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Component Identifiers (CID) List

CID No.

Component

110
177
248
263
271
324
600
601
819
821
830

Engine Coolant Temperature Sensor


Torque Converter Oil Temperature Sensor
Data Link
8 Volt Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure
Display Data Link
9 Volt Display Power Supply
Brake Oil Temperature Sensor

30

11

36

27

15
20

25

19

21

37
8

17

16

34

24

12

10

22

33

Wire
Number

Description

23

35

28

Parking Brake Switch


Steering System Oil Temperature Sensor
Electrical System
Transmission Oil Temperature Sensor
Engine Speed Sensor
Data Link
Electronic Control Module
Sensor Power Supply
Service Brake Switch
Direction Selector Position Sensor
Autoshift Switch - Power Train
Service Brake Pedal Position Sensor
Inching Pedal Position Sensor
Parking Brake Switch
Downshift Switch
Upshift Switch
Reverse Switch
Harness Code
Transmission Output Speed 1 Sensor
Torque Converter Output Speed Sensor
Transmission Output Speed 2 Sensor
Transmission Intermediate Speed 1 Sensor
Transmission Intermediate Speed 2 Sensor
Left Steering Lever Position Sensor
Right Steering Lever Position Sensor
Parking Brake Solenoid
Left Steering Brake Solenoid
Right Steering Brake Solenoid
Reverse Clutch Solenoid Valve 1
Forward Clutch Solenoid Valve 2
Speed 3 Clutch Solenoid Valve 3
Speed 2 Clutch Solenoid Valve 4
Speed 1 Clutch Solenoid Valve 5
Priority Valve Solenoid
Left Steering Clutch Solenoid Valve
Right Steering Clutch Solenoid Valve
Transmission Unidentifiable Failure Mode
Secondary Brake Solenoid Valve

14

13

32

31
1
18

37
28

10

12

29
B
36

32

33

30
3

26

RD

Bat (+)

511

BR

Radio Speaker - Right

102

RD

Hd Lmp

512

GN

Radio Speaker - Right (Common)

105

RD

Key Sw

513

OR

A/C Compressor/Refrigerant Pressure SW

108

BU

Aux Ckt

515

GY

Blower Motor (Hi)

109

OR

Alt Output (+) Term.

516

GN

Blower Motor (Medium)

112

PU

Main Power RIy Output

517

BU

Blower Motor (Low)

113

OR

Opr Mon Panel B+ Switched

521

YL

A/C SW To Refrigerant SW

114

RD

Warning Horn (Forward)

522

WH

A/C Clutch To Thermostat SW

116

BR

Aux Ckt

523

BR

Wiper - Left (Park)

124

GN

A/C

524

BU

Wiper - Left (Low)

129

RD

Aux Ckt

525

GY

Wiper - Left (Hi)

140

BU

Aux Ckt

526

YL

Wiper - Right (Park)

158

BR

Aux Ckt

527

GN

Wiper - Right (Low)

176

YL

Aux Ckt

528

PK

Wiper - Right (Hi)

197

GN

Aux Ckt

529

WH

Washer Left

198

RD

Aux Ckt

530

OR

Washer Right

199

OR

Aux Ckt

592

BU

DC/DC Converter Power Output

593

GN

Condensor Fan Relay To Motors

A513

PK

DC/DC Converter Memory Output

200

BK

Main Chassis

201

BK

Operator Monitor Return

201

BK

XMSN Ctrl

600

BR

Dash Lamp Basic

203

BK

Chassis Diagnostic

608

GN

Flood Lamp - Rear

207

BK

Starter Diagnostic

609

YL

Flood Lamp - Side

270

BK

CMS Ident Code 0

610

OR

Head Lamp Basic

271

BK

CMS Ident Code 1

663

GY

Gauge Lamps

272

BK

CMS Ident Code 2

273

BK

CMS Ident Code 3

709

OR

Sensor Power Supply

274

BK

CMS Ident Code 4

751

GN

XMSN Shift Sol No. 1 Or 3

275

BK

CMS Ident Code 5

752

YL

XMSN Shift Sol No. 2

276

BK

XMSN CtrI Ident Code 0

754

BU

XMSN Shift Sol No. 3 Or 1

277

BK

XMSN Ctrl Ident Code 1

755

OR

XMSN Shift Sol No. 4 Or 5

278

BK

XMSN CtrI Ident Code 2

E707

GN

Display +V

279

BK

XMSN Ctrl Ident Code 3

E708

PK

Display Clock

280

BK

XMSN Ctrl Ident Code 4

E735

PU

Tack/Serv Mtr/Odometer Select

290

BK

CMS Service

F780

PK

Parking Brake SW

291

BK

CMS Clear

F781

BR

Downshift SW (NO.)

F782

OR

Reverse SW (NO.)

Lighting Circuits

Control Circuits

11

31

GN

upshift sw (NC.)

302

OR

Starter No. 1 Resistor To Diagnostic

F784

YL

Downshift SW (N.C.)

304

WH

Starter Relay No. 1 Output

F785

WH

Upshift SW (NO.)

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

F786

GY

Reverse SW (N.C.)

307

OR

Key SW To Neut Start SW

F788

PU

Left Steer Clutch

308

YL

Main Power Relay Coil

F789

YL

Right Steer Clutch

310

PU

Start Aid SW To Start Aid Sol

F790

BR

Service Brake Pedal

311

WH

Start Aid Sal To Temp SW

F791

BU

Right Brake Solenoid

321

BR

Bckp Alarm Lamp

F792

WH

Left Brake Solenoid

322

GY

Warning Horn (Forward)

G730

PK

Park Brake Sol

334

BU

Start Aid Sol #2

G731

GY

Secondary Service Brake Sol

337

WH

Prelube Pushbutton SW To Prelube Timer

851

WH

Hydrst Speed And Direction Sensor

892

BR

Mon Start Mad Right (-) Port/CAT Data Link (-)

893

GN

Mon Start Mod Right (+) Part/CAT Data Link (+)

Alternator (R) Term.

