Beruflich Dokumente
Kultur Dokumente
76698 Ubstadt-Weiher Schulstrae 25 Telefon: +497251 61820 Fax: +497251 618229 E-Mail: info@fzth.de
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461
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17
542
547 20
23 561
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5L40-E ONLY
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552 541
554 26
LOW CLUTCH ROLLER THRUST BEARING INPUT AND REACTION CARRIER THRUST BEARING INPUT AND REACTION CARRIER THRUST BEARING
473 476
INTERMEDIATE CLUTCH SPRAG ASSEMBLY INTERMEDIATE CLUTCH ROLLER THRUST BEARING ASSEMBLY LOW CLUTCH SPRAG ASSEMBLY INPUT AND REACTION BEARING ASSEMBLY INPUT AND REACTION BEARING ASSEMBLY 2ND CLUTCH ROLLER INNER RACE BEARING ASSEMBLY 2ND CLUTCH SPRAG ASSEMBLY INPUT AND REACTION CARRIER BUSHING REACTION CARRIER BUSHING INPUT AND REACTION BEARING ASSEMBLY INPUT AND REACTION CARRIER BUSHING
503 OUTPUT SHAFT BEARING 519 OUTPUT SHAFT BEARING 541 INPUT SHAFT BEARING ASSEMBLY 542 TURBINE SHAFT BUSHING TORQUE CONVERTER BUSHING REVERSE CLUTCH HOUSING BUSHING FORWARD CLUTCH BUSHING FORWARD CLUTCH ROLLER INNER BEARING FORWARD CLUTCH SPRAG ASSEMBLY INPUT AND REACTION CARRIER BUSHING ASSEMBLY 547 548 552 554 561
bushbrngloc
Figure 109
113
Seal Locations
229 200 4 404 406 436 438 487 495 517 528 520 5L40-E ONLY
29
32
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56
430
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220
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TORQUE CONVERTER HOUSING FLUID SEAL ASSEMBLY TRANSMISSION PROP SHAFT FLANGE SEAL TRANSMISSION PROP SHAFT FLANGE (O-RING) SEAL CENTER SUPPORT FLUID PASSAGE SLEEVE OVERDRIVE CLUTCH FLUID PASSAGE SLEEVE A/TRANSMISSION WIRING HARNESS (O-RING) SEAL (2) TRANSMISSION FILTER SEAL (2) A/TRANS FLUID PAN DRAIN PLUG SEAL REVERSE CLUTCH HOUSING FLUID SEAL RING A/TRANS FLUID PUMP SLIDE SEAL A/TRANS FLUID PUMP SLIDE RING TORQUE CONVERTER HOUSING SEAL A/TRANS FLUID PUMP SLIDE O-RING SEAL CLUTCH ACCUMULATOR PISTON FLUID SEAL RING CLUTCH ACCUMULATOR PISTON FLUID SEAL RING
402 404 406 430 431 432 436 438 487 495 517 520 528 605
REVERSE CLUTCH PISTON INNER SEAL REVERSE CLUTCH PISTON DIRECT CLUTCH PISTON ASSEMBLY INPUT SHAFT (O-RING) SEAL INPUT SHAFT FLUID SEAL RING INPUT SHAFT FLUID SEAL RING FORWARD CLUTCH PISTON ASSEMBLY COAST CLUTCH PISTON ASSEMBLY OVERDRIVE CLUTCH PISTON ASSEMBLY INTERMEDIATE CLUTCH PISTON ASSEMBLY LOW AND REVERSE CLUTCH PISTON 2ND CLUTCH PISTON 2ND COAST CLUTCH PISTON ASSEMBLY MANUAL SHIFT SHAFT SEAL
316
sealloc
114
Figure 110
Seal Locations
