PROJECT NO.

10C0541A02

ARABIAN INDUSTRIAL FIBERS COMPANY (IBN RUSHD)

IR-II U&O DBN PROJECT

DOCUMENT TITLE:

INSPECTION AND TEST PLAN FOR STRUCTURE STEEL ERECTION WORKS

DOCUMENT NO: QA-000-AA-5013

ARABIAN INDUSTRIAL FIBERS COMPANY YANBU, KINGDOM OF SAUDI ARABIA

CTCI
CORPORATION

CERTIFIED 2
1 0 Revised as per PMTs comment Revised as per PMTs comment Issue for approval Hank Hank Hank Hank Karl Karl

PROJ.
10/12/11 MGR 10/08/11 CLIENT

DATE DATE

REV.

DESCRIPTION

BY

CHK.

APPR.

DATE

PAGE 1 OF 11

QA-000-AA-5013

Project No. 10C0541A02 IR-II U&O DBN PROJECT Revision No. Issue No. 3 Rev. 2 Title QA-000-AA-5013 Rev. 2 Inspection and Test Plan for Structure Steel Erection Works Reply Date

Date Received

12 Nov 2011

12 Nov. 2011

Item
1 2

Doc Identity Activity A 02 Activity A 04

Comments By PMT Mark this activity as Witness (W) scope of inspection for both CTCI and PMT Mark this activity as Witness (W) scope of inspection for PMT

Replied by CTCI Revised as per Page 3 Revised as per Page 3

Date 12 Nov. 2011 12 Nov. 2011

Activity B 03, B 04 and B 05

Arrange these activities in the following sequence. Revised as per Page 4 Activity B 03 as B 05 Activity B 04 as B 03

12 Nov. 2011

Activity B 04

Activity B 05 as B 04 Add the following word in the work process activity Main Structure Mark this activity as Witness (W) scope of inspection for PMT

Added as per Page 4

12 Nov. 2011

Activity B 03

Added as per Page 4

12 Nov. 2011

Activity C & C01 Remove these activities form this ITP

Added as per Page 4

12 Nov. 2011

Activity C 03
8

Remove this activity from this ITP and submit a separate ITP for this activity Remove these QVDs

Added as per Page 4

12 Nov. 2011

AA-5013-7 and AA5013-8

Followed

12 Nov. 2011

INSPECTION INSPECTION& &TEST TESTPLAN PLAN(I&TP) (I&TP)No: No: QA-000-AA-5013

ARABIAN ARABIANINDUSTRIAL INDUSTRIALFIBERS FIBERSCOMPA COMP YANBU, YANBU,KINGDOM KINGDOMOF OFSAUDI SAUDIARABI ARAB

Activity Work Process Characteristics Quality10C0541A02 Control Acceptance Criteria/ Quality Verifying Document Subcontract CONTRACTOR NAME: CTCI Corporation Contract No/Title: IR-II U&O DBN PROJECT No. Activity to be Verified Verification activity Specification H = (QVD) Mandatory HOLD Point.

Approval

Print Name

Signature

H W Representative of indicated party

Erection of beams, bracings etc. As per inspection items PROJECT TITLE: with columns in the Checklist of QVD IR-II U&O DBN PROJECT B-03 Plumb & Level check prior to bolt As per inspection items tightening (Main Structure) in the Checklist of QVD B-04 Bolt Tightening As per inspection items WORK AREA/ACTIVITY DESCRIPTION: in the Checklist of QVD
B-02

Measure & Visual Check

CTCI Measure &Visual Check

Visual Check

SES-B02-S02 IFC Drawing SES-B02-S02 SES-B02-S02 SES-B02-S02 SES-B51-S03 Acceptance Criteria/ SES-B02-S02 Specification

W = AA-5013-2 Witness Point.

AA-5013-2 V notified. If not in attendance at sp AA-5013-3 V R/S = Review/Surveillance

Representative of indicated party may proceed

Representative of indicated party

STRUCTURE STEEL ERECTION WORKS

Grouting Check

B-05

As per inspection items in the Checklist of QVD Characteristics As per inspection items to be Verified in the Checklist of QVD

PMT

Test & Visual Check Quality Control Visual Check Verification activity

Activity Work Process B-06 Inspection of gratings, handrails, No. Activity kick plates, ladders and staircases A Material and Foundation C Paint/Touch-up Paint Release A-01 Material inspection C-01 Surface preparation and application of Paint A-02 Calibration of all the measuring (if Applicable) and Test Equipment D Final Inspection of Structural A-03 WPS/Welder Qualification Steel Erection
A-04 A-05

