Oki C5300 C5100 Maintenance Manual (Full Permission)

C5300/C5100
Color LED Page Printer

MAINTENANCE MANUAL
ODA/OEL/INT
2003-3-28 Rev.1
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PREFACE
This manual describes the procedures of the maintenance of the C5300/C5100 printers.
The document is produced for maintenance personnel use. For details on the procedures for handling the
C5300/C5100 of printers, see its user documentation.
Note! • The descriptions in this manual are subject to change without prior notice.
• In preparing the document, efforts have been made to ensure that the information in it is accurate.
However, errors may be crept into the document. Oki Data assumes no responsibility for any
damage resulting from, or claimed to be the results of, those repairs, adjustments or modifica-
tions to the printers which are made by users using the manual.
• The parts used for the printers are sensitive and, if handled improperly, may be damaged. It is
strongly recommended that the products are maintained by maintenance men registered with
Oki Data.
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CONTENTS
1. SPECIFICATIONS ............................................................................................ 6
1.1 System Configuration ....................................................................................................... 6
1.2 Printer Configuration ........................................................................................................ 8
1.3 Option Configuration ...................................................................................................... 10
1.4 Specifications ................................................................................................................. 11
2. PARTS REPLACEMENT ................................................................................ 13

2.1 Precautions in Replacing Parts ...................................................................................... 13
2.2 Part Replacement Procedures ....................................................................................... 15
2.2.1 Top Cover ......................................................................................................... 15
2.2.2 Left Side Cover ................................................................................................. 16
2.2.3 Right Side Cover .............................................................................................. 17
2.2.4 Face-Up Tray .................................................................................................... 18
2.2.5 Rear Cover ....................................................................................................... 19
2.2.6 LED Assy / LED Assy Springs .......................................................................... 20
2.2.7 Controller PWB ................................................................................................. 21
2.2.8 Print Engine Controller PWB ............................................................................ 23
2.2.9 Top Cover Unit. ................................................................................................ 25
2.2.10 Controller Panel Assy ....................................................................................... 26
2.2.11 Board RSP / Environment Sensor / Top Cover Handle .................................... 27
2.2.12 Low Voltage Power Unit / FAN (ID) / FAN (PowL) / Hopping Motor /
Fuser Motor ...................................................................................................... 28
2.2.13 Board-PRD ....................................................................................................... 29
2.2.14 Guide - Eject Assy / Color Registration Assy / Board-RSM .............................. 30
2.2.15 FAN (Fuser) / Belt Motor / High Voltage Power Supply Board /
Cover Open Switch / Image Drum Up/Down Sensor ........................................ 31
2.2.16 Multipurpose Tray (MPT) Assy ......................................................................... 32
2.2.17 Feeder Unit / Board-RSF / Multipurpose Tray (MPT) Hopping Roller /
Multipurpose Tray (MPT) Frame Separator / Cover-Front ............................... 33
2.2.18 Main Motors / Solenoid / Paper-End Sensor .................................................... 34
2.2.19 Feed Roller ....................................................................................................... 36
2.2.20 Shaft Eject Assy (FU) / Shaft Eject Assy (FD) / Eject Sensor .......................... 37
2.2.21 Fuser Unit ......................................................................................................... 38
2.2.22 Belt Unit ............................................................................................................ 39
3. ADJUSTMENTS ............................................................................................. 40
3.0 System Maintenance Menu ........................................................................................... 40
3.1 Maintenance Modes and Their Functions ...................................................................... 41
3.1.1 Maintenance Menu ........................................................................................... 41
3.1.2 Engine Maintenance Mode ............................................................................... 42
3.1.2.1 Operator panel .................................................................................. 42
3.1.2.2 Normal self-diagnostic mode (level 1) ............................................... 42
3.1.2.2.1 Entering self-diagnostic mode (level 1) ............................. 43
3.1.2.2.2 Exiting self-diagnostic mode ............................................. 43
3.1.2.3 Switch scan test ................................................................................ 43
3.1.2.4 Motor and clutch test ......................................................................... 46
3.1.2.5 Test printing ...................................................................................... 48
3.1.2.6 Consumable counter display ............................................................. 53
3.1.2.7 Consumable counter display - continuous ........................................ 53
3.1.2.8 Operator panel display ...................................................................... 54
3.1.3 Printing on Printer Equipped with Controller ..................................................... 59
3.2 Adjustments after Parts Replacement ........................................................................... 60
3.2.1 Notes on Engine Controller Board Replacement ............................................. 60
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3.2.2 EEPROM Replacement after ARC Board / OWL Board Replacement ............ 61
3.2.3 Destination Setting (Check Method: Printing demo page) ............................... 61
3.3 Print Density Adjustment ................................................................................................ 62
3.4 Print Density Adjustment (Calibration Chip) ................................................................... 63
4. REGULAR MAINTENANCE ........................................................................... 64

4.1 Parts Replaced Regularly .............................................................................................. 64
4.2 Cleaning ......................................................................................................................... 64
4.3 Cleaning the LED Lens Array ........................................................................................ 64
4.4 Cleaning the Pick-up Roller ........................................................................................... 64
5. TROUBLESHOOTING PROCEDURES ......................................................... 65

5.1 Precautions before troubleshooting ............................................................................... 65
5.2 Precautions before handling an abnormal image .......................................................... 65
5.3 Precautions upon handling an abnormal image ............................................................. 65
5.4 Preparing for Troubleshooting ....................................................................................... 66
5.5 Troubleshooting Procedure ............................................................................................ 66
5.5.1 LCD message list ............................................................................................. 67
5.5.2 Preparing for troubleshooting ........................................................................... 72
5.5.3 Image Problem Troubleshooting ...................................................................... 83
5.6 Fuse Checking ............................................................................................................... 97
6. CONNECTION DIAGRAM .............................................................................. 98

6.1 Resistance Checks ........................................................................................................ 98
6.2 Program/Font ROM Layouts ........................................................................................ 102
7. PARTS LIST ................................................................................................. 108

APPENDIX A INTERFACE SPECIFICATIONS ................................................. 134
1. Parallel Interface Specifications (C5300) ......................................................................... 134
1.1 Parallel Interface ...................................................................................................... 134
1.2 Parallel Interface Connector and Cable ................................................................... 134
1.3 Parallel Interface Level ............................................................................................ 134
1.4 Timing Charts .......................................................................................................... 135
1.5 Parallel I/F Signals ................................................................................................... 136
2. Universal Serial Bus (USB) Interface Specifications ....................................................... 137
2.1 USB Interface .......................................................................................................... 137
2.2 USB Interface Connector and Cable ....................................................................... 137
2.3 USB Interface Signals ............................................................................................. 137
3 Network Interface Specifications ..................................................................................... 138
3.1 Network Interface ..................................................................................................... 138
3.2 Network Interface Connector and Cable ................................................................. 138
3.3 Network Interface Signals ........................................................................................ 138
APPENDIX B 2ND TRAY MAINTENANCE ....................................................... 139

1. Parts Replacement .......................................................................................................... 139
1.1 PCB ......................................................................................................................... 139
1.2 Frame Assy- Hopping .............................................................................................. 140
2. PARTS LIST .................................................................................................................... 141
APPENDIX C DUPLEX UNIT MAINTENANCE ................................................. 143

1. Parts Replacement .......................................................................................................... 143
1.1 Duplex Unit .............................................................................................................. 143
1.2 Upper Assy / Rear Assy .......................................................................................... 144
1.3 Duplex Transport Assy ............................................................................................ 145
2. PARTS LIST .................................................................................................................... 147
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1.1
1.
C5300
LAN, USB, Centro I/F HDD
System Configuration
Figure 1-1-1 shows the system configuration of C5300.
SPECIFICATIONS
Duplex Board 2nd Tray Board
CU Board
LVDS
Driver
Front Sensor Board
LEISUS Video
K LED HEAD Interface
(data8bit × 4,
IN1 IN2 WR
CU-FAN
fsync × 4,
Isync, wclk)
Y LED HEAD
DCON 1st Paperfeed M M M M M
M LED HEAD P.E Solenoid KID YID MID CID HOP
C LED HEAD CU Area

33MHz
LEISUS
DCON I/F, LSYNC Command
FAN Belt Thermistor
Figure 1-1-1
Interface
Environment Temperature
Environment Operator Panel Humidity Signals
PU-Board Belt Unit
Sensor Board
FLASH
M M
8M or BELT HEAT
4Mbit
Toner Sensor Board MCON CPU
K toner Y toner M toner C toner Image drum fuse SRAM
sensor sensor sensor sensor cut-out/recognition 256Kbit
Belt Unit Fuse
Color
Color Registration,
Cut-Out/
Fuse Cut-Out/ Recognition Registration
Density, Thermistor
EEPROM Recognition, Exit, 28MHz
Signals
Motor Control
ID UP/ Cover-
FAN
Down Open
High Voltage Interface, Fan, Heater 3.3V, 5V, 24V, Driver Relay Board Density
Fan Control, Cover-Open Control, etc 0VL, 0VP
High Voltage Board Low Voltage Board Fuser Fuse Cut-Out/

Recognition/ EXIT
Thermistor
Fuser
K-ID Y-ID M-ID C-ID Inlet
FAN
AC-SW
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C5100
USB I/F LAN I/F
Figure 1-1-2 shows the system configuration of C5100.

Duplex Board 2nd Tray Board
CU Board
Front Sensor Board

LEISUS Video
K LED HEAD Interface
(data8bit × 4,
IN1 IN2 WR
fsync × 4,
Isync, wclk)
Y LED HEAD CPU
ASIC
(ARBOKS) 1st Paperfeed M M M M M
M LED HEAD P.E Solenoid KID YID MID CID HOP
C LED HEAD 66MHz CU Area

DCON I/F, LSYNC
Figure 1-1-2
FAN Belt Thermistor
Environment Temperature
Environment Operator Panel Humidity Signals
PU-Board Belt Unit
Sensor Board
FLASH
M M
8M or BELT HEAT
4Mbit
Toner Sensor Board MCON CPU
K toner Y toner M toner C toner Image drum fuse SRAM
sensor sensor sensor sensor cut-out/recognition 256Kbit
Belt Unit Fuse
Color
Color Registration,
Cut-Out/
Fuse Cut-Out/ Recognition Registration
Density, Thermistor
EEPROM Recognition, Exit, 28MHz
Signals
Motor Control
ID UP/ Cover-
FAN
Down Open
High Voltage Interface, Fan, Heater 3.3V, 5V, 24V, Driver Relay Board Density
Fan Control, Cover-Open Control, etc 0VL, 0VP
High Voltage Board Low Voltage Board Fuser Fuse Cut-Out/

Recognition/ EXIT
Thermistor
Fuser
K-ID Y-ID M-ID C-ID Inlet
FAN
AC-SW
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1.2 Printer Configuration

The inside of C5300 printers is composed of the following:
• Electrophotographic Processor
• Paper Paths
• Controller Block (CU and PU)
• Operator Panel
• Power Units (High Voltage Unit and Low Voltage Unit)
Figure 1-2-1 shows the configuration of each printer.
Figure 1-2-1
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The inside of C5100 printers is composed of the following:
• Electrophotographic Processor
• Paper Paths
• Controller Block (CU and PU)
• Operator Panel
• Power Units (High Voltage Unit and Low Voltage Unit)
Figure 1-2-2 shows the configuration of each printer.
Figure 1-2-2
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1.3 Option Configuration

The following options are available for C5300/C5100.
(1) 2nd Tray
(2) Duplex Unit
(3) Expansion Memory (ML5300) 64 MB
(4) Expansion Memory (ML5100) 64/256 MB
(5) Hard Disk (ML5300)
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1.4 Specifications
(1) External Dimensions

Height: 345 mm. Width: 422 mm. Length: 561 mm.
(2) Weight
Approx. 20 kg (except consumables)
(3) Paper
Type: Plain paper, Transparencies (Recommended: MLOHP01)
Size: Postal card, Legal 13" or 14", Executive, A4, A5, B5, A6 (A6 held in and fed from
only 1st tray and front feeder)
Weight: 1st tray 55 kg to 103 kg (64 to 120 g/m2)
Front feeder 55 kg to 172 kg (64 to 203 g/ m2)
(4) Print Speed
Color: 12 pages per minute (Transparencies: 6 pages per minute)
Monochrome: 20 pages per minute (Transparencies: 12 pages per minute)
Postal Cards, Labels, Thick Paper: 8 pages per minute
(5) Resolution
600 × 1200 dots per inch
(6) Power Input
100 VAC ±10%
(7) Power Consumption
Peak: 850W
Normal Operating: 400W (5% duty)
Idle: 80W
Power Save Mode: 18W or less
(8) Frequency
50Hz or 60Hz ± 2 Hz
(9) Noise
Operating: 54 dB (Without duplex unit and 2nd tray)
Standby: 40 dB
Power Saving: Background noise
(10) Consumable Life
Toner Cartridges: 5,000 pages (images) (5% duty, Each of Y, M, C and K)
Image Drums: 22,000 pages (images) (5% duty, Continuous printing, Each of Y, M, C
and K)
(11) Parts Replaced Periodically
Fuser Unit: Every 45,000 pages (prints)
Belt Unit: Equivalent of 50,000 pages (images) (3 pages/job)
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(12) Temperature and Relative Humidity

Temperatures
Temperature condition
Celsius Remarks
Operating 10 to 32 17 to 27 Celsius (Temperatures to assure full color
print quality)
Non-Operating 0 to 43 Power off
Storage (Max. One Year) -10 to 43 With drum and toner
Delivery (Max. One Month) -29 to 50 With drum and without toner
Delivery (Max. One Month) -29 to 50 With drum and toner
Humidities
Humidity condition
Relative Max. Wet-Bulb Remarks
Humidity (%) Temperature (Celsius)
Operating 20 to 80 25 50 to 70% (for assurance of full color
print quality)
Non-Operating 10 to 90 26.8 Power off
Storage 10 to 90 35
Delivery 10 to 90 40
(13) Printer Life

420,000 pages (on a A4-size basis) or five years
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Oki Data CONFIDENTIAL
2. PARTS REPLACEMENT
This section describes the procedure for replacing the parts, assemblies and units in the field. The
replacing procedure is given for detachment. To attach, use the reverse procedure.
2.1 Precautions in Replacing Parts

(1) Before replacing the parts, be sure to remove the AC cable and the interface cable.
(a) To remove the AC cable, always use the following procedure.
i) Flip the power switch of the printer off (to “O”).

ii) Pull the AC inlet plug of the AC cable out of the AC receptable.
iii) Remove the AC cable and the interface cable from the printer.
(b) To connect the printer again, always use the following procedure.
i) Connect the AC cable and the interface cable to the printer.

ii) Insert the AC inlet plug into the AC receptacle.
iii) Flip the power switch of the printer on (to “I”).
Disconnect
Connect
(2) Do not disassemble the printer so long as it operates properly.
(3) Minimize the disassembly. Do not detach parts other than those shown in the replacing procedure.
(4) For maintenance, use designated tools.
(5) Follow the order instructed to disassemble the printer. Incorrect order may damage the parts.
(6) Small parts such as screws and collars tend to get lost, so temporarily place and fix them in
their original positions.
(7) When handling ICs and circuit boards such as microprocessors, ROMs and RAMs, do not use
gloves that likely to have static.
(8) Do not place the printed circuit boards directly on the printer or the floor.
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[Maintenance Tools]
Table 2-1 lists tools necessary to replace the printed circuit boards and the units.
Table 2-1 Maintenance Tools

No. Service Tools Q' ty Place of use Remarks
1 No. 1-100 Philips 1 2~2.5 mm screws

screwdriver
2 No. 2-200 Philips 1 3~5 mm screws

screwdriver, Magnetized
3 No. 3-100 screwdriver 1
4 No. 5-200 screwdriver 1
5 Digital multimeter 1
6 Pliers 1
7 Handy cleaner 1
8 LED Head cleaner 1 Cleans LED head

P/N 4PB4083-2248P001
9 High voltage probe 1
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2.2 Part Replacement Procedures

This section describes the procedures for replacing the parts and assemblies shown in the
following disassembly chart:
2.2.1 Top Cover
(1) Open the top cover assy.

(2) Remove the eight screws 1 to detach the cable cover 2 and the top cover 3.
Figure 2-2-1 Top Cover
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2.2.2 Left Side Cover
(1) Open the top cover 1.

(2) Open the feeder unit 2.
(3) Remove the screw 3 to detach the left side cover 4.
2
4
Figure 2-2-2 Left Side Cover
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2.2.3 Right Side Cover

(2) Open the feeder unit 2.
(3) Loosen the screw 3 to detach the right side cover 4.
Figure 2-2-3 Right Side Cover
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2.2.4 Face-Up Tray
(1) Open the face-up tray 1 in the direction of the arrow, and disengage it at its two places to
detach it.
Figure 2-2-4 Face-Up Tray
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2.2.5 Rear Cover
(1) Remove the two screws 1 to detach the rear cover 2.
Figure 2-2-5 Rear Cover
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2.2.6 LED Assy / LED Assy Springs

(2) Remove the cable connection of, and disengage the two hooks of, the LED assy 2 to detach
the assy (the two springs 3 become detached together with the LED Assy 2).
Hook (each side)
Figure 2-2-6 LED Assy / LED Assy Springs
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2.2.7 Controller PWB
C5300
(1) Remove the Print Engine Controller PWB (see section 2.2.8).
(3) Remove the screw 1 and then the head cable 2.
(4) Remove the eight screws 3, then detach the controller PWB 4.
4
3× 8
2
Figure 2-2-7-1 Controller PWB (C5300)
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C5100
(1) Open the top cover.
(2) Remove the right side cover (see section 2.2.3).
(3) Unscrew the three screws 1 to remove the plate-shield assy (GDI) 2.
(4) Remove the screw 3 and then the head cable 4.
(5) Remove the six screws 5 and the connector 6, then detach the controller PWB 7.
7
5× 6
4
6 2
Figure 2-2-7-2 Controller PWB (C5100)
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2.2.8 Print Engine Controller PWB
C5300
(3) Remove the connector 1, and disengage the two hooks 2 of to detach the FAN (CU) 3.
(4) Remove the three screws 4 to detach the plate shield assy (PCL) 5.
(5) Remove the three screws 6 and all the connectors to detach the print engine controller PWB
7.
6 4 5
7
1
3
6
2
Figure 2-2-8-1 Print Engine Controller PWB (C5300)
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C5100
(1) Remove the plate shield assy (GDI) [see section 2.2.7, steps (1) to (3)].
(2) Remove the three screws 1 and all the connectors to detach the print engine controller PWB
2.
2
1
Figure 2-2-8-2 Print Engine Controller PWB (C5100)
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2.2.9 Top Cover Unit.
(1) Remove the top cover (see section 2.2.1).

(2) Remove the left side cover (see section 2.2.2).
(4) Remove the rear side cover (see section 2.2.5).
(5) Remove the plate-shield assy (GDI) [see section 2.2.7, step (2)].
(6) Remove the two E-shaped rings 1 and the two springs - torsion 2, then detach the top cover
unit 3.
2 1
2
1
Figure 2-2-9 Top Cover Unit
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2.2.10 Controller Panel Assy

(2) Open the feeder unit.
(4) Remove the plate-shield assy (GDI) [see section 2.2.7, step (2)].
(5) Make control panel assy connector removal (see section 2.2.8).
(6) Remove the four screws 1, then detach the control panel assy 2.
Figure 2-2-10 Control Panel Assy
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2.2.11 Board RSP / Environment Sensor / Top Cover Handle
(1) Remove the control panel assy (see section 2.2.10).

(2) Disengage the two claws of the lever-lock 2 to remove the frame OP 1, and remove the
lever-lock 2 and the spring-compression 3.
(3) Disengage the two claws of the cover assy OP 4 to remove it, and remove the springs torsion
5.
(4) Detach the board RSP 6, the environment sensor 7, the cable 8 and the harness 9.
2
Claws 1
4
8
Claws
9
5 7
6
Figure 2-2-11 Board RSP / Environment Sensor / Top Cover Handle
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2.2.12 Low Voltage Power Unit / FAN (ID) / FAN (PowL) / Hopping Motor / Fuser Motor
(1) Remove the print controller PWB (see section 2.2.8).

(2) Remove the controller PWB (see section 2.2.7).
(3) Remove the film 1 and the frame duct 2 to demount the FAN (ID) 3.
(4) Remove the two screws 4 and the four connectors to demount the POW unit 5.
(5) Demount the FAN (PowL) 6 by releasing claw engagement.
(6) Remove the two screws 7 and the connector to detach the hopping motor 8.
(7) Remove the two screws 9 and the connector to detach the fuser motor 0.
Note! When reassembling the FAN (PowL) 6, check the attachment direction.
0
9
1
5
2
3
Air
6
4
8 7
Figure 2-2-12 Low voltage Power Unit / FAN (ID) / FAN (PowL) / Hopping Motor / Fuser Motor
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2.2.13 Board-PRD

(2) Remove the print engine controller PWB and the controller PWB (see sections 2.2.7 and
2.2.8).
(3) Remove the film and the low voltage power unit (see section 2.2.12).
(4) Remove the three screws 1 and the two E-shaped snaps 2 to remove the plate-outer 3.
(5) Remove the gear-idle-ID - K 4, Y and C 5, each in one piece, and M 6, and the spring 7
of the solenoid.
(6) Unlatch, and remove by sliding the guide assy - side R 8, the assy and detach the board-
PRD 9 and the nine springs 0.
Note! When reassembling the board-PRD, do not forget to attach the spring of the solenoid 7.
9
0×9 8
65
4 2
Figure 2-2-13 Board-PRD
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2.2.14 Guide - Eject Assy / Color Registration Assy / Board-RSM
(1) Remove the left side cover, the write side cover, the rear cover and the top cover unit (see
sections 2.2.2, 2.2.3, 2.2.5 and 2.2.9).
(2) Remove the engine controller PWB, the controller PWB and the film [see sections 2.2.7 and
2.2.8, and step (3) of section 2.2.12].
(3) Unscrew the two screws 1 to remove the plate-heat 2.
(4) Remove the two springs - torsion 3 and disengage the latches to remove the cover-driver 4.
(5) Make two-screw 5 and connector removal to detach the color registration assy 6.
(6) Make two-screw 7 and connector removal to detach the guide eject assy 8.
(7) Make screw 9 and connector removal to detach the board-RSM 0.
1
2
3
5
6
0
8
9
7
Figure 2-2-14 Guide - Eject Assy / Color Registration Assy / Board-RSM
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2.2.15 FAN (Fuser) / Belt Motor / High Voltage Power Supply Board / Cover Open Switch / Image Drum
Up/Down Sensor

(2) Make screw 1 and connector removal to detach the belt motor 2.
(3) Remove the screw 3, disengage the latch and make connector removal to detach the high
voltage power supply board 4.
(4) Remove the two screws 5 to remove the cover-rear 6.
(5) Remove the connector and, turning the FAN (Fuser) 7, detach the FAN (Fuser) 7.
(6) Remove the connector and unlatch the cover open switch 8 to detach the switch.
(7) Remove the connector and pull out the lock-piece 9 to detach the image drum up/down
sensor 0.
6 7
0
9
2
1
4
8
Figure 2-2-15 FAN (Fuser) / Belt Motor / High Voltage Power Supply Board /
Cover Open Switch / Image Drum Up/Down Sensor
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2.2.16 Multipurpose Tray (MPT) Assy
(1) Open the MPT assy 1.

(2) Remove the two stoppers and the two supports to detach the MPT assy 1.
Stopper (each side)
Support (each side)
Figure 2-2-16 MPT Assy
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2.2.17 Feeder Unit / Board-RSF / Multipurpose Tray (MPT) Hopping Roller / Multipurpose Tray (MPT)
Frame Separator / Cover-Front

(3) Make plate-shield (GDI) and connector removal (see section 2.2.7).
(4) Disengage the claws of the stay L 1 and the stay R 2, sliding the feeder unit 3, detach the
feeder unit.
(5) Remove the cover sensor 4 by releasing claw engagement.
(6) Make connector removal to detach the board-RSF 5.
(7) Remove the lever 6 by turning it until it is unlocked.
(8) Remove the two front claws to detach the feed assy 7.
(9) Remove the two lock shafts 8 and the two springs 9 and disengage the four claws to detach
the hopping roller assy 0.
(10) Remove the hopping roller shaft A.
(11) Remove the two supports to detach the MPT frame separator B, and remove the spring C.
8
9
4 5
1
6
A
9
8
2
0
B
C
Figure 2-2-17 Feeder Unit / Board-RSF / MPT Hopping Roller / MPT Frame Separator / Cover-Front
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2.2.18 Main Motors / Solenoid / Paper-End Sensor
(1) Remove the left side cover, the right side cover, the rear side cover, the top cover unit and the
feeder unt (see sections 2.2.2 , 2.2.3, 2.2.5, 2.2.9 and 2.2.17).
(2) Remove the print engine controller PWB, the controller PWB and the film [see sections 2.2.7,
2.2.8 and 2.2.12 (3)].
(3) Remove the fan (ID), the frame duct, the fan (Pow L) and the low voltage power unit (see
section 2.2.12).
(4) Remove the plate-heat, the eject assy, the cover-driver, the color-registration assy and the
board-RSM (see section 2.2.14).
(5) Unscrew the two screws 1 to remove the plate-driver 2.
(6) Disengage the latch to remove the cover-hopping 3.
(7) Remove the fan (fuser) and the image drum up/down sensor 4 (see section 2.2.15).
(8) Disengage the latch to remove the gear assy - planet 5, the shaft 6 and the three rollers 7.
(9) Unscrew the two screws 8 to remove the side plate R assy 9.
(10) Remove the two screws 0 and the two E rings A, then remove the plate-outer B, the gear-idle
K C, and Y and C D, and M E.
(11) Unscrew the three screws F to remove the plate-inner G.
(12) Remove the screws H (one screws each motor-ID I) and the connectors, then uninstall the
motors-ID I.
(13) Remove the screw J to remove the gear assy - hopping K.
(14) Remove the screw L to uninstall the solenoid M.
(15) Remove the spring N, disengage the claw and remove the bushing O, the hopping roller shaft
P and the frame-hopping Q.
(16) Detach the paper-end sensor R and the paper-end lever S.
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1
2
0
D B A
E
9
F I ×4
8
C
H ×4 M
F G 3
8
6 K
7
L
T5 J P
O
1
Q
M N
4
R
S
Figure 2-2-18 Main Motors / Solenoid / Paper-End Sensor
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2.2.19 Feed Roller
(1) Remove the cassette.

(2) Unlatch and detach the feed roller 1.
Figure 2-2-19 Feed Roller
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2.2.20 Shaft Eject Assy (FU) / Shaft Eject Assy (FD) / Eject Sensor
(1) Detach the eject assy 1.

(2) Disengage the latch to separate the guide-eject-lower 2 and the guide-eject-upper 3.
(3) Remove the gear-idle-eject 4, then detach the shaft assy - eject (FU) 5 and the shaft assy
- eject (FD) 6.
(4) Make connector and guide-cable R 7 removal.
(5) Detach the lever - eject sensor 8 and then the eject sensor 9.
1
4
6
9
7
Figure 2-2-20 Shaft Eject Assy (FU) / Shaft Eject Assy (FD) / Eject Sensor
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2.2.21 Fuser Unit

(2) Rise the fuser unit lock levers (two blue portions) 2 in the directions of the arrows to detach the
fuser unit 3.
2 (Blue)
Figure 2-2-21 Fuser Unit
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2.2.22 Belt Unit

(2) Remove the image drum unit.
(3) Turn the lock levers (two blue portions) 2 in the direction of the arrow ( ) and, grasping the
lever (blue) 3, detach the belt unit 4.
5 3
(Blue)
3
(Blue)
Figure 2-2-22 Belt unit
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3. ADJUSTMENTS
Adjustments on C5100 printers are made by operator panel key entry. In addition to a standard
menu, there is a maintenance menu in the display of their operator panels. The menu that serves
the purpose of intended adjustment is to be selected.
3.0 System Maintenance Menu

Turning on printer power while holding the MENU+ and MENU- keys down activates System
Maintenance menu. The menu is only displayed in English on a printer to any destination.
Note! System Maintenance menu, from which settings such as printer destinations can be
changed, is hidden from users’ view.
Table 3-0 Maintenance Menu Display Table
Operator Panel Display

Category DF Function
Item (Upper Display) Value (Lower Display)
OKIUSER OKIUSER ODA Sets a destination.