4 TORQUE CONVERTER HOUSING FLUID SEAL ASSEMBLY 29 TRANSMISSION PROP SHAFT FLANGE SEAL 32 TRANSMISSION PROP SHAFT FLANGE (O-RING) SEAL 38 CENTER SUPPORT FLUID PASSAGE SLEEVE 39 OVERDRIVE CLUTCH FLUID PASSAGE SLEEVE 56 A/TRANSMISSION WIRING HARNESS (O-RING) SEAL (2) 57 TRANSMISSION FILTER SEAL (2) 64 A/TRANS FLUID PAN DRAIN PLUG SEAL 200 REVERSE CLUTCH HOUSING FLUID SEAL RING 218 A/TRANS FLUID PUMP SLIDE SEAL 220 A/TRANS FLUID PUMP SLIDE RING 229 TORQUE CONVERTER HOUSING SEAL 242 A/TRANS FLUID PUMP SLIDE O-RING SEAL 314 CLUTCH ACCUMULATOR PISTON FLUID SEAL RING 316 CLUTCH ACCUMULATOR PISTON FLUID SEAL RING 402 REVERSE CLUTCH PISTON INNER SEAL 404 REVERSE CLUTCH PISTON 406 DIRECT CLUTCH PISTON ASSEMBLY 430 INPUT SHAFT (O-RING) SEAL 431 INPUT SHAFT FLUID SEAL RING 432 INPUT SHAFT FLUID SEAL RING 436 FORWARD CLUTCH PISTON ASSEMBLY 438 COAST CLUTCH PISTON ASSEMBLY 487 OVERDRIVE CLUTCH PISTON ASSEMBLY 495 INTERMEDIATE CLUTCH PISTON ASSEMBLY 517 LOW AND REVERSE CLUTCH PISTON 520 2ND CLUTCH PISTON 528 2ND COAST CLUTCH PISTON ASSEMBLY 605 MANUAL SHIFT SHAFT SEAL 96020409 96025457 96020745 96020440 96021175 96042059 96021187 90528145 96020408 8631282 96020367 96020366 96020368 96020469 96021045 96020345 96021219 96021174 96013953 96020330 96020329 96023901 96020306 96025338 96020682 96022480 96024086 96025338 8644709
1-TORQUE CONVERTER
REF: 24212840 24213033 24215581 24216768 24219490 24219491 24225976 24229970 24233966 TYPE 245MM 245MM 245MM 258MM 245MM 245MM 258MM 258MM 258MM FOR MODEL TRANSMISSION SX/WP/XA/XV/YW/ZP/ZV VM/WV/XL/XB//NE TZ/WU/XC/XE/XU/XX/YX/YZ/ZW VT/VY/WN/WG/WZ/XD/XF/XW/ZM/ZO YN/ZL XK/YR YV/YY YU MR/MS
116
7 6 4 24 26 25 28 29 27 30 33 31 32 34 5 35 37 36 46 42 45 43 39 12 11 47 52 51 49 23 50 55 56 54 57 57 58 53 47 38 4L40-E ONLY 40 38 44 66 41 5L40-E ONLY 4L40-E ONLY 21 20 19 22
10
Figure 111
59 19 4L40-E ONLY 60 65 64 63
18
15
16
17 59 60 61 62 65 64 63 61 62
14
assmpart_explode
9 10
12 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
117
96025875 96020236 96020238 96025457 96022612 96020745 96023634 96022258 96025472 96022835 96020440 96021175 96025051 96022527 96025052 96022527 96025052 96020410 96021290 96021290 96021290 96024593 96021012 96017928 96025939 96042059 96021187 96022598 96025876 96026158 96023264 90528145 96025050
211
209 211
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229 228
conv_hous_expl
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Figure 112
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318
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318 333 332 328 323 317 327 331 322 326 316 321 315 304 330 303 302
314
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vb_explode
120
Figure 113
313 314
315
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121
355 356
351
CONTROL VALVE FRONT BODY SAFETY MODE VALVE SAFETY MODE VALVE SPRING VALVE SPRING RETAINER 3-4 SHIFT VALVE SPRING 3-4 SHIFT VALVE 3-4 SHIFT CONTROL VALVE TCC REGULATOR APPLY VALVE SPRING TCC REGULATOR APPLY VALVE
