QAP FOR BALL VALVES SL.NO.

EXTENT OF REFERENCE CHECK DOCUMENTS MFG 100% Foundry or Lab Chemical Analysis for body,ends,ball,stem gland&body Certificates and stud,nuds TPI 10% Standards Mechanical Properties for MFG 100% Foundry or Lab body,ends,ball,stem gland&body Certificates and TPI 10% stud,nuds Standards MFG & TPI Applicable Impact Testing for body, min one per Ends&Fastners(M14&above sizes) heat/batch for at 0 deg C standard each size MFG 100% As per Spec./Tech. TPI min one MP test for Body, Ends heat each note size Radiographic examination for 100% ANSI B 16.34 Body& Ends &ASTM E 446 MFG 100% Approved Drawing ACTIVITY Hydrostatic Shell TPI 10% MFG 100% 7 Hydrostatic Seat TPI 10% MFG 100% 8 Pneumatic(Air) Seat TPI 10% MFG 100% 9 Supplementary Pneumatic(Nitrogen) Seat Torque Test and Ball position indicator Performance/Functional Check TPI 10% TPI 10% MFG 100% TPI 10% MFG 100% or spec sheet/Data sheet/API 6D Approved Drawing No Leakage or spec sheet/Data sheet/API 6D Approved Drawing No Leakage or spec sheet/Data sheet/API 6D Approved Drawing No Leakage or spec sheet/Data sheet/API 6D Approved Drawing or spec sheet/Data sheet Approved Drawing or spec sheet/Data sheet MGL Specs and Certificate Inspection 2 approved drawings Report Smooth operation and Valve Testing 2 MGL Specs report 2&3 _ 2&3 _ Certificate Test Certificate Test 2 3 _ Certificate Test 2 3 _ ACCEPTANCE FORMAT OF NORM RECORD As per ASTM/BS std, Summary of Material Test API,MGL Specs. Certificate As per ASTM/BS std, Summary of Material Test API,MGL Specs. Certificate Individual min 22 joule Summary of Material Test Average min 27 joule As per ASME Certificate Test certificate 1 B16.34,MGL Specs. As per ANSI B16.34,MGL Specs. No Leakage Radiography Rep.&Films Test 2&3 2&3 P W R REMARKS

2&3

2&3

2&3

2&3

1 or 2

2&3

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Dimensional&Visual Check

Dimensional 10% and visual 100% DFT Check

Approved drawings MGL spec.

Approved drawings

Dimension 2 3 Report Inspection

13

Shot blasting and painting

MFG 100% 14 Conformance with GA drawing. TPI 10% MFG 100% Name Plate details TPI witness 10% Gearbbox operation self lock MFG 100% arrangements stoppers ball position TPI witness indicators 10% 100% Review of fire Safe Certificate 100% 18 Review of final Documents

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and MSS-SP-55 Valves are Shot Blasting to SP-6 and painted with sufficient MGL/ENG/STEEL/ coats of corression resistant epoxy paint with a minimum dry SP10 Rev-3 film thick. 300microns. Approved Drawing MGL Specs / or spec sheet/Data approved drawings sheet Approved Drawing Approved drawings or spec sheet/Data and MSS-SP-25 sheet Approved Drawing MGL Specs / or spec sheet/Data approved drawings sheet As per API As per API 607/API 6 607/API 6F A FA and MGL spec Approved Drawing Approved Drawing or or spec sheet/Data sheet spec sheet/Data sheet

2&3

Report Valve Testing 2 report Valve Testing 2 report Valve Testing 2 report Test certificate Test certificate 2 _ 3 2 2&3 _ _ 2&3 2&3 _ 2&3 _