Beruflich Dokumente
Kultur Dokumente
Utility
Column2
Conditions
Column3
Equipment
MP- Steam1
31bar, 234,8C
DC2
MP- Steam2
9,92bar, 180C
DC1
RWDC1
RWDC2
RWDC TOTAL
Cooling Water
1 bar, 20C
DC1
DC2
RWDC1
RWDC2
RWDC TOTAL
HE5
HE6
3
Electricity
Pump1
Pump2
Pump3
Compressor
B1
4
Process water
MP Steam1 produced
MPSteam2 produced
873.74
1837.559
Column4
Requirement
Column5
816.69 kg/hr
Column6
Column7
Utility to be purchased
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
246.58
815.2
251.71
254.83
506.54
1039.68
94.63
2702.63
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
2702.63
(kW)
kW
kW
kW
kW
kg/hr
Column9
Euros per hour
534.84
237.84
290.63
528.47
1063.31
3.08
1.55
0.000935
132.58
0.19147
137.402405
2423
Column8
Price
1099.21924 MWh
0.03531
95.4298653
774.249
MM$
MM$
MM$
MM$
9
1
13
23
MM$
MM$
MM$
MM$
2
0
0
0
2
2
3
MM$
MM$
MM$
MM$
MM$
MM$
MM$
TUE
Ethylene Oxide
with Oxygen
3.712 kT/year
2016
CAPITAL
Fixed Capital
Working Capital
Start-up Costs
Total Capital
9.30
0.73
12.59
22.6
MM$
MM$
MM$
MM$
Cost/Unit
Raw Materials
Methanol
8000 hr/year
( ISBL
7.8 OSBL
Note : WC includes 0,116 MM$ for initial catalyst)
1.5 )
Annual Cost
k$
Annual Consumption
$381.000 $/T
1.3917
T/T
Unit Cost
$/T
1,968
530.2
1,968
530.2
11
2.99
0.0
11
2.989
19
398
5.1
107.1
0.3
27.4
$332,880.00
0.033333333
Usage
kg/year
324304.8
0.2
0.249102
Utilities
Electricity
Steam
Cooling water
71
26.00
$/MWh
$/T
72.44 MWh/year
4119.16 T/year
0.06
$/T
4787.24 T/year
Usage
kg/year
324304.8
1570980
2223878
4119.164
Total Utilities
418
112.5
5.8
Cost
$/year
Fixed Costs
Operators
Supervision
Maintenance
Plant Overhead
Taxes & Insurance
Total Fixed Costs
Capital Charges @
S,G&A
1
1
5
80
2
15
5
400
600
% OSBL
20
New Plant
Fully depreciated
8607.05007
41693.8233
59021.739
109322.6124
400
600
0
800
0
1,801
107.8
161.6
0.1
215.5
0.1
485.1
OPERATING COSTS
4,198
1130.8
(See Sheet 2)
2,974
359
801.2
96.6
41.5
5.0
7,172
1932.0
100.0
4,571
1231.5
0
0
0
0
0.0
0.0
0.0
0.0
7,172
1932.0
1231.5
% DCF-ROI
% of RSP
k$/YR
k$/YR
% maint.