SOLENOID VALVE (O-RING) SEAL SOLENOID VALVE (O-RING) SEAL SOLENOID VALVE RETAINER TCC PWM SOLENOID VALVE FEED LIMIT VALVE FEED LIMIT VALVE SPRING PRESSURE CONTROL SOLENOID (O-RING) SEAL PRESSURE CONTROL SOLENOID (O-RING) SEAL PRESSURE CONTROL SOLENOID ASSEMBLY
vb2_disassembly
122
Figure 114
10478146
343 350
367
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351
369
375 374 387 388 384 385 386 343 343 381 382 377 378 380 379 383 373
349
350 351
343 349 350 351 365 366 367 368 369 370 371 372 373 374
VALVE SPRING RETAINER SOLENOID VALVE (O-RING) SEAL SOLENOID VALVE (O-RING) SEAL SOLENOID VALVE RETAINER CONTROL VALVE REAR BODY 1-2 SHIFT CONTROL VALVE 1-2 SHIFT CONTROL VALVE SPRING 1-2 SHIFT SOLENOID VALVE ASSEMBLY 2-3 SHIFT SOLENOID VALVE ASSEMBLY 2-3 SHIFT CONTROL VALVE 2-3 SHIFT VALVE 2-3 SHIFT VALVE SPRING 4-5 SHIFT VALVE SPRING 4-5 SHIFT VALVE
375 376 377 378 379 380 381 382 383 384 385 386 387 388
4-5 SHIFT CONTROL VALVE 4-5 SHIFT SOLENOID VALVE ASSEMBLY MANUAL VALVE MANUAL VALVE LINK WASHER (WAVED) MANUAL VALVE LINK MANUAL VALVE LINK RETAINER LOW PRESSURE CONTROL VALVE BORE PLUG LOW PRESSURE CONTROL VALVE SPRING LOW PRESSURE CONTROL VALVE LOW PRESSURE CONTROL VALVE BORE RETAINER REVERSE LOCKOUT VALVE REVERSE LOCKOUT VALVE SPRING 1-2 SHIFT VALVE 1-2 SHIFT VALVE SPRING
vb1_disassembly
Figure 115
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420 419
409 410 411 412 400 401 402 403 404 405 406 407 408 REVERSE CLUTCH HOUSING BUSHING REVERSE CLUTCH (W/INPUT HOUSING ASSEMBLY) REVERSE CLUTCH PISTON INNER SEAL REVERSE CLUTCH HOUSING BALL CHECK VALVE REVERSE CLUTCH PISTON DIRECT CLUTCH HOUSING BALL CHECK VALVE DIRECT CLUTCH PISTON ASSEMBLY DIRECT AND REVERSE CLUTCH SPRING DIRECT AND REVERSE CLUTCH SPRING RETAINER 413 414 415 416 417 418 419 420
DIRECT AND REVERSE CLUTCH SPRING RETAINER RING DIRECT CLUTCH APPLY PLATE DIRECT CLUTCH PLATE ASSEMBLY (OUTER SPLINE) DIRECT CLUTCH PLATE ASSEMBLY (INNER SPLINE) DIRECT CLUTCH BACKING PLATE DIRECT CLUTCH BACKING PLATE RETAINER RING (SELECTIVE) REVERSE CLUTCH SPACER REVERSE CLUTCH APPLY PLATE REVERSE CLUTCH PLATE ASSEMBLY (OUTER SPLINE) REVERSE CLUTCH PLATE ASSEMBLY (INNER SPLINE) REVERSE CLUTCH BACKING PLATE REVERSE CLUTCH BACKING PLATE RETAINER RING (SELECTIVE)
Partlist_A
124
Figure 116
430 431
432
446 445
451 450
440 441 430 431 432 433 434 435 436 437 438 439 INPUT SHAFT (O-RING) SEAL 442 INPUT SHAFT FLUID SEAL RING 443 INPUT SHAFT FLUID SEAL RING 444 FORWARD CLUTCH (W/INPUT HOUSING ASSEMBLY) 445 FORWARD CLUTCH HOUSING BALL CHECK VALVE ASSEMBLY FORWARD CLUTCH BUSHING FORWARD CLUTCH PISTON ASSEMBLY COAST CLUTCH PISTON BALL CHECK VALVE ASSEMBLY COAST CLUTCH PISTON ASSEMBLY FORWARD AND COAST CLUTCH SPRING 446 447 448 449 450 451