405

GY

Opr Mon Oil Press. (Low Setting)

F842

BU

Post Heat

410

WH

Opr Mon Action Alarm

F843

YL

Inching Pedal

411

PK

Opr Mon Master

F846

PU

LED Driver 1

419

YL

Opr Mon Parking Brake

F847

YL

ECB SW P1

426

BR

Opr Mon Power Train Oil Filter

F848

OR

ECB SW IP2

441

OR

Eng Coolant Temp Gauge

F849

WH

ECB SW IP3

442

GY

Hyd System Temp Gauge

F850

PK

ECB SW IP4

4443

YL

Power Train Temp Gauge

G848

GN

LED Driver 2

447

PK

Fuel Level Gauge

900

PU

XMSN Shift Sol No. 4

450

YL

Tach Sender (+)

973

BR

CST Autoshift- Auto/Manual SW 2

C413

YL

Display Data

975

WH

CST Autoshift- Sol Return

C414

BU

Display Load

977

YL

CST Autashift- Auto/Manual SW 1

E900

WH

Trans Output SPD +

14

27

19

21

F783

GN

20

25

Starter No. 1 Sol

403

13

34 35

BU

Monitoring Circuits

23

Accessory Circuits

24

D7R Track Type Tractor


(Differential Steer)
Electrical System

301

15

16

22

18

Description

101

Basic Machine Circuits

17

Wire
Color

Accessory Circuits (Continued)

Ground Circuits

Power Train Electronic Control System MID 113


70
75
168
177
190
248
254
269
298
299
368
468
573
618
621
622
623
650
671
672
673
674
675
676
677
681
689
690
691
692
693
694
695
697
698
699
718
722

29
26

Fuel Level Sender

Wire
Color

Power Circuits

Caterpillar Monitoring System MID 30


096

RENR2013
September 1997

Wire Description
Wire
Number

500

BR

Wiper - Front (Park)

E901

GN

Trans Output SPD

501

GN

Wiper - Front (Low)

E902

PU

Trans Intermediate SPD +

502

OR

Wiper - Front (HI)

E903

YL

Trans Intermediate SPD

503

BR

Wiper - Rear (Park)

E904

BR

Trans Intermediate SPD Q+

504

YL

Wiper - Rear (Low)

E905

BU

Trans Intermediate SPD Q

505

BU

Wiper - Rear (Hi)

E906

OR

Trans Output SPD Q+

506

PU

Washer - Front

E907

GY

Trans Output SPD Q

507

WH

Washer - Rear

E908

BR

Trans Input SPD +

508

PU

Radio Speaker - Left

E909

WH

Trans Input SPD -

509

WH

Radio Speaker - Left (Common)

G939

PK

Switch Return

K977

PK

Trans Oil Temp Sensor

K978

BU

Pump Sol

Machine Harness Connector and Component Locations

2EN1-UP
3DN1-UP
5MR1-UP
6ER1-UP

Printed in U.S.A.

1997 Caterpillar
All Rights Reserved

Electrical Schematic Symbols And Definitions


Related Electrical Service Manuals
Title

Form Number

Alternator 132-2156

SENR4547

Caterpillar Monitoring System

SENR6717

Starting And Charging Systems


Starting Motor 6V-5227:
Consist:
6V-5537
106-8552
6V-5538

SENR2947
SENR3581
SENR3536
SENR4975

Electronic Clutch Brake Control

SENR8367

Component Location

Connector Location

Mode Of Operation

Mode Number
0

Harness Code

Numeric Readout

Service

Tattletale (Log)

Steering Brake Calibration

Transmission Calibration

Component Data Display

Charging System Display

Failure Mode Identifiers (FMI)


FMI No.
0

Failure Description
Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Alarm - Backup

D-12

B-1

Battery

F-12

Breaker - Alternator (80A)

E-11

Alternator

Schematic
Location
A-9

Machine
Location
21

Sensor - Brake Position

A-5

22

Sensor - Direction

F-7

Sensor - Transmission Temp

A-6

23

Solenoid - A/C Clutch

B-1

Component
Sender - Trans Output Speed 2

Schematic
Location

Machine
Location

CONN 1

C-12

29

Breaker - Aux (20A)

E-11

Solenoid - ECPC Pump

A-11

24

CONN 2

C-12

29

Breaker - Blower (20A)

F-11

Solenoid - First Gear Clutch 5

B-8

21

CONN 3

C-12

30

Caterpillar Monitor

C-4

Solenoid - Forward Clutch 2

B-8

21

CONN 4

D-12

31

Control - ECB

B-11

Solenoid - Left Brake

C-8

25

CONN 5

F-12

26

Converter - 24V to 1 2V

D-10

Solenoid - Left Steer Clutch

C-8

25

CONN 6 ECB Harness Code

C-11

Diode (A/C Clutch)

B-1

Solenoid - Park Brake Dump

C-8

25

CONN 7

D-11

36

Fuses

E-11

Solenoid - Reverse Clutch 1

B-8

21

30

Gauge Cluster

C-4

Solenoid - Right Brake

C-8

25

30

Horn - Forward (2)

F-1

Solenoid - Right Steer Clutch

B-8

25

Indicator - Auto Downshift

B-6

Solenoid - Second Gear Clutch 4

B-8

21

Indicator Strip

C-6

Solenoid - Serv Brake Dump

C-8

25

Lamp - Action

C-4

Solenoid - Start Aid

F-2

Lamp - Pipe

D-4

Solenoid - Third Gear Clutch 3

B-8

21

Motor - Blower (2)

B-3

Starter

C-2

14

Motor - Condenser (2)

B-12

Switch - Auto Downshift

B-6

Motor - Console Raise/Lower

D-7

Switch - Bidirectional Mode

B-6

D-11

Switch - Blower

C-6

E-4

10

Switch - Console Raise/Lower

D-7

Motor - Wiper (Left)

E-5

11

Switch - Coolant (Start Aid)

F-2

Motor - Wiper (Rear)

D-8

12

Switch - Disconnect

F-12

26

Connector Number

CONN 9

Normal

Machine
Location
A

Component

CONN 8

Monitoring System Service Modes

Alarm - Action

Schematic
Location
A-4

A-11
B-10

CONN 10

F-10

CONN 11

A-9

21

CONN 12

B-9

21

CONN 13 Aux Ckt Plug

D-13

30

CONN 14 Diagnostic

F-9

26

CONN 15

A-8

32

CONN 16

B-8

37

CONN 17

B-7

37

CONN 18

B-5

22

CONN 19 Harness Code

B-5

CONN 20 Monitor Service

C-5

Motor - Wiper (Right)

