You are on page 1of 353

SERVICE MANUAL

SERVICE MANUAL SECTION Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After Model: ProStar Start Date: 06/14/2010 S08344-2 2012

S08344-2 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 3.2. BATTERY FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 3.3. BATTERY FEED (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3.4. BATTERY FEED (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 3.5. IGNITION FEED STANDARD AND REMOTE START/STOP, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 3.6. IGNITION FEED - STANDARD, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 3.7. IGNITION FEED STANDARD (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 3.8. IGNITION FEED STANDARD (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 3.9. ACCESSORY FEED, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 3.10. CAB J1939 COMPASS AND ABS EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 3.11. CAB J1939 WITH ALL OPTIONS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 3.12. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 3.13. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 3.14. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 3.15. CAB J1939 ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 3.16. J1939 CHASSIS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 3.17. J1939 CHASSIS (CONT.), P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 3.18. J1939 CHASSIS (CONT.), P. 15B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 3.19. J1939 WITH SLEEPER, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 3.20. J1939 WITH SLEEPER (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 3.21. J1708 PRIVATE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 3.22. J1708 PUBLIC, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 3.23. J1708 PUBLIC (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 3.24. J1708 PUBLIC (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 3.25. GROUND CAB, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 3.26. GROUND CAB (CONT.), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 3.27. GROUND CAB (CONT.), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 3.28. GROUND CAB (CONT.), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 3.29. GROUND CAB (CONT.), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 3.30. GROUND CAB (CONT.), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

S08344-2

ii

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.31. 3.32. 3.33. 3.34. 3.35. 3.36. 3.37. 3.38. 3.39.

GROUND CHASSIS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 GROUND SLEEPER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 GROUND SLEEPER (CONT.), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 GROUND SLEEPER (CONT.), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 ENGINE GROUND IBB ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 GROUND ADAPTER IBB ENGINE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 GROUND ADAPTER, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 BATTERY FEED, SINGLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 BATTERY FEED, SINGLE (CONT.), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 4.1. CB POWER RADIO, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY, AND AUX POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .53 4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 4.4. ELECTRIC HORN, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 4.5. MIRRORS HEATED AND LIGHTED, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 4.7. TELEMATICS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 4.8. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 8. . . . . . . . . . . . . . . . .59 4.9. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB (CONT.), P. 9. . . . . . .60 4.10. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 10. . . . . . . . . . . . .61 4.11. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER (CONT.), P. 11. . .62 4.12. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . .63 4.13. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT (CONT.), P. 13. . . . . . . . . . . . . . . .64 4.14. QUALCOMM IMCT SLEEPER, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 4.15. PANIC BUTTON, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 4.16. SATELLITE COMMUNICATION SYSTEM XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . . . .67 4.17. SATELLITE COMMUNICATION SYSTEM XATA WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . . .68 4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 4.19. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 4.20. SWITCH PACK, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 4.21. WINDSHIELD WIPER MOTOR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 4.22. WINDSHIELD WASHER PUMP, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 4.23. DRIVER DISPLAY VEHICLE INFORMATION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 4.24. BEACON LIGHT SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 24. . . . . . . . . . . . . . . . . . . . .75 4.25. DOOR SWITCHES DOME LAMP, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 4.26. SPARE SWITCH FOR SINGLE CUSTOMER ACCESSORY, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 4.27. SPARE SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 4.28. EATON VORAD VS-400, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 4.29. QUALCOMM OMNIVISION, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 4.30. QUALCOMM OMNIVISION (CONT.), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 4.31. MOTIENT MOBILE MAX, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 4.32. REMOTE RADIO, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 4.33. REMOTE RADIO (CONT.), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 4.34. SART CLOCK MODULE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 4.35. LANE DEPARTURE SYSTEM TAKATA, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 5.1. CHARGING AND CRANKING MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 5.2. CHARGING AND CRANKING AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 6.1. FAN WIRING IBB ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

iii

6.2. STARTING AID COLD START ASSIST (IBB ENGINE), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . .92 7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . .93 7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . .94 7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . .95 7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .96 7.7. REMOTE START / STOP, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 7.8. REMOTE START / STOP (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 7.9. NO IDLE HEAT, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 7.10. TRI PAC NO IDLE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 7.11. IDLE CONTROL TEMP SENSOR, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 7.12. AUTO START / STOP, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 7.13. AUTO START / STOP (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 7.14. AUTO START / STOP (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 7.15. AUTO START / STOP (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . .106 8.2. AXLE TEMPERATURE GAUGES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 8.3. ENGINE OIL PRESSURE AND TEMP., SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMP. GAUGES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . .109 8.5. FUEL HEATER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 8.9. IP / GAUGES, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 8.10. IP / GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .115 8.11. SECONDARY INSTRUMENT CLUSTER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 8.12. PARKING WARNING LIGHT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 8.13. WARNING LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 8.14. IP TEXT MESSAGES AND WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION AND ABS CONTROLLER, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 9.1. LIGHTS STOP, TAIL, TURN AND BACK-UP N/ FREEDOMLINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . .120 9.2. LIGHTS STOP, TAIL, TURN AND BACK-UP W/ FREEDOMLINE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .121 9.3. DOME / MAP AND COURTESY LIGHTS DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 9.4. DOME / MAP AND COURTESY LIGHTS SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 9.5. FOG LIGHTS AND SPOT LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 9.6. HEAD LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 9.7. TRIPMASTER, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 9.8. TURN AND STOP SWITCH, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 9.9. LIGHT SYSTEM PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . . . .128 9.10. LIGHT SYSTEM PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 9.11. LIGHT SYSTEM CLEARANCE, ID, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 9.12. LIGHT SYSTEM SKIRT LIGHT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 9.13. TRAILER LIGHT SYSTEM MARKER, STOP, TAIL, TURN, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 9.14. TRAILER SOCKET BOC, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
S08344-2

iv

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.15. 9.16. 9.17. 9.18. 9.19. 9.20. 9.21. 9.22. 9.23. 9.24.

TRAILER SOCKET BOC AND EOF, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 TRAILER SOCKET AUXILIARY, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 FLOOR LIGHT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 DOME AND ACCENT LIGHT SLEEPER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 DOME AND ACCENT LIGHT SLEEPER (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 LIGHTED AIR SHIELD, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 PANEL LIGHTS, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 WORK LIGHTS DAY CAB, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 WORK LIGHTS SLEEPER CAB, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 DOME AND ACCENT LIGHT SLEEPER, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 10.1. TIRE PRESSURE MONITOR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 10.2. AIR DRYER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 10.3. AIR SOLENOID PACK 4 WAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 10.4. AIR SOLENOID PACK 4 WAY (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 10.6. BATTERY FEED TRAILER AUXILIARY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 10.7. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 10.13. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 10.14. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157 10.15. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 10.17. POWER TAKE OFF, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 10.18. VEHICLE SENSOR MODULE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 10.19. VEHICLE SENSOR MODULE (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 10.20. BRAKE SENSOR WEAR / STROKE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163 10.21. BRAKE SENSOR WEAR / STROKE (CONT.), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 10.22. BODY BUILDER, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165 10.23. LIFT GATE POWER FEED, P. 22A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 10.24. CUMMINS ICON, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 10.25. PTO CONNECTION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 10.26. CUSTOMER SUPPLIED LIGHTS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 10.27. SMARTIRE TPMS RECEIVER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . .172 11.3. COLUMN SHIFTER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 12.2. HVAC SYSTEM CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175 12.3. HVAC SYSTEM CAB (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 12.4. HVAC SYSTEM SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177 12.5. HVAC SYSTEM SLEEPER (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 12.6. NO IDLE HEAT AND HVAC SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 12.7. NO IDLE HEAT AND HVAC APU, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.8. NO IDLE HEAT AND HVAC SENSORS AND HVAC CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . .181 12.9. NO IDLE HEAT AND HVAC POWER SUPPLY, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 12.10. NO IDLE HEAT AND HVAC HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . . .183 12.11. NO IDLE HEAT AND HVAC FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . . .184 12.12. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .185 12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/ LVD, P. 13. . . . . . . . . . . . . . .186 12.14. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/ LVD, P. 14. . . . . . . . . . . . . . .187 12.15. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE W/ PROSTAR, P. 15. . . . . . . . . . . . . .188 12.16. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE, P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 12.17. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 12.18. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 12.19. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18. . . . .192 12.20. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 12.21. HVAC SYSTEM, SLEEPER W/ BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19. . . . .194 13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 13.1. READING AND WARDROBE LIGHTS BUNK, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 13.2. LUGGAGE COMPARTMENT LIGHTS BUNK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 13.3. POWER SOURCE BUNK, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197 13.4. TELEVISION / REFRIGERATOR WIRING, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198 13.5. SPEAKER BUNK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199 13.6. FAN BUNK, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 13.7. SKY RISE LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201 13.8. FLAT PANEL TV / DVD PLAYER BUNK, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 14.1. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 14.2. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2. . . . . . . . . . . . . . . . . . . . .204 14.3. CONNECTOR BODY COMPOSITE (344), (345), (512), (520), (521), (522), P. 3. . . . . . . . . . . . . . .205 14.4. CONNECTOR BODY COMPOSITE (523), (524), (1002), (1003), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .206 14.5. CONNECTOR BODY COMPOSITE (1006), (1007), (1010), (1011), (1012), (1013),(1014), (1015),(1016), (1017), (1018), (1019), (1020), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 14.6. CONNECTOR BODY COMPOSITE (1010), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 14.7. CONNECTOR BODY COMPOSITE (1011), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209 14.8. CONNECTOR BODY COMPOSITE (1012), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 14.9. CONNECTOR BODY COMPOSITE (1013), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211 14.10. CONNECTOR BODY COMPOSITE (1014), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 14.11. CONNECTOR BODY COMPOSITE (1015), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213 14.12. CONNECTOR BODY COMPOSITE (1016), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 14.13. CONNECTOR BODY COMPOSITE (1017), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215 14.14. CONNECTOR BODY COMPOSITE (1018), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 14.15. CONNECTOR BODY COMPOSITE (1019), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217 14.16. CONNECTOR BODY COMPOSITE (1020), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 14.17. CONNECTOR BODY COMPOSITE (1023), (1024), (1025), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219 14.18. CONNECTOR BODY COMPOSITE (1026), (1100M), (1101M), (1110M), P. 18. . . . . . . . . . . . . . .220 14.19. CONNECTOR BODY COMPOSITE (1111M), (1112M), (1113M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . .221 14.20. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20. . . . . . . . . . . . . .222 14.21. CONNECTOR BODY COMPOSITE (1200), (1210), (1215), (1220), P. 21. . . . . . . . . . . . . . . . . . . . .223 14.22. CONNECTOR BODY COMPOSITE (1300), (1301), (1305), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224 14.23. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
S08344-2

vi

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.24. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226 14.25. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25. . . . . . . . . . . . . . . . . . . . .227 14.26. CONNECTOR BODY COMPOSITE (1502), (1510), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 14.27. CONNECTOR BODY COMPOSITE (1511), (1550), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229 14.28. CONNECTOR BODY COMPOSITE (1600), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 14.29. CONNECTOR BODY COMPOSITE (1601), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 14.30. CONNECTOR BODY COMPOSITE (1602), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 14.31. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233 14.32. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .234 14.33. CONNECTOR BODY COMPOSITE (1660), (1661), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235 14.34. CONNECTOR BODY COMPOSITE (1700), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236 14.35. CONNECTOR BODY COMPOSITE (1700F), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237 14.36. CONNECTOR BODY COMPOSITE (1701), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 14.37. CONNECTOR BODY COMPOSITE (1701F), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239 14.38. CONNECTOR BODY COMPOSITE (1702), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240 14.39. CONNECTOR BODY COMPOSITE (1702), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 14.40. CONNECTOR BODY COMPOSITE (1800), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242 14.41. CONNECTOR BODY COMPOSITE (1800F), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243 14.42. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244 14.43. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 14.44. CONNECTOR BODY COMPOSITE (1805), (1806), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 14.45. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 14.46. CONNECTOR BODY COMPOSITE (1811), (1812), (1820F / 1820M), P. 46. . . . . . . . . . . . . . . . . . .248 14.47. CONNECTOR BODY COMPOSITE (1821), (1822), (1823), (1860), (1861), P. 47. . . . . . . . . . . .249 14.48. CONNECTOR BODY COMPOSITE (1873), (1874), (1874B), (1901), (1903), P. 48. . . . . . . . . .250 14.49. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1912), (1916), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 14.50. CONNECTOR BODY COMPOSITE (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922), (1922M), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 14.51. CONNECTOR BODY COMPOSITE (1923), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253 14.52. CONNECTOR BODY COMPOSITE (1932), (1933), (1942F), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . .254 14.53. CONNECTOR BODY COMPOSITE (1943M), (1953), (1960), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . .255 14.54. CONNECTOR BODY COMPOSITE (1962), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256 14.55. CONNECTOR BODY COMPOSITE (1963), (1964), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 14.56. CONNECTOR BODY COMPOSITE (1970), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 14.57. CONNECTOR BODY COMPOSITE (2000), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259 14.58. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 14.59. CONNECTOR BODY COMPOSITE (2100), (2101), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261 14.60. CONNECTOR BODY COMPOSITE (2200), (2201), (2300), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 14.61. CONNECTOR BODY COMPOSITE (2302), (2303F / 2303M), (2304), (2312), P. 61. . . . . . . . . .263 14.62. CONNECTOR BODY COMPOSITE (2313), (2500), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264 14.63. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100 / 3100M), P. 63. . . . . . . . . . . . . . . . . .265 14.64. CONNECTOR BODY COMPOSITE (3200 / 3200F), (3201M), (3202M), (3203), P. 64. . . . . . .266 14.65. CONNECTOR BODY COMPOSITE (3204 / 3204M), (3205M / 3205F), (3206M), (3300), (3400), (3410), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267 14.66. CONNECTOR BODY COMPOSITE (4101), (4111), P. 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268 14.67. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), P. 66A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .269 14.68. CONNECTOR BODY COMPOSITE (4204), P. 66B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 14.69. CONNECTOR BODY COMPOSITE (4328), (4500), (4705), (4706), P. 67. . . . . . . . . . . . . . . . . . . . .271 14.70. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272 14.71. CONNECTOR BODY COMPOSITE (5000), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .273 14.72. CONNECTOR BODY COMPOSITE (5001), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

vii

14.73. CONNECTOR BODY COMPOSITE (5001), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275 14.74. CONNECTOR BODY COMPOSITE (5003), (5005), (5006), (5007), P. 72. . . . . . . . . . . . . . . . . . . . .276 14.75. CONNECTOR BODY COMPOSITE (5009), (5010), (5011M / 5011F), P. 73. . . . . . . . . . . . . . . . . . .277 14.76. CONNECTOR BODY COMPOSITE (5012), (5013), (5031), (5034), (5035 / 5035A), P. 74. . .278 14.77. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75. . . . . . . . . . . . . . . . . . . . .279 14.78. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 14.79. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281 14.80. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282 14.81. CONNECTOR BODY COMPOSITE (5126), (5128), (5129), (5130), P. 79. . . . . . . . . . . . . . . . . . . . .283 14.82. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .284 14.83. CONNECTOR BODY COMPOSITE (5134), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285 14.84. CONNECTOR BODY COMPOSITE (5200), (5201), (5202), (5205), P. 81. . . . . . . . . . . . . . . . . . . . .286 14.85. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .287 14.86. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82. . .288 14.87. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289 14.88. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290 14.89. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A. . . . . . . . . . . . . . . . . . . .291 14.90. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85. . . . . . . . . . . . . . . . . . . . .292 14.91. CONNECTOR BODY COMPOSITE (5314), (5500), (5600), (5601M), (5602F), (5603M), (5700), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 14.92. CONNECTOR BODY COMPOSITE (5701), (5702), (5754), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294 14.93. CONNECTOR BODY COMPOSITE (5757), (5758), (5900), (5902), (5903), P. 88. . . . . . . . . . . .295 14.94. CONNECTOR BODY COMPOSITE (5904 / 5904M), (5905 / 5905F), P. 89. . . . . . . . . . . . . . . . . . . .296 14.95. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297 14.96. CONNECTOR BODY COMPOSITE (5909), (5925 / 5926), (5927), (5930M), (5940), P. 91. . .298 14.97. CONNECTOR BODY COMPOSITE (6018), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299 14.98. CONNECTOR BODY COMPOSITE (6019), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 14.99. CONNECTOR BODY COMPOSITE (6033), P. 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301 14.100. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6407), (6420), P. 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302 14.101. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704A), (6706), (6707), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 14.102. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (7104F), P. 97. . . . . . . . . . . . . . . . . .304 14.103. CONNECTOR BODY COMPOSITE (7105), (7110), (7500W), (7600), P. 98. . . . . . . . . . . . . . . . . .305 14.104. CONNECTOR BODY COMPOSITE (7700K), (7802), (7905), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . .306 14.105. CONNECTOR BODY COMPOSITE (8000), (8001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .307 14.106. CONNECTOR BODY COMPOSITE (8006T), (8006R), (8050), (8051), P. 101. . . . . . . . . . . . . . .308 14.107. CONNECTOR BODY COMPOSITE (8052), (8053), (8100), (8100A), (8100B), P. 102. . . . . .309 14.108. CONNECTOR BODY COMPOSITE (8101), (8101A), (8101B), (8102), (8103), P. 103. . . . . .310 14.109. CONNECTOR BODY COMPOSITE (8165), (8166), (8166T), (8200), (8201), P. 104. . . . . . . .311 14.110. CONNECTOR BODY COMPOSITE (8303), (8350), (8351), (8410), (8450), P. 105. . . . . . . . . .312 14.111. CONNECTOR BODY COMPOSITE (8450A), (8450B), (8451), P. 106. . . . . . . . . . . . . . . . . . . . . . . .313 14.112. CONNECTOR BODY COMPOSITE (8453), (8454), (8455), (8456), (8500), P. 107. . . . . . . . . .314 14.113. CONNECTOR BODY COMPOSITE (8501), (8502), (8503), (8504), P. 108. . . . . . . . . . . . . . . . . . .315 14.114. CONNECTOR BODY COMPOSITE (8505), (8506), (8507), (8550), P. 109. . . . . . . . . . . . . . . . . . .316 14.115. CONNECTOR BODY COMPOSITE (8601), (8750), (8800), (8802), P. 110. . . . . . . . . . . . . . . . . . .317 14.116. CONNECTOR BODY COMPOSITE (8803), (8804), (8805), (8806), P. 111. . . . . . . . . . . . . . . . . . .318 14.117. CONNECTOR BODY COMPOSITE (8900), (8901), (8950), (8951), P. 112. . . . . . . . . . . . . . . . . . .319 14.118. CONNECTOR BODY COMPOSITE (8952), (8953 / 8953M), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . .320 14.119. CONNECTOR BODY COMPOSITE (8954), (8954M), (8960), (8961), (8962), P. 114. . . . . . . .321 14.120. CONNECTOR BODY COMPOSITE (8963), (8964), (8965), (8966), (8967), P. 115. . . . . . . . . .322 14.121. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 116. . . . . . . . . . . . . . . . . . .323
S08344-2

viii

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.122. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), P. 117. . . . . . . . . . . . . . . . . . .324 14.123. CONNECTOR BODY COMPOSITE (8980), (8981), (8982), (8983), (8984), P. 118. . . . . . . . . .325 14.124. CONNECTOR BODY COMPOSITE (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326 14.125. CONNECTOR BODY COMPOSITE (9103), (9303), (9303A), (9304A), P. 120. . . . . . . . . . . . . . .327 14.126. CONNECTOR BODY COMPOSITE (9501), (9501D), (9502 / 9502A), (9502B), (9503 / 9503D), (9504 / 9504A / 9504B), P. 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328 14.127. CONNECTOR BODY COMPOSITE (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A / 9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B), P. 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .329 14.128. CONNECTOR BODY COMPOSITE (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512), P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330 14.129. CONNECTOR BODY COMPOSITE (9512), (9513), (9514), (9515 / 9515A / 9515B), P. 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .331 14.130. CONNECTOR BODY COMPOSITE (9516M), (9635), (9715F / 9715M), P. 125. . . . . . . . . . . . . .332 14.131. CONNECTOR BODY COMPOSITE (9716M / 9716F), (9718), (9736), (9737 / 9737A), P. 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333 14.132. CONNECTOR BODY COMPOSITE (9768), (9769), P. 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334 14.133. CONNECTOR BODY COMPOSITE (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M), (9780M1), P. 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335 14.134. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336 14.135. CONNECTOR BODY COMPOSITE (*9789F / @9789FA), (*9790M / @9790FA), P. 130. . .337 14.136. CONNECTOR BODY COMPOSITE (9800F / 9800M), P. 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338 14.137. CONNECTOR BODY COMPOSITE (9801F / 9801M), P. 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339 14.138. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 133. . . . . . . . . . . . . . . . . . . . . . . . . . . .340 14.139. CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 134. . . . . . . . . . . . . . . . . . . . . . . . . . . .341 14.140. CONNECTOR BODY COMPOSITE (9830 / 9832), (9865F / 9865M), P. 135. . . . . . . . . . . . . . . . .342 14.141. CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 136. . . . . . . . . . . . . . . . . . . . . . . . . . . .343

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

1. TABLE OF CONTENTS (CHAPTER 1) 2. INSTRUCTIONS AND CHARTS (CHAPTER 2)


2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

ABBREVIATIONS

ABBREVIATION ACCESS AC AIR CLNR ALT AC AFTR AMM AMP AMP HR AMPL ARM ARSR ASSY AUX B/U BTRY BM BLK BOOS BOT BK BRKR BRTHR BRI BUZ CA CD CP CAP CAT CHAS CH CIRC CLK CW CLSTR CL COL COMM CMPNT CPRSR CONN CONT CSL CONT CONT CONV CLR CTSY CRUS

DESCRIPTION ACCESSORY AIR CONDITIONING AIR CLEANER ALTERNATOR ALTERNATING CURRENT AFTERTREATMENT AMMETER AMPERE AMPERE HOUR AMPLIFIER ARMATURE ARRESTER ASSEMBLY AUXILIARY BACK-UP BATTERY BENCHMARKING BLOCK BOOSTER BOTTOM BRAKE BREAKER BREATHER BRIGHT BUZZER CABLE CANDELA CANDLEPOWER CAPACITOR CATERPILLAR CHASSIS CHOKE CIRCUIT CLOCK CLOCKWISE CLUSTER CLUTCH COLUMN COMMUTATOR COMPONENT COMPRESSOR CONNECT CONTINUED CONSOLE CONTACT CONTROL CONVERTER COOLER COURTESY CRUISE

ABBREVIATION CUR DPNL DFTR DFR DEG DIAG DSL DIFF DIMR ELEC ELEX ENG EXH FL FWD FR FREQ GA GEN GND HARN HDLP HTD HT TR HTR HP HYD ID IGN ILLUM IND INST INT L LT LTR LWR MAG MOD MDL MOT MTD NEG N/ NO. PASS POSN POS POT PWR

DESCRIPTION CURRENT DASHPANEL DEFLECTOR DEFROSTER DEGREE DIAGRAM DIESEL DIFFERENTIAL DIMMER ELECTRICAL ELECTRONICS ENGINE EXHAUST FLUID FORWARD FRONT FREQUENCY GAUGE GENERATOR GROUND HARNESS HEADLAMP HEATED HEAT TREAT HEATER HORSEPOWER HYDRAULIC IDENTIFICATION IGNITION ILLUMINATION INDICATOR INSTRUMENT INTERMITTENT LEFT LIGHT LIGHTER LOWER MAGNET MODULATOR MODULE MOTOR MOUNTED NEGATIVE NOT WITH NUMBER PASSENGER POSITION POSITIVE POTENTIOMETER POWER

ABBREVIATION PRESS RAD RR RLY RES R RTR SNSR SHLD SHFT SLPR SLV SPKR SPR STD STRG STLITE SUNSH SW SYS TACH TEMP TERM THROT THRU TRLR XDCR XFER XFMR XSTR XMSN XMTR TRK UPR VLV VERT VM VOL WSHR WHL WDO WSHLD WPR W/ W/O

DESCRIPTION PRESSURE RADIO REAR RELAY RESISTOR RIGHT ROTOR SENSOR SHIELD SHIFTER SLEEPER SLEEVE SPEAKER SPRING STANDARD STEERING SATELLITE SUNSHADE SWITCH SYSTEM TACHOMETER TEMPERATURE TERMINAL THROTTLE THROUGH TRAILER TRANSDUCER TRANSFER TRANSFORMER TRANSISTOR TRANSMISSION TRANSMITTER TRUCK UPPER VALVE VERTICAL VOLTMETER VOLUME WASHER WHEEL WINDOW WINDSHIELD WIPER WITH WITHOUT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

001

Figure 1

Abbreviations
S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.2. ACRONYMS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

ACRONYMS

DESCRIPTION ANTILOCK BRAKING SYSTEM ANTENNA COMMUNICATION UNIT ALTERNATING CURRENT AXLE TO BACK OF CAB AXLE TO FRAME ACCELERATOR PEDAL MODULE ACCELERATOR POSITION SENSOR AUXILIARY POWER UNIT AUTOMATIC TRACTION CONTROL AUDIO VIDEO INTERFACE BRAKE HORSEPOWER BACK OF CAB CITIZEN BAND COLD CRANKING AMPERES CLEAN POWER ELECTRICAL CONNECTOR CAB OVER ENGINE DIRECT CURRENT DRIVER CONTROL MODULE DIGITAL DATA LINK DIESEL OXIDATION CATALYST INLET TEMPERATURE DIESEL PARTICULATE FILTER DIESEL TURBOCHARGED DAY TIME RUNNING LIGHTS ELECTRONIC CONTROL MODULE ELECTRONIC CONTROL UNIT EXHAUST GAS RECIRCULATION EXHAUST GAS TEMPERATURE ELECTRO MAGNETIC INTERFACE END OF FRAME ELECTRIC TRAILER BRAKE FRONT AXLE FRONT END FRONT OF DASH FULL POWER BRAKE GLOBAL POSITIONING SYSTEM HYDRAULIC CONTROL UNIT HEAVY DUTY HEAVY DUTY DIESEL HIGH PERFORMANCE TRUCK HEATING, VENTILATION, AND AIR CONDITIONING

ACRONYM ABS ACU AC AC AF APM APS APU ATC AVI BHP BOC CB CCA CEC COE DC DCM DDL DOCT DPF DT DTRL ECM ECU EGR EGT EMI EOF ETB FA FE FOD FPB GPS HCU HD HDD HPT HVAC

DESCRIPTION INJECTOR DRIVE MODULE INPUT/OUTPUT INTEGRATED MOBILE COMMUNICATIONS TERMINAL INSTRUMENT PANEL INDEPENDENT POWER TAKE-OFF LIGHT COMMERCIAL TRANSMISSION MEDIUM DUTY MALFUNCTION INDICATION LAMP MULTIPLEX SWITCH MODULE PYROMETER AMMETER MODULE PROGRAMMABLE LOGIC CONTROLLER POWER TAKE-OFF PULSE WIDTH MODULATION REAR AXLE RADIO FREQUENCY ROLL STABILITY PROGRAMM SEVERE SERVICE TRANSMISSION CONTROL MODULE TERRESTRIAL COMMUNICATION UNIT TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL THERMAL OVERCRANK PROTECTION THROTTLE POSITION SENSOR ZERO VOLT REFERENCE

ACRONYM IDM I/O IMCT I/P IPTO LCT MD MIL MSM PAM PLC PTO PWM RA RF RSP SS TCM TCU TMCT TOCP TPS ZVR

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

002

Figure 2

Acronyms

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

CIRCUIT DIAGRAM INSTRUCTIONS

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION 86 R/D NUMBER CAVITY NUMBER CAVITY NUMBER R/D NUMBER

30 B 87 A SWITCH, MECHANICAL SOLENOID 87A

12-A 85

AND/OR

12

RELAY - SUPPRESSED

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

LOCATION / CIRCUIT NUMBER WIRE GAUGE / WIRE COLOR

A F1

+
PRINTED CIRCUIT IN INSTRUMENT CLUSTER VOLTMETER

20A B 20A FUSE RATING

LOCATION IN FUSE / CIRCUIT BREAKER CONNECTION

A F2

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS. A12 A B S A12A D IGN OFF EXTERNAL WIRE CONNECTIONS C A128 ACC BUSSED CONTACT A F19 20A BATT KEY SWITCH (1101M) INTERNAL CONNECTION BODY CONTROLLER (1602) 16WH F18 20A B 16RD

WIRE CONNECTION A B

PIGTAIL

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE) 11-G 11-GA 11-GB SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT LOCATION INDIVIDUAL GROUND CIRCUIT NUMBER R32-G R32-GA R32-GB SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT

COMMON GROUND CIRCUIT NUMBER

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

003

Figure 3

Circuit Diagram Instructions

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

CIRCUIT NUMBER IDENTIFICATION AND COLOR

CIRCUIT NUMBER 1 2 3

COLOR LTBL RD DKBL GY DKBL GY YL GN GY RD ALTERNATOR - FIELD ALTERNATOR - CHARGE

DESCRIPTION

SERIAL / DATA COMMUNICATION J1587 / J1708 (+) SERIAL / DATA COMMUNICATION J1587 / J1708 (-) SERIAL / DATA COMMUNICATION J1922 (+) SERIAL / DATA COMMUNICATION J1922 (-) SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+) SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-) LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS) ALTERNATOR - RESISTANCE

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

GY WH WH LTBL PK BK RD RD

LOW VOLTAGE ELECTRONIC GROUND CHASSIS / ENGINE GROUND CAB / SLEEPER GROUND ACCESSORY FEED IGNITION FEED IGNITION FEED (BODY BUILDER CONNECTOR) BATTERY FEED KEY SWITCH FEED

PK PK GY LTGN TN TN TN GY TN TN TN TN TN TN TN TN TN TN TN TN TN GY GY GY

STARTER CONTROL GLOW PLUG / PREHEATER ENGINE SHUTDOWN REMOTE POWER MODULE COLD START CONTROLS (ETHER) TIRE PRESSURE MONITORING / CONTROL ENGINE FAN / SHUTTERS ENGINE EXHAUST BRAKE PYROMETER AMMETER VOLTMETER INSTRUMENTS AND GAUGES ENGINE WATER TEMPERATURE ENGINE OIL TEMPERATURE TRANSMISSION OIL TEMPERATURE AXLE OIL TEMPERATURE ENGINE OIL LEVEL COOLANT LEVEL ENGINE OIL PRESSURE FUEL LEVEL FUEL PUMP LIFT AXLE AIR DRYER HEATER LOW AIR PRESSURE WARNING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

004

Figure 4

Circuit Number Identication and Color

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

CIRCUIT NUMBER 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

COLOR TN GY GY GY LTGN GY GY GY GY YL YL YL YL BN OR OR YL OR LTGN BN GY OR GY DKBL DKBL YL OR YL GY BN BN OR RD OR LTBL OR LTGN LTGN LTGN LTGN LTGN LTGN GY BK AIR TEMPERATURE FRONT AXLE ENGAGED POWER DIVIDER LOCK (PDL) WARNING PARK BRAKE WARNING ANTITHEFT WARNING POWER TAKEOFF WARNING SPEEDOMETER TACHOMETER DIFFERENTIAL LOCK WARNING LIGHT SWITCH FEED DIMMER SWITCH FEED HEADLIGHT HI - BEAM HEADLIGHT LO - BEAM PARKING / MARKER LIGHTS TURN SIGNAL - FEED TURN SIGNAL LIGHTS - LEFT