FORWARD AND COAST CLUTCH SPRING RETAINER RING COAST CLUTCH SPACER PLATE (SELECTIVE) COAST CLUTCH APPLY PLATE COAST CLUTCH PLATE ASSEMBLY (OUTER SPLINE) COAST CLUTCH PLATE ASSEMBLY (INNER SPLINE) COAST CLUTCH BACKING PLATE COAST CLUTCH HOUSING FORWARD CLUTCH APPLY PLATE FORWARD CLUTCH PLATE ASSEMBLY (OUTER SPLINE) FORWARD CLUTCH PLATE ASSEMBLY (INNER SPLINE) FORWARD CLUTCH BACKING PLATE FORWARD CLUTCH BACKING PLATE RETAINER RING (SELECTIVE)
Partlist_B
Figure 117
125
96023901 96025079 96020306 96025391 96020066 96020316/17/18/19/20/21 96026040 96024640 96024639 96020316 96020842 96026039 96024638 96024637 96020328 96020167
455
456
459 458
458 459 460 455 456 457 FORWARD CLUTCH ROLLER INNER RACE THRUST RING FORWARD CLUTCH ROLLER INNER BEARING INPUT SUN GEAR SHAFT ASSEMBLY 461 462
FORWARD CLUTCH ROLLER OUTER RACE WASHER FORWARD CLUTCH SPRAG OUTER RACE FORWARD CLUTCH SPRAG ASSEMBLY RETAINER RINGS FORWARD CLUTCH SPRAG ASSEMBLY ORIFICED CUP PLUG (LUBE)
Partlist_C
Figure 118
465
465 466
INPUT AND REACTION CARRIER BUSHING ASSEMBLY DIRECT CLUTCH (W/INPUT AND HUB ASSEMBLY)
Partlist_D
126
Figure 119
455 FORWARD CLUTCH ROLLER INNER RACE THRUST RING 456 FORWARD CLUTCH ROLLER INNER BEARING 457 INPUT SUN GEAR SHAFT ASSEMBLY 458 FORWARD CLUTCH ROLLER OUTER RACE WASHER 459 FORWARD CLUTCH SPRAG OUTER RACE 460 FORWARD CLUTCH SPRAG ASSEMBLY RETAINER RINGS 461 FORWARD CLUTCH SPRAG ASSEMBLY 462 ORIFICED CUP PLUG (LUBE)
474
Partlist_E
Figure 120
127
470 OVERDRIVE AND REVERSE CLUTCH (W/HUB ASSEMBLY) 471 INTERMEDIATE CLUTCH ROLLER THRUST WASHER 472 INTERMEDIATE CLUTCH SPRAG ASSEMBLY RETAINER RINGS 473 INTERMEDIATE CLUTCH SPRAG ASSEMBLY 474 INTERMEDIATE CLUTCH SPRAG OUTER RACE 475 INTERMEDIATE CLUTCH ROLLER THRUST WASHER 476 INTERMEDIATE CLUTCH ROLLER THRUST BEARING ASSEMBLY 477 INTERMEDIATE CLUTCH ROLLER THRUST BEARING
492
Partlist_F
128
Figure 121
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492 493
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LOW CLUTCH ROLLER RETAINER LOW CLUTCH ROLLER THRUST WASHER LOW CLUTCH SPRAG ASSEMBLY RETAINER RINGS
LOW CLUTCH SPRAG ASSEMBLY LOW CLUTCH SPRAG OUTER RACE LOW CLUTCH SPRAG INNER RACE
Partlist_G
Figure 122
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480 OVERDRIVE CLUTCH BACKING PLATE RETAINER RING (SELECTIVE) 481 OVERDRIVE CLUTCH BACKING PLATE 482 OVERDRIVE CLUTCH PLATE ASSEMBLY (INNER SPLINE) 483 OVERDRIVE CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 484 OVERDRIVE CLUTCH SPACER 485 OVERDRIVE CLUTCH SPRING RETAINER RING 486 OVERDRIVE CLUTCH SPRING 487 OVERDRIVE CLUTCH PISTON ASSEMBLY 488 INTERMEDIATE CLUTCH BACKING PLATE RETAINER RING (SELECTIVE) 489 INTERMEDIATE CLUTCH BACKING PLATE 490 INTERMEDIATE CLUTCH PLATE ASSEMBLY (INNER SPLINE) 491 INTERMEDIATE CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 492 INTERMEDIATE CLUTCH APPLY PLATE 493 OVERDRIVE CLUTCH HOUSING 494 INTERMEDIATE CLUTCH SPRING 495 INTERMEDIATE CLUTCH PISTON ASSEMBLY 496 INTERMEDIATE CLUTCH (W/HOUSING ASSEMBLY) 497 INTERMEDIATE CLUTCH HOUSING RETAINER RING