B-6

13

Switch - Downshift

E-7

CONN 21 DataLink Service

C-5

Relay - Condenser

B-12

Switch - Engine Oil

D-2

27

CONN 22

E-5

Relay - Main

F-11

Switch - Horn (Forward)

B-5

CONN 23

B-3

Relay - Start

F-11

Switch - Key Start

C-5

CONN 24

B-3

Resistor (Gauge Cluster)

D-4

Switch - Lamp

D-5

CONN 25

D-3

Resistor (Starter)

C-2

14

Switch - Operator Monitor

B-5

CONN 26

D-3

34

Resistor - Blower

B-3

Switch - Parking Brake

E-7

CONN 27

F-3

Sender - Coolant Temp

D-2

15

Switch - Power Train Filter

A-8

27

CONN 28

D-2

35

Sender - Engine Speed

E-1

16

Switch - Refrigerant

C-1

CONN 29

E-2

34

Sender - Fuel Level

D-12

17

Switch - Reverse

D-7

34

Sender - Hydraulic Oil Temp

A-8

18

Switch - Service Brake Pedal

B-5

22

35

Sender - Powertrain Oil Temperature

A-11

19

Switch - Start Aid

C-6

33

Sender - Trans Input Speed

A-11

20

Switch - Upshift

E-7

Sender - Trans Intermediate Speed 1

A-9

21

Switch - Wiper (Front, Rear, Left,Right)

A-7, A-8

28

Sender - Trans Intermediate Speed 2

A-9

21

Thermostat

B-3

CONN 30
CONN 31
CONN 32 Winch Lamp

F-2
F-1
B-5

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Motor - Washer (Front, Rear, Left, Right)


Motor - Wiper (Front)

A-9
21
Sender - Trans Output Speed 1
Machine locations are repeated for components located close together.
A = Operator Compartment - Front Dash
B = Operator Compartment - Right Console
C = Operator Compartment - Left Console
D = Operator Compartment - Fuse Panel

Pressure
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

3E-5239

Relay - Condensor

360

101 -7740

Relay - Main Power

53. 5.3

125-1302

Relay - Start

27.5 2.8

116-6203

Resistor - Gauge

9G-1950

Resistor - Blower Motor Speed

This indicates that the component has a wire connected to it that is connected to ground.

20 1
Overall 2.0 .1;Tap 1.0 .05

3E-7842
Resistor - Starter/Diagnostic Conn
134-3999
Solenoid - A/C Clutch
3E-6332
Solenoid - Start Aid
At room temperature unless otherwise noted.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

150 7.5
17.6 0.6
6.0

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Off Machine Switch Specification
Part No.
9X-7781
114-5333

Function
Power Train Filter Pressure
Refrigerant Pressure (AC)

3E-2026

Engine Oil Pressure

3E-6425

Coolant Temperature (Start Aid)

Actuate

Harness And Wire Symbols


Deactuate

Contact Position

210 70 kPa
(3010 psi)

Normally Open

275 to 1750 kPa


(40 to 255 psi)

Normally Open

60 kPa MAX
(8.7 psi MAX)

38 20 kPa
(5.5 2.9 psi)

Normally Open

38 3C
(100.4 5.4F)

27 C MIN
(80.6F MIN)

Normally Closed

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).

Pin

Socket

Wire Color

Circuit Number
Identification

105-9344

Receptacle

Wire Gauge

Ground
Connection

Contact position at the contacts of the harness connector.

Fuse

AA
1

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

Plug

200-BK-14

Pin or Socket
Number
1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

L55

158-BR-14
521-YL-14
200-BK-14
X

L53

200-BK-14
200-BK-14
BK-14
CONDENSOR
MOTOR 106-2721
WH/RD-14
2
1

L52
Y
593-GN-14
593-GN-14

RELAY
3E-5239

J1
(CONN D)

ECB
CONTROL
109-0563
NOTE B

754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

WH/RD-14

L53

L48

L53

BK-14
AIR CONDITIONER CONDENSOR

L51

L66

L66

608-GN-14
200-BK-14

U
V
L

FLOOD
LAMP
107-6689

608-GN-14
200-BK-14

1
2

1
2

608-GN-14
200-BK-14

BK-8

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

608-GN-14
200-BK-14

608-GN-14
200-BK-14
608-GN-14
200-BK-14

FLOOD
LAMP
107-6689
FLOOD
LAMP
106-8964

FLOOD
LAMPS
107-6689

L
L

G939-PK
G939-PK

L66
L55

608-GN-14
200-BK-14

G939-PK
G939-PK
G939-PK

140-BU-14
140-BU

U
FLOOD
LAMP
106-8964

G939-PK
G939-PK

1
2
W

FLOOD
LAMP
106-8964

W
1
2

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

L55

ECPC
PUMP
136-1679

GN-16
GN-16

TRANS
INPUT
SPEED
3E-8848

WH
BK

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

1
2

2
1

L53

K978-BU
975-WH

E908-BR
E909-WH

L22

NOTE B
NN
NN

FLOOD
LAMP
106-8964

L54

L52

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14

POWERTRAIN
OIL SENDER
4W-9972

443-YL

G731-GY

NN
1
2

G730-PK
975-WH

G730-PK

F788-PU

F788-PU
975-WH

F792-WH

F792-WH
975-WH

F791-BU

F791-BU
975-WH

L48

337-WH
306-GN
G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
973-BR
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
977-YL
F842-BU
F788-PU
F789-YL