DESCRIPTION

TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION) TURN SIGNAL LIGHTS - RIGHT TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION) CLEARANCE / IDENTIFICATION LIGHTS SOLENOID HAZARD LIGHTS AIR SUSPENSION PANEL LIGHTS COURTESY / DOME LIGHTS FOG / DRIVING LIGHTS CAB REAR FLOOD LIGHTS DAYTIME RUNNING LIGHT OBSTACLE AVOIDANCE / REMOTE SENSOR TAIL LIGHTS LICENSE PLATE LIGHT STOP LIGHTS STOP LIGHTS (BODY BUILDER CONNECTION) BACKUP - LIGHTS BACKUP - LIGHTS (BODY BUILDER CONNECTION) TRAILER AUXILIARY FEED - BATTERY PWM HEATER RECIRC MOTOR HEATER BLOWER MOTOR AUXILIARY FAN AIR CONDITIONER MIRRORS - HEATED, MOTORIZED SEAT BELTS SLEEPER BOX RELAY - FEED

57 58 59 60 61 62 63 64 65 66 67 68 69 70

71 72 73 74 75 76 77 78 79 80

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

005

Figure 5

Circuit Number Identication and Color (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

CIRCUIT NUMBER 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112

COLOR LTGN GY LTGN LTGN GY LTGN GY LTGN VT GY VT TN TN GY TN YL VT BK VT GY TN YL LTGN DKBL LTGN OR GY GY GY GY TN GY POWER DOOR LOCKS WINDSHIELD WIPER POWER WINDOWS CIGAR LIGHTER HORN

DESCRIPTION

RADIO - ENTERTAINMENT / CLOCK WINDSHIELD WASHER CLOCK / HOURMETER AIR BAG HYDRAULIC BRAKE PUMP INTERCOMMUNICATION TRANSMISSION CONTROLS - ELECTRONICS AXLE SHIFT CONTROL ANTILOCK BRAKE SYSTEM EXHAUST EMISSION SNOW PLOW LIGHTS / CRUISE CONTROLS ENGINE CONTROLS - ELECTRONIC DATALINK AND DIAGNOSTICS ACCELERATOR POSITION SENSOR (APS) AIR HORN (ELECTRIC SOLENOID ACTUATED) BRAKE APPLICATION AIR FLASH TO PASS BODY BUILDER AUXILIARY FEED REMOTE START / STOP HEATED SEATS HIGH VOLTAGE ALTERNATOR AC CHARGE INSTRUMENT CLUSTER ELECTRONIC FEED (5V) BRAKE PAD WEAR SENSOR BRAKE STROKE / SLACK ADJUSTER INSTRUMENT CLUSTER ELECTRONIC GROUND FUEL FILTER RESTRICTION TRANSDUCER LIFT GATE

PREFIX A B C D E F H J K L M N P R S T U V W CAB - INSTRUMENT PANEL MODULE CAB - DRIVER CONTROL MODULE CAB - HEADER / CLEARANCE LIGHTS CAB - ROOF / REAR PANEL CAB - LEFT DOOR / DOORS CAB - RIGHT DOOR / DOORS CAB - SLEEPER CAB - DASH (OUTSIDE) ENGINE / RADIATOR TRANSMISSION

LOCATION

CHASSIS / FRONT END (CAB DASH PANEL FORWARD) CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR) CHASSIS / WHEEL BASE SECTION CHASSIS / SUSPENSION / REAR AXLE / AXLES CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS TRAVEL DOORS HOOD MTD HEADLIGHTS / MARKER LIGHTS SLEEPER ROOF / BACK PANEL WIRING WARDROBE CABINET WIRING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

006

Figure 6

Circuit Number Identication and Color (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.7. LAMP BULB CHART, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

LAMP BULB CHART

BULB APPLICATION BACK-UP LIGHT (SUPER 40) CLEARANCE & IDENTIFICATION COURTESY LIGHT CAB DOME LIGHT SLEEPER DOME LIGHT (FLUORESCENT) FOG LIGHT MAP LIGHT SIDE MARKER / TURN LIGHT STOP, TURN AND TAIL LIGHT (SUPER 40) HEADLIGHTS, HIGH BEAM HEADLIGHTS, LOW BEAM FRONT MARKER / TURN LIGHT SIDE MARKER (FRONT) LICENSE PLATE LIGHT (SUPER 40) BOC WORK LIGHT (DAY CAB) WORK LIGHTS (IN SLEEPER BACK PANEL) LUGGAGE COMPARTMENT LIGHT READING LIGHT ACCENT LIGHT SLEEPER FLOOR LIGHT CABINET / WARDROBE LIGHT

CANDLE POWER OR WATT 32 CP 3 CP 2 CP 12 WATT 15 WATT 100 WATT 3 CP 27 WATT 32/2 CP 65 WATT 55 WATT 27 / 8 WATT 4 WATT 2 CP 35 WATT 15 CP 12 WATT 15 CP 12 WATT 2 CP 5 WATT

BULB TRADE NUMBER TL40204 N/A 193 211-2 F15T8CW 4921-1 211-2 3156 TL40248R 9005 9006 3357AK 194 TL1508 4411 1003 211-2 912 211-2 193 7575

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

007

Figure 7

Lamp Bulb Chart

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

RELAY FUNCTION AND WIRING GUIDE

RELAY VIEWED FROM INSERTION END MINIATURE - ISO (1) 86 30 87A NORMALLY CLOSED CONTACT NORMALLY OPEN CONTACT

RELAY SCHEMATIC

ENERGIZING COIL

87 85

COMMON CONTACT ENERGIZING COIL

MINIATURE - 280 (1) 30 86 86 30

87 85 87A 87 85 87A

MICRO - 280 (1) 30 86

85

87A

87

MICRO - ISO (1) ENERGIZING COIL 2 NORMALLY CLOSED CONTACT ENERGIZING COIL 4 5 1 COMMON CONTACT 2 4 5 3 NORMALLY OPEN CONTACT 1

MICRO - 4 PIN (1) 30 86

85

87 86 30

MINI MICRO - 4 PIN (2) 30 86 85

87

85

87

NOTES : 1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR 2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHK CHANGE DRAWN NAME

DATE

REV

REFERENCE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

008

Figure 8

Relay Function and Wiring Guide

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.9. SCHEMATIC SYMBOL CHART, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

SCHEMATIC SYMBOL CHART

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

ACCEL PEDAL POSN SENSOR

AMMETER

IDLE

THROTTLE

+
F E D C A B

BATTERY

ACCEL PEDAL POSN SENSOR

BLUNT CUT CIRCUIT

A A B AIR DRYER

BUSBAR

CIGAR LIGHTER

ALARM TYPE 1

TYPE 2 OR 3

CIRCUIT BREAKER

ALTERNATOR DIODE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

19AUG09

AE08058095

009

Figure 9

Schematic Symbol Chart

S08344-2

10

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

SCHEMATIC SYMBOL CHART (CONT)

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

DIODE, LIGHT EMITTING

HORN

FAN SOLENOID BATT

KEY SWITCH S FEMALE TERMINAL A B OFF IGN D C ACC

FUSE

S I A OFF FUSIBLE LINK

S I A OFF

S I A OFF

S I OFF A

KEY SWITCH, COMPLEX

FUSES W/ BUSBAR LIGHT W/ SWITCH

GROUND N/ STUD

LIGHT, DOUBLE FILAMENT

HEATER

HOLDER, FUSE W/ BUSBAR

LIGHT, SINGLE FILAMENT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

19AUG09

AE08058095

010

Figure 10

Schematic Symbol Chart (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

11

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

SCHEMATIC SYMBOL CHART (CONT)

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

MALE TERMINAL

RESISTOR

MOTOR

B SENDER - FUEL, OIL, TEMP, WATER C

PASS THRU CONNECTION SENSOR, PRESSURE. ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC 86 30 RELAY, FIVE TERMINAL 87 85 87A

86

30

RELAY, FOUR TERMINAL

SENSOR, YAW

87 85

SOLENOID

B1 RELAY, LATCHING

B2 SOLENOID W/ DIODE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

011

Figure 11

Schematic Symbol Chart (Cont.)

S08344-2

12

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

SCHEMATIC SYMBOL CHART (CONT)

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

SPEAKER

SWITCH, PUSH BUTTON

120 OHMS

SPLICE C

TERMINATING RESISTOR

STUD

THERMOSTAT

M S

VALVE, ETHER BOTTLE

START MOTOR W/ TOCP

B A VALVE, MODULATOR C

SWITCH, MECHANICAL (NORMALLY OPEN)

THERMISTOR SWITCH, MECHANICAL (NORMALLY CLOSED)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058095

012

Figure 12

Schematic Symbol Chart (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

13

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)


3.1. BATTERY FEED, P. 1
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER


BATTERY FEED

A14HF 12RD

FUSE F6-B (1015) A3 B3 A75WA 14RD 15A FUSE F11-C (1020) F3 E3 5A A75T 18LTGN @A75TR 18LTGN

WEBASTO HEATER MODULE (5236) CH12_12,13,14 ENGINE PRE HEAT / NO IDLE HEAT - VALVE #1B RELAY (1115M / 1018) CH12_06,10 NO IDLE HEAT CONTROL (1017) CH12_10 TRAILER MARKER LIGHT RELAY (1012) CH9_13

A14HD 12RD

A14HA 12RD CH3_02,04

FUSE F3-D (1012) C4 D4 (A58J) 20A FUSE F3-B (1012) D2 C2 20A FUSE F7-D (1016) E4 F4 30A

CH3_02

CH3_03

A14HB 12RD

(A68J)

TRAILER TAIL LIGHT RELAY (1012) CH9_13

A14HC 12RD

(A70J)

TRAILER STOP LIGHT RELAY (1016) CH9_13 W/ WABCO ABS

FUSE F8-B (1017) A14HE 12RD F2 E2 A94AY 14GY A94AY 12GY

WABCO ABS CONTROLLER (1420) CH10_13 ABS #1 (1400) CH10_07 W/ BENDIX ABS

15A/30A

FUSE F1-B (1010) **A14X 6RD *A14W 6RD A14H 8RD A14FA 12RD A14FB 12RD A14FC 12RD E2 5A F2 A75D 18LTGN

A14T 8RD

HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1011 / 1013) CH3_05 TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13

A14 6RD

A14F 8RD

A14FD 12RD

FUSE F2-A (1011) F1 E1 (A56J) 15A FUSE F2-C (1011) E3 F3 (A57J) 15A FUSE F2-E (1011) C1 10A D1 A86P 18LTGN A86AF 18LTGN

A14FF 12RD FUSE HOLDER W/ DOUBLE 100A FUSE A14J 8RD

RADIO CONNECTOR (1300) CH4_18 REMOTE RADIO (5303) CH4_32,33 HVAC LPM (1220) CH12_03

A14FE 12RD

FUSE F6-A (1015) A4 B4 30A FUSE F2-G (1011) C3 D3 15A

A75 12LTGN

2RD

A14JA 12RD

A14EE 16RD A15 18RD A98H 18BK A94TC 12GY A94TV 12GY A94T 12GY

GAUGE CLUSTER #1 (1500) CH8_10, CH9_16 IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02 DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20 AUXILIARY TRAILER RELAY (1016) CH10_06 TRAILER ABS ECU (1017) CH10_06 ABS TRAILER SOCKET (9902) CH10_06 EGR VALVE RELAY (1020) CH7_06

FUSE F3-A (1012) BLOCK TYPE FUSE 200A A14JB 12RD D1 C1

10A

FUSE F8-D (1017) A14JC 12RD F4 E4 30A

BATTERY

A14JD 12RD BATTERY GND (ON LEFT SIDE OF FRAME RAIL)


CHK DATE CHANGE REV

FUSE F8-H (1017) A4 B4 15A

A97VT 12PL

* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ NO IDLE HEAT ONLY
REFERENCE DRAWN NAME

M448 14NOV11 ADDED FUSE F6-B.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

001

Figure 13

Battery Feed

S08344-2

14

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.2. BATTERY FEED (CONT.), P. 2


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER


BATTERY FEED (CONT)

FUSE F6-D (1015) A14RA 12RD B1 20A FUSE F7-B (1016) A14RB 12RD F2 E2 A72E 18OR A72A 12OR A14BA 14RD A14SC 12RD FUSE F7-A (1016) A14RD 12RD F1 30A FUSE F10-B (1019) F2 E2 30A FUSE F11-A (1020) F1 E1 5A E1 A14VA 10RD SLEEPER POWER (5000) CH13_01,02,04 CH12_12,14 CH9_18,19,24 CUSTOMER ACCESSORIES #1 (1019) CH4_26 AUXILIARY TRAILER RELAY (1016) CH9_16 PARK BRAKE PRESSURE SWITCH (8454) CH10_06 A1 A19V 16GY FUEL HEATER RELAY (1015) CH8_05

25A/10A

A14RC 12RD

A14SAC 12RD

CH3_03

CH3_01

A14NE 12RD

A14SB 18RD A14SA 18RD

CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27 CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 FLOOR LIGHT RELAY (1010) CH9_17

CH3_03

FUSE F1-C (1010) A14KB 12RD E3 A14KB 12RD 5A F3 A63JV 18DKBL

**A14Y 6RD

FUSE F1-D (1010) A14M 8RD *A14W 6RD A14N 8RD A14R 8RD A14KA 12RD A14KF 12RD E4 5A F4 A14EF 18RD SECONDARY INSTRUMENT CLUSTER (1502) CH8_11 ACCESSORY FEED RELAY #2, 4 (1011 / 1013) CH3_09 AUX POWER SOURCE (1901) CH4_02

FUSE F3-C (1012) D3 C3 **A14KK A86P 12RD 16LTGN 15A *A14KK 14RD FUSE F2-B (1011) A14K 8RD A14KD 12RD E2 15A F2 A84 16LTGN A14EF 18RD A14SD 18RD A14NN 18RD D2 10A A14EA 16RD A14EB 18RD

CIGAR LIGHTER (1903) CH4_02 QUALCOMM (1922) CH4_13 1TB1 +BATTERY TRIP MASTER (5927) CH9_07 TELEMATICS MODULE J1 (1963) CH4_07 MOTIENT MOBILE MAX POWER (5904) CH4_31 XATA CONNECTOR (1910) CH4_16 XATA CONNECTOR (5940) CH4_17 QUALCOMM OMNIVISION POWER (1918) CH4_29 QUALCOMM TMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14 XATA CONN (5940) CH4_17

FUSE F2-F (1011) CH3_01 A14T 8RD A14KC 12RD C2

A14ED 16RD * DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING

A14ED 18RD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 UPDATED REFERENCE CH12_13 FOR AUTO START/STOP.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

002

Figure 14

Battery Feed (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

15

3.3. BATTERY FEED (CONT.), P. 3


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


BATTERY FEED (CONT)

CHAPTER 3

A14ND 12RD

FUSE F7-E (1016) A1 B1 30A FUSE F7-H (1016) B4 A4 30A

A75C 10LTGN

AUX HEATER / SLEEPER BLOWER (5009 / 1215) CH12_10 AMPLIFIER CONN IP / SLEEPER POWER (5313 / 5000) CH13_03,06,07 CH4_19, CH12_05,09,11 W/ CUSTOMER ACCESSORY

A14NA 12RD

A14VB 10RD

A14NH 12RD

FUSE F10-D (1018) E4 F4 30A/10A

A14SBC 12RD A14BLT 14RD

CUSTOMER ACCESSORIES #2 RELAY (1019) CH4_27 CUSTOMER ACCESSORIES #2 RELAY (1018 / 1019) CH4_24 VEHICLE INFOMATION DISPLAY (1550) CH4_23 TPMS CONTROLLER (8952) CH10_01 VEHICLE INFOMATION DISPLAY (1550) CH4_23 IGNITION RELAY #2 (1012 / 1014) CH3_05 IGNITION RELAY #3 (1012 / 1014) CH3_05 CUSTOMER WORK LIGHTS (1010) CH9_22, 23 VEHICLE SENSOR MODULE (8950) CH10_18

W/ BEACON LIGHT W/ PRODUCTIVITY DISPLAY FUSE F11-B (1020) A14NF 12RD E2 F2 5A

A14N 8RD CH3_02 A14M 8RD

A14SE 18PK A22D 18TN A14SE 18RD

W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR

A14MA 12RD

FUSE F7-F (1016) A14MD 12RD B2 15A A14NJ 12RD FUSE F8-A (1017) E1 F1 10A A2

A14MC 12RD A65BD 16OR

A14U 16RD

FUSE HOLDER W/ DOUBLE 100A FUSE (1000) A14X 6RD 2RD

BATTERY BLOCK TYPE FUSE

200A LATCHING RELAY (1007) 2 B1 3 A14LA 18RD A14LB 18RD BODY CONTROLLER #J4 (1601)

F6 F7

LOAD SHEDDING ON LOAD SHEDDING OFF

BATTERY GND (ON LEFT SIDE OF FRAME RAIL) GROUND ADAPTER (1003) 3

1 B2 4

A14-LM 18WH A14-LN 18WH

A14-GL 18WH A11-GKA 14WH

A14Y 6RD

CH3_02

NEGATIVE STUD (1004) (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

MEF2 22JUN10 REVISED AND REDRAWN.

70036S

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

003

Figure 15

Battery Feed (Cont.)

S08344-2

16

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.4. BATTERY FEED (CONT.), P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

BATTERY FEED (CONT)

FUSE F2-H (1011) A14KH 12RD C4 10A FUSE F2-D (1011) E4 10A F4 A63BD 18DKBL D4 A54XV 16BN SKIRT LIGHT RELAY (1010) CH9_12

MAP LIGHT / DOME (2100) MAP READING LIGHT (2102 / 2103) CH9_03,04

FUSE F9-A (1018) CH3_01 A14T 8RD A14MB 12RD D1 30A C1 A81B 12LTGN

DRIVER DOOR POD SIGNAL (3202M) CH4_03

A14NB 12RD

B1

FUSE F9-E (1018) A1 30A

A81C 12LTGN

PASSENGER DOOR POD SIGNAL (3202M) CH4_03

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

004

Figure 16

Battery Feed (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

17

3.5. IGNITION FEED STANDARD AND REMOTE START/STOP, P. 5


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


IGNITION FEED - STANDARD REMOTE START / STOP, AUTO START / STOP
BODY CONTROLLER #J4 (1601) A104B 18DKBL AUX POWER RELAY (1873) 87 87A E3

CHAPTER 3

W/ THEFT DETERRENT W/ REMOTE S/S FUSE F3-A (1012) CH3_01,34 A15 18RD A13XA 18PK 85

THEFT DETERRENT

IGNITION SWITCH (1100M) ACC C OFF IGN D S B A

W/ THEFT DETERRENT & N/ REMOTE START STOP W /THEFT DETERRENT & W /REMOTE START STOP A13FG 18PK REMOTE STOP RELAY (5001) CH7_08

86 A13DB 18PK

30 1

A13F 18PK

REMOTE STOP RELAY (5001) CH7_08

A13FL 16PK

AUTO S/S (4114) CH7_13

A13F 18PK

A13F 16PK

IP / SLEEPER (5000-38) H13FL 18PK

IP / SLEEPER (5000-39) H13F 18DKBL

REMOTE STOP RELAY (5001) CH7_08

W/ REMOTE START / STOP

W/ AUTO S/S

A13F 18PK W/ REMOTE START / STOP

(A13FC)

FUSE F4-G (1013) CH3_06

A13FD 18PK

W/ STANDARD IGNITION & INTERNATIONAL ENGINE

J3 85

J4

87

IGNITION RELAY #1 (1011 / 1013) 30 A3 FUSE HOLDER W/ BUSBAR CH3_01,34 FUSE F5-J, F5-M, F7-G (1014) CH3_07 FUSE F5-K, F5-C (1014) CH3_08 FUSE F5-E, A (1014) CH3_07,08 W/ IGNITION RELAY 3

86 A11-GBA 14WH A11-GKJ 6WH A13-GBK 18WH AVB13-GBK 18WH A4

A14FB 12RD N/ IGNITION RELAY 3 A13FB 12PK (A13FB) J1 A13-GFD 18WH J2 85 87

GROUND STUD(1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A13FE 18PK

86 A2 FUSE F11-D (1020) CH3_08 TRAILER ABS ECU RELAY (1017) CH10_06 ABS#1 (1400) CH10_07 WABCO ABS CONTROLLER (1420) CH10_13

IGNITION RELAY #2 30 (1012 / 1014) A1 A14MA 12RD FUSE HOLDER W/ BUSBAR CH3_03,35 FUSE F5-G,H (1014) CH3_07,08

A13FF 18PK A13-GFE 18WH J3 85 87 J4

(A13FA)

N/ IGNITION RELAY 3 TRAILER ABS ECU RELAY (1017) CH10_06 A13-GFF 18WH

IGNITION RELAY #3 (1012 / 1014) 30 A3 A14MC 12RD FUSE HOLDER W/ BUSBAR CH3_03,35

86 A4

A13-GFF 18WH

W/ STANDARD IGN FEED


CHK DATE CHANGE REV REFERENCE DRAWN NAME

M448 14NOV11 ADDED: CIRC A13F

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

FOR AUTO S/S EFFECT, GND STUD 1005.

61802Y

31MAR11

AE08058096

005

Figure 17

Ignition Feed Standard and Remote Start/Stop

S08344-2

18

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.6. IGNITION FEED - STANDARD, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

IGNITION FEED - STANDARD

FUSE F4-G (1013) IGNITION RELAY #1 (1011 / 1013) CH3_05 C3 (A13FC) 10A D3 A13B 18PK

LEFT / RIGHT BANK OPT WARNING LIGHTS (1511 / 1510) CH4_14,29,31 CH8_06,07,08 TRI-PAC RECTIFIER (5757) CH7_10 REMOTE START / STOP RELAY #2 (1018) CH7_07

FUSE F4-H (1013)

C4

D4 10A

A13TRIB 16PK A104AK 16DKBL

E3 E4 FUSE F4-C (1013) G3 H3 10A *A92U 16TN #A92U 16TN EATON GEN3 TCM CONNECTOR (7105) CH11_01 ULTRASHIFT TRANSMISSION RELAY (1019) CH11_01 ECM CONNECTOR 1 (6018) CH7_01 GAUGE CLUSTER #1 (1500) CH8_10 HVAC CONTROLLER (1200) CH12_02 STANDARD IGNITION FEED

FUSE F4-D (1013)

G4

H4 10A

A97FA 16PL A97F 16PL

FUSE F4-L (1013) A13FC 12PK A3 10A B3 A13EA 18PK A73A 18LTGN

FUSE F4-M (1013) A4 B4 10A

A13 18PK

A16

IGN SW INPUT

BODY CONTROLLER #J3 (1600)

# W/ ULTRASHIFT XMSN * W/ AUTOSHIFT XMSN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

006

Figure 18

Ignition Feed - Standard

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

19

3.7. IGNITION FEED STANDARD (CONT.), P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

IGNITION FEED - STANDARD (CONT)

FUSE F5-E (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05 C1 (A13FB) 10A G1 FUSE F5-A (1014) 10A G2 FUSE F5-B (1014) 10A H2 H1 D1 A97VTI 12VT ENGINE SENSOR INTERFACE (6033) CH7_06 VORAD VS-400 DIU CONNECTOR (1943M) CH4_28 PTO RELAY A (1020) CH10_17 QUALCOMM TMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14,31 QUALCOMM OMNIVISION POWER (1918) CH4_29 TELEMATICS MODULE J1 (1963) CH4_07 TRIPMASTER (5927) CH9_07

A67A 16PK

A88V 18LTGN

A1 FUSE F5-J (1014) 10A

B1

A13EE 18PK A13EE 16DKBL A13N 18PK A13SD 18PK

IGNITION RELAY #3 (1012 / 1014) CH3_05

FUSE F5-G (1014) C3 (A13FA) 10A G4 FUSE F5-L (1014) 10A A13FA 12PK A4 10A W/ WORK LIGHT A71B 18OR BACK-UP LIGHT RELAY (1019) CH9_02 B4 H4 D3 A13BL1 18PK BECON LIGHT SW (1117M) CH4_24

A13EH 18PK

SECONDARY INSTRUMENT CLUSTER (1502) CH8_11

A71A 16OR A71A 18OR

BACK-UP LIGHT SWITCH (7500W) CH9_01

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

007

Figure 19

Ignition Feed Standard (Cont.)

S08344-2

20

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.8. IGNITION FEED STANDARD (CONT.), P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

IGNITION FEED - STANDARD (CONT)

FUSE F5-A (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05 G1 (A13FB) 10A H1 A67A 16GY

A67E 18PK A67Y 18PK W/ SLEEPER A70D 18OR A70D 18OR A13SD 18PK

VORAD VS-400 DIU CONNECTOR (1943M) CH4_28 FORWARD LOOKING RADAR UNIT (8901) CH4_28

FUSE F5-J (1013) A13FB 12PK A1 10A B1

W/ DAY CAB

TRIP MASTER (5927) CH9_07

FUSE F5-K (1014) A2 15A B2 A39 16GY AIR DRYER (9900 / 9901 / 9902) CH10_02

FUSE F5-H (1014) IGNITION RELAY #3 (1011 / 1013) CH3_05 C4 (A13FA) 10A FUSE F5-D (1013) G3 H3 7.5A FUSE F5-L (1014) A3 10A B3 A67TA 18PK SIDE SENSOR (9768) CH4_28 A87C 18GY WASHER PUMP (8350) CH4_22 D4 A28V 18TN COMPASS MODULE (1912) CH3_10,13

FUSE F11-D (1020) ABS # 1 / WABCO ABS CONTROLLER (1400 / 1420) CH10_07,13 A94V 18GY F4 5A E4

*A13FH 18PK #A13FH 18GY

TRILER ABS ECU RELAY (1017) A13FF 18PK IGNITION RELAY #3 (1012 / 1014) CH3_05

# W/ IGN FEED REMOTE START / STOP * W/ IGN FEED STANDARD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

008

Figure 20

Ignition Feed Standard (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

21

3.9. ACCESSORY FEED, P. 9


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


ACCESSORY FEED

CHAPTER 3

BTRY

S A FUSE F3-A (1012) CH3_01,34 FUSE HOLDER W/ DOUBLE 100A FUSE CH3_01 BATTERY FEED CH3_35 A15 18RD B

OFF IGN D C

IGNITION SWITCH (1100M) ACC

A12 18LTBL

W/ DAYCAB

@A12 18LTBL #A12 18LTBL

##A14W 6RD

A14K 8RD A14KF 12RD A12A 18LTBL

RPM J4, AUTO START/STOP (4114) CH7_13 IP / SLEEPER (5000) CH12_05,09

*A14 4RD

A12C 18LTBL

A1 30 ACCESSORY RELAY #2, 4 (1011 / 1013) 87 J2 (A12V)

J1 86 FUSE F1-A 1010) E1 F1 A12CV 18LTBL

BODY CONTROLLER #J3 (1600)

5A

ACCESSORY A1 SWITCH INPUT

85 A2 %A13-GFK 18WH %A12-G 18WH A2 A12V 12LTBL B2 10A A12F 18LTBL EGR VALVE RELAY (1020) CH7_06 TRAILER ABS RELAY (1017) CH10_06 SWITCH PACK (1101M) CH4_20

FUSE F4-K (1013)

A1 FUSE F4-J (1013)

B1

A12C 18LTBL A22E 18TN A12U 16LTBL A86F 18LTGN A86R 18LTGN

VEHICLE INFORMATION DISPLAY (1550) CH4_23 TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01 VEHICLE SENSOR MODULE (8950) CH10_18 CB RADIO POWER (2303) CH4_01 REMOTE RADIO / RADIO (5303 / 1300) CH4_32,33

10A D1 10A C2 FUSE F4-F (1013) D2 10A E1 E2 FUSE F4-A (1013) G1

C1 FUSE F4-E (1013)

H1 30A

A72B 16OR A94AM 14GY

AUX TRAILER SWITCH (1110M) CH9_16 RIGHT BLANK OPT WARNING LIGHTS (1510) CH8_06 DRIVER DOOR (3000) CH4_05

FUSE F4-B (1013) G2 # W/ SLEEPER & N/ AUTO START / STOP @ W/ SLEEPER & W/ AUTO START / STOP
CHK DATE CHANGE

H2 10A

A78V 18LTGN

## DUAL BATTERY FEED W/ LOAD SHEDDING * SINGLE BATTERY FEED % MUTUALLY EXCLUSIVE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 ADDED @A12. REVISED #A12.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

009

Figure 21

Accessory Feed

S08344-2

22

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.10. CAB J1939 COMPASS AND ABS EFFECTS, P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

CAB J1939 - COMPASS AND ABS EFFECTS


IP / CENTER CHASSIS (1701) 62

BODY CONTROLLER #J5 (1602)

J1939+ J1939-

F3

A5(+) 18YL A5(-) 18GN A5RL(+) 18YL A5RL(-) 18GN

A5U(+) 18YL A5U(-) 18GN

N5UA(+) 18YL N5UA(-) 18GN

61

F2

VEHICLE SENSOR MODULE (8950) CH3_15

DIAGNOSTIC CONNECTOR (1650)

N5U(+) 18YL N5U(-) 18GN

J1939+

C D A

A5B(+) 18YL A5B(-) 18GN A98-G 18WH A98H 18BK A5RK(+) 18YL

TERMINATING RESISTOR (8954 CH3_15 FORWARD COOLING LOCKING RADAR UNIT (8901) CH4_28 GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

J1939GND

A11-GCA 12WH FUSE F3-A (1012) A14JB C1 D1 12RD 10A A5RK(-) 18GN A14J 8RD

BTRY

A14 6RD

BTRY FEED CH3_01

INSTRUMENT CLUSTER (1501)

J1939+ J1939-

12

A5D(+) 18YL A5D(-) 18GN A5RJ(-) 118GN GROUND CONNECTOR (1006) 1 A11-GKB 14WH

11

COMPASS (1912)

J1939+ J1939-

A5C(+) 18YL A5C(-) 18GN A28-G 18WH FUSE F5-H (1014) D4 C4 (A13FA) 10A A5RA(+) 18YL A5RA(-) 18GN IGNITION RELAY #3 (1012/1014) CH3_08 GROUND STUD (LOCATED ATLEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A5RJ(+) 18YL

GND

IGN

A28V 18TN

ABS#1 (1400)

IP / ENGINE (1702) @A5R(+) 18YL A5R(+) 18YL A5R(-) 18GN @A5R(-) 18GN 17 11

*A5N(+) 18YL 8 @A5N(+) 18YL @A5N(-) 18GN *A5N(-) 18GN

J1939 HIGH

K5R(+) 18YL K5R(-) 18GN

J1939 LOW

ECM CONNECTOR (6018) CH3_14

WABCO ABS CONTROLLER (1420) A5N(+) 18YL A5N(-) 18GN

J1939(+) J1939(-)

3 1

* W/ COMPASS ONLY @ W/ ALL OPTIONS EXCEPT COMPASS


REV REFERENCE DRAWN NAME

CHK

DATE

CHANGE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

010

Figure 22

Cab J1939 Compass and ABS Effects

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

23

3.11. CAB J1939 WITH ALL OPTIONS, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

CAB J1939 WITH ALL OPTIONS


IP / CENTER CHASSIS (1701) 62

BODY CONTROLLER#J5 (1602)

J1939+

F3

A5(+) 18YL A5(-) 18GN

A5U(+) 18YL 61 A5U(-) 18GN

N5U(+) 18YL N5U(-) 18GN

TERMINATING RESISTOR (8954) CH3_15 FORWARD LOOKING RADAR UNIT (8901) CH4_28 INSTRUMENT CLUSTER (1501)

J1939-

F2

DIAGNOSTIC CONNECTOR (1650)

J1939+

A5B(+) 18YL A5B(-) 18GN FUSE F3-A (1012) C1 D1 A98H 18BK 10A A98-G 18WH A11-GCA 12WH A14JB 12RD A14J 8RD

A5RL(+) 18YL

A5RL(-) 18GN

A5RK(+) 18YL A5RK(-) 18GN A14 6RD BTRY FEED CH3_01

A5D(+) 18YL A5D(-) 18GN

12

J1939-

11

BTRY

IP / ENGINE (1702) A5RA 18GN A5R(-) 18GN A5R(+) 18YL

GND

17

GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) J1939 ADAPTER (1024)

A5RJ(+) 18YL A5RJ(-) 18GN

11

ABS # 1 (1400) A5N(-) 18GN A5N(+) 18YL

A5RH(+) 18YL

A5RF(+) 18YL

A5FA(+) 18YL

A5J(-) 18GN

A5J(+) 18YL

A5RH(-) 18LTGN

7 J1939 ADAPTER COMPASS (1025 / 1912) (1025) CH3_12,13 SHIFTER CONNECTION (7905)

4 J1939 ADAPTER COMPASS (1025 / 1912) (1025) CH3_12,13

J1939 +

J1939+

SECONDARY INSTRUMENT CLUSTER (1502)

J1939-

J1939 -

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

A5FA(-) 18GN

A5RF(-) 18GN

61802Y

09MAR09

AE08058096

011

Figure 23

Cab J1939 with All Options

S08344-2

24

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.12. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

CAB J1939 WITH ALL OPTIONS (CONT)


A5RF(+) 18YL A5RF(-) 18GN J1939 ADAPTER (1024) CH3_11

J1939 ADAPTER (1024) CH3_11

J1939 ADAPTER (1025)

A5RD(+) 18YL

A5RE(-) 18LTGN

A5K(-) 18GN

A5RE(+) 18YL

A5HA(+) 18YL

D7

D8

MODULE INTERCONNECT (1960)

A5HA(+) 18YL

A5K(-) 18GN

A5K(+) 18YL

9 J1939 HIGH 1

10 J1939 LOW 1

TELEMATICS MODULE J1 (1963)

7 J1939 HIGH 1

6 A J1939 LOW 1 J1939 HIGH 1 B J1939 LOW 1 WABCO ON GUARD DRIVER INTERFACE UNIT (1944) A5HA(-) 18GN

VORAD VS-400 DIU CONNECTOR (1943M)

A5HA(-) 18GN

J1939 ADAPTER (1026)

A5RC(+) 18YL

A5R(+) 18YL

A5RC(-) 18LTGN

A5L(-) 18GN

A5L(+) 18YL

A5P(+) 18YL

IP / ENGINE (1702-11) A5RA(+) 18YL K5R(+) 18YL

A5P(-) 18GN

L J1939 HIGH 1

C J1939 LOW 1

K5R(-) 18GN

A5R(-) 18GN

IP / ENGINE (1702-17)

A5RD(-) 18GN

A5K(+) 18YL

VEHICLE INFORMATION DISPLAY (1550) ECM CONNECTOR (6018) CH3_14

COMPASS (1912) CH3_13

ECM CONNECTOR (6018) CH3_14 B7 B8 A5K(-) 18GN A5K(+) 18YL J1939 LOW 1 J1939 HIGH 1

COMPASS (1912) CH3_13

IP / INTER CONNECTOR (1962)

15 13

TIRE PRESSURE MODULE (8952)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

Figure 24

Cab J1939 with All Options (Cont.)