96020178 96020211 96020209 96020210 96020208 96020857 96026036 96025338 96020181/82/83/84/85/86/87/88 96020686 96024641 96024642 96026074 96025392 96020682 96020806 96024192
500 LOW 501 LOW 502 LOW 503 LOW 504 LOW 505 LOW
CLUTCH ROLLER RETAINER CLUTCH ROLLER THRUST WASHER CLUTCH SPRAG ASSEMBLY RETAINER RINGS CLUTCH SPRAG ASSEMBLY CLUTCH SPRAG OUTER RACE CLUTCH SPRAG INNER RACE
Partlist_H
130
Figure 123
513
131
510 LOW AND REVERSE CLUTCH PLATE RETAINER RING (SELECTIVE) 511 LOW AND REVERSE CLUTCH BACKING PLATE 512 LOW AND REVERSE CLUTCH PLATE ASSEMBLY (INNER SPLINE) 513 LOW AND REVERSE CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 514 LOW AND REVERSE CLUTCH APPLY PLATE 515 LOW AND REVERSE CLUTCH SPRING RETAINER RING 516 LOW AND REVERSE CLUTCH SPRING 517 LOW AND REVERSE CLUTCH PISTON 518 CENTER SUPPORT 519 INPUT AND REACTION BEARING ASSEMBLY 520 2ND CLUTCH PISTON 521 2ND CLUTCH SPRING 522 2ND CLUTCH SPRING RETAINER RING 523 2ND CLUTCH APPLY PLATE 524 2ND CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 525 2ND CLUTCH PLATE ASSEMBLY (INNER SPLINE) 526 2ND CLUTCH BACKING PLATE 527 2ND CLUTCH BACKING PLATE RETAINER RING (SELECTIVE) 528 2ND COAST CLUTCH PISTON ASSEMBLY 529 2ND COAST CLUTCH SPRING 530 2ND COAST CLUTCH SPRING RETAINER RING 531 2ND COAST CLUTCH SPACER 532 2ND COAST CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 533 2ND COAST CLUTCH PLATE ASSEMBLY (INNER SPLINE) 534 2ND COAST CLUTCH BACKING PLATE 535 2ND COAST CLUTCH PLATE (BACKING PLATE)
96020578/79/80/81/82 96020781 96024392 96024391 96026075 96021039 96026035 96022480 96020152 96024086 96024261 96020062 96024750 96023159 96023158 96023155 96023190/91/92/93/94/95 96025338 96026182 96023196 96025916 96024089 96024087 96024914 96023180
544 546 547 546 545 544 543 542 541 540 554 552 553 552 551 550 549 548
5L40-E ONLY
INPUT AND REACTION CARRIER OUTER RING INPUT AND REACTION BEARING ASSEMBLY 2ND CLUTCH ROLLER INNER RACE BEARING ASSEMBLY 2ND CLUTCH SPRAG RETAINER
2ND CLUTCH SPRAG ASSEMBLY INPUT AND REACTION CARRIER BUSHING 2ND CLUTCH SPRAG INNER (W/RACE) REACTION INTERNAL GEAR REACTION INTERNAL GEAR FLANGE WASHER REACTION CARRIER BUSHING (2) INPUT AND REACTION CARRIER INPUT AND REACTION BEARING ASSEMBLY
551 2ND CLUTCH ROLLER OUTER RACE WASHER 552 2ND CLUTCH SPRAG OUTER RACE 553 2ND CLUTCH SPRAG ASSEMBLY RETAINER 554
Partlist_J
132
Figure 124
562
562 560 561 REAR INTERNAL GEAR INPUT AND REACTION CARRIER BUSHING 563 564
Figure 125
562 560 561 REAR INTERNAL GEAR INPUT AND REACTION CARRIER BUSHING 563 564
Figure 126
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615 602
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611 610
