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INDEPENDENT PIPE PRODUCTS, INC.

Quality Polyethylene Pipe, Fittings and Fixtures

Better BetterBy ByDesign Design


Water Water Water Sewer Sewer Industrial
200 Catalog Version 1.4 www.indpipe.net

Gas & Oil Patch

INDEPENDENT PIPE PRODUCTS, INC.


Dear Valued Customer, For over 25 years Independent Pipe Products, Inc. (IPPI) has been supplying high quality polyethylene pipe fittings and fabrications to pipe manufacturers. For over 10 years now, we have supplied HDPE fittings to HDPE pipe distributors for gas, water, oil patch, sewer & industrial markets. We are equally as proud to enter into our 5th year of extrusion along with providing Design-Flow HDPE Pipe into a growing number of marketplaces. Today, pipe and fitting distributors expect high quality pipe, fittings and fabrications made to specification, delivered on time, at a competitive cost. Every item, both small and large, is equally important to your performance as a polyethylene pipe distributor or manufacturer. The goal of Independent Pipe Products, Inc. is to satisfy your needs by supplying defect free products and services on time, every time. Your success is our success! Quality HDPE Standards All HDPE fittings and fabrications are manufactured to exacting quality standards long accepted by major pipe manufacturers. The HDPE pipe grade material is the superior PE4710 resin with an ASTM D3350 cell class of at least 445574C. Each fitting is made to be heat fused to HDPE pipe governed by applicable ASTM and AWWA pipe standards, following the pipe manufacturers recommended heat fusion procedure. Size Range Fitting components from IPPI have been sold nationally and internationally. IPPI is a major supplier of machined and fabricated HDPE fittings in the Western Hemisphere. Design-Flow HDPE Pipe is available in IPS & DIPS sizes 2 through 36. Our Design-Flow HDPE fittings and accessories are available in a broad size range from 1/2" to 63" diameters. The fitting DRs are made to order from DR 32.5 to DR 7, based on availability of raw material preforms. The vast majority of fitting components are commonly inventoried in DR-9, DR-11 and DR-17.

BETTER

BY

DESIGN

BETTER BY DESIGN
Better by Design IPPI fittings are Better by Design . Our Design-Flow Bolt Ring is so unique in its novel design that it has earned a U.S. Patent, and our bolt rings are specifically designed for our HDPE flanges & stub ends. Our reducers are more compact and cost efficient. Our transition adapters and mechanical connections are simple, competitive and fully pressure rated. The butt fusion ends of our fittings are engineered to be long enough to fit most normal fusion machines designed to heat-fuse HDPE pipe and fittings. Custom HDPE Fittings IPPI has a continuing, dynamic commitment to developing unique products to meet the changing needs of the piping market. Our Engineered Products Division specializes in making the unusual routine, helping to bring IPPI into the new century. We invite you to have us quote on your custom HDPE pipe fitting needs (use the Inquiry Form located at the end of the info section in this catalog). Fast Shipping IPPIs corporate headquarters is located near the mid-cities area in Dallas, Texas. Fast shipments are made economically to the North, South, East or West. Our convenient headquarters site houses our corporate offices, customer service, engineering/development and manufacturing facility. Customer-Driven Success At IPPI, we strive to earn your business and consistently demonstrate our customer-driven philosophy of success. Our goal is to become one of your preferred and most trusted fitting suppliers. We work hard to accomplish this mission by providing products that are Better by Design and continually searching for new and better ways to save you time and money. We realize that your success is our success and we look forward to helping build your bottom line. Ron Hopton-Jones President, CEO

1-800-499-6927
Issued June 1, 2008

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Version 1.4

Table of Contents Page i


Fittings Group
TOC Table Of Contents Warranty Statement - Disclaimer of Warranties Order and Price Information Shipping Information Return Policy Fitting Information IPS, DIPS and CTS Dimensions PE3408/PE3608 Physical Properties PE4710 Physical Properties Quick Quote Inquiry Sheet

Page
i-v Info-1 Info-2 Info-3 Info-4 Info-5 Info-6 Info-7 Info-8 Info-9

INDEPENDENT PIPE PRODUCTS, INC.

Introduction

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1.

Design-Flow High Density Polyethylene Pipe Design-Flow HDPE Pipe General Information IPS HDPE Pipe (Iron Pipe Size) 2-65 DIPS HDPE Pipe (Ductile Iron Pipe Size) 4-48 IPS Packaging and Loading Info 2-18 IPS Packaging and Loading Info (cont.) 20-65 DIPS Packaging and Loading Info 4-48 Calculating Fusion Pressures HDPE Butt Fusion Procedure HDPE Sidewall Fusion Procedure PE 3608 HDPE Physical Properties - M&I PE 4710 HDPE Physical Properties - M&I PE 3608 HDPE Physical Properties - D2513 PE 4710 HDPE Physical Properties - D2513 PE 3608 HDPE Physical Properties - Gray Slipliner PE 4710 HDPE Physical Properties - Gray Slipliner 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15

Better by Design

Toll-Free Phone (800) 499-6927

Phone (972) 641-2080


2. Flange Components

See Ch 18 & Ch19 for FM Approved HDPE Pipe & Fittings Flange Adapter Design Information IPS Flange Adapter 1/2 to 18 IPS Flange Adapter (cont.) 20 to 54 DIPS Flange Adapter 3 to 30 Stub End Design Information IPS Stub End 14 to 54 DIPS Stub End 14 to 30 BF Valve Flange & Spacer Design Information Butterfly Valve Spacers IPS & DIPS BF Valve Flange Adapters IPS & DIPS 2 - 12 Blind Flanges Steel IPS & DIPS Blind Flange (High Pressure) HDPE IPS & DIPS Blind Flange (No Pressure) 3. Design-Flow Convoluted Bolt Rings Convoluted Bolt Ring Design Information IPS Ductile Iron Bolt Rings 3/4 - 14 IPS Ductile Iron Bolt Rings 16 - 54` DIPS Ductile Iron Bolt Rings 4 - 30 3-1 3-2 3-3 3-4 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12

Toll Free Fax (800) 499-7124

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page ii


Fittings Group
3. Design-Flow Convoluted Bolt Rings (continued)

Page

INDEPENDENT PIPE PRODUCTS, INC.

IPS Stainless Steel Bolt Rings 2 - 18 IPS Stainless Steel Bolt Rings (cont.) 20 - 54 DIPS Stainless Steel Bolt Rings 4 - 30 IPS Epoxy Coated Bolt Rings 3/4 - 14 IPS Epoxy Coated Bolt Ring (cont.) 16 - 54 DIPS Epoxy Coated Bolt Rings 4 - 30 Bolt Ring Materials Physical Properties Bolt Ring Installation & Bolt Tightening Bolt Ring Test Report - Bolt Torque Test Data

3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 4-1 4-2 4-3 4-4 4-5 4-6 5-1 5-2 5-3

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4.

Reducer Components

Concentric Reducer Design Information IPS Concentric Reducers 1-1/4 to 24 DIPS Concentric Reducers 3 to 24 IPS Low Cost Compact Concentric Reducers IPS & DIPS Multi-Stage Concentric Reducers IPS & DIPS Eccentric Reducers

Better by Design
5. End Caps

IPS Molded End Cap 3/4 to 8 IPS Machined End Cap 10 to 54 DIPS Machined End Cap 4 to 24

Toll-Free Phone (800) 499-6927

6.

Branch Saddle Components Branch Saddle Design Information Heater Plate Information IPS Branch Saddle (main x 2 - 12 outlet) 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 7-1 7-2 7-3 8-1 IPS & DIPS 9-1

Phone (972) 641-2080

DIPS Branch Saddle (main x 2 - 12 outlet) IPS Service Saddle IPS Self-Tapping Tees IPS & DIPS Tapping Sleeve / Saddle Assembly Cutter Sizes for Taps

Toll Free Fax (800) 499-7124

7.

Butt Fusion Ball Valve Compression Fittings Fuse-A-Corp

IPS 2 - 4 Information on IPS & CTS 1/2 - 2 IPS, CTS, & FIPT 1/2 - 2 IPS & DIPS

Fax (972) 641-2066

8. 9.

Pull-Heads

Water-Stop Wall-Pipe Anchor Ring Thrust Isolator

10. Transitions to Ductile-Iron Pipe and Fittings DI - MJ Anchor Fitting Design Information MJ Adapter Kit IPS & DIPS 2 - 24 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9

Version 1.4.2 Submittal Catalog June 1, 2011

MJ Adapter Gland & Accessory Pack Bell MJ Adapter Kit IPS & DIPS 2 - 12 Additional Accessories for Bell MJ Adapter 6 DIPS Hydrant Anchor Spool 8 DIPS Hydrant Anchor Spool Hydrant/Swivel/Parallel Tees Hydrant Offset & Grade-Level Spool

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Fittings Group
11. Transitions to PVC Pipe and Fittings

Page

INDEPENDENT PIPE PRODUCTS, INC.

Bell MJ Adapter Kit IPS & DIPS 2 - 12

repeated repeated

11-1 11-2 11-3 11-4 11-5 11-6

Additional Accessories for Bell MJ Adapter IPS HDPE to SCH 40/80 PVC Transition Information on HDPE and Stiffeners Wedge Expanding Stiffeners for HDPE 12. Transitions to Steel Pipe and Fittings Steel Pipe Transition Fittings

PVC Slip Joint Anchor IPS & DIPS 2 - 24

12-1 13-1 13-2 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-10 13-11 13-12 13-13 13-14 13-15 13-16 13-17 13-18 13-19 13-20 13-21 13-22 13-23 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10 14-11

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13. Elbows

Elbow Design Information & End Options 900 IPS & DIPS Molded 3/4 - 8 45 IPS & DIPS Molded 3/4 - 8 900 IPS 3 Segment Fabricated 4 to 20 90 IPS 3 Segment Fabricated 22 to 54
0 0 0

Better by Design

90 IPS 5 Segment Fabricated 2 - 18 900 IPS 5 Segment Fabricated 20 to 54 90 IPS 3 Segment PE Reinforced 4 to 36 450 IPS 2 Segment Fabricated 4 to 20 45 IPS 2 Segment Fabricated 22 to 54 45 IPS 3 Segment Fabricated 2 to 18 450 IPS 3 Segment Fabricated 20 to 54 45 IPS 2 Segment PE Reinforced 4 to 36 22.50 IPS 2 Segment Fabricated 2 to 18 22.5 IPS 2 Segment Fabricated 20 to 54 22.5 IPS 2 Segment PE Reinforced 4 to 36 900 DIPS 3 Segment Fabricated 4 to 30 90 DIPS 5 Segment Fabricated 4 to 30 450 DIPS 2 Segment Fabricated 4 to 30 45 DIPS 3 Segment Fabricated 4 to 30 22.5 DIPS 2 Segment Fabricated 4 to 30 Information Forge Molded Sweep Elbows 90 IPS Forge Molded Sweep Elbows 2 to 14
0 0 0 0 0 0 0 0 0 0

Toll-Free Phone (800) 499-6927

Phone (972) 641-2080

Toll Free Fax (800) 499-7124


14. Tees

Fax (972) 641-2066

Tee Design Information & End Options IPS & DIPS Molded 3/4 to 8 IPS Fabricated Line Tees 4 - 18 IPS Fabricated Line Tees 20 - 54 IPS PE Reinforced Line Tees 4 - 24 DIPS Fabricated Line Tees 4 - 30 IPS Branch Saddle Reducing Tees DIPS Branch Saddle Reducing Tees Branch Outlet Design Information Tapped Tees IPS & DIPS Inspection Tee Kit

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page iv


Fittings Group
15. Wyes Wye Design Information & End Options IPS Fabricated 45 Lateral Unreinforced 2 - 18 IPS Fabricated 45 Lateral Unreinforced 20 - 54
0 0

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15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 16-1 16-2 16-3 16-4 16-5

INDEPENDENT PIPE PRODUCTS, INC.

IPS PE Reinforced 450 Lateral Wye 4 - 24 IPS Fabricated True Equal Unreinforced 4 - 24 IPS PE Reinforced True Equal Wye 4 - 24 DIPS Fabricated 45 Lateral Unreinforced 4 - 30 IPS Branch Saddle 45 Lateral Reducing Wyes Reducing Outlet Wyes 16. Crosses IPS Fabricated Line Cross 2 - 18 IPS Fabricated Line Cross 20 - 54 IPS PE Reinforced Line Cross 4 - 24 DIPS Fabricated Line Cross 4 - 30 Reducing Crosses and End Options
0 0

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Better by Design

17. Other Available Fittings, Fixtures and Services Landfill Riser Shafts / Industrial Manholes and Tanks Outfalls / Diffusers / Headers / Manifolds Floats and Pontoons / Spools Specialty Fittings / Metric Fittings 2-D & 3-D Pipe Offsets Hydrostatic Testing 18. Class 150 & 200 FM Approved Design-Flow Pipe & Fittings Class 150 & 200 FM Approved - Table Of Contents 18-1 18-2 18-4 18-5 18-6 FM IPS HDPE Pipe ( Iron Pipe Size 2-24 ) FM PE 4710 HDPE Physical Properties - FM FM IPS Flange Adapter (2 to 36) FM DIPS Flange Adapter (4 to 30)

17-1 17-2 17-3 17-4 17-5 17-6

Toll-Free Phone (800) 499-6927

Phone (972) 641-2080

FM DIPS HDPE Pipe ( Ductile Iron Pipe Size 4-24 ) 18-3

Toll Free Fax (800) 499-7124

FM IPS Ductile Iron-Stainless Steel Bolt Ring (2-36) 18-7 FM DIPS Ductile iron-Stainless Steel Bolt Ring (4-24)18-8 FM Bolt Ring Materials Physical Properties FM IPS Concentric Reducer (2 x to x 24) FM DIPS Concentric Reducer (4 x to x 24) FM IPS Branch Saddle (main x 2 - 12 outlet) FM DIPS Branch Saddle (main x 2 - 12 outlet) FM IPS & DIPS (2 to 24) FM IPS & DIPS MJ Adapter Kit (2 - 24) FM MJ Adapter Gland & Accessory Pack (2 - 24) FM 90 & 45 IPS Molded Elbow (2 to 6) FM 900 IPS 3 Segment Fabricated (4 to 24) FM 900 IPS 5 Segment Fabricated (4 - 24) FM 45 IPS 2 Segment Fabricated (4 to 24) FM 450 IPS 3 Segment Fabricated (4 to 24) FM 22.5 IPS 2 Segment Fabricated (4 to 24)
0 0 0 0

18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 18-19 18-20 18-21 18-22

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page v


Fittings Group
18. Class 150 & 200 FM Approved Design-Flow Pipe & Fittings (continued) FM 900 DIPS 3 Segment Fabricated (4 to 24) FM 900 DIPS 5 Segment Fabricated (4 to 24) FM 45 DIPS 2 Segment Fabricated (4 to 24) FM 45 DIPS 3 Segment Fabricated (4 to 24)
0 0

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INDEPENDENT PIPE PRODUCTS, INC.

18-23 18-24 18-25 18-26 18-27 18-28 18-29 18-30 18-31 18-32

FM 22.50 DIPS 2 Segment Fabricated (4 to 24) FM IPS Molded Line Tee (2 - 6) FM IPS Fabricated Line Tee (4 - 24) FM DIPS Fabricated Line Tee (4 - 24) FM IPS Br. Saddle Reducing Tee (2 x to x 24)

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19.

FM DIPS Br. Saddle Reducing Tee (4 x to x 24) Class 267 FM Approved Design-Flow Pipe & Fittings Class 267 FM Approved - Table Of Contents FM CL 267 IPS HDPE Pipe ( Iron Pipe Size 4-24 ) FM CL 267 PE 3608 HDPE Physical Properties FM CL 267 IPS Flange Adapter (4 to 24) FM CL 267 IPS DI & SS Bolt Ring (4-24) FM CL 267 Bolt Ring Materials Physical Properties FM CL 267 IPS Concentric Reducer (4 x to x 24) FM CL 267 IPS Water Stop (4 to 24) FM CL 267 90 IPS 3 Seg RE Fabricated (4 to 24) FM CL 26745 IPS 2 Seg RE Fabricated (4 to 24) FM CL 267 IPS RE Fabricated Line Tee (4 - 24)
0 0

19-1 19-2 19-3 19-4 19-5 19-6 19-7 19-8 19-9 19-10 19-12

Better by Design

Toll-Free Phone (800) 499-6927

FM CL 267 22.50 IPS 2 Seg RE Fabricated (4 to 24) 19-11

Phone (972) 641-2080

FM CL 267 IPS Br Saddle Reducing Tee (4 x to x 24)19-13

Toll Free Fax (800) 499-7124

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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Warranty Statement
Independent Pipe Products, Inc., extends this Warranty to immediate purchasers of IPPI products (Purchasers). This warranty is extended only to such immediate Purchasers; it may not be passed along to any subsequent purchaser or assignee. IPPI warrants that its products are, on the date of shipment, free from defects in materials and workmanship and have been manufactured in accordance with IPPIs material specifications. IPPI will replace or, at its option, issue credit for any IPPI products which are found by IPPI to be defective or not in conformity with such material specifications. This warranty does not apply to a product that has been subjected to: (a) improper storage or installation; (b) accident, damage, abuse, or misuse; (c) abnormal or unusual operating conditions or applications; (d) operating conditions or applications not made known to IPPI prior to the date of sale of the product; (e) operating conditions or applications above the rated capacity of the product; or (f) a purpose or application in any way different from that for which the product was designed.

Purchaser Responsibilities & Claims Processing


Purchaser must carefully inspect each IPPI fitting and laboratory test the product to ensure that it performs satisfactorily for its intended use. Every claim under this warranty shall be deemed waived unless Purchaser has made such careful inspection and laboratory testing, and unless written notice of defect or nonconformity of the product is made and received by IPPI within 30 days of the date the defect or nonconformity was or should have been discovered and in any event within six months of the date the product was shipped. Within two weeks of the date written notice of the defect or nonconformity is received by IPPI and within six months of the date the product is shipped, Purchaser must return the defective or nonconforming product to IPPIs actual possession under an IPPI Return Material Authorization number (RMA#). Within a reasonable time after IPPI receives the returned product, IPPI will reasonably determine if the alleged defect or nonconformity actually exists, and will notify the Purchaser of its determination. Within a reasonable time thereafter, IPPI shall replace any defective nonconforming product with non-defective product of like quantity or at its option, issue credit for such defective or nonconforming product.

Disclaimer of Warranties
The Warranty provided above is strictly limited to its terms and is in lieu of all other warranties, expressed, implied and statutory. IPPI specifically disclaims any implied warranties of merchantability or fitness for particular purpose. Purchaser specifically understands and agrees that IPPI, its successors, assigns, directors, officers, agents and employees, shall not be liable in tort-whether based on negligence, strict liability, or any other theory of tort liabilityfor any action or failure to act in respect to the manufacture, preparation for sale, sale, delivery or use of IPPI products. It is the parties intent to absolve and protect IPPI and IPPIs successors, assigns, directors, officers, agents and employees from any and all tort liability. Purchaser expressly agrees that his sole and exclusive remedy for breach of the warranty set forth above, for any tortious conduct, or for any other cause of action, shall be the remedies set forth above. Purchaser further specifically understands and agrees that, except as provided, no remedy shall be available to purchaser, including, but limited to, claims for incidental, consequential, special or punitive damages, for any cause whatsoever, or injury to or death of persons or damage to property or any other consequential economic or incidental loss. Under no circumstances will IPPI be liable for loss of anticipated profits or any other loss caused by reason of the nonoperation of the increased expense or operation caused by IPPIs products. This exclusion shall apply to all claims, whether sounding in tort, contract or otherwise and shall apply to all damages.

1-800-499-6927
Issued January 1, 2009

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INDEPENDENT PIPE PRODUCTS, INC.

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Order and Price Information


Pricing: Pricing shown in this catalog is distributor net pricing. Inquiries received via phone, facsimile or e-mail are encouraged and always welcomed by our Customer Service Department. All pricing shown is F.O.B. Plant Headquarters, Dallas, TX 75236
(or point of origin)

All prices are based on normal manufacturing lead times at normal costs. Rush manufacturing and rush shipments may be subject to a service or expediting charge. All orders are subject to Independent Pipe Products, Inc. acceptance and our current conditions of sale. Prices are subject to change without notice to comply with the prices in effect at time of shipment. Price preservation will be extended to include shipment of orders acknowledged prior to the effective increase date, provided shipment is made within 30 calendar days of the price increase. Ordering: Minimum billing: $200.00 Terms: Net 30 days from date of invoice. Freight Charges: Freight will be prepaid and added to the invoice unless otherwise specified. Order Placement: Orders are taken by our Customer Service Department via phone, facsimile and/or e-mail and will require a purchase order number or a reference number if possible. Independent Pipe Products, Inc. sells only to approved distributors. Availability of Product: Independent Pipe Products, Inc. has a large inventory of HDPE pipe fittings and accessories. Availability of the products listed in this catalog will always be subject to the availability of raw material. Large quantities of raw material are kept on hand to provide timely deliveries. Orders for items that are in stock will normally be shipped the same or following day of order placement. Non-stock or out-of-stock items will be entered for production when ordered. An estimated completion date will be given, if requested, at the time of order placement. Cancellations: Resale, non-stock or out-of-stock items that have been ordered may be subject to cancellation charges if production has been started or if special materials have been purchased for the production of these items or fulfillment of order. 1-800-499-6927
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INDEPENDENT PIPE PRODUCTS, INC.

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Shipping Information
Orders for items that are in stock will normally be shipped the same or following day of order placement. Orders for items that are in stock requiring next day or second day delivery are welcomed and normally shipped the same day of order placement . All prices are F.O.B. Plant Headquarters: Independent Pipe Products, Inc. 4949 Joseph Hardin Dallas, Texas 75236
(or point of origin)

Freight charges will be prepaid and added to the invoice unless otherwise specified. Collect and third party billing freight options are available.

Weights on most of our products are listed in this catalog to aid our distributors with freight pricing estimates. If using these weights to calculate freight charges please allow for the additional weight of packaging materials and pallets (IPPI standard pallet weighs approx. 40 pounds each).

Our Customer Service Department will be pleased to provide any information regarding freight options such as pricing, overnight services, dedicated carriers, etc.. Please call with your freight questions or needs.

Shipments of fabricated fittings, tanks and/or fixtures may require oversized carriers or special arrangements. Please inquire with our Customer Service Department regarding freight options available for these larger shipments.

Orders that are not released or picked up in a timely manner may be subject to additional storage or handling fees.

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INDEPENDENT PIPE PRODUCTS, INC.


Return Policy

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All returns must be approved by Independent Pipe Products, Inc. prior to return. An approved RMA form can be obtained by contacting our Customer Service Department. Upon approval, the RMA form including a list of the items approved to be returned, conditions concerning restocking fees and/or credit information and shipping instructions (if applicable) will be issued and sent via facsimile or e-mail. A copy of the RMA form must accompany the returned shipment for proper credit to be issued.

Policies Concerning Returned Materials: Standard Stock Items (items that are stocked under an IPPI. part number): A 50% restocking fee will be charged for the return of standard stock items. Material must be returned in a saleable condition. Customer will be responsible for freight charges incurred with the return of the materials. Non-stock or Custom Ordered Items: Most non-stock and custom ordered items are noncancelable/nonreturnable (cancellation charges may be applied to these items if production has been started or if special materials have been purchased for these items). Any product that is not a standard stock item is subject to factory acceptance for return approval. Restocking fees for non-stock or custom items that have been approved for return will be determined per incident. Material must be returned in a saleable condition. Customer will be responsible for freight charges incurred with the return of the materials. Material Shipped in Error By IPPI or Material Suspect of Defect/Non-Conformance: A RMA will be needed for the return of these items to insure proper credit and documentation. Items shipped in error will have a credit issued against the original invoice upon receipt of returned incorrect material. Replacement items will ship as soon as possible and will be billed against a new invoice. Material suspect of defect or nonconformance will be inspected upon return to determine and/or remedy any possible problem. Freight instructions will be issued for these items on the approved RMA form obtained from our Customer Service Department. Returned Items That Are Damaged Or Not In A Saleable Condition: Should IPPI deem it necessary to have to rework returned material that is unfit for resale, additional machining charges may be added to the above mentioned restocking fees.

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INDEPENDENT PIPE PRODUCTS, INC.


Machined Fittings:

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Fitting Information
Machined fittings (i.e.: flange adapters, stub ends, machined reducers, MJ adapters, slip joint anchors, end caps, branch saddles) are normally fully pressure rated to SDR ordered unless otherwise specified. Machined fittings are normally stocked in most SDRs listed and can be re-machined to a lesser wall thickness if needed. Some fittings may require additional machining charges, please inquire for pricing information if re-machining is necessary. Fabricated Fittings: Fabricated mitered fittings (ie: elbows, line tees, line crosses and wyes) are generally rated at 80% of the pressure rating of the SDR of material that is used for the fitting (ie: a mitered fitting produced using SDR-11 160 psi material would be pressure rated for a working pressure of 128 psi). Fully pressure rated mitered fabricated fittings will be constructed using the next size heavier SDR material available (ie: fittings rated for a SDR-11 160 psi working pressure rating would be manufactured using SDR-9 material). Other fabricated fittings such as branch saddle tees, branch saddle wyes, fabricated concentric reducers and waterstops are normally pressure rated to the SDR ordered. Fabricated fittings are stocked in most SDRs listed. Re-machining ends of a fabricated fitting to a lesser SDR may require additional machining charges. Please inquire for pricing information if Re-machining of ends is necessary. Molded Fittings: Molded fittings are stocked in most SDRs listed and are normally fully pressure rated. Re-machining ends of molded fittings will require an additional charge. Please inquire for Quick Quote if Re-machining of ends is necessary. Resale Items: Resale items (i.e.: back up rings, drive-in stiffeners, gland packs, transition fittings) are normally stocked only in most frequently used sizes and pressure ratings. More information regarding resale items may be obtained through our Customer Service Department.

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Iron Pipe Sizes (IPS) Ductile Iron Pipe Sizes (DIPS) & Copper Tube Sizes (CTS)
Thermoplastic pipe is made to three dimensioning systems based on controlled outside diameter. These pipes have a controlled outside-diameter equal to those of commercial IPS wrought steel pipe (steel pipe sizes) specified by ANSI B36.10, ductile-iron pipe sizes specified in AWWA C151, and small diameter copper-tube-size (CTS) per ASTM B88. Controlled outside diameter pipes are manufactured to the stated ODs below, but with the pipe walls sized in accordance with the Dimension-Ratio (DR) principle whereby all pipe sizes in the same DR series have the same ratio of OD to minimum wall thickness. All pipe sizes of the same material and constant DR series have the same working pressure rating and pipe stiffness.

Nominal Size 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54" 1-800-499-6927
Issued January 1, 2009

IPS OD 1.050" 1.315" 1.660" 1.900" 2.375" 3.500" 4.500" 6.625" 8.625" 10.750" 12.750" 14.00" 16.00" 18.00" 20.00" 22.00" 24.00" 26.00" 28.00" 30.00" 32.00" 34.00" 36.00" 42.00" 48.00" 54.00"

DIPS OD 3.96" 4.80" 6.90" 9.05" 11.10" 13.20" 15.30" 17.40" 19.50" 21.60" 25.80" 32.00" 38.30" 44.50" 50.80" 57.10"
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CTS OD 0.875" 1.125" 1.375" 1.625" 2.125"

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High Density Polyethylene Pipe & Pipe Fittings

PE3408 / PE3608 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification
N SF

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.

ASTM D 638 ASTM D 638

3300 p si 4500 p si

ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350
STANDARD 61

1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min)
APPROVED

Vicat Softening Point

ASTM D 1525

257 o F

Notes:

190o C / 21,600 g; 2 2% Secant - Method 1

*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

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INDEPENDENT PIPE PRODUCTS, INC.

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High Density Polyethylene Pipe & Pipe Fittings

PE4710 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs APPROVED ASTM D 638 ASTM D 638 3600 p si 4500 p si

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.