OEL * JPOEM1: Japan OEMs
APS OEMA: A4 default, Overseas OEMs
JP1 OEML: Letter default, Overseas OEMs
JPOEM1 With the selection of a destination, printer rebooting is
OEMA performed.
OEML
ENG STATUS ENG STATUS EXECUTE Selected using the ENTER switch. Prints engine
PRINT PRINT information after initialization, at the press of the
ONLINE switch after the selection.
PAGE CNT PAGE CNT ENABLE Sets whether to show the total number of pages on
PRINT PRINT DISABLE * print menu map.
FUSE KEEP PAGE KEEP EXECUTE Places the printer online with the issue of a command
MODE MODE from the CU to the PU by the press of the ENTER
switch. While printer power is on, replace consum-
able part(s) with new one(s) and check printer
operation [without cutting the fuse(s) for the new
part(s) and without counting the operation on the
removed part(s)]. The check mode ends by turning
off the power, and is disabled at next turning-on of the
power.
NETWORK Reserved for expansion. No item or value display is

provided at present.
ENGINE DIAG Used to enter engine self-diagnostic mode.

MODE
The switch operation and LCD display during an engine self-diagnostic mode, which are specified
by engine firmware, differ from controller firmware operating specifications. The engine self-
diagnostic mode is enabled in a controller board removed configuration.
* Operation in such a configuration is not assured.
Refer to the engine block specification for C5100 for further details if necessary.
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3.1 Maintenance Modes and Their Functions

3.1.1 Maintenance Menu
Maintenance menu is contained in a standard menu category. Items that can be set from
Maintenance menu are as follows:
Maintenance Menu
Values in shaded areas are initial settings.
Operator Panel Display
Category Function
Item (Upper Display) Value (Lower Display)
Maintenance RESET MENU ENTER Initializes menu settings.

Menu
SAVE MENU ENTER Stores current menu settings.
SETTING(S)
RESTORE ENTER Changes menu settings to stored ones. Displayed only

STORED MENU when menu settings have been stored.
SETTING(S)
POWER ENABLE Sets Power Save mode enabled/disabled. Shift time to

SAVING DISABLE enable Power Save mode can be changed using
“POWER SAVE SHIFT TIME” on “SYSTEM CONFIG.
MENU”.
NORMAL 0 Corrects print nonuniformity due to temperature variation.

PAPER BLACK +1 With faded images, change the value.
SETTING +2 With scattering or snowing images in print output of high
-2 print density, decrement the value. With faded images in
-1 print output of high print density, increment the value.
NORMAL 0 Corrects print nonuniformity due to temperature variation.

PAPER CLOLR +1 With faded images, change the value.
TRANSPAR- 0 Corrects print nonuniformity due to temperature variation.

ENCY BLACK +1 With faded images on transparency sheets, change the
SETTING +2 value.
-2 With scattering or snowing images in print output of high
print output of high print density, increment the value.
TRANSPAR- 0 Corrects print nonuniformity due to temperature variation.

ENCY COLOR +1 With faded images on transparencies, change the value.
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3.1.2 Engine Maintenance Mode
Engine Maintenance mode includes three modes, levels 1 to 3. The level 1 is intended for
assistance in checking media transport systems and the basic operations of printing systems etc.
The level 2, which sets consumable counters and tests color registration adjustment function, does
not require relatively special knowledge. Working, including process parameter setting, with the
level 3, which contains PU individual experimental elements, takes expertise. Basically items other
than those in the level 1 must not be used.
3.1.2.1 Operator panel
Operating descriptions on self-diagnosis are premised on the following operator panel layout.
For ODA
For OEL/AOS
3.1.2.2 Normal self-diagnostic mode (level 1)
The following is the menu of a normal self-diagnostic mode.
• Switch Scan Test

• Motor and Clutch Test
• Test Pattern Execution
• Consumable Counter Display
• Consumable Counter Display - Continuous
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3.1.2.2.1 Entering self-diagnostic mode (level 1)
1. While holding the MENU+ and MENU- keys down at the same time, turn printer power on to
enter System Maintenance mode.
2. Use MENU+ or MENU- key keystrokes until “ENGINE DIAG MODE” appears (a few keystrokes),
and then press the ENTER key to display “DIAGNOSTIC MODE”.
DIAGNOSTIC MODE
XX.XX.XX FACTORY/SHIPPING
3. XX.XX.XX in the display indicates a ROM version. A factory working mode setting, which is
usually set to S-MODE of SHIPPING, is at the right of the lower display.
4. Go to each self-diagnosis step by using the MENU+ or MENU- key (pressing the MENU+ or
MENU- key rotates menu items).
3.1.2.2.2 Exiting self-diagnostic mode
1. Turn printer power off and, after ten seconds, on again.
3.1.2.3 Switch scan test
This self-diagnosis is used when input sensor and switch checking is made.
1. Enter the normal diagnostic mode, and press the MENU+ or MENU- key until “SWITCH SCAN”
is shown on the upper display (the MENU+ key increments a test item and the MENU- key
decrements a test item).
SWITCH SCAN
2. Table 3-1 lists SWITCH SCAN numbers. Press and the MENU+ or MENU- key until the SWITCH
SCAN number for unit(s) to be tested shows up on the upper display (the MENU+ key increments
an item and the MENU- key decrements an item).
3. In response to the press of the ENTER key, the test on the unit(s), the SWITCH SCAN number
begins blinking and, carrying the current status of the unit(s) being tested, the number(s) (1 to
4) corresponding to the unit(s) are displayed.
SWITCH SCAN 00
1=H 2=L 3=H 4=L
Operate the unit(s) (figure 3-1). Indications for each unit are provided in their portion of the
LCD display (Indicated meanings vary with units (sensors etc). See table 3-1 for details).
4. When the CANCEL key is pressed, the SWITCH SCAN number goes back to an indication
view (stops blinking).
5. Repeat steps 2 through 4 as necessary.
6. To end the test, press the BACK key (the display is restored to the view of step 1).
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Image drum up/down sensor Toner sensor C Toner sensor Y

Humidity sensor
Fuser thermistor Toner sensor M Toner sensor K
Exit sensor
Cover open SW
Duplex-in sensor
Write sensor
Duplex cover
open sensor
Entrance sensor 2
Entrance sensor 1
Tray-1 paper-end
Duplex jam sensor
sensor
Duplex rear sensor

Tray-2 entrance
sensor
Belt thermistor
Color registration sensor (L) Tray-2 paper-end

Color registration sensor (R) sensor
1st-tray sensor Duplex front sensor
Density sensor
Figure 3-1 Switch Sensor Positions
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Table 3-1 SWITCH SCAN Display Detail

ROW SCAN NO. 1 Display 2 Display 3 Display 4 Display
Tray-1 paper-end L: Paper present L: Paper present Entrance L: Paper present
SWITCHSCAN00 Entrance sensor 1
sensor H: Paper absent H: Paper absent sensor 2 H: Paper absent
L: Paper present L: Paper present
SWITCHSCAN01 Write sensor Exit sensor
H: Paper absent H: Paper absent
L: Light reflected L: Light reflected L: Light reflected L: Light reflected
SWITCHSCAN02 Toner sensor K Toner sensor C Toner sensor M Toner sensor Y
H: Light shielded H: Light shielded H: Light shielded H: Light shielded
L: Cover open
SWITCHSCAN03 Cover open H: Cover close
SWITCHSCAN04
SWITCHSCAN05
SWITCHSCAN06
SWITCHSCAN07
Color alignment Color alignment
SWITCHSCAN08 sensor (L) AD Value ***H sensor (R) AD Value ***H Density sensor AD Value ***H
SWITCHSCAN09 Fuser thermistor AD Value ***H
SWITCHSCAN10 Humidity sensor AD Value ***H Temperature sensor AD Value ***H Belt thermistor AD Value ***H
L: Paper absent L: Paper absent Duplex cover open L: Cover open Duplex front L: Paper absent
SWITCHSCAN11(Option) Duplex-in sensor H: Paper present Duplex rear sensor H: Paper present sensor H: Cover close sensor H: Paper present
L: Absence detected
SWITCHSCAN12(Option) Duplex bottom sensor H: Presence detected
Tray-2 paper-end L: Paper absent 1st-tray sensor L: Paper absent
SWITCHSCAN13(Option) H: Paper present
sensor H: Paper present
SWITCHSCAN14(Option) Tray-2 entrance L: Paper absent
sensor H: Paper present
SWITCHSCAN15(Option)

SWITCHSCAN24
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Image drum up/down

SWITCHSCAN25 sensor
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3.1.2.4 Motor and clutch test
This self-check routine is used for motor and clutch testing.
1. Go into the self-diagnostic (level 1) mode, press the MENU+ or MENU- key until upper display
of “MOTOR & CLUTCH TEST” is brought up, and press the ENTER key (the MENU+ key
increments a test item and the MENU- key decrements a test item).
2. The names of units to be tested are listed in table 3-2. Use the MENU+ or MENU- key until the
name of a unit that is to be tested appears on the lower display (the MENU+ key increments an
item and the MENU- key decrements an item).
MOTOR & CLUTCH TEST
K - ID - ID MOTOR
3. Pressing the ENTER key starts the test of the unit, blinking the displayed name of the unit. The
unit is driven for 10 seconds (refer to figure 3-3).
Note! The view of step 2 is restored after the 10-second driving, and the unit is driven again
with the press of the corresponding switch.
• Clutch solenoid on-off operations are repeated in normal printing driving (solenoids
whose mechanical structures do not permit their single driving operate motors
concurrently with them).
4. Use the CANCEL key to stop the drive of the unit (the display for the unit remains the same).
5. Repeat the cycle of steps 2 through 4 as needed.
6. Pressing the BACK key ends the test (the display is restored to step 1).
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Fuser Motor ID Motor (C) ID Motor (M) ID Motor (Y) ID Motor (K)
Duplex Solenoid
Duplex Clutch
Cassette 1
Hopping Motor
Hopping Solenoid
Duplex Motor
Cassette 2 Clutch
Belt Motor
Cassette 2 Motor
Figure 3-3
Table 3-2
Control for Unit
Unit Name Description of Control for Unit Driving Driving
ID Motor (K) Remove all the image drums (black, yellow, magenta and cyan) to drive. Removal of IDs
ID Motor (Y) Remove all the image drums (black, yellow, magenta and cyan) to drive. Removal of IDs
ID Motor (M) Remove all the image drums (black, yellow, magenta and cyan) to drive. Removal of IDs
ID Motor (C) Remove all the image drums (black, yellow, magenta and cyan) to drive. Removal of IDs
Belt Motor Remove all the image drums (black, yellow, magenta and cyan) to drive. Removal of IDs
Fuser Motor – –
Cassette 1 Hopping Motor Remove the cassette 1 to drive. Removal of Cassette 1
Hopping Solenoid – –
Duplex Motor – –
Duplex Clutch – –
Duplex Solenoid – –
Cassette 2 Motor Remove the cassette 2 to drive. Removal of Cassette 2
Cassette 2 Clutch – –
ID Up/Down – –
Fan1 Test (Power Supply Fan) – –
Fan2 Test (Fuser Fan) – –
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3.1.2.5 Test printing
This self-diagnostic routine is used when PU-inside test patterns are printed. The other test
patterns are in controller’s storage.
1. Go into the self-diagnostic (level 1) mode, press the MENU+ or MENU- key until “TEST PRINT”
comes into view in the upper display, and press the ENTER key (the MENU+ key is for test item
increment, and the MENU- key for test item decrement).
2. Items applied only to test printing are shown on the lower display. Press the MENU+ or MENU-
key until an item to be set appears, and hit the ENTER key (the MENU+ key is for item increment,
and the MENU- key for item decrement) [When items need not be set (must be left at their
defaults), go to step 5].
3. Press the MENU+ or MENU- key and, when the item that has been set in step 2 is reached,
press the Enter key. The item and its setting are displayed on the upper and lower panel,
respectively. The setting is incremented by pressing the MENU+ key, and decremented by
pressing the MENU- key (the last displayed setting is applied). Pressing the BACK key
determines the setting, restoring the view of step 2. Repeat step 3 as necessary.
TEST PATTERN
Display Set Value Function

PRINT EXECUTE — Starts printing at the press of the ENTER key, and ends the
printing at the press of the CANCEL key. (Page basis)
TEST PATTERN 0 0: Prints a blank page.
1 to 7: (Print a pattern).
8 to 15: Print a blank page.
CASSET TRAY1 Selects a unit in which paper is to be loaded.
TRAY2 When the printer is not equipped with the tray 2, TRAY2 is not
FF displayed.
PAGE 0000 Sets the number of test pages printed.
COLOR ON Selects color or monochrome printing.
OFF
DUPLEX 2 PAGES STACK Performs two-page stack duplex printing.
OFF Establishes duplex-off printing.
1PAGES STACK Performs one-page stack duplex printing.
• Values in shaded areas are initial settings. Values established are applicable only to
this test mode (they are not written into EEPROM).
Notes!
PAGE Setting ................. Should the ONLINE key be pressed after a digit is shifted by a touch of
the MENU+ or MENU- key, the setting is incremented. In the event of
the press of the CANCEL key after such a digit shift, the setting is
decremented.
COLOR Setting .............. While the COLOR setting is set to ON, pressing the ENTER key displays
the following on the panel.
Print Setting for Colors ... The press of the MENU+ or MENU- key shifts a value. The ONLINE
or CANCEL key is used for switching between ON and OFF. The
BACK key restores original display.
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COLOR Y:ON M:ON

→
ON C:ON K:ON
4. With “PRINT EXECUTE” on the lower display after step 2, when the ENTER key is pressed,
test printing is executed using the values set in steps 2 and 3. Pressing the CANCEL key stops
the test printing.
Any of the alarms shown in the table of operator panel display description (see below), which
has been detected during the initiation or progression of test printing, appears on the panel
display, suspending the printing (for the description of errors, see section 3.1.2.9 Operator
Panel Display, which messages differ from those displayed in PU test printing).
Print Patterns
Patterns 0 and 8 to 15 ... print a blank page.
Pattern 1 Pattern 2
Pattern 3 Pattern 4
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Pattern 5 Pattern 6
Pattern 7
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• The following messages are showing during printing.
P=***
W=***
P: Number of test pages printed (prints)

W: Wait time for printing (in seconds)
• Use the MENU+ key to change the display.

T=*** U=***[***]
H=***% B=***[***]
T: Environment temperature measurement (in Celsius)

U: Heater temperature measurement (in Celsius)
H: Environment humidity measurement (in percent)
B: Belt humidity measurement (in Celsius)
• With the press of the MENU+ key, the display is changed.
KTR=*.*** YTR=*.***
MTR=*.*** CTR=*.***
YTR, MTR, CTR and KTR are colors’ respective transfer voltage settings (in KV).
• Pressing the MENU+ key changes the display.
KR=**** YR=****
MR=**** CR=****
YR, MR, CR and KR are colors’ respective image drum resistance values (in megohms).
• The display is switched by pressing the MENU+ key.

ETMP=*** UTMP=***
REG=**** EXIT=****
ETMP: Environment temperature measurement (in Celsius)

UTMP: Heater temperature measurement (in Celsius)
REG: Hopping motor speed setting
EXIT: Fuser motor speed setting
• The MENU+ key switches the display.
KID=*** YID=***
MID=*** CID=***
KID, YID, MID and CID are image drum motor speed settings.
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BELT=****
BELT: Belt motor speed setting
• With the press of the MENU+ key, the display is switched.
HT:**** CH:****
DB:****
HT, CH and DB are high-voltage table IDs.

TR1:**********
TR2:********
TR1 and TR2 are high-voltage table IDs.
5. Repeat steps 2 through 4 if necessary.

6. Press the CANCEL key to end the test (the display is restored to step 1).
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3.1.2.6 Consumable counter display
The self-diagnosis is used to indicate consumable consumption status.
1. After entering the normal self-diagnostic mode, press the MENU+ or MENU- key until
“CONSUMABLE STATUS” appears on the upper display, and hit the ENTER key (the MENU+
key is for test item increment, and the MENU- key for test item decrement).
2. By pressing the MENU+ or MENU- key, the consumption status of consumables comes into
view item by item (the ONLINE and CANCEL keys are invalid).
3. Pressing the BACK key ends the test (the display of step 1 is restored).
Item Top Display Bottom Display Format Unit Details

Fuser unit FUSER UNIT ******** PRINTS Decimal Print Shows the number of pages printed (prints)
after installation of a new fuser unit to date.
Belt unit TR BELT UNIT ******** IMAGES Decimal Image Converts into a count on an A4-size-page
basis at 3 pages per job, and shows, the
number of pages impressed (images) after
installation of a new belt unit to date.
ID unit - black BLACK ID UNIT ******** IMAGES Decimal Print Convert the numbers of revolutions of
ID unit - yellow YELLOW ID UNIT ******** IMAGES Decimal Print image drum units after the installation of
ID unit - magenta MAGENTA ID UNIT ******** IMAGES Decimal Print those units to date into counts on a letter-
ID unit - cyan CYAN ID UNIT ******** IMAGES Decimal Print (A4-) size-page basis at 3 pages per job
and show it.
Toner - black BLACK TONER ***% Decimal % Show the amounts of toner used.
Toner - yellow YELLOW TONER ***% Decimal %
Toner - magenta MAGENTA TONER ***% Decimal %
Toner - cyan CYAN TONER ***% Decimal %
3.1.2.7 Consumable counter display - continuous
The self-diagnosis is used to indicate the consumable life-cycle consumption status of a printer.
The status means those count values for consumables which are not initialized even after
replacement of the consumables, and is counted without break.
1. Enter the normal self-diagnostic mode, press MENU+ or MENU- key until the upper display
“PRINTER STATUS” appears, and press the Enter key (the MENU+ key is for item increment,
and the MENU- key for item decrement).
2. When the MENU+ or MENU- key is pressed, the life-cycle consumption status of the
consumables shows up item by item (the ONLINE and CANCEL keys are invalid).
3. Pressing the BACK key ends the test (flips the display back to step 1).
Item Top Display Bottom Display Format Unit Details

Total sheets fed TOTAL SHEETS FEED ******** PRINTS Decimal Print Shows the total number of sheets fed,
including blank pages.
Print - black BLACK IMPRESSIONS ******** IMAGES Decimal Print Show the numbers of pages (images)
Print - yellow YELLOW IMPRESSIONS ******** IMAGES Decimal Print impressed using image drums.
Print - magenta MAGENTA IMPRESSIONS ******** IMAGES Decimal Print
Print - cyan CYAN IMPRESSIONS ******** IMAGES Decimal Print
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3.1.2.8 Operator panel display
Display
Displayed Message Description

ONLINE .xxxx Indicates the printer is on-line.
ttttttt
OFFLINE .xxxx Indicates the printer is off-line.

ttttttt
FILE ACCESSING Indicates a device access is being performed during charge system
operation.
DATA ARRIVE .xxxx Indicates data is being received and its processing does not start
ttttttt yet. Mainly displayed during non-character print data PJL process-
ing, or during job spooling.
PROCESSING .xxxx Indicates data is being received or being output.
DATA .xxxx Indicates print data remains in the buffer. The printer is waiting for
data followed.
PRINTING Indicates the printer is printing.

ttttttt
PRINT DEMO PAGE Indicates the printer is printing demonstration page. Not displayed
for printing of user-added demo page(s) (PRINTING is displayed).
PRINT FONT Indicates the printer is printing a font page. A common display of
printing of all fonts (PCL, PSE, IBM PPR and EPSON FX fonts).
(For C5300)
PRINT MENU MAP Indicates the printer is printing menu map.
PRINT FILE LIST Indicates the printer is printing a file list. (For C5300)
PRINT ERROR LOG. Indicates the printer is printing an error log. (For C5300)
Indicates multiple copies of a multiple-page document are being

COLLATE COPY iii/jjj printed. iii shows the number of that copy of the multiple copies
which is being printed, and jjj the number of copies of the document.
When the number of the copies is set to the number 1, PRINTING
shown during normal printing is displayed.
Indicates copies of a single-page document are being printed. kkkkk

COPY kkkk/lllll shows the number of that copy of the copies which is being printed,
and IIIII the number of copies printed, which is set to the number 1,
PRINTING shown during normal printing is displayed.
CANCELING JOB Indicates the cancellation of a job was instructed and, until the job
does not remain, data is being received but being discarded (it is
requested that this message be displayed for not less than preset
time of seconds because the cancellation is imperceptible due to
display for a fraction of a second).
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CANCELING JOB Indicates that, as unauthorized, printing was canceled (for job
(USER DENIED) account management):
1. A job was received from a user unauthorized to perform printing.
2. A job was received from a user unauthorized to perform color
printing.
CANCELING JOB Indicates that, as log memory space internal of the printer was
(BUFFER FULL) exhausted, a job was canceled. An operation to be specified in such
a log full condition is ”Job cancelled when log full occurs” (to
“CANCEL JOB”) (for job account management).
CANCELING JOB Indicates that, as a paper jam occurred with ”JAM RECOVERY” set
(JAM) to OFF, in which case job cancellation is instructed, data is being
received but being discarded until job completion.
Indicates the printer is being warmed up.

WARMING UP
Indicates that, as an image drum stands at a high temperature, printing

OPTIMIZING TEMP is temporarily suspended, or indicates a wait state for thermal control
in switching paper width from a narrower value to a wider one.
Notifies that the printer became in its power save mode. Displayed
POWER SAVE in combination with another message on the upper display.
Indicates auto color registration adjustment operation is being

ADJUSTING COLOR processed.
Indicates auto gradation adjustment operation is being processed.

ADJUSTING DENSITY
Indicates auto density adjustment operation is being processed.

ADJUSTING DENSITY
Indicates PU firmware is being downloaded (character strings

displayed are output by the PU firmware).
Notifies that the toner is low. Displayed in combination with another

ORDER * TONER message on the upper display. Menu-set “LOW TONER=STOP”
makes ATTENTION LED to blink, causing the printer to be placed off-
line. With the press of the ONLINE switch, ATTENTION LED becomes
illuminated and, until “TONER EMPTY” appears, can stay illuminated.
Y
M
C
K
Also displayed when the printer is near full of the waste toner.
Displayed when the cover is opened and closed, or when the printer is
WASTE TONER FULL ORDER * TONER turned off and then on, after a waste toner full error (with the priority
25.2) appears once (does not occur with the black toner). Displayed in
combination with another message on the upper display. While
displayed, every time 50 pages are impressed, develops a waste toner
full error, causing the printer to be placed off-line and stopped.
Y
M
C
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PRESS ONLINE SW Prompts the operator to press the ONLINE switch to clear the
INVALID DATA warning message, as invalid data was received. Displayed when an
unsupported PDL command is received or, without an HDD, a spool
command is received.
Indicates that the interpreter detected an error for any of the follow-
PS3 EMULATION ERROR ing reasons, after which, until job termination, receive data is
received and discarded. Automatically cleared upon job termination.
- There is a grammatical error in the job.
- A complicated page consumed VM.
(For C5300)
Notifies (warns) that the image drum is near end of its life. Displayed in
ORDER * IMAGE DRUM combination of another message on the upper display.
Y
M
C
K
Notifies (warns) that the fuser unit is near end of its life.
ORDER FUSER
Notifies (warns) that the belt unit is near end of its life.
ORDER BELT
Displayed by opening and closing the cover, or turning the printer on,
FUSER LIFE after a first-time fuser life error. A fuser life error occurs again after
500 pages (prints) are printed.
BELT LIFE after a first-time belt life error. A belt life error occurs again after 500
pages (images) are printed.
* TONER EMPTY after a first-time TONER EMPTY error. A TONER EMPTY error
occurs again after 50 A4 pages (50 images) are impressed with a
5% density.
Y
M
C
K
* DRUM LIFE after a first-time image drum life error. An image drum life error
occurs again after 500 pages (images) are impressed.
Y
M
C
K
A belt reflectance check error, which does not occur at user level
BELT REFLEX ERROR (when this occurs, switch the printer to Shipping mode).
DENSITY SHUTTER ERROR2 Does not occur at user level (when this occurs, switch the printer to
Shipping mode. Refer to an applicable maintenance manual).
DENSITY SHUTTER ERROR1 Does not occur at user level (when this occurs, switch the printer to
Shipping mode. Refer to an applicable maintenance manual).
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DENSITY COLOR Does not occur at user level (when this occurs, switch the printer to
CALIBRATION ERROR Shipping mode. Refer to an applicable maintenance manual).
DENSITY COLOR Does not occur at user level (when this occurs, switch the printer to
SENSOR ERROR Shipping mode. Refer to an applicable maintenance manual).
DENSITY BLACK Does not occur at user level (when this occurs, switch the printer to
CALIBRATION ERROR Shipping mode. Refer to an applicable maintenance manual).
DENSITY BLACK Does not occur at user level (when this occurs, switch the printer to
SENSOR ERROR Shipping mode. Refer to an applicable maintenance manual).
Does not occur at user level (when this occurs, switch the printer to
* IMAGE DRUM SMEAR ERROR Shipping mode. Refer to an applicable maintenance manual). For
each of Y, M, C and K.
Does not occur at user level (when this occurs, switch the printer to
* LOW DENSITY ERROR Shipping mode. Refer to an applicable maintenance manual). For
each of Y, M, C and K.
A color registration adjustment error, which does not occur at user

REGISTRATION ERROR 1 level (when this occurs, switch the printer to Shipping mode. Refer
to an applicable maintenance manual).
A sensor calibration error, which does not occur at user level (when
SENSOR CALIBRATION ERROR this occurs, switch the printer to Shipping mode. Refer to an
applicable maintenance manual).
A gamma error, which does not occur at user level (when this
REGISTRATION ERROR 2 occurs, switch the printer to Shipping mode. Refer to an applicable
maintenance manual).
A color registration adjustment sensor error, which does not occur at

REGISTRATION SENSOR ERROR 2 user level (when this occurs, switch the printer to Shipping mode.
Refer to an applicable maintenance manual).



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Indicates the tray 1 or 2 became empty of paper or is removed, and
tttttt EMPTY warns of it until printing is instructed; or
Displayed when no paper was found in the multipurpose tray after
one attempt to feed paper from it, and disappears by opening and
closing the cover, or by turning the printer on again, upon termination
of any job being printed.
MP TRAY (Multipurpose Tray)
TRAY1 (Tray 1)
TRAY2 (Tray 2)
Indicates a disk full condition occurred. A temporary warning, which

DISK FILE SYSTEM FULL is showing until job termination and then disappears. (For C5300)
Indicates an attempt to write data into a protected file was made. A

WRITE PROTECTED DISK temporary warning, which is showing until job termination and then
disappears. (For C5300)
Indicates memory is full with MOPY data.

COLLATE ERROR
Means printing was canceled as unauthorized (for job account

INVALID ID. JOB REJECTED management) at reception of any of the following. Cleared by
pressing the ONLINE key.
1. A job from a user unauthorized to perform printing.
2. A job from a user unauthorized to perform color printing.
Indicates that, as log memory space internal of the printer was

LOG BUFFER FULL. JOB REJECTED exhausted and the operation specified in such a log full condition is
to “cancel job”, a job has been canceled (in connection with
JobAccount). Cleared by pressing the ON-LINE switch.
Indicates a disk error other than the Nos. 29 and 30 occurred.