S08344-2

A5RA(-) 18GN

012

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

25

3.13. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

CAB J1939 WITH ALL OPTIONS (CONT)

COMPASS (1912) FUSE F5-H (1014) IGNITION RELAY (1012 / 1014) CH3_08 GROUND ADAPTER (1006) 1 A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) 4 GROUND C4 (A13FA) 30A D4 A28V 18TN 1 BATTERY

A28-G 18WH

A5RA(+) 18YL J1939 ADAPTER (1026) CH3_12

A5RC(+) 18YL

CAN HIGH

A5RA(-) 18YL

A5RC(-) 18YL

CAN LOW

J1939 ADAPTER (1024) CH3_11

A5RF(+) 18YL A5RF(-) 18YL

SLEEPER HVAC CONTROLLER (5210)

TERMINATING RESISTOR (1657) F6 A5E(+) 18YL A5SB(+) 18YL A 120 OHMS


SHEET

J1939-

C J1939+ F5 A5E(-) 18GN A5SB(-) 18GN

H5S(-) 18GN

IP / SLEEPER CONNECTOR (5000)

36

35 A5K(-) 18GN A5K(+) 18YL

H5S(+) 18YL

NO IDLE CONTROLLER (5216) CH3_16

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

09MAR09

AE08058096

013

Figure 25

Cab J1939 with All Options (Cont.)

S08344-2

26

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.14. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

CAB J1939 WITH ALL OPTIONS (CONT)

W/ AUTO START / STOP & N/ NO IDLE HVAC-BERGSTROM

A5SR(-) 18GN A5SR(+) 18YL

}
A

AUTO START/STOP RPM J1 (4111) CH7_12

BODY CONTROLLER (1602)

TERMINATING RESISTOR (1657) A5SA(+) 18YL A5SB(+) 18YL

J1939+

F6

J1939-

F5

A5SA(-) 18GN

C A5SB(-) 18GN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

120 OHMS

74016A

15JUL11

AE08058096

13A

Figure 26

Cab J1939 with All Options (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

27

3.15. CAB J1939 ENGINE, P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

CAB J1939 ENGINE

W/ MANUAL TRANSMISSION

IP / ENGINE CH3_10,12

K5R(+) 18YL K5R(-) 18GN ECM CONNECTOR (6018)

J1939 TERMINATING RESISTOR (7110)


A

K5S(-) 18GN K5TB(+) 18YL K5S(+) 18YL

47

J1939-

34

J1939+

120 OHMS
C

K5TB(-) 18GN

W/ AUTO TRANSMISSION & ULTRASHIFT GEN3 TRANSMISSION

IP / ENGINE CH3_10,12 EATON GEN3 TCM CONNECTOR (7105)

K5R(+) 18YL K5R(-) 18GN K5TA(+) 18YL K5TA(-) 18GN

ECM CONNECTOR (6018) K5S(+) 18YL K5S(-) 18GN

J1939+

K5V(+) 18YL K5V(-) 18GN

34

J1939+

J1939-

47

J1939-

A J1939 TERMINATING RESISTOR (7110)

K5TB(+) 18YL

120 OHMS C K5TB(-) 18GN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

014

Figure 27

Cab J1939 Engine

S08344-2

28

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.16. J1939 CHASSIS, P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

J1939 CHASSIS

N5UA(-) 18GN N5UA(+) 18YL BODY CONTROLLER #J5 (1602) CH3_10,11

N5U(+) 18YL N5U(-) 18GN TERMINATING RESISTOR (8954) N5UA(+) 18YL N5UB(+) 18YL N5UB(-) 18GN A

N5UA(-) 18GN

N5UC(+) 18YL

FORWARD LOOKING RADAR UNIT (8901) CH4_28

N5UB(+) 18YL N5UB(-) 18GN

N5UA(+) 18YL

N5UD(+) 18YL

N5UA(-) 18GN

5 CAN HIGH

6 CAN LOW

VEHICLE SENSOR MODULE CONNECTOR (8950)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

N5UD(-) 18GN

N5UC(-) 18GN

61802Y

09MAR09

AE08058096

Figure 28

J1939 Chassis

S08344-2

120 OHMS

015

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

29

3.17. J1939 CHASSIS (CONT.), P. 15A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


J1939 CHASSIS (CONT)

CHAPTER 3

BENDIX WINGMAN (8903) J1939 CENTER TO FWD (9769M) M5U(+) 18YL M5UE(+) 20YL

M5U(-) 18GN

M5UE(-) 20LTGN

M5UD(+) 18YL

M5UD(-) 18GN

SMARTIRE TPMS (8993F) M5U(+) 18YL C M5UA(+) 18YL

12

M5U(-) 18GN

M5UA(-) 18GN

11

J1939 FWD TO CENTER (9770M)

M5UB(+) 18YL

M5UB(-) 18GN

1 M67-GG 20WH 37 M67Y 20PK M5UH(+) 18YL C FORWARD CHASSIS CONN (1700F) 38 M5UH(-) 18GN
CHK DATE CHANGE REV REFERENCE DRAWN NAME

0486 03JAN12 INITIAL RELEASE.

75116N

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

75116N

15NOV10

AE08058096

15A

Figure 29

J1939 Chassis (Cont.)

S08344-2

30

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.18. J1939 CHASSIS (CONT.), P. 15B


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


J1939 CHASSIS (CONT)

CHAPTER 3

WABCO RADAR (8902)

J1939 CENTER TO FWD (9769M)

M5UK(+) 18YL

M5UF(+) 20YL

M5UK(-) 18GN

M5UF(-) 20LTGN

M5UD(+) 18YL

M5UD(-) 18GN

SMARTIRE TPMS (8993F) M5UA(+) 18YL

M5U(+) 18YL C

12

M5U(-) 18GN

M5UA(-) 18GN

11

J1939 FWD TO CENTER (9770M)

M5UB(+) 18YL

M5UB(-) 18GN M67CA 20PK M67-GA 20WH

M5UH(+) 18YL C

M5UH(-) 18GN

38

37

FWD CHASSIS CONN (1700F)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 03JAN12 INITIAL RELEASE.

75116N

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

75116N

16NOV10

AE08058096

15B

Figure 30

J1939 Chassis (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

31

3.19. J1939 WITH SLEEPER, P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

J1939 WITH SLEEPER


IP / SLEEPER (5000) H5S(-) 18GN H5S(+) 18YL 2 1 H5K(-) 18GN H5K(+) 18YL TERMINATING RESISTOR (1657) CH3_13 H5T(-) 18GN

N/ NO IDLE HVAC

SLEEPER HVAC CONTROLLER (5210)

TERMINATING RESISTOR (5930M) C 120 OHMS MAXXSAVER APU

J1939-

16

H5SA(-) 18GN

J1939+

15

H5SA(+) 18YL

H5T(+) 18YL

IP / SLEEPER (5000) W/ NO IDLE HVAC - MECHRON APU H5S(-) 18GN H5S(+) 18YL 2 1 H5K(-) 18GN H5K(+) 18YL TERMINATING RESISTOR (1657) CH3_13 H5MB(-) 18GN H5MB(+) 18YL

APU / PDC (5031)

H5MA(+) 18YL

H5MA(-) 18GN

NO IDLE CONTROLLER 1 (5216)

TERMINATING RESISTOR (5930M) H5T(-) 18GN C 120 OHMS

J1939-

16

H5SA(-) 18GN

J1939+

15

H5SA(+) 18YL

H5T(+) 18YL

IP / SLEEPER (5000) W/ NO IDLE HVAC - MAXXSAVER APU H5S(-) 18GN H5S(+) 18YL 2 1 H5K(-) 18GN H5K(+) 18YL TERMINATING RESISTOR (1657) CH3_13

H5T(-) 18GN H5T(+) 18YL H5MA(-) 18GN H5MA(+) 18YL NO IDLE CONTROLLER (5216)

MAXXSAVER APU DISPLAY (5033) CH12_07

MAXXSAVER APU (5034) 2

J1939-

16

H5SA(-) 18GN

H5MB(-) 18GN

J1939+

15

H5SA(+) 18YL

H5MB(+) 18YL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

016

Figure 31

J1939 with Sleeper

S08344-2

32

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.20. J1939 WITH SLEEPER (CONT.), P. 16A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


J1939 WITH SLEEPER (CONT)

CHAPTER 3

W/ NO IDLE HVAC-BERGSTROM & N/ AUTO START/ STOP BODY CONTROLLER (1602) TERMINATING RESISTOR (1657) A 120 OHMS NO IDLE HVAC-BERGSTROM (5205) CH12_15 RPM J1 (4111) CH7_12 120 OHMS

J1939 + F6

A5SA(+) 18YL

A5SB(+) 18YL

J1939 - F5

A5SA(-) 18GN H5S(-) 18GN H5S(+) 18YL

A5SB(-) 18GN

IP / SLEEPER CONNECTOR (5000)

36

35

A5SA(+) 18YL A5SA(-) 18GN

}
A5SR(+) 18YL

W/ NO IDLE HVAC-BERGSTROM & W/ AUTO START STOP

A5SR(-) 18GN

A5SE(+) 18YL

}
A C

BODY CONTROLLER (1602) A5SE(-) 18GN J1939 + F6 A5SA(+) 18YL A5SA(-) 18GN H5S(-) 18GN H5S(+) 18YL

TERMINATING RESISTOR (1657) A5SB(+) 18YL

J1939 - F5

A5SB(-) 18GN

IP / SLEEPER CONNECTOR (5000)

36

35

A5SA(+) 18YL A5SA(-) 18GN

}
NAME DATE PART NO.

NO IDLE HVAC-BERGSTROM (5205) CH12_15

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


SHEET

74016A

15JUL11

AE08058096

16A

Figure 32

J1939 with Sleeper (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

33

3.21. J1708 PRIVATE, P. 17


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

J1708 PRIVATE

N/ POWER DOOR LOCK AND WINDOWS

BODY CONTROLLER #J5 (1602)

SWITCH PACK (1101M)

D J1708+ E2 A3A(+) 18DKBL E J1708E1 A3A(-) 18GY

SWITCH DOOR / LOCK + SWITCH DOOR / LOCK -

W/ POWER DOOR LOCK AND WINDOWS BODY CONTROLLER #J5 (1602) SWITCH PACK (1101M)

D J1708+ E2 A3A(+) 20DKBL A3AA(+) 20DKBL SWITCH DOOR / LOCK +

J1708-

E1

A3A(-) 20GY

A3AA(-) 20GY

E SWITCH DOOR / LOCK -

A3AC(-) 20GY

A3AC(+) 20DKBL

DOOR / IP DOOR POD (3200)

DOOR / IP DOOR POD (3204)

J1708+

A3AB(+) 20DKBL A3AB(-) 20GY

J1708+

J1708-

J1708-

ENGINE DIAGONSTIC (4328)

ECM CONNECTOR (6018)

J1708+

K98YL 18YL K98GN 18GN

48

J1708+

J1708-

35

J1708-

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

017

Figure 33

J1708 Private

S08344-2

34

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.22. J1708 PUBLIC, P. 18


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

J1708 PUBLIC

BTRY FEED CH3_01

A14 6RD

A14J 8RD

A14JB 12RD

FUSE F3-A (1012) D1 C1 A98-G 18WH A98H 18BK 10A

A11-GCA 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) A3B(-) 18GY J1708 PUBLIC(-) (1661) A

J1708 PUBLIC(+) (1660) A

A3B(+) 18DKBL

F 1708+ 17081708+ VEHICLE INFORMATION DISPLAY (1550)

G 1708-

B BTRY

A GND DIAGNOSTIC CONNECTOR (1650)

A3BC(+) 20DKBL

D A3BC(-) 20GY

A3BN(+) 18DKBL

C1

C2

MODULE PLATE INTERCONNECT (TELEMATICS / VORAD) (1960) A3BN(-) 18GY A3BN(+) 18DKBL 2 1

A3BN(-) 18GY TELEMATICS MODULE J2 (1964)

J1708 (-) J1708 (+)

A3BD(+) 18DKBL 22 BR 22 RD 2 16

TCU IP / SLEEPER (5010 / 1970) H3BE(-) 18GY

A3BD(-) 18GY XATA (5940) D GN C WH C ATA+ D ATA-

XATA MODULE

QUALCOMM TMCT (1923) E A3BD(+) 18DKBL

H3BE(+) 18DKBL

A3BD(-) 18GY

A3BD(+) 18DKBL QUALCOMM IMCT (5900) H3BD(+) 18DKBL H3BD(-) 18GY SATELLITE COMMUNICATION (5010 / 1970) A B 18 RD 18 BN K J A B QUALCOMM IMCT (1920)

A3BD(-) 18GY

ANTENNA COMMUNICATION UNIT (J1708-/RX) (J1708+/TX)

A3BD(+) 18DKBL

A3BD(-) 18GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

018

Figure 34

J1708 Public

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

35

3.23. J1708 PUBLIC (CONT.), P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1708 PUBLIC (CONT)

J1708 PUBLIC(+) (1660) F A3BD(+) 18DKBL XATA MODULE (1910) 1708+ D 1708IP / SLEEPER (5010 / 1970) QUALCOMM TMCT (5902) F 22 RD E 22 BR 2 A3BE(-) 20GY 6TB1 DATA LINK (+) 7TB1 DATA LINK (-) 16 D C TERRESTRIAL COMMUNICATION UNIT (TCU) A3BD(-) 18GY

J1708 PUBLIC(-) (1661) F

H3BD(-) 18GY H3BD(+) 18DKBL A3BE(+) 20DKBL

A98A(+) 18DKBL A3BD(+) 18DKBL

A98B(-) 18GY A3BD(-) 18GY

J1708(+)

J1708(-)

J1708(+)

H98B 18BK H98A 18BK

B A

14

13

11 B A3BA(+) 18DKBL A3BA(+) 18DKBL A3BA(+) 18DKBL IP / ENGINE (1702)

10 A3BA(-) 18GY A3BA(-) 18GY A3BA(-) 18GY B

35

36

EATON GEN3 TCM CONNECTOR (7105) K3BA(+) 18GY K3BA(-) 18DKBL

10 1708+ 11 1708-

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

J1708(-)

ABS#1 (1400)

IP / SLEEPER (5010 / 1970)

TRIP MASTER (5927)

WABCO ABS CONTROLLER (1420)

61802Y

09MAR09

AE08058096

019

Figure 35

J1708 Public (Cont.)

S08344-2

36

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.24. J1708 PUBLIC (CONT.), P. 20


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1708 PUBLIC (C0NT)

BTRY FEED CH3_01 J1708 PUBLIC(+) (1660) A

A14 6RD

A14J 8RD

A14JB 12RD

FUSE F3-A (1012) D1 C1 A98-G 18WH A98H 18BK 10A

GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) A11-GCA 12WH J1708 PUBLIC(-) (1661) A3B(-) 18GY A

A3B(+) 18DKBL

B BTRY

A GND DIAGNOSTIC CONNECTOR (1650)

1708(+) E

1708(-)

A3BD(+) 18DKBL MOTIENT MOBILE MAX POWER (5904)

A3BD(-) 18GY

MOTIENT MOBILE MAX (1932)

G H3BD(-) 18GY H3BD(+) 18DKBL G F

J1708(-) J1708(+)

A3BD(+) 18DKBL

A3BD(-) 18GY

QUALCOMM OMNIVISION ACCESSORY (1919) D J1708(-)

J1708(+)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

020

Figure 36

J1708 Public (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

37

3.25. GROUND CAB, P. 21


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND - CAB

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GKA 14WH GROUND ADAPTER (1003) CH3_22 BODY CONTROLLER#J2 (1604)

A11-GKC 12WH GROUND ADAPTER (1023) 11

E CAB GROUND

A72-GC 18WH A72-GA 18WH A11-GCB 12WH A67-GA 18WH

AUX TRAILER SOCKET RELAY (1016) CH10_06 AUX TRAILER SOCKET RELAY (1016) CH9_16 GROUND STUD CH3_25 FORWARD LOOKING RADAR UNIT (8901) CH4_28

A67-G 18WH A67-GM 18WH A67-GY 18WH A67-G 16WH A67-GD 18WH

WABCO ONGUARD DIU (1944) CH4_28 FORWARD LOOKING RADAR UNIT (8901) CH4_28

VORAD VS-400 DIU CONNECTOR (1943M) CH4_28

A56-GT 18WH A19-GB 18WH A54-GX 16WH A17-GC 18WH A65-GW 18WH A78-GA 16WH A78-GB 16WH

TRAILER LEFT TURN RELAY (1011) CH9_13 FUEL HEATER RELAY (1015) CH8_05 SKIRT LIGHT RELAY (1010) CH9_12 CRANK RELAY (1010) CH5_01 CUSTOMER WORK LIGHT RELAY (1010) CH9_22,23 DRIVER POWER MIRROR (3000) CH4_05 PASSENGER POWER MIRROR (3003M) CH4_05 ENGINE PRE HEAT / NO IDLE HEAT CONTROL / PARKED HEAT VALVE 1B (1115M / 1017 / 4204) CH12_06,10 AUXILLARY TRAILER SWITCH (1110M) CH9_16

10

12 A75T-G 18LTGN 14

A72-GB 18WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

021

Figure 37

Ground Cab

S08344-2

38

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.26. GROUND CAB (CONT.), P. 22


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


GROUND - CAB (CONT)

CHAPTER 3

GROUND ADAPTER (1003)

12 A11-GNA 18WH TELEMATICS MODULE J1 (1963) CH4_07 SLEEPER CONTROL ENABLE SWITCH (1114M) / REMOTE START / STOP RELAY # 2 (1018) CH7_07

A11-GT 18WH

1 A11-GKA 14WH NEGATIVE STUD (1004) (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

3 A14-GL 18WH 5 A11-GSF 16WH SINGLE CUSTOMER ACCESSORY A14-GSA 18WH A14-GS 18WH A14-GSB 18WH LATCHING RELAY (1007) CH3_03 SECONDARY INSTRUMENT CLUSTER (1502) CH8_11

CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY #1 RELAY (1019) CH4_26

A14-GS 18WH

A14-GSC 18WH

A14-GSD 18WH DUAL CUSTOMER ACCESSORY

CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)CH4_27 CUSTOMER ACCESSORY RELAY # 2 (1019) CH4_27

A63-GJ 18WH A63-GC 18WH

FLOOR LIGHT (1907) CH9_17 RIGHT BLANK OPT WARNING LIGHT (1510) CH8_06 VEHICLE INFORMATION DISPLAY (1550) CH4_23 TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01 PANIC BUTTON (1111M) CH4_15 CIGAR LIGHTER (1903) CH4_02 SHIFTER CONNECTION (7905) CH11_03 CUSTOMER SUPPLIED WORK LIGHTS (HIGH MOUNTED) (2201) CH9_22

10

11 A11-GKH 18WH 13 A22-G 18WH 14 A11-GN 18WH 6 A84-G 16WH 8 A92-G 16WH 4 A65-GF 16WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

MEF2 22JUN10 ADDED R/D NO. AND REVISED DESCRIPTION AT CAV 1.

70036S

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

022

Figure 38

Ground Cab (Cont,)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

39

3.27. GROUND CAB (CONT.), P. 23


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND - CAB (CONT)

GROUND ADAPTER (1006)

1 A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) COMPASS MODULE (1912) CH3_10,13

6 A28-G 18WH

4 A11-GSB 18WH 3 A11-GSA 18WH 2 A86-GP 16WH 7 A58-GC 16WH A13-GF 18WH 5 A11-GSH 18WH A11-GMB 18WH A11-GMB 16WH A11-GMA 16WH A53-G 18GY 8 A11-GMC 18WH A11-GMB 18WH 13 A62-GTRI 18WH 14 A13-GBN 18WH PANIC BUTTON (1111M) CH4_15

AUX POWER (1901) CH4_02

LIGHTED AIR SHIELD (1906) CH9_20 IGNITION RELAY # 1 (1011 / 1013) CH3_05 TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07 QUALCOMM TMCT (1923 / 1920 / 5900) CH4_09,12,14 QUALCOMM OMNIVISION POWER / BRAKE INPUT (1918 / 1812) CH4_17,29 XATA CONNECTOR (1910) CH4_16 TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07 QUALCOMM MVPC KEYBOARD (1922) CH4_13 MOTIENT MOBILE MAX POWER / BRAKE INPUT (5904 / 1812) CH4_16,31 TRI-PAC (1116M) CH7_10 BEACON LIGHT S/W (1117M) CH4_24

10

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

023

Figure 39

Ground Cab (Cont.)

S08344-2

40

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.28. GROUND CAB (CONT.), P. 24


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND - CAB (CONT)

A11-G 8WH A74-G 18WH A86-G 18WH A11-GKE 16WH A98-G 18WH

SLEEPER BOX GROUND (5002) CH3_28 HVAC CONTROLLER (1200) CH12_02 RADIO CONNECTOR (1300) CH4_18 GAUGE CLUSTER #1 (1500) CH4_04,CH9_16 DIAGNOSTIC CONNECTOR (1650) CH3_11,18

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A11-GA 18GY A11-GCA 12WH A82-G 16WH A11-GKD 18WH

CLOCKSPRING / TURN SIGNAL SW (1801 / 1802) CH4_04,22

WIPER MOTOR (4500) CH4_21 SWITCH PACK (1101M) CH4_20

A63-G 18WH

DRIVER SIDE COURTESY LIGHT (3400) CH9_03,04

A63-GK 18WH

PASS SIDE COURTESY LIGHT (3400) CH9_03,04

A63-GA 16WH

ROOF / IP (2000) CH3_26, CH9_03,04,11

BODY CONTROLLER #J5 (1602) A11-GL 18WH CHASSIS GROUND

E16

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

024

Figure 40

Ground Cab (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

41

3.29. GROUND CAB (CONT.), P. 25


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND - CAB (CONT)

A75-G 12WH

HVAC LPM (1220) CH12_03

A11-GKB 14WH

IP GROUND APDAPTER (1006) CH3_23

A75-GC 10WH

AUX HEATER LPM / SLEEPER HVAC LPM (5214) CH12_05, 10

A11-GKJ 6WH

A11-GCB 12WH

GROUND ADAPTER (1023) CH3_21

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A81-GA 12WH A81-G 10WH A81-GC 12WH

DRIVER / PASSENGER DOOR PODS (3202M) CH4_03

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

025

Figure 41

Ground Cab (Cont.)

S08344-2

42

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.30. GROUND CAB (CONT.), P. 26


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND - CAB (CONT)

D63-GL 16WH

CONSOLE / ROOF STANDARD (2500) CH4_01

D86-GF 16WH

CB RADIO POWER (SLEEPER) (2303) CH4_01

ROOF / IP 2000-3 D63-GA 16WH

D63-GE 18WH D63-GF 18WH D63-GM 18WH

MAP READING LIGHT (2103) CH9_04 MAP READING LIGHT (2102) CH9_04

A63-GA 16WH

ROOF / DOME LIGHT (2101) CH9_04

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A11-GCA 12WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

026

Figure 42

Ground Cab (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

43

3.31. GROUND CHASSIS, P. 27


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


GROUND - CHASSIS

CHAPTER 3

GROUND ADAPTER #1 (8800) B C D E F M64-GA 16WH M64-GB 16WH M19-GA 14WH M54-GA 16WH M85-GA 16WH LEFT FOG LIGHT (8201) CH9_05 RIGHT FOG LIGHT (8200) CH9_05 FUEL HEATER (8550) CH8_05

% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX

A M11-GD 12WH

M11-G 10WH M11-GA 14WH

RADIATOR GROUND CH8_05

M11-GC 12WH

M11-GB 14WH M11-GBB 16WH M11-GBC 16WH

CHASSIS GROUND ADAPTER (8806) A N107-GB 18TN N107-GA 18TN N107-GC 18TN N11-GU 16WH N11-GJ 16WH

CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050) CH9_12 ELECTRIC HORN (8311 / 8312) CH4_04 GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) LEFT / RIGHT HEADLIGHT CONNECTOR (8001 / 8000) FRONT LEFT / RIGHT TURN LIGHT (8001) CH9_06,10 LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER (8100) CH9_10

RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER (8101) CH9_10 REAR BRAKE WEAR SENSOR (8965 / 8967) CH10_19 FRONT BRAKE WEAR SENSOR (8961) CH10_18 FORWARD REAR BRAKE WEAR SENSOR (8962 / 8963) CH10_19 VEHICLE SENSOR MODULE (8950) CH10_18

C D E

CHASSIS GROUND ADAPTER (8803) F

E B

N39-G 16WH N10-G 12WH N11-GA 10WH

LEFT SIDE AIR DRYER (9900 / 9901 / 9902) CH10_02 TAIL LIGHT CONNECTOR (9303 / 9304A) CH9_01,02

GROUND ADAPTER (8804) A B C D N11-GB 10WH N59-G 14WH N59-GA 14WH N49-G 18WH

LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE/ 400B CENTRE GROUND

W/ TWO DIFF LOCK WARN LT

AIR SOLENOID 4 - PACK (9736) CH10_03 2ND AIR SOLENOID 4 - PACK (9737 / 9737A) CH10_04 CENTER CHASSIS / REAR CHASSIS (9800) CH8_08 AUTO START/STOP ISOLATOR (9999) CH7_15

% N104A-G/ @ N104B-G/ * N104C-G 18DKBL E

N65-G 16WH N65-GA 14WH


CHANGE REV REFERENCE DRAWN

DAY CAB WORK LIGHT (9718) CH9_22 CUSTOMER SUPPLIED WORK LIGHT (LOW MTD) (9719 / 9719A / 9720 / 9720A) CH9_22
NAME

CHK

DATE

M448 14NOV11 ADDED: CIRC N104A-G, N104B-G, N104C-G.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

027

Figure 43

Ground Chassis

S08344-2

44

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.32. GROUND SLEEPER, P. 28


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND - SLEEPER

H11-GM 10WH SLEEPER BOX GROUND (5002-A) H11-G 8WH A11-G 8WH

SLEEPER GROUND ADAPTER (5007) CH3_29

GROUND STUD CH3_24

H63-GD 18WH

SLEEPER DOME LIGHT RELAY (5001) CH9_18

H11-GS 18WH

SLEEPER ACCESSORY RELAY (5001) CH12_05,09

H63-GSD 18WH

LOWER BUNK READING LIGHT (5130) CH13_01

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL

H11-GSK 10WH

H86-GSC 16WH

12V POWER SOURCE (5005) CH13_03

H63-GJB 18DKBL

RIGHT FLOOR LIGHT (5129) CH9_17

H63-GJA 18WH H65-G 16WH H63-GB 16WH H11-GSN 10WH H63-GSA 18DKBL H63-GSB 18DKBL H86-GSA 16WH H62-GSD 18WH H63-GSF 18WH

LEFT FLOOR LIGHT (5128) CH9_17

BACK PANEL (5300) CH9_23

ROOF HARNESS (5102) CH9_18

H11-GSJ 18WH

LUGGAGE LIGHT RELAY (5001) CH13_02

12V POWER SOURCE (5003) CH13_03 ACCENT LIGHT DIMMER (512) CH9_19 DOME / FLOOR LIGHT / ACCENT LIGHT DIMMER (5124 / 512) CH9_19

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

028

Figure 44

Ground Sleeper

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

45

3.33. GROUND SLEEPER (CONT.), P. 29


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


GROUND - SLEEPER (CONT)

CHAPTER 3

SLEEPER GND ADAPTER (5007) 1 H11-GM 10WH GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL

H58-G 16WH H86-GH 16LTGN

LIGHTED AIR SHIELD (SLEEPER) (5117) CH9_20 AMPLIFIER CONNECTOR A (5313) CH4_19

H65-GE 16WH W/ NO IDLE HEAT H75-GB 18LTGN H75-GAS 18LTGN H75-GAK 16LTGN

OPTIONAL WORK LIGHT (5118 / 5119) CH9_23

NO IDLE CONTROLLER 1 (5216) CH12_11 NO IDLE ENGINE BEHR (5222) CH12_06 (5220) CH12_16 BERGSTROM CHS MODULE (5219) CH12_11, CH12_19

H75-GSX 14WH 13 H75WK 18WH

H75WG 18WH

NO IDLE ESPAR HEATER (5238) CH12_12 NO IDLE WEBASTO HEATER (5236) CH12_13,14

H75WJ 18WH

NO IDLE ESPAR CONTROLLER (5230) CH12_12 NO IDLE WEBASTO CONTROLLER (5230) CH12_13,14

H86-GK 18WH H86-GHW 18LTGN H11-GSP 14WH H11-GSD 18WH H11-GMB 18WH H11-GMC 18WH H11-GMD 18WH H11-GMC 18WH H77NV 16LTGN B

REFRIGERATOR CONNECTION (5500) CH13_04 REMOTE RADIO (5303) CH4_33 POWER PANEL GROUND (5006) TRIPMASTER (5927) CH9_07 QUALCOMM IMCT (5902) CH4_11 QUALCOMM IMCT W/ MVPC KEYBOARD (5903) CH4_14 XATA MODULE (1911-A) CH4_17 QUALCOMM IMCT (5900) CH4_14

5 7

11

H77NT 14LTGN

H77NU 18LTGN H76-G 18WH

NO IDLE EXTERNAL MODULE (5232) CH12_11

12

BUNK FAN / SKYRISE BUNK FAN / LOW ROOF BUNK FAN (1305 / 5222 / 5221) CH13_06

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 REVISED CIRC AT CAV 13. CIRC H75WK WAS H104-GB.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

029

Figure 45

Ground Sleeper (Cont.)