Slow Crack Grow th PENT, hours


N SF Cell Classification Vicat Softening Point
1

445574C
257 o F

Notes:

190o C / 21,600 g; 2 2% Secant - Method 1

*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

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QUICK QUOTE INQUIRY:


Sketch your custom fittings needs and fax to (800) 499-7124

Sketch by:_____________________ Phone/Fax Number:______________

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Weatherability
Independent Pipe Products, Inc. black polyethylene pipe, PE3408 , is protected against degradation by a combination of stabilizers and carbon black. The pipe formulation contains in excess of 2% carbon black imparting the black color as well as effective protection from ultraviolet radiation. Carbon black is the single most effective additive to enhance weatherability in Independent Pipe Products polyethylene pipe.

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DESIGN-FLOW HDPE Pipe - General Information


PE3608 (prev. PE3408) Material Designation
Materials designated as PE3608 have a hydrostatic design basis of 1600 psi for water at 73o F. After applying the 0.5 Design Factor, the design working stress for 73o F is 800 psi.

PE4710 (prev. PE3408) Material Designation

Materials designated as PE4710 have a hydrostatic design basis of 1600 psi for water at 73o F. After applying the 0.63 Design Factor, the design working stress for Weatherability studies indicate that carbon black im- 73o F is 1000 psi. PE4710 has higher performance as parts UV stability that makes our polyethylene pipe described in PPIs TN41. acceptable for normal outside storage for a period of years without a detrimental loss of physical properties. Pressure Ratings Good inventory practices should be maintained to in- The longevity of polyethylene pipe is calculated between sure optimum performance by installing the pipe in two 50 years to 100 years when properly engineered and years or less. If pipe must be stored for more than two installed for the conditions and application. Pressure years, it should be stored under cover, out of direct sun- ratings for polyethylene pipe are determined by use of the ISO equation: light.

Joining

Industry standards recommend the butt heat fusion method for joining. The butt heat fusion joints are as Where P = Working pressure of the pipeline HDB = Hydrostatic Design Basis of the material strong as the pipe wall itself. Quick bursts tests have 1600 psi for PE 3408, PE3608 or PE4710 shown ductile rupture of the pipe wall before rupture of SDR = Standard Dimension Ratio (OD/min wall) the fusion joint. DF = Design Factor Applications FT = Elevated temperature service factor Independent Pipe Products, Inc. is well qualified to meet the demanding needs of the municipal water and wastewater markets, energy markets in applications such as oil and gas gathering systems, methane recovery from coal seams and landfills, and water supply lines for oil recovery systems. A design factor of 0.5 is recommended for water or dry natural gas in areas not affected by Federal regulations. The Design Factor dry natural gas in areas under the U.S. Department of Transportation (DOT) jurisdiction, according to the Code of Federal Regulations, Title 49, Pipe marked with NSF-61 meets the rigorous standards Part 192.123, is 0.32 with a maximum allowable operatof third party testing performed by the National Sanita- ing pressure of 100 psi. The Design Factor for crude oil tion Foundation. This pipe is manufactured to ASTM D- or wet natural gas is 0.25. 3035 and F-714.

P = [(2xHDB)/(SDR-1)] x DF x FT

Improved Material Designations

Elevated Temperature Service Factor (FT)


o o

Temperature C ompensation Maximum C ontinuously The recent updates and additions to ASTM D3350 Factor, FT , for Applied S ervice P E 3408 / P E 3608 / P E 4710 Temperature, F ( C ) caused the EHMW-HDPE resins designated as PE3408 < 80 (26) 1.00 in 2006, to become PE3608 in 2007. The HDPE mate< 9 0 ( 3 2 ) 0 .90 rial did not change, but the ASTM D3350 cell classification that described the material did change, necessitat< 100 (38) 0.78 ing the upgrade to PE3608. Those same changes en< 110 (43) 0.75 compassed the addition of PE4710 High Performance < 120 (49) 0.63 Polyethylene (HPPE) into the arsenal of pipe grade res< 130 (54) 0.60 ins. A PE4710 HPPE piping system can result in a 15% < 140 (60) 0.50 savings when compared to current costs of PE3408 piping systems. By virtue of its higher pressure rating enApplicable / Available Standards abling the use of the next lower DR, wall thickness becomes less, ID increases and the weight per foot of ASTM F714, F2620, D3035, D3350, D2513 pipe is reduced. NSF 61, AWWA C901/C906

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IPS HDPE PIPE


ASTM F 714
Size
IPS Pipe Size Pipe OD (in) DR 32.5 CLASS 65 WPR @ 65 psi
A vg ID ( i n)
18.695 20.565 22.434 24.304 26.174 28.043 29.913 33.652 39.260 44.869 50.478 58.890 60.760

PE4710

Iron Pipe Size High Density Polyethylene Pipe


.
DR 26 CLASS 80

ASTM D 3035
DR 21 CLASS 100 DR 19 CLASS 110

AWWA C901/C906
DR 17 CLASS 130 DR 13.5 CLASS 160 DR 11 CLASS 200

NSF - 61
DR 9 CLASS 250 DR 7 CLASS 335

WPR @ 80 psi WPR @ 100 psi WPR @ 110 psi WPR @ 130 psi WPR @ 160 psi WPR @ 200 psi WPR @ 250 psi WPR @ 335 psi
A vg ID ( i n)
5.109 6.084 7.921 9.874 11 . 7 11 12.859 14.696 16.533 18. 370 20. 206 22. 043 23. 880 25. 717 27. 554 29. 391 33. 065 38. 575 44. 086

M in Wa ll ( i n)
0.615 0.677 0.738 0.800 0.862 0.923 0.985 1.108 1.292 1.477 1.662 1.938 2.000

W e i g ht ( lbs/ f t )

M in Wa ll ( i n)
0. 214 0. 255 0. 332 0. 413 0. 490 0. 538 0. 615 0. 692 0. 769 0. 846 0. 923 1. 000 1. 077 1. 154 1. 231 1. 385 1. 615 1. 846 2. 077 2. 423 2. 500

W e i g ht ( lbs/ f t )

A vg ID ( i n)
4.046 5.001 5.957 7.754 9.665 11 . 4 6 3 12.586 14.385 16.183 17.982 19.778 21.577 23.375 25.173 26.971 28.770 32.366 37.760

M in Wa ll ( i n)
0.214 0.265 0.315 0 . 4 11 0.512 0.607 0.667 0.762 0.857 0.952 1.048 1.143 1.238 1.333 1.429 1.524 1.714 2.000 2.286 2.571 3.000 3.095

W e i g ht ( lbs/ f t )

A vg ID ( i n)
4. 942 5. 886 7. 663 9.551 11 . 3 2 7 12. 438 14. 215 15. 992 17. 768 19. 545 21.322 23. 099 24.876 26.653 28. 429 31. 983 -

M in Wa ll ( i n)
0. 293 0. 349 0. 454 0. 566 0. 671 0. 737 0. 842 0. 947 1. 053 1.158 1. 263 1.368 1. 474 1.579 1. 684 1. 895 -

W e i g ht ( lbs/ f t )

A vg ID ( i n)
2.078 3.063 3.938 4.870 5.798 7.550 9.410 11 . 1 6 0 12.253 14.005 15.755 17.507 19.257 21.007 22.758 24.508 26.259 28.009 3 1 . 5 11 -

M in Wa ll ( i n)
0.140 0.206 0.265 0.327 0.390 0.507 0.632 0.750 0.824 0.941 1.059 1.176 1.294 1.412 1.529 1.647 1.765 1.882 2 . 11 8 -

W e i g ht ( lbs/ f t )

A vg ID ( i n)
2.002 2. 951 3.794 4. 690 5.584 7.270 9.062 10. 749 11 . 8 0 2 13. 488 15.174 16. 860 18.544 20.231 21. 917 23. 603 25. 289 26. 975 30. 347 -

M in Wa ll ( i n)
0. 176 0. 259 0. 333 0. 412 0. 491 0. 639 0. 796 0. 944 1. 037 1. 185 1. 333 1. 481 1.630 1.778 1. 926 2. 074 2. 222 2. 370 2. 667 -

W e i g ht ( lbs/ f t )

A vg ID ( i n)
1.917 2.826 3.633 4.490 5.349 6.963 8.679 10.293 11 . 3 0 1 12.915 14.532 16.146 17.760 19.374 20.989 22.604 24.218 25.833

M in Wa ll ( i n)
0.216 0.318 0.409 0.506 0.602 0.784 0.977 1.159 1.273 1.455 1.636 1.818 2.000 2.182 2.364 2.545 2.727 2.909 3.273 -

W e i g ht ( lbs/ f t )

A vg ID ( i n)
1. 815 2. 675 3. 440 4. 253 5. 065 6. 594 8. 219 9. 746 10. 701 12. 231 13. 760 15. 289 16. 819 18. 346 19. 876 21. 404

M in Wa ll ( i n)
0. 264 0. 389 0. 500 0. 618 0. 736 0. 958 1. 194 1. 417 1. 556 1. 778 2. 000 2. 222 2. 444 2. 667 2. 889 3 . 111 3. 333 -

W e i g ht ( lbs/ f t )

A vg ID ( i n)
1.656 2.440 3.137 3.877 4.619 6.013 7.494 8.889 9.760 11 . 1 5 4 12.549 13.943 15.337 16.731 -

M in Wa ll ( i n)
0.339 0.500 0.643 0.795 0.946 1.232 1.536 1.821 2.000 2.286 2.571 2.857 3.143 3.429 -

W e i g ht ( lbs/ f t )

2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 42" 48" 54" 63" 65"

2. 375 3. 500 4. 500 5. 563 6. 625 8. 625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000 26.000 28.000 30.000 32.000 36.000 42.000 48.000 54.000 63.000 65.000

16.50 19.97 23.76 27.89 32.34 37.13 42.24 53.46 72.77 95.05

1.58 2. 24 3. 80 5. 91 8. 31 10. 02 13. 09 16. 57 20.45 24.75 29.45 34. 57 40. 09 46.02 52. 36 66.27 90. 20

1.27 1.94 2.75 4.66 7.24 10.19 12.28 16.04 20.30 25.07 30.33 36.10 42.36 49.13 56.40 64.17 81.21 11 0 . 5 4 144.38 182.73 248.72 264.76

2. 13 3. 02 5. 12 7. 96 11 . 2 0 13. 50 17.63 22. 32 27. 55 33. 34 39. 67 46. 56 54. 00 61. 99 70. 53 89. 26 -

0.43 0.94 1.55 2.37 3.36 5.69 8.83 12.43 14.98 19.57 24.77 30.58 37.00 44.03 51.67 59.93 68.80 78.28 99.07 -

0. 53 1. 16 1. 92 2. 93 4. 15 7. 04 10.93 15. 38 18.54 24. 22 30. 65 37. 84 45. 79 54. 49 63. 95 74. 17 85. 14 96. 87

0.64 1.39 2.31 3.52 5.00 8.47 13.16 18.51 22.32 29.15 36.89 45.54 55.10 65.58 76.96 89.26

0. 77 1. 66 2. 75 4. 20 5. 96 1 0 . 11 15. 70 22.08 26. 63 34. 78 44. 02 54. 34 65. 75 78. 25 91. 84 106. 51 122. 27 -

0.95 2.06 3.40 5.20 7.37 12.50 19.42 27.31 32.93 43.01 54.43 67.20 81.32 96.77 -

102. 47 22. 933 11 6 . 5 8 147.55 -

122. 60 29.062 -

11 7 . 8 1 4 3 . 1 5 4 149.10 48. 549 202. 94 56.640 216. 03 58.438

120.29 49. 597 163. 73 57. 863 174.29 59. 700

Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.

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Version 1.4.2

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DIPS HDPE PIPE


ASTM F 714
Size
DIPS Pipe Size Pipe OD ( in)

PE4710

Ductile Iron Pipe Size High Density Polyethylene Pipe


. ASTM D 3035
DR 21 CLASS 100 WPR @ 100 psi
Avg ID ( in) Min Wall ( in)

.
DR 17 CLASS 130

AWWA C901/C906
DR 13.5 CLASS 160 WPR @ 160 psi
Avg ID ( in) Min Wall ( in)

NSF - 61
DR 7 CLASS 335 WPR @ 335 psi
Avg ID ( in) Min Wall ( in)

DR 32.5 CLASS 65 WPR @ 65 psi


Avg ID ( in) Min Wall ( in)

DR 26 CLASS 80 WPR @ 80 psi


Avg ID ( in) Min Wall ( in)

DR 11 CLASS 200 WPR @ 200 psi


Avg ID ( in) Min Wall ( in)

DR 9 CLASS 250 WPR @ 250 psi


Avg ID ( in) Min Wall ( in)

WPR @ 130 psi


Avg ID ( in) Min Wall ( in)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

W e ig ht (lbs/ft)

4"

4.800

4.487

0.148

0.95

4.408

0.185

1.18

4.315

0.229

1.44

4.202

0.282

1.76

4.045

0.356

2.18

3.876

0.436

2.62

3.670

0.533

3.13

3.346

0.686

3.87

6"

6.900

6.450

0.212

1.96

6.338

0.265

2.43

6.203

0.329

2.98

6.039

0.406

3.64

5.817

0 . 5 11

4.50

5.571

0.627

5.42

5.274

0.767

6.47

4.810

0.986

8.00

8"

9.050

8.460

0.278

3.38

8.312

0.348

4.19

8.136

0.431

5.13

7.922

0.532

6.26

7.630

0.670

7.75

7.305

0.823

9.32

6.917

1.006

11 . 1 3

6.309

1.293

13.76

10"

11 . 1 0 0

10.376 0.342

5.08

10.195 0.427

6.30

9.979

0.529

7.72

9.716

0.653

9.42

9.357

0.822

11 . 6 6

8.961

1.009

14.03

8.486

1.233

16.74

7.738

1.586

20.70

12"

13.200

12.339 0.406

7.19

12.123 0.508

8.91

11 . 8 6 7 0 . 6 2 9

1 0 . 9 2 11 . 5 5 5 0 . 7 7 6

1 3 . 3 2 11 . 1 2 7 0 . 9 7 8

16.48 10.656 1.200

19.84 10.090 1.467

23.67

9.202

1.886

29.27

14"

15.300

14.302 0.471

9.66

14.053 0.588

11 . 9 7 1 3 . 7 5 5 0 . 7 2 9

14.67 13.392 0.900

17.89 12.898 1.133

22.15

12.351 1.391

26.65

11 . 6 9 6 1 . 7 0 0

31.80

10.666 2.186

39.33

16"

17.400

16.265 0.535

12.49 15.982 0.669

15.48 15.643 0.829

18.97 15.229 1.024

23.14

14.667 1.289

28.64

14.046 1.582

34.47 13.302 1.933

41.13 12.130 2.486

50.87

18"

19.500

18.228 0.600

15.69 17.910 0.750

19.44

17.531 0.929

23.83 17.068 1.147

29.07 16.439 1.444

35.97

15.741 1.773

43.29

14.906 2.167

51.66 13.594 2.786

63.89

20"

21.600

20.191 0.665

19.25 19.838 0.831

23.86 19.419 1.029

29.24

18.905

1.271

35.66 18.208 1.600

44.14

17.436 1.964

53.12 16.512 2.400

63.38

15.058 3.086

78.39

24"

25.800

2 4 . 11 7 0 . 7 9 4

27.46 23.697 0.992

34.04 23.195 1.229

41.71 22.582 1.518

50.88 21.749

1 . 9 11

62.97 20.829 2.345

75.78

19.722 2.867

90.43

17.986 3.686

111 . 8 3

30"

32.000

29.913 0.985

42.24

29.391

1.231

52.36 28.770

1.524

64.17 28.009

1.882

78.28 26.975 2.370

96.87 25.833 2.909

11 6 . 5 8

36"

38.300

35.802 1.178

60.51 35.177 1.473

75.00 34.434 1.824

91.92 33.524 2.253

11 2 . 1 3 3 2 . 2 8 5 2 . 8 3 7

138.77

42"

45.500

41.597 1.369

81.69 40.872

1.712 41.077

48"

50.800

47.486

1.563 106.46 46.658

1.954 46.892

Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.

1-800-499-6927
Issued January 1, 2011

Page 1 - 3

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Version 1.4.2

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High Density Polyethylene Pipe 2 - 18 IPS PE Pipe Packaging and Loading Information
IPS Pipe Siz e 2" Pipe OD (in) 2.375 B undle Style
Soft Pack Hard Pack

SD R
7 9 - 32.5 7 9 11 13.5 - 32.5 7

Joints P er P ack*
88 / 88 88 / 88 50 / 50 50 / 50 50 / 50 50 / 50 29 / 29 29 / 29 29 / 29 15 / 15 15 / 15 15 / 15 13 / 13 13 / 13 13 / 13 12 / 10 12 / 10 12 / 10 5/4 5/4 5/4 4/4 4/4 4/4 4/3 4/3 4/3 3/3 3/3 3/3 3/2 3/2 3/2

Joints P er Layer*
176 176 100 100 100 100 58 58 58 30 30 30 26 26 26 22 22 22 9 9 9 8 8 8 7 7 7 6 6 6 5 5 5

P acks Joints Layers Per Truck Per Truck P er Truck* 40' s / 50' s 40' s / 50' s
6 6 7 7 7 7 7 7 7 8 8 8 7 7 7 5 5 5 7 7 7 6 6 6 6 6 6 5 5 5 5 5 5 11 12 11 / 9 13 / 11 14 / 13 14 11 / 9 14 / 11 14 14 / 12 16 / 14 16 12 / 9 14 / 12 14 8/6 10 / 8 10 13 / 10 14 / 13 14 10 / 8 12 / 10 12 10 / 8 12 / 10 12 9/7 10 / 9 10 8/7 10 / 8 10 968 1056 550 / 450 650 / 550 700 / 650 700 319 / 261 406 / 319 406 210 / 180 240 / 210 240 156 / 117 182 / 156 182 88 / 66 110 / 88 110 59 / 45 63 / 58 63 40 / 32 48 / 40 48 35 / 28 42 / 35 42 27 / 21 30 / 27 30 20 / 17 25 / 20 20

F eet Per Truck 40' s


38720 42240 22000 26000 28000 28000 12760 16240 16240 8400 9600 9600 6240 7280 7280 3520 4400 4400 2360 2520 2520 1600 1920 1920 1400 1680 1680 1080 1200 1200 800 1000 1000

50' s
48400 52800 22500 27500 32500 35000 13050 15950 20300 9000 10500 12000 5850 7800 9100 3300 4400 5500 2250 2900 3150 1600 2000 2400 1400 1750 2100 1050 1350 1500 850 1000 1250

3"

3.500

4"

4.500

Hard Pack Hard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Hard Pack Hard Pack

9 11 - 32.5 7 9 13.5 - 32.5 7 11 13.5 - 32.5 7 9 13.5 - 32.5 7 9 11 - 32.5 7 9 11 - 32.5 7

5"

5.563

6"

6.625

8"

8.625

10"

10.750

12"

12.75

14"

14.00

9 11-32.5 7 9 11 - 32.5 7 9 11 - 32.5

16"

16.00

18"

18.00

DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.
Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.

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Issued January 1, 2011

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Version 1.4.2

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DESIGN

High Density Polyethylene Pipe 20 - 65 IPS PE Pipe Packaging and Loading Information
IPS Pipe Size
20"

Pipe OD (in)
20.00

Bundle Style

SDR
7

Joints Per Pack*


3/2 3/2 3/2 2/2 2/2 2/2 2/2 2/2 2/2 2/2 2/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1 1/1 1/1 1/1 1/1 1/1 1/1

Joints Per Layer*


5 5 5 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 1 1 1

Packs Joints Layers Per Truck Per Truck Per Truck* 40's / 50's 40's / 50's
4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 1 1 1 7/5 8/7 8 7 / 5-1/2 8/7 8 6 / 4-1/2 7/6 8/7 8 6 / 6.5 6 6/5 6 6/5 6 6/5 6 4 4 4 1 1 1 17 / 13 20 / 17 20 14 / 11 16 / 14 16 12 / 9 14 / 12 16 / 14 16 9/8 9 9/ 8 9 9/7 9 9/8 9 4 4 4 1 1 1

Feet Per Truck 40's


680 800 800 560 640 640 480 560 640 640 360 360 360 360 360 360 360 360 160 160 160 40 40 40

50's
650 850 1000 550 700 800 450 600 700 800 400 450 400 450 350 450 400 450 200 200 200 50 50 50

Hard Pack Hard Pack

9 11 - 32.5 7 9 11 - 32.5 7 9 11 13.5 - 32.5 7 9 - 32.5 9 11 - 32.5 9 11 - 32.5 11 13.5 - 32.5 9 - 32.5 13.5 - 32.5 17 - 32.5 17 - 32.5 21 - 32.5 21 - 32.5

22"

22.0

24"

24.00

Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load Strip Load Strip Load Strip Load

26" 28" 30" 32" 36" 42" 48"

26.00 28.00 30.00 32.00 36.00 42.000 48.000

54" ** 54.000 63" ** 63.000 65" ** 65.000

DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.**Indicates 2 jts. if special equipment available.
Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.

1-800-499-6927
Issued January 1, 2011

Page 1 - 5

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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DESIGN

High Density Polyethylene Pipe 4 - 48 DIPS PE Pipe Packaging and Loading Information
DIPS Pipe Size
4"

Pipe OD (in)
4.800

Bundle Style
Hard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load

SDR

Joints Per Pack


29 / 29 29 / 29 13 / 13 13 / 13 6/5 6/5 5/4 5/4 4/3 4/3 3 3 3/2 3/2 3/2 3/2 2/2 2/2 2/1 2/1 2/1 1/1 1/1 1/1

Joints Per Layer


58 58 26 26 11 11 9 9 7 7 6 6 5 5 5 5 4 4 3 3 3 2 2 2

Layers Per Truck


6 6 6 6 9 9 7 7 6 6 5 5 5 5 4 4 4 4 3 3 3 2 2 2

Packs Per Truck 40's / 50's


12 12 12 12 18 / 15 18 14 / 12 14 12 / 11 12 10 / 9 10 10 / 9 10 8/7 8 8/7 8 6 6/5 6 4 4 4

Joints Per Truck 40's / 50's


348 / 290 348 156 / 143 156 99 / 83 99 63 / 54 63 42 / 39 42 30 / 27 30 25 / 22 25 20 / 18 20 16 / 14 16 9 9/8 9 4 4 4

Feet Per Truck 40's


13920 13920 6240 6240 3960 3960 2520 2520 1680 2680 1200 1200 1000 1000 800 800 640 640 360 360 360 160 160 160

50's
14500 17400 7150 7800 4150 4950 2700 3150 1950 2100 1350 1500 1100 1250 900 1000 700 800 450 400 450 200 200 200

9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 - 11 13.5 - 32.5 9 - 32.5 11 13.5 - 32.5 13.5 - 32.5 13.5 - 32.5 17 - 32.5

6"

6.900

9.050

10

11.100

12"

13.200

14"

15.300

16"

17.400

18"

19.500

20"

21.600

24"

25.800

30"

32.000

36" 42" 48"

38.300 45.500 50.800

DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.
Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.

1-800-499-6927
Issued January 1, 2011

Page 1 - 6

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P1

BETTER

BY

DESIGN

High Density Polyethylene Pipe

Calculation of Fusion Gage Pressure for Hydraulic Fusion Machines


When calculating the recommended hydraulic pressure shown on the pressure gage, the manufacturer for the specific machine in use should be consulted. In order to calculate the required hydraulic gage pressure the fusion machine effective hydraulic piston area must be known.

CALCULATION:
Hydraulic Gauge Pressure (psi) Where:
a

.785 x (OD2 - ID2) x IP.


Piston Area

+ Drag Factor

OD ID IP Piston Area *Drag Factor

= Pipe outside diameter (in) = Pipe inside diameter (in) = Interfacial pressure required (75 psi) = Total hydraulic piston area (in 2) = Hydraulic gage pressure required to move the pipe and carriage / clamp. 30 psi is generally accepted as a minimum.

* The drag factor is an important parameter easily overlooked. If two long pieces of pipe are being fused, the drag factor can easily reach much higher pressures.

1-800-499-6927
Issued January 1, 2009

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www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P2

BETTER

BY

DESIGN

High Density Polyethylene Pipe

Butt Fusion Procedure & Qualification


PE3408 / PE3608 / PE4710 Butt Fusion Procedure for Pipe & Fittings
1. Clean inside and outside of each pipe end with a clean cloth. 2. Place pipe and/or butt fitting ends into the proper alignment device. Square (normally by facing) the end of each pipe to be fused. 3. Check alignments of pipe ends and adjust. Check for voids and gaps. Check heater plate using a pyrometer for proper surface temperature of 400o F- 425o F (-0o/+25o). Insure heater surface is clean using only a clean cotton cloth, avoid fabric materials that melt and stick to heater plates. 4. Insert heater plate between aligned ends and bring ends firmly in contact with plate, but DO NOT APPLY PRESSURE while achieving melt pattern. Watch for proper melt bead (see table below). 5. Remove heater plate after achieving proper melt bead. 6. Bring melted ends together rapidly. DO NOT SLAM. Apply enough pressure* to form a uniform, double rollback bead around entire circumference of the joint. 7. Allow the fusion joint to cool properly (until comfortable to the touch) while maintaining pressure.
Approximate Melt B ead Width **
P i pe OD Range (i nches) >1 to <3 >3 to <8 >8 to <12 >12 to <24 >24 to <36 >36 to <54
** A s measured from the heater plate face

Nomi nal Melt B ead Wi dth (i nches) ** 1/16 to 1/8 1/8 to 3/16 3/16 to 5/15 5/16 to 7/16 7/16 9/16

Additional Tips To Insure A Quality Butt Fusion A quality butt fusion joint has a double bead rolled back to the OD body of the pipe. Use caution when handling completed fusion joints until joint has cooled to ambient temperature. * Recommended interfacial pressure is 75-psi (+/- 5 psi). ( PPI Report TR-33 cites 60 psi - 90 psi range )

Fusion Equipment & Operator Qualification


Qualification of operator and equipment occurs when the heat fusion operator has been trained in the proper steps of PPIs TR-33 Butt Fusion, and then demonstrates mastery of the fusion equipment and the IPPI endorsed fusion procedures consistently. If desired, the project specific fusion procedure(s) may be recorded and documented for each joint either manually, or, electronically by using available data logging type devices.

Fusion Joint Validation


Attempts at fusion joint validation testing have provided mixed results with todays modern materials. The only short term validation tests IPPI accepts are ASTM D-1599, Quick-Burst Hydro-testing, and ASTM D1598, Constant Pressure Testing at Elevated Temperature.

1-800-499-6927
Issued January 1, 2009

Page 1 - 8

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P3

BETTER

BY

DESIGN

High Density Polyethylene Pipe

Sidewall Fusion Procedure


PE3408 / PE3608 / PE4710 Sidewall Fusion Procedure 1. Install fusion machine on the main pipe. 2. Clean the pipe with a clean cotton cloth. Rough the surface with 60 grit or coarser utility cloth. Brush away residue with a clean, dry rag after abrading. ( Do not use sand paper. ) 3. Clean and rough the saddle base of tee (side fitting) with 60 grit or coarser utility cloth. Brush away residue with a clean, dry rag after abrading. 4. Align fitting on main and tighten clamp (insert adapter) on fitting stem while applying slight pressure on movable clamp handle. 5. Check saddle for square alignment on main. 6. Clean face of heater adapters with a clean cotton cloth.* Check heater plates for proper surface temperature of 475o F - 500o F. Raise movable clamp with fitting. Roll in and center heater plate with adapter between base of fitting and main. 7. For all sizes, apply an adequate and uniform pressure until continuous melt bead can be seen on main. Reduce pressure to light pressure; continue heat soak cycle on fitting and main; and, watch base of fitting for the appropriate melt bead to be visible completely around the base of the fitting and on the main around the heating iron base;
Approximate Melt B ead Width **
Pi pe OD Range (i nches) >1 to <3 >3 to <8 >8 to <12 >12 to <24 >24 to <36 >36 to <54
** As measured from the heater plate face

Nomi nal Melt Bead Wi dth (i nches) ** 1/16 to 1/8 1/8 to 3/16 3/16 to 5/15 5/16 to 7/16 7/16 9/16

8. Raise moveable clamps and remove heater plate. 9. Bring melted surfaces together rapidly and smoothly. Apply continuous progressive pressure until proper fusion bead is formed. Maintain pressure until joint has cooled (until comfortable to the touch). ( For additional information, refer to PPI Report TR41. ) REMEMBER: Install proper sidewall and fitting inserts in fusion unit for the pipe and fittings being joined.
Be sure correct sidewall adapters are installed on heater plate. A quality side fusion joint has a uniform, well-aligned appearance all around. Heater plate should be checked periodically with a pyrometer for correct surface temperature (475o F - 500o F ). * Avoid materials that melt and stick to heater plates.