DISK OPERATION ERROR Processing operation which does not use the disk can be performed.
(For C5300)
Indicates an error occurred during PU firmware reprogramming

(does not occur in user environments). (Character strings displayed
are output by PU firmware.)
LOAD mmm IN MP TRAY Indicates manual printing is requested, and prompts the operator for
AND PRESS ONLINE SW the manual insertion of the paper mmm.
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3.1.3 Printing on Printer Equipped with Controller
Menu Map Printing

Printer program versions and controller block configuration, and the other printer configurations
and settings are printed.
Operation: (Pressing of Switches)
“MENU+” → “ENTER” → “ENTER”
Demo Printing
Demo patterns for destinations stored in ROM are printed.
Operation: (Pressing of Switches)
“MENU+” → “ENTER” → “MENU+” → “ENTER”
Self-Diagnostic Printing
Self-diagnosis is performed by pressing and holding the test switch of the Ethernet board for two
seconds or more and the results of the self-diagnosis are printed.
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3.2 Adjustments after Parts Replacement

Adjustments required after parts replacement are described below. The adjustment and correction
of color registration must be performed without exception.
Replaced Part Adjustment

LED Head Not required.
Image Drum Cartridge Not required.
(Any of Y, M, C and K)
Fuser Unit Not required.
Belt Unit Not required.
PU (RSN Board) Copying of EEPROM data *Note
CU (ARC Board / OWL Board) Copying of EEPROM data *Note
Shutter Setting of correction value for density detection calibration chip
Note: When a PU (RSN board) is replaced with a new one, data may not be read out of its
EEPROM. In such cases, color balance must be adjusted.
3.2.1 Notes on Engine Controller Board Replacement
When replacing engine controller boards (RSN PWBs), extract EEPROM data from the boards and
copy it onto new boards.
When the operator panel message SERVICE CALL 105 (an engine EEPROM error) appears,
engine controller board replacement with a new one is required.
When replacing engine controller boards (RSN PWBs), version read (fuse cut-out) function is
disabled. Mode switching by a PJL command from Factory to Shipping must be performed:
1. Enter System Maintenance mode by turning on printer power while holding the MENU+ and
MENU- keys down concurrently.
2. User MENU+ key keystrokes until “DIAGNOSTIC MODE” is displayed (a few keystrokes), and
press the ENTER key.
3. Press the MENU+ or MENU- key until “FACTORY MODE” is shown, and press the ENTER
key.
4. While “FACTORY MODE” is being displayed, select a value by the MENU+ or MENU- key and
press the ENTER key.
5. Selecting “SHIPPING MODE” (enables fuse cut-out) and, until the display stops blinking,
concurrently pressing and holding the ONLINE and CANCEL keys store the value.
Notes! The life data of the parts, such as the belt, toner and image drum units, of a printer is
cleared by its EEPROM replacement. Note that an error is introduced in each unit’s life
count until the unit is next replaced. The following are counts cleared by EEPROM
replacement. Errors in counts other than the count of total sheets fed, which counts are
cleared at the points where the units corresponding to the counts are replaced with new
ones, are resolved at those points.
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3.2.2 EEPROM Replacement after ARC Board / OWL Board Replacement
When ARC board / OWL board replacement, data in user-used board EEPROM is to be copied
onto new boards (to allow new boards to inherit user-defined information and font installation
information). When user-used EEPROMs are unusable due to its problem, new boards, whose
destinations and must have been set, are to be used. Also new-EEPROM destinations must have
been set.
3.2.3 Destination Setting (Check Method: Printing demo page)
Destination setting is to be conducted at final setting after part installation in printers. The
destination setting for each printer, which defaults to ODA, is to be set to the destination of the
printer without exception at the time it is shipped.
Note! Destination settings are stored in ARC board / OWL board EEPROM.
1. Maintenance-use boards: Destination setting for maintenance-use boards to Japan indirect

sales, ODA, OEL and APS is not performed. They are shipped with the destination settings set
to their default.
2. Setting from operator panel: Each printer is booted in Maintenance mode and its destination is
set.
• While holding the MENU+ and MENU- keys down, turn on the printer.
• After “MAINTENANCE MENU” appears, the display changes to “OKIUSER.”
• Press the MENU+ key, select destination-setting “OKIUSER” and press the ENTER key.
• “JP*” is shown on the lower display.
• Press the ENTER key, select a destination using the MENU+ or MENU- key, and hit the
ENTER key.
• Press the BACK key to confirm the selection.
• Re-starting the printer changes its destination.
3. Description
PX714/715 printers to Japan domestic and overseas destinations share a ROM. Destination
setting must be performed where the ROM is used in printers to other-than-ODA destinations
(destination settings default to ODA). Destination settings are stored in ARC board EEPROM.
Program ROM version changes return destination settings to their initial values. Destination
setting for maintenance-use boards, which destinations are not set at the time of shipment, is
to be carried out when they are used.
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3.3 Print Density Adjustment

Auto Density Adjustment mode is set to [AUTO] at printer shipment, which may cause print density
to be out of its appropriate balance during printer operation. In such cases, the density is to be
adjusted.
Notes! Print density adjustment is to be performed with printers at rest. Do not adjust print
density during printer warming-up.
1. Press the MENU+ or MENU- key several times to show [COLOR MENU], and press the ENTER
key.
2. Press the MENU+ or MENU- key to display [DENSITY ADJUSTMENT/ RESET].
3. Press the ENTER key.
Auto print density adjustment starts.
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3.4 Print Density Adjustment (Calibration Chip)

Print Density Input to Print Density Detection Calibration Chip
1. Each PU is to be programmed with a calibration target correction value (the last two characters
of barcode information, about which see the illustration shown below) that is a shutter label
marking.
With shutter, sheet color, print density sensor or PU board replacement, correction value
reprogramming must be performed.
Setting from operator panel:

• While holding the MENU+ and MENU- keys down, turn the printer on.
• After “MAINTENANCE MENU” appears, the display changes to “OKIUSER.”
• Press the MENU+ key seven times to select “DIAGNOSTIC MODE.”
• Press the MENU+ and ONLINE key. “ENGINE DIAG LEVEL2” is displayed.
• Press the MENU key two times to select “ENGINE PARAMETER SET.”
• Press the ONLINE or CANCEL key to show “CHIP DISPERSION ADJUST 00H.”
• Pressing the ENTER key blinks the first or second character of the display.
• Press the ONLINE or CANCEL key to set a correction setting.
• Press and hold the ONLINE or CANCEL key about two seconds to confirm the correction
setting. The blinking correction setting becomes stay illuminated, bearing with an asterisk
(*).
• The printer restarts and the correction setting takes effect.
1 Information written
From left: One asterisk (*) character
Four-digit date (ID barcode) system
One-digit year (only one-digit x of 200x)
One-digit month (X, Y and X, for Oct., Nov. and Dec.)
Two-digit day
Four digits Filled with zeros 0000
Two-digit correction value
(In the same format as that for data manually input to printer)
00 to 04, for 0 to 4. FF to FC, for -1 to -4.
Code content
6mm
xxx.......xx FC
2-Character correction value

Approx.31 mm
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4. REGULAR MAINTENANCE
4.1 Parts Replaced Regularly
Users are recommended to replace parts periodically according to the table below. (Print quality
cannot be assured and damages may occur, when the parts are not replaced.)
Part Name Time of Replacement Condition for Replacement Adjustment (after replacement)
Toner cartridge When [FILL TONER] is 5,000 pages are printed.

displayed. (5% duty)
ID When [DRUM LIFE] is 15,000 pages are

displayed. printed. (3P/J)
Fuser unit When [FUSER LIFE] is 45,000 pages are

displayed. printed.
Belt unit When [BELT LIFE] is displayed. 50,000 pages are

impressed. (3P/J)
Parts are replaced periodically by users.
4.2 Cleaning
Clean the internal and external sections of the printer with waste and a small vacuum cleaner as
required.
Note: Do not touch the image drum terminals, the LED lens array, and the LED head connecter.
4.3 Cleaning the LED Lens Array

Clean the LED head array while white bands or lines (white-out, faint print) appear in the vertical
direction on a printed page.
Note: Be sure to clean the LED lens array with the LED lens array cleaner. (the LED head
cleaner is packed together with the toner cartridge.)
White band, white stripe

(Void or light printing)
4.4 Cleaning the Pick-up Roller

Clean the pick-up roller if lines appear in the vertical direction on the printed page.
Note: Use a soft cloth in order to avoid scratching the roller surface.
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5. TROUBLESHOOTING PROCEDURES
5.1 Precautions before troubleshooting
(1) Confirm the basic inspection items described in the user manual.
(2) Obtain as much information regarding the problem from the user as possible.
(3) Check the printer in a condition close to that upon generating the problem.
5.2 Precautions before handling an abnormal image

(1) Confirm that the environment for using this printer is appropriate.
(2) Confirm that consumables (toner, drum cartridge) are replaced appropriately.
(3) Confirm that paper is accurate. Refer to paper specifications.
(4) Confirm that the drum cartridge is set appropriately.
5.3 Precautions upon handling an abnormal image

(1) Do not touch or allow foreign objects to contact the OPC drum surface.
(2) Do not expose the OPC drum to direct sunlight.
(3) Do not touch the fuser unit as it is heated significantly.
(4) Do not expose the image drum to light for longer than five minutes in room temperature.
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5.4 Preparing for Troubleshooting

(1) Operator panel display
Problems that occur with the printer are indicated in the LCD.
Apply proper remedies according to the message indicated in the LCD.
5.5 Troubleshooting Procedure

Confirm the problem in the following method when the printer generates a problem.
Problem generated
Problem is displayed Repair using the “LCD Repair in detail using

in LCD. message list” (see 5.5.1). troubleshooting flow
(see 5.5.2).
Abnormal image Repair in detail using

(or problems that are troubleshooting flow
not displayed in the (see 5.5.3).
LCD)
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5.5.1 LCD message list
When the printer detects a non-recoverable error, the following service call error is displayed in the
LCD.
Service call
nnn: error
Note: nnn is an error code.
When [Service call] is displayed, error information that corresponds to the error code appears in
the bottom line in the LCD. Error codes, their definitions and remedies are described in Table 5-
1-1.
Table 5-1-1 Operator Alarm (1/5)

Ready Attention Code
Display on Operator Panel Description
LED LED nnn
LOAD mmm/ppp AND PRESS ONLINE No Brinks Indicates a mismatch occurred between the type of media in
SWITCH light a tray and data to be printed. The loading of the paper
nnn:tttttt MEDIA MISMATCH mmm/ppp into the tray tttttt is prompted.
MP TRAY (MP TRAY) 460
TRAY1 (TRAY1) 461
TRAY2 (TRAY2) 462
LOAD mmm/ppp AND PRESS ONLINE No Blinks Indicates the size of, or both size and type of, media in a tray
SWITCH light did not match data to be printed. The loading of the paper
nnn:tttttt SIZE MISMATCH mmm/ppp into the tray tttttt is prompted.
MP TRAY (MP TRAY) 460
TRAY1 (TRAY1) 461
TRAY2 (TRAY2) 462
NETWORK INITIAL No Blinks Indicates network initialization is being performed.

WAIT A MOMENT light
LOAD mmm No Blinks Indicates printing from the tray 1 or 2 that is empty of paper,
nnn:tttttt EMPTY light or the tray 2 that has been removed is requested, and
prompts the operator to replenish the paper mmm in the
empty tray.
TRAY1 (TRAY 1) 491
TRAY2 (TRAY 2) 492
LOAD mmm AND PRESS ONLINE No Blinks Indicates multipurpose-tray feed was attempted but paper 490
SWITCH light could not be detected. Loading the paper mmm and
nnn:MP TRAY EMPY pressing the ONLINE key perform printing.
MP TRAY (MP TRAY)
INSTALL PAPER CASSETTE No Blinks The paper cassette of the tray is not installed. Install the 440
nnn:TRAY1 OPEN light cassette.
INSTALL PAPER CASSETTE No Blinks The paper cassette of the tray is not installed. Install the 430
nnn:TRAY1 MISSING light cassette.
ADD MORE MEMORY No Blinks Indicates a memory capacity overflow caused. Pressing the 420
nnn:MEMORY OVERFLOW light ONLINE key continues the processing. Expansion RAM must
be mounted or the data amount must be reduced.
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LED LED nnn
REPLACE TONER No Blinks Indicates waste toner of the color marked with an asterisk (*)
nnn:* WASTE TONER FULL light is full.
Y 414
M 415
C 416
(No indicated the Black toner)
Opening and closing the cover places the printer in the state
of warning of such an event, enabling about 50 pages to be
impressed.
HAVE YOU REPLACED * TONER? No Blinks When the top cover is opened with the printer being full of
YÅÅENTER/N=CANCEL light waste toner of the color marked with an asterisk (*), and
then closed, this message is displayed.
Y
M
C
(No indicated the Black toner)
When the toner of the color marked with an asterisk (*) has
been replaced, press the "ENTER". When it has not been
replaced, press the "CANCEL" switch.
REPLACE TONER No Blinks Indicates toner of the color marked with an asterisk (*) is out.
nnn:* TONER EMPTY light Y 410
M 411
C 412
K 413
Opening and closing the cover places the printer in the state
of warning of such an event, enabling about 50 A4 pages (50
images) to be impressed (such number of pages will be
determined later).
CHECK TONER CARTRIDGE No Blinks Notifies that something wrong with the toner sensor. When
nnn:* TONER SENSOR ERROR light the engine is set to Factory mode, service call error display
described later is provided.
Y 540
M 541
C 542
K 543
OPEN FRONT COVER No Blinks Notifies that paper of an inappropriate size was fed from the 400
nnn:PAPER SIZE ERROR light tray. Paper in the tray or whether multiple sheets were fed
must be checked. By opening and closing the cover, the
printer performs recovery printing and continues operating.
CHECK MP TRAY No Blinks Indicates a paper jam occurred. 390

nnn:PAPER JAM light MP TRAY (MP TRAY)
OPEN FRONT COVER No Blinks Indicates a paper jam occurred.

nnn:PAPER JAM light TRAY1 (TRAY 1) 391
TRAY2 (TRAY 2) 392
FEED 380
DUPLEX 372
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LED LED nnn
OPEN TOP COVER No Blinks Indicates a paper jam occurred in the paper path.
nnn:PAPER JAM light Transport 381
Exit 382
Duplex Entry 383
OPEN DUPLEX COVER No Blinks Indicates a paper jam occurred at about the duplex unit.
nnn:PAPER JAM light Duplex Reversal 370
Duplex Input 371
INSTALL DUPLEX UNIT No Blinks Displayed while the duplex unit is removed with paper jammed in 360
nnn:DUPLEX UNIT OPEN light the duplex unit. When the duplex unit is removed while paper is
not jammed in the duplex unit, the service call error 181 occurs.
REPLACE IMAGE DRUM No Blinks Indicates the image drum is at the end of its life. A cover
nnn:* DRUM LIFE light opening and closing operation places the printer in the state
of warning of the life end and, after 500 pages (images) are
impressed, an image drum life error occurs again.
Y 350
M 351
C 352
K 353
REPLACE FUSER No Blinks Indicates the fuser is at the end of its life. A cover opening 354
nnn:FUSER LIFE light and closing operation places the printer in the state of
warning of the life end and, after 500 pages (prints) are
printed, a fuser life error occurs again.
REPLACE BELT No Blinks Indicates the belt is at the end of its life. A cover opening 355
nnn:BELT LIFE light and closing operation places the printer in the state of
warning of the life end and, after 500 pages (prints) are
printed, a belt life error occurs again.
REPLACE BELT No Blinks ndicates the printer is full of waste toner. Only first-time 356
nnn:BELT LIFE light cover opening and closing operation places the printer in the
state of warning of such an event and, after 500 pages
(images) are impressed, a waste toner full error occurs
again.
CHECK IMAGE DRUM No Blinks Indicates the image drum (Y, M or C) is not properly installed.
nnn:* DRUM MISSING light Y 340
M 341
C 342
CHECK IMAGE DRUM & BELT LOCK No Blinks Indicates the belt is not locked or the black drum is not 343
nnn:K DRUM MISSING light properly installed.
CHECK BELT No Blinks Indicates the belt unit is not properly installed. 330
nnn:BELT MISSING light
CHECK FUSER No Blinks Indicates the fuser unit is not properly installed. 320
nnn:FUSER MISSING light
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LED LED nnn
CLOSE COVER No Blinks Indicates the cover is open.
nnn:COVER OPEN light TOP 310
FRONT 311
(The sensor cannot identify the upper cover or the front
cover. 310 and 311 toggle display appears while either of
the covers, or both are open.)
CLOSE COVER No Blinks Indicates the cover (of the duplex unit) is open. 316
nnn:DUPLEX COVER OPEN light DUPLEX
DOWNLOAD MODE No Light A download mode used while download data is received
DATA RECEIVE light during normal operation, which indicates data to be down-
loaded is being received.
DOWNLOAD MODE Indicates the completion of the reception of data to be

DATA RECEIVED OK downloaded.
DOWNLOAD MODE Indicates an error occurred during download data reception

REC DATA ERROR * processing:
1 Size error
2 Dheck SUM error
3 Printer model No.error
4 Module I/F version error
5 FAT Version error
DOWNLOAD MODE Indicates download data is being written.

DATA WRITING
DOWNLOAD MODE Indicates the completion of download data writing.

DATA WRITTEN OK
DOWNLOAD MODE Indicates an error occurred during download data writing:

DATA WRITE ERROR * 1 Memory allocation error
2 Download file error
3 Free device memory acquisition error
4 Insufficient free device memory error
5 File write error
6 CU-F/W mismatch error
POWER OFF/ON No Blinks Indicates a network error occurred. 300

nnn:NETWORK ERROR light
REBOOTING d No Light Indicates the printer is being rebooted. “d”, a decimal

light number (one digit), shows the cause of the rebooting:
d = 0 Cause other than those described below
=1 PJL command
=2 Menu change
=3 Quit operator in PostScript
=4 Quit operator in Network
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LED LED nnn
POWER OFF/ON AND WAIT FOR A No Blinks (See the list of service calls) Fa-
WHILE light tal
nnn:CONDENSING ERROR
POWER OFF/ON No Blinks (See the list of service calls) Fa-

nnn:FATAL ERROR light tal
SERVICE CALL No Blinks (See the list of service calls) Fa-

nnn:¥◊∞ light tal
DOWNLOAD MODE Light No A downlowd mode activated by turning on the printer while
light holding the ONLINE switch down, which shows a mode that
performs downloading to the printer is established.
DOWNLOAD MODE Light No Indicates data to be downloaded is being received.

DATA RECEIVE light
DOWNLOAD MODE Light No Indicates the completion of the reception of data to be

DATA RECEIVE OK light downloaded.
DOWNLOAD MODE Light Light Indicates an error occurred during download data reception
REC DATA ERROR <No.***> processing:
1 Size error
2 Dheck SUM error
3 Printer model No.error
4 Module I/F version error
5 FAT Version error
DOWNLOAD MODE Blinks No Indicates download data is being written.

DATA WRITING light
DOWNLOAD MODE Light No Indicates the completion of download data writing.

DATA WRITTEN OK light
DOWNLOAD MODE Light Light Indicates an error occurred during download data writing:
DATA WRITE ERROR <No.***> 1 Memory allocation error
2 Download file error
3 Free device memory acquisition error
4 Insufficient free device memory error
5 File write error
6 CU-F/W mismatch error
INITIALIZING No No Indicates the controller end is being initialized.

light light
RAM CHECK No No Indicates RAM is being checked. An asterisk (*) shows up

**************** light light every after one sixteenth (1/16) of total RAM is checked.
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5.5.2 Preparing for troubleshooting
(1) Operator panel display

Problems that are generated in this device are indicated in the LCD.
Apply proper measures according to the message displayed in the LCD.
No. Problem Flow Chart No.
1 Printer Malfunction after Turn-on. 1
2 Jam Errors
Paper Loading Jam (1st tray) 2-1
Paper Loading Jam (Multipurpose tray) 2-2
Paper Feed Jam 2-3
Paper Exit Jam 2-4
Duplex Print Jam 2-5
3 Paper Size Error 3
4 Image Drum Up/Down Operation Error 4
5 Fuser Unit Error 5
6 Motor Fan Error 6
Note: When replacing engine boards (RSN PWBs), read in the EEPROM chip data from the
boards and copy it onto installed new boards.
Is an error message displayed?
YES Perform according to the error message.

▼
•NO Is black displayed in the top and bottom lines of the operator panel LCD?
• NO Is asterisk mark " * " displayed in the operator panel LCD?
NO The operator panel LCD displays none.
• YES Check the power supply voltage: 3.3V and 5V

3.3V to pins 4 and 5, and 5V to pins 7 and 8, of RSN PWB CUIF
connector.
NO Replace the power supply.

▼
• YES Replace the engine board.
▼
• YES Is ROM DIMM A set properly?
NO Set a program DIMM to ROM DIMM A properly.

If the error is not recovered, replace the CU board.
▼
•YES Check the connection between the engine board and the OPE board.
If the error is not recovered, replace the engine board or the OPE board.
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1 The printer does not operate properly after it is turned on.
• Turn the printer off and on again.

• Does appear (for about one second)?
• NO Is the AC cable connected properly?
NO Connect the AC cable properly.

▼
• YES Is +5V being output to the operator panel connector (OPE connector) on the engine board
(RSN PWB)?
Pin 4: +5V. Pin 7: 0V.
YES Is +5V being output to the connector CN1 on the OPE board (RSP PWB)?
Pin 4: +5V. Pin 7: 0V.
• NO Is the operator panel cable connected properly?
NO Connect the cable properly.

▼
• YES Replace the operator panel cable. Has the printer recovered from the error?
NO Replace the OPE board.

▼
• YES End.
▼
• NO Is +5V being output to the POWER connector on the engine board (RSN PWB)?
Pins 7 to 9: +5V. Pins 1 to 3, and 13 to 17: 0V.
NO Replace the low voltage power unit after checking the connection of the POWER
connector.
▼
▼
• YES Are the following voltages being output to the CU board PUIF connector?
Pins 7 and 8: +5V. Pins 4 and 5: +3.3V. Pins 1, 2, 3 and 6: 0V.
YES Replace the CU Board.

▼
• NO Are the following voltages being output to the POWER connector on the engine board?
Pins 7 to 9: +5V. Pins 10 to 12: +3.3V. Pins 4 to 6: +24V. Pins 1 to 3, and 13 to 17: 0V.
YES Replace the engine board.

▼
• NO Replace the low voltage power unit.
42049001TH Rev.1 73 /
www.eManualpro.com
2-1 Paper Loading Jam (1st tray)
• Does a paper loading jam occur immediately after the printer is turned on?
• YES Is paper jammed at the entrance sensor 1 or the entrance sensor 2?
YES Remove the jammed paper.
(A)
▼
• NO Do the levers (of entrance sensor1 and the entrance sensor 2) move properly?
NO Replace defective sensor lever(s).

▼
• YES Do the sensors operate properly? [Operate each sensor lever to check the signals on FSNS
connector pins of the engine board (RSN PWB)]. Pin 4: Entrance sensor 1, Pin 2: Entrance
sensor 2.
NO Replace the front sensor board (RSF PWB) after checking signal cable connection.
▼
• YES Replace the engine board after checking signal cable connection.
▼
• NO Does a paper loading jam occur moments after paper is drawn into the printer?
• YES Has paper reached the entrance sensor 1 or the entrance sensor 2?
YES Go to (A).
▼
• NO Replace the feed roller or the paper cassette’s paper separation frame assy.
▼
• NO Is the 1st hopping motor running?
• YES Is the solenoid operating properly?
NO Replace the solenoid.

▼
• YES Does the solenoid have a rated resistance (approx. 8.9Ω)?
NO Replace the solenoid.

▼
• YES Replace the feed roller or the paper cassette’s paper separation frame assy.
▼
• NO Does the 1st hopping motor have a rated resistance (approx. 3.5Ω)?
NO Replace the 1st hopping motor.

▼
• YES Is 24V being output to the fuse F2 on the engine board?
NO Replace the low voltage power unit.

▼
• YES Replace the engine board after checking gear engagement and cable connection.
42049001TH Rev.1 74 /
www.eManualpro.com
2-2 Paper Loading Jam (Multipurpose tray)
• Does a paper loading jam occur immediately after the printer is turned on?
• YES Is paper jammed at the entrance sensor 1 or the entrance sensor 2?
(A)
▼
• NO Does the lever of the entrance sensor 2 move properly?
NO Replace the lever.

▼
• YES Does the entrance sensor 2 work properly? [Operate the lever to check, through the switch
scan test of System Maintenance mode, the sensor for proper working, or to check the signal
on a corresponding FSNS connector pin of the engine board (RSN PWB).]
Pin 3: Entrance sensor 2
NO Replace the front sensor board (RSF PWB) after checking signal cable connection.
▼
• YES Replace the engine board after checking signal cable connection.
▼
• NO Does a paper loading jam occur at the instant after paper is drawn into the printer?
• YES Has paper reached the entrance sensor 2?
YES Go to (A).
▼
• NO Replace the multipurpose tray assy.
▼
• NO Is the hopping motor running?
• NO Is +24V being output to the fuse F2 on the engine board?

▼
• YES Replace the engine board after checking cable connection.
▼
• YES Is the MPT feed roller turning?
NO Replace the gear assy - hopping.

▼
42049001TH Rev.1 75 /
www.eManualpro.com
2-3 Paper Feed Jam
• Does the printer have a paperfeed jam immediately after it is turned on?
• YES Is paper jammed at the write sensor?
(A)
▼
• NO Does the write sensor lever move properly?

▼
• YES Does the write sensor work properly? [Operate the sensor lever to check the signal on a
corresponding FSNS connector pin of the engine board (RSN PWB)].
Pin2: Entrance belt sensor
NO Replace the front sensor board (RSF PWB) after checking cable connection.
▼
▼
• NO Does the printer have a paperfeed jam immediately after the printer draws paper into it?
• YES Has paper reached the write sensor?
YES Go to (A).
▼
• NO Is the hopping motor running?
• NO Does the hopping motor have a rated resistance (approx. 3.5Ω)?
NO Replace the hopping motor.

▼
• YES Replace the engine board after checking gear engagement.
▼
• YES Replace the registration roller.
▼
• NO Does a paperfeed jam occur during paper loading?
• YES Is the belt motor running?
• NO Does the belt motor have a rated resistance (approx. 3.5Ω)?
NO Replace the belt motor.

▼
• YES Is 24V being output to the DRIVER connector pin 1 on the engine board?
NO Replace the engine board.

▼
• YES Replace the engine board after checking gear engagement.
▼
• YES Replace the belt unit after checking gear engagement.
▼
• NO End
42049001TH Rev.1 76 /
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2-4 Paper Exit Jam
• Does a paper exit jam occur immediately following the printer is turned on?
• YES Is paper jammed at the exit sensor?

▼
• NO Does the paper exit sensor lever move properly?

▼
• YES Does the paper exit sensor work properly? [Operate the paper exit sensor lever to check,
through the switch scan test of System Maintenance mode, the sensor for proper working,
or to check the signal on the DRIVER connector pin 8 on the engine board (RSN PWB).]
NO Replace the paper exit sensor after checking signal cable connection.
▼
▼
• NO Is the face-up stacker cover completely open or closed?
NO Completely open or close the cover.

▼
• YES Is the heat motor running?
• NO Does the heat motor have a rated resistance (approx. 6.0Ω)?
NO Replace the heat motor.

▼
• YES Is 24V being output to the DRIVER connector pin 1 on the engine board?

▼
• YES Replace the driver board after checking cable connection.
▼
• YES Does the exit guide assy work properly?
NO Replace the exit guide assy.
42049001TH Rev.1 77 /
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2-5 Duplex Print Jam
• Does a paperfeed jam occur at the instant following the printer is turned on?
• YES Does paper exist in the duplex unit?
(A)
▼
• NO Do the duplex-in sensor, rear sensor and front sensor levers move properly?
NO Replace problem sensor lever(s).

▼
• YES Do the duplex-in, rear and front sensors function properly? (Through the switch scan test
of System Maintenance mode, check the sensors are placed at the paper absence detection
level.)
NO Replace malfunctioned sensor(s) after checking cable connection.

▼
• YES Replace the duplex controller board (V7X PWB).
▼
• NO Does a paperfeed jam occur moments after paper is drawn into the printer?
• YES Has paper reached the duplex rear sensor?
YES Proceed to (A).

▼
• NO Is the duplex motor running?
• NO Does the duplex motor have a rated resistance (approx. 6.0Ω)?
NO Replace the duplex motor.

▼
• YES Replace the duplex board (V7X PWB) after checking gear engagement.
▼
• YES Replace the registration roller A or B.
▼
• NO Replace the duplex unit.
42049001TH Rev.1 78 /
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3 Paper Size Error
• Is proper size paper being used?
NO Use proper size paper.

▼
• YES Is paper jammed at the entrance sensor 2?

▼
• NO Does the lever of the entrance sensor 2 move properly?

▼
• YES Does the entrance sensor 2 work properly? (Operate the entrance sensor lever to check
the signal on a corresponding FSNS connector pin on the engine board RSN PWB.)
Pin 2: Entrance sensor 2
NO Replace the sensor board (RSF PWB) after checking cable connection.
▼
• YES Does the lever of the write sensor move properly?

▼
• YES Does the write sensor work properly? (Operate the write sensor lever to check, through the
switch scan test of System Maintenance mode, the sensor for proper operation. The signal
on a corresponding FSNS connector pin of the engine board (RSN PWB) is to be checked.)
Pin 3: Entrance write sensor
NO Replace the sensor board (RSF PWB) after checking cable connection.
▼
42049001TH Rev.1 79 /
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4 Image Drum Unit (ID) Up/Down Operation Error
• Power the printer off and, after a few seconds, on again.
• Are all the ID drums properly revolving during printing?
• NO Does the ID motor (C) have a rated resistance (approx. 3.5Ω)?
NO Replace the ID motor(C).

▼
• YES Is 24V being output to the F1 of the engine board?

▼
▼
• YES Is ID up-and-down operation being performed (is the operation performed by ID UP/DOWN
on motor and clutch testing)?
NO Replace the gear assys - planet L and R.