MANUAL SHAFT DETENT LEVER MANUAL SHAFT DETENT LEVER PIN TRANSMISSION MANUAL SHIFT SHAFT SWITCH ASSEMBLY TRANSMISSION CASE ASSEMBLY
PARK PAWL ACTUATOR BRACKET BOLT PARK PAWL SHAFT PARK PAWL SPRING PARK PAWL PARK PAWL ACTUATOR ASSEMBLY CUP PLUG TRANSMISSION MANUAL SHIFT SHAFT ASSEMBLY SPACER
613 MANUAL SHIFT SHAFT SEAL 614 MANUAL SHIFT SHAFT 615 PARK PAWL ACTUATOR BRACKET PARK PAWL ACTUATOR BRACKET
shift_assmA
134
Figure 127
602
613
611 610
605 606
MANUAL SHAFT DETENT LEVER MANUAL SHAFT DETENT LEVER PIN TRANSMISSION MANUAL SHIFT SHAFT SWITCH ASSEMBLY MANUAL SHAFT DETENT LEVER PIN
PARK PAWL ACTUATOR BRACKET PARK PAWL ACTUATOR BRACKET BOLT PARK PAWL SHAFT PARK PAWL SPRING PARK PAWL PARK PAWL ACTUATOR ASSEMBLY
612 TRANSMISSION CASE ASSEMBLY 613 MANUAL SHIFT SHAFT SEAL MANUAL SHIFT SHAFT PARK PAWL ACTUATOR BRACKET
shift_assmB
Figure 128
135
601 MANUAL SHAFT DETENT LEVER PIN 602 TRANSMISSION MANUAL SHIFT SHAFT SWITCH ASSEMBLY 604 TRANSMISSION CASE ASSEMBLY 605 MANUAL SHIFT SHAFT SEAL 606 MANUAL SHIFT SHAFT 607 PARK PAWL ACTUATOR BRACKET 608 PARK PAWL ACTUATOR BRACKET 609 PARK PAWL ACTUATOR BRACKET BOLT 610 PARK PAWL SHAFT 611 PARK PAWL SPRING 612 PARK PAWL 613 PARK PAWL ACTUATOR ASSEMBLY 614 CUP PLUG 615 TRANSMISSION MANUAL SHIFT SHAFT ASSEMBLY SPACER
96020016 96025491
BASIC SPECIFICATIONS
Transmission Drive Rear Wheel Drive All Wheel Drive Transmission Type 4L40-E = 4: Four Speed L: Longitudinal Mount 40: Product Series E: Electronically Controlled
Automatic Overdrive with a Torque Converter Clutch Assembly.
Transmission Fluid Capacity (Approximate) 245 mm Converter (Dry): 8.5 L (9.0 qt) Transmission Weight 245 mm Converter (Dry): 66.5 kg (146.6 lb) (Wet): 74.0 kg (163.1 lb) Converter Sizes Available 245 mm Converter Bolt Circle Diameters For 245 mm Converter 228.0 mm to 247.7 mm Converter Stall Torque Ratio Range For 245 mm Converter 1.60 to 2.70 Converter K Factor Range For 245 mm Converter 122 to 260
Not all K Factors are applicable across the range of Converter Stall Torque Ratios.
Current Engine Range 1.9 L Gasoline Control Systems Shift Pattern Shift Quality Torque Converter Clutch Gear Ratios 1st 2nd 3rd 4th Rev (3) Two-way on/off solenoids Pressure Control Solenoid Pulse Width Modulated solenoid control
Transmission Packaging Information* Overall Length 723.0 mm with 245 mm Converter (2 Wheel Drive)
*All dimensions shown are nominal.
Maximum Engine Torque 180 N m (133 lb ft) Maximum Gearbox Torque 430 N m (317 lb ft) Maximum Shift Speed Output: 8,500 RPM Shift: 6,500 RPM Maximum Gross Vehicle Weight 3,500 kg (7,716 lb) Transmission Fluid Type Dexron III 136
BASIC SPECIFICATIONS
Transmission Drive Rear Wheel Drive All Wheel Drive Transmission Type 5L40-E = 5: Five Speed L: Longitudinal Mount 40: Product Series E: Electronically Controlled
Automatic Overdrive with a Torque Converter Clutch Assembly.