1-800-499-6927
Issued January 1, 2009

Page 1 - 9

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P4

BETTER

BY

DESIGN

High Density Polyethylene Pipe for Municipal & Industrial

PE3408 / PE3608 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 N SF Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs APPROVED 345464C (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.

DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

1-800-499-6927
Issued January 1, 2009

Page 1 - 10

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P5

BETTER

BY

DESIGN

High Density Polyethylene Pipe for Municipal & Industrial

PE4710 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs APPROVED ASTM D 638 ASTM D 638 3600 p si 4500 p si

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.

Slow Crack Grow th PENT, hours


N SF Cell Classification Vicat Softening Point

445574C
257 o F

DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

1-800-499-6927
Issued January 1, 2009

Page 1 - 11

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P6

BETTER

BY

DESIGN

D2513 High Density Polyethylene Pipe for Oil & Gas

PE3408 / PE3608 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-9 / PPI TR-22 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350 ASTM D 1525
0.25 0.32

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.

ASTM D 638 ASTM D 638

3300 p si 4500 p si

1600 p si 1000 p si
Oil & Wet Gas Dry Gas

>750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min) 257 o F

Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

1-800-499-6927
Issued January 1, 2009

Page 1 - 12

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #7

BETTER

BY

DESIGN

D2513 High Density Polyethylene Pipe for Oil & Gas

PE4710 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is @ 23o C (73.4o F) @ 60o C (140o F) Pressure Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-9 / PPI TR-22 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 ASTM D 3350 ASTM D 1525
0.25 0.32

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.

ASTM D 638 ASTM D 638

3600 p si 4500 p si

1600 p si 1000 p si
Oil & Wet Gas Dry Gas

>740% 125,000 psi 9.0 ft-lbf / in 66 < -103 o F >10,000 hrs

Slow Crack Grow th PENT, hours


Cell Classification Vicat Softening Point

445576C
257 o F

Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

1-800-499-6927
Issued January 1, 2009

Page 1 - 13

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P8

BETTER

BY

DESIGN

High Density Polyethylene Gray Slip Liner Pipe

PE3408 / PE3608 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464E (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.

Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.

Notes:

190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C

*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

1-800-499-6927
Issued January 1, 2009

Page 1 - 14

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P9

BETTER

BY

DESIGN

High Density Polyethylene Gray Slip Liner Pipe

PE4710 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Slow Crack Grow th PENT, hours Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs 445574E 257 o F ASTM D 638 ASTM D 638 3600 p si 4500 p si

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.

Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.

Notes:

190o C / 21,600 g; 2 2% Secant - Method 1

*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.

1-800-499-6927
Issued January 1, 2009

Page 1 - 15

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Version 1.4.1

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BETTER

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Flange Adapter Design Information

T must be at least 1.25 times pipe wall thickness for full pressure rating. The face diameter fits inside bolt circle to promote alignment and concentricity, with sealing. H must be long enough to allow butt-fusion in all applicable fusion machines, size on size or larger. Consult fusion machine manufacturers for their required minimum length. R must be matched to the radius of the metal bolt ring. Corrosion protected convoluted Bolt Rings for HDPE are recommended. Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable. Flange adapters may be fused to same DR and to one standard DR higher. (i.e., DR-17 to DR-21)

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Page 2 - 1

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BETTER

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IPS Flange Adapters


Pressure Rated for DR Ordered (Dimensions in Inches)
IPS N ominal Siz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 5" 6" 8" 10"

H (OAL) 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 8.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 12.0 12.0 12.0 12.7 12.0 12.0

T 0.20 0.21 0.25 0.30 0.39 0.63 0.54 0.99 0.63 0.78 1.00 1.93 1.49 1.22 2.28 1.77 1.45 2.50 1.94 1.60 2.86 2.22 1.82 3.21 2.50 2.05

F ace D iameter 2.00 2.37 2.75 3.12 3.94 5.00 6.00 7.50 8.50 10.63 12.75

R (R adius) 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8

DR 7-11 7-11 7-11 7-11 7-17 7-32.5 7-32.5 7-9 11-32.5 7-32.5 7-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5

Weight (lbs) .1 .1 .2 .2 1 2 3 5 4 7 10 20 19 18 26 25 24 51 49 40 76 74 60 80 79 64

12"

15.00

3/8

14"

17.50

1/2

16"

20.00

1/2

18"

21.12

1/2

IPS Flange Adapters Continued Next Page


DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

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Page 2 - 2

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BETTER

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IPS Flange Adapters (continued)


Pressure Rated for DR Ordered (Dimensions in Inches)
IPS N ominal Siz e 20" H (OAL) 12.8 12.0 12.0 12.0 12.0 14.0 14.0 15.0 15.0 15.7 15.0 15.8 15.0 15.0 15.0 15.9 15.0 16.5 14.0 22.4 21.0 21.0 21.0 21.0 21.0 22.4 21.6 21.0 F ace D iameter R (R adius) Weight (lbs) 94 81 66 83 68 97 79 143 117 158 129 164 134 163 106 208 135 218 141 167 182 152 244 204 170 304 264 230

T 3.57 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 2.35 4.72 3.86 4.09 2.64 3.89 3.09 2.50 3.53 2.86 2.31 4.00 3.21 2.60

DR 7 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-13.5 17-32.5 11-13.5 17-32.5 11-13.5 17-32.5 13.5 17 21-32.5 17 21 26-32.5 17 21 26-32.5

23.50

1/2

22" 24" 26" 28" 30" 32" 34" 36"

25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

42"

47.50

1/2

48"

54.00

3/4

54"

60.00

3/4

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

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DIPS Flange Adapters


Ductile Iron Pipe Sizes
Pressure Rated for DR Ordered (Dimensions in Inches)
DIPS Nominal Siz e 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" H (OAL) 6.0 6.0 8.0 9.0 9.0 11.0 11.0 12.0 12.0 12.0 14.8 14.0 15.0 F ace Diameter 5.000 6.625 8.625 10.750 12.750 15.000 17.500 20.000 21.500 23.600 27.800 34.300 R (Radius) 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 1/2 Weight (lbs) 2 4 3 6 4 8 6 13 10 21 17 35 28 43 35 56 46 68 55 99 81 134

DR

0.45 0.67 0.55 0.96 0.78 1.26 1.03 1.54 1.26 1.83 1.50 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93 3.64

11-32.5 9 11-32.5 9 11 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-32.5

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

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DESIGN

Stub End Design Information

H R PIPE OD

FACE OD

A fusion machine mounted stub end holder is required for fusion of a stub end. T must be at least 1.25 times pipe wall thickness for full pressure rating. The face diameter fits inside bolt circle to promote alignment and concentricity, with sealing. R must be matched to the radius of the metal bolt ring. Corrosion protected Convoluted Ductile Iron Bolt Rings for HDPE are recommended. Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable. Stub ends may be fused to same DR and to one standard DR higher. (i.e., DR-17 to DR-21) CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.

1-800-499-6927
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INDEPENDENT PIPE PRODUCTS, INC.


IPS Stub Ends

BETTER

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DESIGN

Pressure Rated for DR Ordered (Dimensions in Inches) H R PIPE OD

FACE OD

IP S N ominal S iz e 14"

H (OAL) 0 0 4.0 0 0 4.0 0 0 4.0 5.3 4.5 4.0 4.6 4.0 4.6 4.0 4.6 4.0 5.5 4.8 5.8 5.0 5.3 4.0 4.9 4.0 5.4 4.0 5.3 4.5 4.5 5.7 5.0 4.5 5.9 5.1 4.5

T 2.50 1.94 1.60 2.86 2.22 1.82 3.21 2.50 2.05 3.57 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 2.35 4.72 3.86 4.09 2.64 3.89 3.09 2.50 3.53 2.86 2.31 4.00 3.21 2.60

F ace D iameter

R (R adius)

DR 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-13.5 17-32.5 11-13.5 17-32.5 11-13.5 17-32.5 13.5 17 21-32.5 17 21 26-32.5 17 21 26-32.5

Weight (lbs) 45 38 32 64 53 44 68 57 48 77 64 53 75 62 88 74 44 36 53 44 64 53 61 51 71 59 80 67 98 82 66 124 104 87 218 182 152

17.50

1/2

16"

20.00

1/2

18"

21.12

1/2

20"

23.50

1/2

22" 24" 26" 28" 30" 32" 34" 36"

25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

42"

47.50

1/2

48"

54.00

3/4

54"

60.00

3/4

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.
CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.

1-800-499-6927
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DIPS Stub Ends


Ductile Iron Pipe Sizes
Pressure Rated for DR Ordered (Dimensions in Inches)

H R PIPE OD

FACE OD

D IPS N ominal Siz e 14" 16" 18" 20" 24" 30"

H (OAL) 4.0 4.0 4.0 4.0 4.5 5.0

T 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93 3.64

F ace D iameter 17.5 20.0 21.5 23.6 27.8 34.3

R (R adius) 7/16 7/16 7/16 7/16 7/16 1/2

DR 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-32.5

Weight (lbs) 22 18 29 24 32 27 29 33 55 46 110

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.
CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.

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Butterfly Valve Flange & Spacer Design Information


When the butterfly valve disc rotates, it can hit the ID edge of the standard flange adapter. In the past, valve spacer rings have been used. Today, Independent Pipe Products can make and deliver a modified, one-piece flange adapter with an integral, extra-thick flange face internally machined to allow full disc opening. Included on the following page is design data and pricing for IPPIs standard Butterfly Flange Adapters 4 through 12 IPS. For sizes not listed please call for the design, quote, and delivery. Butterfly Valve

Corner Chamfer To Clear Rotating Disc

HDPE Flange Adapter

Customized, Extra-Thick Flange Face

Design Data Needed: Specific valve information including the manufacturer, model number, disc diameter, valve width face to face and stem location (center line location or offset location). For sizes not listed in our catalog butterfly flange adpter design is availble, charges are based on an hourly rate for engineering services. Please contact customer service for more details. Warning & Disclaimer: Butterfly flange adapters should always be trial fit to the actual valve and then field tested for valve disk clearance and full rotation prior to butt fusion of the flange to the pipeline. After butt fusion and bolt up of flange repeat this trial at each occurrence to insure final install is properly centered thus again allowing valve disk clearance and full rotation. The above requirement insures proper valve operation prior to burial and also will identify unexpected situations including valve design changes or valve substitutions at the project. IPPI cannot be held responsible for valve interference with the butterfly flange adapter or for any related excavation costs.

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IPS or DIPS Butterfly Valve Spacers For Use With HDPE Flange Adpaters
(Dimensions in Inches)
As the butterfly valve wafer rotates, it will hit the ID of the standard Flange Adapter. Independent Pipe Products, Inc. can machine custom Flange Adapters to avoid using spacers and provide for full butterfly valve operating (see next page). Valve spacers are used to offset the standard HDPE flange face to provide for full wafer rotation, when customized flanges have not been ordered. Be sure to double check the standard spacer thickness is sufficient for the exact butterfly valve being used, by doing a simple dimensional layout.

IP S or D IP S N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

P E Flange H ub OD 3.90 5.00 6.60 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00

S pacer OD 4.00 5.25 6.75 8.63 10.88 13.25 16.00 17.63 20.13 21.50 23.88 25.88 28.13

S pacer ID 2.12 3.25 4.25 6.25 8.25 10.25 12.25 13.37 15.25 17.25 19.00 21.00 23.00

S p acer Length 1.0 1.0 1.5 2.0 2.0 2.0 2.0 2.2 2.5 3.0 3.5 4.0 4.0

Weight (lbs) 1 1 1 2 2 3 4 5 7 9 21 26 31

For larger diameter valve-spacers - Call For Quick Quote Refer to next page for modified flange adapters that avoid use of spacer rings.
For larger valve spacers the following information is needed: width of valve from face to face, diameter of butterfly wafer and the location of the butterfly wafer stem (center stem or otherwise). All non-stock fabricated fittings are produced to order and are noncancelable and nonreturnable. Hydrotesting for compliance with AWWA C906 fitting requirements add 15% (i.e., 1.15 multiplier).

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IPS & DIPS Butterfly Valve Flange Adapters


Pressure Rated for DR Ordered (Dimensions in Inches)

N ominal Siz e 4" 6" 8" 10" 12"

H (OAL) 6.50 8.50 9.50 9.50 11.50

F ace D iameter 6.625 8.625 10.750 12.750 15.000

R (R adius) 3/8 3/8 3/8 3/8 3/8

DR

Weight (lbs) 5 6 8 12 19

1.25 1.50 1.75 2.00 2.25

11-32.5 11-32.5 11-32.5 11-32.5 11-32.5

Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are designed and quoted per fitting. Design Data Needed: Specific valve information including the manufacturer, model number, disc diameter, valve width face to face and stem location (center line location or offset location). For sizes not listed in our catalog butterfly flange adpter design is availble, charges are based on an hourly rate for engineering services. Please contact customer service for more details. Warning & Disclaimer: Butterfly flange adapters should always be trial fit to the actual valve and then field tested for valve disk clearance and full rotation prior to butt fusion of the flange to the pipeline. After butt fusion and bolt up of flange repeat this trial at each occurrence to insure final install is properly centered thus again allowing valve disk clearance and full rotation. The above requirement insures proper valve operation prior to burial and also will identify unexpected situations including valve design changes or valve substitutions at the project. IPPI cannot be held responsible for valve interference with the butterfly flange adapter or for any related excavation costs.

1-800-499-6927
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High Pressure Steel Blind Flanges IPS & DIPS AWWA C207 Class D
(Dimensions in Inches)
dia x holes holes 4 x 3/4 4 x 3/4 8 x 3/4 8 x 7/8 8 x 7/8 12 x 1 12 x 1 12 x 1-1/8 16 x 1-1/8 16 x 1-1/4 20 x 1-1/4 20 x 1-3/8 20 x 1-3/8 28 x 1-3/8 32 x 1-5/8 36 x 1-5/8 44 x 1-5/8 #

N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 30" 36" 42" 48"

OD

BC

WPR (psi) 175 175 175 175 175 175 175 150 150 150 150 150 150 150 150 150 150

Weight (lbs) 5 8 12 18 27 38 63 89 118 140 181 213 275 444 735 1085 1369

6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00 38.75 46.00 53.00 59.50

4.75 6.00 7.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 27.25 29.50 36.00 42.75 49.50 56.00

0.625 0.625 0.625 0.688 0.688 0.688 0.812 0.938 1.000 1.062 1.125 1.188 1.250 1.375 1.625 1.750 1.750

For other sizes not listed or pressure ratings, call for a Quick-Quote. Description: An AWWA C207 cross-section, A36 steel plate, with Red-Oxide primer, to match ANSIB16.5 150# bolt-hole pattern.

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HDPE Blind Flanges IPS & DIPS


(Dimensions in Inches)

N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

D iameter Of Flange 6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00

1" Thick Weight (lbs) 1 2 3 4 5 7 10 12 15 18 21 24 28

2" Thick Weight (lbs) 2 4 6 8 10 14 20 24 30 36 42 48 56

Also available manufactured from PVC material - Call For Quick Quote
These blind flanges are ordinarily used for closure or night-capping of flanged pipes. They are NOT fully pressure rated. Without the use of a metal back up blind flange, the HDPE flange may leak between bolt-holes at moderate pressures.

1-800-499-6927
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Convoluted Ductile Iron & Stainless Steel

Bolt Rings
U.S. Patent # 7,401,821

Designed Specifically for use with HDPE Flange Adapters* ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E

Design Information
Van Stone Style Flanges have been used for decades in the USA. The typical polyethylene flange adapter has a Van-Stone style flange with slip-on bolt-ring. Our Design-Flow Bolt Ring is engineered specifically for Polyethylene Flange Adapters. Design-Flow Bolt Rings meet the standard bolt circle dimensional specifications of ASME / ANSI B16.5 CL 150, B16.47 Ser. A CL 150, B16.1- CL 125; AWWA C207 - CL 150 / B, D & E. Design-Flow Bolt Rings are produced in ductile iron and stainless steel (Ductile Iron A536 65/ 45/12, 316 Stainless Steel A351-CF8M). Our ductile iron Bolt Rings are stocked with an oil based enamel painted surface (IPS sizes stocked in bright red, DIPS sizes stocked in aqua blue). Many more coating choices are available that provide superior cathodic protection depending on the specific needs of the project. Additional surface coating choices include epoxy based paints; fusion bonded epoxies; hot dip galvanizing and other electrostatically applied surface treatments. Our Design-Flow Bolt Ring is so unique in its novel design that it has earned U.S. Patent # 7,401,821 status based, in principle, on its strong, tough, ductile and constant sealing design. Its contoured cross-section enables ring deformation which provides a constant sealing force. Our Design-Flow Bolt Ring is stronger; being able to accept more bolt torque (sealing load) than other previous designs. At these higher bolt torques, rubber gaskets are not required, which results in more secure sealing and reduced assembly costs. Our Design-Flow Bolt Ring has a beveled bolt surface which is drawn into parallel with the flange face when the proper bolt torque is applied. This bolt ring deflection is more effective in placing the sealing force closer to the pipe OD and more uniformly distributing that higher force across the flange face. Unlike previous industry designs, Design-Flow Bolt Rings seal from the inside out ! Our Design-Flow Bolt Ring design places more metal in optimized locations to make the bolt ring stronger resulting in a shorter outer perimeter plane. Design-Flow Bolt Rings are designed for working pressure ratings ranging from 50 psi up to 275 psi in many sizes. Please consult this catalog sectional 1.3.B1 or our Customer Service Department for more information regarding our Design-Flow Bolt Rings. 1-800-499-6927
Issued January 1, 2009

Page 3 - 1

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Version 1.4.1

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Cross Section:

Convoluted - Ductile Iron

IPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821
IP S T N ominal (Thickness) S iz e 3/4" .53 B olt H ole C ircle 2.75 N umber Of B olt H oles 4 D iameter Of B olt H oles 5/8"

OD
ID WP R (psi) Weight (lbs)

OD

3.88

1.11

275

1.0

1"

.53

4.25

1.38

3.13

5/8"

275

1.2

1-1/4"

.63

4.63

1.72

3.50

5/8"

275

1.5

1-1/2"

.69

5.00

1.97

3.88

5/8"

275

1.6

2"

.75

6.00

2.50

4.69

3/4"

275

2.7

3"

.94

7.50

3.63

6.00

3/4"

275

4.5

4"

.94

9.00

4.63

7.50

3/4"

275

5.5

5"

.94

10.00

5.69

8.50

7/8"

275

5.9

6"

1.00

11.00

6.75

9.50

7/8"

275

7.5

8"

1.13

13.50

8.75

11.75

7/8"

275

12

10"

1.19 1.25 1.50 1.38 1.63

16.00

10.94

14.25

12

1"

275 160 275 160 275

15 24 25 29 35

12"

19.00

13.00

17.00

12

1"

14"

21.00

14.38

18.75

12

1-1/8"

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliance with ASTM A536 GR 65/45/12 and surfaced in Bright Red oil based enamel paint.

1-800-499-6927
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Page 3 - 2

www.indpipe.net
Version 1.4.1

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BETTER

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Cross Section:

Convoluted - Ductile Iron

IPS Bolt Rings (cont.)


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

OD
ID Bolt Hole C i rcle 21.25 22.75 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 49.50 56.00 62.75 Number Of Bolt Holes 16 16 20 20 20 24 28 28 28 32 32 36 44 44 D i ameter Of Bolt Holes 1-1/8" 1-1/4" 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-7/8" WPR (psi ) 160 275 160 275 160 275 275 160 275 200 200 100 160 160 160 100 160 100 80 80 Wei ght (lbs) 39 48 42 53 57 70 80 80 103 109 130 118 139 165 191 193 214 265 354 519

I PS Nomi nal Si ze 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54"

T
(Thi ckness)

OD

1.63 1.84 1.70 2.00 1.84 2.23 2.41 2.16 2.56 2.50 2.59 2.28 2.47 2.56 2.88 2.75 3.00 3.25 3.63 4.03

23.50 25.00 27.50 29.50 32.00 34.25 36.50 38.75 41.75 43.75 46.00 53.00 59.50 66.25

16.19 18.38 20.38 22.38 24.38 26.38 28.38 30.38 32.38 34.38 36.38 42.38 48.50 54.62

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliance with ASTM A536 GR 65/45/12 and surfaced in Bright Red oil based enamel paint.

1-800-499-6927
Issued January 1, 2009

Page 3 - 3

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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DESIGN

Cross Section:

Convoluted - Ductile Iron

DIPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

OD
ID B olt H ole C ircle 7.50 N umber Of B olt H oles 8 D iameter Of B olt H oles 3/4 WPR (psi) Weight (lbs)

D IPS N ominal Siz e 4"

T
(Thickness)

OD

.94

9.00

4.90

275

6"

1.00

11.00

7.00

9.50

7/8

275

8"

1.13

13.50

9.19

11.75

7/8

275

11

10"

1.19

16.00

11.25

14.25

12

275

16

12"

1.50

19.00

13.38

17.00

12

275

26

14"

1.63

21.00

15.49

18.75

12

1-1/8

275

31

16"

1.84

23.50

17.59

21.25

16

1-1/8

275

42

18"

2.00

25.00

19.70

22.75

16

1-1/4

275

51

20"

2.23

27.50

21.85

25.00

20

1-1/4

275

61

24"

2.56

32.00

26.05

29.50

20

1-3/8

275

94

30"

2.88

38.75

32.25

36.00

28

1-3/8

200

142

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliance with ASTM A536 GR 65/45/12 and surfaced in Aqua Blue oil based enamel paint.

1-800-499-6927
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Page 3 - 4

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Version 1.4.1

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BETTER

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Cross Section:

Convoluted - Stainless Steel

IPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

OD
B olt H ole C ircle 4.69 N umber Of B olt H oles 4 D iameter Of B olt H oles 3/4" WPR (psi) Weight (lbs)

IPS N ominal Siz e 2"

T
(Thickness)

OD

ID

.75

6.00

2.50

275

2.6

3"

.94

7.50

3.63

6.00

3/4"

275

4.8

4"

.94

9.00

4.63

7.50

3/4"

275

5.9

6"

1.00

11.00

6.75

9.50

7/8"

275

8"

1.13

13.50

8.75

11.75

7/8"

275

13

10"

1.19

16.00

10.94

14.25

12

1"

275

16

12"

1.50

19.00

13.00

17.00

12

1"

275

27

14"

1.38

21.00

14.38

18.75

12

1-1/8"

160

31

16"

1.63

23.50

16.38

21.25

16

1-1/8""

160

42

18"

1.70

25.00

18.38

22.75

16

1-1/4""

160

46

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted stainless steel bolt rings with 150# bolt-hole pattern; the material is stainless steel 316 A351-CF8M.

1-800-499-6927
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Page 3 - 5

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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Cross Section:

Convoluted - Stainless Steel

IPS Bolt Rings (cont.)


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

OD
ID Bolt Hole C i rcle 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 49.50 56.00 62.75 Number Of Bolt Holes 20 20 20 24 28 28 28 32 32 36 44 44 D i ameter Of Bolt Holes 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-7/8" WPR (psi ) Wei ght (lbs)

I PS Nomi nal Si ze 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54"

T (Thi ckness)

OD

1.84 2.41 2.16 2.50 2.59 2.47 2.56 2.88 2.75 3.25 3.63 4.03

27.50 29.50 32.00 34.25 36.50 38.75 41.75 43.75 46.00 53.00 59.50 66.25

20.38 22.38 24.38 26.38 28.38 30.38 32.38 34.38 36.38 42.38 48.50 54.62

160 275 160 200 200 160 160 160 160 100 80 80

58 69 87 C omi ng S oon ! C omi ng S oon ! 0 C omi ng S oon ! C omi ng S oon ! 0 0 0 0

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted stainless steel back up rings with 150# bolt-hole pattern; the material is stainless steel 316 A351-CF8M.

1-800-499-6927
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Version 1.4.1

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Cross Section:

Convoluted - Stainless Steel

DIPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

OD
B olt H ole C ircle 7.50 N umber Of B olt H oles 8 D iameter Of B olt H oles 3/4 WPR (psi) Weight (lbs)

D IPS N ominal Siz e 4"

T
(Thickness)

OD

ID

.94

9.00

4.90

275

5.4

6"

1.00

11.00

7.00

9.50

7/8

275

7.5

8"

1.13

13.50

9.19

11.75

7/8

275

12

10"

1.19

16.00

11.25

14.25

12

275

15

12"

1.50

19.00

13.38

17.00

12

275

27

14"

1.38

21.00

15.49

18.75

12

1-1/8

160

30

16"

1.63

23.50

17.59

21.25

16

1-1/8

160

41

18"

1.70

25.00

19.70

22.75

16

1-1/4

160

45

20"

1.84

27.50

21.85

25.00

20

1-1/4

160

57

24"

2.16

32.00

26.05

29.50

20

1-3/8

160

86

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted stainless steel back up rings with 150# bolt-hole pattern; the material is stainless steel 316 A351-CF8M.

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Cross Section:

Convoluted - Epoxy Coated & Galvanized DI

IPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters* ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821
IP S T N ominal (Thickness) S iz e 3/4" .53 B olt H ole C ircle 2.75 N umber Of B olt H oles 4 D iameter Of B olt H oles 5/8"

ID

OD
ID WP R (psi) Weight (lbs)

OD

3.88

1.11

275

1.0

1"

.53

4.25

1.38

3.13

5/8"

275

1.2

1-1/4"

.63

4.63

1.72

3.50

5/8"

275

1.5

1-1/2"

.69

5.00

1.97

3.88

5/8"

275

1.6

2"

.75

6.00

2.50

4.69

3/4"

275

2.7

3"

.94

7.50

3.63

6.00

3/4"

275

4.5

4"

.94

9.00

4.63

7.50

3/4"

275

5.5

5"

.94

10.00

5.69

8.50

7/8"

275

5.9

6"

1.00

11.00

6.75

9.50

7/8"

275

7.5

8"

1.13

13.50

8.75

11.75

7/8"

275

12

10"

1.19 1.25 1.50 1.38 1.63

16.00

10.94

14.25

12

1"

275 160 275 160 275

15 24 25 29 35

12"

19.00

13.00

17.00

12

1"

14"

21.00

14.38

18.75

12

1-1/8"

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile-iron metal bolt rings with 150# bolt-hole pattern; primed and surfaced with an epoxy based paint; the material is in compliance with ASTM A536 GR 65/45/12. Rings also available with galvanized coating.

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Cross Section:

Convoluted - Epoxy Coated & Galvanized DI

IPS Bolt Rings (cont.)


Designed Specifically for use with HDPE Flange Adapters* ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

ID

OD
Bolt Hole C i rcle 21.25 22.75 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 49.50 56.00 62.75 Number Of Bolt Holes 16 16 20 20 20 24 28 28 28 32 32 36 44 44 D i ameter Of Bolt Holes 1-1/8" 1-1/4" 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-7/8" WPR (psi ) 160 275 160 275 160 275 275 160 275 200 200 100 160 160 160 100 160 100 80 80 Wei ght (lbs) 39 48 42 53 57 70 80 80 103 109 130 118 139 165 191 193 214 265 354 519

I PS Nomi nal Si ze 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54"

T
(Thi ckness)

OD

ID

1.63 1.84 1.70 2.00 1.84 2.23 2.41 2.16 2.56 2.50 2.59 2.28 2.47 2.56 2.88 2.75 3.00 3.25 3.63 4.03

23.50 25.00 27.50 29.50 32.00 34.25 36.50 38.75 41.75 43.75 46.00 53.00 59.50 66.25

16.19 18.38 20.38 22.38 24.38 26.38 28.38 30.38 32.38 34.38 36.38 42.38 48.50 54.62

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile-iron metal bolt rings with 150# bolt-hole pattern; primed and surfaced with an epoxy based paint; the material is in compliance with ASTM A536 GR 65/45/12. Rings also available with galvanized coating.