▼
• YES Does the ID up/down sensor work properly? (Check the signals on the high voltage power
unit CN3, pin 2.)
Are: 5V with the sensor light unshielded; and
0V with sensor light shielded
being output?
NO Replace the high voltage power unit.

▼
• YES Replace the engine board after checking the cable connection between the high voltage
power unit and the engine board (RSN PWB)
42049001TH Rev.1 80 /
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5 Fuser Unit Error
• Does a fuser unit error occur immediately after the printer is turned on?
(A)
• YES Is the heat roller thermistor broken or short-circuited (see figure 5-1)? (approx. 190 k to 980
kΩ at room temperatures of 0 to 43˚C)
• YES Replace the fuser unit.

▼
▼
• NO
▼
• NO Does a fuser unit error occur about one minute after printer is turned on?
• NO Go to (A).
▼
• YES Is the heater of the fuser unit on (Is it hot)?
• YES Replace the engine board. Has the problem been corrected?
• YES End.
▼
• NO Replace the fuser unit.
▼
• NO Is AC voltage being output between the low voltage unit CN2 connector pins 1 and 3?
• NO Replace the low-voltage power unit. Has the problem been corrected?
• YES End.
▼
• NO Replace the engine board.
▼
The resistance between these two pins
Heat Roller Thermistor
Figure 5.1
42049001TH Rev.1 81 /
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6 Motor Fan Error
• Does the low voltage power supply fan run after the printer is turned on?
• NO Is 24V being output to the POWER connector on the engine board (RSN PWB)? 24V: Pins
4, 5 and 6
NO Replace the low voltage power unit after checking cable connection.
▼
• YES Has the low voltage power unit fan replaced?
YES End.
▼
• NO Replace the low voltage power unit fan.
▼
• YES Does the fuser unit fan fan rotate after the printer is turned on again?
• NO Is 24V being output to the fuse 3 on the engine board (RSN PWB)?
• NO Is 24V being output to the POWER connector on the engine board (RSN PWB)?
24V: Pins 4, 5 and 6
▼
▼
• YES Replace the high voltage power unit fan.
▼
• YES End.
42049001TH Rev.1 82 /
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5.5.3 Image Problem Troubleshooting
When printout images are not satisfactory as illustrated below, follow the troubleshooting steps
listed below.
Abnormal Image Flowchart No.

Light or faded image, or color misalignment, on whole page (Figure 5.2- A ) 1
Dirty background (Figure 5.2- B ) 2
Blank page (Figure 5.2- C ) 3
Vertical belt or line (black or color) (Figure 5.2- D ) 4
Vertical belt or line (white or uneven-color) (Figure 5.2- F ) 5
Poor fusing (ink spreads or peels when touched with fingers.) 6
Defective image of regular interval (Figure 5.2- E ) 7
Missing image 8
Color misalignment 9
Color different from original one 0
A Light or faded image B Dirty Background C Blank

on whole page
D Vertical black belt or line E Defective image of F Vertical white belt or line
regular interval
Figure 5.2
42049001TH Rev.1 83 /
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1 Light or faded image, or color misalignment, on whole page (Fig 5-2 A )
• Is toner running short (Is TONER LOW displayed)?
YES Supply toner.

▼
• NO Is proper paper being used?
NO Use proper paper.

▼
• YES Are the LED head lenses dirty?
YES Clean dirty lens(es).

▼
• NO Are the LED head assys all connected to the CU board (ARC PWB / OWL PWB) properly?
NO Connect the cable(s) between not properly connected LED head(s) and the engine board
correctly.
▼
• YES Are +5V and +3.3V being output from the CU board (ARC PWB / OWL PWB) to the LED head
assys?
+3.3V: 14
+5V: 16, 18, 29, 22 and 24
NO Replace the CU board (ARC PWB / OWL PWB).

▼
• YES Replace the LED head assys after checking cable connection. Has the problem been
corrected?
YES End.
▼
• NO Replace the high voltage power unit or the belt unit after checking cable connection.
Has the problem been corrected?
YES End.
▼
• NO Are the image drum unit pins connected to the contact assy properly (see figure 5-2)?
NO Connect not properly connected image drum unit(s) to the contact assy correctly.
▼
• YES Replace the image drum units.
Note: When replacing the engine board (RSN PWB), extract EEPROM data from it and copy the
data onto a new engine board.
42049001TH Rev.1 84 /
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2 Dirty background (Fig. 5-2 B )
• Were the image drums exposed to external light for a long time?
YES Replace exposed image drum unit(s).

▼
• NO Are the rollers of the fuser unit dirty?
YES Replace the fuser unit.

▼
• NO Is MEDIA WEIGHT set correctly?
LIGHT: 64 to 74 g/m2. MEDIUM: 75 to 104 g/m2. HEAVY: 105 to 120 g/m2.
ULTRAHEAVY: 121 to 203 g/m2. TRANSPAREMCY.
NO Set the MEDIA WEIGHT correctly.

▼
• YES Are the LED head assys connected to the CU board (ARC PWB / OWL PWB) properly?
NO Connect not properly connected LED head assy(s) to the CU board (ARC PWB / OWL PWB)
correctly.
▼
• YES Are +5V and +3.3V being output to the CU board (ARC PWB / OWL PWB) K, Y, M and C
LED HEAD connector pins?
+3.3V: 14
+5V: 16, 18, 20, 22 and 24

▼
corrected?
YES End.
▼
• NO Replace the engine board. Has the problem been corrected?
YES End.
▼
• NO Replace the high voltage power unit or the belt unit after checking cable connection.
Has the problem been resolved?
YES End.
▼
• NO Be sure cable connection is established. Are the pins of the image drum units connected
to the contact assy properly (see figure 5-3)?
NO Connect not properly connected pin(s) to the contact assy correctly.

▼
42049001TH Rev.1 85 /
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3 Blank page (Fig 5-2 C )
• Are the LED head assys connected to the CU board (ARC PWB / OWL PWB) properly?
NO Check the cable connection between not properly connected LED assy(s) and CU board
(ARC PWB / OWL PWB), and connect them correctly.
▼
• YES Are +5V and +3.3V being output to the CU board (ARC PWB / OWL PWB) K, Y, M and C
HEAD connector pins?
+5V: Pins 16, 18, 20, 22 and 24
+3.3V: Pin 14
YES Replace the LED head assys after checking cable connection.
▼
• NO Are +5V and +3.3V being output to the engine board (RSN PWB) CUIF connector?
+5V: Pins 7, 8 and 9
+3.3V: Pins 10, 11 and 12
▼
• YES Is 24V being output to the engine (RSN PWB) HVOLT connector pin 15?

▼
• YES Replace the high voltage power unit or the belt unit after checking cable connection.
Has the problem been corrected?
YES End.
▼
• NO Are the image drum pins connected to the contact assy properly (see figure 5-2)?
NO Connect not properly connected image drum pin(s) to the contact assy correctly.
▼
42049001TH Rev.1 86 /
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4 Vertical belt or line (black or color) (Fig. 5-2 D )
• Connect not properly connected LED head assy(s) to the CU board correctly.
NO Connect the LED head assembly to the connection board properly.

▼
• YES Is the pin connection of the image drum unit(s) to the contact assy proper (see figure 5-3)?

▼
• YES Replace the image drum unit(s).
• Replace the LED head assys after checking cable connection. Has the problem been corrected?
YES End.
▼
• NO Replace the CU board (ARC PWB / OWL PWB) after checking cable connection. Has the
problem been resolved?
YES End.
▼
• NO Is the engine board (RSN PWB) connected to the CU board (ARC PWB / OWL PWB)
properly?
NO Connect the engine board to the connection board correctly.

▼
• YES Replace the engine board (RSN PWB) after checking cable connection. Has the problem
been corrected?
YES End.
42049001TH Rev.1 87 /
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5 Vertical belt or line (white or uneven-color) (Fig. 5-2 F )
• Are the LED heads dirty?
YES Clean dirty LED head(s).

▼
• NO Are the image drum pins connected to the contact assy properly (see figure 5-3 D)?

▼
• Are the LED head assys connected to the CU board (ARC PWB / OWL PWB) properly?
NO Connect not properly connected LED head assy(s) to the CU board (ARC PWB / OWL PWB)
correctly.
▼
• YES Replace LED head assys after checking cable connection. Has the problem been
corrected?
YES End.
▼
• NO Replace the high voltage belt unit. Has the problem been corrected?
YES End.
▼
• NO Replace the connection board (Y73 PWB) after checking cable connection. Has the
problem been resolved?
YES End.
▼
• NO Is the I/D terminal connected properly to the contact assembly? (See Fig. 5-3)
NO Is the engine board (RSN PWB) connected to the CU board properly?

▼
• YES Replace the engine board (RSN PWB) after checking cable connection. Has the problem
been corrected?
YES End.
42049001TH Rev.1 88 /
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6 Poor fusing (Ink spreads or peels when touched lightly with fingers.)
• Is proper paper being used?
NO Use proper paper.

▼
• YES Are the contact of the fuser unit connected properly?
NO Connect the contact of the fuser unit properly.

▼
• YES Are the rollers of the fuser unit dirty?
YES Replace the fuser unit.

▼
• NO Is MEDIA WEIGHT (menu 1) set properly?
LIGHT: 64 to 74 g/m2. MEDIUM: 75 to 104 g/m2. HEAVY: 105 to 120 g/m2.
ULTRAHEAVY: 121 to 203 g/m2. TRANSPAREMCY.
NO Set the MEDIA WEIGHT correctly.

▼
• YES Is AC voltage being output between the CN2 connector pins 1 and 3 of the low voltage power
unit?

▼
• YES Does the heat roller thermistor have a rated resistance (approx. 180 k to 980 kΩ at room
temperatures of 0 to 43˚C) (see figure 5-1)?
NO Replace the fuser unit.

▼
• YES Does the fuser temperature agree with its specification? Check the fuser temperature on
the LCD display of Engine Maintenance mode.
Heat Roller: 145 to 155˚C
155 to 174˚C (when MEDIA WEIGHT is set to LIGHT)
NO Replace the fuser unit.

▼
42049001TH Rev.1 89 /
www.eManualpro.com
7 Defective image of regular interval (Figure 5.2- E )
Interval Problem Troubleshooting

94.2 mm Image Drum Replace the image drum unit.
50.24 mm Developing Roller Replace the image drum unit.
47.10 mm Toner Supply Roller Replace the image drum unit.
37.68 mm Charging Roller Replace the image drum unit.
85.41 mm Fuser Upper Roller Replace the fuser unit.
87.92mm Fuser Lower Roller Replace the fuser unit.
50.24mm Transfer Roller (K) Replace the belt unit.
43.96mm Transfer Roller (Color) Replace the belt unit.
Note: The life counts of the image drum units, fuser unit and belt unit are automatically reset at
their respective replacements.
42049001TH Rev.1 90 /
www.eManualpro.com
8 Missing image
• Are the LED heads dirty?
YES Clean dirty LED head(s).

▼
• NO Are the LED head assys connected to the CU board (ARC PWB / OWL PWB) properly?
NO Check the connection cables between not properly connected LED head(s) and the CU
board, and connect them correctly.
▼
• YES Are +5V and +3.3V being output to the following HEADPOW connector pins of the CU board
(ARC PWB)?
+5V: Pins 16, 18, 20, 22 and 24
+3.3V: Pin 14
• YES Is +5V being output from the CU board (ARC PWB / OWL PWB) to the LED heads?

▼
resolved?
▼
• NO Replace the driver board (RSM PWB) after checking cable connection. Has the problem
been corrected?
YES End.
▼
• NO Is 24V being output to the POWER connector on the engine board (RSN PWB)?
+24V: Pins 2, 4, and 6
▼
• YES Is 24V being output to the HVOLT connector pin 15 of the engine board (RSN PWB)?

▼
• YES Replace the high voltage power unit or the belt unit after checking cable connection.
YES End.
▼
• NO Are the pins of the image drum units are connected to the contact assy properly (see figure
5-3)?
NO Connect not properly connected pins to the contact assy correctly.

▼
42049001TH Rev.1 91 /
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9 Color misalignment
• “TONER LOW” is showing on the display.
YES Supply toner. Has the problem been resolved?
YES End.
▼
• NO Conduct a color registration test of Engine Maintenance mode.
Procedure: Enter the self-diagnostic mode (level 1) of Engine maintenance mode.
DIAGNOSTIC MODE
XX.XX.XX
Pressing the MENU+ or MENU- key three times displays “REG ADJUST TEST.”
REG ADJUST TEST
Press the ENTER key once to show “REG ADJUST EXECUTE.”
REG ADJUST EXECUTE
Press the ENTER key to execute auto color registration adjustment (the motor starts running
and color registration adjustment is performed).
▼
• Has the symptom that the color registration adjustment operation is not performed (the motor does
not run) and “OK” is immediately displayed occurred?
YES An other-than-color-misalignment error occurred. Correct the error. Has the color
misalignment resolved?
YES End.
(A)
42049001TH Rev.1 92 /
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(A)
▼
• NO Is “NG CALIBRATION LEFT/RIGHT” displayed?
• YES Is the color registration sensor cover dirty?
YES: A malfunction of the sensor cover front surface cleaning operation of the cleaning
blade placed on the back of the shutter occurred. Replace the shutter and the sensor
cover to restore cleanability.
▼
• NO Make sure of color registration sensor board (Z71 PWB) connector, and engine board (RSN
PWB) RSNS and PUIF connector connections. Has the problem been corrected?
YES End.
▼
• NO Replace the driver board. Has the problem been resolved?
YES End.
▼
• NO Replace the engine board. Has the problem been resolved?
YES End.
▼
• NO Replace the color registration sensor board and driver board connection cable. Has the
problem been corrected?
YES End.
▼
• NO Replace the driver board and PU connection cable. Has the problem been resolved?
YES End.
▼
• NO Is “DYNAMICRANGE LEFT/RIGHT” displayed?
• YES Is the color registration sensor cover dirty?
YES A malfunction of the sensor cover front surface cleaning operation of the cleaning
blade placed on the back of the shutter occurred. Replace the shutter and the sensor
cover to restore cleanability.
▼
• NO Are there any problems in shutter opening and closing operation?
YES Replace the shutter.

▼
• NO Replace the belt unit. Has the problem been corrected?
YES End.
▼
• NO Replace the image drum units. Has the problem been resolved?
YES End.
(B)
42049001TH Rev.1 93 /
www.eManualpro.com
(B)
• [Is “YELLOW/MAGENTA/CYAN LEFT/RIGHT/HORIZONTAL” displayed?
• YES Replace the belt unit. Has the problem been corrected?
YES End.
▼
• NO Replace the image drum unit. Has the problem been resolved?
YES End.
▼
• NO Are there any problems in the gear assys of the image drums, multipurpose tray, belt unit,
belt motor etc.?
YES Replace damaged gear assy(s).

▼
• NO Replace the driver board. Has the problem been corrected?
YES End.
▼
• NO Are the LED head units connected to the CU board (ARC PWB / OWL PWB) properly?
NO Connect not properly connected LED head unit(s) to the connection board correctly.
▼
resolved?
YES End.
▼
• NO Replace the CU board (ARC PWB / OWL PWB) after checking cable connection. Has the
problem been corrected?
YES End.
▼
• NO Is the engine board (RSN PWB) connected to the CU board (ARC PWB / OWL PWB)
properly?
NO Connect the engine board to the connection board correctly.

▼
• NO Replace the engine board. Has the problem been resolved?
YES End.
▼
• NO Are the pins of the image drum units connected to the contact assy properly (see figure 5-
3)?
NO Connect not properly connected pins to the contact assy correctly.

▼
42049001TH Rev.1 94 /
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0 Color different from original one
• Are the LED head lenses dirty?
YES Clean dirty LED head lens(es).

▼
• NO Are the LED head assys connected to the connection board (ARC PWB / OWL PWB)
properly?
NO Check the cable connection between not properly connected LED assy(s) and the
connection board, and connect them correctly.
▼
• YES Are +5V and +3.3V being output to the CU board (ARC PWB / OWL PWB) HEAD connector
pins?
+5V: Pins 16, 18, 20, 22 and 24
+33.V: Pin 14
• YES Is +5V being output to the CU board (ARC PWB / OWL PWB)?

▼
corrected?
YES End.
▼
▼
• NO Replace the driver board (RSM PWB) after checking cable connection. Has the problem
been resolved?
YES End.
▼
• NO Is 5V being output to the engine board (RSN PWB) POWER connector?
+5V: Pins 7, 8 and 9
▼
• YES Is 24V being output to the engine board (RSN PWB) HVOLT connector pin 15?

▼
• YES Replace the high voltage power unit or the belt cassette assy after checking cable
connection. Has the problem been corrected?
YES End.
▼
• NO Are the pins of the image drum units connected to the contact assy properly (see figure 5-3)?

▼
• YES Replace the imaged drum units.
42049001TH Rev.1 95 /
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Charging Roller
Ground
Developing Roller
Toner Supply Roller
Figure 5.3
42049001TH Rev.1 96 /
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5.6 Fuse Checking

When the following errors occur, that fuse on the high voltage board which is associated with each
error is to be checked (see table 5-6).
Table 5-6 Fuse Error

Fuse Name Error Description Insert Point
F1 M or C toner sensor error M-ID and C-ID motor 24V

F2 K toner sensor error Hop and K-ID motor 24V
Engine Board F3 Cover open error High voltage, fan, Ver and
(RSN PWB) Y-ID 24V
F4 2nd tray or duplex unit paper jam 2nd tray and duplex 24V
F5 Paper jam during printing Belt fuser motor 24V
F6 No operator panel display 5V sensor system
High Voltage IP102 Cover open error High voltage 24V

Board
42049001TH Rev.1 97 /
42049001TH Rev.1
6.1
6.
Unit Circuit Diagram Illustration Resistance
Resistance Checks
CONNECTION DIAGRAM
Red
1
M
Brawn
2 Between pins 1 and 2: 3.5Ω
Transport Belt Motor
Between pins 3 and 4: 3.5Ω
Yellow
3
Blue
4
M
Main Motor (Y) Between pins 3 and 4: 6.0Ω
M

Main Motor (M) Between pins 3 and 4: 6.0Ω
3
4
98 /
42049001TH Rev.1
M
Main Motor (C)
M
Main Motor (K) Between pins 3 and 4: 6.0Ω
3
M

Fuser Motor Between pins 3 and 4: 6.0Ω
4
99 /
42049001TH Rev.1
M
Feeder Motor 2 Between pins 1 and 2: 3.5Ω
3
M
Duplex Motor 2 Between pins 1 and 2: 3.5Ω
3
M
2nd tray Feeder 2 Between pins 1 and 2: 3.5Ω

Motor Between pins 3 and 4: 3.5Ω
3
4
100 /
42049001TH Rev.1
1 Upper roller 1. Upper Roller Side

Heater Between pins “a” and “b”:
a Between pins “c” and “d”: 363k Ω (at 25˚C)
Thermostat1 Thermostat2 Between pins “e” and “f”: Open
b
Fuser Unit Thermistor
c
d
e

101 /
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6.2 Program/Font ROM Layouts
(1) Print Engine Controller PWB (RSN-1 PWB)

R74
R73
R8
R9
BF17 BF12
X1
BF10
BF18 BF11
BF19 BF13 R13 R10
BF20 BF1 BF14 R14 R11
BF2 BF15 R15 R12
R61
OPTION HCL PE FSNS FAN TH OPE SSNS
D1 1 11
22 2 1 5 1 1 1
21 1 3 1 1
8
R97 1
C15
R65
F2 BF3 R66
R57
R67
TR2 TR3
R64
R98 R1
F6
F4
Q7 R2
HOPKID
R3
IC7 IC8 R4
8
D3
25 1
TR5
1
C31 CP6
C32
26
100
R68 R70 C4
R69 R71 C5
C6
COLORID
CPU
C7
C8
IC9 IC10 C9
76
50
C10
C11
51 75
RM1
F5
12
C33
F1
C34
CP5
CP3
2
1
RM5 RM4RM9 RM8RM3 RM2 R76

R60
Q1 Q2
R90 R92
BF18 R91 RM7 RM6
R93 R95 EMI1
DRIVER
BF19 R94 R77

IC11
Q3
R78
C48
FM1
48
CP4
C36
Q4
1
BF16 R79
C47
RAM1
26
25
R25 BF20 C20 R62

C35
F3 R80
24
25
19
R81
R56
TR1 D2
R7 R24 C24
C29
C40
R63
C14
R23
R22
R21
BF17 R50 R59

R46 C16 C38 R96
HVOLT
R58
BF9
OPAMP2
BF7 C17 COMP

R48 C22
R47 R82 C18 C39
R49 C28 R83 52 BF6 1
R84
R85
BF5
208
R42
C37
C3
53
IC3
1
R51 R34 R29

R45
R44
R35
R36
2
1
R43 C1
R54
R52
C27
OPAMP1 R37 C12
EEPROM
R31
IC6
MCON
POWER
BF8
CP2
R89
R32 BF4
R33
R38 R41
C13
R53 BF22 C55

C21
Q5
Q8
Q6
TR4
104
157
R55 R54 BF21

R40 R39
R6
20
19
IC4 105 156

R30 C23 BF23
EMI2
CP1
1 CUIF 15 IC5
C19
R16 C25 R5 C26
R26
R28 R27
C30
C42 C46
C43 C41 C45
C44
42049001TH Rev.1 102 /

C33 R21 R22
C32 R20
C31 R19
C30 R12 R13
RM132 RM133 RM134 RM135 RM136 RM137 RM138 RM139 RM140 RM141 RM142 RM143 RM144 RM145 RM146 RR16 RR17 RR18 RR19
RST5 CC16 CC19 CC22 CC25
C29 RM117 RM118 RM119 RM120 RM121 RM122 RM123 RM124 RM125 RM126 RM127 RM128 RM129 RM130 RM131 CC15 CC18 CC21 CC24
C28
CCP1
C27 RST1
C26
C25
TD1
TD2 TD6
TD3 TD7
TD4 TD8
TD5 TD9
CC14 CC17 CC20 CC23
C24 DBF13 DBF17 DBF21 DBF25
R32
C57
C58
R33
C23 RM94RM95 RM96RM97 DBF1
CC13 DBF12 DBF16 DBF20 DBF24
C22 WR BR QREQ CC12 DBF11 DBF15 DBF19 DBF23
C21
(2)
MPUCI BG DBG
DBF2
DBF3
DBF4
DBF5
RM91RM92 RM93 CC11 DBF10 DBF14 DBF18 DBF22
C20
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RRM11
42049001TH Rev.1
CC8
CC9
CC10
KHEAD
R75
CC5
CC6
CC7
R76
BF13 C94 C97 C98 C99
RRM9
TR3 TR1
NICSW
C75
C76
C77
BF9
RRM8 RRM10
RR14
RR12
CC4 RR11 DCON
RR10
C78 C79
C80
C82 C83
C84
C86 C87
C88
C90 C91
C92
3 1
143 1
FAN DEMI2
RRM7
SDIMM1
DIC1 CHEAD MHEAD YHEAD
R59
RRM6
LED3 LED2 LED1
144 2
RRM5
C71
C72
C73
C74
C100 RM148
OSC1
R56
BF8
R62
8
7
R57
R58
C110
RM78
C63
C102
R87 IC5 C67
DBF6
DBF7
DBF8
DBF9
DEM1
RM147
C70
R82
C69 R69
RR8
LAN
IC4
C109
IC3 R51 R53 RM107 RM110 LANIC

2
C62
R68
1
C68
R37
R38
R39
RM77
C64
C65
R54
CP2
RM106 RM108 RM109 RM112 C108
DWCLK
BF4 BF5
R45
IDE R44 C59 C61
MPUCLK
1
4
RM73 RM74 BF3
1
2
15
RM72 C49 CP9
C50
C34
USB
RM75 RM76
C48
R34
R35
R36
R40
R42
RM111
2
3
C46
R25
RM69 RM70
RM67 RM71
RM105 PRINTN CPRDY R86
RM68 CA1LSI
R14 R23
RM63RM64 RM65 RM66

DRCLK
RM80 RM87
R26 R29
MPU
EEPROM
RM62
R10
RM104
AACK
RM84 RM90
R15
PUIF
RM116 C41 C40
TA
RM79 RM86 RM103
RM83 RM89 RM115
RM60
RM61 RM102 RM114 CP8
WCLK501
CP1
49
50
RM58 RM59 RM82 R11
RM101
RM88 C2LSI RM113

1
19
Main Controller PWB (OWL PWB) (For C5300)
RM57 SYSCLK EEPCS1

RM45
RM100
RM56
R7
1
R77 RM54 RM55 RM46 RM48
RM42
RM43
RM44
RM99
C19
C104
RM53
IC6
RM52
C37
RM38
RM39
RM40
RM47 RM49 RM85 RM81
CP4
C14 RM50 RM51
RM98
C13
C18
CP3
RM34
RM35
RM36
C12 RM37 RM41
IC2
C11 SCLK1 RM25
C10 IG2 RM24 RM26 RM27 RM28 RM29
R79
RM30 RM31 RM32 RM33

CENT
RM23
C17
RM22
DCEN1
C9 2 144
RM17 RM18 RM19 RM20 RM21
C8 DIMMA
C7 IFACK0 IFACK3
IC1
CP6
C6 IFACK2 IFCS0
C5 1 143
RM4 RM6 RM8 RM10 RM12 RM14 RM16 R5
18
36
TH1

BF1
C4
C3
RM1 RM2
R1
R2
C66
R78
+3.3V R49
TD0 C60
TDI R48
BSCAN R47
TMS R46
GND TXCLK
TCLK MDIO MDC
C52
C53
TXEN
C106
C107
BF14
RXCLK RX0E R16

CRS
R51
R18 R81
R83 C55
C35
C113 C54
OSCLAN1
R30
R31
C56
C111
R84
OSCUSB
C39 C43
C112
C38
C42
R28
C101
R27
103 /
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(3) Main Controller PWB (ARC PWB) (For C5100)
CH41 CH35
CH40 CH11
CH39 CH38
CH37
CH43
CH42
CH36
RM39 RM40
RM37 R145 R142 R143 R144
DBF26 DBF27 DBF28

DBF29 DBF17 DBF33
DBF30 DBF14 DBF13
DBF25 DBF32 DBF10
RM35 RM36 C104 C103 C102 C37
C126 C127 C128 C129
CH10 RM33
DBF18 DBF21
DBF31 DBF22
C82
C84
C83
C88
C87
RM32 C86
CH03 RM31 C69 C70 C71 C72
RM30
DBF12 DBF16 DBF20 DBF24
RM29 DBF11 DBF15 DBF19 DBF23
RM28
R133 R134 R135
C121 KHEAD
C123
C124
C125
BF12
C73
C74
C75
C76
CP7
R169
R170
BF13
RM47 RM50
C122
C67
RM46
RM43
R131
RM48 RM49
CHEAD MHEAD YHEAD R132
RM42
RM44 RM45
RM41
RM39
RM34
R127
R130
R116 CH32 CH34 CH04
R115 CH24 CH27 CH01
R114 CH15 CH05
R171
R172
R113 IC6
C140
R121
R123
C139
C138
1
R117
R119
R106 R110
R107 R111
R108 R150
R109 R112
CH17 CH19 CH29 CH12 CH14
C108
C105
C106
C109
C112
C47
C48
C49
C52
C53
RM24 RM25 RM26 RM27
R118
CH16 CH25 CH28 CH07

R105
CH20 CH21 CH30 CH13

MCK
C137
CH22 CH33
R104
CH26
CH09 CH06
R101
R102
C136
CN3
RM20 RM21 RM22 RM23 CN2
R100
R103
R99
RM17 RM18 RM19
R71 R81 R91
R72 R82 R92
R93
R74 R84 R94
C38
R42
C41 RM9 RM11 RM13 RM15 NICSW
C40
C133
C39
R73
C33
C36
LED3 LED2 LED1

RM10 RM12 RM14 RM16
R174
CP4
R90
R98
R173
C35
C135
IC12
R79
R80
15
R70
C134
CP3
R64
REG
C31
R60
C30
R53
R54
IC5
C29
R61
R62
R63
OSCNIC
C28
R51
C77 BF9
R48
8
C24
7
R47 BF8
BF2
C22
R46 IC1
IC4
LAN
R40 C130 C23
R29 CCK RM5 RM6 RM7 RM8 C21
R30 R31 R26
R28
C17 R32
R34
R35
R36
C18 R37
R38
R39
R23
C107
R24 R25
BF6
1
R5
R20 R21
C20
OSC1 R22
R17
R18
IC4
R16
C8
RM1 RM2 RM3 RM4