S08344-2

46

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.34. GROUND SLEEPER (CONT.), P. 30


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND - SLEEPER (CONT)

SLEEPER GND ADAPTER (5007) W/ WARDROBE & UPPER BUNK LIGHTS

H63-GX 18WH

WARDROBE CABINET / UPPER BUNK READING LIGHT (5109 / 5131) CH13_01

W/ WARDROBE LIGHTS ONLY

H63-GK 18WH W/ UPPER BUNK READING LIGHT ONLY

WARDROBE CABINET (5109) CH13_01

H63-GU 18WH

UPPER BUNK READING LIGHT (5131) CH13_01

10

H11-GT 14WH

H63-GK 18DKBL

SKY RISE CABINET LIGHT (5134) CH13_07

14

H86-GSB 16WH

TV POWER SOURCE (5012 / 5013 / 5600) CH13_04

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

030

Figure 46

Ground Sleeper (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

47

3.35. ENGINE GROUND IBB ENGINE, P. 31


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

ENGINE GROUND - IBB ENGINE

GROUND ADAPTER (6704A)

K77-G 16WH

FREON COMPRESSOR (6200) CH12_01

K10WH5 16WH K92D16 14WH ECM CONNECTOR 2 (6019) CH7_01 A

K92A16 14WH K92B16 14WH

ECM CONNECTOR 1 (6018) CH7_01 K92BA16 14WH K92C16 14WH

ECM CONNECTOR 1 (6018) CH7_01

K10-GB 10WH

K10-GA 10WH HARNESS GROUND (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND) K10WH1 12WH K10-GJ 16WH K10-GK 16WH ENGINE SENSOR INTERFACE (6033) CH6_01,CH7_01

ECM 0V ADAPTER (6707) A K34-GA 18WH ECM CONNECTOR 1 (6018) CH6_01

D K23B1 18TN

VARIABLE SPEED FAN DRIVE (6420) CH6_01

ECM 5V ADAPTER (6706) E K92A4 18TN

BODY BUILDER CONNECTOR 2 (4706)

K34BB 18TN

ECM CONNECTOR 1 (6018) CH6_01,CH7_01

K23A1 18TN

VARIABLE SPEED FAN DRIVE (6420) CH6_01

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

031

Figure 47

Engine Ground IBB Engine

S08344-2

48

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.36. GROUND ADAPTER IBB ENGINE, P. 32


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND ADAPTER - IBB ENGINE (CONT)

ZERO VOLT REFERENCE (1620)

A9Z 18GY

E3

ZVR

BODY CONTROLLER #J5 (1602)

A9ZA 18GY A9ZB 18GY A9R 18GY

SHIFTER CONNECTION (7905) CH11_03 PTO RELAY A (1020) CH10_17

SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07

A9FS 18GY

JAKE BRAKE FOOT PEDAL (1953) CH7_05

GROUND ADAPTER (6702) A

K9AA 16GY

E5

ZVR

BODY CONTROLLER #J5 (1602)

K9AAA 18GY

AC PRESSURE TRANSDUCER (6201) CH12_01

K9AAD 18GY

TRANSMISSION OIL TEMP SENSOR (7700K) CH8_04 AIR RESTRICTION INDICATOR SW (6703A) CH7_04,CH8_01

K9AAB 18GY

GROUND ADAPTER (6704A) A

K77-G 16WH

FREON COMPRESSOR (6200) CH12_01

K10-GB 10WH

K10-GA 10WH

HARNESS GROUND (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

032

Figure 48

Ground Adapter IBB Engine

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

49

3.37. GROUND ADAPTER, P. 33


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 3

GROUND ADAPTER

ELECTRONIC GROUND ADAPTER (8802)

IP / CENTER CHASSIS (1701-28) N9BC 18GY A9BC 18GY A9B 18GY

BODY CONTROLLER #J5 (1602)

E7

ZVR

N9BF 18GY

FRONT AXLE TEMP SENSOR (6x4) (9811) CH8_02

GROUND ADAPTER (1010) A

R10-G 16WH

CTR CHAS / RR CHAS (9800) CH9_01

R10-GA 16WH

TAIL LIGHT CONNECTOR (9303 / 9303A / 9304A) CH9_01

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058096

033

Figure 49

Ground Adapter

S08344-2

50

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

3.38. BATTERY FEED, SINGLE, P. 34


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER


BATTERY FEED, SINGLE

A14HA 12RD

FUSE F3-D (1012) C4 D4 (A58J) 20A FUSE F3-B (1012) D2 C2 20A

TRAILER MARKER LIGHT RELAY (1012) CH9_13

CH3_35

A14HB 12RD

(A68J)

TRAILER TAIL LIGHT RELAY (1012) CH9_13

A14HC 12RD

FUSE F7-D (1016) E4 F4 30A

(A70J)

TRAILER STOP LIGHT RELAY (1016) CH9_13 W/ WABCO ABS

A14HE 12RD

FUSE F8-B (1017) E2 F2 15A/30A

A94AY 14GY A94AY 12GY

WABCO ABS CONTROLLER (1420) CH10_13 ABS #1 (1400) CH10_07 W/ BENDIX ABS

A14M 8RD

A14K 8RD

A14H 8RD

FUSE F1-B (1010) E2 F2 A14FA 12RD 5A A14FB 12RD A14FC 12RD

A75D 18LTGN

HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1011 / 1013) CH3_05 TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13

FUSE F2-A (1011) F1 E1 (A56J) 15A FUSE F2-C (1011) E3 F3 (A57J) 15A FUSE F2-E (1011) C1 10A D1 A86P 18LTGN

A14 4RD

A14F 8RD

A14FD 12RD

A14FF 12RD

RADIO CONNECTOR (1300) CH4_18 REMOTE RADIO (5303) CH4_32,33 HVAC LPM (1220) CH12_03

FUSE HOLDER 150A FUSE A14J 8RD

A14FE 12RD

A86AF 18LTGN FUSE F6-A (1015) A4 B4 A75 12LTGN 30A FUSE F2-G (1011) C3 D3 15A

2RD

A14JA 12RD

A14EE 16RD A15 18RD A98H 18BK

GAUGE CLUSTER #1 (1500) CH8_10, CH9_16 IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02 DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20 AUXILIARY TRAILER RELAY (1016) CH10_06 TRAILER ABS ECU RELAY (1017) CH10_06

FUSE F3-A (1012) BLOCK TYPE FUSE 200A A14JB 12RD D1 C1

10A

FUSE F8-D (1017) A14JC 12RD F4 E4 30A

A94TC 12GY A94TV 12GY

BATTERY

FUSE F8-H (1017) A14JD 12RD A4 15A FUSE F2-D (1011) A14KH 12RD B4

A94T 12GY A97VT 12PL

ABS TRAILER SOCKET (9902) CH10_06 ERG VALVE RELAY (1020) CH7_06 MAP LIGHT / DOME (2100) CH9_03 MAP READING LIGHT (2102 / 2103) CH9_04 DRIVER DOOR POD SIGNAL (3202M) CH4_03

BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

A14MB 12RD

F4 A63BD 18DKBL 10A FUSE F9-A (1018) C1 D1 A81B 30A


DRAWN NAME

E4

12LTGN

CHK

DATE

CHANGE

REV

REFERENCE

0486 30DEC11 TITLE WAS CIRCUIT DIAGRAM, PROSTAR.

82357E

300371
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

72376Z

20AUG10

AE08058096

034

Figure 50

Battery Feed, Single

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

51

3.39. BATTERY FEED, SINGLE (CONT.), P. 35


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER


BATTERY FEED, SINGLE (CONT)

FUSE F1-D (1010) A14KA 12RD E4 5A FUSE F9-E (1018) A1 B1 30A FUSE F2-B (1011) E2 F2 15A FUSE F3-C (1012) C3 D3 15A F4 A14EF 18RD SECONDARY INSTRUMENT CLUSTER (1502) CH8_11

A14NB 12RD CH3_34

A81C 12LTGN

PASSENGER DOOR POD SIGNAL (3202M) CH4_03 CIGAR LIGHTER POWER (1903) CH4_02

A14KD 12RD

A84 16LTGN

A14KK 12RD

A86P 16LTGN

AUX POWER (1901) CH4_02 ACCESSORY FEED RELAY #2,4 (1011 / 1013) CH3_09 QUALCOMM (1922) CH4_13 1TB1 + BATTERY TRIP MASTER (5927) CH9_07 TELEMATICS MODULE JI (1963) CH4_07 MOTIENT MOBILE MAX POWER (5904) CH4_31 XATA CONNECTOR (1910) CH4_16 XATA CONNECTOR (5940) CH4_17 QUALCOMM OMNIVISION POWER (1918) CH4_29 QUALCOMM IMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14 XATA CONNECTOR (5940) CH4_17 CUSTOMER WORK LIGHT RELAY (1010) CH9_22,23 PARK BRAKE PRESSURE SW (8454) CH10_06

A14KF 12RD A14EF 18RD

A14H 8RD

A14J 8RD

A14F 8RD

A14K 8RD

A14SD 18RD

FUSE F2-F (1011) D2 C2 A14KC 12RD 10A

A14NN 18RD A14EB 18RD

A14 4RD

A14EA 16RD A14ED 16RD

FUSE HOLDER 150A FUSE A14M 8RD FUSE F7-F (1016) B2 A2 15A

A14ED 18RD

2RD

A14MD 12RD

A65BD 16OR A72E 18OR A72A 12OR A14BA 14RD A14SC 12RD A19V 16GY A14MC 12RD A14MA 12RD

FUSE F7-B (1016) BLOCK TYPE FUSE 200A A14RB 12RD F2 E2

25A/10A

AUXILIARY TRAILER RELAY (1016) CH9_16

FUSE F6-D (1015) A14RA 12RD B1 20A A1

BATTERY

FUEL HEATER RELAY (1015) CH8_05 IGNITION RELAY #3 (1012 / 1014) CH3_05 IGNITION RELAY #2 (1012 / 1014) CH3_05

BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 30DEC11 TITLE WAS CIRCUIT DIAGRAM, PROSTAR.

82357E

300371
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

72376Z

20AUG10

AE08058096

035

Figure 51

Battery Feed, Single (Cont.)

S08344-2

52

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4. CAB ACCESSORIES (CHAPTER 4)


4.1. CB POWER RADIO, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

CB POWER RADIO

FUSE F4-F (1013) ACCESSORY RELAY 2,4 (1011/1013) CH3_09 C2 (A12V) 10A D2

A86F 18LTGN

IP / ROOF CONNECTION (2000-2)

ROOF / IP (2000-3) D63-GA 16WH A63-GA 16WH

W/ DAY CAB

D86F 16LTGN

D63-GL 16WH

CONSOLE / ROOF STANDARD (2500 / 2000)

W/ SLEEPER CAB

C63-GL 16WH

D86F 16LTGN

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) D86-GF 16WH

C86F 16LTGN

C86-GF 16WH

CB RADIO POWER (2303)

CB RADIO POWER (2303)

C86M 16LTGN

C86-GG 16WH

C86M 16LTGN

C86-GG 16WH

HEAT SHRINK

CB+VE (2310)

CB-VE (2311)

CB+VE (2310)

CB-VE (2311)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

A11-GCA 12WH

61802Y

10MAR09

AE08058097

001

Figure 52

CB Power Radio

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

53

4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY, AND AUX POWER, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4
BATTERY FEED CH3_02

CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER


BATTERY FEED CH3_02 A14Y 6RD

W/ LOAD SHEDDING

CIGAR LIGHTER POWER (1903) A

FUSE F2-B (1011) A84 16LTGN F2 E2 15A A14KD 12RD A14K 8RD

GROUND ADAPTER (1003) C A84-G 16WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GKA 14WH 6

N/ LOAD SHEDDING

CIGAR LIGHTER GROUND (1903)

TEMPERATURE DISPLAY

GAUGE CLUSTER #1 (1500)

IP / FORWARD CHASSIS (1700)

W/ FRONT LOAD INDICATOR AMBIENT TEMP SENSOR (8601) M109A 18GY M109A 18GY M109AA 18GY B B

ELECTRONIC GROUND

A109 18GY

25

GAUGE CLUSTER #2 (1501) ANALOG IN #3 9 A41 18TN 16 M41 18GY

A14W 6RD A

W/ LOAD SHEDDING A14Y 6RD BATTERY FEED CH3_02 BATTERY FEED CH3_02

AUX POWER (1901) A86P 16LTGN

FUSE F3-C (1012) C3 15A 2 GROUND ADAPTER (1006) D3 A14KK 14RD A14K 8RD

A14W 6RD

A86-GP 16WH A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

N/ LOAD SHEDDING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

002

Figure 53

Cigar Lighter, Temperature Display, and Aux Power

S08344-2

54

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

ELECTRIC WINDOWS AND DOOR LOCKS

W/ POWER DOOR LOCK AND WINDOWS

D SWITCH D/L + SWITCH PACK (1101M) SWITCH D/L A3AA(+) 20DKBL A3AA(-) 20GY

E BATTERY FEED CH3_04 FUSE F9-A (1018) A14T 8RD A14MB 12RD D1 30A C1

A3A(+) 20DKBL A3A(-) 20GY

E2

J1708+ BODY CONTROLLER #J5 (1602)

FUSE F9-E (1018) A14NB 12RD B1 30A A1

E1

J1708-

A3AC(+) 20DKBL

A3AC(-) 20GY

A3AB(+) 20DKBL

A3AB(-) 20GY

DRIVER DOOR POD SIGNAL (3202M)

DOOR / IP DOOR POD (3200) E3W(+) 18DKBL E3X(-) 18GY E81B 12LTGN A

DOOR / IP DOOR POD (3204) A

PASSENGER DOOR POD SIGNAL (3202M)

A81C 12LTGN

A81B 12LTGN

DATA +

E3W(+) 18DKBL E3X(-) 18GY E81B 12LTGN E81-GA 12WH

DATA +

B C D

B C

DATA POWER GROUND

C G

C G

DATA POWER

E81-GA 12WH

A81-GA 12WH A81-G 10WH

A81-GC 12WH

GROUND

DOOR POD LOAD 3201M

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

DOOR POD LOAD 3201M A WINDOW WINDOW LOCK LOCK

WINDOW WINDOW LOCK LOCK

A B C D E81E 14LTGN E81A 14LTGN E83E 14LTGN E83A 14LTGN E83E 14LTGN E83A 14LTGN E81A 14LTGN E81E 14LTGN

B C D

DOOR LOCK (3203 / 3203M)

WINDOW MOTOR (3100 / 3100M)


CHANGE REV REFERENCE DRAWN

WINDOW MOTOR (3100 / 3100M)


NAME

DOOR LOCK (3203 / 3203M)

CHK

DATE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

003

Figure 54

Electric Windows and Door Locks

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

55

4.4. ELECTRIC HORN, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

ELECTRIC HORN

ELECTRIC HORN #1 (8311) M85J 16GY M85K 16GY BODY CONTROLLER #J1 (1603) ELECTRIC HORN (8303 / 8310) A M85-GD 16WH A

ELECTRIC E HORN

IP / CHASSIS FORWARD (1700-21) A85 16GY

M85 16GY

M85J 16GY

GROUND ADAPTER #1 (8800) F B M85-GA 16WH M11-GD 12WH M11-G 10WH

W/ SINGLE HORN M85-GC 16WH M85-GC 16WH ELECTRIC HORN #2 (8312)

A A M85L 16GY B LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE)/ (FORWARD GROUND) BODY CONTROLLER #J5 (1602) CLOCK SPRING (1802) 5 A BLACK CITY HORN GRAY BODY CONTROLLER #J3 (1600) B10 HORN SWITCH A5 A85A 20GY B85A 20GY 7 G M85-GE 16WH

IP / DCM (1800) A4 A9 18GY B9 18GY

STEERING WHEEL

ZVR

E5

A9A 18GY

B9C 20GY

HEAD LIGHT INT 200

B11 MULTIPLEXED SWITCHES B1 A100 20GY A3 A11-GCA 12WH A11-GA 18GY D3 A62DD 18DKBL GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) A11-GKE 16WH A62 18DKBL B62DD 20DKBL B11-GA 18GY B62-GDD 20WH B100 20GY

F GRAY

AIR HORN 1800

MARKER INT 942 571

10

K WHITE

E BROWN

1 GND

4 GAUGE CLUSTER #1 (1500)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

004

Figure 55

Electric Horn

S08344-2

56

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.5. MIRRORS HEATED AND LIGHTED, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

MIRRORS HEATED AND LIGHTED

DRIVER POWER MIRROR

L/R AXIS A

BODY CONTROLLER #J1 (1603)

B UP / DOWN AXIS C 18 YL

A78A 16LTGN A78B 16LTGN

LEFT HEATED MIRROR RIGHT HEATED MIRROR

20 BN DRIVER DOOR (3000)

PASSENGER POWER MIRROR L/R AXIS

18 RD 18 GN

D PASSENGER DOOR HARNESS CONNECTOR (3003M) A A78D 18LTGN A78E 18LTGN C A78F 18LTGN D F F A B A 18 OR 18 BN 18 YL 18 RD B UP / DOWN AXIS

HEATER

18 BK

C LIGHT L TURN SIGNAL G 20 BL

C D

A58DA 18BN A54 16BN

A58DB 18BN

MIRROR SWITCH 18 LTGN

A1 A2 A3 A4 B1 B2 B3 B4

20 OR 20 BL 20 YL 18 BK 20 OR 20 WH

E G

A62BD 18DKBL A78V 18LTGN A78-GB 16WH

HEATER

A57D 18OR

H J A78-GA 16WH

18 BK 20 GN

LIGHT R TURN SIGNAL

A56D 18OR

20 BL FUSE F4-B (1013) G2 (A12V) 10A

ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09 PANEL LIGHT ADAPTER (1002) CH4_06, CH9_21
CHK DATE

H2

BODY CONTROLLER #J1 (1603) CH4_06, CH9_09

BODY CONTROLLER #J1 (1603) CH4_06, CH9_09 GROUND ADAPTER (1023) CH3_21 CH4_06

BODY CONTROLLER #J2 (1604) PARK MARKER CLEARANCE,IP LAMP

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

005

Figure 56

Mirrors Heated and Lighted

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

57

4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

MIRRORS HEATED AND LIGHTED (CONT)

GROUND ADAPTER (1023) 5

A78-GA 16WH A78-GB 16WH A11-GCB 12WH

DRIVER POWER MIRROR (3000) CH4_05 PASSENGER POWER MIRROR (3003M) CH4_05 A11-GKJ 6WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

PANEL LIGHT ADAPTER (1002) A

CLUSTER #1 (1500)

A62B 16DKBL

6 DIMR OUT2 PANEL LT

A62BD 18DKBL

DRIVER DOOR (3000) CH4_05

BODY CONTROLLER #J1 (1603)

RIGHT FRONT TURN LEFT FRONT TURN

A57N 16OR A56N 18OR

A57D 18OR A56D 18OR

PASSENGER DOOR HARNESS CONN (3003M) CH4_05

DRIVER DOOR (3000) CH4_05

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

006

Figure 57

Mirrors Heated and Lighted (Cont.)

S08344-2

58

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.7. TELEMATICS, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

TELEMATICS

TELEMATICS MODULE J1 (1963)

MODULE PLATE INTERCONNECT (TELEMATICS / VORAD) (1960) D3 FUSE F2-F (1011) D2 C2 10A BATTERY FEED CH3_02

BATTERY (+)

A14NN 18RD

A14NN 18RD

A14KC 12RD

A14T 8RD

A14 6RD

FUSE F5-J (1014) D4 IGNITION 3 A13N 18PK A98NL 18BK A98Z 18BK D2 A13N 18PK A98NL 18BK A98Z 18BK B1 10A PWM OUTPUT 1 5 PANIC BUTTON (1111M) CH4_15 A1 (A13FB) IGNITION RELAY #2 (1012 / 1014) CH3_07

VOLTAGE 11 REFERENCE GROUND

D1

J1939 (+)

A5K(+) 18YL A5K(-) 16GN A11-GNA 18WH

D7

A5K(+) 18YL A5K(-) 18GN

D8

J1939 (-)

10

J1939 SPLICE ADAPTER (1025) CH3_12

GROUND ADAPTER (1003) 12

D5

CHASSIS 12 GROUND

A11-GNA 18WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GKA 14WH 1

TELEMATICS MODULE J2 (1964) 1 A3BN(+) 18DKBL A3BN(-) 18GY A98NS 18BK C1 A3BN(+) 18DKBL A3BN(-) 18GY A98NS 18BK

J1708 (+)

C2

J1708 PUBLIC CH3_18

J1708 (-)

ANALOG IN 6

C3

PANIC BUTTON (1111M) CH4_15

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

007

Figure 58

Telematics

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

59

4.8. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT DAYCAB

TERRESTRIAL COMMUNICATION UNIT (TCU) P3 (GPS) A3 (GPS)

(PCS)

A1 P2

(PCS)

SHIELDED CABLES

(AUX_TX) (AUX_RX)

17 5 18 4 7 6 13 8 21 9 11 23 22

22 ORBK 22 BKWH 22 VT 22 GNBK 22 GY 22 OR 22 BL 22 WHRD 22 WHBK 22 WHYL 22 GNWH 22 BLWH

(AUX_TX) (AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2)

(AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2)

(GPIN3) (GPOUT2) (GPOUT3)

(GPIN3) (GPOUT2)

(GPOUT3)

DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING

ADHESIVE HEATSHRINK SLEEVE

(DU_RX+) (DU_RX-) (DU_TX-) (DU_TX+) (DU_GND) (DU_GND)

1 2 3 4 5 6 RD GN GY 5 6 (MVPC_GND1) (MVPC_GND2) BK BL 3 2 (MVPC_TX) (MVPC_RX)

(FBAT+)

YL OR

(FBAT+)

(DU_VCC)

VT

(CU_AWAKE)

SHIELDED CABLES

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

008

Figure 59

Satellite Communication System Qualcomm TMCT Daycab

S08344-2

60

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.9. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB (CONT.), P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT DAYCAB (CONT)

BATTERY FEED CH3_02

BATTERY FEED CH3_02

A14Y 6RD

TERRESTRIAL COMMUNICATION UNIT (TCU)

A14W 6RD N/ LOAD SHEDDING A14K 14RD GROUND ADAPTER (1006) 5 1 IGN RELAY #2 (1012 / 1014) CH3_07
SHEET

W/ LOAD SHEDDING SHIELDED CABLES QUALCOMM TMCT (1923) B FUSE F2-F (1011) A14KC 12RD

(BTRY+) (BTRY+)

1 14

18 YL 18 YL

A14ED 18RD

D2 10A

C2

D (BTRY-) (BTRY-) 24 25 18 BK 18 BK

A11-GMB 18WH A11-GKB 14WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

FUSE F5-J (1014) A (IGN) 12 22 WH A13EE 18PK B1 10A A1 (A13FB)

E (J1708+) 2 22 BR F (J1708-) 16 22 RD

A3BD(+) 18DKBL A3BD(-) 18GY J1708 PUBLIC CH3_18

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

10MAR09

AE08058097

009

Figure 60

Satellite Communication System Qualcomm TMCT Daycab (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

61

4.10. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT SLEEPER

TERRESTRIAL COMMUNICATION UNIT (TCU)

P3 (GPS) A3 (GPS)

(PCS)

A1 P2

(PCS)

SHIELDED CABLES

(AUX_TX) (AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2) (GPIN3) (GPOUT2) (GPOUT3)

14 5 18 4 7 6 13 8 21 9 11 23 22

22 ORBK 22 BKWH 22 VT 22 GNBK 22 GY 22 OR 22 BL 22 WHRD 22 WHBK 22 WHYL 22 GNWH 22 BLWH

(AUX_TX)

(AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2) (GPIN3) (GPOUT2) (GPOUT3)

DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING

ADHESIVE HEATSHRINK SLEEVE

(DU_RX+) (DU_RX-) (DU_TX-) (DU_TX+) (DU_GND) (DU_GND)

1 2 3 4 5 6 RD GN GY 5 6 (MVPC_GND1) (MVPC_GND2) BK BL 3 2 (MVPC_TX) (MVPC_RX)

(FBAT+)

YL OR

(FBAT+)

(DU_VCC)

VT

(CU_AWAKE)

SHIELDED CABLES

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

010

Figure 61

Satellite Communication System Qualcomm TMCT Sleeper

S08344-2

62

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.11. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER (CONT.), P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT SLEEPER (CONT)

TERRESTRIAL COMMUNICATION UNIT (TCU) QUALCOMM TMCT (5902) D (BTRY-) 24 18 BK

SLEEPER GROUND ADAPTER (5007) 11

H11-GMB 18WH

(BTRY-)

25

18 BK H11-GM 16WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL SLEEPER / IP (5010 / 1970) FUSE F2-F (1011) B (BTRY+) (BTRY+) 1 14 18 YL 18 YL H14ED 18RD A A14ED 18RD D2 10A C2 A14KC 12RD A14T 8RD A14 6RD BATTERY FEED CH3_01

FUSE F5-J (1014) A (IGN) 12 22 WH H13EE 18PK B A13EE 18PK B1 10A A1 (A13FB) IGN RELAY #2 (1012 / 1014) CH3_07

E (J1708-) 2 22 BR F (J1708+) 16 22 RD

H3BD(+) 18DKBL

A3BD(+) 18DKBL J1708 PUBLIC CH3_19 A3BD(-) 18GY

H3BD(-) 18GY

SHIELDED CABLES

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

011

Figure 62

Satellite Communication System Qualcomm TMCT Sleeper (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

63

4.12. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT

ANTENNA COMMUNICATION UNIT

SHIELDED CABLES

(DU_TX+) (DU_RX+)

W R

24 WHVT 24 WHOR

4 1

(DU_YX+) (DU_RX-)

(DU_TX-/TX) (DU_RX-/RX)

V T

24 WHBL 24 WHRD

3 2

(DU_TX-TX) (DU_RX-RH)

(DU_VCC)

18 WHYL

(DU_VCC)

(DU_VCC) (DU_GND) (DU_GND)

D E F

18 WHGN 18 WHBK

9 5 6 7

(DU_VCC) (DU_GND) (DU_GND) (NC)

18 WHGY

SHIELDED CABLES QUALCOMM IMCT (1920) A (J1708+/TX) (J1708-/RX) J K 18 BN B 18 RD A3BD(+) 18DKBL A3BD(-) 18GY FUSE F5-J (1014) E A (IGNITION) 18 WH A13EE 18PK B1 10A A1 (A13FB)

J1708 PUBLIC CH3_18

IGNITION RELAY #2 (1012 / 1014) CH3_05

BATTERY FEED CH3_02

(BAT+)

16 YL YL

FUSE F2-F (1011) C A14ED 18RD D2 10A C2 A14KC 12RD A14T 8RD

(BAT+) (BAT-) (BAT-)

R S U

16 YL 16 BK BK 16 BK P4 D

A11-GMB 18WH

A11-GKB 14WH

TTRACS AXLE

B L

18 BL 18 OR

A B

(ETRACS) (AXLE) A98J 18BK (LOOP) (LOOP)

GROUND ADAPTER (1006)

PANIC

18 BK 18 GY 18 GY

PANIC BUTTON (1111M) CH4_15

GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)

ADHESIVE HEATSHRINK SLEEVE


CHK DATE CHANGE REV REFERENCE DRAWN NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

012

Figure 63

Satellite Communication System Qualcomm IMCT

S08344-2

A14 6RD

64

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.13. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT (CONT.), P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT (CONT)

W/ MVPC KEYBOARD QUALCOMM (1922) A 14MVP 18BK FUSE F2-F (1011) D2 C2 10A

A14EF 18RD

A14KC 12RD

A14T 6RD

A14 6RD

BATTERY FEED CH3_02

8 B B

GROUND ADAPTER (1006) A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

11-GMV 18WH

A11-GMC 18WH

QUALCOMM DISPLAY RECEPTACLE END (7A)

QUALCOMM DISPLAY PLUG END (8A)

1 2 3 4 5 6 8 9

ABLK 22BK ARED 22RD AORN 22OR AYEL 22YL AGRN 22GN ABLU 22BL AVIO 22VT AGRA 22GY

1 2 3 4 5 6 8 9

ANTENNA CABLE (1A) CORE 22BK

ANTENNA CABLE (2A)

SHLD 22

2 ANTENNA CABLE (5A) ANTENNA CABLE (6A) CORE 22BK

SATELLITE RADIO ANTENNA (3A) 1 CORE 22BK

SATELLITE RADIO ANTENNA (4A) 1

2 2 SHLD 22 2

SHLD 22

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

013

Figure 64

Satellite Communication System Qualcomm IMCT (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