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Cross Section:

Convoluted - Epoxy Coated & Galvanized DI

DIPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.05, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

OD
ID B olt H ole C ircle 7.50 N umber Of B olt H oles 8 D iameter Of B olt H oles 3/4 WPR (psi) Weight (lbs)

D IPS N ominal Siz e 4"

T
(Thickness)

OD

.94

9.00

4.90

275

6"

1.00

11.00

7.00

9.50

7/8

275

8"

1.13

13.50

9.19

11.75

7/8

275

11

10"

1.19

16.00

11.25

14.25

12

275

16

12"

1.50

19.00

13.38

17.00

12

275

26

14"

1.63

21.00

15.49

18.75

12

1-1/8

275

31

16"

1.84

23.50

17.59

21.25

16

1-1/8

275

42

18"

2.00

25.00

19.70

22.75

16

1-1/4

275

51

20"

2.23

27.50

21.85

25.00

20

1-1/4

275

61

24"

2.56

32.00

26.05

29.50

20

1-3/8

275

94

30"

2.88

38.75

32.25

36.00

28

1-3/8

200

142

WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile-iron metal bolt rings with 150# bolt-hole pattern; primed and surfaced with an epoxy based paint; the material is in compliance with ASTM A536 GR 65/45/12. Rings also available with galvanized coating.

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Specification Sheet #B1

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Design-Flow Convoluted Ductile Iron & Stainless Steel Bolt Rings


U.S. Patent # 7,401,821

Metals & Coatings Physical Properties

METALS & ALLOYS

Type of M aterial
D uc ti le Iro n Sta i nle s s Ste e l 3 1 6

ASTM Standard
ASTM A536 ASTM A531

Comments
Grade 65-45-12 Grade CF8M

PAINTS & SURFACE TREATMENTS

Type of M aterial
Oi l B a s e d E na me l P a i nt

ASTM Standard
ASTM B117
Salt Spray

Comments
100+ Hours

E p xo y B a s e d P a i nt

ASTM B117

Salt Spray

500+ Hours

E -C o a t

ASTM B117

Salt Spray

1000+ Hours 5 mils 2000 Hours 2500+ Hours 10 MILS to 26 MILS 10 MILS to 26 MILS 3000+ Hours

ASTM A153 Ho t D i p Ga lva ni zi ng ASTM G-85 A q ua -A rmo r Me ta l J a c k e t ASTM B117 ASTM A775 ASTM A972 ASTM B117
Page 3 - 11
Salt Fog

Salt Spray

FB E FB E Salt Spray

F us i o n B o nd e d E p o xy C o a ti ng

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Specification Sheet #B2

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Design-Flow Convoluted Ductile Iron & Stainless Steel Bolt Rings


U.S. Patent # 7,401,821

Installation and Bolt Tightening Information

Flange assembly should be square, perpendicular, concentric and axially in contact with the mating flange, prior to applying sealing torque. Tighten bolts in an alternating star pattern in numerical order as shown in illustration below. Tighten bolts uniformly in even increments, raising the torque intensity in steps, uniform steps or levels are generally 20% increments of total torque value. Torque all bolts uniformly to the first level before progressing to the next higher level of uniform bolt torque. Hydro-test to insure no leaks exist, retighten as needed.

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Specification Sheet #B3

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Technical Report : Bolt Torque Test On Design-Flow Bolt Rings & HDPE Flange Adapters

U.S. Patent # 7,401,821

Technical Report: Bolt-Torque Tests on IPPI Bolt-Rings & HDPE Flange Adapters
The compressive sealing stress applied by the IPPI bolt rings onto the HDPE flange face through bolt torque, is targeted at 1100 psi initial interfacial pressure, before viscoelastic stress relaxation occurs. The bolt ring and HDPE flange assembly have been tested to evaluate effective sealing across a wide range of operational pressure with surge allowance, and over a wide range of thermal conditions. The threaded carbon steel or stainless steel bolts (or all-thread studs) are expected to be of SAE Grade 2 to SAE Grade 5 tensile strength. The bolts tested were reasonably clean, oiled and not rusted. Every flange assembly should be installed square, perpendicular, concentric and axially in contact with the mating flange, prior to applying sealing torque. The bolts were tightened in an alternating star pattern. The bolts were tightened uniformly in even increments, raising the torque intensity in steps, with all bolts torqued uniformly to the first level before progressing to the next higher level of uniform bolt torque. The IPPI thick face flanges and bolt rings were hydro-tested at the torque listed below, and proven to seal effectively. The 4 x WPR hydro-tests were conducted successfully on flat face, and serrated face, HDPE flange adapters without gaskets. The IPPI bolt rings have also been tested to a 25% higher maximum bolt torque than listed without bolt ring fracture; tested maximum torque was well above the useful sealing bolt torque.
Nominal Pipe Size
2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 42 48 54

Bolt Diameter for Bolt Ring


0.625 0.625 0.625 0.750 0.750 0.750 0.875 0.875 1.000 1.000 1.125 1.125 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.500 1.500 1.500 1.500 1.875

Number of Bolts
4 4 8 8 8 8 12 12 12 16 16 20 20 20 24 28 28 28 32 32 36 36 44 44

Tested Uniform Bolt Torque (Ft-lbs)


* * * * * * * * * * * * * * * * * * * * * * * *

LE. AILAB V A W E NO . ES AR N I L TE, INC O I N T S E U T D I I T U INS DJ UE G TORQ ASTICS PIPE PE FLANGE formation. T L O in EB PL OR FLANG REFER TO T TORQUE F ent for more E P D E H m L PLEAS TE #38 - BO rvice Depart e O S N ICAL tomer TECHN tact our Cus con Please

PLEASE NOTE: Torque is an indirect indicator of tensile load in the bolt itself. With several variables involved in the assembly, bolting and flange sealing process; the bolt torque test values presented above were considered as a guideline only. For example, compare the compressive differences of a plastic to plastic connection verses a plastic to steel connection. It is the responsibility of the project engineer of record to establish the bolt torque and assembly requirements for each specific flange assembly design. A large torque wrench is specified.
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Concentric Reducer Design Information


Concentric reducers provide an in-line conical transition between pressurized pipes of differing diameters. A reducer may be a single standard diameter change (i.e., 6" x 4) or a multiple diameter change (i.e., 8" x 2). The pipes do not have a brain and do not recognize what the outside configuration of the reducer looks like. The pipe flow is only affected by the inside diameter conical transition configuration. Hence, the inside diameter conical transition can be axially moved and externally reconfigured to provide for more economical reducer fittings as follows. All three designs have the same ID flow shape, but the Compact and Low Cost Compact cost savings are passed onto you!

Higher Cost Reducer

The Traditional reducer has three sections: 1. Large end to clamp for heat buttfusion. 2. Conical transition section. 3. Small end to clamp for heat buttfusion.

The Compact reducer has two sections: 1. Large end to hold for heat butt-fusion. 2. Small end to hold for heat butt-fusion.
Economical Compact Reducer Note: The same conical transition zone has been moved forward within the reducer.

Low Cost Compact Reducer

The Low Cost Compact reducer has one section. This reducer is held on the large end and heat-fused to the large pipe. The assembly is moved to the other fusion machine jaws and the small end is heat fused to the small pipe. Note: The same conical transition zone is kept within the fitting.

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IPS Reducers

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Pressure Rated for DR Ordered (Dimensions in Inches) STYLE A compact STYLE B fabricated STYLE C traditional

L1

L2

L1

L2

L1

L3

L2

N ominal S iz e 1-1/2 x 1-1/4 2 x1 2 x 1-1/4 2 x 1-1/2 3 x2 4 x2 4 x3 6 x3 6 x4 8 x4 8 x6 10 x 6 10 x 8 12 x 8 12 x 10 14 x 10 14 x 12 16 x 12 16 x 14 18 x 14 18 x 16 20 x 18 22 x 20 24 x 20 24 x 22

S tyle A C C C C C C C A A *2 A A A A A A A A A A A A A A A

L1 2.00 2.49 3.25 2.50 3.22 2.75 3.00 5.12 4.00 8.00 4.00 6.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 9.00 9.00

L2 2.00 2.88 2.56 2.72 2.50 2.75 2.50 3.94 4.00 8.00 4.00 6.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 9.00 9.00

L3 0.94 0.63 0.78 0.93 1.66 0.88 2.36 -

DR 9-11 11 9-11 9-11 9-17 9-17 9-17 11-17 9-17 11-17 9-17 11-17 9-17 11-17 9-17 11-17 9-32.5 11-32.5 9-32.5 11-32.5 9-32.5 9-32.5 9-32.5 11-32.5 9-32.5

Weight (lbs) 1 1 1 1 1 1 1 2 3 9 6 12 13 19 20 26 28 64 36 45 47 56 69 82 84

A*2 indicates two style A reducers joined using butt fusion. Other sizes, styles, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

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DIPS Reducers

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Ductile Iron Pipe Sizes


Pressure Rated for DR Ordered (Dimensions in Inches) STYLE A compact STYLE B fabricated

L1

L2

L1

L2

D IPS N ominal Siz e 4x3 6x4 8x6 10 x 8 12 x 10 14 x 12 16 x 14 18 x 16 20 x 18 24 x 20

Style

L1

L2

DR

Weight (lbs) 2 3 8 15 21 33 43 52 62 129

A A A A A A A A A B

3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 14.00

3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 11.00

11-17 11-17 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5

Other sizes, styles, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

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IPS Low Cost Compact Reducers


Pressure Rated for DR Ordered

Note: Available in quantities of 15 or more only.

L1

L2

Nominal Size 8" x 6" 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16"

L1 6" 6" 6" 7" 7" 7"

L2 2" 2" 2" 2" 2" 2" Call For Quick Quote

NOTE:

Clamp the reducer into the fusion machine using the large end only. Fuse one end to the pipeline first. Reposition the fused assembly in the fusion machine; re-clamp large OD. Fuse the other end to its matching size pipe. VIP: Insure the fusion machine inserts for both pipe diameters are available and will fit the on-site fusion machine.

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Multi-Stage IPS or DIPS Concentric Reducers


Pressure Rated for DR Ordered

Full Length Option (reducer center w/ pups)

Reducer Center Only (may require stub end holder)

Multistage pipe reducers connect pipes of measurably different diameters. Instead of using a 12" x 10 fused to a 10" x 8" fused to an 8"x 10 reducer assembly, we fabricate a custom 12"x 6 reducer as a single component. This greatly saves on part cost and fusion cost! The following is a partial listing of our capabilities: Call for a Quick-Quote 24" x 20" 24" x 8" 22" x 18" 22" x 6 20" x 16" 20 x 4" 18" x 14" 18 x 3" 16" x 12" 14"x10" 12 x 8" 10" x 6 8 x 4" 6" x 3" 4 x 2 3 x 1.5 2 x 1.5 24" x 18" 24" x 6 22" x 16" 22 x 4' 20" x 14" 20" x 3" 18 x 12 18" x 2" 16" x 10" 14" x 8" 12" x 6 10" x 4" 8 x 3 6 x 2" 4 x 1.5" 3 x 1 4" x 1 3 x 3/4 4" x 3/4" 24" x 16" 24" x 4" 22" x 14" 22 x 3" 20" x 12" 20" x 2" 18 x 10" 16" x 8" 14" x 6 12 x 4' 10" x 3" 8" x 2" 24" x 14" 24" x 3" 22" x 12" 22" x 2" 20" x 10 18 x 8' 16" x 6 14" x 4" 12" x 3" 10" x 2" 24" x 12" 24" x 2" 22" x 10 20" x 8" 18" x 6 16" x4` 14" x 3" 12" x 2" 24" x 10 22 x 8 20" x 6 18" x 4" 16" x 3" 14" x 2" 16 x 2

2" x 1" 2" x 3/4" For larger sizes and size combinations, call for a Quick Quote
Page 4 - 5

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IPS or DIPS Eccentric Reducers


Pressure ratings will vary depending on specifications

Many gravity flow and drainage pipelines require a uniform line and grade. To achieve this, the engineers and designers specify eccentric reducers. This keeps the pipe invert at the same level or slope along the pipeline length. Based on the permutation and combination of possible diameters, eccentric reducers are quoted for each inquiry or project. These fittings are quite popular for gravity flow sewers with multiple lateral sewer inlets or outlets.

Call for a Quick Quote on your project needs.

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IPS Molded End Caps 3/4 - 8


Pressure Rated for DR Listed
(Dimensions in Inches)

A B

IPS N ominal Siz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8"

A 3.12 2.87 3.00 4.22 5.14

B (OAL) 2.04 2.09 3.25 2.58 7.00 7.43 7.75 10.25 12.41

DR 11 11 11 11 11 11 11 11 11

Weight (lbs) 0.5 0.5 0.5 0.5 1 1 2 4 7

See Next Page For Larger End Caps 10 - 54


Other sizes and DRs not listed are available - Call For Quick Quote Molded fittings meet AWWA C901/C906 fitting requirements.

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IPS Machined End Caps 10 - 54


Pressure Rated for DR Listed (Dimensions in Inches)

OAL
IP S N ominal S iz e 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 40" 42" 48" 54" T (min) 2.62 3.00 3.00 3.38 2.87 3.80 3.22 4.20 3.00 4.65 3.70 5.06 4.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 OAL DR Weight (lbs) 15 17 19 32 24 41 30 50 37 75 45 89 68 62 72 83 94 106 115 142 157 205 253

4.00 4.00 4.00 5.00 4.00 5.00 4.00 5.00 4.00 6.00 5.00 6.00 5.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00

11-32.5 11-32.5 11-32.5 11 17-32.5 11 17-32.5 11 - 17 21 -32.5 11 17-32.5 11 17-32.5 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only

Other sizes, pressure ratings, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. Field fusion of machined end caps may require the use of a stub end holder. Sufficient length of pipe may be fused to end cap to eliminate the use of a stub end holder. Call for a Quick Quote on this fabricated option.

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DIPS Machined End Caps


Pressure Rated for DR Listed (Dimensions in Inches)

OAL

D IP S N ominal S iz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

T (min) 1.00 1.50 2.00 2.40 2.80 3.30 3.68 4.12 4.60 3.70 5.07 4.38

OAL

DR

Weight (lbs) 2 4 6 12 18 30 38 48 98 70 114 94

3.00 3.00 3.00 4.00 4.00 5.00 5.00 5.00 6.00 5.00 6.00 5.00

11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-13.5 15.5-32.5 11-15.5 17-32.5

Other sizes, pressure ratings, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. Field fusion of machined end caps may require the use of a stub end holder. Sufficient length of pipe may be fused to end cap to eliminate the use of a stub end holder. Call for a Quick Quote on this fabricated option.

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Branch Saddle Design Information


Fully Pressure-Rated Branch-Saddle Fittings
A pipe having a branch outlet connection is weakened by the opening that must be made in it. Unless the wall thickness of the pipe is sufficiently in excess of that required to sustain the full pressure, it is necessary to provide added reinforcement. The amount of added reinforcement required to sustain the pressure is governed by the area replacement method. Basically, the volume of the pipe-wall coupon from the hole for the branch is replaced by added volume and mass in critical zones around the branch outlet. This methodology is detailed in ASME Code for Pressure Piping B31.3 Process Piping section #304.3.2 and #304.3.3. Where the 800 psi hoop-stress of the branch outlet and the 800 psi hoop-stress of the main pipe meet at the joint intersection, extra material must be added to reduce the intensified stress in the joint to the allowable 800 psi long term stress.
BRANCH CONNECTION NOMENCLATURE ASME B31.3-1996 Edition

Tests conducted on non-reinforced branch connections proves that the branch outlets in line tees and reducing tees are generally reduced in strength by about 45% depending on the ratio of the pipe diameters.
Pressure Reduction Ratios in Percent for Unreinforced Intersections*
Branch Size Header Size

1 2 2 3

10 12 14 16 18 20 24

1 1 2 2 3 4 6 8 10 12 14 16 18 20 24

100 100 100 80 77 100 100 100 100 100 100 100 100 100 100

100 100 71 69 65 100 100 100 100 100 100 100 100 100

89 67 65 62 100 100 100 100 100 100 100 100 100

66 64 61 58 56 56 56 56 56 56 56 56

63 61 57 55 55 55 55 55 55 55 55

59 56 54 54 55 54 55 55 55 55

58 56 56 57 57 57 57 57 57

55 55 56 56 56 56 56 56

55 55 55 56 55 56 56

55 54 55 55 55 55

54 54 54 55 55

54 53 54 54

53 53 53

53 53

52

*Based on the Code for Pressure Piping, ASA B31.1 for: standard weight pipe with 0.1 corrosion allowance: leg of Fillet weld = for branches 4 or smaller, and 3/8 for larger branch sizes.

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Branch Saddle Heater Plate Information


Most common branch saddles are produced by machining a branch of a molded tee. Their reinforcement is meant for that size on size tee! It was not engineered to meet all reducing outlet tee design combinations. For example, using the area or volume replacement method of ASMEB31.3 for reinforcement, the borehole mass drilled from a 24" DR-11 pipe wall for a 2" outlet, is about 6.5 cubic inches. The muff area around the 2" tee-type branch-saddle is not nearly 6.5 cu. in. Thus the 2" tee-type branch-saddle on a 24 DR-11 pipe is not fully pressure rated. The muff reinforcement of the 2 branch saddle has sufficient mass on it to fully pressurerate 3" x 2", 4" x 2" and 6" x 2" reducing tee. Above 6" mains, the 2" saddle reinforcement does not fully replace the mass of the pipe wall removed for the outlet hole. Each branch saddle reinforcement should be reviewed for its capacity to replace the mass of the hole drilled through the specified pipe-main in order to maintain a full working pressure rating. The Massive Branch Saddles (MBS) of the DIPS sizes are engineered to cover a wide range of reducing outlets through 24" DIPS pipe mains. The mass of the base reinforcement exceeds the mass of the hole cut from the main to which it will be fused. Thus the full pressure rating is preserved. Most contractors wish to use the same heater plates that they now have. This is accomplished by jumping one base size or diameter compared to the outlet diameter, starting with the 4" outlets. For example, to fuse on a 4" DIPS outlet, investigate using the 6" IPS or 6" DIPS concave/convex heater plate set. To fuse on an 8" DIPS outlet, investigate using a 10" IPS or 8" DIPS heater plate set. Contact your fusion equipment manufacturer to record below, the following Heater Plate Sets that apply for your fusion machine: IPS (Reduced Port: Reduced ID)
IPS-Size 2"(2.38) 3"(3.50) 4"(4.50) 6"(6.63) 8"(8.63) 10(10.75) 12(12.75) ******** ******** ******** ******** ******** Base OD 2.6 3.9" 4.8" 7.3" 9.4" 11.5" 13.8" ** ** ** ** ** Base ID 1.90" 2.75" 3.40" 5.20" 7.06" 8.80" 10.43" ** ** ** ** ** Htr.Pl. Set # # # # # # # #

DIPS (Full Port: Full Full-ID)


Htr. Pl. Set# Base OD # # # # # # # # # # # # *** *** 6.6" 8.63" 11.50" 13.80" 16.00" 18.00" 20.00" 22.00" 24.00" 28.00" Base ID *** *** 3.90" 5.62" 7.38" 9.04" 10.75" 12.51" 14.17" 15.93" 17.59" 21.00" DIPS-Size *** *** 4"(4.80) 6"(6.90) 8"(9.05) 10"(11.10) 12"(13.20) 14"(15.30) 16"(17.40) 18"(19.50) 20"(21.60) 24"(25.80)

IPS Massive Branch Saddles designed for full bore, full pressure rating for all main & outlet combinations are available. Call for a Quote.

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IPS Branch Saddles


(Dimensions in Inches) Blank branch saddles stocked in DR-11. Branch saddle blank machined per order to radius of pipe main size; and re-bored to DR. Branch saddles can be machined to main sizes up to 63. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.
L2 B ase D iameter 2.6 DR Weight (lbs) 1

Outlet Siz e

Main Siz e R an g e 3 - 12 14 - 34 36 - 54 4 - 12 14 - 34 36 - 54 6 - 12 14 - 34 36 - 54 8 - 12 14 - 34 36 - 54 10 - 12 14 - 34 36 - 54 12 14 - 34 36 - 54 14 - 34 36 - 54

L1

2" IPS

3.25

0.2

11

3" IPS

3.25

0.5

3.9

11

4" IPS

3.25

0.5

4.8

11

6" IPS

3.25

0.7

7.3

11

8" IPS

6.0

0.7

9.4

11

10" IPS

6.0

1.0

11.5

11

16

12" IPS

8.0

1.0

13.8

11

32

Order information needed: IPS Outlet & DR x Exact Main Diameter


IPS branch saddles meet AWWA C901/C906 fitting requirements.

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DIPS Branch Saddles


(Dimensions in Inches)

Blank branch saddles stocked in DR-11. Branch saddle blank machined per order to radius of pipe main size; and re-bored to DR. Branch saddles can be machined thru 54" main size. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.

Outlet Siz e

Main Siz e R an g e 3 - 12 14 - 34 36 - 54 4 - 12 14 - 34 36 - 54 6 - 12 14 - 34 36 - 54 8 - 12 14 - 34 36 - 54 10 - 12 14 - 34 36 - 54 12 14 - 34 36 - 54 14 - 34 36 - 54

L1

L2

B ase D iameter 2.6

DR

Weight (lbs) 1

2" IPS

3.2

0.2

11

3" IPS/D IPS

3.2

0.5

3.9

11

4" D IPS

4.0

1.0

6.6

11

6" D IPS

5.0

1.5

8.6

11

8" D IPS

6.0

1.5

11.5

11

17

10" D IPS

8.0

2.0

13.8

11

31

12" D IPS

10.0

2.0

15.3

11

47

Order information needed: DIPS Outlet & DR x Exact Main Diameter


DIPS branch saddles meet AWWA C901/C906 fitting requirements.

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IPS Service Saddles Rectangular Base


(Dimensions in Inches)

Siz e

Base Siz e (rectangular)

DR

Weight (lbs)

1-1/4 x 3/4 1-1/4 x 1 1-1/2 x 3/4 1-1/2 x 1 2 x 3/4 2x1 2 x 1-1/4 3 x 3/4 3x1 3 x 1-1/4 4 x 3/4 4x1 4 x 1-1/4 6x1 6 x 1-1/4

2.83

2.44" x 2.00"

0.2

2.83 2.83 2.83 2.06 2.83 2.83 2.06 2.83 2.83 2.06 2.83 2.83 2.06 2.83

2.44" x 2.00"

0.2

2.44" x 2.00"

0.2

2.44" x 2.00"

0.2

2.44" x 2.00"

0.2

2.44" x 2.00"

0.2

8x1

2.44" x 2.00"

0.1

Many other service saddles are available including larger outlets, other radius and high volume service saddles - Call For Quick Quote. Molded fittings meet AWWA C901/C906 fitting requirements.

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IPS Self-Tapping Tees Rectangular Base


(Dimensions in Inches)

Siz e 1-1/4 x 1 1-1/2 x 1 2x1 2 x 1-1/4 3x1 3 x 1-1/4 4x1 4 x 1-1/4 6x1 6 x 1-1/4 8x1 8 x 1-1/4

L 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05

B ase Siz e (rectangular) 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50

DR 9 9 9 9 9 9 9

Weight (lbs) 1 1 1 1 1 1 1

Many other tapping tees are available including larger outlets, other radius, and high volume tapping tees - Call For Quick Quote.

Molded fittings meet AWWA C901/C906 fitting requirements.

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IPS & DIPS Tapping Sleeve / Saddle Assembly


Full Pressure Rated - MSS SP-60 & AWWA C906 Compliant
The normal method of field tapping a mainline is to apply a tapping saddle and tap through HDPE Pipe Main (shown the tapping valve into the main, remove the for clarity) cutter and coupon and close the valve. It is H advantageous to fabricate a branch saddle fused to a flange adapter with a one-piece metal back up ring captured between, this has been done for years. These wet-tap assemblies are fabricated to minimize the vertical height from the pipe crown to the flange face. This assembly complies with MSS SP-60, the Standard Practice of the MSS (Manufacturers Standardization Society of the Valve and F Fittings Industry, Inc.). These assemblies are G engineered to accept tapping valves, whereas ordinary flanges will not accept tapping valves. The assembly consists of a custom-engineered branch saddle fused to a customized flange adapter with a centered back up ring. Tapping Sleeve / Saddles are nominally fused to the main pipe on the horizontal.
Outlet S iz e Main S iz e R an g e 6 - 12 14 - 34 36 - 54 8 - 12 14 - 34 36 - 54 10 - 12 14 - 34 36 - 54 12 14 - 34 36 - 54 14 - 34 36 - 54 G
(B ack U p R ing)

SaddleFusion Joint

F
(Flange Face)

H
(H eight)

DR

WP R (psi)

4"

0.94

1.00

8.50

11

160

6"

1.00

1.25

8.50

11

160

8"

1.12

1.50

9.00

11

160

10"

1.19

2.00

10.50

11

160

12"

1.50

2.25

10.50

11

160

See next page for information on cutter sizes for taps. CAUTION:
Insure that the field fusion equipment has adapters to hold the assembly with sufficient clearance opening and closure stroke to complete fusion. User supplied longer bolts may be required to accept flange face and metal back up ring.

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Cutter Sizes for Taps


For line-size branch outlets, the proper cutter diameter for HDPE taps is accepted to be as large as 75% to 90% of the inside diameter of the pipe main. Note: The cutter must fit through the branch. It is acceptable to use a hole-cutter whose metal OD is up to at least 75% of the ID of the HDPE main pipe, but no larger than 90% of the HDPE main ID. Obviously, the cutter can be smaller for smaller branch-outlets.

Some users want the maximum diameter opening, thinking that it will maximize the water volume throughput and minimize the pressure loss through the fitting. A detailed examination of the numbers reveals the following:

Using a portal outlet cutter hole diameter that is nominally 87% of the ID of the pipe main, a detailed examination of the pressure loss through the orifice of the cut hole was done. The results confirmed that the pressure loss was negligible, almost insignificant. The pressure loss was equal to about 3 diameters of extra pipe length. The pressure loss was less than 0.010 psi....1/100 th of one psi. A full copy of the detailed report is available upon request.

Using the cutter size range of up to 75% to 90% of the HDPE main pipe ID, the user can choose a cutter diameter that fits through the branch to provide good flow at minimum pressure loss and avoid tapping problems.

Note: When using line-size metal tapping sleeves, the cutter OD should be smaller, usually about 75% of the pipe main inside diameter to avoid cutting through the spring line of the HDPE pipe main and not allowing the removal of the HDPE pipe coupon. The cutter OD should not be as large as the ID of the HDPE pipe main so that when the coupon is removed, it will retract freely within the cutter.

In all cases, the cutter OD must be slightly smaller in diameter than the HDPE pipe-main ID!!

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IPS Butt Fusion

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True Union Full Port Ball Valves


(Dimensions in Inches)

HDPE butt fusion end assembly

PVC valve body

N om. Siz e 1" 1-1/2" 2" 3" 4"

A 1.315 1.900 2.375 3.500 4.500

B 14.3 15.3 16.0 18.0 19.2

C 3.1 4.1 4.8 6.6 9.2

DR 11 11 11 11 11

WPR 150 150 150 150 150

Weight (lbs) 4 5 6 11 20

Body constructed using PVC; includes stem, ball, nut and handle Ball valve uses Teflon seats Incorporates HDPE end assemblies to allow for butt fusion installation O-rings constructed using EPDM Fully serviceable (valve is removable without any additional fusion) Includes tool to adjust threaded seal carrier Color: Dark Grey, Red Handle PVC socket or threaded ends available to make PVC to PE transitions

Do not use compressed air or gas to test any PVC thermoplastic piping product or system. Teflon is a registered trademark of DuPont.

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IPS and CTS

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Compression Fittings
Independent Pipe Products, Inc. carries a full line of polypropylene compression fittings for HDPE. Please call for additional information and pricing. Call For Literature or Quick Quote

Sizes Available: IPS (od) 1/2 - 2 CTS (od) 3/4 - 2 NPT male and female ends 1/2 - 2

Fittings Include: Couplers Tees Corporation Stops Curb Stops Elbows Ball Valves Reducing Couplings

Features: Pressure Rating 200 psi Ease of installation UV stabilized Call For Literature or Quick Quote

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Fuse-A-Corp
(To Tap the Water-Main and connect the Service Tubing)

This Corporation-Stop valve has a successful 25 year history of leak free performance in water distribution service. This ball-valve unit eliminates the corrodable metal tapping-saddle on HDPE pipe. It becomes part of the water main itself via heat-fusion. The Fuse-A-Corp is saddle fused to the 2"* or larger HDPE water main using standard fusion procedures, providing a proven leak-free joint.