C13
C5
R14
C9
R9 C14 C15
C11
BF5
R19
R15 OSC2
D1
1
4
IC2
R44
R12
C10
R45
CN4
C141
R7
C12
R8
2
3
C4
BF10
BF4
R43
R3
CP2
CP1
C16
BF3
C3
BF1
R55 R65 R75 F85 R95
R76 R86 R96
R57 R67 R77 R87 R97
R58 R68 R139 R88
R69
R56
42049001TH Rev.1 104 /

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(4) Driver PWB (RSM PWB)
J45
J46
C24
J51
J47
J48
J50
J42
J49
25
26
R13
R14
C15
R6
R7
J31
J32
J35
J36
J25
J26
J27
J54
Q1
J44
J28
J30
3
J33
J34
EXIT
R3
S2
R16
J41
J53
R10
J57
J58
C2
1
J59
PUIF
J38
J55
J56
J37
J52
S1
J20
Q2
4
J21 J22
FUSER
R2
J60 J23 J24
R9
C10
1
C5
IC1
IC2
CP1
1
2
13
14
C6
C8
J14 J15 J16 J17
R18 R4
CP2
1
J8
J9
RSNS
C3
HEATMOT
J5 J10
J13
R8 J6 J18
R12
J4
R1
R11
C4
J2 1 4
D6
D7
D8
D5
C9
C7
1
2
4
J3
J7
R5
J1
C1
J12
J11
D2
D4
D3
D1
BELTMOT
(5) Duplex Controller PWB (V7X PWB)
SNS2 GDDC
6 SNS1 1
3 1 2 1
R10
R11
R12
R13
IC4
IC6
R26
C3
TR8
1
R7
C7
TR5
2
OSC1 TR7
CL1
D5
TR3 TR4
SNS0
11 1
TR6
R33
R34
6
R31
12
2 1
44
R35
R8
R1 TR2
1
CL2
IC2
IC8
22 34 TR1
1
IC15
MAIN1
23 33
R36
R37
R5
D3 CP1
IC5
IC7
4
D4
R38
MOTOR
IC3
13
R2
1
F1
IC1
R6
CP2
IC9 D1
(6) Control Panel PWB (RSP PWB)

S15
S16
S1 S2
1
C3 C2 4 1
SNS
CN1
S5
S6
S7
R2 S10
S13
SW2 S12
R3
S11
MENU+ ONLINE
R5
S4
8
C1
SW5
D1
S3
R4 EXIT ENTER
C4
S8
R1 S17
IC1
S18
R6
R7
SW1
S14
MENU- S19
S9
CP1
SW3
CANCEL
C5
SW4
SW6
D2
42049001TH Rev.1 105 /

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(7) Toner Low Sensor PWB (PRD-PWB)
CTNR MTNR YTNR KTNR
R4
R1
R2
R3
C A C A C A C A
1
E K E K E K E K
SSNS
11
(8) Entrance Sensor PWB (RSF PWB)
IN2
IN1
R2
R1
WR 5 1
CN
(9) High voltage power supply PWB
T301
1
CN3
T202
CN4
T201
1
CN2
Q303
IP102
Q205
Q206
IC102
Q414
T404 T403 T402 T401 Q411
Q413
Q412
1
CN1
42049001TH Rev.1 106 /

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(10) Low voltage power supply PWB
CN1
CN2
CN3
CN4
CN5
42049001TH Rev.1 107 /

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7. PARTS LIST
C5300
1
56
38
4
7
5 8
6
9
10
11
15
36
16
45 57
12
13 14
37 55
19
23 33
44
53 32
52 20 17
24 51 21
47 40
41
50
46 42
26
30
39
54 31
48
28 49
25
43
34 29
27
35
Figure 7-1-1 Parts Layout (C5300)
42049001TH Rev.1 108 /

www.eManualpro.com
C5100
1
56
38
4
7
5 8
6
9
10
11
15
36
16
45
12
13 14
55
37 19
23 18
33
44
53 32
52 20
24 51 21
17
47 40
41
50
46 42
26
30
39 54 31
48
28 49
43 25
29 34
27
35
Figure 7-1-2 Parts Layout (C5100)
42049001TH Rev.1 109 /

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Table 7-1 (1/3)
Parts_Layout
No. Parts No. Name Q’ty Recommended Q’ty/Year Remarks
/Unit per per per
500 1000 2000
1 42074501 Top Cover Assy 1 2 4 8

2 42067501 Control Panel Assy 1 2 4 8
3 42127415 Toner-C 1 - - - Packed in box.
42127403 Toner-C (ODA) 1 - - - Packed in box.
42127407 Toner-C (OEL) 1 - - - Packed in box.
42127411 Toner-C (AOS) 1 - - - Packed in box.
4 42127414 Toner-M 1 - - - Packed in box.
42127402 Toner-M (ODA) 1 - - - Packed in box.
42127406 Toner-M (OEL) 1 - - - Packed in box.
42127410 Toner-M (AOS) 1 - - - Packed in box.
5 42127413 Toner-Y 1 - - - Packed in box.
42127401 Toner-Y (ODA) 1 - - - Packed in box.
42127405 Toner-Y (OEL) 1 - - - Packed in box.
42127409 Toner-Y (AOS) 1 - - - Packed in box.
6 42127416 Toner-K 1 - - - Packed in box.
42127404 Toner-K (ODA) 1 - - - Packed in box.
42127408 Toner-K (OEL) 1 - - - Packed in box.
42127412 Toner-K (AOS) 1 - - - Packed in box.
7 42126615 ID-C 1 - - - Packed in box.
42126603 ID-C (ODA) 1 - - - Packed in box.
42126607 ID-C (OEL) 1 - - - Packed in box.
42126611 ID-C (AOS) 1 - - - Packed in box.
8 42126614 ID-M 1 - - - Packed in box.
42126602 ID-M (ODA) 1 - - - Packed in box.
42126606 ID-M (OEL) 1 - - - Packed in box.
42126610 ID-M (AOS) 1 - - - Packed in box.
9 42126613 ID-Y 1 - - - Packed in box.
42126601 ID-Y (ODA) 1 - - - Packed in box.
42126605 ID-Y (OEL) 1 - - - Packed in box.
42126609 ID-Y (AOS) 1 - - - Packed in box.
10 42126616 ID-K 1 - - - Packed in box.
42126604 ID-K (ODA) 1 - - - Packed in box.
42126608 ID-K (OEL) 1 - - - Packed in box.
42126612 ID-K (AOS) 1 - - - Packed in box.
11 42158704 Belt-Unit 1 - - - Packed in box.
42158701 Belt-Unit (ODA) 1 - - - Packed in box.
42158702 Belt-Unit (OEL) 1 - - - Packed in box.
42158703 Belt-Unit (AOS) 1 - - - Packed in box.
12 42135601 Board-RSM 1 2 4 8
13 42065101 Sensor-Assy-Color-Regist 1 2 4 8
14 42066901 Cover-Driver 1 1 2 4
42049001TH Rev.1 110 /

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Table 7-1 (2/3)
Parts_Layout
/Unit per per per
500 1000 2000
15 42079601 Cover-Assy-SideR 1 2 4 8
16 42294101 Plate-Assy-Shield (GDI) 1 2 4 8 C5100
42079101 Plate-Assy-Shield (PCL) 1 1 2 4 C5300
17 42135501 Print Engine Controller PWB 1 1 2 4 Board PU
18 42141601 CONN Cord 1 1 2 4 PU-CU C5100
19 42373501 Controler Board CU (GDI) 1 1 2 4 Board CU C5100
42373401 Controler Board CU (PCL) 1 2 4 8 Board CU C5300
20 42078701 Film-Insulation 1 2 4 8
21 42053501 Plate-Assy-Side-R 1 3 6 12
22 1 3 6 12
23 42063001 Eject-Assy 1 1 2 4
24 42158605 Fuser-Unit 1 - - - Packed in box.
42158601 Fuser-Unit (ODA 120V) 1 - - - Packed in box.
42158602 Fuser-Unit (ODA 230V) 1 - - - Packed in box.
42158603 Fuser-Unit (OEL) 1 - - - Packed in box.
42158604 Fuser-Unit (AOS) 1 - - - Packed in box.
25 42049501 Base-Assy 1 2 4 8
26 42060001 Plate-Assy-Side-L 1 2 4 8 SA9-1125
27 41978801 Power Unit High Voltage 1 2 4 8
28 42465401 Cover-SideL 1 1 2 4 SA9-1287
42465402 Cover-SideL 1 1 2 4
29 42087001 Cassette Assy 1 1 2 4
30 42061501 Cover Assy-Hopping 1 2 4 8
31 42069001 Feeder-Unit 1 2 4 8
32 42062101 Plate-Driver 1 1 2 4
33 42062401 Gear-Idle-Belt 1 1 2 4
34 42088801 Friction Pad Assy 1 3 6 12
35 42089001 Friction Pad Assy-Springs 1 3 6 12
36 42078301 Cover Assy Face Up 1 1 2 4
37 42077601 Cover Sub Assy Rear 1 1 2 4
38 42143101 LED HEAD Unit 51MXE 4 2 4 8 600DPI
39 42489901 Electrical Cooling FAN (80) 1 1 2 4 Fuser SA9-1247
42396101 Electrical Cooling FAN (80) 1 1 2 4 Fuser SA9-1238
40 42295501 Electrical Cooling FAN (ID) 1 1 2 4

41 42295401 Frame Duct 1 1 2 4
42 41992701 Power Unit (LOW Voltage) 1 2 4 8 100-120V
42408601 Power Unit (LOW Voltage) 1 2 4 8 230V
43 2381031P0003 TW VF 19-01X06-460 1 2 4 8 FFC High Volt.
44 42067001 Spring Belt Fuse 2 1 2 4

45 42303301 Thermistor 1 2 4 8
46 42066001 Shaft Lift Up 1 1 2 4
42049001TH Rev.1 111 /

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Table 7-1 (3/3)
Parts_Layout
/Unit per per per
500 1000 2000
47 42067101 Plate Heart 1 1 2 4

48 40135301 Photo Interrupter 1 1 2 4
49 42141103 CONN CORD AMP3P-AMP3P 1 2 4 8 ID Up/Down
50 42076901 Spring Torsion (L) 1 1 2 4
51 42077001 Spring Torsion (R) 1 1 2 4
52 42063701 Gear Assy Planet 1 2 4 8
53 42064101 Gear Idle Heat (Z14-102) 1 2 4 8
54 42066501 Gear Assy Planet L 1 2 4 8
55 42134901 Plate Shield CU (GDI) 1 1 2 4 C5100
42078801 Plate Shield CU (PCL) 1 1 2 4 C5300
56 42076502 Plate-Logo 1 - - - C5100
42076501 Plate-Logo 1 - - - C5100
42076504 Plate-Logo 1 - - - C5300
42076503 Plate-Logo 1 - - - C5300
57 42343002 ROM DIMM 1 - - - C5300
42049001TH Rev.1 112 /

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7
13
14
15
5
20
8 15 11
19
12
11 18 16
17
11
1 6
11 9 11
10
4×8
2×4
3×8
Figure 7-2 Top_Cover_Assy
42049001TH Rev.1 113 /

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Table 7-2
Top_Cover_Assy
/Unit per per per
500 1000 2000
1 42074601 Plate-Inner (Caulking) 1 1 2 4

2 42075001 Holder-Head 4 1 2 4
3 42075101 Spring-Head 8 1 2 4
4 42075301 Plate-FG-Head 8 1 2 4
5 42075501 Cable-Assy.-Head 1 2 4 8
6 42076201 Cover-Cable 1 1 2 4
7 42076301 Cover-Ass..-Top (Sub) 1 1 2 4
8 42076601 Roller Assy.-Idle (FD) 2 2 4 8
9 42373601 Holder-SP (Inner) 1 1 2 4 SP7-1352
10 42392501 Spring-Compression (ID) 4 1 2 4
11 4PB4083-2500P008 Tapping Screw B2 10 - - -
12 4PB4013-3100P006 Cup Screw A 1 - - -
13 42076401 Top Cover 1 1 2 4
14 42115701 Cover Top Sub 1 1 2 4
15 42293101 Spring Torsion (Sub) 2 1 2 4
16 42075601 LED Harness K 1 2 4 8
17 42075701 LED Harness Y 1 2 4 8
18 42075801 LED Harness M 1 2 4 8
19 42075901 LED Harness C 1 2 4 8
20 42076101 Film FG 1 1 2 4
42049001TH Rev.1 114 /

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5
8
11
7
12
10
6
Figure 7-3 Frame_Assy-OP
42049001TH Rev.1 115 /

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Table 7-3
Frame_Assy-OP
/Unit per per per
500 1000 2000
1 42067601 Plate-Front 1 1 2 4
2 42067701 Lever-Lock (Top) 1 1 2 4
3 42067801 Spring-Compression (Lock) 1 1 2 4
4 42067901 Frame-OP panel 1 1 2 4
5 42068001 Cover-Assy. -OP 1 2 4 8
6 42293201 Spring-Torsion (FG) 2 1 2 4
7 5602002P0001 SENSOR-Temp 1 1 2 4
8 42141703 CONN CORD JST4P-JST4P 1 1 2 4 OP-Temp
9 42068403 Control Panel Sheet 1 1 2 4 Domestic
42068401 Control Panel Sheet 1 1 2 4 ODA
42068402 Control Panel Sheet 1 1 2 4 OEL/AOS
10 42290901 Board RSP 1 2 4 8 Control Panel
11 2381031P0001 TW VF 8-01X06-230 1 1 2 4 FFC Control

Panel
12 42068101 Cover-OP-Panel 1 1 2 4
42049001TH Rev.1 116 /

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13 8
A 6
7
12
2
13 9
5
4
1
21
3
10
18
14
9
15 17
13
13 16
11
22
19
21
20
View on Arrow A
Figure 7-4 Feeder_Unit
42049001TH Rev.1 117 /

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Table 7-4
Feeder_Unit
/Unit per per per
500 1000 2000
1 42069201 Cover Assy-Front 1 1 2 4

2 42069601 Lever-Release-F 1 1 2 4
3 42070001 Guide-Assy-Top 1 1 2 4
4 42070501 Feeder-Assy-Resist 1 2 4 8
5 42072201 Gear-Puressure 1 2 4 8
6 42072401 Gear-Regist-L (24-54) 1 2 4 8
7 42057601 Gear-Z42 1 2 4 8
8 42072501 Gear-Idle-MPT (26-50) 1 2 4 8
9 42072701 Post-Slide 2 1 2 4
10 42072801 Spring-Release-F 2 1 2 4
11 42074001 Stay-Front-L 1 1 2 4
12 42074101 Stay-Front-R 1 1 2 4
13 4PB4083-2500P008 Tapping Screw B2 7 1 2 4
14 42070301 Shaft Assy MPT 1 3 6 12
15 42299701 Roller Guide 1 1 2 4
16 42069901 Spring Separator 1 3 6 12
17 42069701 Frame Separator 1 3 6 12
18 42070101 Guide Sheet Top 1 1 2 4
19 3263103K0107 MRH100MK 1 1 2 4
20 42135801 Board RSF 1 2 4 8
21 42141001 CONN Cord JST5P-JST5P 1 2 4 8 RSF-PU
22 42072901 MPT Cover Assy 1 2 4 8
42049001TH Rev.1 118 /

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3 2
4 1
Figure 7-5 Cover_Assy-Hopping
42049001TH Rev.1 119 /

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Table 7-5
Cover_Assy-Hopping
/Unit per per per
500 1000 2000
1 42061601 Cover Hopping 1 1 2 4
2 2233013P0110 Connector (9715B-11Z02) 1 2 4 8
3 PB4083-2500P008 TAPPING SCREW B2 1 - - -
4 42141201 CONN Cord 1 1 2 4 Dup-PU
42049001TH Rev.1 120 /

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27
6
4
7
5 9 29
10
23
30 × 9
8 20 28
23
1
19
21
18 14
13
24
17
25 12
26
23 × 4
2 × 4 23
11
31
23
34 32
33
33
32 35 31
34
15
Figure 7-6 Plate_Assy-Side_R
42049001TH Rev.1 121 /

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Table 7-6
Plate_Assy-Side_R
/Unit per per per
500 1000 2000
1 42053801 Plate-Side-R (Caulking) 1 1 2 4
2 42054501 Motor-Pulse-ID (K) 4 2 4 8
3 42054801 Motor-Pulse-Fuser 1 2 4 8
4 42054901 Guide Assy-Side-R 1 1 2 4
5 42055501 Link-Liftup-R 1 2 4 8
6 42055701 Gear-Planet 1 2 4 8
7 42055901 Gear Assy-Planet-R 1 2 4 8
8 42057101 Gear-Idle-Liftup 1 2 4 8
9 42055101 Cover-Plate-R 1 1 2 4
10 2381031P0002 TW-VF-11-01X06-80 1 2 4 8 PRD-PU
11 42057301 Gear Assy-HP 1 2 4 8
12 42058201 Motor-Resist 1 2 4 8
13 42058303 Solenoid 1 2 4 8 SA9-1121
14 42058401 Spring-Solenoid 1 1 2 4
15 42293401 Guide Assy-Cable-F 1 2 4 8
16
17 42058601 Bracket-Inner (Caulking) 1 1 2 4
18 42059001 Gear-Idle-Drum-K 1 2 4 8
19 42059101 Gear-Idle-Drum-M 1 2 4 8
20 42059201 Gear-Idle-Drum-YC 2 2 4 8
21 42059301 Bracket-Outer 1 1 2 4
22
23 4PB4013-3100P006 Cup Screw A 13 - - -
24 4PB4083-2500P008 Tapping Screw B2 4 - - -
25 42437301 Plate-Lockout-ID 1 1 2 4 SA9-0971
26 PSW3-4C Screw 1 - - - SA9-0992
27 RE3-SK Ring 1 - - -
28 RE4-SK Ring 2 - - -
29 42135701 Board-PRD 1 2 4 8
30 42055201 Spring-Contact-TL 9 1 2 4
31 42141401 CONN Cord-JST12P-JST4PX3 1 2 4 8 PU-Y.M.C motor
32 42141501 CONN Cord-JST26P-JST26P 1 2 4 8 PU-RSM

33 42303501 CONN Cord-JST2P-JST2P 1 2 4 8 PU-BELT Thermistor
34 42141301 CONN Cord-JST8P-JST4PX2 1 2 4 8 PU-HOP, K motor
35 42058501 Guide-Cable F 1 1 2 4
42049001TH Rev.1 122 /

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7
12 5 2 4
10
3
1
11 8
Figure 7-7 Plate_Assy-Side_L
42049001TH Rev.1 123 /

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Table 7-7
Plate_Assy-Side_L
/Unit per per per
500 1000 2000
1 42060101 Plate-Side-L (Caulking) 1 1 2 4
2 42054601 Motor-Pulse-ID-Belt 1 2 4 8
3 42141701 CONN Cord-JST4P-JST4P 1 2 4 8
4 42060401 Contact-Assy 1 2 4 8
5 42060701 Bush 1 1 2 4
6 42060801 Link-Liftup-L 1 2 4 8
7 42055701 Gear-Planet 1 2 4 8
8 42060901 Guide Assy-Side-L 1 2 4 8
9
10 4PB4013-3100P006 Cup Screw A 1 - - -
11 42025701 Micro switch-Assy 1 2 4 8
12 RE3-SK Ring 1 - - -
42049001TH Rev.1 124 /

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C5300
Figure 7-8-1 Plate_Assy-Shield (C5300)
42049001TH Rev.1 125 /

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C5100
Figure 7-8-2 Plate_Assy-Shield (C5100)
42049001TH Rev.1 126 /

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Table 7-8
Plate_Assy-Shield
/Unit per per per
500 1000 2000
1 42466301 Plate-Side (PCL) 1 1 2 4 C5300
42466401 Plate-Side (GDI) 1 1 2 4 SA9-1130 C5100
2 42079301 Plate_Contact-Shield 3 1 2 4
3 41410201 Electrical Cooling FAN (60) 1 1 2 4 CU Board
42049001TH Rev.1 127 /

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7
8
2
9
10
4
3
2
10
10
Figure 7-9 Sensor_Assy-Regist
42049001TH Rev.1 128 /

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Table 7-9
Sensor_Assy-Color_Regist
No. Parts No. Name Q'ty Recommended Q'ty/Year Remarks
/Unit per per per
500 1000 2000
1 42065201 Plate-Sensor-C Regist 1 1 2 4
2 41258601 Board-Z71 1 3 6 12 Color Regist
3 5654200P0001 GP2TCS SENSOR-Density 1 3 6 12 Density
4 42220901 Plate_Guard-sensor 2 1 2 4
5 42141801 CONN Cord-JST14P 1 2 4 8 RSM-Color
MOLEX5PJST4PX2 Registration and
Density SNSs
6 42065301 Cover-C.Resist (Adhesive) 1 1 2 4

7 42065701 Gear-Cover-Sensor (Rack) 1 2 4 8
8 42065801 Shaft-Cover-Sensor 1 2 4 8
9 42065901 Spring-Cover-Sensor 1 1 2 4
10 4PB4013-3100P006 Cup Screw A 3 - - -
42049001TH Rev.1 129 /

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13
12
14
15
10
11
19 17
9 23
16
18
20 25
8
24 21
1
26
6
5
22
Figure 7-10 Plate_Assy-Base
42049001TH Rev.1 130 /

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Table 7-10
Plate_Assy-Base
No. Parts No. Name Q'ty Recommended Q'ty/Year Remarks
/Unit per per per
500 1000 2000
1 42049601 Plate-Base 1 1 2 4
2 42049701 Guide Assy.-Cassette-L 1 1 2 4
3 42050101 Guide Assy.-Cassette-R 1 1 2 4
4 42050301 Plate-Beam 1 1 2 4
5 42050401 Lever-End 1 1 2 4
6 40135301 Photo-Interrupter 1 2 4 8 SNS-END
7 42141101 CONN Cord-AMP3P-AMP3P 1 2 4 8 PU-P-END
8 4YC4061-1026P001 Tape 1 - - - L=30mm
9 42050701 Shaft-Hopping 1 1 2 4
10 42050801 Stopper-HP 1 2 4 8
11 42050901 Holder-Planet-HP 1 2 4 8
12 42051001 Gear-Planet (Z12)-HP 2 2 4 8
13 42051101 Gear-Z24-50-HP 1 2 4 8
14 42051201 Stopper-Z45-48-HP 1 2 4 8
15 42051401 Bracket-Assy.-Sub 1 2 4 8
16 41513401 Bearing-Metal 1 1 2 4
17 4PP4083-6022P002 BEARING A 1 1 2 4
18 42052301 Gear-Hopping (Z38)-HP 1 2 4 8
19 42052501 Spring-Sub 1 1 2 4
20 42052601 Roller Assy.-Hopping 1 3 6 12
21 42368501 Motor-Fan (60)PowL 1 1 2 4 SA9-1016
22 4PB4013-3100P006 Cup Screw A 2 1 2 4
23 42423301 Plate-Patch 2 1 2 4 SA9-0926
24 42104603 Tape AL Film 1 - - - L=35mm
SA9-0980
25 NK2-16SUS Pin 1 - - -
26 2233013P0100 Connector (9715B-10Z02) 1 2 4 8 2nd Tray
42049001TH Rev.1 131 /

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21 17
18
16
19
15
11
3
20 4
12
2
8 14
10
13
1
9
5
8
6
22
Figure 7-11 Eject_Assy
42049001TH Rev.1 132 /

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Table 7-11
Guide_Assy-Eject-L
/Unit per per per
500 1000 2000
1 42063201 Guide-Eject-Lower 1 2 4 8
2 42278501 Post-Gear-Idle-Heat 1 1 2 4
3 42063801 Gear-Idle-Exit (Z33) 1 2 4 8
4 42221001 Post-G.E.L.-Z33 1 1 2 4
5 42063301 Lever-Eject-Sensor 1 2 4 8
6 40386501 Spring-SNS (F/R) 1 1 2 4
7 40135301 Photo-Interrupter 1 1 2 4
8 42141101 CONN Cord-AMP3P-AMP3P 1 2 4 8 RSM-Exit
9 42142001 CONN Cord-AMP4P-AMP4P 1 2 4 8 RSM-Fuse
10 42142101 CONN Cord-AMP2P-JST3P 1 2 4 8 Fuse-Low Vol
11 42063601 Spring-FG 1 1 2 4
12 3263124K0107 GS1/2A100MWK-T52 1 1 2 4
RES-MET solid - Q
13 42141702 CONN Cord-JST4P-JST4P 1 2 4 8 PU-Heater Motor
14 42059401 Guide-Cable-R 1 1 2 4
15 42064401 Guide-Eject-Upper 1 1 2 4
16 42308001 Shaft Assy-Eject (FU) 1 1 2 4
17 42308101 Shaft Assy-Eject (FD) 1 1 2 4
18 42064501 Gear-Idle-Exit (Z58) 1 1 2 4
19 42064701 Gear-Idle-Exit (Z41) 1 1 2 4
20 42278301 Roller-Sub-G.E.U. 2 1 2 4
21 42064301 Guide-Assy-Eject-U 1 2 4 8
22 42063101 Guide-Assy-Eject-L 1 2 4 8
42049001TH Rev.1 133 /

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APPENDIX A INTERFACE SPECIFICATIONS
1. Parallel Interface Specifications (C5300)
1.1 Parallel Interface
Item Description
Mode Compatibility mode, Nibble mode, ECP mode

Data bit length 8 bits: Compatibility mode, 4bits: Nibble mode,9 bits: ECP mode
1.2 Parallel Interface Connector and Cable
1) Connector
Printer side: 36-pin receptacle
Type 57LE-40360-12 (D56) (made by Daiichi Denshi) or equivalent
Cable side: 36-pin plug
Type 57FE-30360-20N (D8) (made by Daiichi Denshi) or equivalent
18 1
36 19
Connector Pin Arrangement Viewed from Cable Side
2) Cable
Cable length: 1.8 m max.
(A shielded cable composed of twisted pair wires is recommended for noise prevention.)
1.3 Parallel Interface Level
LOW: 0 V to +0.8 V
HIGH: +2.4 V to 5.0 V
42049001TH Rev.1 134 /

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1.4 Timing Charts
Compatible mode
a) Data receiving timing
PARALLEL DATA
(DATA BITs 1 to 8)
0.5 µs min.
0.5 µs min. 0.5 µs min.
nStrobe
0.5 µs min.
0.5 µs max.
BUSY
0 min.
0 min.
nAck
0.5 µs to 3 µs
0 min.
b) On-line (off-line switching timing by ON-LINE SW)
ON-LINE SW
BUSY
SELECT
100 ms max.
c) Off-line (on-line switching timing by ON-LINE SW)
ON-LINE SW
BUSY
SELECT
ACKNOWLEDGE
d) nlnit timing (invalid by default)
* Menu-set
50 µs min.
INPUT. PRIME
BUSY
SELECT
5µs max.
ACKNOWLEDGE
42049001TH Rev.1 135 /

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1.5 Parallel I/F Signals
Table 8-1 shows interface signal names and pin numbers.
Table 8-1 Signals

Pin No. Signal Name Signal Direction Functions
1 Nstrobe (HostClk) →PR Pulse for reading data in at trailing edge.
2 DATA 1
3 DATA 2
4 DATA 3 8-bit parallel data.
5 DATA 4 →PR Each signal is HIGH when data is logical 1 and
6 DATA 5 LOW when it is logical 0.
7 DATA 6
8 DATA 7
9 DATA 8
10 nAck (PtrClk) ←PR Indicates the completion of data reception.
11 Busy (PtrBusy) ←PR Indicates whether the printer is ready for receiving
data. Data cannot be received while the signal is
HIGH.
12 PError (AckDataReq) ←PR Indicates paper error when held HIGH.
13 Select (Xflag) ←PR HIGH without exception when the parallel
interface is enabled.
14 NAutoFd (HostBusy) →PR Used in bidirectional communication.
15 - - Unassigned.
16 GND - Signal ground.
17 FG - Chassis ground.
18 +5V ←PR Used for supplying +5V. Power cannot be
supplied to the outside of the printer.
19
~ GND - Signal ground.
30
31 Nlnit (nlnit) →PR Initializes the printer when held LOW.
32 NFault (nDataAvail) ←PR LOW during alarm.
33 GND - Signal ground.
34 - - Unassigned.
35 HILEVEL ←PR Pulled up to +5V at 3.3KΩ inside the printer.
36 Nselectin →PR Used in bidirectional communication. Low without
(IEEE 1284 active) exception in compatible mode.
Note: Parenthesized signal names are used in nibble mode.
Only functions in compatible mode are listed.
This printer supports the IEEE std 1284-1994 nibble mode. Note that, when used with
personal computers or cables that do not comply with the standards, the printers may
exhibit unpredictable behavior.
42049001TH Rev.1 136 /

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2. Universal Serial Bus (USB) Interface Specifications
2.1 USB Interface
(1) Basic specifications

Conforms to USB specification, revision 1.1.
(2) Transmission mode
Full speed (max. 12 Mbps + 0.25%)
(3) Power Control
Self-power device
2.2 USB Interface Connector and Cable
(1) Connector
Printer side: Type B receptacle
Upstrem port
UBB-4R-D14T-1 (made by JST) or equivalent
Connector pin layout
2 1
3 4
Cable side: Type B plug
(2) Cable
Cable length: 5 m max. (cable compliant with USB specification, revision 1.1)
(A shielded cable must be used.)
2.3 USB Interface Signals
R1 Function
1 Vbus Power Supply (+5V) (red)
2 D- Data transmission (white)
3 D+ Data transmission (green)
4 GND Signal ground (black)
Shell Shield
42049001TH Rev.1 137 /

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3 Network Interface Specifications
3.1 Network Interface
(1) Basic specifications

Network protocol
TCP/IPSpecification Network layer
ARP, RARP, IP, ICMP
Transport layer
TCP, UDP
Application layer
LPR, FTP, TELNET, HTTP, BOOTP, SMTP
3.2 Network Interface Connector and Cable
(1) Connector
100 BASE-TX / 10 BASE-T
Connector pin layout

1 8
(2) Cable
RJ-45 anti-Shield twist pair cable with connector (Category 5 recommended)
3.3 Network Interface Signals
Pin No. Signals Signal Direction Functions

1 TXD+ FROM PRINTER Send Data +
2 TXD- FROM PRINTER Send Data -
3 RXD+ TO PRINTER Received Data +
4 - - Unassigned
5 - - Unassigned
6 RXD- TO PRINTER Received Data -
7 - - Unassigned
8 - - Unassigned
42049001TH Rev.1 138 /

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APPENDIX B 2ND TRAY MAINTENANCE
1. Parts Replacement
1.1 PCB
(1) Unscrew the six screws 1 to remove the plate-top 2.