65

4.14. QUALCOMM IMCT SLEEPER, P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

QUALCOMM IMCT - SLEEPER

SLEEPER / IP (5010 / 1970) QUALCOMM PANIC BUTTON (5901) F

A11-GMB 18WH GROUND ADAPTER (1006) 5 1

A11-GKB 14WH

QUALCOMM IMCT (5900)

H11-GSC 18WH

A98J 18BK

PANIC BUTTON (1111M) CH4_15

(BTRY+)

H14ED 18RD

FUSE F2-F (1011) D2 C2 A14ED 18RD 10A

A14KC 12RD

A14T 6RD

GROUND STUD (LOCATED AT RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A14 BATTERY 6RD FEED CH3_02 IGNITION RELAY #1 (1011 / 1013) CH3_06

(A13FC) C3 10A D3 A13B 18PK LEFT BANK OPT WARNING LIGHTS (1511) A13BF 20PK (GPOUT1) F H98F 18BK H3BD(+) 18DKBL H3BD(-) 18GY C E A98F 18TN D FUSE F4-G (1013)

D (J1708+) A A3BD(+) 18DKBL A3BD(-) 18GY J1708 PUBLIC CH3_18

(J1708-)

B D

(BTRY-)

FUSE F5-J (1014) (IGN) E H13EE 18PK H13EH 18PK B A13EE 18PK B1 10A A1 (A13FB) IGNITION RELAY #2 (1012 / 1014) CH3_07 SLEEPER GROUND ADAPTER (5007) 11 H11-GMC 18WH

QUALCOMM IMCT W/ MVPC KEYBOARD (5903) H11-GMC 18WH (IGN) A H13EF 18BK H13EE 18PK 1 H11-GM 16WH

(BTRY-)

B GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

014

Figure 65

Qualcomm IMCT Sleeper

S08344-2

66

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.15. PANIC BUTTON, P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

PANIC BUTTON

W/ QUALCOMM

W/ TELEMATICS ALERT TELEMATICS MODULE J1 (1963) CH4_07 W/ QUALCOMM FOR DAYCAB A98J 18BK ANTENNA COMMUNICATION UNIT CH4_12 QUALCOMM PANIC BUTTON (5901) CH4_14 TELEMATICS MODULE J1 (1963) CH4_07

A98NL 18BK

W/ TELEMATICS ALERT TELEMATICS MODULE J2 (1964) CH4_07 GROUND ADAPTER (1006) 3 A11-GSA 18WH 1 A62SDA 18DKBL A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GSB 18WH A98NS 18BK

7 3 2B

9 A98J 18BK

W/ QUALCOMM FOR SLEEPER

W/ TELEMATICS ALERT W/ QUALCOMM 1 6 5B 4 PANIC BUTTON (1111M) A98Z 18BK

10 W/ TELEMATICS ALERT A11-GN 18WH W/ QUALCOMM

GROUND ADAPTER (1003) 14

W/ TELEMATICS ALERT PANEL LIGHT ADAPTER (1002) H A62SD 18DKBL W/ QUALCOMM A A62B 18DKBL

1 A11-GKA 14WH

A62N 18DKBL GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

CLUSTER #1 (1500)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

015

Figure 66

Panic Button

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

67

4.16. SATELLITE COMMUNICATION SYSTEM XATA WITH DAYCAB, P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM - XATA W/ DAYCAB

BATTERY FEED CH3_02

XATA MODULE

XATA CONNECTOR (1910) A FUSE F2-F (1011) A14EA 16RD A11-GMA 16WH GROUND ADAPTER (1006) D2 C2 A14KC 12RD A14T 8RD RD B

+12V GND

A B

10A

BK

A14EB 18RD

5 8 1

A11-GKB 14WH

C ATA+ ATAC WH D D GN

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) J1708 PUBLIC CH3_19

A3BE(+) 20DKBL A3BE(-) 20GY

A11-GMB 16WH

BRAKE INPUT IP / DCM (1800) D2 BRAKE INPUT (1812) B70D 18GY D

XATA CONN (1911-A) E1 A14EBA 18RD

A14EB2 18RD

D1

B70E 18OR

A14EB1 18RD

2.4K

RESISTOR ASSY (1909) DC CABLE TO INTERFACE DEVICE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

016

Figure 67

Satellite Communication System XATA with Daycab

S08344-2

A14 6RD

68

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.17. SATELLITE COMMUNICATION SYSTEM XATA WITH SLEEPER, P. 17


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SATELLITE COMMUNICATION SYSTEM - XATA W/ SLEEPER

GROUND ADAPTER (1006) 1 A11-GKB 14WH 8 A11-GMB 16WH *A11-GMB 16WH RIGHT SIDE (DASH MOUNTED DUEL POST GROUND PLATE)

XATA MODULE (1911-A) SLEEPER / IP (5010 / 1970 - E) E1 H14EBA 18RD IP / DCM (1800) D2 A14EBA 18RD B70D 18GY BRAKE INPUT (1812) D

A14EB2 18RD

D1

C B70E 18OR

A14EB1 18RD 2.4K B RESISTOR ASSY (1909) A

A14EB 18RD

BATTERY FEED CH3_02

XATA CONNECTOR (5940) A +12V GND A B RD B BK H14EA 18RD H11-GMD 18WH SLEEPER GROUND ADAPTER (5007) 11

SLEEPER / IP (5010 / 1970) A *A14EA 16RD **A14ED 18RD

FUSE F2-F (1011) D2 A14KC 12RD

C2 10A

H11-GM 16WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL C ATA+ ATAC WH D D GN H3BE(+) 18DKBL H3BE(-) 18GY D A3BD(+) 18DKBL A3BD(-) 18GY

J1708 PUBLIC CH3_18

DC CABLE

TO INTERFACE DEVICE

# W/ XATA FOR DAYCAB * W/ XATA FOR SLEEPER ** W/ QUALCOMM IMCT FOR SLEEPER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

017

Figure 68

Satellite Communication System XATA with Sleeper

S08344-2

A14T 8RD

A14 6RD

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

69

4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

RADIO ENTERTAINMENT, SPEAKERS

RADIO (1300) POWER ANTENNA PANEL LIGHT

SLEEPER SPEAKER WIRES W/ POWER AMPLIFIER IP / SLEEPER (5000-8) AMPLIFIER CONN A (5313)

A86AA 18LTGN A62DC 18DKBL

H86AB 18LTGN 4 PANEL LIGHT DIMMER CLUSTER #1 (1500) A14F 8RD W/ AMPL IP / DOOR CONNECTOR LEFT (3205M) C E86S 18LTGN D E86T 18LTGN

A62 18DKBL FUSE F2-E (1011) D1 10A C1

BATTERY

A86P 16LTGN A86-G 18WH

A14FF 12RD

A14 6RD

BATTERY FEED CH3_01

POWER GROUND

A11-GCA 12WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) LEFT FRONT SPEAKER + LEFT FRONT SPEAKER 13 A86H 18LTGN A86J 18LTGN

SPEAKER (3300) A

14

QUALCOMM OMNIVISION SPKR SW (1916) CH4_29

A86HB 18LTGN

IP / SLEEPER (5000A) A86AJ 18LTGN A86AH 18LTGN A86AL 18LTGN A86AK 18LTGN 16 15 H86AH 18LTGN 14 H86AL 18LTGN H86AK 18LTGN H86AJ 18LTGN

AMPLIFIER CONNECTOR B (5312) LEFT FRONT SPEAKER LEFT FRONT SPEAKER + RIGHT FRONT SPEAKER RIGHT FRONT SPEAKER +

A86JB 18LTGN

9 1

10

13

W/ AMPL

IP / DOOR CONNECTOR RIGHT (3206M) C

SPEAKER (3300 / 3000M)

RIGHT FRONT SPEAKER + RIGHT FRONT SPEAKER -

11

A86K 18LTGN D A86L 18LTGN N/ AMPL

E86S 18LTGN E86T 18LTGN

12

RADIO (1300) RIGHT REAR SPEAKER + RIGHT REAR SPEAKER -

DAYCAB SPEAKER WIRES

DOOR SWITCH/ SPEAKER JUMPER (2313) A86DA 18LTGN A86EA 18LTGN C H86DA 18LTGN H86CEA 18LTGN

SPEAKER (2300) A

10

DOOR SWITCH / SPEAKER JUMPER (2312) C

SPEAKER (2301) H86BA 18LTGN H86CA 18LTGN A

LEFT REAR SPEAKER + LEFT REAR SPEAKER -

15

A86BA 18LTGN A86CA 18LTGN

16

1 2

CORE 22BK SHLD 22

1 2

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

018

Figure 69

Radio Entertainment, Speakers

S08344-2

70

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.19. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

RADIO ENTERTAINMENT, SPEAKERS (CONT)

FUSE F7-H (1016) B4 A4 A14NA 30A A14VB 10RD 12RD

A14N 8RD

#A14W 6RD ##A14Y 6RD

BATTERY FEED CH3_01 BATTERY FEED CH3_03

# N/ LOAD SHEDDING ## W/ LOAD SHEDDING ** W/ DAYCAB SPEAKER WIRING * W/ SLEEPER SPEAKER WIRING

AMPLIFIER CONNECTOR A (5313) H86APX 18LTGN H86APY 18LTGN H86APZ 18LTGN H86DB 18LTGN H86EB 18LTGN H86DB 18LTGN H86EB 18LTGN H86K 18LTGN SLEEPER RIGHT SPEAKER (5301) CH13_05 7 20 9 R REAR SPEAKER + R REAR SPEAKER R FRONT SPEAKER + 11 12 13

SLEEPER / IP (5000-42) H14VB 10RD RADIO CONNECTOR (1300)

SLEEPER FUSE BOX (5001) H2-C3 H2-B3 H86AP H14VBC 16LTGN 16RD 15A

RIGHT REAR SPEAKER + RIGHT REAR SPEAKER -

9 10

**A86DA 18LTGN **A86EA 18LTGN

RIGHT FRONT SPEAKER +

11

A86K 18LTGN A86H 18LTGN

IP / SLEEPER DR SW / (5000) SPKR JUMPER (2313) CH4_18 5 *A86DB 18LTGN 6 *A86EB 18LTGN 11 QUALCOMM OMNIVISION SPKR SW (1916) CH4_29

LEFT FRONT SPEAKER + LEFT REAR SPEAKER + LEFT REAR SPEAKER -

13 15 16

A86H 18LTGN **A86BA 18LTGN **A86CA 18LTGN

23 H86H 18LTGN H86BB 18LTGN H86CB 18LTGN H86BB 18LTGN H86CB 18LTGN H86L 18LTGN 10 SLEEPER LEFT SPEAKER (5301) CH13_05 8 21 22 L REAR SPEAKER + L REAR SPEAKER R FRONT SPEAKER L FRONT SPEAKER +

DR SW / SPKR JUMPER (2312) CH4_18 *A86BB 18LTGN *A86CB 18LTGN

3 4

RIGHT FRONT SPEAKER -

12 A86J 18LTGN

A86L 18LTGN QUALCOMM OMNIVISION SPKR SW (1916) CH4_29 A86J 18LTGN

12

LEFT FRONT SPEAKER -

24

14

H86J 18LTGN

23

L FRONT SPEAKER -

A54D 18BN

A54 16BN

SUBWOOFER CONNECTOR (5314) H86DBA 18LTGN H86BBA 18LTGN H86CBA 18LTGN H86EBA 18LTGN H86-GHX 18LTGN H86-GHY 18LTGN GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL H86-GHZ 18LTGN

A G B E SLEEPER GROUND ADAPTER (5007) 3 1 F BODY CONT # J4 (1604) H86-GH 16LTGN H11-GM 16WH

1 2 15 14 24 25 26 GND GND GND

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

019

Figure 70

Radio Entertainment, Speakers (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

71

4.20. SWITCH PACK, P. 20


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SWITCH PACK

SWITCH PACK (1101M) FUSE F4-K (1013) B POWER A12F 18LTBL B2 A2 (A12V) 10A CLUSTER #1 (1500)

ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09

C PANEL LIGHT

A62DB 18DKBL

A62 18DKBL

PANEL LIGHT DIMMER

W/ POWER DOOR LOCK AND WINDOWS D SWITCH D/L + A3AA(+) 20DKBL A3AA(-) 20GY A3A(+) 20DKBL A3A(-) 20GY

BODY CONTROLLER #J5 (1602)

E2

J1708+

E1

J1708-

A3AC(-) 20GY

DOOR / IP DOOR POD (3204M)

A3AC(+) 20DKBL

DOOR / IP DOOR POD (3200)

J1708+

A3AB(+) 20DKBL A3AB(-) 20GY

J1708+

J1708-

J1708-

N/ POWER DOOR LOCK AND WINDOWS A3A(+) 18DKBL

BODY CONTROLLER #J5 (1602)

E2 J1708+

E SWITCH D/L -

A3A(-) 18GY

E1

J1708-

A GROUND

A11-GKD 18WH

A11-GCA 12WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

020

Figure 71

Switch Pack

S08344-2

72

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.21. WINDSHIELD WIPER MOTOR, P. 21


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

WINDSHIELD WIPER MOTOR

BODY CONTROLLER #J2 (1604) WIPER MOTOR (4500)

A82 16GY

WINDSHIELD WIPER POWER

C/B A A82D 16GY B PRK A WV50V 2.2uFx2 C GND 4.4uH x3 D A11-GCA 12WH HIGH A82K 16GY E LOW A82N 18GY A82M 18GY A82-G 16WH A82J 16GY A82E 16GY

B+

A82L 16GY

BODY CONTROLLER #J4 (1601) WINDSHIELD WIPER HIGH / LOW SPEED

WIPER HIGH / LOW RELAY (1012) 85

GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GROUND PLATE) G1 86

WIPER POWER RELAY (1012) 85 J2 87 G2 H2 30 87A


SHEET

E6

A82H 18GY

J4

G4 H4

87

J3 87A 30

A82P 16GY

J1

WINDSHIELD WIPER POWER

E7

A82F 18GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

86

G3

61802Y

10MAR09

AE08058097

021

Figure 72

Windshield Wiper Motor

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

73

4.22. WINDSHIELD WASHER PUMP, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

WINDSHIELD WASHER PUMP

TURN SIGNAL SWITCH (1801) 8 WIPER 0 20GN 11 WIPER 1 20RD 5 WIPER 2 20OR 7 20WH 12 20YL 6 WASHER B82C 18GY B9D 18GY B87E 18GY B87-G 18WH B11-GA 18WH B9 18GY B82A 18GY B82B 18GY

DCM / IP (1800) C9 A82A 20GY A82B 20GY A82C 20GY A4 A9 18GY A87E 18GY A87B 20GY

BODY CONTROLLER #J3 (1600)

A9

WIPER 0 SWITCH WIPER 1 SWITCH WIPER 2 SWITCH

C1

A10

B1 A11

A5

A15

WASHER PUMP MONITOR

A3 LOW WASHER FLUID LIGHT DIGITAL

A11-GCA 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) FUSE F5-D (1014) G3 H3 (A13FA) 10A 2 M87D 16GY 20 A87D 18GY IGNITION RELAY #3 (1012 /1014) CH3_08

FORWARD CHASSIS / IP (1700) WASHER PUMP (8350) 1 M87C 16GY 19 A87C 18GY

WASHER FLUID LEVEL SENSOR (8351) M87A 18GY 17 A87A 18GY

A11-GA 18GY

A8

BODY CONTROLLER #J5 (1602)

A9A 18GY M9BB 18GY 18 A9BB 18GY A9B 18GY

E5

ZVR

E7

ZVR

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

022

Figure 73

Windshield Washer Pump

S08344-2

74

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.23. DRIVER DISPLAY VEHICLE INFORMATION, P. 23


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

DRIVER DISPLAY - VEHICLE INFORMATION

VEHICLE INFORMATION DISPLAY (1550)

FUSE F4-J (1013) ACCESSORY B A12C 18LTBL W/ PRODUCTIVITY DISPLAY N/ LOAD SHEDDING FUSE F11-B (1020) BATTERY M A14SE 18PK F2 5A A14SE 18RD A14Y 6RD E2 A14NF 12RD A14N 8RD A14W 6RD BATTERY FEED CH3_03 BATTERY FEED CH3_03 B1 10A A1 (A12V) ACCESSORY RELAY #2, 4 (1011 /1013) CH3_09

W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR

J1708+

A3BC(+) 20DKBL A3BC(-) 20GY A5L(+) 18YL A5L(-) 18GN J1708 PUBLIC CH3_18

W/ LOAD SHEDDING

J1708-

J1939+

J1939 PUBLIC CH3_12 GROUND ADAPTER (1003) 11

J1939-

GROUND

A11-GKH 18WH 1 A11-GKA 14WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

023

Figure 74

Driver Display Vehicle Information

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

75

4.24. BEACON LIGHT SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 24


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

BEACON LIGHT SWITCH - FOR DUAL CUSTOMER ACCESSORY

BATTERY FEED CH3_03

BATTERY FEED CH3_01

A14W 6RD

A14Y 6RD

W/ LOAD SHEDDING

N/ LOAD SHEDDING

D3 10A

C3 A13FA

IGNITION RELAY #3 (1012 / 1014) CH3_07

FUSE F10-D (1018) E4 F4 A14NH 12RD

A13BL2 18PK GREEN A13-GBL 18WH A13=GBM 18WH

30A/10A

CUSTOMER ACCESSORIES #2 RELAY (1018 /1019) 85 9

3 A13BL1 18PK 2B

A13BLT 18PK

G3 87

86

J4

A14BLT 14RD

J3 1 A58BLT 14BN 87A 30 6 5B 4 G4

A13-GBN 18WH

AMBER LIGHT AIR SHIELD (5117) CH9_20 14 1

10

BEACON LIGHT SWITCH (1117M) CLUSTER #1 (1500) A62BLT 18DKBL A62B 16DKBL

GROUND ADAPTER (1006)

6 DIMR OUT2 PANEL LT

PANEL LIGHT ADAPTER (1002)

MOMENTARY POSITION MAINTAINED POSITION


CHK DATE CHANGE REV REFERENCE DRAWN NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

A11-GKB 14WH

GROUND STUD (LOCATED AT RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A14N 8RD

FUSE F5-G (1014)

61802Y

10MAR09

AE08058097

024

Figure 75

Beacon Light Switch For Dual Customer Accessory

S08344-2

76

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.25. DOOR SWITCHES DOME LAMP, P. 25


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

DOOR SWITCHES - DOME LAMP

BODY CONTROLLER #J5 (1602)

DOOR SWITCH / SPKR JUMPER (2313)

DOOR SWITCH

ZVR

E7

A9B 18GY

A9BAB 16GY

E9 16GY

BODY CONTROLLER #J3 (1600)

DOOR SWITCH INPUT

A13

A63A 18DKBL

A63C 16DKBL

A E63 16DKBL

DOOR SWITCH / SPKR JUMPER (2312)

DOOR SWITCH

A9BAA 16GY

A F9 16GY

A63B 16DKBL

A F63 16DKBL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

025

Figure 76

Door Switches Dome Lamp

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

77

4.26. SPARE SWITCH FOR SINGLE CUSTOMER ACCESSORY, P. 26


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY

BATTERY FEED CH3_02

BATTERY FEED CH3_02

A14W 6RD

A14Y 6RD

W/ LOAD SHEDDING FUSE F11-A (1020) E1 F1 A14R 8RD A14NE 12RD IP / CENTER CHASSIS (1701) CH10_09 A14SAA 18RD CUSTOMER ACCESSORY CONTROL (SPARE '1') (1112M) A14-GSA 18WH

N/ LOAD SHEDDING

5A

FUSE F10-B (1019) F2 E2 A14RC 12RD 30A

+
GREEN 7

CUSTOMER ACCESSORIES #1 RELAY (1019) 85 9

A14-GSB 18WH

A116U 18GY A14SAC 12RD

3 A14SA 18RD 2B

A14SAB 18RD

G1 87

86

J2

J1 1 87A 30 6 5B 4 A14SAD 12LTGN G2

A14-GS 18WH

AMBER

A116L 18GY

A11-GKA 14WH 1

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) GROUND ADAPTER (1003)

7 8 10 OWNER ACCESSORY #1 (1940) BENDIX RR RIGHT MODULATOR (9504A) CH10_09

A62SA 18DKBL

A62B 16DKBL

DIMR OUT2 PANEL LT

CLUSTER #1 (1500)

PANEL LIGHT ADAPTER (1002) MOMENTARY POSITION MAINTAINED POSITION

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

026

Figure 77

Spare Switch For Single Customer Accessory

S08344-2

78

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.27. SPARE SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 27


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY

BATTERY FEED CH3_02

BATTERY FEED CH3_02

A14W 6RD

A14Y 6RD

W/ LOAD SHEDDING FUSE F11-A (1020) E1 5A A14SBA 18RD FUSE F10-D (1018) E4 30A/10A A14-GSC 18WH F4 A14NH 12RD F1 A14N 8RD A14NE 12RD A14R 8RD

N/ LOAD SHEDDING

GREEN 7 3 A14SB 18RD 2B 9 A14SBB 18RD

CUSTOMER ACCESSORIES #2 RELAY (1018 /1019) 85

A14-GSD 18WH

CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)

G3 87

86

J4

A14SBC 12RD

J3 1 87A 30 6 5B 4 A14SBD 12LTGN G4

A14-GS 18WH

A11-GKA 14WH LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE) 1

AMBER

7 8 10 OWNER ACCESSORY#2 (1941)

CLUSTER #1 (1500)

GROUND ADAPTER (1003)

A62SB 18DKBL

A62B 16DKBL

DIMR OUT2 PANEL LT

PANEL LIGHT ADAPTER (1002)

MOMENTARY POSITION MAINTAINED POSITION

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058097

027

Figure 78

Spare Switch For Dual Customer Accessory

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

79

4.28. EATON VORAD VS-400, P. 28


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4
IGNITION RELAY #2 (1012/1014) CH3_07,08

EATON VORAD VS-400


(A13FA) A3 FUSE F5-L (1014) 10A B3 G1 (A13FB) 10A FUSE F5-A (1014) H1 A67TA 18PK A67A 16PK VORAD VS-400 DIU CONNECTOR (1943M)

FORWARD LOOKING RADAR UNIT (8901)

}
4

10 FORWARD CHASSIS 1700 M67Y 18PK 38 A67Y 18PK A67-GY 18WH A67-GA 18WH

A67E 18PK A67-GD 18WH

M5UE(+) 18YL

M5UE(-) 18GN

M67-GY 18WH

37

M5UB(+) 18YL M5UB(-) 18GN M5U(+) 18YL M5U(-) 18GN

A67-G 18WH

J1939 CENTER / FORWARD CHASSIS (9769)

7 A5HA(-) 18GN A5HA(+) 18YL

A67-G 18WH

8 GROUND (1023)

1 A11-GCB 12WH SIDE DISPLAY UNIT (1942)

}
J1939 SPLICE ADAPTER (1025) CH3_12 4 A67-GM 18WH A57NA 18OR

2 RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE

WABCO ONGUARD DIU (1944)

A67W 18GY

A67V 18GY

A67U 18GY

N5UB(+) 18YL

BODY CONTROLLER #1 (1603) CH9_09

N5UB(-) 18GN

N5U(-) 18GN

N5U(+) 18YL

70 IP / CENTER CHASSIS (1701) CH3_10,11

71

69

12

CENTER CHASSIS 1701

SIDE SENSOR (9768)

N67TA 16PK N67U 16GY N67V 16GY A67W 16GY N67-GU 16WH

}
TERMINATING RESISTOR (8954) CH3_15
CHK DATE CHANGE

J1939 FORWARD TO CENTER CHASSIS 9770

GROUND STUD
REV REFERENCE DRAWN NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

028

Figure 79

Eaton Vorad VS-400

S08344-2

80

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.29. QUALCOMM OMNIVISION, P. 29


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

QUALCOMM OMNIVISION

QUALCOMM OMNIVISION ACCESSORY (1919)

QUALCOMM OMNIVISION SPEAKER SWITCH (1916)

F G

A86HA 18LTGN A86JA 18LTGN A3BD(+) 18DKBL A3BD(-) 18GY RADIO (1300) J1708 PUBLIC CH3_20 LEFT FRONT SPEAKER + LEFT FRONT SPEAKER IGNITION RELAY #1 (1011 / 1013) CH3_06 344 CB SPEAKER A86H 18LTGN A86J 18LTGN A86H 18LTGN A86J 18LTGN

C D

J1708(+) J1708(-)

C D

13

14

(A13FC)

C3 10A D3 A13B 18PK LEFT BANK OPT WARNING LIGHTS (1511) A13BF 20PK B A98F 18TN A86-GND 18WH A86RCD 18LTGN A86HB 18LTGN F A86-GD1 18WH E D F A B FUSE F4-G (1013)

QUALCOMM OMNIVISION REMOTE CONTROL (1917)

IP / DOOR CONNECTOR LEFT (3205M) CH4_18

A86JB 18LTGN

A B A86-GD2 18WH

QUALCOMM OMNIVISION POWER (1918) FUSE F2-F (1011) D2 10A C2 A14KC 12RD A14T 8RD BATTERY FEED CH3_02

A14ED 16RD

A14 6RD

FUSE F5-J (1014) B A13EE 16DKBL B1 10A C A11-GMB 16WH GROUND ADAPTER (1006)
CHK DATE CHANGE

(A13FB) A1

IGN RELAY #2 (1012 / 1014) CH3_07

A11-GKB 14WH 5 1

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
NAME

REV

REFERENCE

DRAWN

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

029

Figure 80

Qualcomm Omnivision

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

81

4.30. QUALCOMM OMNIVISION (CONT.), P. 30


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

QUALCOMM OMNIVISION (CONT)

QUALCOMM OMNIVISION CDU EXTENSION (10A)

QUALCOMM OMNIVISION CDU EXTENSION (9A)

1 2 3 4 5 6

AORN 24OR AORN2 24OR ABLU 24BL ABLU2 24BL ABLK 22BK ARED 22RD

1 2 3 4 5 6

QUALCOMM OMNIVISION CDU EXTENSION (12A)

QUALCOMM OMNIVISION CDU EXTENSION (11A)

1 2 3 4 5

AORN 24OR AORN2 24OR ABLU 24BL ABLU2 24BL ABLK 22BK ARED 22RD

1 2 3 4 5

QUALCOMM DISPLAY RECEPTACLE END (13A)

QUALCOMM DISPLAY PLUG END (14A)

2 3 5 6 7 9

ABLK 22BK ABLU 22BL ARED 22RD AGRN 22GN AYEL 22YL AVIO 22VT

3 2 5 6 7 9

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

030

Figure 81

Qualcomm Omnivision (Cont.)

S08344-2

82

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.31. MOTIENT MOBILE MAX, P. 31


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

MOTIENT MOBILE MAX

MOTIENT MOBILE MAX POWER (5904) F

MOTIENT MOBILE MAX (1932) F H3BD(+) 18DKBL A3BD(+) 18DKBL G H3BD(-) 18GY A3BD(-) 18GY FUSE F5-J (1014) B1 A1 (A13FB) 10A J1708 PUBLIC CH3_20

H13EE 18PK

A13EE 18PK

IGN RELAY #2 (1012 / 1014) CH3_07

H14EA 18RD H14EE 18RD

A14EA 18RD A14EE 18RD

FUSE F2-F (1011) A14EB 18RD D2 10A C2 A14KC 12RD A14T 8RD A14 6RD

BATTERY FEED CH3_02

H11-GMC 18WH

A11-GMC 18WH A11-GMB 18WH GROUND ADAPTER (1006) A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) IGNITION RELAY #1 (1011 / 1013) CH3_06

H11-GMA 18WH

A11-GMA 18WH

(A13FC) C3 10A D3 A13B 18PK LEFT BANK OPT WARNING LIGHTS (1511) A13BE 20PK B H11-GMA 18WH B A98F 18LTGN C F FUSE F4-G (1013)

MOTIENT MOBILE MAX DISCRETE I/O (5905)

MOTIENT MOBILE MAX DISCRETE I/O (1933)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

031

Figure 82

Motient Mobile Max

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

83

4.32. REMOTE RADIO, P. 32


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

REMOTE RADIO
REMOTE RADIO & TWEETER (5011) IP DOOR POD / DOOR (3200) A86AR 18LTGN A86AS 18LTGN E F E63-G 18WH E63BB 18DKBL

AMPLIFIER CONNECTOR A (5313) H86AR 18LTGN H86AS 18LTGN

COURTESY LIGHT (3400)

3 16

B A

IP DOOR POD / DOOR (3204/3204M) H J

4 17

H86AT 18LTGN H86AU 18LTGN

A86AT 18LTGN A86AU 18LTGN

E F

REMOTE RADIO (5303) H86F 18LTGN E A86AF 18LTGN

FUSE F2-E (1011) 1 D1 10A A 2 H86R 18LTGN C1 A14FF 12RD A14F 8RD A14 6RD BATTERY FEED CH3_01

A86R 18LTGN

FUSE F4-F (1013) D2 C2 10A

(A12V)

ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09 RADIO (1300)

4 5 6

H86(+) 18YL H86(-) 18GN H86AE 18LTGN

A86(+) 18YL A86(-) 18GN A86AB 18LTGN A86AE 18LTGN W/ WIRED REMOTE D2 A86R 18LTGN A86AE 18LTGN

1 2 4

D B

ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09

FUSE F4-F (1013) C2 (A12V) 10A

STEERING WHEEL SWITCHES 1.27K 1/4 WATT 1% 294 1/4 WATT 1% 1.54K 1/4 WATT 1% 1.13K 1/4 WATT 1% VOL UP VOL DOWN LTGN SEEK UP LTGN SEEK DOWN J 9 CLOCK SPRING (1802) C

A86A 18LTGN A86A 18LTGN DCM / IP HARNESS (1800) 3 B86 20LTGN B86A 20LTGN B8

N/ WIRED REMOTE

RADIO CONNECTOR (1301)

A86 20GY

4SWC

C8

AMPLIFIER CONNECTOR B (5312) 3 H86-GHW 18LTGN SLEEPER GROUND ADAPTER (5007)


CHANGE

SLEEPER / IP (5000-10) 4 H86AC 18LTGN A86AC 18LTGN 2

H11-GM 10WH 5 1

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL


DRAWN NAME

CHK

DATE

REV

REFERENCE

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

032

Figure 83

Remote Radio

S08344-2

84

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.33. REMOTE RADIO (CONT.), P. 33


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 4

REMOTE RADIO (CONT)

REMOTE RADIO (5303)

SCP INTERCONNECT (5134/5130)

REMOTE RADIO & TWEETER (5011)

D1 1 H86F 18LTGN H86F 18LTGN

FUSE F2-E (1011) E A86AF 18LTGN D1 10A C1 A14FF 12RD BATTERY FEED CH3_01

FUSE F4-F (1013) D2 2 H86R 18LTGN H86R 18LTGN A A86R 18LTGN D2 10A C2 (A12V) ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09 RADIO (1300) D7 4 H86(+) 18YL H86(-) 18GN C

A86(+) 18YL

H86(-) 18GN

D6

H86(+) 18YL

A86(-) 18GN

H86AE 18LTGN H86-GHW 18LTGN

D8

H86AE 18LTGN H86-GHW 18LTGN SLEEPER GROUND ADAPTER (5007)

A86AB 18LTGN

A86AE 18LTGN N/ WIRED REMOTE

D3 3

H11-GM 10WH 5 1

ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09

FUSE F4-F (1013) C2 (A12V) 10A

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL A86AE 18LTGN A86A 18LTGN A86A 18LTGN

N/ WIRED REMOTE

D2

A86R 18LTGN

STEERING WHEEL SWITCHES 1.27K 1/4 WATT 1% 294 1/4 WATT 1% 1.54K 1/4 WATT 1% 1.13K 1/4 WATT 1% VOL UP VOL DOWN LTGN SEEK UP LTGN SEEK DOWN J 9 CLOCK SPRING (1802) C RADIO CONN (1301)

DCM / IP HARNESS (1800) 3 B86 20LTGN B86A 20LTGN B8 A86 20GY

4SWC

C8

AMPLIFIER CONNECTOR B (5312)

SLEEPER / IP (5000-10) 4 H86AC 18LTGN A86AC 18LTGN 2

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058097

033

Figure 84

Remote Radio (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

85

4.34. SART CLOCK MODULE, P. 34


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

SART CLOCK MODULE

SART CLOCK MODULE (1610)

BTRY

A97AA 18PL

EGR VALVE RELAY (1020) CH7_06

GROUND ADAPTER (1023) 4

GND

A97-GA 18WH A11-GKJ 6WH A11-GCB 12WH

GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

J1939+

A5S(+) 18YL J1939 SPLICE CH3_10,11

J1939-

A5S(-) 18GN

* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

TITLE WAS CIRCUIT

82357E

300371
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

DIAGRAM, PROSTAR.