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK

306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

3
4
5
6
7
8
9
10
11
12
1
2
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

752-YL
975-WH

L38

L38

973-BR
F846-PU
G848-GN
F848-OR
F849-WH

306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

751-GN
975-WH

CONN 12

176-YL
200-BK

CONN 8

975-WH
975-WH
975-WH-14

CONN 9
977-YL

F789-YL
975-WH

975-WH-14
975-WH
975-WH

L54

L22

11

G731-GY

L54

L45

L45
L43

P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T
A
P

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH

L39
L39

900-PU
975-WH

755-OR
975-WH

754-BU
975-WH

10

1
2
1
2

1
2

1
2

1
2

1
2
3
4

GN
GN

1
2
3
4

GN
GN

1
2

RD-16
RD-16

SERV
BRAKE
DUMP
133-2250
PARK
BRAKE
DUMP
133-2250

RD-16
RD-16

LEFT
BRAKE
121-4030

1
2

RD-16
RD-16

RIGHT
BRAKE
121-4030

RD-16
RD-16

RD-16
RD-16
RD-16
RD-16

RD-16
RD-16

RD-16
RD-16

RD-16
RD-16

RIGHT
STEER
CLUTCH
121-4030
NOTE H

511-BR
512-GN

REVERSE
CLUTCH 1
118-1336

FIRST GEAR
CLUTCH 5
118-1336

THIRD GEAR
CLUTCH 3
118-1336

L44

L44

WH
BK

NOTE B: BOTH PAIRS


LL
2
WH
1
BK

E904-BR
E905-BU

L43

E900-WH
E901-GN

L43

N
H

N
L

CONN 11

2
1

LL

2
1

WH
BK

NOTE B: BOTH PAIRS


LL
E906-OR
2
WH
E907-GY
1
BK

NC
NO

1
124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

HEADLINER
200-BK-16
200-BK

L19

BK
BK
BK

AUTO DOWNSHIFT
133-9405
NC
C

A
B
C

BK
BK
BK

+8V POWER
AUTO LAMP

A
B
C

WH
WH

1
2

F849-WH
F848-OR
201-BK

N
L

B
B

N P
W
N

REAR WIPER SW
3T-6655

N
H

N P
W

B
B

N
H
B
B

RIGHT WIPER SW
3T-6655

N
L

N P
W
N

200-BK
108-BU-16
526-YL
528-PK

N
H

4
1
2
6
3
5

MOTOR
B+

108-BU-16

200-BK

L30

L29

L59

BK
OR
GN
WH
YL
BU

892-BR
893-GN
113-OR
113-OR
893-GN
892-BR
L25

113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR
443-YL
403-GN
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

L59

OPERATOR
MONITOR SW
133-9405
C

L30

1
2

CONN 32

FORWARD
HORN SW
3T-2357

SERVICE
BRAKE
PEDAL SW
132-7077

BK
BK
BK

COM NC

KK

114-RD
129-RD
200-BK-14

NC
NO

BRAKE
POSITION
SENSOR
9X-5592

NO

+ BATTERY
RETURN
SIGNAL

KK

A
B
C

L59

E
201-BK
E735-PU

291-BK
290-BK
E735-PU

291-BK
290-BK
E735-PU
410-WH

CONN 18
KK A
198-RD
1
198-RD-16
G731-GY 2
G731-GY
RD
BK
YL

A
B
C

140-BU-14
G939-PK
F790-BR

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

POWER
TRAIN
FILTER SW
NOTE E
9X-7781

TRANS
OUTPUT
SPEED 1
3E-8848
TRANS
OUTPUT
SPEED 2
3E-8848

HYDRAULIC
OIL SENDER
4W-9972

S
426-BR
201-BK
S

~T

442-GY

L30
S

A
B
A
C

426-BR
201-BK
442-GY

CONN 15

NOTE B
L22
L55

199-OR-16
200-BK
322-GY
114-RD
129-RD
426-BR
201-BK
442-GY
201-BK
608-GN-14
447-PK
321-BR
975-WH
200-BK-14

L1

+ V SENSOR
GROUND
SIGNAL

OR
BK
WH

A
B
C

709-OR
G939-PK
K977-PK

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

975-WH
E908-BR
E909-WH
K978-BU
443-YL
709-OR
G939-PK
K977-PK

L7
L1

L65

512-GN
511-BR
M
CATERPILLAR
MONITORING SYSTEM
126-9401
NOTE B
NOTE C

311-WH
311-WH
310-PU
311-WH
200-BK

GY/BK-16, VI/BK
GY/VI

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

24 VOLT RADIO
NOTE D
NOTE K

L19

L19

FF
1
6
2
5
4
3

PWR TRN TEMP


ALTERNATOR
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5

T~
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

1
2

HH

A MTR BAT
L8

L7

L7
L1
L64

MOTOR
A

SS
EE

JJ

200-BK-14
200-BK-14
515-GY-14
515-GY-14

JJ

L62
R

WH/RD-14
MOTOR BLOWER
3E-6386
BK-14

D
610-OR-14 1
200-BK-14 2
1
2

L7
L1

L1
L64

L64

TT
1
2

609-YL-14
200-BK-14

CONN 23

1
2

610-OR-14
200-BK-14

1
2

PP
610-OR-14
200-BK-14

GG
610-OR-14
200-BK-14

BK-6

JJ

L62

R
PP
PP

610-OR-14
200-BK-14

TT
1
2

GG
GG
GG
GG

FLOOD LAMP
106-8964
FLOOD LAMP
106-8964
FLOOD LAMP
106-8964
FLOOD LAMP
106-8964

NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.
WH
BK

FLOOD LAMP
112-9378

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
CATERPILLAR MONITOR CIRCUIT.
PANEL LAMP CIRCUIT.

L7

L
IDENT

ALTERNATOR
132-2156
ATCH 3E-7577

610-OR-14
200-BK-14

JJ

BK-4

WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.