(2) Remove the cover-side R 3.
(3) Remove the connectors (at five places), then uninstall the board 4.
(4) Remove the cover - 2nd tray 5.
1×6
42049001TH Rev.1 139 /

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1.2 Frame Assy- Hopping
(1) Remove the PCB (see section 1.1).

(2) Remove the three screws 1 to uninstall the hopping assy 2.
(3) Unscrew the two screws 3 to remove the cover assy - front 4.
(4) Unscrew the two screws 5 to remove the motor 6.
(5) Remove the E ring 7 to remove the clutch 8.
(6) Remove the roller assy - hopping 9.
(7) Remove the roller assy - feed 0.
5 6
7
8
1 5
2
3
42049001TH Rev.1 140 /

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2. PARTS LIST
19
13
12
14 5
8
15
18
4
22
17
7
20
6 15
20 9
3
10
15
11
21
42049001TH Rev.1 141 /

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/Unit per per per
500 1000 2000
1 42158504 Second Tray Unit 1 - - - Packed in box.
42158501 Second Tray Unit (ODS) 1 - - - Packed in box.

42158502 Second Tray Unit (OEL) 1 - - - Packed in box.
42158503 Second Tray Unit (AOS) 1 - - - Packed in box.
2 42139801 Cassette Assy 1 1 2 4
3 42136601 Guide Assy-Cassette-L 1 1 2 4
4 42136801 Guide Assy-Cassette-R 1 1 2 4
5 42137101 Frame Assy-Hopping 1 2 4 8
6 42052601 Roller Assy-Hopping 1 2 4 8
7 40313201 Roller Assy-Feed 1 1 2 4
8 41400001 Shaft-Roller 1 1 2 4
9 42138601 Cover-Assy-Front 1 2 4 8
10 41438401 Frame-Separation Assy 1 2 4 8 SA2-0088
11 41439401 Spring-Separation 2 2 4 8
12 42058201 Motor-Registration 1 2 4 8
13 42197702 Feeder Cluch 1 2 4 8
14 41780308 Board-V7X 1 3 6 12
15 40135301 Photo Interrupter 3 2 4 8
16 2233014P0100 Connector-Plug 1 1 2 4 V7X-Plug
17 42142201 Connection Cord 1 1 2 4 V7X-P-End
18 42141102 Connection Cord 1 1 2 4 V7X-Motor
19 42141704 Connection Cord 1 1 2 4 SA2-0072
20 42142802 Connection Cord 1 1 2 4 V7X-Paper Loading

and 1st-Tray SNS
21 42145401 Cover-2nd Tray 1 1 2 4
22 1051010C0001 Core 1 1 2 4 SA2-0087
42049001TH Rev.1 142 /

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APPENDIX C DUPLEX UNIT MAINTENANCE
1. Parts Replacement
1.1 Duplex Unit
(1) Slide out the duplex unit 1.
42049001TH Rev.1 143 /

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1.2 Upper Assy / Rear Assy
(1) Remove the duplex unit (see section 2.2.20).

(2) Warping the upper assy 1, detach it.
(3) Warping the rear assy 2, detach it.
42049001TH Rev.1 144 /

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1.3 Duplex Transport Assy
(1) Turn over the duplex transport assy.

(2) Unscrew the three screws 1 to remove the plate 2.
(3) Make connector removal and claw disengagement to remove the PCB-V7X 3.
(4) Disengage and remove the cover 4.
(5) Unscrew the screw 5 to remove the motor assy 6.
(6) Remove the gear 7 and the bushing 8 to remove the roller 9. Then the earth 0 and the
bushing A become detached.
(7) Remove the pulleys B. The mini-pitch belts C become detached together with the pulley.
(8) Remove the holders D and the bushings E to remove the rollers F. The earth spring
becomes detached together with each roller.
(9) Remove the fan G.
(10) Remove the spring H to remove the solenoid I.
(11) Release claw engagement to remove the solenoid J.
(12) Remove the lever K. The lever L and the spring M become detached together with the lever
K.
(13) Remove the actuators N and O.
(14) Remove cable connection and then, by claw warping, detach the five transport sensors P.
(15) Unscrew the screw Q to remove the lock lever R. Then the spring becomes detached.
42049001TH Rev.1 145 /

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1
1
D ×3
F ×3 O
1 E ×3
N
3
8
9 G
J
0
A I
B ×3
M H
5 L
P ×5
QR
C ×3
6 7 4
42049001TH Rev.1 146 /

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2. PARTS LIST
18 7
10
4
15
12
2
2 13
4
17 11
6 4
16
14
9 5
42049001TH Rev.1 147 /

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/Unit per per per
500 1000 2000
1 42160301 Frame-Assy-Upper 1 1 2 4
2 42160401 Frame-Assy-Lower 1 1 2 4
3 42160501 Frame-Assy-Rear 1 1 2 4
4 40135301 Photo-Interrupter 5 1 2 4
5 42194801 Roller-Feed (H) 3 1 2 4
6 41780309 Board-V7X 1 2 4 8
7 42058302 Solenoid 1 1 2 4
8 42396201 Motor-Fan 1 1 2 4
9 42160601 Gear-Assy 1 1 2 4
10 42162001 Gear-Assy-Clutch 1 2 4 8
11 42058201 Motor-Regist 1 1 2 4
12 2233014P0110 Connector-Plug 1 1 2 4
13 42142601 Connection-Cord 1 1 2 4 V7X-Plug
14 42142801 Connection-Cord 1 1 2 4 V7X-Front and
Rear SNS
15 42142701 Connection-Cord 1 1 2 4 V7X-In and
Cover SNS
16 42141104 Connection-Cord 1 1 2 4 V7X-Bottom
SNS
17 42141705 Connection-Cord 1 1 2 4 V7X-Motor
18 42194701 Roller-Feed (Rv) 1 1 2 4
42049001TH Rev.1 148 / 148

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C5300/C5100
Color LED Page Printer
Technical Reference
ODA/OEL/INT
2003-03-14 Rev.2
42049001TH02 Rev. 2 1 / 118

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CONTENTS
1. CIRCUIT DIAGRAM .................................................................................... 4
2. COMPONENT PARTS LIST ..................................................................... 70
42049001TH02 Rev. 2 3/
www.eManualpro.com
1. CIRCUIT DIAGRAM
Figure 1-1(1/10~10/10) Print Engine Controller PWB (RSN Rev.5) (41903401)
Figure 1-2(1/2~2/2) Driver PWB (RSM Rev.3) (41938801)
Figure 1-3(1/4~4/4) Option Control PWB (V7X Rev.1) (41768408)
Figure 1-4(1/4~4/4) Duplex Control PWB (V7X Rev.1) (41768409)
Figure 1-5(1/1) Control Panel PWB (RSP Rev.3) (41938501)
Figure 1-6(1/1) Toner Low Sensor PWB (PRD Rev.3) (41903701)
Figure 1-7(1/1) Entrance Sensor PWB (RSF Rev.3) (41938601)
Figure 1-8(1/2~2/2) Color Registration Sensor (Z71 Rev.1) (41206401)

PWB
Figure 1-9(1/25~25/25) Main Controller PWB (OWL Rev.1) (41964401)
Figure 1-10(1/15~15/15) Main Controller PWB (ARC Rev.1) (41939101)
42049001TH02 Rev. 2 4/
www.eManualpro.com
G
C
D
A
F
Y
Y
X
X
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
G
C
H
A
Figure 1-1 Print Engine Controller PWB (RSN Rev.5) (1/10)
42049001TH02 Rev. 2 5/
www.eManualpro.com
G
C
D
A
F
Y
Y
X
X
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
G
C
H
A
42049001TH02 Rev. 2 6/
www.eManualpro.com
G
C
D
A
F
Y
Y
X
X
9
9
8
8
7
7
6
6
5
5
4
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Figure 1-2 Driver PWB (RSM Rev.3) (1/2)
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Figure 1-2 Driver PWB (RSM Rev.3) (2/2)
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Figure 1-3 Option Control PWB (V7X Rev.1) (1/4)
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Figure 1-4 Duplex Control PWB (V7X Rev.1) (1/4)
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Figure 1-5 Control Panel PWB (RSP Rev.3) (1/1)
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Figure 1-6 Toner Low Sensor PWB (PRD Rev.3) (1/1)
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Figure 1-7 Entrance Sensor PWB (RSF Rev.3) (1/1)
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Figure 1-8 Color Registration Sensor PWB (Z71 Rev.1) (1/2)
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Figure 1-8 Color Registration Sensor PWB (Z71 Rev.1) (2/2)
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Figure 1-9 Main Controller PWB (OWL Rev.1) (1/25)
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Figure 1-10 Main Controller PWB (ARC Rev.1) (1/15)
42049001TH02 Rev. 2 55 /
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2. COMPONENT PARTS LIST
Print Engine Controller PWB (RSN C5300/C5100) 41903401
Driver PWB (RSM C5300/C5100) 41938801
Option Control PWB (V7X C5300/C5100) 41768408
Duplex Control PWB (V7X C5300/C5100) 41768409
Control Panel PWB (RSP C5300/C5100) 41938501
Toner Low Sensor PWB (PRD C5300/C5100) 41903701
Entrance Sensor PWB (RSF C5300/C5100) 41938601
Color Registration Sensor PWB (Z71 C5300/C5100) 41206401
Main Controller PWB (OWL C5300) 41964401
Main Controller PWB (ARC C5100) 41939101
42049001TH02 Rev. 2 70 /
R17 BF12
BF10
R18 BF11
R19 BF13
R20 BF1 BF14
BF2 BF15
R61
OPTION HCL PE FSNS FAN TH OPE
D1 1 11 SSNS
22 2 1 5 1 1 1
21 1 3 1 1
www.eManualpro.com
8
R65
C15
R97 1
F2 BF3 R66
TR2 TR3
R57
R98 R1
F6
R67
F4
R64
Q7 R2
42049001TH02 Rev. 2
R3
R4
HOPKID
8
D3
CP6
IC7 IC8
R74 25 1
1
R73
TR5
26
C31 C32 R8
100
R68 R70 R9 C4
R69 R71 C5
C6
C7
CPU
X1
C8
C9
COLORID
76
C10
50
R13 R10 C11
CP5 R14 R11 51 75
F5
R15 R12
RM1
12
F1
IC9 IC10
C33
C34
2
1
RM5 RM4RM9 RM8RM3 RM2 R76
CP3
R60
R90 R92
BF18 R91 RM7 RM6
Q1 Q2
R93 R95 EMI1

BF19 R94 R77
Q3
R78
DRIVER
C48
1
48
Q4
BF16 R79
C36
CP4
C47 IC11
FM1
26
25
R25 BF20 C20 R62
RAM1
C35
F3 R80
24
25
19
R81
(41903401-1/8)
R56
R7 R24 C24
R63
C29
C40
TR1 D2
C14
R23
R22
R21
BF17 R50 R59

R46 R58
BF7
BF9
C17 C16 COMP R26 C22

C38 R96 R28
HVOLT
R48 R47 R82 C18 C39
R49 C28 R83 R27 52 BF6 1
OPAMP2
BF5 R84
R85
C37
C3
53
C30
1
208
R42
R51 R34 R29
2
1
R43 C1
R45
R44
R35
R36
IC3
R52
C54
C27
R31
IC6
BF8
MCON
R32
EEPROM
BF4
R89
CP2
R33
RSN-PCB (Print Engine Controller PWB) C5300/C5100

POWER
C13
R53 BF22 C55
C21
Q5
Q8
Q6
R38 R41
OPAMP1 R37 C12
IC4
TR4
104
157
R55 R54 BF21

R40 R39
R6
20
19
105 156
R30 C23 BF23
1 CUIF 15 IC5
EMI2
CP1
C19
R16 C25 R5 C26
C42 C46
C43 C41 C45
C44
71 /
www.eManualpro.com
C501 R501
BF501
C502 R511 R508 R503 R502
C503 BF506 BF503 TR504 TR502
C506 R509 R507
BF507 C505 BF502 R512
C504 R504
BF508
R514 BF505 BF504 TR503 TR501
R513 R510 R506 R505
C514
C519
C513
C510 BF510
C515
C521 C509 BF511

C517
R515 C508 BF509

C520
C511
C512
C535 C531 R523 C525 BF513
C527
BF514 R517
C523 R516
BF512 C522
C529 R520
C537 R518
C536 BF518 C526
C534 C533 R522
C517
C530
C524
C528
R526
BF517 R525
R527
R521
R519
C539
C542
C538
C544 R530
BF515
C550
C548
C547
R536 Q502 BF516

C551 C543
C545
R524
R535
R534
R532
C552 D502
BF520 BF519 Q501
R546
R533 R531
C549
C554 R538
R542
R541
C556 R539
C555 R537
R545
R544
C558
C557
R540 BF521
R543 C553
C560
BF522
C561
C559 BF523
R557
C562
R547
R558
R556
BF525 R560
R551
R555
R554
R553
R552
R550
TR505
C563
BF524 R561 R559
R549
R548
Q503
R570
R569
C575 R562
R574
R573
R572
R571
C573
C572
R568
C571
R567
C570
C567
C566
R564
C565
R563
C564
C576 R575
C583
C569
R566
R565
C568
R584
C585
C577
TR506
R579
R578
R577
R576
R585 BF526
R587
R590
R588 R586 C584 R583 C579 R581 TR507

R589
R595
TR508
C593
R594
R593
C592
C591
C590
R592
C589
R591
C588
R598
R597
R596
C587
R599
C596
C595
C594
R602
Q504
BF527
TR509
C600
C599
C598
R601
R600
Q505 TR510
R604 C601
R603
C582
C581
C580
C578
R580

(41903401-2/8)
42049001TH02 Rev. 2 72 /
www.eManualpro.com

(41903401-3/8)
REF.
SYMBOL TYPE/NAME PART NO. Q'TY REMARKS
NO.
1 D1~D3, D502 SS100MA80VKCP 611A0000N0002 4

D-Signal (CP)
3 R27, R32, R41, R68, CR/RK73H/ERJ/MCRF102 3235003F0102 7

R70, R80, R84 RES-MET RN -C
4 R1~R4, R596, R599 CR/RK73H/ERJ/MCRF134 3235003F0134 6

RES-MET RN -C

R81 RES-MET RN -C
6 R83, R541, R556 CR/RK73H/ERJ/MCRF202 3235003F0202 3

RES-MET RN -C
7 R504, R505, R509, CR/RK73H/ERJ/MCRF204 3235003F0204 7

R510, R558, R595, RES-MET RN -C
R603

RES-MET RN -C
9 R28 CR/RK73H/ERJ/MCRF432 3235003F0432 1

RES-MET RN -C
10 R26 CR/RK73H/ERJ/MCRF472 3235003F0472 1

RES-MET RN -C
11 R524 CR/RK73H/ERJ/MCRF512 3235003F0512 1

RES-MET RN -C

13 R5, R16, R24, R30, R61, CR/RK73K/ERJ/MCRJ100 3235003J0100 16

R62, R501, R515, R522, RES-MET RN -C
R523, R530, R536,
R540, R575, R584,
R604
14 R46, R47, R49, BF519, CR/RK73K/ERJ/MCRJ101 3235003J0101 5

BF520 RES-MET RN -C
15 R21~R23, R54, R63, CR/RK73K/ERJ/MCRJ102 3235003J0102 22

R90~R96, R514, R516, RES-MET RN -C
R518, R526, R533~
R535, R542, R543,
R545
42049001TH02 Rev. 2 73 /
www.eManualpro.com

(41903401-4/8)
REF.
NO.
16 R8, R13~R15, R35, CR/RK73K/ERJ/MCRJ103 3235003J0103 17

R44, R45, R48, R53, RES-MET RN -C
R520, R546, R559~
R561, R571, R572,
R585
17 R9, R519, R521 CR/RK73K/ERJ/MCRJ104 3235003J0104 3

RES-MET RN -C
18 R563~R568, CR/RK73K/ERJ/MCRJ203 3235003J0203 10

R591~R594 RES-MET RN -C
19 R527 CR/RK73K/ERJ/MCRJ300 3235003J0300 1

RES-MET RN -C
20 R7, R17~R20, R29, R33, CR/RK73K/ERJ/MCRJ332 3235003J0332 14

R36, R43, R58, R59, RES-MET RN -C
R89, R586, R587
21 R25, R73, R525, CR/RK73K/ERJ/MCRJ473 3235003J0473 7

R537~R539, R547 RES-MET RN -C
22 R31, R55, R56, R82, R544 CR/RK73K/ERJ/MCRJ512 3235003J0512 5

RES-MET RN -C
23 R531, R532 CR/RK73K/ERJ/MCRJ621 3235003J0621 2

RES-MET RN -C
24 R34, R37, R40, R42, CR/RK73K/ERJ/MCRJ682 3235003J0682 6

R580, R583 RES-MET RN -C
25 R10~R12 CR/RK73K/ERJ/MCRJ750 3235003J0750 3

RES-MET RN -C

RES-MET RN -C
27 R50~R52 CR1/8 750 JV 3235015J0750 3

RES-MET RN -C
28 R550~R555, CR1/4 1R0 JV 3235020J0109 10

29 R76~R79, R502, R503, RM73B2A202J 323A5003J0202 16

R508, R511, R548, RES RN (CP)
R549, R569, R570,
R597, R598, R600,
R601
30 R98 RSS2YVTP-75ohmJ 3241024J0750 1

RES-MET OX -Q
42049001TH02 Rev. 2 74 /
www.eManualpro.com

(41903401-5/8)
REF.
NO.
31 R6, R57, R74, R85, R97, CR/RK73Z/ERJ/MCRJ-0V 3255003P0001 10

R562, R574, R581, R588, RES-Zero ohm -C
R602
32 RM1~RM5, RM8, RM9 CN1J/EXB/BCN100ohmJ 3345003J0101 7

RES-Block -C
33 RM6, RM7 CN1J/EXB/BCN5.1KohmJ 3345003J0512 2

RES-Block -C
34
35 C14, C16~C18, C28, C29, GRM/UMK/MCH/391CH 3033003C0391 27

C38, C41~C46, C55, CAP-Ceramic -C
C502~C506, C520, C523,
C524, C536, C552, C563,
C575, C587
36 C21, C22, C27, C39, GRM/UMK/MCH/680CH 3033003C0680 12

C54, C508~C510, C525, CAP-Ceramic -C
C537, C549, C559
37 C15, C20, C23~C26, GRM/UMK/MCH/102B 50V 3036003K0102 28

C30, C501, C521, C529, CAP-Ceramic -C
C530, C544, C551, C553,
C562, C564, C565, C568~
C571, C576, C583, C588,
C589, C592, C593, C601
38 C4, C5, C514, C543 GRM/UMK/MCH/103B 50V 3036003K0103 4

CAP-Ceramic -C
39 C3, C578 GRM/ TMK/ MCH/223B 25V 3036003K0223 2

CAP-Ceramic -C
40 C1, C40, C47, C48, GRM/TMK/MCH/473B 25V 3036003K0473 15

C554~C556, C566, C567, CAP-Ceramic -C
C572, C573, C579, C584,
C590, C591
41 C6~C11, C19, C31~C37, GRM/ TMK/ MCH/ 104Z 25V 3036003Z0104 48

C519, C522, C526~C528,
C531, C533~C535, C538,
C539, C542, C545, C547,
C548, C550, C557, C558,
C560, C561, C577,
C580~C582, C585, C594,
C598~C600
42049001TH02 Rev. 2 75 /
www.eManualpro.com

(41903401-6/8)
REF.
NO.
42 C12, C13, C595, C596 GRM/LMK/MCH/105Z 10V 3036003Z0105 4

CAP-Ceramic -C
43 CP1, CP2 KMG10VB-470M-FC 10V 304A1180A1471 2

CAP-CE 470µF
44 CP3 KMG25VB-100M-FC 25V 304A1180E1101 1

CAP-CE 100µF
45 CP5, CP6 KMG50VB-100M-FC 50V 304A1180H1101 2

CAP-CE 100µF
46 CP4 KMG50VB-47M-FC 50V 304A1180H1470 1

CAP-CE 47µF
47
48
49 IC4 74LS07FP 700A0503N0007 1

Digital IC-BIP (SO)
50 IC3 74AHCT245PW/PWR 7022903N3245 1

Digital IC-MOS -B
51 MCON UPD65946GD-137-LML 7024923N1173 1

Digital IC-MOS -F
52 OPAMP1, OPAMP2 LMV324IDR 7200050N0001 2

Analog-BILPLIN -B
53 IC7~IC11 TA84002F(EL) 7201825N0001 5

Analog-BIPLIN -B
54 IC6 M62782GP-C60J 7204022N0001 1

Analog-BIPLIN -C
55 IC5 M62733ML-600C 7204022N0002 1

Analog-BIPLIN -C
56 COMP UPC393G2 720A0523N0011 1

BIPLIN-IC (SO)
57 RAM1 52256CN-70LL 8040003N8303 1

MemoryIC-MOSSRAM -S
58 EEPROM M93C66-WMN6T 8162335N0000 1

MemoryIC-MOSEEPR -S
42049001TH02 Rev. 2 76 /
www.eManualpro.com

(41903401-7/8)
REF.
NO.
59 CPU MSM66577-019TB 8530351N0005 1

CPU-MOS(ROM) -F
60 FM1 PX714/715 PU FLASH 42136001 1
61
62 TR1~TR3, TR501~ 2SA1338/2SB1198KT 6001003N0002 10

TR505, TR509, TR510 TR-PNP/H -C
63 Q8 2SA1520/RN2427 6001103N0001 1
TR-PNP/H -C
64 Q1~Q5, Q7, DTC123YK/YKAT146 6021003N0004 10

Q502~Q505 TR-NPN/H -C
65 Q6, Q501 DTC124EKAT146 6021035N0004 2

TR-NPN/H -C
66 TR4, TR506~TR508 2SC3361/2SC2412KVL 602A1003N0002 4

NPN-HF-TR (CP)
67 TR5 2SD1472 603A1121N0007 1

NPN-LF-TR (CP)
68
69 POWER B20B-PHDSS 2243004P0200 1

Connector-PCB -
70 OPTION B22B-PHDSS 2243004P0220 1

Connector-PCB -
71 DRIVER B26B-PHDSS 2243004P0260 1

Connector-PCB -
72 CUIF S15B-XH-A 2243014P0150 1

Connector-PCB -
73 OPE 04 6232 108 008 800 2243105P0080 1

Connector-PCB -B
74 SSNS 04 6232 111 008 800 2243105P0110 1

Connector-PCB -B
75 HVOLT 04 6232 119 008 800 2243105P0190 1

Connector-PCB -B
42049001TH02 Rev. 2 77 /
www.eManualpro.com

(41903401-8/8)
REF.
NO.
76 TH B2B-PH-K-R 2243500P0021 1
Connector-PCB -B
77 FAN B2B-PH-K-Y 2243500P0022 1

Connector-PCB -B
78 PE 175487-3 2244005P0030 1
Connector-PCB -B
79 HCL B2B-PH-K-S 224A3529P0020 1

Connector-PC
80 FSNS B5B-PH-K-S 224A3529P0050 1

Connector-PC
81 HOPKID B8B-PH-K-S 224A3529P0080 1

Connector-PC
82 COLORID B12B-PH-K-S 224A3529P0120 1

Connector-PC
83
84 X1 CSTLA28M0X51-A0 3811004B0004 1
OSC-Ceramic -P
85
86 BF508, BF515, BF521, BLM18PG300SN1D 1055001C0001 6

BF522, BF526, BF527 Core -C
87 BF1~BF23, BF501~ BLM18BD182SN1D 1055001C0002 42

BF507, BF509~ BF514, Core -C
BF516~BF518, BF523~
BF525
88 EMI1, EMI2 ZJSC-R47-181 324A1012P1181 2

EMI Filter
89
90 F1~F6 429-002WR 5402205S7202 6

FUSE -C
42049001TH02 Rev. 2 78 /
HEATMOT
4 1
J20
J11
J12
1 25
www.eManualpro.com
D6 2 26
D7 PUIF
D8 J55
42049001TH02 Rev. 2
CP1
D5 J56
J57
J13
R9
J58
J14
Q2
R8
J59
J60
R12 J47
R10
C9 J48
J25
R18
J26
C7
J27
J21
R14
J1
IC2
J8
J15
J31
J5
J4
J2
J32
J22
J33
C6
R13
C8
R11 S2
J34 J45
R1
J46
C2
C10
R3 J51
(41938801-1/3)
J6
R2
C4
J9
J16
R16
J53
RSM-PWB (Driver PWB)

J3
J28
R5
J54
J7 J30
J23 R7
D2 IC1
J10
J17
D4 J35
D3 J36
J37
Q1
D1
J24
J42
1
C3
R4
J52
R6
S1
BELTMOT
4
J18
J49
J50
J41
J44
C24
C1 C5
CP2
J38
13
C15
1 1 4 1 3
2
RSNS 14 FUSER EXIT
79 /
www.eManualpro.com

(41938801-2/3)
REF.
NO.
1 D1~D8 D1NS4-4060 6100327M0001 8

D-Rectifying -Q
3 R1, R8 SN14K/RNM1/4-912 3231203F0912 2

RES-MET RN -Q
4 R2, R9 SN14KRNM1/4-102F 3231203F0102 2

RES-MET RN -Q
5 R3, R10 SN14KRNM1/4-153F 3231203F0153 2

RES-MET RN -Q
6 R16, R18 NAT1/4/RD166S-103J 3211003J0103 2

RES-MET RN -C
7 R4, R5, R11, R12 NAT1/4/RD166S-5103J 3211003J0513 4

RES-MET RN -C
8 R6, R7, R13, R14 RNS1-0.51ΩJ 324A1012J0518 4

RES RS (CP)
10 C3, C4, C8, C9 RD16XR/CK92C1H681 3034003M3681 4

CAP-Ceramic -P
11 C2, C5, C7, C10, C15 CK92C1H104MS 50V 303A4115M3104 5

CAP-CK 0.1µF
12 C1, C6 CK92C1H473MS 50V 303A4115M3473 2

CAP-CK 0.047µF
13 CP2 UVX/SME-16V-47µF 16V 3041003C1470 1

CAP-Alum -P
14 CP1 KMG50VB-100M-FC 50V 304A1180H1101 1

CAP-CE 100µF
15
16 Q1, Q2 DTC114ESA 602A1035M0007 2

NPN-HF-TR
17 IC1, IC2 MTD2123 7201816M0002 2

Analog-BIPLIN -
42049001TH02 Rev. 2 80 /
www.eManualpro.com

(41938801-3/3)
REF.
NO.
18
19 RSNS B14B-PHDSS 2243004P0140 1

Connector-PCB -
20 PUIF B26B-PHDSS 2243004P0260 1

Connector-PCB -
21 EXIT 175487-3 2244005P0030 1

Connector-PCB -
22 FUSER 175487-4 2244005P0040 1

Connector-PCB -
23 BELTMOT, HEATMOT B4B-PH-K-S 224A3529P0040 2

PC Connector
24
25 J37, J44, J49, J50, J52, SHORT WIRE TA-0.6 7 L=55mm

J59, C24 P=5.0mm
26 J3, J7, J9, J14, J16, J20, SHORT WIRE TA-0.6 14 L=55mm
J21, J23, J33, J34, J41, P=7.5mm
J53, S1, S2
27 J2, J6, J15, J17, J22, SHORT WIRE TA-0.6 13 L=55mm