Transmission Fluid Capacity (Approximate) 245 mm Converter (Dry): 8.5 L (9.0 qt) Transmission Weight 245 mm Converter (Dry): 73.0 kg (161.0 lb) (Wet): 80.5 kg (177.5 lb) Converter Sizes Available 245 mm 245 mm Hybrid Converter (Option for applications above approximately 280 N m (207 lb ft) 258 mm Converter (Option for applications above approximately 350 N m (258 lb ft) Converter Bolt Circle Diameters For 245 mm Converter 228.0 mm to 247.7 mm For 245 mm Hybrid Converter 234.0 mm (Reference) For 258 mm Converter 234.0 mm (Reference) Converter Stall Torque Ratio Range For 245 mm Converter 1.60 to 2.70 For 245 mm Hybrid Converter 2.0 (Reference) For 258 mm Converter 1.60 to 2.10 Converter K Factor Range For 245 mm Converter 122 to 260 For 245 mm Hybrid Converter 140 (Reference) For 258 mm Converter 106 to 164
Not all K Factors are applicable across the range of Converter Stall Torque Ratios.
Current Engine Range 2.2 L to 3.2 L Gasoline 2.0 L to 3.0 L Diesel Control Systems Shift Pattern Shift Quality Torque Converter Clutch Gear Ratios 1st 2nd 3rd 4th 5th Rev (3) Two-way on/off solenoids Pressure Control Solenoid Pulse Width Modulated solenoid control
Maximum Engine Torque 390 N m (288 lb ft) Maximum Gearbox Torque 670 N m (494 lb ft) Maximum Shift Speed Output: 8,500 RPM Shift: 6,500 RPM Maximum Gross Vehicle Weight 3,500 kg (7,716 lb) Transmission Fluid Type Dexron III
Transmission Packaging Information* Overall Length 711.0 to 723.0 mm with 245 mm Converter (2 Wheel Drive) 728.0 mm with 258 mm Converter (2 Wheel Drive)
*All dimensions shown are nominal.
Seven Position Quadrant or Driver Shift Control (P, R, N, D , 4, 3, 2) Pressure Taps Available Line Pressure
Information may vary with application. All information, illustrations and specifications contained in this book are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice.
137
HYDRA-MATIC 4L40-E HYDRA-MATIC 4 Number of Speeds: 3 4 5 V (CVT) L Type: T - Transverse L - Longitudinal M - Manual 40 Series: Based on Relative Torque Capacity E Major Features: E - Electronic Controls A - All Wheel Drive HD - Heavy Duty
138
HYDRA-MATIC 5L40-E HYDRA-MATIC 5 Number of Speeds: 3 4 5 V (CVT) L Type: T - Transverse L - Longitudinal M - Manual 40 Series: Based on Relative Torque Capacity E Major Features: E - Electronic Controls A - All Wheel Drive HD - Heavy Duty
139
Coupling Speed: The speed at which a vehicle is traveling and no longer requires torque multiplication through the torque converter. At this point the stator free wheels to allow fluid leaving the turbine to flow directly to the pump. (See torque converter) De-energize(d): To interrupt the electrical current that flows to an electronically controlled device making it electrically inoperable. Direct Drive: A condition in a gear set where the input speed and input torque equals the output speed and torque. The gear ratio through the gear set is 1:1. Downshift: A change in a gear ratio where input speed and torque increases. Driver Shift Control: A selector system variant which is configured to be shifted only manually, and allows for engine braking in first, second, third and fourth gears. Duty Cycle: In reference to an electronically controlled solenoid, it is the amount of time (expressed as a percentage) that current flows through the solenoid coil. Engine Control Module (ECM): An electronic device that manages the electrical system of the engine. Energize(d): To supply a current to an electronically controlled device enabling it to perform its designed function. Engine Compression Braking: A condition where compression from the engine is used with the transmission to decrease vehicle speed. Braking (slowing of the vehicle) occurs when a lower gear ratio is manually selected by moving the gear selector lever. Exhaust: The release of fluid pressure from a hydraulic circuit. (The words exhausts and exhausting are also used and have the same intended meaning.) Fluid: Generally considered a liquid or gas. In this publication fluid refers primarily to transmission fluid. Fluid Pressure: A pressure (in this textbook usually transmission fluid) that is consistent throughout its circuit. Force: A measurable effort that is exerted on an object (component). Freewheeling: A condition where power is lost through a driving or holding device (i.e. roller or sprag clutches). Friction Material: A heat and wear resistant fibrous material bonded to clutch plates and bands. Gear: A round, toothed device that is used for transmitting torque through other components. Gear Range: A specific speed to torque ratio at which the transmission is operating (i.e. 1st gear, 2nd gear etc.).