K
V
JJ
JJ
SS

WIRE AS.
128-2660
1Q-2444
4D-6565
1Q-2807
3N-0539

01
00
01
01
01

D-7
A-12
B-1
B-1
B-2

AA
BB
CC
DD
EE
HH

CABLE AS.
9W-5472
8V-0622
8E-3413
6T-9661
7P-6682
9U-8746

02
00
00
00
01
01

F-12
F-12
F-12
F-12
B-2
C-2

D-3
F-2
F-10
F-1
D-4
D-11
C-12
E-2
C-11
A-12/E-12
B-7
B-7
B-9
A-2/F-1
A-8
E-12
B-12/E-12
A-12/E-12
C-12
C-12
B-3
A-2/F-1
A-5
A-9
B-2
A-12/E-12
A-2/F-1
A-3/F-3
F-12

NOTE

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH

ATCH
STD
ATCH

THIS DIAGRAM IS FOR THE D7R DIFF STR/EB TTT (142-4990 CHG 02)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-YL);
(E904-BR, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).
NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT
135-5944 AM/FM U.S.
135-5946 AM/FM CASSETTE U.S.
NOTE E: NORMALLY OPEN BEFORE INSTALLATION
NOTE G: WITH HARNESS "GG", REPLACE FUSE WITH
8M-8948 (15A) FUSE

LOC

A
B
C
D
E
F
G
H
J
L
M
N
P
R
S
T
U
W
X
Y
FF
GG
KK
LL
MM
NN
PP
TT
RR

NOTE J: WITH HARNESS "NN", REPLACE FUSE WITH


8M-0456 (20A) FUSE
NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
E10550

CHG

HARNESS AS.
136-2108 01
109-6376 05
134-3853 01
113-7134 02
136-2087 01
109-9781 03
124-5785 02
109-6379 03
136-2088 02
126-8871 00
109-7954 04
109-7955 02
120-9890 03
129-2167 00
113-7904 01
113-7133 01
109-6410 00
126-8872 01
109-4042 03
123-8329 03
111-7198 01
129-2168 00
112-7686 04
126-8708 00
3T-2980
01
126-8874 00
111-8544 00
138-8148 00
142-8587 00

ELECTRONIC CLUTCH BRAKE CONTROL.

ALL DASHED LINES ARE ATTACHMENTS.

CIRCUIT GROUPING
DESIGNATION
PART NO.

GROUND CIRCUIT.

START AID CIRCUIT.

ATCH WIRE, CABLE,


COMPONENT

AIR CONDITIONER
CLUTCH SOLENOID
134-3998

ALT

DESCRIPTION

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

GN-14
GN-14

SYMBOL

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

DIODE
106-8704

FF

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT NOT CONNECTED

MM

ENGINE
BLOCK

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT CONNECTED

2
1

REFRIGERANT
SW
NOTE A
114-5333

SS

ABBREV

BLADE, SPADE, RING,


OR SCREW TERMINAL
3

MM
AA
STARTER
6V-5227

EE

L62

1
2
BK
BK

302-OR
207-BK
304-WH-8
101-RD-4

2
1

L7
L1

L64

MM

L8
L7

609-YL-14
200-BK-14

513-OR-14
522-WH-14

L3

RESISTOR
9G-1950

L8
L7
L1

610-OR-14
200-BK-14
610-OR-14
200-BK-14

441-OR

~T

521-YL-14
513-OR-14

337-WH

FF

RD-16
BK-16

L15

L3

L62

OPERATOR SW
ACTION ALARM

L15

201-BK
405-GY

FF

610-OR-14
610-OR-14
200-BK-14
200-BK-14
L1

WH/RD-14

FF

CLEAR SW
SERVICE SW

201-BK
405-GY
441-OR
403-GN
109-RD-4
521-YL-14
522-WH-14

L7

RESISTOR
3E-7842

C
A
B

FF
CONN 24

ACTION
ALARM
3E-6328

L8

ENGINE
SPEED
6V-2455

BLOWER
MOTOR 3E-6387

FF

L8
1
2

L1

L7

FRAME
GROUND

THERMOSTAT
3E-5464

L63

OPERATOR STATION
410-WH
201-BK

WH
BK

BK-14

+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER

322-GY-14
200-BK-14

L62

443-YL

RD-00

G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
443-YL

2
1

200-BK-6

L1

L1

4
5
6
7
8
9
10
11
1
2
3
12

COOLANT
SENDER
7N-8532

L8

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

FLOOD LAMP
106-8964

GG

450-YL
G939-PK

BK
BK

HH

WH/BK-16, GN/BK
WH/GN
BK
RD

GG

NOTE B

L3
+12 VOLT MEMORY
+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

FLOOD LAMP
106-8964

GG

ENGINE
OIL SW
3E-2026

L8
YL
RD
GY/BK-16, VI/BK
GY/VI

L19

L22
H

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

GG

L1

L1

ANTENNA AS.
8E-1118

WH/BK-16, GN/BK
WH,GN
BK

FLOOD LAMP
106-8964

FORWARD
HORN
7T-0970

200-BK-6
200-BK
199-OR-16
322-GY
426-BR
442-GY
608-GN-14
447-PK
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH

200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH
199-OR-16

322-GY-14
200-BK-14
610-OR-14

337-WH

12 VOLT RADIO
NOTE D
NOTE K

1
2
3
4
5
6
7
8

C
A
B

L63

L7
L18

L63

A
H
CONN 28

L1
509-WH
508-PU
200-BK
108-BU-16
102-RD

L8

CIGAR
LIGHTER
9W-0335

L30

L22

1
2
3
4
5
6
7
8
M

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

322-GY
200-BK-14
610-OR-14

322-GY
426-BR
442-GY
608-GN-14
447-PK

L12

A513-PK
592-BU
512-GN
511-BR

L64

TRANS
TEMP
SENSOR
118-7226

113-OR
307-OR

337-WH
113-OR
307-OR

509-WH
508-PU
200-BK

L24

L24

200-BK
200-BK

L59

201-BK
CLUTCH/BRAKE
HARNESS CODE
127-4801
201-BK
BK 7
270-BK
BK 1
2
271-BK
3
272-BK
4
273-BK
5
274-BK
275-BK
BK 6
8
E

2
1
3
4
5
6

GAUGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

LAMP
7N-5876

L59

MONITOR SERVICE
CONNECTOR
4
201-BK
1
290-BK
2
291-BK
3
E735-PU
E
CONN 20

L19

L30

L22

L17

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

CONN 26

OPERATOR STATION

TRANS
INTERMEDIATE
SPEED 2
3E-8848

A
2
9
5
6
15
34
37
16
36
33
20
26
38
3
8
13
19
25
4
18
22
23
28
29
30
1
7
10
11
12
21
31
32
39
40
14
17
24
27
35

609-YL-14
G848-GN
F849-WH
F848-OR
F846-PU
F847-YL
709-OR
973-BR
977-YL
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
124-GN-14
521-YL-14
105-RD
522-WH-14
308-YL
310-PU
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN
113-OR
337-WH