Quality Verifying Document Subcontract AA-5013-6 V (QVD) H W

work activity, submitted AA-5013-4 V documen 3rd Party Test Report

Conformance to As per inspection items Specification in the Checklist of QVD Calibration Report As per inspection items Record inQualification the Checklist of QVD As per inspection items in the Checklist of QVD As per inspection items in the Checklist of QVD

Test & Visual Check Visual Check Visual Check Visual Check Visual Check Visual Check

AISC303-05 PART7 SES-B02-S02, T01-S01 SES B02-S02, A01-S02 SES B02-S02 SES-B02-S02, T01-S01 AWS D1.1 SES B02-S02, A01-S02 SES A12-S01, A12-S02 SES B02-S02 IFC drawing IFC Drawing SES B02-S02

ITP-EMI-1 AA-5013-5 Calibration Record AA-5013-6 Qualification Record AA-5013-1

V V V V V V

Foundation Checked and released Foundation Surface Preparation, Anchor Bolt Check and Pad Installation Erection Dimensional Check: Length, size and bolt condition

Visual Check

AA-5013-1

B B-01

As per inspection items in the Checklist of QVD

Measure & Visual Check

SES B02-S02 IFC Drawing

AA-5013-2

EQUIPMENT / MATERIAL INSPECTION RECORD FOUNDATION RELEASE FOR PAD ELEVATION OF COLUMN BASE PLATE
PURCHASE ORDER NO. PROJECT NO.

ITP-EMI-1 RECORD NO AA-5013-1 Record No DATE Date

Project No

10C0541A02 IR-II U&O DBN PROJECT Area No REQUISITION NO.

PURCHASE SPEC. NO. INVOICE NO.

Page

REV. REV.

of

INSPECTION LocationITEMS / DESCRIPTION ITEMS

Column Elevation A. Foundation Release and Pad installation

Item REQD

Drawing No.
CHECK RESULT SAT UNSAT RECORD NO. REMARK Remarks

CHECK ITEM Description of Check

Inspection Results Yes No N/A

B. Pad Elevation Survey Report

No 1 2 REPORT REVIEW 3 4 5 6 7 8 OTHER EXAM. 9 & TESTS 10 Received By Column Line

01 Foundation inspections and tests complete. QUANTITY 02 Leveling plate or billet plate grouting complete and checked as per survey report below PACKING &APPEARANCE VISUAL 03 Check Surface preparation and Pad installation completed INSPECTION 04 Anchor Bolts condition MARKING SIZE & DIMENSION Pad Elevation of Column Base Plate (mm) EN E ES MATERIAL TEST REPORT S WS W WN N

NOT COMPLETION

Sketch (Column Layout)

NOT AVAILABLE

CERTIFICATION

Inspected By Calibration Record

Approved By

Surveying TITLE / Equipment

SIGNATURE DATE

Series No.

Manufacturer

Calibrated Date

Sub Contractor NON-CONFORMITIES DISPOSITION DESCRIPTION : Name Date Signature

CTCI

JUDGEMENT PMT

ACCEPTABLE REJECT

This material receiving inspection record should be completed and signed by the receiving person while materials are delivered.

JN-540 84.11

PLUMBING & LEVEL INSPECTION RECORD

Project No.
Equipment Used

AA-5013-2 Record No Date

KC-Q-CV-2477

22 Jan.2013

10C0541A02 IR-II U&O DBN PROJECT

Serial No.

Area No

Car Parking

Page
Calibration date

2 of 2

Location
Item 01 02 03 04 05

Structural Steel Column @ G/L S & R axis 27-50 @ Car Parking Area Phase 1 Description of Check

Drawing No BSI-STR-ER-12-258-SH
Inspection Result Yes No N/A Result

Correct dimension and size Match of member Correct grade & length of bolts Correct size & bolts condition Correct Installed the Beam and bracing alignment, diagonal to meet the required elevation

Column No

Length (mm)

Actual Reading Actual Reading Difference (N/S-Direction) (E/W-Direction) Tolerance (mm) (mm) (mm) 1 3 2 1 3 1 3 2 1 2 3 2 1 2 2 2 2 2 2 2 2 1 2 3

Allow. Tolerance (mm)

Result Accept
Reject

Result

Col.@ G/L S axis 39 Col.@ G/L S axis 40 Col.@ G/L S axis 41 Col.@ G/L S axis 42 Col.@ G/L S axis 43 Col.@ G/L S axis 44 Col.@ G/L S axis 45 Col.@ G/L S axis 46 Col.@ G/L S axis 47 Col.@ G/L S axis 48 Col.@ G/L S axis 49 Col.@ G/L S axis 50

2110 2110 2110 2110 2110 2110 2110 2110 2110 2110 2110 2110

Sub Contractor Name Signature Date

DANNY T. BUGAY

CTCI
MD. ABDUL MAJEED

PMT
SIRAJ UL HASSAN

BOLT TIGHTENING RECORD

Record No Date

AA-5013-3 KC-Q-CV-2557

07 Feb.2013

Project No.