Working Pressure Rating (WPR): 200 psi Surge pressure tested beyond 1,250,000 cycles. CPEX Polypropylene ball valve with PE 3408 Base. Eliminates costly metal tapping saddles

Fuse-A-Corpsare available in sizes 1/2 through 2 for main sizes 2* and larger IPS or DIPS.

Service tubing connections are made with the following interchangeable adapters: Butt fusion adapter for IPS HDPE (included with kit to allow clamping with sidewall fusion machine for saddle fusion installation**) FIPT adapter (included with kit to allow mounting of purchasers tapping tool for live tap install) MIPT x Compression adapter (available to allow compression connection to IPS or CTS HDPE tubing - adapter to be used in conjunction with supplied FIPT adapter) Adapters are interchangeable by using the true union feature of the incorporated ball valve.

Note: Purchaser must determine that concave/convex heater plates are available to complete the saddle fusion.
*Fuse-A-Corps 1 and larger not recomended for main sizes smaller than 3 IPS.

should always be installed @ 45 degrees above centerline of main. **Fuse-A-Corps

Purchaser must indicate if using with copper tubing - these units will be supplied with additional stub out of PE pipe.

Ordering Information:

A. HDPE water main diameter and sizing (IPS or DIPS). B. PE Tubing size (CTS or IPS) if using compression option. Page 7 - 3

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IPS & DIPS HDPE Pipe Pull Heads


2 to 54 up to 250,000 lbs - Please Call For Quote
Trenchless technology, pipe bursting and sliplining have increased the demand for precision engineered Pull Heads capable of the multiton tensile loads. The cost of a properly engineered, failure resistant pull-head is so small compared to the cost of any on-site difficulties. Our pull-heads are reusable up to 10 times, further reducing each project cost while maintaining reliability on each project. Durable Pull-Heads are engineered to handle low pull-loads for Sliplining or insertion projects. Ruggedized Pull-Heads are designed to endure longer insertion lengths and or tight clearances. Reinforced Pull-Heads are engineered to transfer the pull-force to the circumference of the pipe with a strength equal to the tensile capacity of the pipe itself. Call or Fax for a Quick Quote on specific project needs! Forged Eye-Bolts usually are required at higher pull-loads. Durable Pull-Head (sliplining and loose insertion)

Ruggedized Pull-Head

(Medium pull-loads or longer, tighter insertions)

Reinforced Pull-Head *IPPI Stock Pull-Head

(Very-high pull-loads from Horizontal Directional drilling, Trenchless Technologies, Pipe-Bursting, Impact Moleing, etc.)

Custom Pull-Heads

(Call or Fax with Drawings or Project Requirements to get an Engineering Analysis and a Quick Quote.)

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IPS & DIPS Water-Stop / Thrust-Isolator Wall-Pipe / Anchor Ring


Pressure Rated for DR Ordered (Dimensions in Inches)
This pipeline component serves to restrain and anchor against thermal expansion and contraction as well as prevent French draining of water along the pipe OD. It is a multipurpose fitting used in several ways for different reasons - hence, several names for the same part. It is engineered to hold the pipe in place by transferring the thermal force from the pipe to the soil or vault wall via a large area of usually reinforced concrete. Make sure the soil bearing load area, as well as the thickness and strength of the concrete is sufficient.
OD T DR Weight (lbs) 2 3 4 7 15 24 39 59 88 106 131 163 187 141 162 191 233 264 298 336 412 574

T
N ominal S iz e IP S & D IP S 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" IP S 28" IP S 30" IP S 32" IP S 34" IP S 36" IP S 42" IP S 48" IP S 54" IP S L

12.0 12.0 12.0 12.0 16.0 18.0 22.0 22.0 24.0 24.0 24.0 24.0 28.0 28.0 28.0 28.0 30.0 30.0 30.0 35.0 35.0 35.0

3.50 5.00 6.60 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00 30.00 32.00 34.30 36.50 40.80 40.80 48.00 54.00 60.00

2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.25 2.25 2.25 2.25

7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 9 - 32.5 9 - 32.5 9 - 32.5 9 - 32.5 9 - 32.5 11 - 32.5 11 - 32.5 11 - 32.5 13.5 - 32.5 17 - 32.5 21 - 32.5

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

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Ductile Iron Mechanical Joint Anchor Fittings MJ Adapter Design Information


About 30 years ago, in the mid 1970s, Anchor Fittings were developed for mechanical joint bell and spigot connections. Anchor fittings evolved from water-stop fittings, which also provide positive anchoring and axial restraint. Anchor fittings eliminate the need for labor consuming tie-rods, strapping and/or thrust blocking. This design keeps the pipe from separating under hydraulic pressure and/or soil movement. The Rotating Ring Gland permits assembly to accommodate any orientation of the bolt holes in existing metal MJ pipe or fittings to which it is connected. As the tee-bolts are tightened, the Rotating Ring Gland pushes against the Stop-Shoulder, which in turn compresses the hard rubber gasket captured within the joint. The Rotating Ring Gland, in combination with the Stop-Shoulder makes a fully restrained joint, just like a back up ring pushing on a flange or water-stop. This design has been adopted for plastic pipe as a simple transition between HDPE pipe and metal DI pipe. The Anchor Fitting design has been used for over three decades on Hydrant Tees, Swivel Tees, Anchor Couplings/Spools/Pipes and Anchor Elbows. * MJ Anchoring Elbow MJ Anchoring Tee MJ Anchoring Coupling
Cast Gland
rotating Ring Gland

MJ Anchoring Coupling

ANCHORING PIPE, 4, 6, 8 AND 12 SIZES * References: Ductile-Iron Pipe Research Accoc., U.S. Pipe and Foundry Inc., Tyler Pipe, Clow Corp., Griffin Pipe Products, Union Foundry, Pacific States Corp., American Ductile Iron Pipe Co.

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DIPS & IPS MJ Adapter With Kit


Connects HDPE to Ductile Iron
Gland Ring

(Dimensions in Inches)
Primary Gasket Seal

HDPE

Metal Ductile Iron

D1

D2
Optional Stainless Steel Stiffener

Kit includes HDPE anchor fitting, standard rubber gasket, extra length T-bolts, internal
stainless steel stiffener (optional), C-153 (2-12) or C-110 (14-24) heavy body ductile iron gland ring. All adapters are AWWA compliant at no extra charge! MJ Adapters are fully pressure rated to the DR ordered.
Stocked in DR-11; rebored to DR as ordered. DR-7 and DR-9 are available. - Call For Quick Quote.
N ominal S iz e
IP S & D IP S 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

D1 IP S
2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00

D1 D IP S
3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80

D2
3.50 5.37 6.63 8.63 10.75 12.75 15.25 17.50 20.00 22.00 24.00 28.00

OAL
8.00 8.50 8.00 9.50 11.50 13.00 13.50 13.50 14.50 16.00 16.50 18.00

Weight (lbs)
5 8 11 17 28 36 46 85 116 123 164 222

Notes: *IPPIs MJs incorporate a short nose design in order to work with most MJ butterfly valves, however it is recommended that specific valve information be supplied prior to ordering to insure proper clearance of the butterfly valve disc. MJ adapters should always be field tested for valve clearance before burial/final install. IPPI cannot be held responsible for valve interference with the MJ adapter. **Connections to PVC may require use of a D.I. solid sleeve (not included).

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Ductile Iron Mechanical Joint Gland & Accessory Pack


Kit includes extra long T-bolts, standard rubber gasket, C-153 (2-12) or C-110 (1424) heavy body ductile iron gland ring.

N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

ID 2.61 4.06 4.90 7.00 9.15 11.20 13.30 15.44 17.54 19.64 21.74 25.94

B olt H ole C ircle 4.75 6.19 7.50 9.50 11.75 14.00 16.25 18.75 21.00 23.25 25.50 30.00

# dia. of x of holes bolts 2 x 5/8 4 x 5/8 4 x 3/4 6 x 3/4 6 x 3/4 8 x 3/4 8 x 3/4 10 x 3/4 12 x 3/4 12 x 3/4 14 x 3/4 16 x 3/4

T-bolt Length 5.00* 4.50* 4.50 5.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00

B ody Thickness 1.37 1.37 1.50 1.63 1.75 1.75 1.75 2.00 2.06 2.13 2.19 2.31

Weight (lbs) 4 6 8 11 16 18 22 48 66 67 88 106

* Indicates hex head bolts

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IPS & DIPS Bell MJ Adapter With Kit


Connects HDPE to Plain End Ductile Iron or PVC
(Dimensions in Inches)
This kit enables HDPE pipe to be fitted with a bell end in order to accept ductile iron pipe or DIPS OD PVC pipe (can also accept sizes 2 through 16 IPS OD PVC pipe by using a transition gasket)*. This fitting eliminates the need for a ductile iron solid sleeve when making this connection. Bell MJ Adapters are fully pressure rated for DR ordered and are AWWA compliant at no extra charge. Kit includes the HDPE Bell MJ fitting with stainless steel reinforcing collar, C-153 (2-12) or C-110 (14-24) heavy body ductile iron gland ring, gasket and extra length T-bolts**. Retaining glands are available for ductile iron pipe or PVC pipe and are sold separately. IPS transition gaskets are also available through 16 and sold separately.
(See following page for Bell Adapter accessories.)
Retaining Gland Ductile Iron or PVC Pipe Stainless Steel Reinforcing Collar Gland Ring Butt fusion end available for IPS or DIPS PE

HDPE

Standard MJ Gasket

D3

D2

D1

Patent application pending

N ominal S iz e IP S & D IP S 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

D1 IP S 2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00

D1 D IP S 2.50 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80

D2 3.50 5.56 6.63 8.63 10.75 12.75 15.30 18.00 20.00 22.00 24.00 28.00

D3 2.56 4.06 4.93 7.03 9.15 11.23 13.33 15.47 17.57 19.67 21.77 25.97

OAL 8.00 8.50 8.63 10.25 12.00 12.50 12.75 13.50 13.75 13.75 15.00 16.00

**Connections to 14 & 16 IPS PVC require two piece retaining gland (not shown). 18 and larger IPS PVC not recommended. **Sizes larger than 12 require customer supplied All-Thread and nuts. 9 long T-bolts are included with all kits 12 and smaller. Other sizes and DRs not listed are available - Call For Quick Quote

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Bell MJ Adapter
(Dimensions in Inches)
N ominal S iz e B olt H ole C ircle

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Additional Accessories for

Retaining Glands For


3"

# of holes

dia. of hole

Weight (lbs)

6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00

4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8

7 9 12 16 26 32 52 59 62 71 93

Ductile Iron Pipe

4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

Retaining Glands For IPS and DIPS PVC Pipe

N omin al S iz e

B olt H ole C ircle

# of h oles

d ia. of h ole

Weig h t (lb s)

3" 4" 6" 8" 10" 12" **14" **16" *18" *20" *24"

6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00

4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8

5 7 12 16 22 28 45 52 62 75 97

Pricing does not include nuts, bolts, gaskets or other accessories. Retaining glands for 14 and 16 IPS PVC are a dual gland style restraint (pic. not shown). Data is available upon request. Retaining glands are currently not available for IPS sized PVC pipe in sizes larger than 16.

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6 DIPS Hydrant Anchor Spool and Coupler Pipe


Anchoring pipe can be supplied in any length from 1.5 feet to 20 feet, in order to accomodate installation requirements. It is furnished with a DIMJA kit on each end. The gland-rings are rotatable for easy alignment with existing bolt-hole patterns on fittings, pipe or hydrants. When properly assembled and tightened against the stop-shoulder/collar, it provides a restrained joint! The assembly can be made in DR 11 or DR 17 pipe. The assembly is fully pressure rated.

Length 18 24 30 36 48 60 96 120 144 180 240

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8 DIPS Hydrant Anchor Spool and Coupler Pipe


Anchoring pipe can be supplied in any length from 1.5 feet to 20 feet, in order to accomodate installation requirements. It is furnished with a DIMJA kit on each end. The gland-rings are rotatable for easy alignment with existing bolt-hole patterns on fittings, pipe or hydrants. When properly assembled and tightened against the stop-shoulder/collar, it provides a restrained joint! The assembly can be made in DR 11 or DR 17 pipe. The assembly is fully pressure rated.

Length 18 24 30 36 48 60 96 120 144 180 240

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Hydrant Tees, Swivel Tees, Parallel Tees


The hydrants may be connected to the water main by several means. A few of the fabricated fittings used to connect hydrants in various situations are shown here. These fittings are fabricated in our shop and shipped to the field for installation. Call or fax for a Quick-Quote on distributor net pricing and delivery of these components.

Hydrant Tee / Swivel Tee

Parallel Tee

Anchoring Elbow

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Hydrant Offset and Grade-Level Spool


This fitting component is a valuable addition to the HDPE fitting system. Like other anchor fittings, it saves time and money by eliminating thrust-blocks and restraining tie-rods. The offset provides vertical and horizontal adjustment and eliminates hydrant extension kits. Designed with 12" and 24" center to center - providing up to 48" vertical adjustment. The bury-line will be locked to that grade level. Provides a restrained joint. Fits all Hydrants with a 6" DIPS-MJ inlet. Anchor Fitting provided on each end. Rotating Gland Ring allows easy alignment with fixed position bolt-holes.

Note: Two DIMJA Kits Included in Prices.

Description 6 DIPS x 12 Offset: 6I DIPS x 24 Offset

A 6.90 6.90

B 37.5 49.7

C 12 24

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IPS & DIPS Bell MJ Adapter With Kit


Connects HDPE to Plain End Ductile Iron or PVC
(Dimensions in Inches)
This kit enables HDPE pipe to be fitted with a bell end in order to accept ductile iron pipe or DIPS OD PVC pipe (can also accept sizes 2 through 16 IPS OD PVC pipe by using a transition gasket)*. This fitting eliminates the need for a ductile iron solid sleeve when making this connection. Bell MJ Adapters are fully pressure rated for DR ordered and are AWWA compliant at no extra charge. Kit includes the HDPE Bell MJ fitting with stainless steel reinforcing collar, C-153 (2-12) or C-110 (14-24) heavy body ductile iron gland ring, gasket and extra length T-bolts**. Retaining glands are available for ductile iron pipe or PVC pipe and are sold separately. IPS transition gaskets are also available through 16 and sold separately.
(See following page for Bell Adapter accessories.)
Retaining Gland Ductile Iron or PVC Pipe Stainless Steel Reinforcing Collar Gland Ring Butt fusion end available for IPS or DIPS PE
HDPE

Standard MJ Gasket

D3

D2

D1

Patent application pending

N ominal S iz e IP S & D IP S 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

D1 IP S 2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00

D1 D IP S 2.50 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80

D2 3.50 5.56 6.63 8.63 10.75 12.75 15.30 18.00 20.00 22.00 24.00 28.00

D3 2.63 4.06 4.93 7.03 9.15 11.23 13.33 15.47 17.57 19.67 21.77 25.97

OAL 8.00 8.00 8.63 10.25 12.00 12.50 12.75 13.50


13.75 13.75

15.00 16.00

**Connections to 14 & 16 IPS PVC require two piece retaining gland (not shown). 18 and larger IPS PVC not recommended. **Sizes larger than 12 require customer supplied All-Thread and nuts. 9 long T-bolts are included with all kits 12 and smaller. Other sizes and DRs not listed are available - Call For Quick Quote

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Bell MJ Adapter
(Dimensions in Inches)
N ominal S iz e B olt H ole C ircle

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Additional Accessories for

Retaining Glands For Ductile Iron Pipe

# of holes

dia. of hole

Weight (lbs)

3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00

4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8

7 9 12 16 26 32 52 59 62 71 93

Retaining Glands For IPS and DIPS PVC Pipe

N omin al S iz e

B olt H ole C ircle

# of h oles

d ia. of h ole

Weig h t (lb s)

3" 4" 6" 8" 10" 12" **14" **16" *18" *20" *24"

6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00

4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8

5 7 12 16 22 28 45 52 62 75 97

Pricing shown does not include nuts, bolts, gaskets or other accessories. **Retaining glands for 14 and 16 IPS PVC are a dual gland style restraint (pic. not shown), data is available upon request. *Sizes for IPS PVC larger than 16 are not available.

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Page 11 - 2

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PVC Slip Joint Anchor Fittings IPS, DIPS, IPS To DIPS, DIPS To IPS Connects HDPE to PVC
Pressure Rated for DR Ordered (Dimension in Inches) The PVC pipe slip joints must be restrained against thermal contraction and pressure thrust separation with its resultant leakage. By using the wall-pipe and anchor-ring designs (which have been around a while) and by following the PPI recommendation to use a stiffener under gaskets, we now offer the restrained PVC-SJA Fitting. The fitting is inventoried in DR 11 and counter bored to DR 17 as orders are received.
T

OD

(Rings Sold Separately)

N ominal S iz e IP S & D IP S 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

OAL 11.50 11.50 11.50 12.50 13.78 14.29 15.91

OD 3.50 4.50 6.63 8.63 10.75 13.25 15.38

T 1.00 1.00 1.00 1.00 1.28 1.54 1.91

DR 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17

Weight (lbs) 3 4 5 8 16 25 40 TB D TB D TB D TB D TB D

Sizes 14 and larger are designed per the type of PVC to be connected. Information regarding the PVC pipe manufacturer and series of pipe will be needed for production. Page 11 - 3

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IPS HDPE x SCH 40 PVC Transition Fitting Connects HDPE to PVC


(Dimensions in Inches)
Carbon Steel Joiner B

SCH 40 PVC Spigot End

IPS DR-11 HDPE Butt End

IPS Nom. Siz e 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8"

A Coupling Diameter 1.000 1.250 1.315 1.660 1.900 2.375 3.500 4.500 6.625 8.625

B Coupling Length 2.0 2.5 3.0 3.5 4.0 4.0 5.0 6.0 8.0 9.0

C H D PE Length 3.0 4.7 4.5 4.2 4.0 6.0 5.5 5.0 9.0 10.5

D H D PE Diameter .840 1.050 1.315 1.660 1.900 2.375 3.500 4.500 6.625 8.625

E PVC Length 3.0 4.7 4.5 4.2 4.0 6.0 5.5 5.0 9.0 10.5

Weight

.0.5 1 1 1 1.5 1.5 3 5 10 18

Pressure rating is designated by PVC used in fitting. SCH 80 PVC and/or Stainless Steel design available for additional charge. Other sizes and DRs not listed are available - Call For Quick Quote
Note: End user to provide cathodic and/or corrosion protection of metal collar.

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Information on HDPE and Stiffeners

Occasionally, it is convenient to connect HDPE pipe with a mechanical ring or clamp type device. These connections must have stiffeners under both the gasket and the clamp restrainer. The long-term apparent strength of HDPE is about 35,000 psi versus the short-term strength of over 100,000 psi. Thus, the long-term pipe stiffness to resist radial gasket loading is lower over time. The pipe creeps in compression. Creep is defined as the permanent deformation of an object subject to constant stress. As the gasket constantly presses on the pipe, the pipe becomes slightly smaller over time, thus reducing the gasket pressure and its ability to hold a seal. The pipe may even pull out due to contraction. Additionally, the radial gasket pressure causes the polyethylene pipe wall to indent, thus developing tensile stress on the pipe ID. High tensile stress in localized areas has been known to cause Environmental Stress Cracking in some HDPE pipes. It is the policy recommendation of The Plastic Pipe Institute that all polyethylene pipes, subject to radial gasket loads or external OD clamps, be supported by internal stiffeners. The stiffener pinches the HDPE pipe between itself and the gasket or clamp. The polyethylene pipe wall is now in compression between the two. Polyethylene pipe does not fail in compression - all of the molecules are being squeezed together. The stiffener changes the state of stress in the HDPE pipe from tension to compression. The stiffener must be under the gasket and clamp! Caution: The Stiffener and Clamp Ring should be sufficiently wide to develop a compressive stress in the range of 500 psi to 800 psi. Higher compressive stress will be dissipated by movement or deformation. Radial lug nuts or radial bolts penetrating into the HDPE pipe wall is not good for HDPE pipe and may potentially cause environmental stress cracking. Use one wide, serrated or knobby ID restrainer or a number of clamps, to keep the radial stress within HDPE bearing load capability. The project engineer should design this type joint to handle pressure end-thrust as well as thermal contraction. Call us for details.

See following page for Drive In Stainless Steel Stiffeners for HDPE pipe.

1-800-499-6927
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Wedge Expanding Drive In Stainless Steel Stiffener For HDPE Pipe


Constructed of ASTM 240, T304 stainless steel.
Exact DR of HDPE is required when ordering.

N ominal Siz e IPS & D IPS 2" IPS 3" IPS 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" IPS 24"

OAL

DR

Weight (lbs) 1 1 2 3 4 5 6 7 8 9 10 14 18

6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

7-17 7-17 7-21 7-21 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5

All stiffeners are rolled per order - stiffeners are noncancelable and nonreturnable. Other sizes are available - Call for Quick Quote 1-800-499-6927
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Page 11 - 6

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


(Dimensions in Inches)

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Steel Pipe Transition Fittings


These steel pipe transition fittings have been used and proven for over 30 years. These parts are 100% tested after assembly and are individually serialized. They meet the applicable testing requirements of the DOT: CFR 42#192.283. The ends are ordinarily supplied as weld ends with bevel prep and external epoxy. Threaded ends are also available with either internal external epoxy coating or external epoxy coating. Design includes double O-ring seals to insure leak-tight performance. Protective sleeves are available and recommended to avoid undue soil shear at rigid tie ins. A Threaded End C

B Weld End

IPS N ominal Siz e 3/4" x 3/4" 1" x 1" 2" x 2" 3" x 3" 4" x 4" 6" x 6"

A (thread) 3.9 3.9 3.9 3.9 3.9 5.9

B (w eld) 12.9 13.1 13.9 14.9 14.9 17.9

C (hdpe) 12.0 12.0 12.0 12.0 12.0 17.5

Other styles are available - Weld, MIPT, FIPT, Steel Flange and Grooved End Other materials are available - Carbon Steel, Brass, Stainless 304&316, Epoxy Coated Call for Quick Quote for fittings that are not listed. 1-800-499-6927
Issued January 1, 2009

Page 12 - 1

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Elbow Design Information and End Options


The design basis for forge-molded elbows and fabricated segment elbows is well known. A 90 degree elbow is one-fourth of a torus (doughnut). The wedge removed from the straight pipe to make a miter-curve causes a force imbalance within the elbow. The ell tries to straighten out, sort of like a kink in a pressurized fire-hose. The ell must be derated or extra mass added to maintain the same pressure rating as the pipe itself. The heatfusion welds are a focus point for the bending stress trying to straighten the ell. Continuous bend pipe without mitered fusion joints offer a higher pressure rating because there is no stress intensification factor (SIF) (i.e., no joints). Forge molded ells offer the same tight radius, no fusion joint flow turbulence, no miter joint stress intensification, and full pressure rating. Fabricated miter-ells have about the same radius of curvature, 4 turbulence amplifying fusion joints close together, and must be re-rated for WPR. The END OPTIONS for elbows include butt-end, flanged, and DIMJA.
ASME B31.3-1996 Edition

Multiple Miter Bends. The maximum allowable internal pressure shall be the lesser value calculated from Eqs. (4a) and (4b). These equations are not applicable when exceeds 22.5 deg.
Pm = SE (T - c) r2 SE (T - c) r2 T-c ( (T - c) + 0.643 tan r2(T - c)

(4a) (4b)

Pm =

R1 - r2 R1 - 0.5r2

FIG. 304.23 NOMENCLATURE FOR MITER BENDS

(b) Single Miter Bends (1) The maximum allowable internal pressure for a single miter bend with angle a not greater than 22.5 deg. shall be calculated by Eq. (4a). (2) The maximum allowable internal pressure for a single miter bend with angle a greater than 22.5 deg. shall be calculated by Eq. (4c):
Pm = SE (T - c) r2 T-c ( (T - c) + 1.25 tan

t=

PD ((SE/I) + PY)

The following nomenclature is used in the equations for pressure design of straight pipe. tm = minimum required thickness, including mechanical, corrosion, and erosion allowances t = pressure design thickness, as calculated in accordance with pare. 304.1.2 for internal pressure or as determined in accordance with pare. 304.1.3 for external pressure c = the sum of the mechanical allowances (thread or groove depth) plus corrosion and erosion allowance. For threaded components, the nominal thread depth (dimension h of ASME Bl.20.1, or equivalent) shall apply. For machined surfaces or grooves where the tolerance is not specified, the tolerance shall be assumed to be 0.5 mm (0.02 in.) in addition to the specified depth of the cut. T = pipe wall thickness (measured or minimum per purchase specification) d = inside diameter of pipe. For pressure design calculation, the inside diameter of the pipe is the maximum value allowable under the purchase specification. P = internal design gage pressure D = outside diameter of pipe as listed in tables of standards or specifications or as measured E = quality factor from Table A-IA or A-IB S = stress value for material from Table A-l Y= coefficient from Table 304.1.1, valid for t < D/6 and for materials shown. The value of Y may be interpolated for intermediate temperatures. For t D/6.

r2(T - c)

where at the intrados (inside bend radius) (4c)


I= 4(R / D) -1 4(R / D) - 2

c) The miter pipe wall thickness T used in Eqs. (4a), (4b), and (4c) shall extend a distance not less than M from the inside crotch of the end miter welds where M = the larger of 2.5(r2 T)0.5 or tan (R1 - r2) The length of taper at the end of the miter pipe may be included in the distance M. (d) The following nomenclature is used in Eqs. (4a), (4b), and (4c) for the pressure design of miter bends: c = same as defined in para. 304.1.1 E = same as defined in para. 304.1.1 Pm = maximum allowable internal pressure for miter bends r2 = mean radius of pipe using nominal wall T R1 = effective radius of miter bend, defined as the shortest distance from the pipe centerline to the intersection of the planes of adjacent miter Joints S = same as defined in pare. 304.1.1 T = miter pipe wall thickness (measured or minimum per purchase specification) = angle of miter cut = angle of change in direction at miter joint = 2 For compliance with this Code, the value of R1 shall be not less than that given by Eq. (5):
R1 = A Tan + D 2

where at the extrados (outside bend radius)


I= 4(R / D) -1 4(R / D) - 2

and at the sidewall on the bend centerline radius, I=1.0. R1= centerline radius of bend or elbow

(5)

where A has the following empirical values: for U.S. customary units:
(T - c), in. 0.5 0.5 < (T - c) < 0.88 0.88 A 1 . 0 2(T - c) [2(T - c)/3] + 1.17

y=

d + 2c D + d + 2c

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Page 13 - 1

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Version 1.4.1

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IPS & DIPS Molded 90 Elbow


A B

Fully Pressure Rated for DR Ordered (Dimensions in Inches)

IPS Molded 90s


IP S S iz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8" A 4.00 4.00 4.00 4.00 4.50 5.13 5.75 9.00 12.00 B 2.625 2.625 2.625 2.625 2.500 3.000 3.000 4.380 6.000 SD R 9-11 9-11 9-11 9-11 9-11 9-17 9-17 9-17 11-17 Weight (lbs) `0.5 0.5 0.5 0.5 1 2 3 9 22

DIPS Molded 90s


D IP S S iz e 4" 6" 8" A 7.82 9.67 11.58 B 3.88 4.50 5.17 SDR 11 11 11 Weight (lbs) 4 11 20

Other sizes and DRs not listed are available - Call For Quick Quote

Molded fittings meet AWWA C901/C906 fitting requirements.