610-OR-14
200-BK-14

200-BK-14
322-GY-14

CONN 31

403-GN
109-RD-4

CONN 25

L14

L8

709-OR
F846-PU
973-BR
F847-YL
F848-OR
F849-WH
977-YL
G848-GN

201-BK
201-BK

322-GY

DOME LAMP
3E-6389
RD
WH
BK

709-OR
709-OR

199-OR-16
200-BK

N
A
C
B

OFF C
ON S
ST B E 307-OR
105-RD

ATTACHMENT
WINCH
POWER

T~

102-RD

RESISTOR
116-6203
E
2
600-BR
1
663-GY

CONN 19

GND

BK-16
GY-16
BR-16
OR-16

709-OR
G848-GN

RIGHT WIPER
117-1881

FRONT WIPER SW
3T-6655

108-BU-16
507-WH

GN-16

308-YL
308-YL

977-YL
201-BK

B
B

LEFT WIPER SW
3T-6655

108-BU-16

TRANS
INTERMEDIATE
SPEED 1
3E-8848

N
L

527-GN

LIGHT PIPE
LAMPS 123-9294

ACTION LAMP
LAMP 115-1748
HOUSING 123-0304

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

201-BK

DATALINK
SERVICE
CONNECTOR
C
F
G
B
201-BK
A
113-OR
D
893-GN
E
892-BR
H
CONN 21
J
E

310-PU
308-YL

L19

A
C
B

BI-DIRECTIONAL
MODE SW
133-9405
NC
C

528-PK

BK
BK
BK

L26

L29
E

KEY START SW
9G-7641

BLOWER SW
6P-3236
INDICATOR STRIP
125-3401
E
+8V POWER
709-OR
WH 1
AUTO LAMP
F846-PU
WH 2
2F-2R LAMP
973-BR
WH 3
1F-2R LAMP
F847-YL
WH 4

CONN 17
M

2
5
4
3

201-BK
411-PK

124-GN-14
522-WH-14
521-YL-14
308-YL
307-OR
105-RD
310-PU

L31
START AID
SW 133-9405

NO

L55

L31

L19
527-GN

600-BR

L16
L18
L17

L24

AUTO DOWNSHIFT
INDICATOR
133-8979

SECOND GEAR
CLUTCH 4
118-1336

600-BR

200-BK
600-BR
E
200-BK
600-BR
E
200-BK
600-BR

L24

NO

N P
W

LL

N
+
N

102-RD-14
116-BR-14
102-RD-14

600-BR

522-WH-14
521-YL-14
124-GN-14

FORWARD
CLUTCH 2
118-1336

E902-PU
E903-YL

RIGHT
SPEAKER
6T-7695

4 E

L25

L25
610-OR-14

L31
L23

108-BU-16
526-YL
527-GN
528-PK

CONN 16

L24

L24

200-BK-14

LEFT
STEER
CLUTCH
121-4030
NOTE H

1
2

1
2

200-BK

LL

L22
L55

L55

12

G731-GY
975-WH

L44

G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

~T

LEFT
SPEAKER
6T-7695

G731-GY

L48

L52
G939-PK
G939-PK
G939-PK

975-WH-14
975-WH
NOTE B

L54

L52

MOTOR CONDENSOR
106-2721

G730-PK
G730-PK

975-WH
975-WH
975-WH

F789-YL

J2
(CONN B)

L49

L33
L34

3 E

L26

L29

L29
L24

B3

L13

PP
PP

FORWARD
HORN
7T-0969

513-OR-14
522-WH-14

G730-PK

2
1

L49

N
+
N

509-WH
508-PU

L13

GG
610-OR-14
200-BK-14

1
2

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SERVICE BRAKE DUMP
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
BI-DIRECTIONAL (N/O)
AIH POST HEAT SW
SW IP 1
AUTO DOWNSHIFT SW
BI-DIRECTIONAL (N/C)
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN

975-WH-14
975-WH-14

851-WH

L26

L16

PP
610-OR-14
200-BK-14

FLOOD LAMP
106-8964

NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
L15

513-OR-14
522-WH-14

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
REVERSE SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
REVERSE SW (N/C)

THIRD GEAR CLUTCH


INCHING PEDAL SENSOR
ECPC PUMP SOLENOID
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SP 1 SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SP 1 +
2F-2R INDICATOR
TRANS INPUT SP TRANS INT SP 1 +
TRANS OUT SP 2 +
AUTO INDICATOR
TRANS INPUT SP +
TRANS INT SP 2 TRANS OUT SP 2 2F-1R INDICATOR
TRANS INT SP 1 TRANS INT SP 2 +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

L27
608-GN-14

L13
200-BK-14
200-BK-14
609-YL-14
609-YL-14

1
2

R
R

610-OR-14
200-BK-14

1
2

202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU

DIRECTION SENSOR
RIGHT STEER SENSOR
LEFT STEER SENSOR
PARK BRAKE DUMP

108-BU-16
108-BU-16
108-BU-16
A513-PK
592-BU
523-BR
524-BU
525-GY
500-BR
501-GN
502-OR
508-PU
509-WH
511-BR
512-GN
102-RD
200-BK
200-BK
200-BK
200-BK