25.1
Usage
kg/year
28576.41
313131.3
2210227
2235301
4787.235
Usage
kW
0.008893
0.000163
72.44312
Byproducts
Steam
Fully depreciated
$/T
$/T
$/T
1.67 T/T
T/T
T/T
4,571
4.671642
2.835821
1932.0
1.932009611
2.883596434
$/T
$/l
TUE
Ethlene Oxide
with Oxygen
ISBL
OSBL
Netto Oper. Costs
Fixed costs
Required inventory
7.80
1.50
4.20
1.80
1
MM$
MM$
MM$/YR
MM$/YR
months
equals
0.35 MM$/months
Years of
construction
Innitial
cat.load
0.029
MM$
Capital charges
Fixed Cap. (FCI)
WC (WC)
Start-up (SU)
9.30 MM$
0.73 MM$
1.05 MM$
a=
b=
c=
0.259
0.305
0.174
2.4 MM$/yr
0.2 MM$/yr
0.2 MM$/yr
Ann.Fix.Cost (FIX)
1.8 MM$
d=
0.089
0.2 MM$/yr
ISBL
OSBL
Netto Oper. Costs
Fixed costs
Required inventory
0.0
0.0
4.2
1.8
1
MM$
MM$
MM$/YR
MM$/YR
months
equals
Total
3.0 MM$/yr
$/Ton
801.2
$/Ton
100.66
0.3 MM$/months
Years of
construction
Innitial
cat.load
MM$
Capital charges
Fixed Cap. (FCI)
WC (WC)
Start-up (SU)
0.0 MM$
0.7 MM$
0.0 MM$
a=
b=
c=
0.259
0.305
0.174
0.0 MM$/yr
0.2 MM$/yr
0.0 MM$/yr
Ann.Fix.Cost (FIX)
1.8 MM$
d=
0.089
0.2 MM$/yr
Total
0.4 MM$/yr
Profitability Analysis
New Plant
MM$/y
$/T
Yield
2442 $/T
136.3 kT/year
Total
332.7
89638.2
332.7
89638.2
2.0
530.2
330.8
89108.0
Raw Materials
Upgrading Value
Other Operating Costs
(Total Operating cost - Raw
Materials - byproducts)
Gross Margin
Capital Charges
Profit (before tax)
2.2
600.6227
328.5
88507.4
3.0
801.2
325.6
87706.2
7.2
1932.0
325.6
87706.2
89638.2
332.7
89638.2
2.0
530.2
330.8
89108.0
0.0
0.0
330.8
89108.0
0.4
100.7
330.4
89007.4
4.6
1231.5
328.2
88406.7
Component Name
Component Type
B1
CMPRSR1
DC1-bottoms split
DC1-cond
DC1-cond acc
DC1-overhead split
DC1-reb
DC1-reflux pump
DC1-tower
DC2-bottoms split
DC2-cond
DC2-cond acc
DC2-overhead split
DC2-reb
DC2-reflux pump
DC2-tower
FLASH-flash vessel
FURNACE
HE1
HE3
HE4
HE5
HE6
LPMRCT1
LPMRCT2
LPMRCT3
MIXER1
MIXER2
PRE-RFM1
PRE-RFM2
PUMP1
PUMP2
PUMP3
PUMP4
RFRMR1
RFRMR2
RWDC1-bottoms split
RWDC1-cond
RWDC1-cond acc
RWDC1-overhead split
DGC CENTRIF
DGC CENTRIF
C
DHE FIXED T S
DHT HORIZ DRUM
C
DRB U TUBE
DCP CENTRIF
DTW TRAYED
C
DHE FIXED T S
DHT HORIZ DRUM
C
DRB U TUBE
DCP CENTRIF
DTW TRAYED
DVT CYLINDER
DAT REACTOR
DHE FLOAT HEAD
DHE FLOAT HEAD
DHE FLOAT HEAD
DHE FLOAT HEAD
DHE FLOAT HEAD
DAT REACTOR
DAT REACTOR
DAT REACTOR
C
C
DAT REACTOR
DAT REACTOR
DCP CENTRIF
DCP CENTRIF
DCP CENTRIF
DCP CENTRIF
DAT REACTOR
DAT REACTOR
C
DHE FIXED T S
DHT HORIZ DRUM
C
Equipment Cost
(EUR)
477,200.00
1,138,500.00
0
59,600.00
95,100.00
0
89,900.00
26,000.00
199,100.00
0
61,200.00
95,100.00
0
78,900.00
30,500.00
333,300.00
100,300.00
232,900.00
132,800.00
84,800.00
84,800.00
63,100.00
61,400.00
214,700.00
203,400.00
199,000.00
0
0
203,400.00
216,300.00
74,300.00
35,900.00
25,200.00
24,300.00
464,760.00
1,124,460.00
0
8,400.00
15,700.00
0
26,700.00
4,560.00
60,300.00
0
9,800.00
15,700.00
0
15,900.00
4,780.00
172,900.00
19,600.00
90,400.00
18,600.00
14,000.00
14,000.00
12,300.00
9,700.00
74,800.00
64,700.00
60,500.00
0
0
64,700.00
76,000.00