72376Z

19AUG10

AE08058097

034

Figure 85

SART Clock Module

S08344-2

86

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

4.35. LANE DEPARTURE SYSTEM TAKATA, P. 35


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


LANE DEPARTURE SYSTEM - TAKATA

CHAPTER 4

TAKATA LDW ROOF CONN (15B)

A67NA 16TN A67COG 18WH A67EN 16TN COGNEX DEPART (1118M)


7 2B 5B 8

3 9

10

A13COG2 16PK C A13COG 16PK

FUSE F5-B (1014) CH3_07 A13COG1 16PK A13COG3 16PK

A11COG 18WH

A11COG3 18WH A11COG1 18WH

A11-GBP 18WH

A11-GBA 14WH

A11-GKJ 6WH

BODY CONTROLLER #1 (1603) LEFT REAR TURN / STOP SIGNAL

A56A2 16OR

*A56A1 16OR #A56A4 16OR

GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A56A3 16OR A57A3 16OR

TAIL LIGHT CONNECTOR (9304A) CH9_01,02

BODY CONTROLLER #1 (1603) RIGHT REAR TURN / STOP SIGNAL

*A57A2 16OR #A57A3 16OR

*A57A1 16OR #A57A5 16OR

A57A4 16OR

TAIL LIGHT CONNECTOR (9304A) CH9_01,02

* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK # W/ TAKATA LANE DEPART, TURN SIGNAL ** W/ IGNITION RELAY 3 ## N/ IGNITION RELAY 3

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 03JAN12 ADDED: LONESTAR IN

75116N

300371
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

TITLE,CIRC A11-GBP, GBA.RMVD R/D 1006.

72376Z

21AUG10

AE08058097

035

Figure 86

Lane Departure System Takata

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

87

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)


5.1. CHARGING AND CRANKING MANUAL TRANSMISSION, P. 1
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 5

CHARGING AND CRANKING - MANUAL TRANSMISSION

%0RD

AUTO S/S ISOLATOR RELAY CH7_15 %0RD 200A 2RD BLOCK TYPE FUSE FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE ISOLATOR BATTERY (CH7_15) ##A14 6RD #A14 4RD A14J 8RD A14JB 12RD

BTRY CLUTCH SWITCH (1811) A B17A 18PK B17AA 18PK B97A 18VT D 1200 OHMS B9M 18GY B9 18GY A4 1 A11-GCB 12WH 3 A17-GC 18WH 86 B4 DCM / IP (1800) D7 IGNITION SWITCH (1100M) ACC C A17B 18PK GROUND ADAPTER (1023) OFF IGN D S B A17HA 16PK A

FUSE F3-A (1012) D1 C1 A17H 16PK A4 30 A104AH 16DKBL 87 85 A3 B3 87A REMOTE START RELAY CH7_08
SHEET

BATTERY

D8

1200 OHMS

C11

REMOTE START RELAY (5001) CH7_08

BODY CONTROLLER#J5 (1602) A9A 18GY A9 18GY

CRANK RELAY (1010)

ZVR E5

BODY CONTROLLER #J3 (1600) CLUTCH SWITCH B4 INPUT A97A 18PL

GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)

ALTERNATOR R G B STARTER POWER IP/ ENGINE (1702-16)

A17 16PK W/ REMOTE START / STOP %A104AN 16DKBL IP / FWD CHASSIS (1700) CH7_14 A104AH 16DKBL

K2-G 4WH

K2 4RD

THERMAL OVERCRANK (6316M)


M

K2A-FL 12BL

K2B-FL 12BL

*K17 16PK

ENG BLOCK GND (ON LEFT SIDE OF ENGINE)

B S

**K17 16PK

FUSIBLE LINKS STARTER TERMINAL

*K17 16PK

* W/ THERMAL OVERCRANK PROTECTION ** N/ THERMAL OVERCRANK PROTECTION # SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING % W/ AUTO START/STOP

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED: CIRC A104AN,

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

0RD,0RD FOR AUTO START/STOP.

61802Y

14SEP09

AE08058098

Figure 87

Charging and Cranking Manual Transmission

S08344-2

A15 18RD

A17A 18PK

001

10A

88

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

5.2. CHARGING AND CRANKING AUTOMATIC TRANSMISSION, P. 2


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 5

CHARGING AND CRANKING - AUTOMATIC TRANSMISSION

%0RD

AUTO S/S ISOLATOR RELAY CH7_15 %0RD 200A 2RD BLOCK TYPE FUSE FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE ##A14 6RD #A14 4RD IGNITION SWITCH (1100M) BTRY W/ULTRASHIFT TRANSMISSION W/AUTOSHIFT TRANSMISSION FUSE F3-A (1012) A14J 8RD A14JB 12RD ISOLATOR BATTERY (CH7_15)

D1 REMOTE START RELAY (5001) CH7_08 A15 18RD C1 10A

BATTERY

ACC C

OFF IGN D

S B A

EATON GEN 3 TCM CONNECTOR (7105) START ENABLE RELAY MINUS START ENABLE LATCH START ENABLE RELAY PLUS

ENGINE/IP (1702) A17-GC 16WH

26

K17C 16PK

21

A17C 18PK

A17H 16PK

K17-GC 18WH

19 A17-GC 18WH W/REMOTE START/STOP

32

K17B 18PK

20

A104AH 16DKBL A17B 18PK B4 86 A4 30

85 A3 B3

ALTERNATOR R G B STARTER POWER IP/ENGINE (1702-16) K2 4RD THERMAL OVERCRANK (6316M)


M

A17 16PK

K2-G 4WH

IP/FWD CHASIS (1700) CH7_14 *K17 16PK

K2A-FL 12BL

K2B-FL 12BL

ENG BLOCK GND (ON LEFT SIDE OF ENGINE)

B S

FUSIBLE LINKS STARTER TERMINAL

*K17 16PK

**K17 16PK

* W/ THERMAL OVERCRANK PROTECTION ** N/ THERMAL OVERCRANK PROTECTION # SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING % W/ AUTO START / STOP

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 ADDED CIRC %A104AN, 0RD.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

14SEP09

AE08058098

Figure 88

Charging and Cranking Automatic Transmission

S08344-2

%A104AN 16DKBL

87

CRANK RELAY 87A (1010)

002

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

89

6. FAN WIRING (CHAPTER 6)


6.1. FAN WIRING IBB ENGINE, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 6

FAN WIRING - IBB ENGINE

W/ 2 SPEED FAN ECM CONNECTOR 1 (6018)

FAN SOLENOID (6400)

W/ VARIABLE SPEED FAN A

30

K23 18TN K23 18TN

18

K23-G 18WH K23-G 18TN

58

K23C 18TN

VARIABLE SPEED FAN DRIVE (6420)

49 3

8 1 K34BB 18TN

ECM 5V ADAPTER (6706) B

K23A1 18TN

E 4

K92A4 18TN

EIM 0V ADAPTER (6707) BODY CONNECTOR 2 (4706)

K23B1 18TN K34-GA 18WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058099

001

Figure 89

Fan Wiring IBB Engine

S08344-2

90

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

6.2. STARTING AID COLD START ASSIST (IBB ENGINE), P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 6

STARTING AID - COLD START ASSIST (IBB ENGINE)

COLD START ASSIST RELAY (8410) ENGINE SENSOR INTERFACE (6033)

K21B3 18TN

19

CSRD

K21B1 18TN

21

CSRE

K21B2 18TN

20

CSRC

K21A1 12TN K21A2 12TN K14A1 8RD K21-FL 12BL

FLAME START GLOW PLUG (6564)

FLAME START BATTERY POWER (6565)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058099

002

Figure 90

Starting Aid Cold Start Assist (IBB Engine)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

91

7. ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)


ECM FUSE (6712)
30A

ECM CONNECTOR 1 (6018)

B 1 K14G 14RD K14H 14RD K14J 10RD

ECM BATTERY FEED (1027)

BATTERY(+)

K14AF 10RD

BATTERY(+)

K14HA 14RD

BATTERY(+) TIMER

5 19

K14KA 14RD

K14L 18RD ENGINE / IP (1702)

K14K 14RD

FUSE F4-D (1013)


A97F 16PL A97F 16PL

KEYPWR

17

K13A 18PK

37

H4 15A

G4
(A13FC)

IGNITION RELAY #1 (1011 / 1013) CH3_06 ULTRASHIFT XMSN RELAY (1019) CH11_01

ECM 5V ADAPTER (6706) FSS 5V 49 K34BB 18TN K92A4 18TN K92A5 18TN K92A3 18TN
B

E
ECM CONNECTOR 2 (6018)

B BODY BUILDER CONNECTOR (4706)

A C

13 24

REMP1

REMP1 GND

VARIABLE SPEED FAN (6420) FSS GND


GND

ECM 0V ADAPTER (6707) 4 K23B1 18TN


D A

8
2 K92A16 14WH K92BA16 14WH K92C16 14WH

K34-GA 18WH
K10WH5 16WH K92B16 14WH

K10-GA 10WH

GND

4 6

GROUND STUD (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)

GND

J1939 (+) J1939 (-)

34 47

K5S(+) 18YL K5S(-) 18GN


K98GN 18GN K98YL 18YL

J1939 TERM. RESISTOR (7110) CH3_14

CAN_L

35

B
A

CAN_H

48

ENGINE DIGNOSTIC CONNECTOR (4328)

ECM CONNECTOR 2 (6019)

TIMER BATTERY(+)

2 1

K92D16 14WH K14M 14RD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

08MAY09

AE08058100

001

Figure 91

Electronic Engine Controls (2010 IBB Engine)

S08344-2

92

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)


ENGINE SENSOR INTERFACE (6033)

ECM CONNECTOR 1 (6018)

IAT GND IAT MAF 12V MAF GND MAF

9 15 20 21 44

K41-GA 18WH K41A 18TN K41C 18TN K41-GB 18WH K41B 18TN HCI INJECTOR (6260VH) 1 K95H 18TN K95J 18TN

6 5 8 9 7

10 11

EXHAUST LAMBDA SENSOR (6260VN)

HEATER + NVOLT VIRGND

33 39 40 46 52 53

K95VC 18TN K95VE 18TN K95VIR 18WH K95VB 18TN K95VA 18TN K95VD 18TN

4 6 2 3

HEATER PUMPCUR TRIMRPS

1 5

ENGINE / IP (1702)

IP / DCM (1800)

ACCELERATOR PEDAL MODULE (1809) THROTTLE

22 APS1 5V 36 K97C 18PL K99B 18PL 23 APS1 GND APS2 5V 23 50 11 K97B 18PL K99D 18PL K97N 18PL 30 29 A97N 18PL 24 A99M 18PL 28 A97C 18PL A99B 18PL A97B 18PL A97D 18PL

C5 C4 B4 B5 B6

B97C 18VT B99B 18VT B97B 18VT B97M 18VT B99N 18VT B99D 18VT

C A B

IDLE

E F

APS2 GND

C6

ECM CONNECTOR 2 (6019)

APS1 APS2

54 55 K97M 18PL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

08MAY09

AE08058100

002

Figure 92

Electronic Engine Controls (2010 IBB Engine) (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

93

7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)


AFTERTREATMENT SENSOR (6720) K95-GC 18WH K95C 18TN K95B 18TN K95-GA 18WH K95A 18WH K95-GB 18TN K95E 18TN K95-GD 18WH K95DA 18TN 6 5 3 2

ECM CONNECTOR 1 (6018) EGT3 GND EGT3 EGT2 EGT1 GND EGT1 EGT2 GND EGDP 10 27 16 22 28 55 12

1 4 8 7 9

AFTERTREATMENT FUEL TEMP & PRESS (6260VM) K95D 18TN AFP1 GND AFT AFP1 41 26 25 K95DC 18TN K95-GE 18WH K95T 18TN K95V 18TN #K23 18TN #K23-G 18WH EFAN 12V EFAN FSS 30 18 58 *K23 18TN *K23-G 18TN K23C 18TN 3 1 2 4

FAN SOLENOID (6400) CH6_01

VARIABLE SPEED FAN DRIVE (6420) CH6_01 LOW COOLANT SENDER (*6401 / #6407) B A

ECL 12V

42

K34B 18TN K34D 18TN

ECM CONNECTOR 2 (6019)

EGDP GND AFP2 5V ECL

41 8 49 K95S 18TN K95R 18WH K95DB 18TN * W/ VARIABLE SPEED FAN 8600 # W/ 2 SPEED FAN 7000 HCI FUEL PRESSURE (6730)

APF2 APF2 GND

50 42

3 2 1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

08MAY09

AE08058100

003

Figure 93

Electronic Engine Controls (2010 IBB Engine) (Cont.)

S08344-2

94

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)

ECM CONNECTOR 2 (6019)

HCI FUEL VALVE (6260VL) K95K 18TN K92M 18TN

ASV-H ASV-L

7 20

1 2

BODY BUILDER CONN 2 (4706) K92A1 18TN K92A14 18TN K92A2 18TN K92A6 18TN K92A7 18TN

AES WEL WIFL WTSL XCS

13 17 14 15 10

H D E F G

BODY BUILDER CONN (4705) 35 52 9 23 30 K92A12 18TN K92A13 18TN K92A8 18TN K92A9 18TN K92A10 18TN **K92A15 18TN *K92A11 18TN RPRE 48 #K92A11 18TN C D G E F A

RVAR SCS TACH RAS RPRE

27

A92H 18TN

AIR FILTER RESTRICTION GAUGE (6703A) B

@K47T 18GY *K92A18 18TN K28 18TN K9AAB 18GY *K92A18A 16TN

38 PLUG 34 5 A30BC 16TN

BODY ULTRA XMSN CONTLR#J3 (1600) CH11_1 OIL B6 TEMP AIN BODY CONTLR#J5 (1602) F9 ENGINE AIR INTAKE

A28 18TN

ZERO VOLT (6702) ENGINE/IP CH3_32 (1702)

** W/ BODY BUILDER @ N/ BODY BUILDER # N/ ULTRA XMSN * W/ ULTRA XMSN


DRAWN NAME

CHK

DATE

CHANGE

REV

REFERENCE

M448 14NOV11 REMOVED ZERO VOLT. REVISED 92A(11,15,18,18A).

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

20APR09

AE08058100

004

Figure 94

Electronic Engine Controls (2010 IBB Engine) (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

95

7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)


INTAKE AIR TEMPERATURE (6703)

ECM CONNECTOR 2 (6019)

IAT GND

43

K41-G 18WH

K41-GC 16WH K41 16TN

B A

ENGINE SENSOR INTERFACE (6033)

15 K97Y 18TN

EGRD

16

14

W/ DAVCO FUEL / WATER SEPARATOR WIF GND WIF 34 37 K95-GF 18WH K95W 18TN 2 1

DAVCO WIF SENSOR (1874)

W/ RAYCOR FUEL / WATER SEPARATOR K95-GF 18WH K95W 18TN STEERING WHEEL SWITCHES 7.5V 105 OHM 5% 1/2 WATT 1% 2 1

RAYCOR WIF SENSOR (1874B)

CRUISE OFF CLOCK SPRING (1802) D VT 2 BODY CONTROLLER#J3 (1600) MULTIPLEXED SW (CRUISE CTRL)

CRUISE ON 1070 OHM 1/2 WATT 1% CRUISE SET / COAST 2430 OHM 1/4 WATT 1% CRUISE RESUME / ACCEL 1430 OHM 1/4 WATT 1%

DCM / IP (1800) B97 20GY B12 A97 20GY

B16

BODY CONTROLLER#J5 (1602) A BK 5 B9C 20GY B9 18GY A4 A9 18GY ENGINE BRAKE H GY 8 B24 18GY D4 A24 18GY F8 ENGINE BRAKE SWITCH A9A 18GY

E5

ZVR

ENG BRAKE ON / OFF

JAKE BRAKE FOOT PEDAL (1953) B A24B 18GY

ENGINE BRAKE W/ FOOT PEDAL SWITCH A24 18GY A9Z 18GY A F ZERO VOLT REF ADAPTER (1620)

E3

ZVR

A9FS 18GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

08MAY09

AE08058100

005

Figure 95

Electronic Engine Controls (2010 IBB Engine) (Cont.)

S08344-2

96

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)

ENGINE SENSOR INTERFACE (6033)

GROUND

K10-GJ 16WH K10-GK 16WH

K10WH1 12WH

K10-GA 10WH HARNESS GROUND (LEFT ENGINE BLACK GROUND)

GROUND

BATTERY BATTERY

K14F 18RD K14FA 18RD

ENGINE / IP 1702-42 K97VT1 12VT A97VTI 12PL

FUSE F5-E (1014) (A13FB) D1 10A C1

IGN RELAY #2 (1012 / 1014) CH3_07

CSRD CSRC CSRE

19 20 21

K21B3 18TN K21B2 18TN K21B1 18TN VSS (7600) K47A 18GY K47 18GY B

COLD START ASSIST RELAY (8410) CH6_02

VSS-L VSS-H

13 12

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

21APR09

AE08058100

006

Figure 96

Electronic Engine Controls (2010 IBB Engine) (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

97

7.7. REMOTE START / STOP, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

REMOTE START / STOP


IGNITION RELAY #1 (1011 / 1013) CH3_06 (A13FC)

BODY CONTROLLER #J5 (1602)

ZERO VOLT REF SPLICE (1620) A9Z 18GY A

NEUTRAL SWITCH (7802) B A K97S 18VT K97J 18VT

FUSE F4-H (1013)

IP / ENGINE (1702)

C4

ZVR

E3

32 33

A104AL 16DKBL

D4 A104AK 16DKBL

REMOTE START / STOP RELAY #2 (1018) 30 F2 A104AJ 16DKBL A9RC 18GY G2

D A9R 18GY

A104AM 16DKBL

G3

IP / SLEEPER (5000) CH7_08 HOOD SWITCH (8450) B A M97J 18VT M97H 18VT

G1 87 F1 85 86

A75TL 18LTGN IP / FWD CHASSIS (1700) 44 43 A104AN 16DKBL

IP / SLEEPER (5000) CH7_08

A104AP 18DKBL

REMOTE START / STOP #1 RELAY (1018) J2

A104-GA 18WH

A9RB 18GY

ENGINE START ALARM (4101)

A104AF 18DKBL

H1

85

86

A9RA 18GY

A104AR 18DKBL

J1 87 H2 30

A104-G 18WH

HOOD CLOSED F13 / NEUTRAL SIGNAL

ENGINE START ALARM REMOTE STOP RELAY REMOTE START RELAY

F3

E8

F1

A104AB 18DKBL

+
12 V F15 A104 18DKBL 9 7 3 A104A 18DKBL 2B 12V E14

1 6 4 SLEEPER CONTROL ENABLE SWITCH (1114M) 10 8 PANEL LIGHT ADAPTER (1002) A104AD 18DKBL

5B

GROUND ADAPTER (1003) 12 A11-GT 18WH 1 A11-GKA 14WH

A63-G 18WH

+
CLUSTER #1 (1500)

A63AB 18DKBL

A 6 A62B 18DKBL

GROUND STUD (LOCATED AT LEFT SIDEDASH MOUNTED


CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058100

007

Figure 97

Remote Start / Stop

S08344-2

IP / SLEEPER (5000) CH7_08

A104AA 18DKBL

A104AE 18DKBL

BODY CONTROLLER #J5 (1602)

BODY CONTROLLER #J4 (1601)

98

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

7.8. REMOTE START / STOP (CONT.), P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

REMOTE START / STOP (CONT)


INTERCONNECT TO REMOTE ENGINE START / STOP SW (5701) H9RC 18GY A H9RC 18GY B H104AC 18DKBL E H104-GB 18DKBL 1 H11-GM 16WH H104-GB 18DKBL 3 5B 6

IP / SLEEPER (5000) REMOTE START / STOP RELAY # 1 (1018) CH7_07 41 A9RC 18GY A104AC 18DKBL 25

REMOTE START / STOP SW (5700)

H104AC 18DKBL 13 SLEEPER GROUND ADAPTER (5007)

F12 REMOTE START / STOP SWITCH

BODY CON # J5 (1602)

GROUND STUD LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL DIODE CONN (5702) H104AHA 18DKBL A

ENGINE START ALARM (4101) CH7_07 CRANK RELAY (1010) CH5_01,02

A104AE 18DKBL

29 B H104AE 18DKBL

28 A104AH 16DKBL H104AH 18DKBL H4-A6 87A 87

H104ABB 18DKBL

D H104ABB 18DKBL 2B

H104ABA 18DKBL

H4-A5 85

H104ADA 18DKBL

REMOTE START / STOP RELAY # 2 (1018) CH7_07

A75TL 18LTGN

30 H4-C5 30

86 H4-C6 REMOTE STRT RELAY (5001)

A104AJ 16DKBL 26 A104AB 18DKBL 27 A104AA 18DKBL 39 *A13F 16PK #A13FG 18PK

H104AJ 18DKBL H104AB 18DKBL H104AA 18DKBL H13F 18DKBL

BODY CONN # J4 (1601) CH7_07

IGN SWITCH (1100M) CH3_05 AUX POWER RELAY (1873) CH3_05

REMOTE STOP RELAY (5001) H4-C3 30 H4-C4 86

87 87A IGN RELAY # 1 (1011 / 1013) CH3_05 SLEEPER CONTROL ENABLE SW (1114M)CH7_07
CHK DATE

85 H4-A3 * W/ REMOTE START / STOP # W/ THEFT DETERRENT & W/ REMOTE START / STOP

38 A13FL 18PK A104AD 18DKBL 40

H4-B4 H13FL 18PK H104AD 18DKBL

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

H104ADA 18DKBL

61802Y

10MAR09

AE08058100

008

Figure 98

Remote Start / Stop (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

99

7.9. NO IDLE HEAT, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

NO IDLE HEAT

H11-GM 10WH H75-GSX 14WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL H75-GAS 18LTGN H75AF 18LTGN

NO IDLE ENGINE HEAT (5220) D H75-GAS 18LTGN B H75AF 18LTGN

DOME FLOOR LIGHT (5124) CH9_19

H62D 18DKBL

13

SLEEPER GND ADAPTER (5007) NO IDLE CONTROLLER 1 (5216,5217) CH12_09 NO IDLE CONTROLLER 2 (5217)

NO IDLE ENGINE HEAT (5222)


7 2B 5B

C H75AR 18LTGN A H75AG 18LTGN H75AG 18LTGN H75AT 18LTGN H75AR 18LTGN

+ 9 3 1 6 4

10

2 H75HB 18LTGN

HEAT LED ON/OFF

12

NO IDLE CONTROLS (5230) H77NE 18LTGN H77NF 18LTGN A H77NE 18LTGN H77NF 18LTGN

NO IDLE ENGINE COOL (5233)


2B 5B 8

ON/OFF PARK COLD BUTTON COOL LED ON/OFF

17

+
1 6

B 23

3 10

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058100

009

Figure 99

No Idle Heat

S08344-2

H75HA 18LTGN

H62AA 18DKBL

ON/OFF HOT PARK BUTTON

H75AT 18LTGN

H62J 18DKBL

100

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

7.10. TRI PAC NO IDLE, P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

TRI - PAC NO IDLE

TRI - PAC CONNECTOR (5754) B A77SBY 16LTGN C2 D2 A14TRI 16RD A H77SBY 16LTGN TRI - PAC STAND-BY TRI - PAC POWER

7.5A FUSE F9-B (1018)


7 2B 5B 8

H14TRI 16RD

10 9

A14TRIA 16RD

TRI - PAC (1116M) A13TRIA 16PK FUSE F4-H (1013) C4 (A13FC) IGNITION RELAY #1 1 / 1013) CH3_06 7.5A C4 D4 A13TRIB 16PK

TRI - PAC RECTIFIER (5757)

CLUSTER #1 (1500) A62B 16DKBL

PANEL LIGHT ADAPTER (1002) A

DIMR OUT2 PANEL LT

A62TRI 18DKBL

A62-GTRI 18WH GROUND ADAPTER (1006)

A11-GKB 14WH LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE)

13

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058100

010

Figure 100

Tri Pac No Idle

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

101

7.11. IDLE CONTROL TEMP SENSOR, P. 11


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


IDLE CONTROL TEMP SENSOR

CHAPTER 7

IDLE CONTROL TEMP SENDER (8455 / 8455A)

IDLE CONTROL TEMP SENSOR (8456 / 8456A) M41-G 16TN M41A 16TN

IDLE CONTROL TEMP SENSOR (9773) 1 R41-G 16TN R41AA 16TN

IDLE CONTROL TEMP SENSOR (9773A / 9773B)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 03JAN12 INITIAL RELEASE.

75116N

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

75116N

15NOV10

AE08058100

011

Figure 101

Idle Control Temp Sensor

S08344-2

102

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

7.12. AUTO START / STOP, P. 12


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


AUTO START / STOP

CHAPTER 7

RPM J5 AUTO S/S (4115) A A14BR1 6RD A104BC 18DKBL A14BE 16RD B4 10A A14BR2 12RD BODY CONTROLLER #J4 (1601) AUTO S/S RELAY

86-J2 RPM J3 (4113) 85 A104AR 18DKBL H1

H2

30

A4

87 J1

AUTO S/S RELAY (1018)

FUSE F9-H (1018)

F1

A14BD 12RD AUTO S/S LOGIC & KEY FEED (1605)

A11-GR 18WH A104SR 18DKBL

3 A104AP 18DKBL

+
7

1 2B A11-GS 18WH A11-GAM 18WH CAB GROUND CH3_22

AUTO S/S ON

3 21 A104SP 18DKBL

AUTO S/S OFF

22

A104SS 18DKBL

5B

SLEEPER CONTROL ENABLE SWITCH MTD IN IP (1114M)

CLUSTER #1 (1500)

10

RPM J1 (4111)

8+

A62DF 18DKBL

A62DA 16DKBL

A11-GT 18WH GROUND LOGIC POWER J1939(+) 2 6 3 A11-GA 14WH A15XM 18RD A5SR(+) 18YL A5SR(-) 18GN J1939 DATA LINK CH3_13A

J1939(-)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

31MAR11

AE08058100

012

Figure 102

Auto Start / Stop

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

103

7.13. AUTO START / STOP (CONT.), P. 13


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


AUTO START / STOP (CONT)

CHAPTER 7

REMOTE POWER MODULE J3 (4113)

NO IDLE COOL INPUT SLPR-RPM

19

A77CS 18LTGN IP/SLPR(5000) CH12_16

NO IDLE HEAT INPUT SLPR-RPM

20

A75HS 18LTGN

REMOTE POWER MODULE J4 (4114)

NO IDLE HEAT OUTPUT SLPR-RPM

A77CR 18LTGN IP/SLPR(5000) CH12_16

NO IDLE COOL OUTPUT SLPR-RPM ISOLATED RELAY TO CTR CHS

A75HR 18LTGN AUTO START/STOP ISOLATOR ASSEMBLY (9999A/9999B/9999C) CH7_15 AUTO START/STOP CH7_14

A14BC 18RD

STARTER INTERLOCK

#A104AL &A104AM 16DKBL A12XM 18LTBL

TO ACC GRID

A12 18LTBL

IGN SWITCH (1100M) CH3_09 IGN SWITCH (1100M) CH3_05

TO IGN GRID

A13XM 18PK

A13F 18PK

# W/ MANUAL XMSN & N/ MANUAL XMSN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

31MAR11

AE08058100

013

Figure 103

Auto Start / Stop (Cont.)

S08344-2

104

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

7.14. AUTO START / STOP (CONT.), P. 14


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


AUTO START / STOP (CONT)

CHAPTER 7

REMOTE POWER MODULE J4 (4114)

IP/ENGINE (1702)

MANUAL XMSN NEUTRAL SAFETY SWITCH (7802)

32 STARTER INTERLOCK D #A104AL 16DKBL 33 #K97J 18VT #K97S 18VT

A IP / FWD CHS (1700) 44 &A104AM 16DKBL

#A104AM 16DKBL

CRANK RELAY (1010) CH5_01

43 A104AN 16DKBL

START/STOP HOOD SWITCH

HOOD SWITCH/JUMPER (8450B)

JUMPER / FWD CHS START/STOP HOOD SWITCH (8450A)

A 97H 18VT

A M97H 18VY

B B 97J 18VT

B M97J 18VT

# W/ MANUAL XMSN & N/ MANUAL XMSN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

06APR11

AE08058100

014

Figure 104

Auto Start / Stop (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

105

7.15. AUTO START / STOP (CONT.), P. 15


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


AUTO START / STOP (CONT)

CHAPTER 7

AUTO START/STOP ISOLATOR ASSEMBLY (%(9999A)/@(9999B)/*(9999C))

CHASSIS GROUND ADAPTER (8804) CH3_27

%N104A-G @N104B-G *N104C-G 18DKBL

RPM J4 (4114)

IP/ CENTER CHS (1701F)

ISOLATED BTRY RELAY TO CHS

A14BC 18RD

29

%N104A @N104B *N104C 18DKBL

REMOVE POSITIVE CABLE TO ISOLATE BATTERY

0 RD ISOLATOR ASSEMBLY MOUNTED ON STD BTRY BOX BACK PANEL-OUTSIDE ISOLATED BATTERY

IB1

X1(+) RD

IB2

X2(-) RD

+
PRIMARY BATTERY BOX W/ 4 BATTERIES

0 RD % LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A 15JULY11

AE08058100

015

Figure 105

Auto Start / Stop (Cont.)