2 E

B2

609-YL-14

512-GN

L33

L33

1 E

L65

L64

1
2

T~

403-GN
109-RD-4

L51
L55

158-BR-14
521-YL-14
200-BK-14

F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

L27
201-BK
L58
200-BK-14
200-BK
L65
200-BK
200-BK
200-BK
200-BK

200-BK-14

E B1

116-BR-14

L32

511-BR

L39
L40

116-BR-14

509-WH
P

B+
L34

975-WH
975-WH
G731-GY

L28

L27

1
2

RD-00

NOTE B

A
B
C

CONN 1

L50

25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

T~

BK-16
GY-16
BR-16
OR-16

L34

975-WH
975-WH
975-WH-14

FRONT
WIPER
134-0392

L28

LAMP SW
109-7189

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

L29

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

L64

610-OR-14
200-BK-14

COOLANT SW
3E-6425

109-RD-4
B CONN 29

1
2
D
610-OR-14
200-BK-14

L15

RD-00
BK-00

276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK

MOTOR

L45

L45
L39

L23

P
L29

L32

609-YL-14
200-BK-14
609-YL-14
200-BK-14

301-BU
302-OR

200-BK-16
108-BU-16
503-BR
505-BU

GND

L38

L38

L32

B+

L58

L58

START AID
SOLENOID
3E-6332

BK-6

A
B
C
158-BR-14
521-YL-14
200-BK-14

L50

L48

B+

H LEFT
WIPER
117-1882

L11

L16
L18

T~

BK-16
GY-16
BR-16
OR-16

WH
PU

BK-16
BK-16

BK-00

1
2
3
4
5
6

BK
BK
BK
BK

CONN 6

A
B
C

CONN 2

L51
L50
L49
L48

MOTOR
T~

BK-16
GY-16
BR-16
OR-16

L32

L28

MOTOR

2
1

CONN 30
A
B
12
5
322-GY
2
311-WH
3
310-PU
6
200-BK-14
11 610-OR-14
1
521-YL-14
4
522-WH-14
7
201-BK
8
403-GN
9
405-GY
10 441-OR

207-BK

158-BR-14
521-YL-14
200-BK-14
A

L51
L50
L49
L48

L50

L49

L51

L50

CONN 3

L51
L50

L34

L34

L34

L34

REVERSE
SW
123-6377

GN-16

4
1
2
6
3
5

J NO

L17

L14

OPERATOR STATION

L34

J NC COM J

L17

L14

2
1

504-YL

L51

ECB / ECPC
3-SPD
111-7003

G939-PK
F786-GY
F782-OR

L38
L39
L40
REAR
WIPER
119-0098

L61

L61

L40

GN-16

200-BK
108-BU-16
500-BR
502-OR

GND

GN-16

4
1
2
6
3
5

1
2

L15

2
1

L61

L38
L39

GND

592-BU
A513-PK
108-BU-16
102-RD-14

L8
B

200-BK-14

L55

24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

L45

592-BU
2
A513-PK
3
108-BU-16
4
102-RD
1
CONN 22 M E

201-BK
524-BU
200-BK
108-BU-16
523-BR
525-GY
108-BU-16
500-BR
501-GN
502-OR
200-BK
200-BK
108-BU-16
A513-PK
592-BU
200-BK
102-RD
508-PU

L16

L16

L17
501-GN

WH
BK

L12

515-GY-14
516-GN-14
517-BU-14

NOTE: PLUG ONLY REQUIRED


WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

L45

200-BK-6

L10

L10

MODULE

L32

L51
L50
L49
L48

L51
L50
L49
L48

L
4
1
2
6
3
5

200-BK
108-BU-16
523-BR
525-GY

200-BK
200-BK-14
200-BK-14
200-BK-14
201-BK
201-BK
200-BK-6

FLOOD LAMP
112-9378

L65

L55

A
CONN 13

200-BK-10
200-BK-14
200-BK-10

201-BK
201-BK

200-BK-14
201-BK
201-BK
201-BK
200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
200-BK-14

663-GY

524-BU

AUX CKT
PLUG

202-BK-14
202-BK-14

L33

200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK-10

L9

L33

L41
L42

L42

NC
NO

BR-22
DOWNSHIFT SW
132-7419

L42
4
3
2
1

L46

L41

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-14
199-OR-16
197-GN-16

L37

L42
PK-22

L9

202-BK-14
202-BK-14
200-BK
200-BK
200-BK
200-BK-14
200-BK-14
200-BK-10
200-BK-14

L41

L9
200-BK-14
200-BK-14

310-PU
311-WH

L11

L18

L9

609-YL-14
200-BK-14

109-RD-4
311-WH
310-PU
200-BK-14
201-BK
310-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
521-YL-14
521-YL-14
G848-GN
F848-OR
F849-WH
592-BU
A513-PK
108-BU-16
116-BR-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
977-YL
973-BR
F846-PU
F847-YL
709-OR
609-YL-14
442-GY
608-GN-14
447-PK
426-BR
443-YL

L9

L9

L11

L25

507-WH
506-PU
529-WH
530-OR
200-BK

200-BK-10

L37

1
2
3
4
5
6

CONN 7

176-YL
198-RD-16
199-OR-16

L41

L11

TT
1
2

L3

L10

201-BK

RIGHT
WASHER
7T-8891

176-YL
198-RD-16

L46

L40

UPSHIFT SW
132-7450
YL-22

L45

NC
NO

1
2

L8

L25

REAR
WASHER
7T-8891

L46

L9

201-BK

MOTOR

L47

L41

L45

GN-22
PK-22
WH-22

1
2
6
3
5
4

TT

L3
L8
L11

L11

L3

201-BK-14
201-BK
201-BK

L47

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

F
MOTOR

140-BU-10

102-RD-14
108-BU-16
158-BR-14
200-BK
200-BK
200-BK-14
521-YL-14
A513-PK
592-BU

199-OR-16
197-GN-16

1
2
3
4
5
6

975-WH
321-BR

LEFT
WASHER
7T-8891

200-BK

MOTOR

200-BK-16

FRONT
WASHER
7T-8891

200-BK-16

447-PK
201-BK

MOTOR

199-OR-16

158-BR-14
521-YL-14
200-BK-14
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

200-BK-16

L55

176-YL

AUX 1

200-BK-16
F

116-BR-14

CONSOLE

L61

113-OR

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

L47

709-OR
709-OR

E909-WH
E908-BR
321-BR
F790-BR
450-YL
G731-GY
975-WH
975-WH

L40

L8

L29

10A

109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14

PARKING BRAKE
SW 118-0639

L3

116-BR-14
521-YL-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
592-BU
A513-PK
108-BU-16
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
G848-GN
109-RD-4
311-WH
310-PU

G939-PK

CONN 27

L12

201-BK
201-BK
201-BK-14

10A

102-RD-14

200-BK-14
522-WH-14
515-GY-14
516-GN-14
517-BU-14

10A

L56

L56

L39

609-YL-14
200-BK-14
L12

L23

108-BU-16

337-WH
306-GN

502-OR

WIPERS

108-BU-16

G939-PK
337-WH

L39

108-BU-16
507-WH

140-BU-10

197-GN-16

L61

A
2
608-GN-14
1
200-BK-14
3
447-PK
4
201-BK
321-BR
CONN 4
975-WH

304-WH-8
158-BR-14

POWERTRAIN CTRL

OPERATOR MONITOR
NOTE J
C
FLOODLAMPS

L66

A/C CONDENSER

10A

105-RD
308-YL
306-GN

198-RD-16

L48

L48

6
7

200-BK

15A

114-RD

DUMP VALVE

L35

140-BU
G730-PK

3
4

501-GN

10A

FORWARD HORN

105-RD
108-BU-16
102-RD-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
158-BR-14
108-BU-16
102-RD-14
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
200-BK-14
200-BK
200-BK