1-800-499-6927
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Page 13 - 2

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

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IPS & DIPS Molded 45 Elbow


A B

Fully Pressure Rated for DR Ordered (Dimensions in Inches)

IPS Molded 45s


IP S S iz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8" A 2.28 2.48 2.83 3.07 3.23 5.00 5.00 8.45 11.00 B 2.05 2.17 2.44 2.64 2.64 3.13 3.13 4.38 6.00 SD R 11 11 11 11 11 9-17 9-17 9-17 11-17 Weight (lbs) 0.5 0.5 0.5 0.5 1.5 2 3 7 21

DIPS Molded 45s


D IP S S iz e 4" 6" 8" A 6.05 7.16 8.32 B 3.88 4.50 5.17 SDR 11 11 11 Weight (lbs) 4 10 15

Other sizes and DRs not listed are available - Call For Quick Quote

Molded fittings meet AWWA C901/C906 fitting requirements.

1-800-499-6927
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Page 13 - 3

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Version 1.4.1

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R X E

IPS 90 3 Segment Elbow Fabricated (1/4 Bend)


(Dimensions in Inches)

IPS Siz e

R /D R atio 1.5

SD R 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR (psi) 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 7 6 5 16 13 11 29 23 20 14 51 42 34 24 84 68 57 39 99 80 66 45 138 112 93 63 184 150 126 85 241 196 162 111

4"

6.8

10.9

6.0

6"

1.5

10.0

13.2

6.0

8"

1.25

10.7

14.6

6.5

10"

1.25

13.5

16.6

6.5

12"

1.25

16.0

20.0

8.0

14"

1.05

14.5

19.4

8.0

16"

1.05

16.8

21.2

8.0

18"

1.02

18.4

22.5

8.0

20"

1.02

20.4

24.1

8.0

IPS 3 Segment 90s Continued Next Page


Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 4

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R X E

IPS 90 3 Segment Elbow Fabricated (1/4 Bend) (continued)


(Dimensions in Inches)

IPS Siz e

R /D R atio

SD R 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

WPR (psi) 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40

Weight (lbs) 308 251 209 141 394 320 267 181 421 354 239 509 427 283 510 345 738 496 871 585 1019 686 1050 856 1208 984 1401 1126

22"

1.02

22.4

25.7

8.0

24"

1.02

24.5

27.3

8.0

26"

1.02

26.5

30.9

10.0

28"

1.02

28.5

32.5

10.0

30"

1.02

30.5

34.1

10.0

32"

1.20

38.0

38.9

10.0

34"

1.20

41.0

41.0

10.0

36"

1.20

43.0

42.6

10.0

42"

1.20

50.0

54.0

16.0

48"

1.20

58.0

59.9

16.0

54"

1.20

64.0

64.7

16.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 5

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

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IPS 90 5 Segment Elbow Fabricated (1/4 Bend)


(Dimensions in Inches)

IPS Siz e

R /D R atio 5.4

SD R 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR (psi) 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 2 2 1.5 5 4 4 9 8 7 22 18 15 40 32 27 19 64 53 43 30 103 84 72 46 132 106 88 60 185 151 125 84 254 207 174 118

2"

12.7

14.4

4.0

3"

3.8

13.2

15.0

4.0

4"

3.0

13.7

15.5

4.0

6"

2.2

14.7

18.5

6.0

8"

1.8

16.0

20.2

6.5

10"

1.6

17.0

21.2

6.5

12"

1.5

19.1

24.6

8.0

14"

1.5

21.0

26.2

8.0

16"

1.5

24.0

28.8

8.0

18"

1.5

27.0

31.4

8.0

IPS 5 Segment 90s Continued Next Page


Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
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Page 13 - 6

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IPS 90 5 Segment Elbow Fabricated (1/4 Bend) (continued)


(Dimensions in Inches)

IPS Siz e

R /D R atio

SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40

Weight (lbs) 335 270 225 153 430 347 292 196 538 437 364 247 517 485 328 699 587 390 714 483 847 570 996 668 1176 792 1215 990 1402 1140 1788 1436

20"

1.5

30.0

34.0

8.0

22"

1.5

33.0

36.6

8.0

24"

1.5

36.0

39.2

8.0

26"

1.5

39.0

43.8

10.0

28"

1.5

42.0

46.4

10.0

30"

1.5

45.0

49.0

10.0

32"

1.5

48.0

51.6

10.0

34"

1.5

51.0

54.3

10.0

36"

1.5

54.0

56.8

10.0

42"

1.5

63.0

70.7

16.0

48"

1.5

72.0

78.4

16.0

54"

1.5

81.0

86.3

16.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 7

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

IPS HDPE PE Reinforced 3 Segment 90 Elbow


Fully Pressure Rated With Full Flow ID
(Dimensions in Inches)

R X E

These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!

IP S N ominal S iz e 4"

Feedstock OD 6.625

R /D

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 21

WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 80

1.50

10.0

19.2

12.0

6"

8.625

1.25

10.7

20.6

12.5

8"

10.750

1.25

13.5

23.1

13.0

10"

12.750

1.25

16.0

26.5

14.5

12"

14.000

1.05

14.5

27.4

16.0

14"

16.000

1.05

16.8

29.2

16.0

16"

18.000

1.02

18.4

30.5

16.0

18"

20.000

1.02

20.4

32.1

16.0

20"

22.000

1.02

22.4

33.7

16.0

22"

24.000

1.02

24.5

35.3

16.0

24"

26.000

1.02

26.5

38.9

18.0

30"

32.000

1.20

38.4

48.9

20.0

36"

38.000

1.20

45.6

64.6

20.0

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Elbow with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R

1-800-499-6927
Issued January 1, 2009

Page 13 - 8

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


X

BETTER

BY

DESIGN

IPS 45 2 Segment Elbow Fabricated (1/8 Bend)


(Dimensions in Inches)

IPS Size

R/D Ratio 1.5

SDR 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR (psi) 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 3.5 3 2.5 8 7 6 19 15 13 9 31 26 21 15 52 42 35 24 66 53 44 30 86 70 58 39 114 93 78 53 148 119 99 67

4"

6.8

6.9

6.0

6"

1.5

10.0

7.4

6.0

8"

1.25

10.7

8.3

6.5

10"

1.25

13.5

8.7

6.5

12"

1.25

16.0

10.6

8.0

14"

1.05

14.5

10.9

8.0

16"

1.05

16.8

11.3

8.0

18"

1.05

18.4

11.7

8.0

20"

1.02

20.4

12.1

8.0

IPS 2 Segment 45s Continued Next Page


Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 9

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


X

BETTER

BY

DESIGN

IPS 45 2 Segment Elbow Fabricated (1/8 Bend) (continued)


(Dimensions in Inches)

IPS Siz e

R /D R atio

SD R 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

WPR (psi) 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40

Weight (lbs) 178 144 121 82 221 180 151 101 247 208 141 297 249 165 286 193 331 224 383 257 441 296 432 352 478 389 538 432

22"

1.02

22.4

12.6

8.0

24"

1.02

24.5

13.0

8.0

26"

1.02

26.5

15.4

10.0

28"

1.02

28.5

15.8

10.0

30"

1.02

30.5

16.2

10.0

32"

1.20

38.0

16.6

10.0

34"

1.20

41.0

17.0

10.0

36"

1.20

43.0

17.5

10.0

42"

1.20

50.0

24.7

16.0

48"

1.20

58.0

25.9

16.0

54"

1.20

64.0

27.2

16.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 10

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

IPS 45 3 Segment Elbow Fabricated (1/8 Bend)


(Dimensions in Inches)

X E

IPS Siz e

R /D R atio 5.4

SD R 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR (psi) 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 1.5 1 1 3 2 2 6 5 4 1 11 9 24 19 16 12 39 32 26 18 62 51 43 29 79 64 53 36 112 91 76 51 146 119 101 68

2"

12.7

6.6

4.0

3"

3.8

13.2

6.8

4.0

4"

3.0

13.7

7.0

4.0

6"

2.2

14.7

9.4

6.0

8"

1.8

16.0

10.3

6.5

10"

1.6

17.0

10.7

8.0

12"

1.5

19.1

12.8

8.0

14"

1.5

21.0

13.2

8.0

16"

1.5

24.0

14.0

8.0

18"

1.5

27.0

14.7

8.0

IPS 3 Segment 45s Continued Next Page


Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 11

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

IPS 45 3 Segment Elbow Fabricated (1/8 Bend) (continued)


(Dimensions in Inches)

X E

IPS Siz e

R /D R atio

SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40

Weight (lbs) 187 151 126 86 243 197 165 111 298 24 202 137 330 277 187 393 329 218 388 262 464 312 537 361 618 416 621 506 700 570 954 766

20"

1.5

30.0

15.5

8.0

22"

1.5

33.0

16.3

8.0

24"

1.5

36.0

17.0

8.0

26"

1.5

39.0

19.7

10.0

28"

1.5

42.0

20.5

10.0

30"

1.5

45.0

21.2

10.0

32"

1.5

48.0

22.0

10.0

34"

1.5

51.0

22.7

10.0

36"

1.5

54.0

23.5

10.0

42"

1.5

63.0

31.7

16.0

48"

1.5

72.0

34.0

16.0

54"

1.5

81.0

36.2

16.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 12

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

IPS HDPE PE Reinforced 2 Segment 45 Elbow


Fully Pressure Rated With Full Flow ID
(Dimensions in Inches)
X R

These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!

IP S N ominal S iz e 4"

Feedstock OD 6.625

R /D

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 21

WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 80

1.50

10.0

13.4

12.0

6"

8.625

1.25

10.7

14.3

12.5

8"

10.750

1.25

13.5

15.2

13.0

10"

12.750

1.25

16.0

17.1

14.5

12"

14.000

1.05

14.5

18.9

16.0

14"

16.000

1.05

16.8

19.3

16.0

16"

18.000

1.02

18.4

19.7

16.0

18"

20.000

1.02

20.4

20.1

16.0

20"

22.000

1.02

22.4

20.6

16.0

22"

24.000

1.02

24.5

21.0

16.0

24"

26.000

1.02

26.5

23.4

18.0

30"

32.000

1.20

38.4

26.6

20.0

36"

38.000

1.20

45.6

27.9

20.0

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Elbow with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R

1-800-499-6927
Issued January 1, 2009

Page 13 - 13

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


X R

BETTER

BY

DESIGN

IPS 22.5 2 Segment Elbow Fabricated (1/16 Bend)


E

(Dimensions in Inches)

IPS Siz e

R /D R atio 1.5

SD R 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR (psi) 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 1 1 1 2 2 1.5 3.5 3 2.5 9 7 6 16 13 11 9 26 21 17 12 43 35 31 20 53 42 35 24 73 61 49 33 92 75 63 43

2"

3.6

4.3

4.0

3"

1.5

5.3

4.4

4.0

4"

1.5

6.8

4.5

4.0

6"

1.5

10.0

6.7

6.0

8"

1.25

10.7

7.4

6.5

10"

1.25

13.5

7.6

6.5

12"

1.25

16.0

9.3

8.0

14"

1.05

14.5

9.4

8.0

16"

1.05

16.8

9.6

8.0

18"

1.05

18.4

9.8

8.0

IPS 2 Segment 22.5s Continued Next Page


Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 14

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


X R

BETTER

BY

DESIGN

IPS 22.5 2 Segment Elbow Fabricated (1/16 Bend) (continued)


(Dimensions in Inches)

IPS Size

R/D Ratio

SDR 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40

Weight (lbs) 114 92 77 52 146 118 99 67 173 141 117 79 201 170 116 233 196 130 224 152 267 179 301 203 338 227 324 264 350 285 537 431

20"

1.02

20.4

10.0

8.0

22"

1.02

22.4

10.2

8.0

24"

1.02

24.5

10.4

8.0

26"

1.02

26.5

12.6

10.0

28"

1.02

28.5

12.8

10.0

30"

1.02

30.5

13.0

10.0

32"

1.20

38.0

13.2

10.0

34"

1.20

41.0

13.4

10.0

36"

1.20

43.0

13.6

10.0

42"

1.20

50.0

20.2

16.0

48"

1.20

58.0

20.8

16.0

54"

1.20

64.0

21.4

16.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 15

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

IPS HDPE PE Reinforced 2 Segment 22.5 Elbow


Fully Pressure Rated With Full Flow ID
(Dimensions in Inches)
X R

These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!

IP S N ominal S iz e 4"

Feedstock OD 6.625

R /D

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 21

WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 80

1.50

10.0

10.7

12.0

6"

8.625

1.25

10.7

13.4

12.5

8"

10.750

1.25

13.5

14.1

13.0

10"

12.750

1.25

16.0

15.8

14.5

12"

14.000

1.05

14.5

17.4

16.0

14"

16.000

1.05

16.8

17.6

16.0

16"

18.000

1.02

18.4

17.8

16.0

18"

20.000

1.02

20.4

18.0

16.0

20"

22.000

1.02

22.4

18.2

16.0

22"

24.000

1.02

24.5

18.4

16.0

24"

26.000

1.02

26.5

20.6

18.0

30"

32.000

1.20

38.4

23.2

20.0

36"

38.000

1.20

45.6

23.8

20.0

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Elbow with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R

1-800-499-6927
Issued January 1, 2009

Page 13 - 16

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

R X E

DIPS 90 3 Segment Elbows Fabricated (1/4 Bend)


(Dimensions in Inches)

D IPS Siz e

R /D R atio 1.5

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80

Weight (lbs) 8 6 4 16 13 9 27 24 17 44 37 26 75 62 44 103 85 58 141 119 78 187 155 104 239 206 137 378 321 215 731 492

4"

7.2

11.2

6.0

6"

1.5

10.4

13.5

6.0

8"

1.25

11.3

15.0

6.5

10"

1.25

13.9

16.9

6.5

12"

1.25

16.5

20.4

8.0

14"

1.05

16.1

20.6

8.0

16"

1.05

18.3

22.3

8.0

18"

1.02

19.9

23.7

8.0

20"

1.02

22.0

25.4

8.0

24"

1.02

26.3

28.8

8.0

30"

1.20

38.0

38.9

10.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 17

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

DIPS 90 5 Segment Elbow Fabricated (1/4 Bend)


(Dimensions in Inches)

DIPS Size

R/D Ratio 2.9

SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80

Weight (lbs) 11 9 5 21 17 12 35 32 25 56 47 33 94 78 55 134 114 76 187 161 106 256 211 142 328 276 187 531 449 301 847 570

4"

14.0

17.7

6.0

6"

2.2

15.0

18.7

6.0

8"

1.8

16.2

20.4

6.5

10"

1.6

17.2

21.4

6.5

12"

1.5

19.8

25.2

8.0

14"

1.5

23.0

28.0

8.0

16"

1.5

26.1

30.6

8.0

18"

1.5

29.3

33.4

8.0

20"

1.5

32.4

36.1

8.0

24"

1.5

38.7

41.6

8.0

30"

1.5

48.0

51.6

10.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 18

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


X

BETTER

BY

DESIGN

DIPS 450 2 Segment Elbows Fabricated (1/16 Bend)


(Dimensions in Inches)

D IPS Siz e

R /D R atio 1.5

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80

Weight (lbs) 5 4 3 10 8 6 17 15 11 27 25 16 46 38 27 64 53 36 86 74 48 109 90 61 139 117 79 207 175 117 336 226

4"

7.2

7.0

6.0

6"

1.5

10.4

7.4

6.0

8"

1.25

11.3

8.4

6.5

10"

1.25

13.9

8.8

6.5

12"

1.25

16.5

10.7

8.0

14"

1.05

16.1

11.2

8.0

16"

1.05

18.3

11.6

8.0

18"

1.02

19.9

12.0

8.0

20"

1.02

22.0

12.5

8.0

24"

1.02

26.3

13.3

8.0

30"

1.20

38.0

16.6

10.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 19

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

DIPS 45 3 Segment Elbows Fabricated (1/8 Bend)


(Dimensions in Inches)

X E

D IPS Siz e

R /D R atio 2.9

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80

Weight (lbs) 6 4.5 3 13 11 7 21 19 14 34 28 20 58 48 34 80 66 45 111 95 62 146 121 81 183 154 105 288 243 163 464 312

4"

14.0

9.1

6.0

6"

2.2

15.0

9.4

6.0

8"

1.8

16.2

10.4

6.5

10"

1.6

17.2

10.8

6.5

12"

1.5

19.8

13.0

8.0

14"

1.5

23.0

13.8

8.0

16"

1.5

26.1

14.5

8.0

18"

1.5

29.3

15.3

8.0

20"

1.5

32.4

16.1

8.0

24"

1.5

38.7

17.7

8.0

30"

1.5

48.0

22.0

10.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 20

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


X R

BETTER

BY

DESIGN

DIPS 22.50 2 Segment Elbows Fabricated (1/16 Bend)


E

D IPS Siz e

R /D R atio 1.5

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80

Weight (lbs) 4 3 2 9 7 5 14 13 10 24 20 14 39 32 23 56 45 31 69 60 39 89 73 50 114 96 65 162 137 92 267 179

4"

7.2

6.5

6.0

6"

1.5

10.4

6.7

6.0

8"

1.25

11.3

7.4

6.5

10"

1.25

13.9

7.6

6.5

12"

1.25

16.5

9.3

8.0

14"

1.05

16.1

9.5

8.0

16"

1.05

18.3

9.7

8.0

18"

1.02

19.9

9.9

8.0

20"

1.02

22.0

10.1

8.0

24"

1.02

26.3

10.6

8.0

30"

1.20

38.0

13.2

10.0

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
Issued January 1, 2009

Page 13 - 21

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Version 1.4.1

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Information on Forge Molded Elbows (Sweep Elbows)


Polyethylene Pipe can be thermally treated to reach its malleable forming temperature. With uniform temperature across the wall section, the pipe can then be heated into a new shape within a mold. The pipe is forge-molded into an elbow configuration without fusion joints. The old memory of the straight pipe is killed and the pipe assumes a new elbow memory. This technology has been available for several decades throughout the world, especially in Europe and Australia. These nations use forge-molded ells almost exclusively. They use few injection molded ells except in process piping within chemical plants. Forge-molded ells offer the following advantages. The forge-molded ells have no fusion joints and thus are hydraulically smoother than fabricated ells with their multiple heat-fusion beads that amplify turbulence and pressure drop through the elbow. The radius of curvature is more gentle than fabricated or molded fittings, thus further decreasing the pressure drop through the ell compared to injection molded or fabricated ells. The forge-molded ell is made from extruded pipe so the heat-fusion bead is uniform and easy to visually inspect and qualify. The forge-molded ells are fully pressure rated. These ells have 30 years of historical performance qualifying them against pressure rupture in the same DR as the pipe main. There are no miter fusion joints to act as the focus of intensified stress. The Stress Intensification Factor (SIF) for forge molded ells is 1.0. The SIP for miter-fab ells is about 1.5. The forged molded ell is a lower stressed part because of its continuous, smooth, uniform curvature. The 3:1 R/D ratio provides more mass in the fitting to keep stresses lower. It uses about the same area as a fab fitting, requiring the same size trench - no larger. The installation looks a lot better with smooth curvatures. This elbow fitting system is different from others previously sold in the USA. Try it. Youll like it. Its new and better.

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Page 13 - 22

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


L

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DESIGN

IPS Forge Molded 90 Sweep Elbows


R L

(Dimensions in Inches)

IPS Siz e

R /D R atio 4.1

L
end segment

SD R

WPR

Weight (lbs) 2

2"

9.75

6.0

11

160

3"

3.0

10.5

6.0

11

160

4"

3.0

13.5

6.0

11

160

6"

3.0

19.9

7.0

11

160

20

8"

2.8

24.5

10.0

11

160

44

10"

3.0

32.2

11.0

11

160

85

12"

3.0

38.3

13.0

11

160

138

14"

2.8

38.9

13.0

11

160

169

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
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Page 13 - 23

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Tee Design Information and Branch Outlet End Options


The linetee is a pipe component (fitting) that has a single branch outlet pipe equal in diameter to that of the main. The reducing-tees branch outlet is of a diameter less than that of the main. Each tee side-outlet branch is at right angles (90 degrees) to the main. Molded tees are fully pressure rated. Unreinforced fabricated tees have a reduced WPR, based solely on geometry. Three-piece mitered tees are usually externally reinforced to recapture some of the derating due to the hole in the main; this is accomplished by using the next lower DR (heavier wall) pipe. Reducing-tees are reinforced using massive branch saddles, such that the branch reinforcement surrounding the hole offsets the loss of hoop due to the hole. Reducingtees made with the massive branch-saddle are fully pressure rated. The branch saddle reinforcement mass and its placement are calculated per ASME B31.3, Appendix H, Paragraph #304.3.3. Tee Outlet End Options are: butt-end, flanged and MJ-anchor. Tees larger than 18 diameter should ( strongly recommended ) be shipped with flanged or MJ-anchor ends to facilitate mechanical assembly in the field without imposing undue lifting stress or strain on the fitting as it is positioned in the trench and connected to the pipe-run. Long runs of pipe (fused to the Tee) lifted / lowered into the trench can place undue stress/strain on the tee fitting For a tee to achieve full pressure rating it must pass a quick burst test equal to that of the pipe. (attach a length of pipe equal to approx. 6 pipe diameters and then perform an ASTM D1599 quick-burst test) when the fitting survives and the attached pipe bursts, the fitting is as strong or stronger than the pipe. Tees with insufficient reinforcement will rupture before the attached pipe. Tees that survive the quick burst test have a safety factor and stress longevity equal to that of the pipe. Derating or rerating of a tee WPR is a function of geometry and stress intensification factors at the hole in the main. Please refer to the engineering information presented earlier in the catalog section on Branch-Saddles.

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Page 14 - 1

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IPS & DIPS Molded Line Tee


Fully Pressure Rated for DR Ordered (Dimensions in Inches)

IPS Molded Line Tee


IP S S iz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8" A 6.12 6.38 6.76 8.50 9.00 10.26 11.20 18.00 24.00 B 2.54 2.54 2.55 3.30 3.31 3.38 3.35 5.69 7.69 SD R 11 11 11 11 9-11 9-17 9-17 9-17 11-17 Weight (lbs) 0.5 0.5 1 1 2 3 4 15 30

DIPS Molded Line Tee


D IP S S iz e 4" 6" 8" A 15.63 19.34 23.15 B 5.42 6.22 7.06 SDR 11 11 11 Weight (lbs) 6 16 30

Other sizes and DRs not listed are available - Call For Quick Quote

Molded fittings meet AWWA C901/C906 fitting requirements.

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Page 14 - 2

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


B

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IPS Fabricated Line Tee


(Dimensions in Inches)

IPS Siz e

SD R 7 9 11 7 9 11 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR 200 160 128 200 160 128 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 8 7 6 19 15 13 42 34 28 20 70 57 46 32 105 85 72 48 140 112 93 63 204 166 137 92 283 231 194 131

4"

16.5

6.0

8.3

6"

18.6

6.0

9.3

8"

24.6

8.0

12.3

10"

26.8

8.0

13.4

12"

28.8

8.0

14.4

14"

32.0

9.0

16.0

16"

34.0

9.0

17.0

18"

38.0

10.0

19.0

IPS Line Tees Continued Next Page


Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated tee with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

1-800-499-6927
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Page 14 - 3

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


B

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DESIGN

IPS Fabricated Line Tee (continued)


(Dimensions in Inches)

A
Weight (lbs) 368 297 247 167 506 409 343 231 983 507 422 286 686 577 390 821 689 457 816 552 957 643 1454 977 1676 1128 1633 1331 1736 1413 2026 1628

IPS Siz e

SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

WPR 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40

20"

40.0

10.0

20.0

22"

46.0

12.0

23.0

24"

48.0

12.0

24.0

26"

54.0

14.0

27.0

28"

56.0

14.0

28.0

30"

58.0

14.0

29.0

32"

60.0

14.0

30.0

34"

74.0

20.0

50.0

36"

76.0

20.0

51.0

42"

82.0

20.0

54.0

48"

88.0

20.0

57.0

54"

94.0

20.0

60.0

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated tee with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

1-800-499-6927
Issued January 1, 2009

Page 14 - 4

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Version 1.4.1

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IPS HDPE PE Reinforced Line Tee


Fully Pressure Rated With Full Flow ID
(Dimensions in Inches)
B C

These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!

A
IP S N ominal S iz e 4" Feedstock OD 6.625 WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100

SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17

30.6

10.0

15.3

6"

8.625

36.6

14.0

18.3

8"

10.750

39.8

14.5

19.9

10"

12.750

41.8

14.5

20.9

12"

14.000

48.0

17.0

24.0

14"

16.000

50.0

17.0

25.0

16"

18.000

54.0

18.0

27.0

18"

20.000

56.0

18.0

28.0

20"

22.000

62.0

20.0

31.0

22"

24.000

64.0

20.0

32.0

24"

26.000

70.0

22.0

35.0

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Line Tee with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R

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Page 14 - 5

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


B

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DESIGN

DIPS Fabricated Line Tee


(Dimensions in Inches)

D IPS Siz e 4"

A 16.8

B 6.0

C 8.4

SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80

6"

18.9

6.0

9.5

8"

25.0

8.0

12.5

10"

27.1

8.0

13.6

12"

29.2

8.0

14.6

14"

33.3

9.0

16.7

16"

35.4

9.0

17.7

18"

39.5

10.0

19.8

20"

41.6

10.0

20.8

24"

49.8

12.0

24.9

Weight (lbs) 9 7 5 18 15 10 37 34 23 62 51 37 93 78 54 150 124 84 205 175 115 286 236 159 359 302 206 612 516 348 963 647

30"

60.0

14.0

30.0

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated tee with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


B C

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IPS Branch Saddle Reducing Tee Full Pressure Rated


A

(Dimensions in Inches)
C SD R IP S N ominal S iz e
16" x 8" 16" x 10" 16" x 12" 18" x 2" 18" x 3" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 2" 20" x 3" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 22" x 2" 22" x 3" 22" x 4" 22" x 6" 22" x 8" 22" x 10" 22" x 12" 24" x 2" 24" x 3" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"

IP S N ominal S iz e
4" x 2" 4" x 3" 6" x 2" 6" x 3" 6" x 4" 8" x 2" 8" x 3" 8" x 4" 8" x 6" 10" x 2" 10" x 3" 10" x 4" 10" x 6" 10" x 8" 12" x 2" 12" x 3" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 2" 14 " x 3" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 2"

SD R

18.0 18.0 18.0 18.0 19.0 18.0 18.0 19.0 21.0 18.0 18.0 19.0 21.0 24.0 20.0 21.0 23.0 24.0 28.0 30.0 20.0 21.0 23.0 24.0 28.0 30.0 32.0 24.0 24.0 27.0 29.0

7.2 6 .7 7.2 6 .7 6.7 7.2 6.7 6.2 6.2 7.2 6.7 6.2 6.2 6.6 8 .2 8.2 8.2 7.7 8.6 8.6 8.2 8.2 8.2 7.7 8.6 8.6 8.5 10.2 9.7 10.2 10.2

11.3 12.3 13.3 13.3 13.3 13.8 14.6 14.3 14.3 14.4 15.9 15.4 15.4 24.4 15.4 16.4 16.4 16.4 25.4 26.4 16.7 17.5 17.2 17.0 26.8 27.0 29.0 17.7 18.5 18.2 18.0

9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-21 9-21

32.0 34.0 36.0 24.0 24.0 27.0 29.0 32.0 34.0 36.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0

10.6 10.6 10.5 10.2 9.7 10.2 10.2 10.6 10.6 10.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5

27.8 28.0 30.0 18.5 19.3 19.0 18.6 28.6 29.0 31.0 19.5 20.3 20.0 19.6 29.6 30.0 32.0 20.5 21.3 21.0 20.6 30.6 31.2 33.0 21.5 22.3 22.0 21.6 31.6 32.20 34.0

9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21

16" x 3" 16" x 4" 16" x 6"

Fully pressure rated reducing tees are available with outlet sizes 3/4 to 24 IPS. Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
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Page 14 - 7

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


B C

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DESIGN

DIPS Branch Saddle Reducing Tee Full Pressure Rated


(Dimensions in Inches)
A

D IPS N ominal Siz e 6" x 4" 8" x 4" 8" x 6" 10" x 4" 10" x 6" 10" x 8" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 4" 16" x 6" 16" x 8"

SD R

D IPS N ominal Siz e 16" x 10" 16" x 12" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"

SD R

19.0 19.0 21.0 19.0 21.0 24.0 23.0 24.0 28.0 30.0 23.0 24.0 28.0 30.0 32.0 28.0 29.0 32.0

6.2 6.2 6.2 6.2 6.2 6.2 8.2 7.7 8.2 8.6 8.2 7.7 8.2 8.1 8.4 10.2 10.2 10.2

13.3 14.3 14.3 15.4 15.4 24.4 16.6 16.4 25.4 26.4 17.6 17.0 27.1 27.0 29.0 18.7 18.0 28.2

9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-17 9-17 9-17 9-17 9-17 9-21 9-21 9-21

34.0 36.0 27.0 29.0 32.0 34.0 36.0 31.0 33.0 36.0 38.0 40.0 31.0 33.0 36.0 38.0 40.0

10.1 10.4 10.2 10.2 10.2 10.1 10.4 12.2 12.2 12.2 12.1 12.4 12.2 12.2 12.2 12.1 12.4

28.0 30.0 19.7 20.2 29.2 29.7 31.7 20.8 21.3 30.3 30.8 32.8 22.9 23.4 32.4 32.9 34.9

9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21

Fully pressure rated reducing tees are available with outlet sizes 4 to 20 DIPS. Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

1-800-499-6927
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Page 14 - 8

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Version 1.4.1

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Full Pressure, Branch Outlet Reinforcement Designs


(Reference: Design of Piping Systems by the W. M. Kellog Company)

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

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Tapped Tees IPS & DIPS Main Size


(Dimensions in Inches)
Stainless steel reinforcing collar on OD Threads cut in ID of PE branch saddle

The industry open needs a threaded hole to mount a pressure gage or air release valve or flowmonitor or temperature sensor, etc. This fitting is offered in 2" NPT (which may be bushed down to 1" NPT and smaller) on all pipe sizes (IPS & DIPS). This fitting is fully pressure rated to the pipe main DR and its WPR.
N ominal Siz e IPS & D IPS 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" IPS 30" 36" IPS L 12 12 12 15 15 18 20 24 24 24 30 30 36 DR 11 11 11 11 11 11 11 11 11 11 11 11 17 WPR (psi) 160 160 160 160 160 160 160 160 160 160 160 160 100 Weight (lbs) 5 11 15 22 29 44 63 91 111 157 227 294 302

For larger diameter pipe mains or other pipe main DRs, call for a Quick Quote on price and delivery.