50,300.00
15,600.00
3,670.00
3,670.00
203,400.00
0
67,900.00
87,100.00
0
164,700.00
0
12,000.00
15,700.00
0
RWDC1-reb
RWDC1-reflux pump
RWDC1-tower
RWDC2-bottoms split
RWDC2-cond
RWDC2-cond acc
RWDC2-overhead split
RWDC2-reb
RWDC2-reflux pump
RWDC2-tower
SPLITTER
TURBINE
V1
DRB U TUBE
DCP CENTRIF
DTW TRAYED
C
DHE FIXED T S
DHT HORIZ DRUM
C
DRB U TUBE
DCP CENTRIF
DTW TRAYED
C
DGC CENTRIF
C
59,200.00
26,500.00
343,800.00
0
68,200.00
86,700.00
0
64,000.00
26,500.00
354,100.00
0
11,600.00
4,780.00
188,900.00
0
12,300.00
15,300.00
0
13,900.00
4,780.00
191,200.00
0
Piping
Civil
Steel
Paint
Other
CMPRSR2
CMPRSR1
DC1
DC2
Flash
Furnace
HE1
HE3
HE4
HE5
HE6
LPMRCT1
LPMRCT2
LPMRCT3
464,760.00
1,124,460.00
115660
219080
19,600.00
90,400.00
18,600.00
53,000.00
42,500.00
12,300.00
9,700.00
74,800.00
64,700.00
60,500.00
PRE-RFM1
64,700.00
PUMP1
PUMP2
PUMP3
PUMP4
RFRMR1
RFRMR2
RWDC1
RWDC2
50,300.00
15,600.00
3,670.00
3,670.00
132,000.00
164,700.00
232,980.00
46280
3,083,960.00
EQUIP.ICS (Equipment)
Area Name
505,680.00
Purchased
Cost
Equipment
Equipment
Cost
Setting
Piping Cost
Civil
Cost
Steel
Cost
Instrumentation
Cost
ElectricalCost
InsulationCost
Paint
Cost
Other Cost
Subcontracts
Cost
G and A Overheads
Cost
Contract Cost
Fee
Escalation
Cost
Contingencies
Cost
731,860.10
########
27,374.30
357,969.80
########
99,861.30
56,513.40
49,299.20
42,347.80
893,967.60
########
508,750.60
########
119,094.70
59,547.30
35,029.00
10,238.50
2,144,800.00 1,345,700.10 23,400.00
0
108,669.20
0 70,883.10
274,191.80 102,273.20 48,673.10
-0.1
-0.1
0
963,156.20 260,635.20 ########
0
Total Project
CostCost
AdjustedCost
Total Project Cost
6,314,023.70
6,237,700.34
1,226.00
7,718.00
2,005.00
301
4,144.00
2,443.00
2,629.00
1,195.00
Equipment calculation
Column1
Equipment Setting
Piping
Civil
Steel
Instrumentation
Electrical
Insulation
Paint
Miscellaneous
Subtotal
Contract Fee
Base total
Contingencies
Total ISBL
Total OSBL
Total ISBL
Total OSBL
Column2
505680
357,969.80
99,861.30
49,299.20
893,967.60
508,750.60
119,094.70
35,029.00
2,253,469.20
4,823,121.40
274,191.80
5,097,313.20
963,156.20
6,060,469.40 Euros
EQUIP.ICS (Equipment)
Component Name
Component Type
B1
DC2-bottoms split
DC2-cond
DC2-cond acc
DC2-overhead split
DC2-reb
DC2-reflux pump
DC2-tower
HE6
PUMP3
PUMP4
RWDC1-bottoms split
RWDC1-cond
RWDC1-cond acc
RWDC1-overhead split
RWDC1-reb
RWDC1-reflux pump
RWDC1-tower
RWDC2-bottoms split
RWDC2-cond
RWDC2-cond acc
RWDC2-overhead split
RWDC2-reb
RWDC2-reflux pump
RWDC2-tower
DCP CENTRIF
C
DHE FIXED T S
DHT HORIZ DRUM
C
DRB U TUBE
DCP CENTRIF
DTW TRAYED
DHE FLOAT HEAD
DCP CENTRIF
DCP CENTRIF
C
DHE FIXED T S
DHT HORIZ DRUM
C
DRB U TUBE
DCP CENTRIF
DTW TRAYED
C
DHE FIXED T S
DHT HORIZ DRUM
C
DRB U TUBE
DCP CENTRIF
DTW TRAYED
Construction Manpower
Construction Indirects
27,374.30
175,550.20
43,348.00
6,951.40
91,883.40
54,389.40
59,547.40
24,790.60
775,700.00
14,515.00
47,343.20
0
98,224.70
23,271.00
75,902.20
0
157,477.20
35,200.00
0
95,900.00