G939-PK
G939-PK
F847-YL
337-WH
892-BR
893-GN
K978-BU
K977-PK
709-OR

198-RD-16
F790-BR
G731-GY
140-BU-14
G939-PK

F849-WH
F848-OR
977-YL
973-BR
F846-PU
G848-GN

L38

11

12
1

506-PU
500-BR

20A

129-RD

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
105-RD
308-YL
306-GN
108-BU-16
108-BU-16
102-RD-14
102-RD-14
158-BR-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
140-BU-14

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
102-RD

112-PU-14

306-GN
308-YL

304-WH
C

105-RD

CIGAR LIGHTER

101-RD
304-WH
109-RD
112-PU

10

1
2
3
4
5
6
7
8
9
10
11
12

608-GN-14
200-BK-14

507-WH-16
506-PU-16
529-WH-16
530-OR-16

BACKUP
ALARM
123-6449

112-PU-14

10A

KEY

RELAY PANEL

608-GN-14
200-BK-14
447-PK
201-BK

2
1

112-PU-14

10A

102-RD-14

L49

DIRECTION
106-4437

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR

NN
1
2

FUEL LEVEL SENDER


120-9586
BK
BK

112-PU-14

112-PU-14

L46

+ BATTERY
GROUND
SIGNAL

RD-00

199-OR-16
450-YL
G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
114-RD
129-RD
321-BR
975-WH
101-RD-4
304-WH-8
302-OR
207-BK

521-YL-14
A513-PK
592-BU

L37

L38

1
2
3
4
5
6
7
8
9
10
11
12

306-GN
F780-PK
419-YL

RD
BK
YL

A513-PK
592-BU

NN

AUX
BREAKER
3T-8728

310-PU
302-OR
207-BK
311-WH
199-OR-16
198-RD-16
140-BU-14

A
B
C

102-RD
102-RD

FLOOD
LAMP
106-8964

L50

529-WH
523-BR

NN

112-PU-14

20A

10A

L46

L46

140-BU-14
G939-PK
851-WH

506-PU
507-WH
529-WH
530-OR
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD

608-GN-14
200-BK-14

1
2

10A

L40
L41
L42

L37

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

NN
608-GN-14
200-BK-14
NN

PK
BK

101-RD-14
112-PU-14

608-GN-14
200-BK-14

608-GN-14
200-BK-14

101-RD-14

197-GN-16

NN
608-GN-14
200-BK-14
NN

200-BK-14
608-GN-14

101-RD-14

1
2

L66

101-RD-14

L47

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
140-BU
F780-PK
F781-BR
L50
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
L49
851-WH

12
5
9
10
11
2
3
7
8
6
4
1

1
2

10A

L39

140-BU-14

L51

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

608-GN-14
200-BK-14

FLOOD
LAMP
106-8964

FLOOD
LAMP
106-8964

L47

L47

101-RD
109-RD-4
101-RD-4
NOTE G
C
LAMPS

L35

511-BR
512-GN
508-PU
509-WH
200-BK-16
200-BK
530-OR
526-YL
527-GN
528-PK
529-WH
523-BR
524-BU
525-GY
506-PU
500-BR
501-GN
502-OR
108-BU-16
507-WH

101-RD-14

C 80A C
ALTERNATOR
BREAKER
9S-4693

L51

BLOWER BREAKER
3T-8728

109-RD-4
101-RD
101-RD-4

L37

L56

530-OR
526-YL

608-GN-14
200-BK-14

124-GN-14

20A

L38

OPERATOR STATION

608-GN-14
200-BK-14

C
CONN 10

L41
L42

108-BU-16

1
2

308-YL
200-BK-10

L37
L38
L39
L40
L41
L42

L37

FLOOD
LAMP
107-6689

200-BK-10
308-YL

L37
L38
L39
L40

OPERATOR STATION
503-BR
504-YL
505-BU
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

FLOOD
LAMPS
107-6689

BK
BK

CONN 14

1
2
3
4
5
6

608-GN-14
200-BK-14

200-BK
308-YL

1
2

608-GN-14
200-BK-14

2
1

START
RELAY
125-1302

112-PU-14
112-PU-14

608-GN-14
200-BK-14

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

FLOOD
LAMP
107-6689

200-BK
306-GN

109-RD-4
109-RD-4

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

STRIP 110-4638

U
FLOOD
LAMP
106-8964

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS


HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT)
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT)
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR),
AND 1 ROPS MOUNTED (FRONT)
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO
8M-0456 (20A) FUSE.

MAIN RELAY
101-7740

109-RD-4

FRAME
GROUND

BK-00

109-RD

DD

BK-16
BK-16

DD

1
2

RR DISCONNECT
SW
7N-0718

112-PU-14

CC

12V BATTERY
9X-9721 STD
9X-9731 ATCH

112-PU-14
112-PU-14

POS NEG

112-PU

BK-00
203-BK

CC

NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

199-OR-16
198-RD-16
310-PU
302-OR
207-BK
311-WH
105-RD
308-YL
108-BU-16
102-RD-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14

L35

DIAGNOSTIC CONN.

CONN 5

RD-00
BB

203-BK

6
L35

507-WH

NEG POS

1
2

RD-00

L35

203-BK

RELAY PANEL

3
1
4
9
12
8
5
6
7
2
10
11

203-BK

E901-GN
E900-WH
E903-YL
E902-PU
E906-OR
E907-GY
E904-BR
E905-BU

RR

201-BK
201-BK

RD-00

AA

BB

1
2
3
4
8
7
6
5

12V BATTERY
9X-9721 STD
9X-9731 ATCH

10

116-BR-14
102-RD-14
102-RD-14

11

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

12

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