J24, J28, J30, J45, J46, P=10.0mm
J51, J57, J58
28 J5, J13, J25~J27, J31, SHORT WIRE TA-0.6 14 L=55mm

J32, J35, J36, J38, J47, P=12.5mm
J48, J54, J60
29 J1, J4, J8, J10, J12, J55, SHORT WIRE TA-0.6 7 L=55mm
J56 P=15.0mm
30 J11, J18, J42 SHORT WIRE TA-0.6 3 L=55mm

P=17.5mm
42049001TH02 Rev. 2 81 /
www.eManualpro.com
6 SNS1 1
R11
R10
R12
R13
IC6
R26
IC4
1
2
OSC1 TR7
CL1
SNS0
TR3 TR4
D5
11 1
TR6
R34
R33
6
R31
12
1
44
R35
R8
R1
1
IC2
IC8
22 34
MAIN1
23 33
R36
R37
D3 CP1
IC15
IC7
IC5
4
D4
R38
MOTOR
13
R2
IC3
1
F1
IC1
CP2 R6
IC9 D1
53
C527
C526
C524
R568
R567
R566
R565
C525
R563
R560
R572
R571
R570
R569
C523 R559
R558
D505 C515 C514 C513 D504 C520

R577
C519
C506
C507
R576
R555 C518
R554
R553
C516
R540
R539
R538
R556
R545
R548
C511
R551
R550
R549
TR501
R537 R535
R543
R542
R541
R529
R528
R527
R526
D501 D502
R536
C510 R524
C503
R585
R582
C509 R525
C508
R517
R591 R590
R520
R519
R518
R523
R522
R521
R515
R514
R513
C512 R530
C529
R511
R510
C504
R580
C501
C502
R509
R508
R507
R506
R505
C501
V7X-PWB (Option Control PWB) C5300/C5100

(41768408-1/5)
42049001TH02 Rev. 2 82 /
www.eManualpro.com

(41768408-2/5)
REF.
NO.
1 D4, D501, D504 SS100MA80VACP 611A0000N0001 3

D-Signal (CP)
2 D3, D5, D502, D505 SS100MA80VKCP 611A0000N0002 4

D-Signal (CP)
3 D1 SHORT WIRE TA-0.6 1 L=55mm

P=15.0mm
5 R551 CR/RK73H/ERJ/MCRF123 3235003F0123 1

RES-MET RN -C
6 R550,R556 CR/RK73H/ERJ/MCRF162 3235003F0162 2

RES-MET RN -C

R535, R548, R549, R554, RES-MET RN -C
R559, R565, R568
8 R38, R511, R519~R523, CR/RK73K/ERJ/MCRJ103 3235003J0103 23

R526~R529, R536~R543, RES-MET RN -C
R569~R572
9 R591 CR/RK73K/ERJ/MCRJ203 3235003J0203 1

RES-MET RN -C
10 R31 CR/RK73K/ERJ/MCRJ222 3235003J0222 1

RES-MET RN -C
11 R505~R510, R513~R515, CR/RK73K/ERJ/MCRJ330 3235003J0330 10

R518 RES-MET RN -C
12 R553, R560, R566, R567 CR/RK73K/ERJ/MCRJ473 3235003J0473 4

RES-MET RN -C

RES-MET RN -C
14 R555 RM73B2A272J 323A5003J0272 1

RES RN (CP)
15 R524, R530 RM73B2A333J 323A5003J0333 2

RES RN (CP)
16 R8, R558 RM73B2A392J 323A5003J0392 2

RES RN (CP)
17 R2, R35, R501 2125JPW 323A5003P0001 3

RN RESISTOR (CP)
42049001TH02 Rev. 2 83 /
www.eManualpro.com

(41768408-3/5)
REF.
NO.
18 R1, R6 RNS1-0.51ohmJ 324A1012J0518 2

RES RS
19 R26, R33, R34, R545, CR/RK73Z/ERJ/MCRJ-0V 3255003P0001 9

R576, R577, R580, R581, RES-Zero ohm -C
R585
20
21 C506, C507, C513~C516, GRM/UMK/MCH/680CH 3033003C0680 9

C518, C526, C527 CAP-Ceramic -C
22 C503, C504, C508, C511, GRM/ TMK/ MCH/ 104Z 25V 3036003Z0104 8
C520, C523~C525 CAP-Ceramic -C
23 C501, C502 GRM/ TMK/ MCH/ 105Z 10V 3036003Z0105 2

CAP-Ceramic -C
24 C519 CC2012SL1H101J 50V 303A3007K0101 1

CAP-CC (CP)
25 C510, C512 CC2012SL1H102J 50V 303A3007K0102 2

CAP-CC (CP)
26 C509, C529 CK2012F1H104Z 50V 303A6008Z3104 2

CAP-CK (CP)
27
28 CP2 UVX/SME-16VB-10-0A 3041103C1100 1

CAP-Alum -P
29 CP1 KMG50VB-47M 50V 304A1164H1470 1

CAP-CE 47µF
30
31 IC8 SN74LS38NS 700A0550N0038 1

Digital IC-BIP (SO)
32 IC5 74HC00FP 702A1703N0000 1

Digital IC-MOS (SO)
33 IC6 74HC244FP 702A1703N0244 1

Digital IC-MOS (SO)
34 IC7 74HC373FP 702A1703N0373 1

Digital IC-MOS (SO)
42049001TH02 Rev. 2 84 /
www.eManualpro.com

(41768408-4/5)
REF.
NO.
35 IC9 TC7S02F 702A3225N0006 1

Digital IC-MOS (CP)
36 IC3, IC15 A3955SLBTR 7201826M0002 2

Analog-BIPLIN -B
37 IC4 PST592D-2 720A4037M0015 1

BIPLIN-IC
38 IC2 MSM65X512A-GS-2K 8530195N0001 1

CPU-MOS (ROM) -F
39
40 TR4 2SA1338/2SB1198KT 6001003N0002 1

TR-PNP/H -C
41 TR7 2SB1123 601A1032N0002 1

PNP-LF-TR (CP)
42 TR6, TR501 DTC124EKAT146 6021035N0004 2

TR-NPN/H -C
43 TR3 DTC114EKA 602A1035N0005 1

NPN-HF-TR (CP)
44
45 MOTOR B4B-PH-K-S 224A3529P0040 1

Connector-PC
46 SNS0 175487-3 2244005P0030 1

Connector-PCB -
47 MAIN1 1-175487-3 2244005P0130 1

Connector-PCB -
48 CL1 B2B-PH-K-S 224A3529P0020 1

Connector-PC
49 SNS1 B6B-PH-K-S 224A3529P0060 1

Connector-PC
50
51 OSC1 CSTLA10M0T55 381A1045B0014 1

OSC-Ceramic
42049001TH02 Rev. 2 85 /
www.eManualpro.com

(41768408-5/5)
REF.
NO.
52
53 DICF-28CS-E 245A1221P0280 1
Socket-IC
54
55 F1 429-002WR 5402205S7202 1
Fuse -C
42049001TH02 Rev. 2 86 /
www.eManualpro.com
SNS2 GDDC
6 SNS1 1
3 1 2 1
R11
R10
R12
R13
IC6
R26
C3
IC4 TR8
1
R7
C7
TR5
2
OSC1 TR7
CL1
TR3 TR4
D5
SNS0
11 1
TR6
R34
R33
6
R31
12
2 1
44
R35
R8
R1 TR2
1
CL2
IC2
IC8
22 34 TR1
1
MAIN1
23 33
R36
R37
R5
D3 CP1
IC15
IC7
IC5
4
D4
R38
MOTOR
13
R2
IC3
1
F1
IC1
CP2 R6
D2
IC9 D1
60
61
1 3 6 2
C527
C526
C524
R568
R567
R566
R565
C525
D506
R531 R575
R564
R557
R573
R563
R560
R572
R571
R570
R569
C523 R559
R558
D505 C515 C514 C513 D504 C520

R577
C519
C506
C507
R576
R555 C518
R554
R553
C516
R540
R539
R538
R556
R545
R548
D503 C511
R551
R550
R549
TR501
R537 R535
R543
R542
R541
R529
R528
R527
R526
D501 D502
R534 R536
C510 R524
C503
R584
R583
R582
R525
R523
R522
R521
C509
C508
R517
R590
R520
R519
R518
R515
R514
R513
C512 R530 R586

C529
R511
R510
C504
C502
R509
R508
R507
R506
R505
C501
V7X-PWB (Duplex Control PWB) C5300/C5100

(41768409-1/5)
42049001TH02 Rev. 2 87 /
www.eManualpro.com

(41768409-2/5)
REF.
NO.
1 D4, D501, D504 SS100MA80VACP 611A0000N0001 3

D-Signal (CP)
2 D3, D5, D502, D503, SS100MA80VKCP 611A0000N0002 6

D505, D506 D-Signal (CP)
3 D1 SHORT WIRE TA-0.6 1 L=55mm

P=15.0mm
4 D2 OR-Rectifying DI -Q 40401401 1
6 R551 CR/RK73H/ERJ/MCRF133 3235003F0133 1

RES-MET RN -C
7 R556 CR/RK73H/ERJ/MCRF681 3235003F0681 1

RES-MET RN -C
8 R550 CR/RK73H/ERJ/MCRF392 3235003F0392 1

RES-MET RN -C

R531, R535, R548, R549, RES-MET RN -C
R554, R559, R565, R568
10 R38, R511, R519~R523, CR/RK73K/ERJ/MCRJ103 3235003J0103 22

R526~R529, R536~R543, RES-MET RN -C
R569~R571
11 R31 CR/RK73K/ERJ/MCRJ222 3235003J0222 1

RES-MET RN -C
12 R505~R510, R513~R515, CR/RK73K/ERJ/MCRJ330 3235003J0330 10

R518 RES-MET RN -C
13 R553, R560, R566, CR/RK73K/ERJ/MCRJ473 3235003J0473 5


RES-MET RN -C
15 R5, R7, R534, R557, RM73B2A202J 323A5003J0202 5

R564 RES RN (CP)
16 R555 RM73B2A272J 323A5003J0272 1

RES RN (CP)
17 R524, R530 RM73B2A333J 323A5003J0333 2

RES RN (CP)
42049001TH02 Rev. 2 88 /
www.eManualpro.com

(41768409-3/5)
REF.
NO.
18 R8, R558 RM73B2A392J 323A5003J0392 2

RES RN (CP)
19 R2, R35, R573 2125JPW 323A5003P0001 3

RN RESISTOR (CP)
20 R1, R6 RNS1-0.51ohmJ 324A1012J0518 2

RES RS
21 R26, R33, R34, R545, CR/RK73Z/ERJ/MCRJ-0V 3255003P0001 11

R575~R577, R582~R584, RES-Zero ohm -C
R586
22

C527
24 C503, C504, C508, C511, GRM/ TMK/ MCH/ 104Z 25V 3036003Z0104 8
C520, C523~C525 CAP-Ceramic -C
25 C501, C502 GRM/ TMK/ MCH/ 105Z 10V 3036003Z0105 2

CAP-Ceramic -C
26 C519 CC2012SL1H101J 50V 303A3007K0101 1

CAP-CC (CP)
27 C510, C512 CC2012SL1H102J 50V 303A3007K0102 2

CAP-CC (CP)
28 C509, C529 CK2012F1H104Z 50V 303A6008Z3104 2

CAP-CK (CP)
29
30 CP2 UVX/SME-16VB-10-0A 3041103C1100 1

CAP-Alum -P
31 CP1 KMG50VB-47M 50V 304A1164H1470 1

CAP-CE 47µF
32
33 IC8 SN74LS38NS 700A0550N0038 1

Digital IC-BIP (SO)
34 IC5 74HC00FP 702A1703N0000 1

Digital IC-MOS (SO)
42049001TH02 Rev. 2 89 /
www.eManualpro.com

(41768409-4/5)
REF.
NO.
35 IC6 74HC244FP 702A1703N0244 1

Digital IC-MOS (SO)
36 IC7 74HC373FP 702A1703N0373 1

Digital IC-MOS (SO)
37 IC9 TC7S02F 702A3225N0006 1

Digital IC-MOS (CP)
38 IC3, IC15 A3955SLBTR 7201826M0002 2

Analog-BIPLIN -B
39 IC4 PST592D-2 720A4037M0015 1

BIPLIN-IC
40 IC2 MSM65X512A-GS-2K 8530195N0001 1

CPU-MOS (ROM) -F
41
42 TR4 2SA1338/2SB1198KT 6001003N0002 1

TR-PNP/H -C
43 TR8 2SA1248 600A1132M0001 1

PNP-HF-TR
44 TR2, TR7 2SB1123 601A1032N0002 2

PNP-LF-TR (CP)
45 TR1, TR5, TR6, TR501 DTC124EKAT146 6021035N0004 4

TR-NPN/H -C
46 TR3 DTC114EKA 602A1035N0005 1

NPN-HF-TR (CP)
47
48 GDDC 175487-2 2244005P0020 1

Connector-PCB
49 SNS2 175487-3 2244005P0030 1

Connector-PCB
50 MOTOR B4B-PH-K-S 224A3529P0040 1

Connector-PC
51 SNS0 175487-6 2244005P0060 1

Connector-PCB -
42049001TH02 Rev. 2 90 /
www.eManualpro.com

(41768409-5/5)
REF.
NO.
52 MAIN1 1-175487-3 2244005P0130 1

Connector-PCB -
53 CL1 B2B-PH-K-Y 224A3529P0022 1

Connector-PCB
54 CL2 B2B-PH-K-S 224A3529P0020 1

Connector-PC
55 SNS1 B6B-PH-K-S 224A3529P0060 1

Connector-PC
56
57 OSC1 CSTLA10M0T55 381A1045B0014 1

OSC-Ceramic
58 F1 429-002WR 5402205S7202 1
Fuse -C
59
60 DICF-28CS-E 245A1221P0280 1
Socket-IC
61 WIRE LY-6507-1-GN 1 L=12.0mm
42049001TH02 Rev. 2 91 /
www.eManualpro.com
S15
S16
S1 S2
1
C3 C2 4 1
SNS
CN1
S5
S6
S7
R2 S10
S13
R3 SW2 S12
S11
MENU+ ONLINE
R5
S4
8
C1
SW5
D1
S3
R4 EXIT ENTER
C4
S8
R1 S17
IC1
S18
R6
R7
SW1
S14
MENU- S19
S9
CP1
SW3
CANCEL
C5
SW4
SW6
D2
RSP-PWB (Control Panel PWB) C5300/C5100

(41938501-1/3)
42049001TH02 Rev. 2 92 /
www.eManualpro.com

(41938501-2/3)
REF.
NO.
1 R7 NAT1/4/RD16S-104J 3211003J0104 1
RES -Q
2 R2~R5 NAT1/4/RD16S-201J 3211003J0201 4

RES -Q
3 R1 NAT1/4/RD16S-301J 3211003J0301 1
RES -Q
4 R6 NAT1/4/RD16S-182J 3211003J0182 1
RES -Q
6 C2~C5 DD104B101K 50V 302A4011K3101 4

CAP-CK 100pF
7 C1 MLRD/FK18/RPEF-104Z 3034003Z3104 1
CAP-Ceramic -N
8 CP1 KME10VB-100 10V 304A1115A1101 1

CAP-CE 100µF
10 IC1 BU6152S 702A4733M0002 1

Digital IC-MOS
11
12 SW1~SW6 SOR-113HS 205A1165P1000 6

SW-Pushbutton
13
14 SNS B4B-PH-K-S 224A3529P0040 1

Connector-PC
15 CN1 08FMN-STK-A 2243040P0080 1

Connector-PCB -
16
17 D1 SEL6410G 6500004M0001 1
Optical ssource -
42049001TH02 Rev. 2 93 /
www.eManualpro.com

(41938501-3/3)
REF.
NO.
18 D2 SEL6810A 6500229M0001 1
Optical ssource -
19
20 S1, S2, S5~S8, S10, SHORT WIRE TA-06 10 L=55mm

S12, S17, S19 P=5.0mm
21 S4, S9, S11, S14~S16 SHORT WIRE TA-06 6 L=55mm

P=7.5mm
22 S3 SHORT WIRE TA-06 1 L=55mm

P=10.0mm
23 S13, S18 SHORT WIRE TA-06 2 L=55mm

P=12.5mm
42049001TH02 Rev. 2 94 /
www.eManualpro.com
CTNR MTNR YTNR KTNR

R4
R1
R2
R3
C A C A C A C A
1
E K E K E K E K
SSNS
11
PRD PWB (Toner Low Sensor PWB) C5300/C5100

(41903701-1/2)
42049001TH02 Rev. 2 95 /
www.eManualpro.com
PRD PWB (Toner Low Sensor PWB) C5300/C5100

(41903701-2/2)
REF.
NO.
1 R1~R4 NAT1/4/RD16S-751J 3211003J0751 4

RES-Carbon flm -Q
3 CTNR, KTNR, RPR-220 5631001P0002 4

MTNR, YTNR Sensor-optical -
5 SSNS 11FMN-STK-A 2243040P0110 1

Connector-PCB -
42049001TH02 Rev. 2 96 /
www.eManualpro.com
IN2
IN1
R2
R1
5 1
WR
CN
RSF PWB (Entrance Sensor PWB) C5300/C5100

(41938601-1/2)
42049001TH02 Rev. 2 97 /
www.eManualpro.com
RSF PWB (Entrance Sensor PWB) C5300/C5100

(41938601-2/2)
REF.
NO.
1 R1 NAT1/4/RD16S-181J 3211003J0181 1
RES-Carbon flm -Q
2 R2 NAT1/4/RD16S-121J 3211003J0121 1
RES-Carbon flm -Q
4 CN B5B-PH-K-S 224A3529P0050 1
Connector-PCB -
6 WR, IN1, IN2 RPI-574/SG-206 652A0103M0002 3

Photo-Coupler -
42049001TH02 Rev. 2 98 /
www.eManualpro.com
C A K E
E K A C
1
4
LSNS
RSNS
REGSNSR REGSNSL
1
4
Z71 PCB (Color Registration Sensor PWB)

(41206401-1/2)
42049001TH02 Rev. 2 99 /
www.eManualpro.com
Z71 PCB (Color Registration Sensor PWB)

(41206401-2/2)
REF.
NO.
1 REGSNSL, REGSNSR RPR-220 5631001P0001 2

Sensor-optical -
3 LSNS, RSNS S4B-PH-K-S 224A3531P0040 2

PC Connector
42049001TH02 Rev. 2 100 /

C33 R21 R22
C32 R20
C31 R19
C30 R12 R13
RM132 RM133 RM134 RM135 RM136 RM137 RM138 RM139 RM140 RM141 RM142 RM143 RM144 RM145 RM146 RR16 RR17 RR18 RR19
RST5 CC16 CC19 CC22 CC25
C29 RM117 RM118 RM119 RM120 RM121 RM122 RM123 RM124 RM125 RM126 RM127 RM128 RM129 RM130 RM131 CC15 CC18 CC21 CC24
C28
CCP1
C27 RST1
C26
C25
TD1
TD2 TD6
TD3 TD7
TD4 TD8
TD5 TD9
CC14 CC17 CC20 CC23
C24 DBF13 DBF17 DBF21 DBF25
R32
C57
C58
R33
C23 RM94RM95 RM96RM97 DBF1
CC13 DBF12 DBF16 DBF20 DBF24
C22 WR BR QREQ CC12 DBF11 DBF15 DBF19 DBF23
C21 MPUCI BG DBG
DBF2
DBF3
DBF4
DBF5
RM91RM92 RM93 CC11 DBF10 DBF14 DBF18 DBF22
C20
www.eManualpro.com
RRM11
CC8
CC9
CC10
KHEAD
R75
CC5
CC6
CC7
R76
42049001TH02 Rev. 2
BF13 C94 C97 C98 C99
RRM9
TR3 TR1
NICSW
C75
C76
C77
BF9
RRM8 RRM10
RR14
RR12
CC4 RR11 DCON
RR10
C78 C79
C80
C82 C83
C84
C86 C87
C88
C90 C91
C92
3 1
143 1
FAN DEMI2
RRM7
SDIMM1
DIC1 CHEAD MHEAD YHEAD
R59
RRM6
LED3 LED2 LED1
144 2
RRM5
C71
C72
C73
C74
C100 RM148
OSC1
R56
BF8
R62
8
7
R57
R58
C110
RM78
C63
C102
R87 IC5 C67
DBF6
DBF7
DBF8
DBF9
DEM1
RM147
C70
R82
C69 R69
RR8
LAN
IC4
C109
IC3 R51 R53 RM107 RM110 LANIC

2
C62
R68
1
C68
R37
R38
R39
RM77
C64
C65
R54
CP2
RM106 RM108 RM109 RM112 C108
DWCLK
BF4 BF5
R45
IDE R44 C59 C61
MPUCLK
1
4
RM73 RM74 BF3
1
2
15
RM72 C49 CP9
C50
C34
USB
RM75 RM76
C48
R34
R35
R36
R40
R42
RM111
2
3
64
C46
R25
RM69 RM70
RM67 RM71
RM105 PRINTN CPRDY R86
RM68 CA1LSI
R14 R23
RM63RM64 RM65 RM66

DRCLK
RM80 RM87
R26 R29
MPU
EEPROM
RM62
R10
RM104
AACK
RM84 RM90
R15
PUIF
RM116 C41 C40
TA
RM79 RM86 RM103
RM83 RM89 RM115
RM60
RM61 RM102 RM114 CP8
WCLK501
CP1
49
50
(41964401-1/10)
RM58 RM59 RM82 R11
RM101
RM88 C2LSI RM113

1
19
RM57 SYSCLK EEPCS1

RM45
RM100
RM56
R7
1
R77 RM54 RM55 RM46 RM48
RM42
RM43
RM44
RM99
C19
C104
RM53
IC6
RM52
C37
RM38
RM39
RM40
RM47 RM49 RM85 RM81
CP4
C14 RM50 RM51
RM98
C13
C18
CP3
RM34
RM35
RM36
C12 RM37 RM41
IC2
C11 SCLK1 RM25
C10 IG2 RM24 RM26 RM27 RM28 RM29
R79
RM30 RM31 RM32 RM33

CENT
RM23
C17
RM22
DCEN1
OWL-PWB (Main Controller PWB) C5300

C9 2 144
RM17 RM18 RM19 RM20 RM21
C8 DIMMA
C7 IFACK0 IFACK3
IC1
CP6
C6 IFACK2 IFCS0
C5 1 143
18
36
TH1

BF1
C4
C3
RM1 RM2
R1
R2
C66
R78
+3.3V R49
TD0 C60
TDI R48
BSCAN R47
TMS R46
GND
100 101
103 104
TCLK MDIO MDC TXCLK

C52
C53
TXEN
C106
C107
BF14
RXCLK RX0E R16

CRS
101 /
R51
R18 R81
R83 C55
C35
C113 C54
OSCLAN1
R30
R31
C56
C111
R84
OSCUSB
C39 C43
C112
C38
C42
R28
C101
R27
www.eManualpro.com
R534 R531
R535 R532
R536 R533
R537
C576
C575
RRM504
C559
C561
RR513
DBF516
R530 16 1 DBF515
R529 R551 17 DBF514
64 D501
R607R606
C693 DBF513
USB2.0
C541 R550 R589
RR512
DBF512
RRM503
R605
R539
R549
C558
C560
R528 R588 DBF511
C702
R527 R540
32 49 DBF510
C504 33 48 R613 DBF509
R600 R602 R561R560 BF504 C686
C525
C549
C540
R612
RM512
DBF508
RR511
R586 R587
R570
RRM502
R604R603 DBF507
RM511
DBF506
R546
DBF505
C690
RM513
CKMD501
CKMD502
CKMD503
C683
R614
R591
DBF504
R584
R585
RR510
RRM501
DBF503
DBF502
C607
R557 C680 DBF501
R597
C572
C573
C574
C557 C606 R556
C556 C605
R524
R525
R526
C555 C604
C539
C664
RM501
R555
RM502
C554
CC519
C524 CC511
76
100
RR509
C569
C570
C571
75
CC525
R522
R523
1
C701 CC507
CC524
CC506 CC513
FPGA
RR508
CC523 CC522
CC505 CC504 CC503
25 RM507 RM508 RM509 RM510
RR507
51
C568 RM503 RM504 RM505 RM506
50
26
RR506
R610
C710
CC521
RR501
C602
C522
C709
CC526
C513
C514
CC518 CC520
C537
C548 RR505 CC512

CC508
RR502
RR503
RR504
RR514
C567
C679
DSDRAM
C536
C700
C503
C663
C566
C600
R520 R553
C601 R554
C649
C650
R596
C511
24 1 SDRAM3
C632
C599
C648
FLCS2
BF502 C647
C662
C565 C646 C661

C597
SDRAM1
C564 C596
25 48 C595
C594 C644
C643 C660
C502
C590 C593
C629
C659
R558
C630
C592 C642
C563 C641 R583
C534 C658
C640
C628
SDRAM4
C656
BF501
C657
C626
C627
C625 R565
C588
C589
R564
C655
C509
R511
SDRAM2
R508
R582
C711
C520
R506 C654
R581
C547 R609 C689

R608 C699
R504 C547
R593 C706
R580
C501
C533 C547
C547 C678 C688
C639
C506
C712
IG501
C677
C676
C675
C698
R577 C697
C518
C519
C532
R592
R575 R578 R590
R574 C672
C505
C671 C670
C687 C705
C669 C704
C668
C667
R514
R513
C545 R545
C544 R544
C633
C609
C666
C695
C696
C543
C634
C653
R503
R502 C542
C527
C552 C553
C531
C530
C529
C528
C515
C516
C517
C587
C624
C621
C622
C623
C638
C586 BF503
C585
C584 C619 C620
C583
C582 C618
C581 C617 R552 C637
C616
C614 C610
C615
C580
C579 C613 C636
C562
C578
C612
C611
C635
C577

(41964401-2/10)
42049001TH02 Rev. 2 102 /

www.eManualpro.com

(41964401-3/10)
REF.
NO.
1 D501, DCEN1 SB05-05CP 610A0332N0001 2

D-Rectifying -C

RES-MET RN -C
3 R606, R607 CR/RK73H/ERJ/MCRF360 3235003F0360 2

RES-MET RN -C
4 R68, R69 CR/RK73H/MCR/F54R9 3235003F5499 2

RES-MET RN -C
5 R588, R589 RK73H/CR/MCR-49R9F 3235103F4999 2

RES-MET RN -C
6 R514 CR/RK73K/ERJ/MCRF911 3235003F0911 1

RES-MET RN -C
7 R31 CR/RK73K/ERJ/MCRF912 3235003F0912 1

RES-MET RN -C
8 R570 CR/RK73K/MCR/F9311 3235003F9311 1

RES-MET RN -C
9 R552, R565, R583, RR505 CR/RK73K/ERJ/MCRJ100 3235003J0100 4

RES-MET RN -C
10 RR506~RR509 CR/RK73K/ERJ/MCRJ101 3235003J0101 4

RES-MET RN -C

RES-MET RN -C

R593, R597, R609, RR14, RES-MET RN -C
RR501, TD1~TD9
13 R45 CR/RK73K/ERJ/MCRJ151 3235003J0151 1

RES-MET RN -C
14 R605 CR/RK73K/ERJ/MCRJ152 3235003J0152 1

RES-MET RN -C
15 R75 CR/RK73K/ERJ/MCRJ202 3235003J0202 1

RES-MET RN -C
16 R62 CR/RK73K/ERJ/MCRJ203 3235003J0203 1

RES-MET RN -C

RES-MET RN -C
42049001TH02 Rev. 2 103 /

www.eManualpro.com

(41964401-4/10)
REF.
NO.
18 RR10~RR12, CR/RK73K/ERJ/MCRJ300 3235003J0300 6

RR502~RR504 RES-MET RN -C
19 DBF501~DBF516, R7, CR/RK73K/ERJ/MCRJ330 3235003J0330 47

R13, R19, R20, R37~R39, RES-MET RN -C
R44, R53, R56~R58,
R517, R523, R527, R528,
R531, R539, R545, R546,
R553, R554, R564, R581,
R582, R596, R612,
RR510~RR513