10C0541A02 IR-II U&O DBN PROJECT

Area No

Car Parking

Page

1 of 1

Location Drawing No. Connection Component

@ G/L S axis 27-38 @ G/L S axis 39-50 @ G/L R axis 27-38 @ G/L R axis 39-50 @ G/L P axis 27-50 @ G/L P axis 39-50 @ G/L Q axis 27-50 @ G/L Q axis 39-50 @ G/L T axis 51-53

Car parking Shed Anchor Bolts @ G/L S, R,P,Q & T axis 27-53 @ Car Parking Area Phase 1 BSI-STR-ER-12-258-SH Bolt Type
HSB HSB HSB HSB HSB HSB HSB HSB HSB

Bolt Tightening Method

Turn of Nut Result Remarks

Size
M20 M20 M20 M20 M20 M20 M20 M20 M20

Required Torque Value (N-m)

410 410 410 410 410 410 410 410 410

Accept

Reject

Calibration Record Equipment Torque Wrench Series No. KD4980542850

Sub Contractor Name Signature Date

Manufacturer KD
CTCI

Calibrated Date 22/01/12

PMT

DANNY T. BUGAY

MD. ABDUL MAJEED

SIRAJ UL HASSAN

GROUT/POUR CARD
Project No. 10C0541A02 IR-II U&O DBN PROJECT Area No

AA-5013-4 Record No Date

KC-Q-CV-2134 05 Nov. 2012

113

Page

1 of 1

Location

Compressor 002A & 002B

Drawing No Grout Material

XF37A-0113-001

GROUTING PARTS

BLOTS BASE PLATES PERIPHERY

DESCRIPTION

CONBEXTRA EP150

INSPECTION RESULTS

REMARKS

Yes 1. Pre-grouting Inspection 1.1 Chipped 1.2 Soaked in water 1.3 Drain location/Vent holes in Base plate 1.4 Blow out 2. Grout Inspection

No

N/A

2.1 Specified material did not exceed self life/expired date 2.2 The mix procedure used was in accordance with the manufacturers recommendations.
2.3 Curing according to manufacturers recommendation

2.4 Temperature measured as per manufacturers recommendation

3. Post-grouting Inspection 3.1 grouting formwork removed 3.2 Grout finishing according to specification Note: Test report shall be attached. Sub Contractor Name Signature Date CTCI PMT

DANNY T. BUGAY

MD. ABDUL MAJEED

SIRAJ UL HASSAN

PAINTING/TOUCH-UP INSPECTION RECORD

Date

AA-5013-5 Record No

Project No. Brand Name Location

10C0541A02 IR-II U&O DBN PROJECT

Area No Application Method

Drawing No

Item 1

Description of Check
Ensure that the area has been prepared, clean and it was dry/free from condensation prior to the application of paint/coating

Inspection Results Yes No N/A

Remarks

Verify that the coating/painting has been mixed and applied in accordance with the relevant specification and/or manufacturers recommendation

Verify that the color of the paint applied was in accordance with the requirements of relevant project specification.

Verify that the correct number of coat has been applied in accordance with the requirements of relevant paint code.

Verify that the paint application has not fouled any moving parts (i.e. valve spindle)

Verify that all defects have been repaired & touch-up in accordance with the approved manufacturers instruction.

NOTES :

Sub Contractor

CTCI

PMT

Name Signature Date

FINAL INSPECTION OF STRUCTURAL STEEL ERECTION

Project No.

AA-5013-6 Record No Date KC-Q-CV-2538 05 Feb. 2013

BSI-STR-ER-12258-SH

10C0541A02 IR-II U&O DBN PROJECT

Area No

Drawing No.

Location

Car Parking Shed Structural Steel @ Car Parking Area Phase 1 Description of Check
Inspection Results Yes No N/A Remarks

Item
01 Structural elements (main structure, handrails, grating, kick plates, ladders or staircases)- installed and checked against drawings

02 03 04 05 06

Structural elements - plumb, level, aligned All structural supports installed as per design Anchor bolts nuts tight Column base grouted Bolted connections checked

07 Welded connections checked Corre 08 Anchor bolt holes for equipment located on steel structures meet the manufacturers requirement Coatings applied, touch-up complete

09

REMARKS :

Sub Contractor Name Signature Date

CTCI

PMT

DANNY T. BUGAY

MD. ABDUL MAJEED

SIRAJ UL HASSAN