27/11/12

27/11/12

Duration
Imps Counter

Volume
Printed Sheets*

Paper Jams Failures Utilization

Per Mill Sheets*

Daily Volume
Average Daily [Imps] Highest Daily [Imps]

System Restarts
Average Daily / 2.29 Per Mill Imp.*

Up Time
Average Daily [Hours] / 14
14

Working Days

SPEC indigo7600
Avg indigo7600 (1)

/ 21

/ /

/ /

/ 193K

750 425

/ 60

200 45

Highest Daily

Per Mill Imp.*

Per Mill Imp.*

Printed Imp.*

Day Start

Day End

Gross*

54% 32%

/ 71

/ 65K

/ 148K

7 35

4336K 1359K

45000017
LITOPROCESS

21 01/11 27/11 4336K 1359K 193K

425

60

45

32%

71%

65K

148K

35

2.3

SW V8.6.1.i57 I-Fix 1.i20

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- Consumables Statistics Average Life (printed Imps.) Blanket Average

45000017 LITOPROCESS 45000017

Replacements (occurrence)
BID_MITF

PIP

BID

Blanket

PIP

BID

75K
75K

60K
60K

249K
249K

170K
170K

19
19

24
24

8
8

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Consumables ROR
Blanket
7 6

100

R ate p er millio n Imp s.

80

Prin tin g K Imp s.

5 4 3 2

60

40

20
1 0
OT HER RELEASE_INK OD_MEMORY_GRAY IMPRESSION_PAPER_T EAR

@ROR Rate Per Million Imps

@AVG_Printing Imps

PIP
6

80 70 60 50 40 30 20

R ate p er millio n Imp s.

Prin tin g K Imp s.

10 0
MULT IPLE_VERT ICAL_LONG_SCRAT CHES ST AR_SHAPED_MARK WHIT E_SPOT S OT HER VERT ICAL_LONG_SCRAT CHES T RAILING_EDGE_NOT _AT T ACHED_T O_DRUM

0
MOVED_T O_DRUM_SHOULDER

@ROR Rate Per Million Imps

@AVG_Printing Imps

BID
2.4

350 300

R ate p er millio n Imp s.

Prin tin g K Imp s.

1.6

250 200 150 100

1.2

0.8

0.4

50 0
BANDING NO_ROR BACKGROUND_PROBLEM

@ROR Rate Per Million Imps

@AVG_Printing Imps

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- Common Failures No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Failure Description PCN FEEDER MECHINIT FAILURE REASON DISPLAY AUTOB CR VLIGHT BELOW MINIMUM LIMIT INK FLOW FALL TO STBY AUTOB CR PIP VLIGHT UNIFORMITY TEST FAILED ILD CERAMIC MOTOR DRIVE FAIL ILD SYNC ERROR No. Of Presses 1 1 1 1 1 1 Total Occurrences 8 7 4 3 3 3 3 3 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 Average Failure Rate/MImps 6 5 3 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REPLACE SILICA GEL FILTER CLEAN IMAGING OIL RESERVOIR PRINT 1 TIC DENS NOT CALIB BID HVIF ERROR EXT HEAT OBSTACLE DETECTED HVPS VOLTAGE MONITOR FAILED ILD INVALID PACH ERROR IMO FILTERS EXCEEDED LIFESPAN IOC INDUSTRIAL WASTE BOTTLE FULL ERROR MIC INK CONDUCTIVITY TIMEDOUT PCN NO ENC NOTIFICATION PCN PERFECTOR CONTROL ERROR BSM FAULT RMS TORQUE LOW CR SOLENOID DISCONNECTED IMAGING SBS GET NEXT SHEET TIMEOUT MIC INK DENSITY TOO LOW MIC INK LEVEL TOO LOW NO BID ELECTRODE CURRENT PCN STACKER MOTOR FAILED PM MCN EMPTY TIMEOUT SC FIRST JOB TIMEOUT ERROR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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- Common Jams No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Jam Description EXIT SHEET NEVER REACHED FEEDER VERT PP EXIT STUCK PCN SHEET IN EXIT CONVEYOR FEEDER ALIGN PP EXIT NEVER REACHED STACKER INPUT PP STUCK EXIT SHEET STUCK FEEDER ALIGN PP EXIT SHEET UNEXPECTED PCN SHEET IN FEED ROLLER STACKER PROOFTRAY PP STUCK FEEDER VERT PP EXIT SHEET UNEXPECTED IFR SHEET NEVER REACHED FEEDER FH EXIT STUCK FEEDER MPICK PP ENTRY SHEET UNEXPECTED FEEDER SHEET NOT DIVERTED PCN SHEET AT PERFECTOR1 SENSOR STACKER FLIPWHEEL PP STUCK STACKER REGTABLE EXIT STUCK STACKER SHEET AT INPUT PP STACKER SHEET AT PROOFTRAY PP DUPLEX SHEET NEVER REACHED DUPLEX SHEET STUCK FEEDER VERT PP LOWER STUCK PERFECTOR2 SHEET STUCK STACKER BYPASS SHEET UNEXPECTED STACKER INPUT PP NEVER REACHED No. Of Presses 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Total Occurrences 10 8 8 6 6 4 4 4 4 3 3 2 2 2 2 2 2 2 2 1 1 1 1 1 1 Average Jam Rate/MSheets 52 41 41 31 31 21 21 21 21 16 16 10 10 10 10 10 10 10 10 5 5 5 5 5 5

27/11/12

HP Indigo 7600

Time distribution
Excluding idle time during nights and weekends

100% 90%

4%

wastefulPrinting Time

Utilization

Unknown

SubstrateHandling Time

80% 70% 60% 50% 40% 30% 20% 10% 0%

31% Special jobs print time ShutDownTime

RestartPressTime

Proofing s

36%

PauseTimeOutTime

OffTimeout

Nulls 1% 1% 1% 1% 3% 0% 3% 3% 2% 4% 0% 9% 0%

Jam Recovery

Failure Recovery

DFEdownTime

Consumables Replacement and Recovery

CalibrationTime