RES-MET RN -C

RES-MET RN -C

RES-MET RN -C

24 R30 CR/RK73K/ERJ/MCRJ473 3235003J0473 1

RES-MET RN -C

RES-MET RN -C


RES-MET RN -C
28 R76 RM73B2H510J 323A5030J0510 1

RES-MET RN -C
29 CKMD501~CKMD503, R1, CR/RK73Z/ERJ/MCRJ-0V 3255003P0001 58

R2, R4, R10, R12, R14, RES-Zero ohm -C
R18, R21, R23, R26, R27,
R29, R32, R33, R36, R40,
R42, R51, R54, R77, R78,
R83, R86, R87, R504,
R506, R508, R511, R522,
R529, R530, R532~R535,
R549~R551, R575, R577,
R578, R580, R584, R585,
R587, R590, R610, R613,
R614, RR8, RR16~RR19,
RR514
42049001TH02 Rev. 2 104 /

www.eManualpro.com

(41964401-5/10)
REF.
NO.
30 RM30~RM45, RM62, MNR14E0ABJ330 3345000J0330 25

RM65, RM66, RM85, RES-Block -C
RM108~RM110, RM132,
RM501
31 RM118~RM123, RM134~ CN1J/EXB/BCN10ohmJ 3345003J0100 13

RM138, RM147, RM148 RES-Block -C
32 RM1, RM2, RM18, RM19, CN1J/EXB/BCN10KohmJ 3345003J0103 30

RM63, RM64, RM67~ RES-Block -C
RM74, RM76, RM77,
RM79, RM80, RM82~
RM84, RM91, RM93,
RM94, RM96, RM102,
RM103, RM106, RM107,
RM113
33 RM503~RM510 CN1J/EXB/BCN150ohmJ 3345003J0151 8

RES-Block -C
34 RM78, RM117, RM133, CN1J/EXB/BCN22ohmJ 3345003J0220 6

RRM5~RRM7 RES-Block -C

RES-Block -C
36 RM4, RM6, RM7, RM9, CN1J/EXB/BCN47ohmJ 3345003J0470 50

RM20~RM24, RM26~
RM29, RM46~RM61,
RM81, RM99, RM124~
RM131, RM139~RM146
37 RM25, RM75, RM98, CN1J/EXB/BCN5.1KohmJ 3345003J0512 11

RM111, RM112,
RM114~RM116
38 RM3, RM5, RM8, RM10, CN1J/EXB/BCN68ohmJ 3345003J0680 22

RM13~RM16, RES-Block -C
RM86~RM90, RM92,
RM95, RM97, RM105,
RM502, RRM8~RRM11
39 RRM501~RRM504 CN1J/EXB/BCN0ohm 3345003P0001 4

RES-Block -C

C574, C609 CAP-Ceramic -C
42049001TH02 Rev. 2 105 /

www.eManualpro.com

(41964401-6/10)
REF.
NO.
41 C3, C5, C10, C24, C29, GRM/UMK/MCH/221CH 3033003C0221 42

C505, C517, C531, C532,
C537, C539, C545, C564,
C565, C570, C572, C581,
C588, C590, C592, C597,
C614, C627, C628, C630,
C633, C634, C647, C650,
C654, C655, C657, C661,
C668, C671, C698, C701,
C706
42 C101, C576 GRM/UMK/MCH/391CH 3033003C0391 2

CAP-Ceramic -C
43 CC526 GRM/UMK/MCH/680CH 3033003C0680 1

CAP-Ceramic -C
44 C6, C11, C22, C27, C32, GRM/UMK/MCH/102B 50V 3036003K0102 34

C519, C522, C525, C530,
C536, C544, C554, C559,
C560, C582, C599, C600,
C607, C616, C641, C659,
C664, C666, C669, C679,
C686, C695, C702, C704,
CC11
45 C7, C12, C21, C26, C31, GRM/UMK/MCH/103B 50V 3036003K0103 81

C35, C48, C52, C54, C60, CAP-Ceramic -C
C61, C63~C67, C69, C73,
C74, C76, C79, C83, C87,
C91, C100, C106, C109,
C113, C503, C504, C514,
C515, C518, C524, C529,
C533, C541, C543, C548,
C549, C556, C563, C566~
C568, C578, C580, C585,
C589, C594, C595, C601,
C602, C606, C615, C618,
C622, C624, C626, C639,
C646, C658, C662, C675,
C676, C678, C680, C683,
C688~C690, C696, C697,
C705, C709, C711, CC12,
CC16, CC19, CC22, CC25
42049001TH02 Rev. 2 106 /

www.eManualpro.com

(41964401-7/10)
REF.
NO.
46 C8, C13, C18, C20, C25, GRM/TMK/MCH/104Z 25V 3036003Z0104 122

C30, C38~C43, C46, C50, CAP-Ceramic -C
C51, C53, C55~C58, C68,
C71, C72, C75, C80, C84,
C88, C92, C94, C97~C99,
C102, C107, C110~C112,
C511, C513, C520, C528,
C540, C542, C547, C555,
C558, C561, C562, C571,
C573, C575, C579, C583,
C584, C586, C587, C593,
C596, C605, C610~C613,
C620, C621, C623, C625,
C629, C632, C635~C637,
C640, C642~C644, C648,
C649, C653, C656, C660,
C663, C667, C670, C677,
C687, C693, C700, C710,
CC4~CC10, CC13~CC15,
CC17, CC18, CC20,
CC21, CC23, CC24,
CC503~CC508, CC511~
CC513, CC518~CC525
47 C17, C78, C82, C86, C90, GRM/LMK/MCH/105Z 10V 3036003Z0105 11

C699, C712
48 C4, C9, C14, C49, C62, GRM31/CM316-106 10V 3036203Z0106 14

C70, C527, C552, C553, CAP-Ceramic -B
C577, C617, C619, C638,
C672
49 C19, C34, C104 CM32Y5V475Z25AT 25V 3038001Z2475 3

CAP-Ceramic -C
50 CP1, CP2, CP4, CP6 MVY16VC/CECBT-101M 3047003C1101 4

CAP-Alum (CE) -C
51 CP3, CP8, CP9 PXA4VC150MF60 4V 3047001G0151 3

CAP-Alum (CE) -B
52 IG2 74LVC04NST/FP 7022203N3004 1

Digital IC-MOS -S
53 IC6 SN74LVC161284DGGR 7022350N1284 1

Digital IC-MOS -S
54 IG501 SN74LV08ANSR 7022450N3008 1

Digital IC-MOS -S
42049001TH02 Rev. 2 107 /

www.eManualpro.com

(41964401-8/10)
REF.
NO.
55 CA1LSI UPD85611N7-011-H9 7024923N1171 1

Digital IC-MOS -F
56 DCON UPD65454GD-241-LML 7024923N1175 1

Digital IC-MOS -F
57 C2LSI TC220G64TB-7002 7024925N0013 1

Digital IC-MOS -F
58 DIC1 DS90LV031ATMX 7123053N0004 1

I/F IC-MOS -S
59 IC1 PQ05VY3H3ZP 7201035N0002 1

Analog-BIPLIN -B
60 IC2 PQ05VY053ZP 7201035N0003 1

Analog-BIPLIN -B
61 RST1 M62733ML-600C 7204022N0002 1

Analog-BIPLIN -C
62 RST5 PST596CNR 7204037N0003 1

Analog-BIPLIN -C
63 DSDRAM 56V16160-10 8020003N4616 1

Memory-MOSDRAM -S
64 M93C86-WBN6 8164323M0000 1
Memory-MOSEEPR -
65 FLCS2 PROM-Control-PX714/715 42330501 1
66 FPGA LSI2064VE-200LT100 8181300N0001 1

Memory-PLA -F
67 MPU IBM25PPC750CXEJP2013 8510542N0009 1

CPU-MOS -F
68 LANIC DP83815DVNG 8550053N0002 1

CPU-Interface -F
69 IC5 PI6C2504AQX 8550079N0001 1

CPU-Interface -B
70 IC3 PLL702-01XC-R 8550090N0001 1

CPU-Interface -B
71 IC4 PLL102-05SC-R 8550090N0002 1

CPU-Interface -B
42049001TH02 Rev. 2 108 /

www.eManualpro.com

(41964401-9/10)
REF.
NO.
72 USB2.0 NET2270 8550097N0001 1

CPU-Interface -F
73 BF4, BF5 LK21251ROK-T 3534101K0109 2

Coil-HF -C
74 DBF10~DBF25 BLM18AG601SN1D 1055002C0001 16

Core- -C
75 TR3 2SA1338/2SB1198KT 6001003N0002 1

TR-PNP/H FREQ -C
76 TR1 DTC123YK/YKAT146 6021003N0004 1

TR-NPN/H FREQ -C
77 EEROM DICF-8CS-E 245A1221P0080 1

Socket-SEMICON -
78 NICSW SOB-241VS 2051007P1000 1

Switch-Push -
79 CENT 57RE-40360-830B-D29 2201001P0360 1

Connector-SQR -
80 LAN RJS1A8T089A 2233007P0002 1

Connector-Plug -
81 USB DUSB-BRA42-T11 (D2) 2243041P0040 1

Connector-PCB -
82 CHEAD, KHEAD, 04 6232 124 008 800 2243105P0240 4

MHEAD, YHEAD Connector-PCB -B
83 IDE 8930E-050-178MS-29 2243106P0500 1

Connector-PCB -S
84 PUIF 15JQ-ST 2244100P0150 1

Connector-PCB -
85 FAN B3B-PH-K-S 224A3529P0030 1

Connector-PCB -
86 OSC1 HC-49/U03C-14.318MHz 3801001B0006 1

OSC-Crystal -C
87 BF1, BF3, BF8, BF9, BLM18PG300SN1D 1055001C0001 9

BF13, BF14, Core -C
BF501~BF503
88 DEMI1, DEMI2 ACH3218-102-T 1055013C0001 2

Core -C
42049001TH02 Rev. 2 109 /

www.eManualpro.com

(41964401-10/10)
REF.
NO.
89 BF504, R81 FB-MJ2125HS420-T 1055020C0001 2

Core -C
90 DBF1~DBF9 MMZ1608Y152BT 3775004P0011 9

Filter-PW line -C
91 TH1 miniSMDC100-02 5400500L0102 1

FUSE -C
92 LED2, LED3 SEL6410G/ 6500003M0003 2

PHOTO-LED -
93 LED1 SEL6910D/ 6500003M0006 1

PHOTO-LED -
94 SDRAM1~SDRAM4 K4S281632D-TC75 8020073N7601 4

Memory-MOSDRAM -S
95 DIMMA, SDIMM1 29-6403-144-121-856 2451006P0144 2

Socket-SEMICON -S
96 CCP1 PXA6.3VC470MJ80 6.3V 3047001J0471 1

CAP-Alum (CE) -B
97 OSCLAN1 K30-3C0-SE25.0000MR 3846001B0001 1

OSC-Crystal -C
98 OSCUSB FCXO/K30-30.0000MHZ 3846003C0001 1

OSC-Crystal -C
99
100 16PC26/OSH-1627 1611003P0001 1

Heat sink -
101 Plate-Tension (A) 41744901 1
102
103 OSH-2043-L43.2-T 1611006P0002 1

Heat sink -
104 Plate-Tension (B) 42212401 1
42049001TH02 Rev. 2 110 /

www.eManualpro.com
CH41 CH35
CH40 CH11
CH39 CH38
CH37
CH43
CH42
CH36
RM39 RM40
RM37 R145 R142 R143 R144
DBF26 DBF27 DBF28

DBF29 DBF17 DBF33
DBF30 DBF14 DBF13
DBF25 DBF32 DBF10
RM35 RM36 C104 C103 C102 C37
C126 C127 C128 C129
CH10 RM33
DBF18 DBF21
DBF31 DBF22
C82
C84
C83
C88
C87
RM32 C86
CH03 RM31 C69 C70 C71 C72
RM30
RM29 DBF11 DBF15 DBF19 DBF23
RM28
R133 R134 R135
KHEAD
C121
C123
C124
C125
BF12
C73
C74
C75
C76
CP7
R169
R170
BF13
RM47 RM50
C122
C67
RM46
RM43
R131
RM48 RM49
CHEAD MHEAD YHEAD R132
RM42
RM44 RM45
RM41
RM39
RM34
R127
R130
R116 CH32 CH34 CH04
R115 CH24 CH27 CH01
R114 CH15 CH05
R171
R172
R113 IC6
C140
R121
R123
C139
C138
1
R117
R119
R106 R110
R107 R111
R108 R150
R109 R112
C108
C105
C106
C109
C112
C47
C48
C49
C52
C53
RM24 RM25 RM26 RM27
R118
CH16 CH25 CH28 CH07

R105
CH20 CH21 CH30 CH13

MCK
C137
CH22 CH33
R104
CH26
CH09 CH06
R101
R102
C136
CN3
RM20 RM21 RM22 RM23 CN2
R100
R103
R99
RM17 RM18 RM19
R71 R81 R91
R72 R82 R92
R93
R74 R84 R94
C38
R42
C41 RM9 RM11 RM13 RM15 NICSW
C40
C133
C39
R73
C33
C36
LED3 LED2 LED1

RM10 RM12 RM14 RM16
R174
CP4
R90
R98
R173
C35
C135
IC12
R79
R80
15
R70
C134
CP3
R64
REG
C31
R60
C30
R53
R54
IC5
C29
R61
R62
R63
OSCNIC
C28
R51
C77 BF9
R48
8
C24
7
R47 BF8
BF2
C22
R46 IC1
IC4
LAN
R40 C130 C23
R29 CCK RM5 RM6 RM7 RM8 C21
R30 R31 R26
R28
C17 R32
R34
R35
R36
C18 R37
R38
R39
R23
C107
R24 R25
BF6
1
R5
R20 R21
C20
OSC1 R22
R17
R18
IC4
R16
C8
RM1 RM2 RM3 RM4

C13
C5
R14
C9
R9 C14 C15
C11
BF5
R19
R15 OSC2
D1
1
4
IC2
R44
R12
C10
R45
CN4
C141
R7
C12
R8
2
3
C4
BF10
BF4
R43
R3
CP2
CP1
C16
BF3
C3
BF1
R55 R65 R75 F85 R95
R76 R86 R96
R57 R67 R77 R87 R97
R58 R68 R139 R88
R69
R56
ARC-PWB (Main Controller PWB) C5100

(41939101-1/8)
42049001TH02 Rev. 2 111 /

www.eManualpro.com
42049001TH02 Rev. 2
R524
C543 C583 RM502
R586
DBF513
DBF514
R501 R503 C589
C561
C573
R613
C685
R502
C608
64
49
C538 C553
C680
C681
C582
1
R576
R575
R577
48
C571
C552 C581
BF502 C580 C621
C551
DBF509
DBF510
IC11
R621
C579
16
C537 C684
33
17
C550
32
RM505 R618 C578
R619
C559
IC9
DBF505
DBF506
RM503
RM507
R622
C572
C577
RM504 RM506
R525
C504 C511
C658
C519
DBF501
DBF502
C533
C669
C657 C615 C668
C672
C673
C507 C532 C665 C667

R516 C531 C675 C664
C508 C529 C530 C674 C595C663 C666
R515 C662
C670
C671
R505 R514 R546

C516 R519 R545 R554
R544 R552 R553
48
C503
25
R511
BF501 R543 R551 R550
R562
R561
R563
C548 C570 C586 R542 R549 R548

RM501
C558
C557
C569
C547
C542
IC8
C528 R574
R540
C515 C527
R560
C568
(41939101-2/8)
C607
C613
C594 C619
C634
C632
C633
C641
R584
R590
R541
C526 R538
1
C567
24
R537 C606 R610
C525 C566 C605 C631 R609
C645
C646 R593
R602 R599
R601 R600
C604
C612
C614
C620
C640
C524 C630 R608

C565
R617
R536 C603 C629 R607
C514 C523 C602
C656 C564 R535 C628 R606
C502 R534 C601 C627 R605
C563 C600 C626
C655 R532 C599 C625 R658
R531 C598 C624 R573
C521
C546
C556
C541
C522
C643
C644 R591
R598 R595
R597 R596
R572
IC7
R530
C638
R583 C639 R579
R582 R580 R578
R589 R588 R587
C623
R529 R571
C513 R570
R528 R567
C597
C596
C610
C611
C609
C617
C618
C616
C622
R569

R616
R559 R566 R615
R558 R565
IC3
R539
R557 R564
C510
R556
R547
C501 R555
C545 R604
C544
C540 R523
C520 C539 R522
C507 R603
C575
C584
C585
C576
C562
112 /
www.eManualpro.com

(41939101-3/8)
REF.
NO.
1 D1 SS100MA80VSCP 611A0000N0003 1
D-Signal -C
2 R587, R589, R596, R600 CR/RK73H/ERJ/MCRF151 3235003F0151 4

RES-MET RN -C

RES-MET RN -C

R591, R593, R598, R602 RES-MET RN -C

RES-MET RN -C
6 R70, R79 CR/RK73H/MCR/F54R9 3235003F5499 2

RES-MET RN -C

R595, R597, R599, R601 RES-MET RN -C
8 R22 CR/RK73H/ERJ/MCRF912 3235003F0912 1

RES-MET RN -C

RES-MET RN -C

RES-MET RN -C

12 R516 CR/RK73K/ERJ/MCRJ123 3235003J0123 1

RES-MET RN -C

R555 RES-MET RN -C
14 R511 CR/RK73K/ERJ/MCRJ203 3235003J0203 1

RES-MET RN -C
15 R20, R35, R38, R61~R64, CR/RK73K/ERJ/MCRJ220 3235003J0220 25

R71~R73, R91~R94, RES-MET RN -C
R104, R117~R119, R538~
R540, R559, R560, R567,
R568
16 R524 CR/RK73H/MCR/F9311 3235003F9311 1

RES-MET RN -C
42049001TH02 Rev. 2 113 /

www.eManualpro.com

(41939101-4/8)
REF.
NO.

R171, R172, R561~R563, RES-MET RN -C
R569~R572

RES-MET RN -C
19 R5 CR/RK73K/ERJ/MCRJ332 3235003J0332 1
RES-MET RN -C
20 DBF27, DBF28, DBF31, CR/RK73K/ERJ/MCRJ470 3235003J0470 23

DBF33, R45, R51, R99, RES-MET RN -C
R100, R103, R106, R107,
R109~R112, R132, R150,
R532, R547, R553, R575~
R577

RES-MET RN -C

RES-MET RN -C
23 R39 CR/RK73K/ERJ/MCRJ473 3235003J0473 1

RES-MET RN -C

R552 RES-MET RN -C

R43, R44, R48, R55~R57, RES-MET RN -C
R65, R68, R69, R74, R76,
R81, R84~R87, R95, R96,
R101, R528, R537, R550,
R556~R558, R564, R574,
R613, R615, R616
26 DBF10, DBF14, DBF18, CR/RK73K/ERJ/MCRJ680 3235003J0680 12

DBF22, R54, R108, R133~ RES-MET RN -C
R135, R565, R566, R586
27 R173, R174 RK73H/CR/MCR-49R9F 3235103F4999 2

RES-MET RN -C
42049001TH02 Rev. 2 114 /

www.eManualpro.com

(41939101-5/8)
REF.
NO.
28 DBF13, DBF17, DBF21, CR/RK73Z/ERJ/MCRJ-0V 3255003P0001 61

DBF25, DBF26, DBF29, RES-Zero ohm -C
DBF30, DBF32, R3, R9,
R12, R17, R18, R23, R28~
R30, R40, R42, R46, R47,
R53, R58, R67, R75, R82,
R88, R97, R98, R113,
R116, R121, R123, R127,
R130, R142~R145, R169,
R170, R505, R507, R519,
R529~R531, R535, R536,
R603~R610, R617, R619,
R621, R622

RES-Block -C

RES-Block -C
31 RM1~RM27, RM34, CN1J/EXB/BCN47ohmJ 3345003J0470 36

RM37~RM39, RM41~ RES-Block -C
RM43, RM501, RM502
32 RM33, RM35, RM36, CN1J/EXB/BCN5.1KohmJ 3345003J0512 4

RM40 RES-Block -C
33 RM28~RM32, CN1J/EXB/BCN68ohmJ 3345003J0680 9

RM47~RM50 RES-Block -C
34
35 C82~C84, C86~C88, GRM/UMK/MCH/100CH 3033003C0100 20

C662~C675 CAP-Ceramic -C
36 C584, C638~C641, GRM/UMK/MCH/101CH 3033003C0101 9

C643~C646 CAP-Ceramic -C

C543, C548, C571, C585,
C608

C594 CAP-Ceramic -C
42049001TH02 Rev. 2 115 /

www.eManualpro.com

(41939101-6/8)
REF.
NO.
39 BF13, C16, C28, C30, C31, GRM/UMK/MCH/102B 50V 3036003K0102 45

C38, C40, C121~ C125, CAP-Ceramic -C
C503, C511, C514, C533,
C570, C575, C583, C595,
C598, C599, C601, C603~
C606, C609~C612, C614,
C617~C620, C623~C627,
C630, C631, C634, C681
40 C4, C22, C37, C39, GRM/UMK/MCH/103B 50V 3036003K0103 40

C102~C106, C108, C109,
C112, C126~C129, C134,
C135, C137~C140, C501,
C504, C513, C515, C520,
C537, C576, C586, C589,
C615, C621, C656, C684
41 C3, C5, C8, C10~C15, GRM/TMK/MCH/104Z 25V 3036003Z0104 88

C17, C18, C23, C24, C29, CAP-Ceramic -C
C36, C67, C69~C77,
C136, C141, C516,
C521~C531, C539~C542,
C544~C547, C550~C553,
C556~C559, C561~C569,
C572, C573, C577~C582,
C596, C597, C600, C602,
C607, C613, C616, C622,
C628, C629, C632, C633,
C655, C658, C680, C685
42 C657 GRM/LMK/MCH/105Z 10V 3036003Z0105 1

CAP-Ceramic -C
43 C20, C21, C35 GRM31/CM316-106 10V 3036203Z0106 3

CAP-Ceramic -B
44 C107 CM32Y5V475Z25AT 25V 3038001Z2475 1

CAP-Ceramic -C
45 CP1, CP2 MVY16VC220MF80 16V 3047000C1221 2

CAP-Alum (CE) -B
46 CP7 PXA6.3VC470MJ80 6.3V 3047001J0471 1

CAP-Alum (CE) -B
47 CP3, CP4 MVY16VC/CECBT-101M 3047003C1101 2

CAP-Alum (CE) -C
48 REG PQ05VY3H3ZP 7201035N0002 1

Analog-BIPLIN -B
42049001TH02 Rev. 2 116 /

www.eManualpro.com

(41939101-7/8)
REF.
NO.
49 IC14 M62733ML-600C 7204022N0002 1

Analog-BIPLIN -C
50 IC3 56V16160-10 8020003N4616 1

Memory-MOSDRAM -S
51 IC7 MR27V1602F-1C8TP 8154628N0001 1

Memory-MOSEPRO -S
52 IC8 PROM-Control-PX714 42330502 1
53 IC12 DP83815DVNG 8550053N0002 1

CPU-Interface -F
54 IC4 PLL702-01XC-R 8550090N0001 1

CPU-Interface -B
55 IC11 NET2270 8550097N0001 1

CPU-Interface -F
56 BF3, BF4 LK21251ROK-T 3534101K0109 2

Coil-HF -C
57 NICSW SOB-241VS 2051007P1000 1

Switch-Push -
58 LAN RJS1A8T089A 2233007P0002 1

Connector-Plug -
59 CN4 DUSB-BRA42-T11 (D2) 2243041P0040 1

Connector-PCB -
60 CHEAD, KHEAD, 04 6232 124 008 800 2243105P0240 4

MHEAD, YHEAD Connector-PCB -B
61 CN3 B15B-XH-A 2243501P0150 1

Connector-PCB -
62 OSCNIC K30-3C0-SE25.0000MR 3846001B0001 1

OSC-Crystal -C
63 OSC1 HC-49/U03C-14.318MHz 3801001B0006 1

OSC-Crystal -C
64 BF1, BF2, BF8~BF10, BLM18PG300SN1D 1055001C0001 16

BF12, BF501, BF502, Core- -C
DBF517~DBF524
42049001TH02 Rev. 2 117 /

www.eManualpro.com

(41939101-8/8)
REF.
NO.
65 DBF11, DBF12, DBF15, BLM18AG601SN1D 1055002C0001 16

DBF16, DBF19, DBF20, Core- -C
DBF23, DBF24, DBF501,
DBF502, DBF505,
DBF506, DBF509,
DBF510, DBF513,
DBF514
66 BF6 BLM31AF700SN1L 1055004C0002 1

Core- -C
67 BF5, R19 FB-MJ2125HS420-T 1055020C0001 2

Core- -C
68 LED2, LED3 SEL6410G/ 6500003M0003 2

PHOTO-LED -
69 LED1 SEL6910D/ 6500003M0006 1

PHOTO-LED -
70 IC5 PowerPC405PS-200MHz 8510442N0001 1

CPU-MOS -F
71 IC9 OR-Memory-MOSDRAM-S 42392101 1
72 SDIMMS 29-6403-144-121-856 2451006P0144 1

Socket-SEMICON-S
73 IC6 MHM2037-001 (ARBOKS) 7024975N0001 1

Digital IC-MOS-F
74 IC2 M24C32-WMN6T 8165322N0000 1

Memory-MOSEEPR-B
75 IC1 TC7SH08FU 702A3225N0042 1

Digital IC-MOS-C
76 OSC2 FCX0/K30-30.0000MHZ 3846003C0001 1

OSC-Crystal -C
42049001TH02 Rev. 2 118 / 118

Oki C5300 C5100 Maintenance Manual (Full Permission)

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Oki C5300 C5100 Maintenance Manual (Full Permission)

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C5300/C5100

Color LED Page Printer

2. PARTS REPLACEMENT ................................................................................ 13

4. REGULAR MAINTENANCE ........................................................................... 64

5. TROUBLESHOOTING PROCEDURES ......................................................... 65

6. CONNECTION DIAGRAM .............................................................................. 98

7. PARTS LIST ................................................................................................. 108

APPENDIX B 2ND TRAY MAINTENANCE ....................................................... 139

APPENDIX C DUPLEX UNIT MAINTENANCE ................................................. 143

C LED HEAD CU Area

High Voltage Board Low Voltage Board Fuser Fuse Cut-Out/

Figure 1-1-2 shows the system configuration of C5100.

Front Sensor Board

C LED HEAD 66MHz CU Area

FAN Belt Thermistor

High Voltage Board Low Voltage Board Fuser Fuse Cut-Out/

1.2 Printer Configuration

Figure 1-2-1 shows the configuration of each printer.

The inside of C5100 printers is composed of the following:

Figure 1-2-2 shows the configuration of each printer.

1.3 Option Configuration

(1) 2nd Tray

(2) Duplex Unit

(3) Expansion Memory (ML5300) 64 MB

(4) Expansion Memory (ML5100) 64/256 MB

(5) Hard Disk (ML5300)

(1) External Dimensions

(12) Temperature and Relative Humidity

(13) Printer Life

2.1 Precautions in Replacing Parts

(a) To remove the AC cable, always use the following procedure.

i) Flip the power switch of the printer off (to “O”).

i) Connect the AC cable and the interface cable to the printer.

(2) Do not disassemble the printer so long as it operates properly.

(4) For maintenance, use designated tools.

Table 2-1 Maintenance Tools

1 No. 1-100 Philips 1 2~2.5 mm screws

2 No. 2-200 Philips 1 3~5 mm screws

3 No. 3-100 screwdriver 1

4 No. 5-200 screwdriver 1

8 LED Head cleaner 1 Cleans LED head

9 High voltage probe 1

2.2 Part Replacement Procedures

2.2.1 Top Cover

(1) Open the top cover assy.

Figure 2-2-1 Top Cover

2.2.2 Left Side Cover

(1) Open the top cover 1.

Figure 2-2-2 Left Side Cover

2.2.3 Right Side Cover

(1) Open the top cover 1.

Figure 2-2-3 Right Side Cover

2.2.4 Face-Up Tray

Figure 2-2-4 Face-Up Tray

2.2.5 Rear Cover

(1) Remove the two screws 1 to detach the rear cover 2.

Figure 2-2-5 Rear Cover

2.2.6 LED Assy / LED Assy Springs

(1) Open the top cover 1.

Hook (each side)

Figure 2-2-6 LED Assy / LED Assy Springs

2.2.7 Controller PWB