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Issued January 1, 2009

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Inspection Tee Kit


(Dimensions in Inches)

The inspection tee is used on many transmission and distribution pipelines. It offers the owner an opening to the interior of the pipeline for the purpose of inspection or simple access for mechanical equipment or people when the pipeline is large in diameter. The KIT includes the native branch saddle, the low height flange adapter fused to the branch-saddle with the metal back up ring (captured in-between) and blind flange. The bolts are not included in the kit. The assembly is saddle-fused to a sufficient long section of pipe main to provide for field fusion. The following inspection tee kits are engineered. Call for a Quick Quote on the particular main size and inspection tee outlet combination needed for the project. 4" Inspection Tee Kit 6" Inspection Tee Kit 8" Inspection Tee Kit 10" Inspection Tee Kit 12" Inspection Tee Kit 18" Inspection Tee Kit 24" Inspection Tee Kit x 6" to 54" main x 8" to 54" main x 10" to 54" main x 12" to 54" main x 14" to 54" main x 20" to 54" main x 28" to 54" main

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Lateral Wye Design Information and End Options


The intersection of the branch into the main produces an elliptical hole (oval). The hoop of the pipe main is more severely breached than a line tee with its circular hole. The derating of the wye is based on geometry and the stress intensification at the intersection joint. As the angle goes from a 90 tee to a 60 to 45 to 30 wye, the derating factor becomes more severe as the loss in hoop increases accordingly. The loss in pressure capacity or the reinforcement necessary to keep full pressure rating is determined in ASME B31.3, Paragraph #304.3.3, which includes the beta angle of the wye. The pressure capacity of an unreinforced 45 lateral wye using a 2:1 safety factor is about 45% of the pressure rating of the straight pipe used for its fabrication. End options available are whatever may be required for the project, such as butt-end, flanged, DIMJA, etc.

NOMENCLATURE
SA SB p(E + A) A p(F + B) A A, B D1, D2 E, F G, h, k P SA,SB t1, t2 t3 METAL AREA, (sq. in.) INSIDE DIAMETER OF FITTINGS, (in.) INDICATED PRESSURE AREA, (sq. in.) INDICATED LENGTHS, (in.) DESIGN PRESSURE, AT DESIGN TEMPERATURE, (psi) ALLOWABLE STRESS AT DESIGN TEMPERATUE, (psi) INDICATED METAL THICKNESS, (in.) AVERAGE METAL, THICKNESS OF FLAT SURFACE, (in.) INDICATED ANGLES SA SB p(E + A) A p(F + B) A

450 LATERAL WYE

450 TRUE WYE

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Page 15 - 1

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


C

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IPS Fabricated 45 Lateral Wye Unreinforced


(Dimensions in Inches)
B

IPS Siz e

SD R 7 9 11 7 9 11 7 9 11 7 9 11 7 9 11 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR (psi) 200 160 128 200 160 128 200 160 128 200 160 128 200 160 128 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 3 2 2 7 6 5 16 14 12 42 33 30 74 59 51 119 98 79 55 181 148 124 84 271 217 181 123 383 311 258 174 605 493 415 280

2"

18.0

6.0

14.0

3"

18.0

7.0

14.0

4"

22.0

7.0

22.0

6"

28.0

7.0

28.0

8"

30.0

8.0

30.0

10"

31.0

8.0

31.0

12"

33.0

11.0

33.0

14"

42.0

11.0

42.0

16"

44.0

13.0

44.0

18"

57.0

14.0

57.0

IPS 45 Lateral Wyes Continued Next Page


Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated wye with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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Page 15 - 2

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


C

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IPS Fabricated 45 Lateral Wye Unreinforced (continued)


B

(Dimensions in Inches)
WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 100 80 50 100 80 50 80 50 80 50 80 50 80 50 50 40 40 32 32 25 Weight (lbs) 838 675 563 382 1044 845 710 477 1272 1033 861 583 1272 1071 723 1495 1256 832 1759 1191 2030 1365 2344 1575 2683 1807 2835 2310 3045 2479 3412 2742

IPS Siz e

SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

20"

65.0

14.0

65.0

22"

67.0

14.0

67.0

24"

69.0

15.0

69.0

26"

70.0

17.0

70.0

28"

71.0

18.0

71.0

30"

90.0

18.0

90.0

32"

91.0

19.0

91.0

34"

93.0

20.0

93.0

36"

95.0

20.0

95.0

42"

109.0

25.0

109.0

48"

113.0

26.0

113.0

54"

118.0

29.0

118.0

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated wye with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.

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IPS HDPE PE Reinforced 45 Lateral Wye


Fully Pressure Rated With Full Flow ID
(Dimensions in Inches)

These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!
B
A B C SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 WPR (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100

A
IPS Nominal Size 4" Feedstock OD 6. 625

28. 0

13. 0

28. 0

6"

8. 625

30. 0

14. 0

30. 0

8"

10. 750

31. 0

14. 5

31. 0

10"

12. 750

33. 0

17. 5

33. 0

12"

14. 000

42. 0

19. 0

42. 0

14"

16. 000

44. 0

21. 0

44. 0

16"

18. 000

57. 0

22. 0

57. 0

18"

20. 000

65. 0

22. 0

65. 0

20"

22. 000

67. 0

22. 0

67. 0

22"

24. 000

69. 0

23. 0

69. 0

24"

26. 000

70. 0

23. 0

70. 0

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Wye with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R

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INDEPENDENT PIPE PRODUCTS, INC.


A 135

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IPS Fabricated True Equal Wye Unreinforced


(Dimensions in Inches)

90

IPS Siz e

SD R

WPR (psi) 128

Weight (lbs) 6

4"

9.0

11

6"

12.0

11

128

17

8"

16.0

11

128

36

10"

20.0

11

128

69

12"

24.0

11

128

115

14"

28.0

11

80

161

16"

32.0

11

80

246

18"

36.0

11

80

348

20"

40.0

11

80

475

22"

44.0

11

80

631

24"

48.0

11

80

816

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated tee with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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Version 1.4.1

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IPS HDPE PE Reinforced True Equal Wye


Fully Pressure Rated With Full Flow ID
(Dimensions in Inches)

A 135

These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!

90

IPS Nominal Size 4"

Feedst ock OD 6. 625

SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 11 17

WPR ( psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 160 100

12. 0

6"

8. 625

16. 0

8"

10. 750

20. 0

10"

12. 750

24. 0

12"

14. 000

28. 0

14"

16. 000

32. 0

16"

20. 000

40. 0

18"

22. 000

44. 0

20"

24. 000

48. 0

22"

26. 000

48. 0

24"

28. 000

48. 0

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Wye with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R

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INDEPENDENT PIPE PRODUCTS, INC.


C

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DIPS Fabricated 45 Lateral Wye Unreinforced


(Dimensions in Inches)
B

D IPS Siz e

SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR (psi) 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 80 50

Weight (lbs) 16 11 7 35 29 17 60 54 38 97 78 56 155 124 87 241 203 135 334 286 191 542 442 306 747 609 414 1096 926 622 1840 1238

4"

22.0

7.0

22.0

6"

28.0

7.0

28.0

8"

30.0

8.0

30.0

10"

31.0

8.0

31.0

12"

33.0

11.0

33.0

14"

42.0

11.0

42.0

16"

44.0

13.0

44.0

18"

57.0

14.0

57.0

20"

65.0

14.0

65.0

24"

69.0

15.0

69.0

30"

91.0

19.0

91.0

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated wye with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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IPS Branch Saddle 45 Lateral Reducing Wye Full Pressure Rated


(Dimensions in Inches)

IPS Siz e

SD R

WPR

Weight (lbs) 37

8x4

38.0

30.0

11

160

10 x 4

39.0

31.0

11

160

51

12 x 4

44.0

33.0

11

160

87

10 x 6

39.0

31.0

11

160

72

12 x 6

44.0

33.0

11

160

96

14 x 6

53.0

42.0

11

160

129

12 x 8

44.0

33.0

11

160

109

14 x 8

53.0

42.0

11

160

143

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.

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Reducing Outlet Wyes


Due to the complexity of the concave/convex elliptical (oval) heater plates required to make unreinforced or poly-reinforced reducing outlet wyes, it is standard practice to add a compact reducer to the outlet branch of the line-size wye in order to provide a reduced outlet branch. Call for a Quick Quote on the reduced outlet wye fabrications. Refer to the sketches below for design illustrations:

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INDEPENDENT PIPE PRODUCTS, INC.


B

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Fabricated Line Cross - IPS


(Dimensions in Inches)

IPS Siz e 2" 3" 4"

A 9.0 10.3 16.5

B 3.3 3.4 6.0

SD R 11 11 7 9 11 7 9 11 7 9 11 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17

WPR (psi) 160 160 200 160 128 200 160 128 200 160 128 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80

Weight (lbs) 2 3 10 8 7 22 18 16 50 41 34 83 67 55 38 123 99 84 56 165 132 109 74 236 1192 159 107 328 267 224 152

6"

18.6

6.0

8"

24.6

8.0

10"

26.8

8.0

12"

28.8

8.0

14"

32.0

9.0

16"

34.0

9.0

18"

38.0

10.0

IPS Line Cross Continued Next Page


Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated cross with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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INDEPENDENT PIPE PRODUCTS, INC.


B

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Fabricated Line Cross - IPS


(continued)
(Dimensions in Inches)
WP R (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40 Weight (lbs) 423 342 284 192 586 474 397 267 1079 584 487 329 792 663 449 944 791 525 934 631 1092 733 1670 1123 1920 1292 1856 1514 1967 1602 2273 1827

IP S S iz e

SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5

20"

40.0

10.0

22"

46.0

12.0

24"

48.0

12.0

26"

54.0

14.0

28"

56.0

14.0

30"

58.0

14.0

32"

60.0

14.0

34"

74.0

20.0

36"

76.0

20.0

42"

82.0

20.0

48"

88.0

20.0

54"

94.0

20.0

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated cross with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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IPS HDPE PE Reinforced Line Cross


Fully Pressure Rated With Full Flow ID
(Dimensions in Inches)
B A

These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!

IPS Nominal Size 4"

Feedstock OD 6. 625

SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17

WPR (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100

15. 3

12. 0

6"

8. 625

18. 3

14. 0

8"

10. 750

19. 9

14. 5

10"

12. 750

20. 9

14. 5

12"

14. 000

24. 0

17. 0

14"

16. 000

25. 0

17. 0

16"

18. 000

27. 0

18. 0

18"

20. 000

28. 0

18. 0

20"

22. 000

31. 0

20. 0

22"

24. 000

32. 0

20. 0

24"

26. 000

35. 0

20. 0

WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Line Cross with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R

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Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


B

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BY

DESIGN

Fabricated Line Cross - DIPS


(Dimensions in Inches)

D IPS Siz e

SD R 9 11 9 11 9 11 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17

WPR (psi) 160 128 160 128 160 128 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80

Weight (lbs) 11 8 20 17 44 40 73 60 43 108 91 62 173 143 97 235 200 132 328 271 183 411 346 234 701 591 398 1098 737

4"

16.8

6.0

6"

18.9

6.0

8"

25.0

8.0

10"

27.1

8.0

12"

29.2

8.0

14"

33.3

9.0

16"

35.4

9.0

18"

39.5

10.0

20"

41.6

10.0

24"

49.8

12.0

30"

60.0

14.0

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated cross with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.

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Reducing Crosses and End Options - IPS & DIPS

Reducing crosses use full-pressure rated massive-base branch-saddles. The permutations and combinations of equal and unequal reducing crosses is quite numerous (2" to 24" IPS & DIPS Outlets- by- 3" to 24" DIPS to 54" IPS pipe main). Call for a Quick Quote on the specific combination needed for the project. These reducing crosses are not normally a stocking item, but are made to order. While the tooling for every combination may not be immediately available, Independent Pipe Products can make the required tooling in a reasonable time frame in our own machine shop. Allow us to Quick Quote on your projects. We want to earn your business! End options are your choice of butt-end, flanged, DIMJA, reducer end, etc.

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Landfill Riser Shafts

Commercial and sanitary landfills use leachate collection systems to comply with federal mandates to protect the water and the environment. The landfills need risers over some of these pipes. These riser shafts must have pipe continuously added to the riser as the lifts of garbage and soil cover increase in height. Flanged pipe spools are grabbed by the settlement of the garbage inducing vertical axial buckling of the riser pipe column. Riser shafts must be smooth on the OD to avoid vertical crushing! Vertical butt-fusion of the large diameter pipes (with its smooth OD) is virtually impossible. Hence, mechanical joining of the HDPE riser pipe is the answer! The landfill riser system is composed of three segments: the Base, the Riser-Segment and the Cap. All these pipe components are fabricated from ruggedized HDPE pipe with at least 46 psi pipe stiffness. Each segment hand-screws into the other using two men laborers. As the garbage level rises and the riser needs to be vertically extended, the debris cap is unscrewed and removed by hand. The new Riser-Segment is hand threaded into place and the debris cap is reinstalled by hand threading it back into position. The short-length and lightweight HDPE pipe combine to make this a very practical system! Call for a Quick Quote on the custom base needed for your landfill; add to it all the risers segments needed, and one debris-cap; and the landfill riser shaft is complete. The end user will want its engineer to do a structural analysis to verify adequacy of pipe for burial depth.

Nominal Size 24" ID 36" ID 42" ID

Custom Base (l.5" PL+10ft)

Riser Segments 5 ft long l0 ft long

Debris Cap (with handles)

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Outfalls - Diffusers - Headers - Manifolds

Ocean and river outfall pipelines need diffusers to dispense and distribute the effluent into the current so biological activity can consume the degradable debris. These large diameter pipe fabrications need to be engineered for constant pressure drop or constant velocity, self-cleaning velocity, minimum velocity and other parameters. Based on the design, a different diffuser is fabricated. There are many issues to be considered and incorporated into the design. Headers for pipe networks are important pipe fabrications. But the spacing between header openings and the reinforcement of those openings is critical. The tendon distance between portal openings must exceed a minimum distance determined by several factors. Call us to work with you and your customers on those header fabrications. Manifolds are needed for piping installations such as multi-pipe geothermal heat-pump systems. Proper design should be considered to insure even flow, so as not to starve any section of the piping network. The header design is critical to a balanced system! Independent Pipe Products, Inc. has a Professional Engineer and staff employed to work with the HDPE pipe distributors, engineering consultants and contractors to insure a successful project. Call us to assist on your next diffuser project.

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Floats and Pontoons

Floats and pontoons are needed for many applications, such as dredging pipelines, sand & gravel pipes, water borne barges and platforms, etc. The float must be able to support the weight with appropriate positive buoyancy - not too high in the water, nor too low in the water. Independent Pipe Products has special, low-cost float pipe and end-caps available. The high buoyancy and low weight make these very practical. The low cost makes these HDPE pontoons economical. Float pipe is available in sizes 4" to 42". Float length can be from 4ft to 20ft long. To assure positive flotation, the floats are pressurized. Call for a Quick Quote on your next float or pontoon project.

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PE Reinforced Massive Mining Fittings


Since the mid 1970s, High Density Polyethylene pipe and fittings have been used in mining slurry pipelines. Their use continues to grow every year. In sliding abrasion, HDPE can out wear and out last steel or other thermoplastics by as much as 200% to 400%. However, in impact abrasion, HDPE does not do as well. Its wear capacity in impact abrasion is less that other materials. The abrasion mechanism at the microscopic level is different in impact versus sliding. When the slurry changes direction, the slurry particles impact the elbows or tees. As the fitting wall wears, the effective hoop-stress rises until it is too much and the fitting bursts! An environmental spill may result. When the HDPE pipes are installed above ground, the pipes may walk or move laterally by expansion and contraction. This will bend and overstress some fittings, especially in mechanical fatigue. The result is a cracked tee or elbow - allowing a leak or spill. This can be avoided by a new class of fittings (made under license) that use MASSIVE reinforcement at critical stress-concentration zones. Such zones are at elbow miter fusion joints - at the branch of the fusion joint of the branch to the main in a fabricated tee. The MASSIVE mining fittings use external reinforcement and thick wall section such that the fitting will Leak Before Break. This allows normal maintenance scheduling for fitting replacement; rather than wearing all the way through and rupturing, which may result in a shutdown of operations. Suddenly that cheap fitting got really expensive. These fittings have the same bore as the pipeline - therefore causing no turbulent velocity. This new class of MASSIVE reinforced fittings for mining applications are not inexpensive, but they do the job and out last all standard HDPE fabricated and molded fittings. They even replace the schedule 10 stainless, larger diameter metal fittings on SX (Solvent Extract) mining pads, at about half the cost of stainless fabricated fittings. TRY IT, YOULL LIKE IT! MASSIVE fittings are externally poly-reinforced; fully pressure rated and have FULL ID. Call for more information and quotes on these MASSIVE mining fittings. They are available 4 through 30" diameter when ordered with sufficient lead-time. All the standard fittings are available, including Target Tees. Call for a Quick Quote.

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Industrial Manholes and Tanks

Independent Pipe Products fabricates custom manholes and tanks for municipal and industrial applications, such as a sewer manhole, catch-basin, liquid chemical holding tank, etc. The types of tanks are quite diverse. Submit your drawings to us and Call for a Quick Quote. The current diameter size limit is 63" diameter. Length or height is not a problem as the tank / manhole can be assembled in sections. If you need guidance on the design of manholes or tanks, call us for our basic design guideline booklet. Because these fixtures are often large and cumbersome with many subcomponents, please allow a few weeks in the project schedule for construction and shipping. Allow us to quote on your next project - we want to earn your business.

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Specialty Fittings

Watch for new product releases on specialty fittings such as bell-mouth inlet flares, casing spacers, suspended pipeline collars, support saddles, pipe rack anchor rings and fireworks mortar cannisters. If you have a new fitting need, present us with your challenge and well do our best to meet it. Call us for a Quick Quote

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INDEPENDENT PIPE PRODUCTS, INC.


Spools

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Pipe spools are short lengths of pipe with an end fitting which allows it to be connected into the pipeline or process piping system. The end fitting may be a flange-adapter, a ductile-iron mechanical-joint anchor fitting, a grooved adapter, etc. Because of the permutation and combination of pipe diameters, pipe DR, pipe length and end fittings, it is not practical to list pricing for every possible spool. Call us for a Quick Quote

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2 - Dimensional & 3 - Dimensional Pipe Offsets


Independent Pipe Products can engineer and detail the necessary design for 2-D and 3-D Pipe offsets. There are many varieties, some of which are illustrated below. Fax us your project needs. We can Deliver! Call for a Quick Quote

Formula:
A = roll2 + set2 Travel = A x cosecant of angle of fitting Run = A x cotangent of angle of fitting

A = Spread - center to center measurement B = Amount - one pipe is longer or shorter than the other to keep equal spreads throughout S = Offset T =Travel (see Calculated 450 Offsets for solving length). Both travel pipes will be the same length.

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Metric Fittings

Metric fittings are available from Independent Pipe Products. Most sizes can be machined to dimension for reducers, flange adapters and DIMJA Kits. Metric tees and ells are made by using IPS and DIPS fittings and fusing a reducer or expander matched to the butt fusion end of the pipeline. The effective size range generally available is: 32mm1.26" 40mm1.57" 50mm1.97" 63mm2.48" 75mm2.95" 90mm3.54" 110mm4.33" 125mm4.92" 140mm5.51" 160mm6.30" 180mm7.09" 200mm7.87" 225mm8.86" 250mm9.84" 280mm11.02" 315mm12.40" 355mm13.98" 400mm15.75" 450mm17.71 500mm19.68" 600mm23.62"

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AWWA C901/C9O6 Hydrostatic Testing


Independent Pipe Products, Inc. has its own AWWA C901/C906 hydro-test unit located at its corporate headquarters in Dallas, Texas. While Independent Pipe Products, Inc. is not a certified laboratory, its resident Professional Engineer oversees the test work, procedures, and safety practices in compliance with the protocol and requirements of AWWA C906, section 2.4.0.

Standard fittings in sizes 24" and smaller diameter are routinely hydrotested to meet AWWA C901/C906 requirements due to the number of units and frequency of production.

Larger diameter fittings are ordered less frequently. The costs for blind-flanging a 24" to 54" tee for hydro testing is very expensive. The test costs are applied to the individual fitting required for the project. The testing cost is billed at cost per the following schedule. Testing cost are affected by the quantities of specific fittings to be tested. Call for a Quick Quote on large diameter fittings tested to AWWA C901/C906 requirements.

Services

Unit Rate

Fitting Testing Laboratory Technician (hourly) (2 required for safety reasons) Equipment Charge 14' to 34" (daily) Equipment Charge 36" to 54" (daily) Project Management Project Management (hourly) ** Report and Certification Fees (Per report issued)

$ $ $

$ $

**PM billed as time for report review, phone consultation as required, project coordination. Independent Pipe Products, Inc. tests its own fittings as well as the fittings of other manufacturers and distributors. As needed, all shipping charges to and from our test site are the responsibility of the client. We have a selection of blind flanges and end caps for use in testing. If the fitting to be tested needs an end cap or blind flange currently not in inventory, we can acquire the necessary parts for an additional fee. Specialty end caps can be quoted or supplied by the client. 1-800-499-6927
Issued January 1, 2009

Page 17 - 10

www.indpipe.net
Version 1.4.1

INDEPENDENT PIPE PRODUCTS, INC.


INDEPENDENT PIPE PRODUCTS, INC.
TOC Design-Flow HDPE
FM APPROVED

BETTER

BY

DESIGN

Factory Mutual Approved Class 150 & Class 200 HDPE Pipe & Pipe Fittings
Table Of Content s IPS HDPE Pipe ( Iron Pipe Size 2-24 ) DIPS HDPE Pipe ( Ductile Iron Pipe Size 4-24 ) PE 4710 HDPE Physical Properties - FM 2. Flange Adapters
FM APPROVED

18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 18-19 18-20 18-21 18-22 18-23 18-24 18-25 18-26 18-27 18-28 18-29 18-30 18-31 18-32

1.

IPS Flange Adapter (2 to 36) DIPS Flange Adapter (4 to 30)

DESIGN-FLOW

3.

Convoluted Bolt Rings IPS Ductile Iron-Stainless Steel Bolt Ring (2-36)
FM APPROVED

DIPS Ductile Iron-Stainless Steel Bolt Ring (4- 24) 18-8 Bolt Ring Materials Physical Properties

4.

Reducer Components IPS Concentric Reducer (2 x to x 24)


FM APPROVED

DIPS Concentric Reducer (4 x to x 24) IPS Branch Saddle (main x 2 - 12 outlet) DIPS Branch Saddle (main x 2 - 12 outlet) IPS & DIPS (2 to 24) IPS & DIPS MJ Adapter Kit (2 - 24) MJ Adapter Gland & Accessory Pack (2" - 24) 900 & 450 IPS Molded Elbow (2 to 6) 90 IPS 3 Segment Fabricated (4 to 24)
0 0

5.

Branch Saddles
FM APPROVED

6.

Water-Stops
FM APPROVED

7.

MJ Adapters & Kits


FM APPROVED

8.

Elbows
FM APPROVED

90 IPS 5 Segment Fabricated (4 - 24)

Better by Design

450 IPS 2 Segment Fabricated (4 to 24) 45 IPS 3 Segment Fabricated (4 to 24)


0

22.50 IPS 2 Segment Fabricated (4 to 24) 900 DIPS 3 Segment Fabricated (4 to 24) 90 DIPS 5 Segment Fabricated (4 to 24)
0

FM Approved HDPE Pipe & Fittings Submittal Catalog


9. Tees
FM APPROVED

450 DIPS 2 Segment Fabricated (4 to 24) 45 DIPS 3 Segment Fabricated (4 to 24)


0

22.50 DIPS 2 Segment Fabricated (4 to 24) IPS Molded Line Tee (2 - 6) IPS Fabricated Line Tee (4 - 24) DIPS Fabricated Line Tee (4 - 24) IPS Br. Saddle Reducing Tee (2 x to x 24) DIPS Br. Saddle Reducing Tee (4 x to x 24)

June 1, 2010 Version 1.4.2 1-800-499-6927


Issued June 1, 2010

Page 18 - 1

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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DESIGN

IPS HDPE PIPE


IP S S iz e
IP S P ipe S iz e P ipe OD (in)

PE4710

Factory Mutual Approved High Density Polyethylene Pipe


FM 1613 . ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61
D R 11 C L AS S 1 5 0
WPR @ 150 psi Avg ID (in) Min Wall (in) Weight (lbs/ft)

DR 9 C L AS S 2 0 0
WPR @ 200 psi Avg ID (in) Min Wall (in) Weight (lbs/ft)

2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

2.375 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000

1.917 2.826 3.633 4.490 5.349 6.963 8.679 10.293 11.301 12.915 14.532 16.146 17.760 19.374

0.216 0.318 0.409 0.506 0.602 0.784 0.977 1.159 1.273 1.455 1.636 1.818 2.000 2.182

0.64 1.39 2.31 3.52 5.00 8.47 13.16 18.51 22.32 29.15 36.89 45.54 55.10 65.58

1.815 2.675 3.440 4.253 5.065 6.594 8.219 9.746 10.701 12.231 13.760 15.289 16.819 18.346

0.264 0.389 0.500 0.618 0.736 0.958 1.194 1.417 1.556 1.778 2.000 2.222 2.444 2.667

0.77 1.66 2.75 4.20 5.96 10.11 15.70 22.08 26.63 34.78 44.02 54.34 65.75 78.25

Pressure Ratings are calculated using 0.50 design factor for HDS at 73F as listed in FM 1613. Temperature considerations may r equire use of additional design factors. Pipe weight s are calculated in accordance with PPI TR-7. Average inside diameter is calculat ed with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances liste d in the applicable pipe specifications. Pipe OD (inches) DR = Minimum Wall Thickness (inches) Per FM 1613 & AWWA C906, the working pressure rating equals the pressure class, with an allowance included in the WPR for The Long-Term Hydrostatic Strength of PE3608/PE4710 Polyethylene pressure surge. The pressure and surge design basis for polyethPipe is 1600 psi at 73.4 F. The performance & physical properties of ylene pipe is different from the PVC and DI pipe design basis. PE4710 meet and exceed the requirements of PE3608.

1-800-499-6927
Issued June 1, 2010

Page 18 - 2

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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DIPS HDPE PIPE


D R 11 C L AS S 1 5 0
WPR @ 150 psi Avg ID (in) 3.876 5.571 7.305 8.961 10.656 12.351 14.046 15.741 17.436 20.829 Min Wall (in) 0.436 0.627 0.823 1.009 1.200 1.391 1.582 1.773 1.964 2.345 Weight (lbs/ft) 2.62 5.42 9.32 14.03 19.84 26.65 34.47 43.29 53.12 75.78

PE4710

Factory Mutual Approved High Density Polyethylene Pipe


FM 1613 . ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61

D IP S S iz e
D IPS Pipe Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" Pipe OD (in) 4.800 6.900 9.050 11.100 13.200 15.300 17.400 19.500 21.600 25.800

DR 9 C L AS S 2 0 0
WPR @ 200 psi Avg ID (in) 3.670 5.274 6.917 8.486 10.090 11.696 13.302 14.906 16.512 19.722 Min Wall (in) 0.533 0.767 1.006 1.233 1.467 1.700 1.933 2.167 2.400 2.867 Weight (lbs/ft) 3.13 6.47 11.13 16.74 23.67 31.80 41.13 51.66 63.38 90.43

Pressure Ratings are calculated using 0.50 design factor for HDS at 73F as listed in FM 1613. Temperature considerations may r equire use of additional design factors. Pipe weight s are calculated in accordance with PPI TR-7. Average inside diameter is calculat ed with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances liste d in the applicable pipe specifications. Pipe OD (inches) DR = Minimum Wall Thickness (inches) Per FM 1613 & AWWA C906, the working pressure rating equals the pressure class, with an allowance included in the WPR for The Long-Term Hydrostatic Strength of PE3608/PE4710 Polyethylene pressure surge. The pressure and surge design basis for polyethPipe is 1600 psi at 73.4 F. The performance & physical properties of ylene pipe is different from the PVC and DI pipe design basis. PE4710 meet and exceed the requirements of PE3608.

1-800-499-6927
Issued June 1, 2010

Page 18 - 3

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #P10

BETTER

BY

DESIGN

High Density Polyethylene Pipe

PE3408 / PE3608 Nominal Physical Properties*


Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 N SF Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs APPROVED 345464C (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si

ASTM Test Method


ASTM D 1505 ASTM D 1238

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.

*This list of typical physical properties is intended for basic characterization of the material and does not represent specifi c determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepar ed in accordance with procedure C of ASTM D 4703 and may dif fer from specimens taken from pipe.

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe is manufactured to FM 1613, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 st andards as applicable. S tandard color of pipe is black with white print line . Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1

1-800-499-6927
Issued June 1, 2010

Page 18 - 4

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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FM IPS Flange Adapters


Pressure Rated for DR Ordered (Dimensions in Inches)
N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" H (OAL) 6.0 6.0 6.0 8.0 11.0 11.0 11.0 11.0 12.0 12.0 12.0 12.0 14.0 15.0 15.7 15.0 15.8 15.0 15.0 15.0 16.5 T 0.39 0.63 0.54 0.78 0.78 1.00 1.49 1.22 1.77 1.45 1.94 1.60 2.22 1.82 2.50 2.05 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 3.86 4.09 F ace D iameter 3.94 5.00 6.00 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80 R (R adius) 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 150 150 150 DR 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 11 11 11 Weight (lbs) 1 1 2 2 3 3 8 7 11 10 19 18 25 24 49 40 74 60 79 64 81 66 83 68 97 79 143 117 158 129 164 134 163 208 218

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 5

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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FM DIPS Flange Adapters


Ductile Iron Pipe Sizes
Pressure Rated for DR Ordered (Dimensions in Inches)

DIPS Nominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

H (OAL) 6.0 8.0 9.0 9.0 11.0 11.0 12.0 12.0 12.0 14.8 14.0

T 0.67 0.55 0.96 0.78 1.26 1.03 1.54 1.26 1.83 1.50 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93

F ace Diameter 6.625 8.625 10.750 12.750 15.000 17.500 20.000 21.500 23.600 27.800

R (Radius) 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16

Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

DR 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11

Weight (lbs) 4 3 6 4 8 6 13 10 21 17 35 28 43 35 56 46 68 55 99 81

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 6

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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Cross Section:

Convoluted - Ductile Iron & Stainless

FM IPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821
IP S N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" T
(Thickness)

OD
B olt H ole C ircle 4.69 6.00 7.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 N umber Of B olt H oles 4 4 8 8 8 12 12 12 16 16 20 20 20 24 28 28 28 32 32 D iameter Of B olt H oles 3/4" 3/4" 3/4" 7/8" 7/8" 1" 1" 1-1/8" 1-1/8" 1-1/4" 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200* 150 150 150 150 Actual WP R R ating 275 275 275 275 275 275 275 160 275 160 275 160 275 160 275 160 275 275 160 200 200 200* 160 160 160 160 Weight (lbs) 2.7 4.5 5.5 7.5 12 15 25 24 35 29 48 39 53 42 70 57 80 103 80 109 130 368* 139 165 191 214

OD 6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00 34.25 36.50 39.00* 38.75 41.75 43.75 46.00

ID 2.50 3.63 4.63 6.75 8.75 10.94 13.00 14.38 16.38 18.38 20.38 22.38 24.38 26.38 28.38 30.25* 30.38 32.38 34.38 36.38

.75 .94 .94 1.00 1.13 1.19 1.50 1.25 1.63 1.38 1.84 1.63 2.00 1.70 2.23 1.84 2.41 2.56 2.16 2.50 2.59 3.00* 2.47 2.56 2.88 3.00

* Indicates flat plate / lap joint design, material is A36 carbon steel. WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. 150# bolt-hole pattern. Convoluted bolt rings are available in stainless steel 316 or ductile iron ASTM A536 GR 65/45/12. Ductile iron bolt rings are available with bright red oil based enamel paint, epoxy coating or galvanized finish.

1-800-499-6927
Issued June 1, 2010

Page 18 - 7

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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DESIGN

Cross Section:

Convoluted - Ductile Iron & Stainless

FM DIPS Bolt Rings


Designed Specifically for use with HDPE Flange Adapters*
ID

ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
(Dimensions in Inches)
U.S. Patent # 7,401,821

OD
Bolt Hole Circle 7.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 29.50 Number Of Bolt Holes 8 8 8 12 12 12 16 16 20 20 Diameter Of Bolt Holes 3/4" 7/8" 7/8" 1" 1" 1-1/8" 1-1/8" 1-1/4" 1-1/4" 1-3/8" Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 Actual WPR Rating 275 275 275 275 275 275 275 275 275 275 Weight (lbs) 5 8 11 16 26 31 42 51 61 94

DIPS Nominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

T
(Thickness)

OD

ID

.94 1.00 1.13 1.19 1.50 1.63 1.84 2.00 2.23 2.56

9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 32.00

4.90 7.00 9.19 11.25 13.38 15.49 17.59 19.70 21.85 26.05

* Indicates flat plate / lap joint design, material is A36 carbon steel. WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. 150# bolt-hole pattern. Convoluted bolt rings are available in stainless steel 316 or ductile iron ASTM A536 GR 65/45/12. Ductile iron bolt rings are available with blue oil based enamel paint, epoxy coating or galvanized finish.

1-800-499-6927
Issued June 1, 2010

Page 18 - 8

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


Specification Sheet #B1-FM

BETTER

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DESIGN

U.S. Patent # 7,401,821

Design-Flow Convoluted FM Ductile Iron & Stainless Steel Bolt Rings Metals & Coatings Physical Properties
ASTM Standard
ASTM A536 ASTM A531

METALS & ALLOYS

Type of Material
D uc ti le Iro n Sta i nle s s Ste e l 3 1 6

Comments
Grade 65-45-12 Grade CF8M

PAINTS & SURFACE TREATMENTS

Type of Material
Oi l B a s e d E na me l P a i nt

ASTM Standard
ASTM B117
Salt Spray

Comments
100+ Hours

E p xo y B a s e d P a i nt

ASTM B117

Salt Spray

500+ Hours

E -C o a t

ASTM B117

Salt Spray

1000+ Hours 5 mils 2000 Hours 2500+ Hours 10 MILS to 26 MILS 10 MILS to 26 MILS 3000+ Hours

Ho t D i p Ga lva ni zi ng A q ua -A rmo r Me ta l J a c k e t

ASTM A153 ASTM G-85 ASTM B117 ASTM A775 ASTM A972 ASTM B117
Page 18 - 9
Salt Fog

Salt Spray

FB E FB E Salt Spray

F us i o n B o nd e d E p o xy C o a ti ng

1-800-499-6927
Issued June 1, 2010

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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FM IPS Reducers
(Dimensions in Inches) STYLE A compact STYLE B fabricated STYLE C traditional

L1

L2

L1

L2

L1

L3

L2

IPS Nominal Siz e 3" x 2" 4" x 2" 4" x 3" 6" x 4" 8" x 6" 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 22" x 20" 24" x 22"

Style

L1

L2

L3

Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

DR 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11

Weight (lbs) 1 1 2 1 2 1 4 3 7 6 16 13 24 20 34 28 43 36 57 47 69 56 84 69 103 84

C C C A A A A A A A A A A

3.22 2.75 3.00 4.00 4.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 9.00

2.50 2.75 2.50 4.00 4.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 9.00

.93 1.66 0.88 -

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 10

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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FM DIPS Reducers
(Dimensions in Inches) STYLE A compact STYLE B fabricated

L1

L2

L1

L2

D IPS N ominal Siz e 4" x 3" 6" x 4" 8" x 6" 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 24" x 20"

Style

L1

L2

C lass

DR

Weight (lbs) 3 2 4 3 9 8 18 15 25 21 40 33 51 43 63 52 117 96 157 129

A A A A A A A A A B

3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 9.00

3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 9.00

200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 11

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

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FM IPS Branch Saddles


(Dimensions in Inches)

FM Branch saddles are approved when fused to a straight run of pipe to form a tee. FM Branch Saddles are approved for use with pipe main diameters 3 to 48. Branch saddle blank machined per order to radius of pipe main size ordered. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.
B ase Diameter Weight (lbs)

Outlet Nominal Siz e

Main Siz e R an g e 3 - 12 14 - 34 36 - 48 4 - 12 14 - 34 36 - 48 6 - 12 14 - 34 36 - 48 8 - 12 14 - 34 36 - 48 10 - 12 14 - 34 36 - 48 12 14 - 34 36 - 48 14 - 34 36 - 48

L1

L2

Class

DR

2" IPS

3.2

0.2

2.6

200 150 200 150 200 150 200 150 200 150 200 150 200 150

9 11 9 11 9 11 9 11 9 11 9 11 9 11

1 1 2 1 3 2 5 4 11 9 19 16 39 32

3" IPS

3.2

0.5

3.9

4" IPS

3.2

0.5

4.8

6" IPS

3.2

0.8

7.3

8" IPS

6.0

0.8

9.4

10" IPS

6.0

1.0

11.5

12" IPS

8.0

1.0

13.8

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 12

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

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FM DIPS Branch Saddles


(Dimensions in Inches)

FM Branch saddles are approved when fused to a straight run of pipe to form a tee. FM Branch Saddles are approved for use with pipe main diameters 3 to 48. Branch saddle blank machined per order to radius of pipe main size ordered. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.
B ase Diameter Weight (lbs)

Outlet Nominal Siz e

Main Siz e R an g e 3 - 12 14 - 34 36 - 48 4 - 12 14 - 34 36 - 48 6 - 12 14 - 34 36 - 48 8 - 12 14 - 34 36 - 48 10 - 12 14 - 34 36 - 48 12 14 - 34 36 - 48 14 - 34 36 - 48

L1

L2

Class

DR

2" IPS

3.2

0.2

2.6

200 150 200 150 200 150 200 150 200 150 200 150 200 150

9 11 9 11 9 11 9 11 9 11 9 11 9 11

1 1 2 1 5 4 11 9 21 17 38 31 57 47

3" IPS/DIPS

3.2

0.5

3.9

4" DIPS

4.0

1.0

6.6

6" DIPS

5.0

1.5

8.6

8" DIPS

6.0

1.5

11.5

10" DIPS

8.0

2.0

13.8

12" DIPS

10.0

2.0

15.3

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 13

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Version 1.4.2

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FM IPS & DIPS Water-Stop / Thrust-Isolator Wall-Pipe / Anchor Ring


(Dimensions in Inches)
This pipeline component serves to restrain and anchor against thermal expansion and contraction as well as prevent French draining of water along the pipe OD. It is a multipurpose fitting used in several ways for different reasons - hence, several names for the same part. It is engineered to hold the pipe in place by transferring the thermal force from the pipe to the soil or vault wall via a large area of usually reinforced concrete. Make sure the soil bearing load area, as well as the thickness and strength of the concrete is sufficient.
OD T C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

T
IPS & D IPS N ominal Siz e 2" IPS 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

DR
9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11

Weight (lbs)
3 2 4 3 5 4 9 7 18 15 29 24 47 39 72 59 107 88 129 106 160 131 198 163 228 187

12.0 12.0 12.0 12.0 16.0 18.0 22.0 22.0 24.0 24.0 24.0 24.0 28.0

3.50 5.00 6.60 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00

2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 14

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


Gland Ring Metal Ductile Iron

BETTER

BY

DESIGN

HDPE

Primary Gasket Seal

FM DIPS & IPS MJ Adapter With Kit


Connects HDPE to Ductile Iron (Dimensions in Inches)
Kit includes HDPE anchor fitting, standard rubber gasket, extra length T-bolts, internal stainless steel stiffener (optional), C-110 heavy body ductile iron gland ring.

D1

D2
Optional Stainless Steel Stiffener

IP S & D IP S N ominal S iz e 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

D1 IP S
2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00

D1 D IP S
3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80

D2

OAL

C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 150 150

DR
9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 11 11

Weight (lbs)
5 8 11 17 28 36 46 85 116 123 164 222

3.50 5.37 6.63 8.63 10.75 12.75 15.25 17.50 20.00 22.00 24.00 28.00

8.00 8.50 8.00 9.50 11.50 13.00 13.50 13.50 14.50 16.00 16.50 18.00

Note: IPPIs MJs incorporate a short nose design in order to work with most MJ butterfly valves, however it is recommended that specific valve information be supplied prior to ordering to insure proper clearance of the butterfly valve disc. MJ adapters should always be field tested for valve clearance before burial/final install. IPPI cannot be held responsible for valve interference with the MJ adapter . **Connections to PVC may require use of a D.I. solid sleeve (not included).

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 15

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

FM Ductile Iron MJ Adapter Gland & Accessory Pack


Kit includes extra long T-bolts, standard rubber gasket, C-110 heavy body ductile iron gland ring. For use with HDPE Mechanical Joint Adapter. Pressure rated for both Class 150 & Class 200.
N ominal Siz e
2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

ID

B olt H ole C ircle


4.75 6.19 7.50 9.50 11.75 14.00 16.25 18.75 21.00 23.25 25.50 30.00

N umber Of H oles
2 4 4 6 6 8 8 10 12 12 14 16

B olt H ole D iameter


5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

T-bolt Length
5.00* 4.50* 4.50 5.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00

B ody Thickness
1.37 1.37 1.50 1.63 1.75 1.75 1.75 2.00 2.06 2.13 2.19 2.31

C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 150 150

Weight (lbs)
4 6 8 11 16 18 22 48 56 67 88 106

2.61 4.06 4.90 7.00 9.15 11.20 13.30 15.44 17.54 19.64 21.74 25.94

Material is ductile iron and meet s ASTM A536 GR 65/45/12 with asphalt based primer coating.

1-800-499-6927
Issued June 1, 2010

Page 18 - 16

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

A B

IPS Molded 90 Elbow


Fully Pressure Rated for DR Ordered (Dimensions in Inches)
Weight (lbs) 1 2 3 9

IPS Siz e 2" 3" 4" 6"

A 4.50 5.13 5.75 9.00

B 2.500 3.000 3.000 4.380

C lass 200 150 200 150 200 150 200 150

SD R 9 11 9 11 9 11 9 11

IPS Molded 45 Elbow


A B

Fully Pressure Rated for DR Ordered (Dimensions in Inches)


Weight (lbs) 1.5 2 3 7

IPS Siz e 2" 3" 4" 6"

A 3.23 5.00 5.00 8.45

B 2.64 3.13 3.13 4.38

C lass 200 150 200 150 200 150 200 150

SD R 9 11 9 11 9 11 9 11

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 17

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

X E

FM IPS 90 3 Segment Elbow Fabricated (1/4 Bend)


(Dimensions in Inches)

IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02 1.02

Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 7 6 16 13 29 23 51 42 84 68 99 80 138 112 184 150 241 196 308 251 394 320

6.8 10.0 10.7 13.5 16.0 14.5 16.8 18.4 20.4 22.4 24.5

10.9 13.2 14.6 16.6 20.0 19.4 21.2 22.5 24.1 25.7 27.3

6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 18

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

FM IPS 90 5 Segment Elbow Fabricated (1/4 Bend)


(Dimensions in Inches)

IPS N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

R /D R atio 5.40 3.80 3.00 2.20 1.80 1.60 1.50 1.50 1.50 1.50 1.50 1.50 1.50

C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

SD R 7 9 7 9 7 917 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 2 2 5 4 9 8 22 18 40 32 64 53 103 84 132 106 185 151 254 207 335 270 430 347 538 437

12.7 13.2 13.7 14.7 16.0 17.0 19.1 21.0 24.0 27.0 30.0 33.0 36.0

14.4 15.0 15.5 18.5 20.2 21.2 24.6 26.2 28.8 31.4 34.0 36.6 39.2

4.0 4.0 4.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 19

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


X

BETTER

BY

DESIGN

FM IPS 45 2 Segment Elbow Fabricated (1/8 Bend)


(Dimensions in Inches)

IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" " 24"

R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02 1.02

Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 3.5 3 8 7 19 15 31 26 52 42 66 53 86 70 114 93 148 119 178 144 221 180

6.8 10.0 10.7 13.5 16.0 14.5 16.8 18.4 20.4 22.4 24.5

6.9 7.4 8.3 8.7 10.6 10.9 11.3 11.7 12.1 12.6 13.0

6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 20

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

X E

FM IPS 45 3 Segment Elbow Fabricated (1/8 Bend)


(Dimensions in Inches)

IPS N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

R /D R atio

C lass

SD R

Weight (lbs) 1.5 1 3 2 6 5 4 14 11 24 19 39 32 62 51 79 64 112 91 146 119 187 151 243 197 298 240

5.4 3.8 3.0 2.2 1.8 1.6 1.5 1.5 1.5 1.5 1.5 1.5 1.5

12.7 13.2 13.7 14.7 16.0 17.0 19.1 21.0 24.0 27.0 30.0 33.0 36.0

6.6 6.8 7.0 9.4 10.3 10.7 12.8 13.2 14.0 14.7 15.5 16.3 17.0

4.0 4.0 4.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0

200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 21

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


X R

BETTER

BY

DESIGN

FM IPS 22.5 2 Segment Elbow Fabricated (1/16 Bend)


(Dimensions in Inches)

IPS N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

R /D R atio 1.5 1.5 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02 1.02

C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 1 1 2 2 3.5 3 9 7 16 13 26 21 43 35 53 42 73 61 92 75 114 92 146 118 173 141

3.6 5.3 6.8 10.0 10.7 13.5 16.0 14.5 16.8 18.4 20.4 22.4 24.5

4.3 4.4 4.5 6.7 7.4 7.6 9.3 9.4 9.6 9.8 10.0 10.2 10.4

4.0 4.0 4.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 22

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

X E

FM DIPS 90 3 Segment Elbows Fabricated (1/4 Bend)


(Dimensions in Inches)

D IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02

C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 10 8 21 16 33 27 57 44 97 75 133 103 182 141 241 187 307 239 486 378

7.2 10.4 11.3 13.9 16.5 16.1 18.3 19.9 22.0 26.3

11.2 13.5 15.0 16.9 20.4 20.6 22.3 23.7 25.4 28.8

6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 23

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

DIPS 90 5 Segment Elbow Fabricated (1/4 Bend)


(Dimensions in Inches)

D IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

R /D R atio 2.9 2.2 1.8 1.6 1.5 1.5 1.5 1.5 1.5 1.5

SD R 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

WPR 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 14 11 27 21 45 35 72 56 121 94 173 134 241 187 329 256 422 328 683 531

14.0 15.0 16.2 17.2 19.8 23.0 26.1 29.3 32.4 38.7

17.7 18.7 20.4 21.4 25.2 28.0 30.6 33.4 36.1 41.6

6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 24

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


X

BETTER

BY

DESIGN

DIPS 450 2 Segment Elbows Fabricated (1/16 Bend)


(Dimensions in Inches)

D IPS Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02

R 7.2 10.4 11.3 13.9 16.5 16.1 18.3 19.9 22.0 26.3

X 7.0 7.4 8.4 8.8 10.7 11.2 11.6 12.0 12.5 13.3

E 6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

WPR 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

Weight (lbs) 7 5 13 10 22 17 35 27 59 46 83 64 111 86 140 109 179 139 266 207

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 25

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

X E

DIPS 45 3 Segment Elbows Fabricated (1/8 Bend)


(Dimensions in Inches)

D IPS Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

R /D R atio 2.9 2.2 1.8 1.6 1.5 1.5 1.5 1.5 1.5 1.5

R 14.0 15.0 16.2 17.2 19.8 23.0 26.1 29.3 32.4 38.7

X 9.1 9.4 10.4 10.8 13.0 13.8 14.5 15.3 16.1 17.7

E 6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

WPR 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

Weight (lbs) 8 6 17 13 27 21 44 34 75 58 103 80 143 111 188 146 235 183 370 288

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 26

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


X R

BETTER

BY

DESIGN

DIPS 22.50 2 Segment Elbows Fabricated (1/16 Bend)


E

(Dimensions in Inches)

D IPS Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02

R 7.2 10.4 11.3 13.9 16.5 16.1 18.3 19.9 22.0 26.3

X 6.5 6.7 7.4 7.6 9.3 9.5 9.7 9.9 10.1 10.6

E 6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

WPR 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

Weight (lbs) 5 4 12 9 18 14 31 24 50 39 72 56 88 69 114 89 147 114 208 162

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 27

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.

BETTER

BY

DESIGN

IPS Molded Line Tee


Fully Pressure Rated for DR Ordered (Dimensions in Inches)

IPS Siz e 2" 3" 4" 6"

A 9.00 10.26 11.20 18.00

B 3.31 3.38 3.35 5.69

Class 200 150 200 150 200 150 200 150

SD R 9 11 9 11 9 11 9 11

Weight (lbs) 2 3 4 15

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 28

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


B

BETTER

BY

DESIGN

FM IPS Fabricated Line Tee


A

(Dimensions in Inches)

IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 8 7 19 15 42 34 70 57 105 85 140 112 204 166 283 231 368 297 506 409 983 507

16.5 18.6 24.6 26.8 28.8 32.0 34.0 38.0 40.0 46.0 48.0

6.0 6.0 8.0 8.0 8.0 9.0 9.0 10.0 10.0 12.0 12.0

8.3 9.3 12.3 13.4 14.4 16.0 17.0 19.0 20.0 23.0 24.0

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 29

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


B

BETTER

BY

DESIGN

FM DIPS Fabricated Line Tee


A

(Dimensions in Inches)

D IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9

Weight (lbs) 12 9 24 18 48 37 80 62 119 93 193 150 264 205 369 286 462 359 787 612

16.8 18.9 25.0 27.1 29.2 33.3 35.4 39.5 41.6 49.8

6.0 6.0 8.0 8.0 8.0 9.0 9.0 10.0 10.0 12.0

8.4 9.5 12.5 13.6 14.6 16.7 17.7 19.8 20.8 24.9

FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 30

www.indpipe.net
Version 1.4.2

INDEPENDENT PIPE PRODUCTS, INC.


B C

BETTER

BY

DESIGN

FM IPS Branch Saddle Reducing Tee


Full Pressure Rated*
(Dimensions in Inches)

A
IP S N ominal S iz e
4" x 2" 4" x 3" 6" x 2" 6" x 3" 6" x 4" 8" x 2" 8" x 3" 8" x 4" 8" x 6" 10" x 2" 10" x 3" 10" x 4" 10" x 6" 10" x 8" 12" x 2" 12" x 3" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 2" 14 " x 3" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 2"

C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11

IP S N ominal S iz e
16" x 8" 16" x 10" 16" x 12" 18" x 2" 18" x 3" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 2" 20" x 3" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 22" x 2" 22" x 3" 22" x 4" 22" x 6" 22" x 8" 22" x 10" 22" x 12" 24" x 2" 24" x 3" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"

C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11

18.0 18.0 18.0 18.0 19.0 18.0 18.0 19.0 21.0 18.0 18.0 19.0 21.0 24.0 20.0 21.0 23.0 24.0 28.0 30.0 20.0 21.0 23.0 24.0 28.0 30.0 32.0 24.0 24.0 27.0 29.0

7.2 6 .7 7.2 6 .7 6.7 7.2 6.7 6.2 6.2 7.2 6.7 6.2 6.2 6.6 8 .2 8.2 8.2 7.7 8.6 8.6 8.2 8.2 8.2 7.7 8.6 8.6 8.5 10.2 9.7 10.2 10.2

11.3 12.3 13.3 13.3 13.3 13.8 14.6 14.3 14.3 14.4 15.9 15.4 15.4 24.4 15.4 16.4 16.4 16.4 25.4 26.4 16.7 17.5 17.2 17.0 26.8 27.0 29.0 17.7 18.5 18.2 18.0

32.0 34.0 36.0 24.0 24.0 27.0 29.0 32.0 34.0 36.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0

10.6 10.6 10.5 10.2 9.7 10.2 10.2 10.6 10.6 10.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5

27.8 28.0 30.0 18.5 19.3 19.0 18.6 28.6 29.0 31.0 19.5 20.3 20.0 19.6 29.6 30.0 32.0 20.5 21.3 21.0 20.6 30.6 31.2 33.0 21.5 22.3 22.0 21.6 31.6 32.20 34.0

16" x 3" 16" x 4" 16" x 6"

*Class 200 IPS Branch Saddle Reducing Tees incorporate a de-rated design which uses a standard base branch saddle and heavier feedstock for the main and the outlet piping. FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 31

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INDEPENDENT PIPE PRODUCTS, INC.


B C

BETTER

BY

DESIGN

FM DIPS Branch Saddle Reducing Tee


Full Pressure Rated*
(Dimensions in Inches)

A
DIPS Nominal Siz e 6" x 4" 8" x 4" 8" x 6" 10" x 4" 10" x 6" 10" x 8" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 4" 16" x 6" 16" x 8" DIPS Nominal Siz e 16" x 10" 16" x 12" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"

A 19.0 19.0 21.0 19.0 21.0 24.0 23.0 24.0 28.0 30.0 23.0 24.0 28.0 30.0 32.0 28.0 29.0 32.0

B 6.2 6.2 6.2 6.2 6.2 6.2 8.2 7.7 8.2 8.6 8.2 7.7 8.2 8.1 8.4 10.2 10.2 10.2

C 13.3 14.3 14.3 15.4 15.4 24.4 16.6 16.4 25.4 26.4 17.6 17.0 27.1 27.0 29.0 18.7 18.0 28.2

Class
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11

A 34.0 36.0 27.0 29.0 32.0 34.0 36.0 31.0 33.0 36.0 38.0 40.0 31.0 33.0 36.0 38.0 40.0

B 10.1 10.4 10.2 10.2 10.2 10.1 10.4 12.2 12.2 12.2 12.1 12.4 12.2 12.2 12.2 12.1 12.4

C 28.0 30.0 19.7 20.2 29.2 29.7 31.7 20.8 21.3 30.3 30.8 32.8 22.9 23.4 32.4 32.9 34.9

Class
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150

DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11

*Class 200 IPS Branch Saddle Reducing Tees incorporate a de-rated design which uses a standard base branch saddle and heavier feedstock for the main and the outlet piping. FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.

1-800-499-6927
Issued June 1, 2010

Page 18 - 32

www.indpipe.net
Version 1.4.2