0
55,500.00
26,000.00
333,300.00
25,200.00
24,300.00
0
67,900.00
87,100.00
0
67,600.00
26,500.00
354,100.00
0
68,200.00
86,700.00
0
67,700.00
26,500.00
354,100.00
12.582
Purchased Equipment
Equipment Setting
Piping
Civil
Steel
Instrumentation
Electrical
Insulation
Paint
Other
Subcontracts
G and A Overheads
Contract Fee
Escalation
Contingencies
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
Cost
7818005.526 USD
1563601.105
Equipment Cost
(EUR)
731,860.10
27,374.30
357,969.80
99,861.30
49,299.20
893,967.60
508,750.60
119,094.70
35,029.00
2,144,800.00
0
108,669.20
274,191.80
-0.1
963,156.20
11.50743
14,800.00
0
15,700.00
0
11,900.00
4,560.00
172,900.00
3,670.00
3,670.00
0
12,000.00
15,700.00
0
16,700.00
4,780.00
191,200.00
0
12,300.00
15,300.00
0
16,800.00
4,780.00
516,760.00
Column1
Raw Materials
Column2
Natural Gas
Oxygen
OPERATING COSTS
Column3
314
1,705
2,019
6
3
2
2
14
5
11
42
290
144
5
438
2,522
5,022
WC (WC)
Column1 Column2
Fixed Cap. (FCI)
22.85
0.85
Start-up (SU)
1.23
Ann.Fix.Cost (FIX)
Column3
MM$
MM$
MM$
2.5 MM$
Column4
Column5 Column6
Column7
a=
0.259
b=
0.305
c=
0.174
d=
FOR A NEW PLANT
Column8
0.089
Column9
Column10
5.9 MM$/yr
0.3 MM$/yr
0.2 MM$/yr
0.2 MM$/yr
Total
6.6 MM$/yr
EQUIP.ICS (Equipment)
Area Name ComponentComponent
Name
Total
TypeDirectEquipment
Cost
Cost
(EUR)
(EUR)
Miscellaneous
B1 Flowsheet
DCP
Area
CENTRIF35,200.00
Miscellaneous
DC2-bottoms
Flowsheet
C split
Area
0
Miscellaneous
DC2-cond
Flowsheet
DHE
Area
FIXED T S
Miscellaneous
DC2-cond
Flowsheet
acc
DHT
Area
HORIZ DRUM
95,900.00
Miscellaneous
DC2-overhead
Flowsheet
C Area
split
0
Miscellaneous
DC2-reb
Flowsheet
DRB
Area
U TUBE55,500.00
Miscellaneous
DC2-reflux
Flowsheet
pump
DCP
Area
CENTRIF26,000.00
Miscellaneous
DC2-tower
Flowsheet
DTW
Area
TRAYED
########
Miscellaneous
HE6Flowsheet
DHE
Area
FLOAT HEAD
Miscellaneous
PUMP3
Flowsheet
DCP
Area
CENTRIF25,200.00
Miscellaneous
PUMP4
Flowsheet
DCP
Area
CENTRIF24,300.00
Miscellaneous
RWDC1-bottoms
Flowsheet
C Area
split
0
Miscellaneous
RWDC1-cond
Flowsheet
DHE
Area
FIXED T67,900.00
S
Miscellaneous
RWDC1-cond
Flowsheet
DHT
acc
Area
HORIZ DRUM
87,100.00
Miscellaneous
RWDC1-overhead
Flowsheet
C Areasplit
0
Miscellaneous
RWDC1-rebDRB
Flowsheet Area
U TUBE67,600.00
Miscellaneous
RWDC1-reflux
Flowsheet
DCP
Area
pump
CENTRIF26,500.00
Miscellaneous
RWDC1-tower
Flowsheet
DTW
Area
TRAYED
########
Miscellaneous
RWDC2-bottoms
Flowsheet
C Area
split
0
Miscellaneous
RWDC2-cond
Flowsheet
DHE
Area
FIXED T68,200.00
S
Miscellaneous
RWDC2-cond
Flowsheet
DHT
acc
Area
HORIZ DRUM
86,700.00
Miscellaneous
RWDC2-overhead
Flowsheet
C Areasplit
0
Miscellaneous
RWDC2-rebDRB
Flowsheet Area
U TUBE67,700.00
Miscellaneous
RWDC2-reflux
Flowsheet
DCP
Area
pump
CENTRIF26,500.00
Miscellaneous
RWDC2-tower
Flowsheet
DTW
Area
TRAYED
########
14,800.00
0
15,700.00
0
11,900.00
4,560.00
########
3,670.00
3,670.00
0
12,000.00
15,700.00
0
16,700.00
4,780.00
########
0
12,300.00
15,300.00
0
16,800.00
4,780.00
########