S08344-2

106

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

8. GAUGES AND WARNING LIGHTS (CHAPTER 8)


8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

BODY CONTROLLER #J5 (1602) A9A 18GY A9 18GY

IP / DCM HARNESS (1800) (1803) A4 B9 18GY B9E 18GY B6A 18GY B40 18GY A B C

PRIMARY AIR TRANSDUCER

ZVR(2)

E5

C12 +5 VOLT OUTPUT A6 20GY

E4

BODY CONTROLLER #J3 (1600) PRIMARY AIR PRESSURE A40 20GY B9F 18GY B3 B2 B6 18GY B6B 18GY B40A 18GY

(1804) A B C

SECONDARY AIR TRANSDUCER

B2

SECONDARY AIR PRESSURE

B3

A40A 20GY

(1805) B9H 18GY B6C 18GY B14 A40B 18GY C2 B40B 18GY A B C

BRAKE APPLICATION TRANSDUCER

BRAKE APPLICATION PRESSURE

BODY CONTROLLER #J5 (1602)

IP / ENGINE (1702) 5 K28 18TN

AIR RESTRICTION INDICATOR SWITCH (6703A) B

ENGINE AIR INTAKE MONITOR

F9

A28 18TN A9A 18GY

2 A9AA 20GY K9AAB 18GY K9AA 16GY

ZVR (2)

E5

GND ADAPTER (6702)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

001

Figure 106

Air Pressure Input Circuit and Air Restriction Gauge

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

107

8.2. AXLE TEMPERATURE GAUGES, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

AXLE TEMPERATURE GAUGES

BODY CONTROLLER #J5 (1602)

ZVR

FRONT AXLE OIL TEMP

REAR AXLE OIL TEMP

BODY CONTROLLER #J4 (1600)

E7

B10

B11

A9BC 18GY

A9B 18GY

A32A 18TN 43 IP / CHASSIS CENTER (1701) N32A 18TN

28 ELECTRONIC GROUND ADAPTER (8802) A

44

N9BC 18GY

D W/ 4X2

N9BF 18GY

N32 18TN

A32 18TN

CHASSIS CENTER / CHASSIS REAR (9800F)

REAR AXLE TEMP SENSOR(4X2) (9813) A A

R32A 18TN R9A 18GY

B R9 18GY B

W/ 6x4 FRONT AXLE TEMP SENSOR (6x4) (9811) A

REAR AXLE TEMP SENSOR (6x4) (9812) R32 18TN R32 18TN R32A 18TN A A

B B

B R9C 18GY R9B 18GY B

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

002

Figure 107

Axle Temperature Gauges

S08344-2

108

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

8.3. ENGINE OIL PRESSURE AND TEMP., SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMP. GAUGES, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

ENGINE OIL PRESSURE AND TEMP, SPEED0, TACH, VOLTMETER AND WATER TEMP GAUGE

REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER DIAGNOSTICS MANUAL FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

003

Figure 108 Gauges

Engine Oil Pressure and Temp., Speedometer, Tachometer, Voltmeter and Water Temp.

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

109

8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

ENGINE OIL & TRANSMISSION OIL TEMPERATURE GAUGE

BODY CONTROLLER #J3 (1600)

IP / ENGINE (1702) TRANSMISSION OIL TEMP SENSOR (7700K) A31 18TN 13 K31 18TN *K9AA 16GY 2 1

TRANSMISSION TEMP SENSOR

B7

**K9AAD 18GY

BODY CONTROLLER #J5 (1602) A9A 18GY A9AA 20GY 2 **K9AA 16GY A

ZVR

E5

* N/ AC ** W/ AC

ZERO VOLT REF ADAPTER (6702)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

004

Figure 109

Engine Oil and Transmission Oil Temperature Gauge

S08344-2

110

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

8.5. FUEL HEATER, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

FUEL HEATER

BATTERY FEED CH3_02

BATTERY FEED CH3_02

A14W 6RD

A14Y 6RD

N/ LOAD SHEDDING FUSE F6-D (1015) A19V 16GY A1 20A A14RA 12RD A19A 18GY A14R 8RD B1 A14RA 12RD A14R 8RD

W/ LOAD SHEDDING

BODY CONTROLLER #J4 (1601)

F12

FUEL HEATER RELAY

D3 FUEL HEATER RELAY (1015) 87A

C3 85

87

GROUND ADAPTER (1023) 86 D4

30 C4

GROUND ADAPTER PACK #1 (8800)

IP / FORWARD CHASSIS (1700-6)

A19 16GY

GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)

M19-GA 14WH

M19 14GY

M11-GD 12WH

FUEL HEATER (8550 / 8550A)

LEFT SIDE DASH MTD DUAL POST GND PLATE

RADIATOR GROUND

M11-GC 12WH
DRAWN

M11-G 10WH

A11-GCB 12WH

A19-GB 18WH

CHK

DATE

CHANGE

REV

REFERENCE

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

005

Figure 110

Fuel Heater

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

111

8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

DIFFERENTIAL LOCK AND OPTIONAL INDICATOR

RIGHT BLANK OPTIONAL WARNING LIGHTS (1510) FUSE F4-G (1013) D A13BC 20PK A1 18LTBL IP / ENGINE (1702-12) A13B 18PK D3 10A C3 (A13FC)

EXHAUST HIGH TEMP

IGNITION RELAY #1 (1011 / 1013) CH3_06

ENGINE BRAKE WARNING

IP / CHASSIS (1701-26) A94TA 12YL TRAILER ABS ECU RELAY (1017)CH9_14 FUSE F4-A (1013) A94AM 14GY H1

ISO TRAILOR SOCKET (9783M) N94TA 12YL N94T 10DKBL

B A

10A

G1

(A12V)

IGN RELAY #1 (1011 / 1013) CH3_09

LUGGAGE DOOR AJAR

A63AW 18DKBL

IP / SLEEPER (5000 / 5000A) 18 A63-GC 18WH GROUND ADAPTER (1003) 10 1

H63AW 18DKBL A11-GK 14WH

LUGGAGE LIGHT RELAY (5001-H3) CH13_02

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

006

Figure 111

Differential Lock and Optional Indicator

S08344-2

112

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)

LEFT BANK OPTIONAL WARNING LIGHTS (1511)

A98F 18BK W/ DAYCAB A98F 18BK IP / SLEEPER (5010/1970-E)

QUALCOMM TMCT (1923 - C) 22GN 10 GPOUT1

TERRESTRIAL COMMUNICATION UNIT (TCU)

QUALCOMM TMCT (1920 - F) 16GN QUALCOMM TMCT (5902-C) H98F 18BK IP / SLEEPER (5010/1970 - E) QUALCOMM OMNIVISION ACCESSORY / MOTIENT MOBILE MAX DISCRETE I/O (1919 / (1933) CH4_29,31 A13B 18PK 22GN W/ SLEEPER CAB H98F 18BK F GPOUT1 10 GPOUT1 G (LIGHTS / RPM)

ANTENNA COMMUNICATION UNIT TERRESTRIAL COMMUNICATION UNIT (TCU)

A98F 18TN

C A98F 18TN A13BE 20PK

MESSAGE WAIT

QUALCOMM IMCT (5900)

A98F 18TN

FUSE F4-G (1013) D3 10A C3 (A13FC) W/ TWO DIFF LOCK INDICATOR R49A 18GY R49-G 18WH R49 18GY B A IGNITION RELAY #1 CH3_O6

A13BD 20PK A49A 18GY

IP / CHASSIS CENTER (1701) 50 N49A 18GY

CENTER CHASSIS / REAR CHASSIS (9800) 11

G RR AXLE DIFF LOCK

6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)

A B

10

R49-GC 18WH

R49-GA 18WH R49-G 18WH

6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815)

A49 18GY A13BF 20PK

N49 18GY

R49 18GY

R49-G 18GY

45

R49-GB 18WH

W/ ONE DIFF LOCKED INDICATOR

FR AXLE DIFF LOCK / QUALCOMM WARNING LIGHT N49-G 18WH D A N11-GB 10WH

B R49 18GY A

4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816)

W/ ONE DIFF LOCKED INDICATOR

GROUND ADAPTER (8804)

CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

007

Figure 112

Differential Lock and Optional Indicator (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

113

8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)

LEFT BANK OPTIONAL WARNING LIGHTS (1511)

A98F 18TN

OMNIVISION ACCESSORY (1919)

IP / SLEEPER (5010 / 1970-E) F A98F 18TN IP / SLEEPER (5010 / 1970-E / 5010) A98F 18TN H98F 18BK

QUALCOMM TMCT (5902-C) 22GN 10 GPOUT1 TERRESTRIAL COMMUNICATION UNIT (TCU)

W/ SLEEPER CAB H98F 18BK F GPOUT1 QUALCOMM IMCT (5900)

MESSAGE WAIT

A13BE 20PK

FUSE F4-G (1013) A13B 18PK IP / CHASSIS CENTER (1701) 50 CENTER CHASSIS / REAR CHASSIS (9800) N49A 18GY 11 R49 18GY R49-G 18WH R49 18GY 10 R49-GC 18WH R49-GA 18WH R49-G 18WH
W/ ONE DIFF LOCK INDICATOR

D3 10A

C3 (A13FC)

IGNITION RELAY #1 (1011 / 1013) CH3_O6

A13BD 20PK A49A 18GY

W/TWO DIFF LOCK INDICATOR

G RR AXLE DIFF LOCK

4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816) 6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815)

A B

A49 18GY A13BF 20PK

45

N49 18GY

R49-G 18WH R49-GB 18WH

B QUALCOMM OMNIVISION ACCESSORY (1919) CH4_29 N49-G 18WH GROUND ADAPTER (8804) D A CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) N11-GB 10WH R49 18GY R49A 18GY A

FR AXLE DIFF LOCK /QUALCOMM WARNING LIGHT

A98F 18TN

6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)

W/ ONE DIFF LOCK INDICATOR

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11AUG09

AE08058101

008

Figure 113

Differential Lock and Optional Indicator (Cont.)

S08344-2

114

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

8.9. IP / GAUGES, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

IP / GAUGES

INSTRUMENT PANEL GAUGE CLUSTER GAUGE RPM (TACH) MPH/KPH (SPD) FUEL VOLT AIR 1 (PRES) AIR 2 (PRES) WATER (TEMP) ENG OIL (TEMP) OIL (PRES) TRANS (TEMP) WARN LIGHT NO NO YES YES YES YES YES YES YES YES SIGNAL PATH ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER SENSOR LOCATION ENGINE TRANSMISSION FUEL TANK DRIVER CONTROL MODULE DRIVER CONTROL MODULE ENGINE ENGINE ENGINE TRANSMISSION

SECONDARY GAUGE CLUSTER GAUGE REAR RR AXLE OIL TEMP FORWARD RR AXLE OIL TEMP BOOST PRESSURE AIR APPLICATION WARN LIGHT YES YES NO NO SIGNAL PATH BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER SENSOR LOCATION REAR RR AXLE FORWARD RR AXLE ENGINE DRIVER CONTROL MODULE

NOTES: 1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

009

Figure 114

IP / Gauges

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

115

8.10. IP / GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

IP / GAUGES AND WARNING LIGHTS - GAUGE CLUSTER


BATTERY FEED CH3_01 FUSE F2-G (1011)

GAUGE CLUSTER #1 (1500) A14EE 16RD A11-GKE 16WH FUSE F4-L (1013) IGNITION 7 A13EA 18PK A63E 18DKBL A63F 18DKBL A62A 18DKBL A109 18GY A72D 18OR A72C 18OR B3 A3 A14JA 12RD A11-GCA 12WH (A13FC) IGNITION RELAY #1 (1011 / 1013) CH3_06 A14J 8RD A14 6RD

BATTERY

D3

15A

C3

GROUND

10A

DIGITAL IN #3

11

DIGITAL IN #4 PANEL LIGHT #2

12

DOME / FLOOR LIGHT (5124) CH9_19,24 IP / FWD CHASSIS (1700) 25 M109A 18GY M109AA 18GY M109A 18GY AUXILIARY TRAILER SOCKET SWITCH CONNECTOR (1110M)

LEFT SIDE (DASH MOUNTED DUAL POST GND PLATE)

ELECTRONIC GROUND

DIGITAL IN #2

10

DIGITAL IN #1

A HVAC TEMP SENSOR (8601)

GAUGE CLUSTER#2 (1501)

ELECTRONIC GROUND

A109C 18GY A41 18TN

2B 16

ANALOG IN #3

FRONT LOAD INDICATOR (8750) M41 18GY M109AB 18GY ELECTRONIC A GROUND TERMINAL C OUTPUT TERMINAL +5 VOLT TERMINAL

ANALOG IN #2

A61 18GY A106A 18GY

41

M61 18GY M106A 18GY

42

IP / CENTER CHASSIS (1701) +5VOLT OUTPUT #1 2 A106 18GY A109B 18GY A61B 18GY A106B 18GY 41 42

LOAD INDICATOR TO CHASSIS (9865) N106B 18GY N109B 18GY N61B 18GY B R106B 18GY R109B 18GY C R61B 18GY

REAR LOAD INDICATOR 4X2 (9830)

+5 VOLT TERMINAL

ELECTRONIC GROUND

1 7

40

ELECTRONIC A GROUND TERMINAL C OUTPUT TERMINAL

ANALOG IN #1

ELECTRONIC GROUND

A109S 18GY

DOME / FLOOR LIGHT (5124) CH9_19,24 BODY CONTROLLER #J5 (1602)

REAR LOAD INDICATOR 6X4 (9832) R106B 18GY R109B 18GY R61B 18GY +5 VOLT B TERMINAL ELECTRONIC A GROUND TERMINAL C OUTPUT TERMINAL

HEADLIGHT ENABLE

10

A52C 20YL

E11

HEAD LT ENABLE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

010

Figure 115

IP / Gauges and Warning Lights Gauge Cluster

S08344-2

116

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

8.11. SECONDARY INSTRUMENT CLUSTER, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

SECONDARY INSTRUMENT CLUSTER

BATTERY FEED CH3_02

BATTERY FEED CH3_02

A14W 6RD

SECONDARY INSTRUMENT CLUSTER (1502)

N/ LOAD SHEDDING FUSE F1-D (1010) 1 A14EF 18RD F4 5A FUSE F5-D (1014) G4 H4 10A E4 A14KA 12RD A14K 8RD

A14Y 6RD

W/ LOAD SHEDDING

BATTERY

IGNITION

A13EH 18PK

(A13FA)

IGNITION RELAY #3 (1012 / 1014) CH3_07

CLUSTER #1 (1500) PANEL LIGHT DIMMER DIMMER 6 A62B 16DKBL A62BH 18DKBL

PANEL LIGHT (1002) A

J1939 -

A5J(-) 18GN A5J(+) 18YL

J1939 +

J1939 ADAPTER (1024) CH3_11

GROUND ADAPTER (1003) 5

GROUND

A11-GSF 16WH A11-GKA 14WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

011

Figure 116

Secondary Instrument Cluster

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

117

8.12. PARKING WARNING LIGHT, P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

PARKING WARNING LIGHT

BODY CONTROLLER #J3 (1600)

BODY CONTROLLER #J5 (1602)

PARK BRAKE SWITCH

A12

E5

A44 20GY

A9 18GY

A9A 18GY

ZVR

B7

A4

IP / DCM HARNESS (1800)

B44 18GY

C D

APPLYING THE PARK BRAKES SWITCH TO OPEN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

B9J 18GY PARK BRAKE (1808)


NAME

BA9 18GY
CNA1 28OCT09 INITIAL RELEASE. A 61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

012

Figure 117

Parking Warning Light

S08344-2

118

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

8.13. WARNING LIGHTS, P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

WARNING LIGHTS

IP WARNING LIGHTS WARNING LIGHT RANGE INHIBITED PROTECT RETARD OVER HEAT AMBER WARN (AWL) RED STOP (RSL) BRAKE PRESSURE PARK BRAKE EMERGENCY EXIT LIFT DOOR TRAILER ABS WAIT TO START TRACTION CONTROL IDLE SHUTDOWN MALFUNCTION (MIL) PTO ENGAGED INDICATOR SERVICE PARK SEAT BELT BRAKE FLUID RED FLASHER AMBER FLASHER ANTILOCK BRAKING SYSTEM ECONOMY MODE LEFT TURN HIGH BEAM RIGHT TURN REPRESENTATION RANGE INHIBITED [ICON] RETARD OVERHEAT [YIELD ICON] [STOP ICON] BRAKE PRESSURE [BRAKE ICON] PARK [ICON] EMERG EXIT LIFT DOOR ABS [TRAILER ICON] WAIT TO START TRAC CTRL IDLE SHUTDOWN [ICON] PTO SERVICE [ICON] FASTEN BELTS BRAKE FLUID [ICON] RED FLASHER AMBER FLASHER [ABS ICON] ECON [ARROW ICON] [ICON] [ARROW ICON] COLOR YELLOW YELLOW YELLOW YELLOW RED RED RED RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW RED RED RED RED YELLOW YELLOW YELLOW GREEN BLUE GREEN SIGNAL PATH TCM / J1939 / CLUSTER SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS STATUS TRANSMITTED IN J1939 MESSAGE FROM ECM SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER BODY CONT / J1939 / CLUSTER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS STATUS TRANSMITTED IN J1939 MESSAGE FROM TCM STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

013

Figure 118

Warning Lights

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

119

8.14. IP TEXT MESSAGES AND WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION AND ABS CONTROLLER, P. 14
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

IP TEXT MESSAGES & WARNING LIGHTS CONTROLLED BY ENGINE, XMSN AND ABS CONTROLLER

IP TEXT MESSAGES : LOAD SHEDDING WASHER FLUID LOW ELECTRICAL FAULT CHECK A / C AIR FILTER RESTRICTION EXTERIOR LAMP CHECK ACTIVE HVAC TEMP SETTING ACTIVATE HVAC FRONT BLOWER HVAC SLEEPER BLOWER SPEED AIR PRESSURE DIAGNOSTIC CRUISE FUEL FILTER

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBITED ECONOMY MODE

TRAC CTRL

TRAILER ABS ABS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

09MAR09

AE08058101

014

Figure 119 Controller

IP Text Messages and Warning Lights Controlled by Engine, Transmission and ABS

S08344-2

120

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9. LIGHTING SYSTEM (CHAPTER 9)


9.1. LIGHTS STOP, TAIL, TURN AND BACK-UP N/ FREEDOMLINE, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

LIGHTS - STOP, TAIL, TURN AND BACK - UP N/ FREEDOMLINE

BACK-UP LIGHT SWITCH (7500W)

K71B 16OR

K71A 16OR

A71-G 16OR

BACK-UP LIGHT RELAY (1019) CH9_02 FUSE F5-L (1014) A13FA 12PK A3 (A13FA)

IP / ENGINE (1702)

6 FUSE F5-M (1014) B4 A4 10A

A71A 16OR A71B 16OR A71A 18OR W/ WORK LIGHT A71B 16OR N/ WORK LIGHT A71BB 18OR

IGNITION RELAY #3 (1012/1014) CH3_07

BODY CONTROLLER #J5 (1602)

F10

BACK-UP LIGHT STATE

A71BA 16OR

CHASSIS GROUND ADAPTER (8803)

A N11-GA 10WH

IP / CENTER CHASSIS (1701-1) N71BA 14OR N10-G 12WH R10-G 16WH

GROUND ADAPTER (1010) A L STOP-TAIL TURN LT B LICENSE PLATE LIGHT

CENTER GROUND ON LEFT SIDE DASH MTD DUAL POST GND PLATE BACK-UP LIGHT R STOP-TAIL TURN LT

CENTER CHASSIS / REAR CHASSIS (9800) CENTER/ REAR CHASSIS (9800) N68A 14BN 4

R10-GA 16WH

TAIL LIGHT CONNECTOR (9304A) E WH D RD B

R10-G 12WH R68A 14BN

N56A 14OR N57A 14OR

2 3 R56A 14OR R57A 14OR R71BA 12OR

YL C GN A BK

CENTER CHASSIS / IP (1701) 3

BODY CONTROLLER #J1 (1603) RIGHT REAR M TURN / STOP SIGNAL LEFT REAR D TURN / STOP SIGNAL

SUPER 40 / SUPER 44 TAIL LIGHT MODULE BACK-UP ALARM B BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARENCE, ID LAMP

A57A 14OR A56A 14OR

A68A 14BN

A54 16BN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

001

Figure 120

Lights Stop, Tail, Turn and Back-Up N/ Freedomline

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

121

9.2. LIGHTS STOP, TAIL, TURN AND BACK-UP W/ FREEDOMLINE, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

LIGHTS - STOP, TAIL, TURN AND BACK - UP W/ FREEDOMLINE


FUSE F5-M (1014) B4 A4 10A FUSE F5-L (1014-A3) (A13FA)

A71B 16OR

A13FA 12PK

IGNITION RELAY #3 (1012 / 1014) CH3_07

C3 30 BACK-UP LIGHT RELAY (1019) 87A B4 A4

C4 86 IP / ENGINE (1702-6) 87 85 A3 A71C 18OR A92VA 16TN SHIFTER CONNECTION (7905) CH11_03 A71-G 18WH K71A 16OR BACK - UP LIGHT SWITCH (7500W) CH9_01

N/ WORK LIGHT A71BA 16OR

A71BD 16OR

W/ WORK LIGHT

BODY CONTROLLER#J5 (1602)

A71BC 18OR CHASSIS GROUND ADAPTER#1 (8803)

F10

BACK-UP LIGHT STATE

A71BA 16OR

A N11-GA 10WH CENTER GND ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

IP / CENTER CHASSIS (1701-1) R10-G 16WH

GROUND ADAPTER (1010) A L STOP - TAIL TURN LIGHT LICENSE PLATE LIGHT BACK-UP LIGHT R STOP - TAIL TURN LIGHT N71BA 14OR N10-G 12WH

R10-GA 16WH

CENTER CHASSIS / REAR CHASSIS (9800)

TAIL LIGHT CONNECTOR (9304A) E WH D RD

CENTER CHASSIS/ REAR CHASSIS (9800) N68A 14BN 4

R10-G 12WH R68A 14BN

N56A 14OR N57A 14OR

2 3

R56A 14OR R57A 14OR R71BA 12OR

B YL C GN A BK

CENTER CHASSIS / IP (1701) 3 A57A 14OR A56A 14OR 4 A68A 14BN

BODY CONTROLLER #J1 (1603) RIGHT REAR TURN / STOP M SIGNAL LEFT REAR TURN / STOP SIGNAL A54 16BN

SUPER 40 / SUPER 44 TAIL LIGHT MODULE BACK-UP ALARM B

2 D

BODY CONTROLLER #J2 (1604) PARK, MARKER, G CLEARENCE, ID LAMP


NAME

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

002

Figure 121

Lights Stop, Tail, Turn and Back-Up W/ Freedomline

S08344-2

122

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.3. DOME / MAP AND COURTESY LIGHTS DAY CAB, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

DOME / MAP AND COURTESY LIGHTS - DAY CAB

FUSE F2-D (1011) BATTERY FEED CH3_01 A14T 8RD A14KH 12RD E4 10A F4

BODY CONTROLLER #J2 (1604)

DOME LAMP CIRCUIT

A63 18DKBL

A11-GCA 12WH

A63BB 18DKBL

A63-GK 18WH

A63BC 18DKBL

A63-G 18WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

A63D 18DKBL IP / ROOF (2000)

A63BD 18DKBL 4 D63E 18DKBL D63D 18DKBL C ROOF / DOME (2500) C63D 18DKBL D C63E 18DKBL

DOOR / IP DOOR POD (3206M)

DOOR / IP DOOR POD (3205M)

E63BC 18DKBL

E63-G 18WH

F63BB 18DKBL

F63-G 18WH

PASSENGER SIDE COURTESY LIGHT (3400)

DRIVER SIDE COURTESY LIGHT (3400)

A C B DOME LIGHT

MAP LIGHT

MAP LIGHT

MAP LIGHT / DOME (2100)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

C63-GE 18WH

C63-GL 18WH

D63-GA 16WH

A63-GA 16WH

61802Y

10MAR09

AE08058102

003

Figure 122

Dome / Map and Courtesy Lights Day Cab

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

123

9.4. DOME / MAP AND COURTESY LIGHTS SLEEPER, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

DOME / MAP AND COURTESY LIGHTS - SLEEPER

FUSE F2-D (1011) BATTERY FEED CH3_01 A14T 8RD A14KH 14RD E4 10A ROOF / IP (2000-3) A63-GA 16WH D63-GA 16WH F4

BODY CONTROLLER #J2 (1604)

DOME LAMP CIRCUIT

A11-GCA 12WH

A63 18DKBL

A63D 18DKBL

A63BD 18DKBL 4 5 IP / ROOF (2000) D63-GM 18WH D63D 18DKBL D63M 18DKBL D63-GF 18WH D63E 18DKBL

A63-GK 18WH

A63BC 18DKBL

DOOR / IP DOOR POD (3206M)

A63BB 18DKBL A DOOR / IP DOOR POD (3205M)

A63-G 18WH

LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

D63C 18DKBL A B
SHEET

E63BC 18DKBL

F63BB 18DKBL

E63-G 18WH

F63-G 18WH

PASSENGER SIDE COURTESY LIGHT (3400)

DRIVER SIDE COURTESY LIGHT (3400)

ROOF / DOME LIGHT (2101)

MAP READING LIGHT (2102)

MAP READING LIGHT (2103)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

10MAR09

AE08058102

004

Figure 123

Dome / Map and Courtesy Lights Sleeper

S08344-2

D63-GE 18WH

124

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.5. FOG LIGHTS AND SPOT LIGHT, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

FOG LIGHTS AND SPOT LIGHT

BODY CONTROLLER #J1 (1603)

A64A 16YL

A64B 16YL

RIGHT FOG LAMP IP / FORWARD CHASSIS (1700)

22

LEFT FOG LAMP 23

M64A 16YL

M64B 16YL

A M11-GD 12WH

GROUND ADAPTER #1 (8800)

M11-G 10WH

M64-GA 16WH

M64-GB 16WH

LEFT FOG LIGHT (8201) LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

RIGHT FOG LIGHT (8200)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

005

Figure 124

Fog Lights and Spot Light

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

125

9.6. HEAD LIGHTS, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

HEAD LIGHTS

BODY CONTROLLER #J1 (1603) CH9_09

BODY CONTROLLER #J2 (1604) HIGH BEAM LEFT

BODY CONTROLLER #J5 (1602)

BODY CONTROLLER #J3 (1600)

HIGH BEAM RIGHT

LOW BEAM LEFT

LOW BEAM RIGHT

BODY CONTROLLER #J1 (1603)CH9_09

LEFT FORWARD / REAR MODESTY PANEL TURN LIGHT (8100A / 8100B) CH9_10

BODY CONTROLLER #J2 (1604)CH9_09

E5

A14

A4

A52AA 14YL

A53AA 14YL

A53A 14YL

A52A 14YL

A52B 14YL

A57 16OR

A53B 14YL

A102A 20YL A7 B102A 18YL 4

A53AB 18YL A56 16OR A52A 14YL A53A 14YL A58 16BN

IP / DCM (1800)

A4

M56AB 16BN

M58AB 16OR

14 M56 16OR M58 14BN

15

IP / FORWARD CHASSIS (1700) M57 160R

B9 18GY

A9 18GY

A8

B9D 18GY

7 M57AC 16OR

M11-GA 14WH

M11-GB 14WH

M52A 14YL

M53B 14YL

M58A 16BN

M53A 14YL

M56AC 16OR

M11-G 10WH

C58A 16BN

C11-GA 14WH

LEFT SIDE FWD DASH MOUNTED DUAL POST GND PLATE

C11-GB 14WH

TURN SIGNAL SWITCH (1801)

C11-GBD 16WH

C11-GAB 14WH

C11GAC 16WH

C11-GBC 16WH

C11-GAA 14WH

C11-GBA 14WH

C58BB 16BH 3

C58AB 16BN

C11GAD 16WH

C11-GBB 14WH

C58AA 16BN

C56 16OR

C53B 14YL

C58BA 16BN

C52A 14YL

C53A 14YL

C52B 14YL

1 1 2

1 2

MARKER LIGHT LEFT (8165)


CHK DATE

TURN / MARKER LIGHT (8166T)


CHANGE

HEADLIGHT HIGH BEAM LEFT (8006R)

HEADLIGHT LOW BEAM LEFT (8006T)


REV REFERENCE

HEADLIGHT HIGH BEAM RIGHT (8006R)


DRAWN NAME

HEADLIGHT LOW BEAM RIGHT (8006T)

MARKER LIGHT RIGHT (8165)

TURN / MARKER LIGHT (8166T)

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

Figure 125

Head Lights

S08344-2

C57 16OR

006

DIMMER

LEFT HEADLIGHT CONNECTOR (8001)

RIGHT HEADLIGHT CONNECTOR (8000)

M52B 14YL

M58B 16BN

FTP

B52B 18YL 3

A52D 20YL

A52AB 18YL

TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07

A9A 18GY

H/L DIMMER

ZVR

FTP

126

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.7. TRIPMASTER, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

TRIPMASTER

TRIP MASTER (5927)

SATELLITE COMMUNICATION (5010 / 1970) A

+12V BATTERY

H14SD 18RD

A14SD 18RD

FUSE F2-F (1011) D2 C2 10A

A14KC 12RD

A14T 8RD

A14 6RD

BATTERY FEED CH3_02

FUSE F5-J (1014) B IGNITION C H13SD 18PK C J1708(-) B H98B 18BK H98A 18BK H70E 18OR H50S 18YL K D A13SD 18PK A3BD(-) 18GY A3BD(+) 18DKBL A70E 18OR A50S 18YL A50S 18YL C1 TRIPMASTER HEADLIGHT INPUT RELAY (1019) 30 86 A1 W/ SLEEPER TRIPMASTER B1 10A A1 A13FB 12PK IP / DCM (1800) D2 IGN RELAY #2 1012/1014 CH3_07,08 BRAKE INPUT (1812) B70D 18GY D BRAKE SWITCH

J1708 PUBLIC CH3_19

A70D 18OR A70D 18GY

J1708(+)

j SWITCH 1 (BRK) SWITCH 2 (LIGHT) G

W/ DAYCAB TRIPMASTER

D1

B70E 18OR

A70E 18OR A53AB 18YL

1TB2 BRAKE SWITCH LEFT HEADLIGHT CONNECTOR (8001) CH9_06

GROUND

GROUND ADAPTER (1006) 1

87 87A A2 A52AB 18YL B2 A53ABA 18YL 85 C2 GROUND STUD (LOCATED AT RIGHT SIDE DASH MOUNTED DUAL POST GND PLATE) W/ SLEEPER TRIPMASTER A53-G 18GY

A11-GKB 14WH

H11-GSD 18WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL

LEFT HEADLIGHT CONNECTOR (8001) CH9_06

H11-GM 16WH

A53-G 18GY

A11-GSH 18WH TRIPMASTER CONNECTIONS

11

W/ DAYCAB TRIPMASTER

A11-GSD 18WH

2TB1 GROUND

SLEEPER GROUND ADAPTER (5007) IGNITION RELAY #2 (1012/1014) CH3_07

A13FB 12PK

FUSE F5-J (1014) A1 B1 10A

2TB2 HEADLIGHT SWITCH A13SD 18PK 4TB1 IGNITION

J1708 PUBLIC CH3_19

A98A(+) 18DKBL A98B(-) 18GY FUSE F2-F (1011) D2 C2 10A

6TB1 DATALINK(+)

7TB1 DATALINK(-)

BTRY FEED CH3_02

A14 6RD

A14T 8RD

A14KC 12RD

A14SD 18RD

1TB1 +BATTERY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

007

Figure 126

Tripmaster

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

127

9.8. TURN AND STOP SWITCH, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

TURN AND STOP SWITCH

BODY CONTROLLER #J5 (1602)

