandcategorywise. Rescuearrangementshallbemadewhileworkingmore thanfivemeterinsidelargeboresize. PRLSHE&SProcedureshallbefollowed. Closesupervisionrequiredwhileworkinginside. Executetheworkunderclosesupervisionandpresenceof holewatcher. Properairsupplytobeprovidedorairmoverwillbe provided. Properventilationshallbethere. Workingcrewshellbetrainedforconfinedspaceworking. CorrectPPEshouldbeworn MSDSshouldbekeptatsiteforPPEcompliances Appropriatemaskshouldbeworn ResidualRisk H M L

11. Coating Works

Healthhazards. RespirationHazards.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks Hazard ManualHandling&storage paint. Environmentalpollution ChemicalSpillage Inhalationoftoxicfumes Orirritatingeyes. Splatterfrombrush. Slips,Trips,andFalls. Fire

JSATitle: Activity: Uncontrolled Risk H M L

CoatingandRapingactivity
Coatingandrapingactivityinsideandoutsidetank Date 5/12/2012

Coatingandrapingactivityinsideandoutsidetank
ControlMeasures Handsshouldbecleanedwithsoapsolutionbeforeeating StorageofpaintasperMSDS WastePainttinstoberemovedfromtheworksiteand disposetodesignatedarea(asperJGCProcedure) Providesecondarycontainment110%oflargestcane. Keeppropertypeoffireextinguisheratsite. Keepminimumstocklevelatsite. Spillstobereportedimmediately PortableEyewashbottleshallbeprovided Explaintheexpectedhazardsandremediestotheworking crewschemicalsthattheyaredealingwith.Hazardous materialtrainingtobedone. Caretobetakenbyallpersonshandlingchemicalsnotto spill,splashnorhavecontactwiththesubstances. Safetyharness/fallarrestortobewornforworkatheight 100%tieoffofsafetyharnessalltimesduring erection/dismantling ResidualRisk H M L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 13 Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks Hazard

JSATitle: Activity: Uncontrolled Risk H M L M

CoatingandRapingactivity
Coatingandrapingactivityinsideandoutsidetank Date 5/12/2012

Coatingandrapingactivityinsideandoutsidetank
ControlMeasures Supervisortobeonsiteatalltimesduringworkactivity. AdequatelightingatworkareaandAccess/Egressarea. Emergencyroutetomusterpointtobeclearlyilluminated. Propercablemanagement Useclearsafetyglassfornightworkforgoodvisibility. WarningLightsandsignboards. TrainedFlagmanforequipmentmovementprovidedwith signaltorch. Closesupervisionrequiredwhileworkinginnightshift. EducatetheworkforceaboutEmergencyProcedure. Allsafetysignboardshallbedisplayedproperlyatsite. IncaseofanyEmergencyallworkwillbestopped,Shut downallrunningequipment&Machineriesandreportedto MusterPoint ProperAccess&Egressshallbeavailable. AllWorkforcesshallknowtheMusterPointlocation. PRLEmergencyProceduretobefollowed. ResidualRisk H M L L

Extended hour/nightWorks (Actualworkswill bethesameasday work)

Inadequatelightinginand aroundworkareas, causingshadowsorpoorly litworkareasthatcould resultinunsafeactsand injuriestakingplace

14

Emergency Procedure/ Response

PoorCommunication

ImproperAccess/Egress

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks Hazard

JSATitle: Activity: Uncontrolled Risk H M L

CoatingandRapingactivity
Coatingandrapingactivityinsideandoutsidetank Date 5/12/2012

Coatingandrapingactivityinsideandoutsidetank
ControlMeasures Emergency#00000000 PRLMedical#00000000 Allwastegeneratedshallbecontainedanddisposedoffin designatedwasteskips. Donotstorematerials/equipmentsinsidetheplantarea. UseProperPersonalprotectiveequipmentforhandlingof waste. Allmaterialsshallberemovedfromthesitetoasafe storagelocationimmediatelyafterthework. ResidualRisk H M L

15. Housekeeping

Tripsandfall

SharpObjects

Equipmentdamage

Approved_____________________________________________________________ SignaturePrintDate PerformingParty____________________________________________________________ SignaturePrintDate

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK