CID No.

29

Component Identifiers (CID) List

Component
Caterpillar Monitoring System MID No. 030)

96

Fuel Level Sensor

110

Engine Coolant Temperature Sensor

177

Torque Convertor Oil Temperature Sensor

248

Data Link

263

8 Volt Sensor Power Supply

271

Action Alarm

324

Action Lamp

600

Hydraulic Oil Temperature Sensor

601

Brake Air Pressure

819

Display Data Link

821

9 Volt Display Power Supply

830

Brake Oil Temperature

30

36

11
34

24

17

12

Power Train Electronic Control System MID 113

Parking Brake Switch

10

22

23

35
28

15

20

33

16

19

37

21

70

27

25

14

13

32

31
1

75

Steering System Oil Temperature Sensor

168

Electrical System

177

Transmission Oil Temperature Sensor

190

Engine Speed Sensor

248

Data Link

254

Electronic Control Module

269

Sensor Power Supply

298

Service Brake Switch

299

Direction Selector Position Sensor

368

Autoshift Switch - Power Train

468

Service Brake Pedal Position Sensor

573

Inching Pedal Position Sensor

618

Parking Brake Switch

621

Downshift Switch

622

Upshift Switch

623

Reverse Switch

650

Harness Code

671

Transmission Output Speed 1 Sensor

672

Torque Converter Output Speed Sensor

673

Transmission Output Speed 2 Sensor

674

Transmission Intermediate Speed 1 Sensor

675

Transmission Intermediate Speed 2 Sensor

676

Left Steering Lever Position Sensor

677

Right Steering Lever Position Sensor

681

Parking Brake Solenoid

689

Left Steering Brake Solenoid

690

Right Steering Brake Solenoid

691

Reverse Clutch Solenoid Valve 1

692

Forward Clutch Solenoid Valve 2

693

Speed 3 Clutch Solenoid Valve 3

694

Speed 2 Clutch Solenoid Valve 4

695

Speed 1 Clutch Solenoid Valve 5

697

Priority Valve Solenoid

698

Left Steering Clutch Solenoid Valve

699

Wire
Color

101

RD

102

Wire Description

18

Wire
Color

Bat (+)

512

GN

Radio Speaker - Right (Common)

RD

HdLmp

513

OR

A/C Compressor/Refrigerant Pressure SW

105

RD

Key SW

515

GY

Blower Motor (Hi)

108

BU

Aux Ckt

516

GN

Blower Motor (Medium)

109

OR

Alt Output (+) Term.

517

BU

Blower Motor (Low)

112

PU

Main Power Rly Output

521

YL

A/C SW To Refrigerant SW

113

OR

Opr Mon Panel B+ Switched

522

WH

A/C Clutch To Thermostat SW

114

RD

Warning Horn (Forward)

523

BR

Wiper - Left (Park)

116

BR

Aux Ckt

524

BU

Wiper - Left (Low)

124

GN

A/C

525

GY

Wiper - Left (Hi)

129

RD

Aux Ckt

526

YL

Wiper - Right (Park)

140

BU

Aux Ckt

527

GN

Wiper - Right (Low)

158

BR

Aux Ckt

528

PK

Wiper - Right (Hi)

176

YL

Aux Ckt

529

WH

Washer Left

197

GN

Aux Ckt

530

OR

Washer Right

198

RD

Aux Ckt

592

BU

DC/DC Converter Power Output

199

OR

Aux Ckt

593

GN

Condensor Fan Relay To Motors

A513

PK

DC/DC Converter Memory Output

Description

28

10

12

29
B
17

36

33

32

30
3

7
26

22

18

31

11

15

16

13

Lighting Circuits

200

BK

Main Chassis

201

BK

Operator Monitor Return

600

BR

Dash Lamp Basic

202

BK

XMSN Ctrl

608

GN

Flood Lamp - Rear

203

BK

Chassis Diagnostic

609

YL

Flood Lamp - Side

207

BK

Starter Diagnostic

610

OR

Head Lamp Basic

270

BK

CMS Ident Code 0

663

GY

Gauge Lamps

271

BK

CMS Ident Code 1

272

BK

CMS Ident Code 2

709

OR

Sensor Power Supply

273

BK

CMS Ident Code 3

751

GN

XMSN Shift Sal No. 1 Or 3

274

BK

CMS Ident Code 4

752

YL

XMSN Shift Sal No. 2

275

BK

CMS Ident Code 5

754

BU

XMSN Shift Sal No. 3 Or 1

276

BK

XMSN Ctrl Ident Code 0

755

OR

XMSN Shift Sal No. 4 Or 5

277

BK

XMSN Ctrl Ident Code 1

E707

GN

Display +V

278

BK

XMSN Ctrl Ident Code 2

E708

PK

Display Clock

279

BK

XMSN Ctrl Ident Code 3

E735

PU

Tack/Serv Mtr/Odometer Select

280

BK

XMSN Ctrl Ident Code 4

F780

PK

Parking Brake SW

290

BK

CMS Service

F781

BR

Downshift SW (N.O.)

291

BK

CMS Clear

F782

OR

Reverse SW (N.O.)

F783

GN

Upshift SW (N.C.)

D7R Track Type Tractor

(Electronic Clutch Brake)
Electrical System

Control Circuits

Basic Machine Circuits

5

Description
Accessory Circuits (Continued)

Ground Circuits

37

RENR2012
September 1997

Wire
Number

Power Circuits

26

Wire
Number

9HM1-UP
2HR1-UP
4SR1-UP
3ZR1-UP

301

BU

Starter No. 1 Sol

F784

YL

Downahift SW (N.C.)

302

OR

Starter No. 1 Resistor To Diagnostic

F785

WH

Upshift SW (N.O.)

304

WH

Starter Relay No. 1 Output

F786

GY

Reverse SW (N.C.)

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

F788

PU

Left Steer Clutch

307

OR

Key SW To Neut Start SW

F789

YL

Right Steer Clutch

308

YL

Main Power Relay Coil

F790

BR

Service Brake Pedal

310

PU

Start Aid SW To Start Aid Sol

F791

BU

Right Brake Solenoid

Right Steering Clutch Solenoid Valve

311

WH

Start Aid Sol To Temp SW

F792

WH

Left Brake Solenoid

718

Transmission Unidentifiable Failure Mode

321

BR

Backup Alarm Lamp

G730

PK

Park Brake Sal

722

Secondary Brake Solenoid Valve

322

GY

Warning Horn (Forward)

G731

GY

Secondary Service Brake Sal

334

BU

Start Aid Sol #2

828

WH

Hydrat Left Ster Pedal Sensor

337

WH

Prelube Pushbutton SW To Prelube Timer

830

OR

Hydrst Right Ster Pedal Sensor

851

WH

Hydrst Speed And Direction Sensor

892

BR

Mon Start Mod Right (-) Port/CAT Data Link (-)

35

34

25

20

14

27

19

21
23

24

Monitoring Circuits
403

Machine Harness Connector and Component Locations

GN

Alternator (R) Term.

405

GY

Opr Mon Oil Press. (Low Setting)

893

GN

Mon Start Mod Right (+) Port/CAT Data Link (+)

410

WH

Opr Mon Action Alarm

F842

BU

Post Heat

411

PK

Opr Mon Master

F843

YL

Inching Pedal

Related Electrical Service Manuals

Title

Component

Form Number

Alternator 132-2156

SENR4547

Caterpillar Monitoring System

SENR6717

Starting And Charging Systems

Connector Location

SENR2947

6V-5537

SENR3581

106-8552

SENR3536

6V-5538

SENR4975

Electronic Clutch Brake Control

SENR8367

Monitoring System Service Modes

Mode Of Operation

Mode Number

30

D-12
F-12

31
26

Breaker - Blower (20A)

F-11

Solenoid - ECPC Pump

A-11

24

Solenoid - Left Brake

C-8

25

B-1

Solenoid - Left Steer Clutch

C-8

25

53. 5.3

Relay - Start

27.5 2.8

116-6203

Resistor - Gauge
Resistor - Blower Motor Speed

20 1
Overall 2.0 .1;
Tap 1.0 .05
150 7.5

CONN 8

A-10

30

Fuses

E-11

Solenoid - Park Brake Dump

C-8

25

CONN 9

B-10

30

Gauge Cluster

C-4

Solenoid - Reverse Clutch 1

B-8

21

3E-7842

Resistor - Starter/Diagnostic Conn

CONN 10

F-10

Horn - Forward (2)

F-1

Solenoid - Right Brake

C-8

25

CONN 11

A-9

21

134-3999

Solenoid - A/C Clutch

CONN 12

B-9

21

Indicator - Auto Downshift

B-6

Solenoid - Right Steer Clutch

B-8

25

3E-6332

Solenoid - Start Aid

CONN 13
Aux Ckt Plug

Indicator Strip

C-6

Solenoid - Second Gear Clutch 4

B-8

21

D-13

30

Lamp - Action

C-4

Solenoid - Serv Brake Dump

C-8

25

CONN 14
Diagnostic

F-9

26

Lamp - Pipe

D-4

Solenoid - Start Aid

F-2

Motor - Blower (2)

B-3

Solenoid - Third Gear Clutch 3

B-8

21

CONN 15

A-8

32

Motor - Condenser (2)

B-12

Starter

C-2

14

CONN 16

B-8

37

Motor - Console Raise/Lower

D-7

Switch - Auto Downshift

B-6

Motor - Washer (Front, Rear, Left, Right)

D-11

Switch - Bidirectional Mode

B-6

Motor - Wiper (Front)

E-4

10

Switch - Blower

C-6

Motor - Wiper (Left)

E-5

11

Switch - Console Raise/Lower

D-7

Motor - Wiper (Rear)

D-8

12

Switch - Coolant (Start Aid)

F-2

Motor - Wiper (Right)

B-6

13

Switch - Disconnect

F-12

26

Charging System Display

CONN 22

E-5

CONN 23

B-3

CONN 24

B-3

CONN 25

D-3

CONN 26

D-3

34

The FMI is a diagnostic code that indicates what type of failure has occurred.

Relay - Main Power

125-1302

9G-1950

C-5

Out of calibration.

D-10

101-7740

Diode (A/C Clutch)

CONN 21
Datalink Service

Bad device or component.

21

36

13

21

B-8

Relay - Condenser

B-12

Switch - Downshift

E-7

Relay - Main

F-11

Switch - Engine Oil

D-2

27

Relay - Start

Switch - Horn (Forward)

B-5

Switch - Key Start

C-5

Resistor (Starter)

C-2

14

Switch - Lamp

D-5

Part No.

Resistor - Blower

B-3

Switch - Operator Monitor

B-5

9X-7781

Sender - Coolant Temp

D-2

15

Switch - Parking Brake

E-7

A
35

Sender - Engine Speed

E-1

16

Switch - Power Train Filter

A-8

27

D-12

17

Switch - Refrigerant

C-1

D-7

CONN 29

E-2

34

Sender - Fuel Level

CONN 30

F-2

34

Sender - Hydraulic Oil Temp

A-8

18

Switch - Reverse

CONN 31

F-1

35

Sender - Powertrain Oil Temperature

A-11

19

Switch - Service Brake Pedal

B-5

22

33

Sender - Trans Input Speed

A-11

20

Switch - Start Aid

C-6

Sender - Trans Intermediate Speed 1

A-9

21

Switch - Upshift

E-7

Sender - Trans Intermediate Speed 2

A-9

21

Switch - Wiper (Front, Rear, Left, Right)

A-7, A-8

28

Sender - Trans Output Speed 1

A-9

21

Thermostat

B-3

Sender - Trans Output Speed 2

A-9

21

CONN 32
Winch Lamp

B-5

The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors
that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Machine locations are repeated for components located close together.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

F-3

17.6 0.6

D-4

D-2

This indicates that the component has a wire connected to it that is connected to ground.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

F-11

CONN 28

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

At room temperature.

Resistor (Gauge Cluster)

CONN 27

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

360

D-11

12

B-8

Solenoid - Forward Clutch 2

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Resistance (Ohms)

Relay - Condensor

CONN 7

Component Data Display

Failure mode not identifiable.

Solenoid - First Gear Clutch 5

Component Description

3E-5239

Converter - 24V to 12V

11

B-11

Pressure
Symbol

Resistor, Sender and Solenoid Specifications

Part No.

C-5

Abnormal rate of change.

C-4

Control - ECB

C-11

CONN 20
Monitor Service

Abnormal update.

Caterpillar Monitor

Electrical Schematic Symbols And Definitions

CONN 6
ECB Harness Code

C-12

10

F-7

CONN 4
CONN 5

Transmission Calibration

Abnormal frequency, pulse width, or period.

Sensor - Lever Position (Right)

CONN 3

Steering Brake Calibration

Mechanical system not responding properly.

F-12

B-1

B-5

Current above normal or grounded circuit.

Battery

Solenoid - A/C Clutch

CONN 19
Harness Code

F-7

F-7

Sensor - Lever Position (Left)

E-11

Current below normal or open circuit.

Sensor - Direction

Breaker - Aux (20A)

Tattletale (Log)

B-1

29

Service

Voltage below normal or shorted low.

D-12

Alternator

C-12

22

Alarm - Backup

CONN 2

B-5

Voltage above normal or shorted high.

22

23

CONN 18

A-5

A-6

37

Data erratic, intermittent, or incorrect.

Sensor - Brake Position

Sensor - Transmission Temp

B-7

Data valid but below normal operational range.

CONN 17

A-4

E-11

Alarm - Action

Breaker - Alternator (80A)

Numeric Readout

Data valid but above normal operational range.

Machine
Location

29

Schematic
Location

C-12

Failure Description

Component

CONN 1

Harness Code

FMI No.

Machine
Location

Machine
Location

Normal

Failure Mode Identifiers (FMI)

Component Location

Schematic
Location

Connector Number

Starting Motor 6V-5227:

Consist:

Schematic
Location

Printed in U.S.A.

1997Caterpillar
All Rights Reserved

114-5333

Function

Off Machine Switch Specification

Power Train Filter Pressure

Refrigerant Pressure (AC)

3E-2026

Engine Oil Pressure

3E-6425

Coolant Temperature (Start Aid)

Actuate

Deactuate

Contact Position

210 70 kPa

Normally Open

(30 10 psi)

275 to 1750 kPa

(40 to 255 psi)

60 kPa MAX

38 20 kPa

(8.7 psi MAX)

(5.5 2.9 psi)

38 3C

27 C MIN

(1 00.4 5.4F)

(80.6F MIN)

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Normally Open
Normally Open

Pin

Socket

Normally Closed

Single Wire
Connector

A = Operator Compartment - Front Dash

Circuit Number
Identification

C = Operator Compartment - Left Console

105-9344

Receptacle

Wire Gauge

Ground
Connection

B = Operator Compartment - Right Console

Fuse

AA
1

325-PK-14

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

Wire Color

Component
Part Number

Wire, Cable, or Harness

Assembly Identification

Plug

200-BK-14

Pin or Socket
Number

D = Operator Compartment - Fuse Panel

1
2

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

L55

158-BR-14
521-YL-14
200-BK-14
X

L53
200-BK-14
200-BK-14
BK-14
CONDENSOR
MOTOR 106-2721
WH/RD-14
2
1

L52
Y
593-GN-14
593-GN-14

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SERVICE BRAKE DUMP
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
BI-DIRECTIONAL (N/O)
AIH POST HEAT SW
SW IP 1
AUTO DOWNSHIFT SW
BI-DIRECTIONAL (N/C)
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN
J1
(CONN D)

ECB
CONTROL
109-0563
NOTE B

WH/RD-14

L53

L48

L53

BK-14
AIR CONDITIONER CONDENSOR

L51

L66

L66

608-GN-14
200-BK-14

U
V
L

FLOOD
LAMP
107-6689

608-GN-14
200-BK-14

1
2

1
2

608-GN-14
200-BK-14

BK-8

608-GN-14
200-BK-14

W
FLOOD
LAMP
107-6689

608-GN-14
200-BK-14

608-GN-14
200-BK-14
608-GN-14
200-BK-14

FLOOD
LAMP
107-6689
FLOOD
LAMP
106-8964

FLOOD
LAMPS
107-6689

608-GN-14
200-BK-14

L66
L55

1
2
W

FLOOD
LAMP
106-8964

W
1
2

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

G939-PK
G939-PK

140-BU-14
140-BU-14
140-BU-14
140-BU

U
FLOOD
LAMP
106-8964

G939-PK
G939-PK

L55

ECPC
PUMP
136-1679

GN-16
GN-16

TRANS
INPUT
SPEED
3E-8848

WH
BK

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

1
2

2
1

L53

K978-BU
975-WH

E908-BR
E909-WH

L22

NOTE B
NN
NN

FLOOD
LAMP
106-8964

L54

L52

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14

POWERTRAIN
OIL SENDER
4W-9972

443-YL

G731-GY

L44

NN
1
2

G730-PK

F788-PU

F792-WH
975-WH

F791-BU

L54
L48
176-YL
200-BK
337-WH
306-GN
G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
973-BR
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
977-YL
F842-BU
F788-PU
F789-YL

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK
176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

3
4
5
6
7
8
9
10
11
12
1
2
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

F791-BU
975-WH

975-WH
975-WH
975-WH-14
752-YL
975-WH

L38

L38

973-BR
F846-PU
G848-GN
F848-OR
F849-WH

306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

751-GN
975-WH

CONN 12

176-YL
200-BK
A

F789-YL
975-WH

CONN 9
977-YL

CONN 8

L22

11

F788-PU
975-WH

F792-WH

L45

L45
L43

P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T
A
P

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH

L39
L39

900-PU
975-WH

755-OR
975-WH

754-BU
975-WH

10

1
2
1
2

1
2

1
2

1
2

1
2
3
4

GN
GN

1
2
3
4

GN
GN

1
2

RD-16
RD-16

SERV
BRAKE
DUMP
133-2250
PARK
BRAKE
DUMP
133-2250

RD-16
RD-16

LEFT
BRAKE
121-4030

1
2

RD-16
RD-16

RIGHT
BRAKE
121-4030

RD-16
RD-16

RD-16
RD-16
RD-16
RD-16

RD-16
RD-16

RD-16
RD-16

RD-16
RD-16

RIGHT
STEER
CLUTCH
121-4030
NOTE H

511-BR
512-GN

REVERSE
CLUTCH 1
118-1336

FIRST GEAR
CLUTCH 5
118-1336

L44

L44

WH
BK

NOTE B: BOTH PAIRS

LL
2
WH
1
BK

E904-BR
E905-BU

L43

E900-WH
E901-GN

L43

LL

2
1

WH
BK

NOTE B: BOTH PAIRS

LL
E906-OR
2
WH
E907-GY
1
BK

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

HEADLINER
M

L19

527-GN

BK
BK
BK

AUTO DOWNSHIFT
133-9405
NC
C

N
H

N
L

A
B
C

BK
BK
BK

+8V POWER
AUTO LAMP

A
B
C

WH
WH

1
2

F849-WH
F848-OR
201-BK

N
L

B
B

N P
W
N

REAR WIPER SW
3T-6655

N
H

N P
W

B
B

N
H
B
B

RIGHT WIPER SW
3T-6655

N
L

N P
W
N

200-BK
108-BU-16
526-YL
528-PK

N
H

4
1
2
6
3
5

MOTOR

L30

108-BU-16

200-BK

RD
WH
BK

L59

BK
OR
GN
WH
YL
BU

892-BR
893-GN
113-OR
113-OR
893-GN
892-BR
L25

OPERATOR
MONITOR SW
133-9405
C

1
2

CONN 32

FORWARD
HORN SW
3T-2357

NC
NO

SERVICE
BRAKE
PEDAL SW
132-7077

BK
BK
BK

COM NC

KK
BRAKE
POSITION
SENSOR
9X-5592

NO

+ BATTERY
RETURN
SIGNAL

KK

A
B
C

L59

E
201-BK
E735-PU

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR

270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

291-BK
290-BK
E735-PU

291-BK
290-BK
E735-PU
410-WH

CONN 18
KK A
198-RD
1
198-RD-16
G731-GY 2
G731-GY
RD
BK
YL

A
B
C

A513-PK
592-BU
512-GN
511-BR
M

140-BU-14
G939-PK
F790-BR

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

L30

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

509-WH
508-PU
200-BK
108-BU-16
102-RD

L65

M
CATERPILLAR
MONITORING SYSTEM
126-9401
NOTE B
NOTE C

POWER
TRAIN
FILTER SW
NOTE E
9X-7781

TRANS
OUTPUT
SPEED 1
3E-8848
TRANS
OUTPUT
SPEED 2
3E-8848

HYDRAULIC
OIL SENDER
4W-9972

S
426-BR
201-BK
S

442-GY

L30
S

A
B
A
C

426-BR
201-BK
442-GY

CONN 15

NOTE B
L22
L55

199-OR-16
200-BK
322-GY
114-RD
129-RD
426-BR
201-BK
442-GY
201-BK
608-GN-14
447-PK
321-BR
975-WH
200-BK-14

TRANS
TEMP
SENSOR
118-7226

L1

+ V SENSOR
GROUND
SIGNAL

OR
BK
WH

A
B
C

709-OR
G939-PK
K977-PK

1
2

975-WH
E908-BR
E909-WH
K978-BU
443-YL
709-OR
G939-PK
K977-PK

L7
L1

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

24 VOLT RADIO
NOTE D
NOTE K

L19

L19

FF
1
6
2
5
4
3

PWR TRN TEMP

ALTERNATOR
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5

T
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

1
2

610-OR-14
610-OR-14
200-BK-14
200-BK-14
201-BK
405-GY
441-OR
403-GN
109-RD-4
521-YL-14
522-WH-14

L3

L3

HH

A MTR BAT
L8

L7

L7
L1
L64

MOTOR
A

SS
EE

JJ

200-BK-14
200-BK-14
515-GY-14
515-GY-14

WH/RD-14
MOTOR BLOWER
3E-6386

D
610-OR-14 1
200-BK-14 2
1
2

1
2

610-OR-14
200-BK-14

1
2

PP
610-OR-14
200-BK-14

GG
610-OR-14
200-BK-14

R
R
PP
PP

610-OR-14
200-BK-14
610-OR-14
200-BK-14

L8
L7

L7
L1

L1
L64

L8
L7
L1

L64

TT
609-YL-14
200-BK-14

CONN 23

JJ

BK-6

JJ

L62

TT
1
2

GG
GG
GG
GG

FLOOD LAMP
106-8964
FLOOD LAMP
106-8964
FLOOD LAMP
106-8964
FLOOD LAMP
106-8964

NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS

HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.
WH
BK

FLOOD LAMP
112-9378

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
CATERPILLAR MONITOR CIRCUIT.
PANEL LAMP CIRCUIT.

L7

L
IDENT

ALTERNATOR
132-2156
ATCH 3E-7577

BK-14

1
2

JJ

BK-4

L62

RESISTOR
9G-1950

ALT

WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.

K
V
JJ
JJ
SS

WIRE AS.
142-8587
1Q-2444
4D-6565
1Q-2807
3N-0539

00
00
01
01
01

F-12
A-12
B-1
B-1
B-2

AA
BB
CC
DD
EE
HH

CABLE AS.
9W-5472
8V-0622
8E-3413
6T-9661
7P-6682
9U-8746

02
00
00
00
01
01

F-12
F-12
F-12
F-12
B-2
C-2

D-3
F-2
F-10
F-1
D-4
D-11
C-12
E-2
C-11
A-12/E-12
B-7
B-7
B-9
A-2/F-1
A-8
E-12
B-12/E-12
A-12/E-12
C-12
C-12
B-3
A-2/F-1
A-5
A-9
B-2
A-12/E-12
A-2/F-1
A-3/F-3
F-12

NOTE

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH

ATCH
STD
ATCH

THIS DIAGRAM IS FOR THE D7R ECB TTT (108-2215 CHG 04)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-YL);
(E904-BR, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).
NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT
135-5944 AM/FM U.S.
135-5946 AM/FM CASSETTE U.S.
NOTE E: NORMALLY OPEN BEFORE INSTALLATION
NOTE G: WITH HARNESS "GG", REPLACE FUSE WITH
8M-8948 (15A) FUSE

LOC

A
B
C
D
E
F
G
H
J
L
M
N
P
R
S
T
U
W
X
Y
FF
GG
KK
LL
MM
NN
PP
TT
RR

NOTE J: WITH HARNESS "NN", REPLACE FUSE WITH

8M-0456 (20A) FUSE
NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
E10491

CHG

HARNESS AS.
136-2108 01
109-6376 05
134-3853 01
113-7134 02
136-2087 01
109-9781 03
124-5785 02
109-6379 03
133-8468 02
126-8871 00
109-7954 04
109-7955 02
120-9890 03
129-2167 00
113-7904 01
113-7133 01
109-6410 00
126-8872 01
109-4042 03
123-8329 03
111-7198 01
129-2168 00
112-7686 04
126-8708 00
3T-2980
01
126-8874 00
111-8544 00
138-8148 00
142-8587 00

ELECTRONIC CLUTCH BRAKE CONTROL.

ALL DASHED LINES ARE ATTACHMENTS.

CIRCUIT GROUPING
DESIGNATION
PART NO.

GROUND CIRCUIT.

START AID CIRCUIT.

ATCH WIRE, CABLE,

COMPONENT

AIR CONDITIONER
CLUTCH SOLENOID
134-3998

DESCRIPTION

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

GN-14
GN-14

SYMBOL

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

DIODE
106-8704

FF

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT NOT CONNECTED

MM

ENGINE
BLOCK

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT CONNECTED

2
1

REFRIGERANT
SW
NOTE A
114-5333

SS

ABBREV

BLADE, SPADE, RING,

OR SCREW TERMINAL
3

MM
AA
STARTER
6V-5227

EE

L62

1
2
BK
BK

302-OR
207-BK
304-WH-8
101-RD-4

2
1
A

MM

FF

609-YL-14
200-BK-14

513-OR-14
522-WH-14

521-YL-14
513-OR-14

403-GN
109-RD-4

337-WH
A

BLOWER
MOTOR 3E-6387

FF

RD-16
BK-16

L15

441-OR

RESISTOR
3E-7842

C
A
B

L62

OPERATOR SW
ACTION ALARM

L15

WH/RD-14

FF

CLEAR SW
SERVICE SW

201-BK
405-GY

COOLANT
SENDER
7N-8532

FF
CONN 24

610-OR-14
200-BK-14
610-OR-14
200-BK-14
L62

443-YL

RD-00

L1

ENGINE
SPEED
6V-2455

L1

FRAME
GROUND

FF

L1

L1

311-WH
311-WH
310-PU
311-WH
200-BK

GY/BK-16, VI/BK
GY/VI

THERMOSTAT
3E-5464

ACTION
ALARM
3E-6328

L8

WH
BK

L7

BK
BK

L8

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

ENGINE
OIL SW
3E-2026

HH

WH/BK-16, GN/BK
WH/GN
BK
RD

L63

L3
+12 VOLT MEMORY
+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

L19

L22

G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
443-YL

2
1

BK-14

+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER

L8

CIGAR
LIGHTER
9W-0335

L30

4
5
6
7
8
9
10
11
1
2
3
12

OPERATOR STATION
410-WH
201-BK

450-YL
G939-PK

200-BK-6

L64

L22

YL
RD
GY/BK-16, VI/BK
GY/VI

12 VOLT RADIO
NOTE D
NOTE K

1
2
3
4
5
6
7
8

512-GN
511-BR

L8

L19

L30

L22

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

FLOOD LAMP
106-8964

GG

L7

ANTENNA AS.
8E-1118

WH/BK-16, GN/BK
WH,GN
BK

GG

L1

L1

L1

443-YL
403-GN

L59

L24

L24

1
2
3
4
5
6
7
8

FLOOD LAMP
106-8964

GG

NOTE B

L7

509-WH
508-PU
200-BK

GG

322-GY-14
200-BK-14

337-WH
337-WH
113-OR
307-OR

FLOOD LAMP
106-8964

FORWARD
HORN
7T-0970

A
H
CONN 28

L18

322-GY-14
200-BK-14
610-OR-14
L63

200-BK-6
200-BK
199-OR-16
322-GY
426-BR
442-GY
608-GN-14
447-PK
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH

200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH
199-OR-16

L12

C
A
B

L63

CONN 26

OPERATOR STATION

TRANS
INTERMEDIATE
SPEED 2
3E-8848

L14

L8

CONN 25

200-BK
200-BK

L59

201-BK

114-RD
129-RD
200-BK-14

DOME LAMP
3E-6389
A
C
B

L29

2
1
3
4
5
6

GAUGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

LAMP
7N-5876

L59

MONITOR SERVICE
CONNECTOR
4
201-BK
1
290-BK
2
291-BK
3
E735-PU
E
CONN 20

CLUTCH/BRAKE
HARNESS CODE
127-4801
201-BK
BK 7
270-BK
BK 1
2
271-BK
3
272-BK
4
273-BK
5
274-BK
275-BK
BK 6
8
E

199-OR-16
200-BK

N
102-RD

201-BK
201-BK

322-GY
B+

709-OR
F846-PU
973-BR
F847-YL
F848-OR
F849-WH
977-YL
G848-GN

ATTACHMENT
WINCH
POWER

709-OR
709-OR

CONN 19

GND

BK-16
GY-16
BR-16
OR-16

OFF C
ON S
ST B E 307-OR
105-RD

709-OR
G848-GN

RIGHT WIPER
117-1881

FRONT WIPER SW
3T-6655

108-BU-16
507-WH

GN-16

977-YL
201-BK

B
B

LEFT WIPER SW
3T-6655

108-BU-16

TRANS
INTERMEDIATE
SPEED 1
3E-8848

N
L

527-GN

308-YL
308-YL

ACTION LAMP
LAMP 115-1748
HOUSING 123-0304

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

201-BK

DATALINK
SERVICE
CONNECTOR
C
F
G
B
201-BK
A
113-OR
D
893-GN
E
892-BR
H
CONN 21
J
E

310-PU
308-YL

L19

A
C
B

BI-DIRECTIONAL
MODE SW
133-9405
NC
C

528-PK

BK
BK
BK

L26

L29
E

KEY START SW
9G-7641

BLOWER SW
6P-3236
INDICATOR STRIP
125-3401
E
+8V POWER
709-OR
WH 1
AUTO LAMP
F846-PU
WH 2
2F-2R LAMP
973-BR
WH 3
1F-2R LAMP
F847-YL
WH 4

CONN 17
M

2
5
4
3

NO

L55

NC
NO

201-BK
411-PK

124-GN-14
522-WH-14
521-YL-14
308-YL
307-OR
105-RD
310-PU

L31
START AID
SW 133-9405

L19

THIRD GEAR
CLUTCH 3
118-1336

CONN 11

2
1

L31

200-BK-16
200-BK

RESISTOR
116-6203
E
2
600-BR
1
663-GY

113-OR
307-OR

L24

AUTO DOWNSHIFT
INDICATOR
133-8979

SECOND GEAR
CLUTCH 4
118-1336

600-BR

LIGHT PIPE
LAMPS 123-9294

200-BK
600-BR
E
200-BK
600-BR
E
200-BK
600-BR

L24

NO

N P
W

LL

N
+
N

600-BR

522-WH-14
521-YL-14
124-GN-14

FORWARD
CLUTCH 2
118-1336

E902-PU
E903-YL

RIGHT
SPEAKER
6T-7695

600-BR

L31
L23

108-BU-16
526-YL
527-GN
528-PK

CONN 16

102-RD-14
116-BR-14
102-RD-14

200-BK-14

LEFT
STEER
CLUTCH
121-4030
NOTE H

1
2

1
2

200-BK

LL

L22
L55

L55

12

G730-PK
975-WH

L54

G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

G731-GY
975-WH

G731-GY

975-WH-14
975-WH
975-WH

L33
L34

LEFT
SPEAKER
6T-7695

NOTE B

G731-GY

N
+
N

509-WH
508-PU

975-WH
975-WH
975-WH

975-WH-14
975-WH

L48

L52
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

L49

G730-PK
G730-PK

L54

L52

MOTOR CONDENSOR
106-2721

L49

F789-YL

J2
(CONN B)

975-WH-14
975-WH-14

4 E

L25

L25
610-OR-14

322-GY
200-BK-14
610-OR-14

513-OR-14
522-WH-14

754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

2
1

851-WH
830-OR
828-WH
G730-PK

L24

L17

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

610-OR-14
200-BK-14

200-BK-14
322-GY-14

513-OR-14
522-WH-14

PARK BRAKE SW (N/C)

PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
REVERSE SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
REVERSE SW (N/C)

THIRD GEAR CLUTCH

INCHING PEDAL SENSOR
ECPC PUMP SOLENOID
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SP 1 SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SP 1 +
2F-2R INDICATOR
TRANS INPUT SP TRANS INT SP 1 +
TRANS OUT SP 2 +
AUTO INDICATOR
TRANS INPUT SP +
TRANS INT SP 2 TRANS OUT SP 2 2F-1R INDICATOR
TRANS INT SP 1 TRANS INT SP 2 +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

3 E

L26

L29

L29

A
2
9
5
6
15
34
37
16
36
33
20
26
38
3
8
13
19
25
4
18
22
23
28
29
30
1
7
10
11
12
21
31
32
39
40
14
17
24
27
35

609-YL-14
G848-GN
F849-WH
F848-OR
F846-PU
F847-YL
709-OR
973-BR
977-YL
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
124-GN-14
521-YL-14
105-RD
522-WH-14
308-YL
310-PU
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN
113-OR
337-WH

1
2

202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU

DIRECTION SENSOR
RIGHT STEER SENSOR
LEFT STEER SENSOR
PARK BRAKE DUMP

L40

975-WH
975-WH
G731-GY

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

L24

L65

L24

B3

L16
L18
L17

PP
PP

NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS

HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
L15

1
2

L51
L55

158-BR-14
521-YL-14
200-BK-14

F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

975-WH
975-WH
975-WH-14

L26

L13

GG
610-OR-14
200-BK-14

CONN 31

403-GN
109-RD-4

NOTE B

RELAY
3E-5239

L39

L27
608-GN-14

L13

PP
610-OR-14
200-BK-14

FLOOD LAMP
106-8964

FORWARD
HORN
7T-0969

RD-00

L50

25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

108-BU-16
108-BU-16
108-BU-16
A513-PK
592-BU
523-BR
524-BU
525-GY
500-BR
501-GN
502-OR
508-PU
509-WH
511-BR
512-GN
102-RD
200-BK
200-BK
200-BK
200-BK

L45

L45
L39

512-GN

L33

L33

2 E

B2

609-YL-14

511-BR

L34

E B1

116-BR-14

L32

1 E

L16

1
2

R
R

610-OR-14
200-BK-14

RD-00
BK-00

276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK

L34

116-BR-14

509-WH
P

B+

L27
201-BK
L58
200-BK-14
200-BK
L65
200-BK
200-BK
200-BK
200-BK

200-BK-14

L13

1
2

322-GY
426-BR
442-GY
608-GN-14
447-PK

301-BU
302-OR

MOTOR

L38

L38

L23

BK-16
GY-16
BR-16
OR-16

L28

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

L64

610-OR-14
200-BK-14

D
610-OR-14
200-BK-14

L15

1
2

BK-6

A
B
C
158-BR-14
521-YL-14
200-BK-14

L50

L48

GND

L28

START AID
SOLENOID
3E-6332

1
2

COOLANT SW
3E-6425

BK-00

BK
BK
BK
BK

A
B
C

CONN 1

L51
L50
L49
L48

L50

CONN 6

L51
L50
L49
L48

200-BK-16
108-BU-16
503-BR
505-BU

REVERSE
SW
123-6377

L29

L29

L32

LAMP SW
109-7189

524-BU
200-BK
108-BU-16
523-BR
525-GY
108-BU-16
500-BR
501-GN
502-OR
200-BK
200-BK
108-BU-16
A513-PK
592-BU
200-BK
102-RD
508-PU

L27

MOTOR

CONSOLE
RAISE/LOWER
110-9178

L58

FRONT
WIPER
134-0392

201-BK

GN-16

4
1
2
6
3
5

J NO

L32

B+

L58

L64

200-BK-14
200-BK-14
609-YL-14
609-YL-14

L16
L18

BK-16
GY-16
BR-16
OR-16

WH
PU

BK-16
BK-16

109-RD-4
B CONN 29

207-BK

158-BR-14
521-YL-14
200-BK-14
A

A
B
C

CONN 2

L49

L51

L51
L50

L34

L50

CONN 3

L34

L34

J NC COM J

B+

H LEFT
WIPER
117-1882

L32

L28

MOTOR

2
1

CONN 30
A
B
12
5
322-GY
2
311-WH
3
310-PU
6
200-BK-14
11 610-OR-14
1
521-YL-14
4
522-WH-14
7
201-BK
8
403-GN
9
405-GY
10 441-OR

L7
L1

L34

L34

1
2
3
4
5
6

G939-PK
F786-GY
F782-OR

L38
L39
L40

504-YL

L51

ECB / ECPC
3-SPD
111-7003

L40

RD
YL

CONSOLE RAISE/LOWER SW
110-7880

REAR
WIPER
119-0098

L61

L61

L38
L39

MOTOR
T

BK-16
GY-16
BR-16
OR-16

200-BK
108-BU-16
500-BR
502-OR

609-YL-14
200-BK-14
609-YL-14
200-BK-14

L8

24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

L45

GN-16

592-BU
A513-PK
108-BU-16
102-RD-14

L11

L64

NOTE: PLUG ONLY REQUIRED

WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

L45

GND

L32
1
2

L51
L50
L49
L48

L51
L50
L49
L48

3
4

L17

L14

OPERATOR STATION

L61

A
CONN 13

L17

L14

2
1

L55

AUX CKT
PLUG

592-BU
2
A513-PK
3
108-BU-16
4
102-RD
1
CONN 22 M E

GND

GN-16

4
1
2
6
3
5

1
2

L15

2
1

L55

4
3
2
1

L16

L16

L17

L
4
1
2
6
3
5

200-BK
108-BU-16
523-BR
525-GY

L10

L10

MODULE

501-GN

L8
B

200-BK-14

L42

L42

524-BU

1
2

200-BK-6

WH
BK

L12

515-GY-14
516-GN-14
517-BU-14

507-WH
506-PU
529-WH
530-OR
200-BK

L37

L37

1
2
3
4
5
6

CONN 7

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-14
199-OR-16
197-GN-16

176-YL
200-BK

L33

201-BK
201-BK

200-BK-10
200-BK-14
200-BK-10

L33

BR-22
DOWNSHIFT SW
132-7419
L41

202-BK-14
202-BK-14

200-BK
200-BK-14
200-BK-14
200-BK-14
201-BK
201-BK
200-BK-6

FLOOD LAMP
112-9378

L65

RIGHT
WASHER
7T-8891

200-BK-10

L46

L41

L42

NC
NO

200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK-10

L9

200-BK-14
201-BK
201-BK
201-BK
200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
200-BK-14

663-GY

REAR
WASHER
7T-8891

176-YL
198-RD-16
199-OR-16

L42
C

PK-22

L9

202-BK-14
202-BK-14
200-BK
200-BK
200-BK
200-BK-14
200-BK-14
200-BK-10
200-BK-14

L41

L9
200-BK-14
200-BK-14

310-PU
311-WH

L11

L18

L9

609-YL-14
200-BK-14

109-RD-4
311-WH
310-PU
200-BK-14
201-BK
310-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
521-YL-14
521-YL-14
G848-GN
F848-OR
F849-WH
592-BU
A513-PK
108-BU-16
116-BR-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
977-YL
973-BR
F846-PU
F847-YL
709-OR
609-YL-14
442-GY
608-GN-14
447-PK
426-BR
443-YL

L9

L9

L11

L25

MOTOR

176-YL
198-RD-16

L46

L41

L11

TT
1
2

L3

L10

201-BK

L47

L46

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

F
MOTOR

L47

199-OR-16
197-GN-16

1
2
3
4
5
6

975-WH
321-BR

LEFT
WASHER
7T-8891

200-BK

MOTOR

200-BK-16

FRONT
WASHER
7T-8891

200-BK-16

447-PK
201-BK

MOTOR

200-BK-16

L55

140-BU-10

102-RD-14
108-BU-16
158-BR-14
200-BK
200-BK
200-BK-14
521-YL-14
A513-PK
592-BU

L40

UPSHIFT SW
132-7450
YL-22

L45

NC
NO

1
2

L8

L25

158-BR-14
521-YL-14
200-BK-14
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

200-BK-16
F

199-OR-16

L41

L9

201-BK

AUX 1

L61

176-YL

L45

GN-22
PK-22
WH-22

1
2
6
3
5
4

TT

L3
L8
L11

L11

L3

201-BK-14
201-BK
201-BK

CONSOLE

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

L47

709-OR
709-OR

E909-WH
E908-BR
321-BR
F790-BR
450-YL
G731-GY
975-WH
975-WH

L40

L8

L29

10A

116-BR-14

PARKING BRAKE
SW 118-0639

L3

116-BR-14
521-YL-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
592-BU
A513-PK
108-BU-16
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
G848-GN
109-RD-4
311-WH
310-PU

G939-PK

CONN 27

L12

201-BK
201-BK
201-BK-14

10A

113-OR

200-BK-14
522-WH-14
515-GY-14
516-GN-14
517-BU-14

10A

109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14

L39

609-YL-14
200-BK-14
L12

L23

OPERATOR MONITOR
NOTE J
C
FLOODLAMPS

102-RD-14

L39

502-OR

10A

L56

L56

6
7

108-BU-16
507-WH

108-BU-16

G939-PK
G939-PK
F847-YL
337-WH
892-BR
893-GN
K978-BU
K977-PK
709-OR

3
4

200-BK

WIPERS

108-BU-16

197-GN-16

L61

A
2
608-GN-14
1
200-BK-14
3
447-PK
4
201-BK
321-BR
CONN 4
975-WH

304-WH-8
140-BU-10

L66

158-BR-14

POWERTRAIN CTRL

11

198-RD-16
F790-BR
G731-GY
140-BU-14
G939-PK

F849-WH
F848-OR
977-YL
973-BR
F846-PU
G848-GN

L38

RD-00

199-OR-16
450-YL
G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
114-RD
129-RD
321-BR
975-WH
101-RD-4
304-WH-8
302-OR
207-BK

521-YL-14
A513-PK
592-BU

L37

L38

12
1

501-GN

15A

A/C CONDENSER

G939-PK
337-WH

L40
L41
L42

L37

10

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

L35

L39

RIGHT
STEER
LEVER
POSITION
9X-5592

+ BATTERY
GROUND
SIGNAL

506-PU
500-BR

112-PU-14

10A

105-RD
308-YL
306-GN

198-RD-16

140-BU
G730-PK

RD
BK
YL

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
102-RD

20A

114-RD

DUMP VALVE

L48

A
B
C

1
2
3
4
5
6
7
8
9
10
11
12

608-GN-14
200-BK-14

306-GN
308-YL

304-WH
C

112-PU-14

507-WH-16
506-PU-16
529-WH-16
530-OR-16

BACKUP
ALARM
123-6449

112-PU-14

FORWARD HORN

RELAY PANEL

608-GN-14
200-BK-14
447-PK
201-BK

2
1

112-PU-14

NN
1
2

FUEL LEVEL SENDER

120-9586
BK
BK

112-PU-14

10A

129-RD

L35

LEFT
STEER
LEVER
POSITION
9X-5592

L37

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR

NN

AUX
BREAKER
3T-8728

10A

105-RD

CIGAR LIGHTER

105-RD
108-BU-16
102-RD-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
158-BR-14
108-BU-16
102-RD-14
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
200-BK-14
200-BK
200-BK

+ BATTERY
GROUND
SIGNAL

A513-PK
592-BU

FLOOD
LAMP
106-8964

KEY

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
105-RD
308-YL
306-GN
108-BU-16
108-BU-16
102-RD-14
102-RD-14
158-BR-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
140-BU-14

RD
BK
YL

102-RD
102-RD

NN

112-PU-14

20A

10A

101-RD
304-WH
109-RD
112-PU

529-WH
523-BR

608-GN-14
200-BK-14

1
2

101-RD-14

10A

102-RD-14

L49

A
B
C

1
2
3
4
5
6
7
8
9
10
11
12

306-GN
F780-PK
419-YL

506-PU
507-WH
529-WH
530-OR
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD

101-RD-14

L46

DIRECTION
106-4437

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

NN
608-GN-14
200-BK-14
NN

PK
BK

112-PU-14

608-GN-14
200-BK-14

608-GN-14
200-BK-14

101-RD-14

197-GN-16

1
2

L66

101-RD-14

NN
608-GN-14
200-BK-14
NN

200-BK-14
608-GN-14

10A

310-PU
302-OR
207-BK
311-WH
199-OR-16
198-RD-16
140-BU-14

140-BU-14
G939-PK
830-OR

+ BATTERY
GROUND
SIGNAL

12
5
9
10
11
2
3
7
8
6
4
1

1
2

L50

A
L47

101-RD
109-RD-4
101-RD-4
NOTE G
C
LAMPS

L46

RD
BK
YL

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

608-GN-14
200-BK-14

FLOOD
LAMP
106-8964

FLOOD
LAMP
106-8964

101-RD-14

L47

140-BU-14
G939-PK
828-WH

L51

L46

A
B
C

L38

511-BR
512-GN
508-PU
509-WH
200-BK-16
200-BK
530-OR
526-YL
527-GN
528-PK
529-WH
523-BR
524-BU
525-GY
506-PU
500-BR
501-GN
502-OR
108-BU-16
507-WH

L47

140-BU-14
G939-PK
851-WH

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
140-BU
F780-PK
F781-BR
L50
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
L49
851-WH
830-OR
828-WH
176-YL
200-BK
L48
337-WH
306-GN

L51

BLOWER BREAKER
3T-8728

109-RD-4
101-RD
101-RD-4

C 80A C
ALTERNATOR
BREAKER
9S-4693

L56

530-OR
526-YL

608-GN-14
200-BK-14

124-GN-14

20A

140-BU-14
140-BU-14
140-BU-14

OPERATOR STATION

608-GN-14
200-BK-14

C
CONN 10

L41
L42

108-BU-16

1
2

308-YL
200-BK-10

L37
L38
L39
L40
L41
L42

L37

FLOOD
LAMP
107-6689

200-BK-10
308-YL

L37
L38
L39
L40

OPERATOR STATION
503-BR
504-YL
505-BU
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

FLOOD
LAMPS
107-6689

BK
BK

CONN 14

1
2
3
4
5
6

608-GN-14
200-BK-14

200-BK
308-YL

1
2

608-GN-14
200-BK-14

2
1

START
RELAY
125-1302

112-PU-14
112-PU-14

608-GN-14
200-BK-14

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

FLOOD
LAMP
107-6689

200-BK
306-GN

109-RD-4
109-RD-4

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

STRIP 110-4638

U
FLOOD
LAMP
106-8964

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS

HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT)
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT)
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR),
AND 1 ROPS MOUNTED (FRONT)
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO
8M-0456 (20A) FUSE.

MAIN RELAY
101-7740

109-RD-4

FRAME
GROUND

BK-00

109-RD

DD

BK-16
BK-16

DD

1
2

RR DISCONNECT
SW
7N-0718

112-PU-14

CC

12V BATTERY
9X-9721 STD
9X-9731 ATCH

112-PU-14
112-PU-14

POS NEG

112-PU

BK-00
203-BK

CC

NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

199-OR-16
198-RD-16
310-PU
302-OR
207-BK
311-WH
105-RD
308-YL
108-BU-16
102-RD-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14

L35

DIAGNOSTIC CONN.

CONN 5

RD-00
BB

203-BK

6
L35

507-WH

NEG POS

1
2

RD-00

L35

203-BK

RELAY PANEL

3
1
4
9
12
8
5
6
7
2
10
11

203-BK

E901-GN
E900-WH
E903-YL
E902-PU
E906-OR
E907-GY
E904-BR
E905-BU

RR

201-BK
201-BK

RD-00

AA

BB

1
2
3
4
8
7
6
5

12V BATTERY
9X-9721 STD
9X-9731 ATCH

10

116-BR-14
102-RD-14
102-RD-14

11

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

12