IP / DCM (1800) B9

STOP SWITCH / LIGHT1 CONNECTOR (1806) C 6.8V

BRAKE SWITCH

E14

A70 20OR

BA70 18OR

150

ZVR

E5

A9A 18GY

A4 A9 18GY

B9 18GY

BA9K 18GY

B9D 18GY

TURN SIGNAL SWITCH (1801)

HAZARD BODY CONTROLLER #J3 (1600) 7

A2 RIGHT TURN LEFT TURN A6 A57B 20OR A1 A7 A56B 20OR B56B 18OR B57B 18OR

RIGHT TURN

1 LEFT TURN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

008

Figure 127

Turn and Stop Switch

S08344-2

128

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.9. LIGHT SYSTEM PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

LIGHT SYSTEM - PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL

RIGHT TURN SIGNAL (8053) CH9_12 A57NA 18OR

W/ VS-400 COLLISION WARNING SIDE DISPLAY UNIT (1942) CH4_28

SKIRT LIGHT (8052) CH9_12

A57B 16OR

A57A 16OR A57NB 16OR

W/ MIRROR MOUNTED LIGHT BODY CONTROLLER #J1 (1603) IP / FORWARD CHASSIS (1700)

A57D 18OR A57N 16OR A57 16OR

RIGHT FRONT TURN

PASSENGER DOOR HARNESS CONN (3003M) CH4_05

15

M57 16OR

A57 16OR

W/ MIRROR MOUNTED LIGHT OR W/ COLLISION WARNING N/ MIRROR MOUNTED LIGHT N/ COLLISION WARNING W/ MIRROR MOUNTED LIGHT

RIGHT HEADLIGHT CONNECTOR / FRONT RIGHT TURN & PARK / MARKER LIGHT (8000) CH9_06,10

LEFT FRONT TURN

A56N 180R

A56 160R A56D 18OR DRIVER DOOR HARNESS CONN (3000) CH4_05

14

M56 16OR

LEFT HEADLIGHT CONNECTOR / FRONT LEFT TURN & PARK / MARKER LIGHT (8001) CH9_06,10

A56 160R

N/ MIRROR MOUNTED LIGHT A58 16BN 5 M58 14BN

L / R HEADLIGHT CONNECTOR / FRONT L / R TURN & PARK / MARKER LIGHT (8000 / 8001) CH9_06,10

BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARANCE, ID LAMP

A54 16BN

IP / CENTER CHASSIS (1701) A68A 14BN 4 N68A 14BN

CENTER CHASSIS / REAR CHASSIS (9800) 4 R68A 14BN

LICENSE PLATE, LEFT & RIGHT STOP-TAIL TURN LT CH9_01,02 L STOP-TAIL TURN LT CH9_01,02 R STOP-TAIL TURN LT CH9_01,02

LEFT REAR TURN / STOP SIGNAL RIGHT REAR TURN / STOP SIGNAL

A56A 14OR

N56A 14OR

R56A 14OR

A57A 14OR

3 N57A 14OR

R57A 14OR

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

009

Figure 128

Light System Park, Marker, Clearance, ID, Turn, Stop, Tail

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

129

9.10. LIGHT SYSTEM PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

LIGHT SYSTEM - PARK, MARKER, FRONT - TURN AND MODESTY PANEL LIGHT

FRONT LEFT TURN & PARK / MARKER LIGHT (8001)

FRONT RIGHT TURN & PARK / MARKER LIGHT (8000)

LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER (8100) E D B B D E

RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER (8101)

M56AC 16OR

M11-GA 14WH

M58A 16BN

M11-GB 14WH

M57-AC 16OR

M58B 16BN

(8100) B M56AB 16OR

M11-G 16WH

(8101) M57AB 16OR B

M11-GBB 16WH

LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

M11-GBC 16WH

M58AB 16BN

M58AC 16BN

M56 16OR

M58 14BN

(8100)

M57 16OR

(8101)

M58AB 16BN

M56AB 16OR

J11GB 16WH

J58A 16BN

J56A 16OR

J58BB 16BN J56AB 16OR BODY CONTROLLER #J1 / J2 (1603 / 1604) CH9_09 J11GAB 16WH J57AB 16OR J11GAA 16WH J58BA 16BN J57AA 16OR B

J11GBA 16WH

LEFT HEADLIGHT CONN. (8001) CH9_06 J58AA 16BN

J11GBB 16WH J58AB 16BN J56AA 16OR

C C A B C A B

LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A)

LEFT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8100B) (OPTIONAL)


REV REFERENCE DRAWN

RIGHT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8101B) (OPTIONAL)

RIGHT FORWARD MODESTY PANEL TURN LIGHT (8101A)

CHK

DATE

CHANGE

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

Figure 129

Light System Park, Marker, Front Turn and Modesty Panel Light

S08344-2

J11GA 16WH

J58B 16BN

010

J57A 16OR

130

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.11. LIGHT SYSTEM CLEARANCE, ID, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHT SYSTEM - CLEARANCE, ID


ROOF / IP (2000-3) D63-GA 16WH IP / ROOF (2000-1) A63-GA 16WH A11-GCA 12WH

W/ SUNSHADE BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARANCE, ID LAMP

A54 16BN

A58T 18BN SUNSHADE CONNECTOR (345 / 2007F)

D58T 18BN GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) C58-GA 18WH C58-GD 18WH

C58-GC 18WH

C58-GB 18WH

C58A 18BN

C58-GE 18WH

CLEARANCE LIGHT (520)

CLEARANCE LIGHT (521)

CLEARANCE LIGHT (522)

CLEARANCE LIGHT (523)

CLEARANCE LIGHT (524)

N/ SUNSHADE BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARANCE, ID LAMP IP / ROOF (2000-1) G A54 16BN A58T 18BN D58T 18BN ROOF / IP (2000-3) A63-GA 16WH D63-GA 16WH A11-GCA 12WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

C58-GF 18WH

C58C 18BN

C58B 18BN

C58D 18BN

C58E 18BN

C58F 18BN

D58-GD 18WH

D58-GH 18WH

D58-GE 18WH

D58-GF 18WH

LEFT CLEARANCE LAMP (2002M)

LEFT MARKER LAMP (2003M)


DRAWN

MID MARKER LAMP (2004M)

RIGHT MARKER LAMP (2005M)

RIGHT CLEARANCE LAMP (2006M)

CHK

DATE

CHANGE

REV

REFERENCE

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

Figure 130

Light System Clearance, ID

S08344-2

D58-GJ 18WH

D58M 18BN

D58Z 18BN

D58N 18BN

D58P 18BN

D58R 18BN

011

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

131

9.12. LIGHT SYSTEM SKIRT LIGHT, P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

LIGHT SYSTEM - SKIRT LIGHT

BATTERY FEED CH3_01 BODY CONTROLLER #J4 (1601) F16

A14T 8RD

A14KH 12RD

FUSE F2-H (1011) C4 D4 15A

A54XV 16BN

CUSTOMER SUPPLIED SKIRT LIGHTS

A54XD 16BN

A1 86

A2 30

BODY CONTROLLER #J1 (1603) RIGHT FRONT TURN A57N 16OR

SKIRT LIGHT RELAY (1010) 85

87 87A B2 B1

RIGHT TURN SIGNAL (8053)

A57A 16OR A54XB 16BN A54-GXE 16WH A54-GXB 20WH

A54X 16BN (1700-24) A54-GXB 20WH A54XA 16BN CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050) A M54X 16OR

C A

SKIRT LIGHT (8052)

B M54-GA 16WH B A57B 16OR A54XC 16BN A54-GXD 16WH A54-GXC 16WH A54-GXA 16WH

GROUND ADAPTER (8800) E

GROUND ADAPTER (1023) 9 A54-GX 16WH A54-GX 16WH A54-GXA 16WH

A11-GCB 12WH

A54XA 16BN

A54XE 16BN

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) B A

CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8051)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

M11-G 10WH

M11-GD 12WH

61802Y

10MAR09

AE08058102

012

Figure 131

Light System Skirt Light

S08344-2

132

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.13. TRAILER LIGHT SYSTEM MARKER, STOP, TAIL, TURN, P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

TRAILER LIGHT SYSTEM - MARKER, STOP, TAIL, TURN

BODY CONTROLLER #J4 (1601)

A56C 18OR GROUND ADAPTER (1023) 2 A56-GT 18WH 86 1 A11-GCB 12WH J2 85

A56T 12OR H1 H2 87A 87

LEFT TURN SIGNAL

F13

30 J1 (A56J)

TRAILER LEFT TURN RELAY (1011)

FUSE F2-A (1011) E1 F1 15A

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) A57T 12OR H3 A57-GT 18WH 85 87 H4 87A

A14FC 12RD

A14F 8RD

RIGHT TURN SIGNAL

E15

A57C 18OR

IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER RIGHT TURN RELAY (1011)

30 86 J4 J3 (A57J)

FUSE F2-C (1011) F3 E3 15A

MARKER LIGHT SIGNAL

F14

A54C 18BN 85 A58-GT 18WH

E3

F3

A58T 12BN 87A

IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER MARKER LIGHT RELAY (1012)

87

86 F4

30 E4 (A58J)

FUSE F3-D (1012) C4 D4 20A

A14HA 12RD

TAIL LIGHT SIGNAL

E10

A68 18BN 85 A68-GT 18WH

E1

F1

A68T 12BN 87A

IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER TAIL LIGHT RELAY (1012) FUSE F3-B (1012) C2 D2 20A

87

86 F2 TRAILER STOP LIGHT SIGNAL

30 E2 (A68J)

A14HB 12RD

F15

A70C 18OR G3 85 A70-GT 18WH 87 J3

A70T 12OR 87A

IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER STOP LIGHT RELAY (1016) FUSE F7-D (1016) F4 E4

86 J4 G4

30

(A70J) 30A

A14HC 12RD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

Figure 132

Trailer Light System Marker, Stop, Tail, Turn

S08344-2

A14H 8RD

A14FD 12RD

A14 6RD

BATTERY FEED CH3_01

IP / CENTER CHASSIS (1701) CH9_14,15

013

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

133

9.14. TRAILER SOCKET BOC, P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

TRAILER SOCKET - BOC

IP / CENTER CHASSIS (1701) TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13 TRAILER MARKER LIGHT RELAY (1012) CH9_13 5 A56T 12OR A57T 12OR A58T 12BN 6 N57T 10LTGN 7 N56T 10YL

TRAILER CONNECTOR 2 (9779F1/9779F) B

ABS TRAILER SOCKET (9902) YL YL

C GN A N58T 10BK SLEEPER TRAILER SOCKET #2-TG (9781F) BK BK GN

N56T 10YL N57T 10LTGN N58T 10BK

TRAILER CONNECTOR 1 (9780M / 9780M1 / 9784M) TRAILER TAIL LIGHT RELAY (1012) CH9_13 TRAILER STOP LIGHT RELAY (1016) CH9_13 8 B BN C RD RD BN

A68T 12BN A70T 12OR

N68T 10BN N70T 10RD

TRAILER ABS ECU RELAY (1017) CH10_06

10 A94T 12GY N94T 10DKBL

A BL BL

AUXILIARY TRAILER SWITCH (1110M)CH9_16 AUXILIARY TRAILER RELAY (1016)CH9_16

11 #A72V 12OR N72V 12DKBL SLEEPER TRAILER SOCKET #1-TG (9782M)

D WH WH

*A72V 12DKBL

N68T 10BN

ON LEFT SIDE FRAME RAIL NEAR BATTERY TRAY RD

AUX TRAILER SOCKET (9902)

RD BN BK GN YL BL WH

N70T 10RD

BN C BK GN

N94T 10DKBL

YL BL

N72V 12DKBL * W/ AUX ISO TRAILER SOCKET # W/ SECONDARY INSTRUMENT CLUSTER

WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
NAME

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

014

Figure 133

Trailer Socket BOC

S08344-2

134

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.15. TRAILER SOCKET BOC AND EOF, P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

TRAILER SOCKET - BOC AND EOF


EOF TRAILER SOCKET (9902) BL A RD B R68W 10BN TRAILER SOCKET 2 (9789F / 9789FA) R56W 10YL R57W 10LTGN A R58W 10BK BK BK B YL C GN GN YL BN BN RD BL

TRAILER CONNECTOR 1 (9715M) C N94W 10DKBL A N70W 10RD N68W 10BN B

TRAILER SOCKET 1 (9790M / 9790MA) R94W 10DKBL R70W 10RD C

TRAILER CONNECTOR 2 (9716F) N56W 10YL N57W 10LTGN N58W 10BK B

WH IP / CENTER CHASSIS (1701) TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13 TRAILER MARKER LIGHT RELAY (1012) CH9_13 5 A56T 12OR 6 N57T 10LTGN 7 N58T 10BK N58U 10BK N57U 10LTGN N56T 10YL TRAILER CONNECTOR 2 (9779F / 9783F) N56U 10YL B YL ON REAR END OF LEFT SIDE FRAME RAIL

WH

ABS TRAILER SOCKET (9902) YL

A57T 12OR

C GN GN

A58T 12BN

A BK BK

TRAILER CONNECTOR 1 (9780M / 9784M) TRAILER TAIL LIGHT RELAY (1012) CH9_13 TRAILER STOP LIGHT RELAY (1016) CH9_13 TRAILER ABS ECU RELAY (1017) CH10_06 AUXILIARY TRAILER SWITCH (1110M)CH9_16 AUXILIARY TRAILER RELAY (1016)CH9_16 8 A68T 12BN 9 A70T 12OR 10 A94T 12GY 11 #A72V 12OR *A72V 12DKBL N72V 12DKBL N94T 10DKBL #N72V 10DKBL N94U 10DKBL N70T 10RD N70U 10RD A BL BL N68T 10BN B N68U 10BN C RD RD BN BN

D WH WH

W/ ISO TRAILER SOCKET W/ TRAILER & AUX SOCKET WH GN BK BN RD LEFT SIDE DASH MOUNTED DUAL POST GND PLATE YL BL BL
SHEET

ON LEFT SIDE FRAME RAIL NEAR BATTERY TRAY

* W/ AUX ISO TRAILER SOCKET # W/ SECONDARY INSTRUMENT CLUSTER


CHK DATE CHANGE REV REFERENCE DRAWN

AUX TRAILER SOCKET (9902)


NAME

WH

GN

BK

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

BN

YL

RD

61802Y

10MAR09

AE08058102

015

Figure 134

Trailer Socket BOC and EOF

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

135

9.16. TRAILER SOCKET AUXILIARY, P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

TRAILER SOCKET - AUXILIARY

GAUGE CLUSTER #1 (1500) FUSE F2-G (1011) BATTERY 2 A14EE 16RD D3 15A C3 A14JA 12RD A14J 8RD A14 6RD BATTERY FEED CH3_01 A62SC 18DKBL

DIMR OUT2 PANEL LT

A62B 18DKBL

A G 10

PANEL LIGHT ADAPTER (1002) AUXILIARY TRAILER SWITCH (1110M) DIGITAL IN # 2 10 A72D 18OR 4

5B 6 1

DIGITAL IN # 1

A72C 18OR A11-GKE 16WH A11-GCA 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) 9

2B 3 A109C 18GY 4 W/ AUX ISO TRAILER SOCKET GROUND ADAPTER (1023) 11 14 1 A11-GCB 12WH
SHEET

GROUND

IP / CENTER CHASSIS (1701) CH9_14,15 BATTERY FEED CH3_02 BATTERY FEED CH3_02

#A72V 12OR

A72B 14OR

**A14Y 6RD *A14W 6RD A14R 8RD A14RB 12RD

F2 A72A 12OR FUSE F7-B (1016) E2 25A A72-G 18WH A14SC 12RD

GAUGE CLUSTER #2 (1501) A72-GB 18WH

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING # W/ AUX ISO TRAILER SOCKET ## W/ SECONDARY INSTRUMENT CLUSTER

AUXILIARY TRAILER RELAY (1016) 87A

A72-GA 18WH

G2

J2 85

87 BODY CONTROLLER #J4 (1601) 30 J1 86 G1 A72 18OR E11 TRAILER AUX CIRCUIT

BATTERY FEED CH3_02 BATTERY FEED CH3_02


CHK DATE

**A14Y 6RD *A14W 6RD A14R 8RD


CHANGE

FUSE F7-B (1016) F2 E2 A14RB 12RD 25A/10A


REV REFERENCE

A72A 12OR

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

10MAR09

AE08058102

016

Figure 135

Trailer Socket Auxiliary

S08344-2

ELECTRONIC GROUND

##A72V 12DKBL

A72B 160R

ACCESSORY RELAY #2, 4 (1011 / 1012) CH3_09

136

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.17. FLOOR LIGHT, P. 17


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

FLOOR LIGHT

N/ LOAD SHEDDING

BATTERY FEED CH3_02

A14W 6RD A14Y 6RD

A14K 8RD

A14KB 12RD

BATTERY FEED CH3_02 W/ LOAD SHEDDING

A63JJ 20DKBL

A63JV 18DKBL

F3

FUSE F1-C (1010) E3 5A

D3 86

D4 30 FLOOR LIGHT RELAY (1010) 87A C4

BODY CONTROLLER #J4 (1601) 85 C3 FLOOR LIGHT RELAY E5 A63J 20DKBL

87

A63JB 18DKBL

W/ DAY CAB OR W/ SLEEPER

IP / SLEEPER (5000-7)

A63JA 18DKBL

GROUND ADAPTER CONNECTOR (1003)

W/ SLEEPER

H63JB 18DKBL

A63-GJ 18WH

H63-GJA 18WH

H63-GJB 18DKBL

H63JBA 18DKBL

H63JBB 18DKBL

H11-GSN 10WH

H11-GSK 10WH

GROUND STUD (LOCATED AT LEFTB SIDE DASH MOUNTED DUAL POST GND PLATE) A B

LEFT FLOOR LIGHT (5128)

GROUND STUD (LOCATED IN SLPR REAR FACE OF FRONT LEFT BUNK PANEL)

RIGHT FLOOR LIGHT (5129)

FLOOR LIGHT (1907)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

A11-GKA 14WH

61802Y

10MAR09

AE08058102

017

Figure 136

Floor Light

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

137

9.18. DOME AND ACCENT LIGHT SLEEPER, P. 18


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9
BODY CONTROLLER #J4 (1601)

DOME AND ACCENT LIGHT - SLEEPER

N/ LOAD SHEDDING BATTERY FEED CH3_02 BATTERY FEED CH3_02 A14W 6RD A14Y 6RD A14R 10RD A14RD 12RD

FUSE F7-A (1016) F1 30A E1

DOME LIGHT A14VA 10RD F2

RIGHT SLEEPER AUX ACCENT LIGHT (5104)

RIGHT SLEEPER ACCENT LIGHT (5106)

SLEEPER DOME LIGHT (5107)

LEFT SLEEPER AUX ACCENT LIGHT (5103)

LEFT SLEEPER ACCENT LIGHT (5105)

IP / SLEEPER (5000) 1 37

H11-GSN 10WH

DOME / FLOOR (5124) CH9_19

V63D 18DKBL

V63EB 18DKBL

H1-B1 10A H1-C1

V63-GBE 18WH

V63-GBD 18WH

V63-GBC 18WH

V63-GBB 18WH

H14VAA 16RD

GROUND STUD (LOCATED IN SLPR REAR FACE OF FRONT LEFT BUNK PANEL)

H14VA 10RD

SLEEPER FUSE BLOCK (5001) H14VAB 16RD H63C 18DKBL SLEEPER DOME LIGHT RELAY (5001) 86 A3 87 85 C4
SHEET

V9NCB 18GY

V63HBD 18DKBL

V63GHBB 18DKBL

V63HBE 18DKBL

V63HBC 18DKBL

V63-GA 18WH

H63HB 16DKBL

H63-GB 16WH

ROOF HARNESS (5102) V63HB 18DKBL V63-GB 18WH V63D 18DKBL V9NCB 18GY V63EB 18DKBL A 63HB 18DKBL

T-RAIL (1000) 1

C3 30

63-GB 18WH 63D 18DKBL H109SB 18GY H63EB 18DKBL H109S 18GY H63E 18DKBL

87A A4

C E

3 4

H63D 18DKBL H109S 18GY H63E 18DKBL IP / SLEEPER (5000) CH9_19

H63EA 18DKBL H109SA 18GY

H63EA 18DKBL H109SA 18GY

DOME / FLOOR LIGHT (5124) CH9_19

GROUND STUD IN (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
CHK DATE CHANGE REV REFERENCE DRAWN

H11-GSK 10WH
NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

10MAR09

AE08058102

018

Figure 137

Dome and Accent Light Sleeper

S08344-2

H63-GD 18WH

H63DV 18DKBL

A63C 18DKBL

W/ LOAD SHEDDING

138

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.19. DOME AND ACCENT LIGHT SLEEPER (CONT.), P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

DOME AND ACCENT LIGHT - SLEEPER (CONT)

T-RAIL (1000) CH9_18

A63F 18DKBL

H63E 18DKBL H63EA 18DKBL IP / SLEEPER 33 (5000)

SLEEPER CONTROL PANEL SWITCH CONNECTOR (5125) F H63F 18DKBL B H63F 18DKBL H63EA 18DKBL E H109SA 18GY H62AS 18DKBL H62-GSD 18WH H62K 18DKBL

DOME / FLOOR LIGHT (5124) 1

GAUGE CLSTR #1 (1500) CH8_10

32 A63E 18DKBL

2B

31 A62A 18DKBL H11-GSN 10WH H11-GSJ 18WH H62A 18DKBL H62AS 18DKBL H62-GSD 18WH

C H62-GA 18DKBL H62A 18DKBL

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) SLEEPER HVAC CONTROLLER (5216)

17

H62AH 18DKBL

W/ NO IDLE CONTROL

H62D 18DKBL ACCENT LIGHT ON / OFF (5126) A H63 18DKBL H 2B

NO IDLE CONTROLLER C1 (5210)

17

H62AH 18DKBL

T-RAIL (1000) CH9_18

H109SA 18GY H109S 18GY

G H63HB 16DKBL H63SA 16DKBL H62C 18DKBL H63-GSF 18WH 7

BATTERY FEED CH3_02

BATTERY FEED CH3_02

**A14Y 6RD

*A14W 6RD

H1-A2 GAUGE CLUSTER#2 (1501) CH8_10 SLEEPER FUSE BLOCK (5001) H1-B2

10A H11-GSJ 18WH

A109S 18GY

H14VAC 16RD

A14R 10RD

NO IDEL ENGINE HEAT (5222) CH07_09

ACCENT LIGHT DIMMER (512) H63A 18DKBL H63HB 18DKBL H63-GSF 18DKBL H62-GB 18DKBL B BK F BK D H62B 18DKBL BL A BL C YL

22 A14RD 12RD H11-GSN 10WH


DRAWN

F1

FUSE F7-A (1016) E1 A14VA 10RD 30A

IP / SLEEPER (5000) * N/ LOAD SHEDDING ** W/ LOAD SHEDDING


CHK DATE CHANGE

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
REV REFERENCE NAME

H14VA 10RD

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

019

Figure 138

Dome and Accent Light Sleeper (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

139

9.20. LIGHTED AIR SHIELD, P. 20


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

LIGHTED AIR SHIELD

BODY CONTROLLER #J2 (1604)

W/ DAYCAB A58C 16BN

LIGHTED AIR SHIELD (1906) A 18BK HEAT SHRINK (LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

AIR SHIELD LIGHT

GROUND ADAPTER (1006) 7 W/ SLEEPER CAB B 18WH HEAT SHRINK (LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

A58-GC 16WH A11-GKB 14WH

LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE IP / SLEEPER (5000) LIGHTED AIR SHIELD (5117) A 16BK HEAT SHRINK (LOCATED IN UPPER LEFT SIDE OF SLEEPER)

A58C 16BN

T-RAIL (1001) G

19 CUSTOMER ACCESSORY #2 RELAY (1018 / 1019) CH4_24

H58C 16BK

H58C 16BK

A58BLT 14BN

SLEEPER GROUND ADAPTER (5007) 2 H B H58-G 16WH 16WH HEAT SHRINK (LOCATED IN UPPER LEFT SIDE OF SLEEPER)

H58-G 16WH H11-GM 16WH

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

020

Figure 139

Lighted Air Shield

S08344-2

140

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.21. PANEL LIGHTS, P. 21


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

PANEL LIGHTS

A62DD 18DKBL

CLOCK SPRING (1802) CH4_04

SWITCH PACK (1101M) CH4_20

A62DB 18DKBL

A62DA 18DKBL

HVAC CONTROL (1200) CH12_02

CLUSTER #1 (1500) PANEL LIGHT DIMMER A62 18DKBL A62DC 18DKBL RADIO (1300) CH4_18

PANEL LIGHT DIMMER

PANEL LIGHT ADAPTER (1002) A A62B 16DKBL SHIFTER CONNECTION (7905) CH11_03 DRIVER DOOR (3000) CH4_05 SECONDARY INSTRUMENT CLUSTER (1502) CH8_11 W/ TELEMATICS ALERT SWITCH A62N 18DKBL H A62SD 18DKBL A62SA 18DKBL A62SB 18DKBL A62SC 18DKBL F PANIC BUTTON (1111M) CH4_15 W/ QUALCOMM CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27 AUXILIARY TRAILER SWITCH (1110M) CH9_16 ENGINE PRE HEAT (1115M) CH12_06 BEACON LIGHT SWITCH (1117M) CH4_24

A62BE 18DKBL A62BD 18DKBL A62BH 18DKBL

A62T 18DKBL A62BLT 18DKBL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

021

Figure 140

Panel Lights

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

141

9.22. WORK LIGHTS DAY CAB, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

WORK LIGHTS - DAY CAB

WIRING FOR CUSTOMER SUPPLIED WORKLIGHT W/ LOAD SHEDDING BATTERY FEED CH3_03 A14Y 6RD

BODY CONTROLLER #J1 (1603) WORK LIGHT FUSE F7-F (1016) G A65BD 16OR

BATTERY FEED CH3_01

A14W 6RD

A14M 8RD

A14MD 12RD

B2 15A

A2

N/ LOAD SHEDDING GROUND ADAPTER (1023) 10 A65-GW 18WH

W/ CUSTOMER SUPPLIED WORK LIGHT

C2 30

D2

86

A65 18OR D1 A65AB 18OR A65 16OR

A11-GCB 12WH

85 C1

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

LOW MOUNT LIGHT CENTER CHASSIS (1701)

A65BC 14OR

A65BF 16OR

51

68

A11-GKA 14WH

A65-GF 16WH

N/ CUSTOMER SUPPLIED WORK LIGHT GROUND ADAPTER (8804) F E A


SHEET

87

GROUND ADAPTER (1003)

N65-GA 14WH

(9718) A B

N65BD 16OR

BK 18BK

WH 18WH

WH 18WH

N65-GB 16WH

BK 18BK

A (LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN RIGHT BACK PANEL (DAYCAB)) HEAT SHRINK SLEEVE
CHK DATE CHANGE

CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9719 / 9719A)

N65-GC 16WH

N65BE 16OR

DAY CAB WORK LIGHT

HEAT SHRINK SLEEVE


REV REFERENCE DRAWN

CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9720 / 9720A)

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

10MAR09

AE08058102

Figure 141

Work Lights Day Cab

S08344-2

N11-GB 10WH

CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2201)

CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2200)

N65-G 16WH

N65 16OR

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

A65-GFA 18WH

A65BFB 18OR

A65-GFB 18WH

A65BFA 18OR

N65BC 14OR

A65AA 16OR

CUSTOMER WORK LIGHT RELAY (1010)

022

142

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

9.23. WORK LIGHTS SLEEPER CAB, P. 23


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

WORK LIGHTS - SLEEPER CAB

BATTERY FEED CH3_01

BATTERY FEED CH3_03

WIRING FOR CUSTOMER SUPPLIED WORKLIGHT

*A14W 6RD

**A14Y 6RD

WORK LIGHT FUSE F7-F (1016) A2 B2 15A D2 10 A65-GW 18WH 86 G A65BD 16OR C2 30 CUSTOMER WORKLIGHT RELAY (1010)

BODY CONTROLLER #J1 (1603)

A14M 8RD

A14MD 12RD

W/ CUSTOMER SUPPLIED WORK LIGHT

85 C1 1

87A D1 A65AB 18OR A65 18OR

A65 18OR

GROUND ADAPTER (1023)

87

A65AA 18OR

A11-GCB 12WH

A65B 16OR SLEEPER GND ADAPTER (5007)

N/ CUSTOMER SUPPLIED WORK LIGHT

21

20

IP / SLEEPER (5000) H11-GSN 10WH H65-G 16WH BACK PANEL (5300) F

H11-GM 10WH

H65-GE 16WH

H65B 16OR

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

H6S 16OR

H65-GE 16WH

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)

V65-G 16WH

V65 16OR

T-RAIL (1001)

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)

H65BB 16OR

V6SA 18OR V65-GA 18WH

H65-GC 16WH

H65-GD 16WH

H65BA 16OR

LEFT WORK LIGHT (5100)

RIGHT WORK LIGHT (5101)

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING

RIGHT OPTIONAL WORK LIGHT (5119)

LEFT OPTIONAL WORK LIGHT (5118)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058102

023

Figure 142

Work Lights Sleeper Cab

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

143

9.24. DOME AND ACCENT LIGHT SLEEPER, P. 24


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

DOME AND ACCENT LIGHT - SLEEPER

IP / SLEEPER (5000) 33 A63F 18DKBL 32 GAUGE CLSTR #1 (1500) CH8_10 A63E 18DKBL

SLEEPER CONTROL PANEL / SKY RISE CABINET LIGHT (5130 / 5134) A6 H63F 18DKBL H63E 18DKBL H63ZVR 18GY H62A 18DKBL A3 A2

DOME / FLOOR LIGHT (5124) 1

H63C 18DKBL H63D 18DKBL H63ZVR 18GY

A5

2B

31 A62A 18DKBL

H11-GSN 10WH

H11-GSJ 18WH

H62-GSD 18WH H62AS 18DKBL A4

H11-GA 18WH H62AS 18DKBL

9 H62-GA 18DKBL H62C 18DKBL

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFTBUNK PANEL) SLEEPER HVAC CONTROLLER (5210)

17

H62AH 18DKBL A1

ACCENT LIGHT ON / OFF (5126) H63 18DKBL 2B

A7

A8 BATTERY FEED CH3_01 H63GSF 18WH H63SA 16DKBL BATTERY FEED CH3_03 H62C 18DKBL 7

**A14Y 6RD

*A14W 6RD

H1-A2 GAUGE CLUSTER#2 (1501) CH8_10 10A H1-B2 H14VAC 16RD SLEEPER FUSE BLOCK (5001)

A14R 10RD

HA109S 18GY

A109S 18GY

ACCENT LIGHT DIMMER (512) H63A 18DKBL H63B 18DKBL H63-GA 18DKBL H62-GB 18DKBL A BLUE

22 A14RD 12RD A10GS 18GY H14VA 10RD

C YELLOW

FUSE F7-A (1016) E1 A14VA 10RD IP / SLEEPER (5000) 1

B BLACK F BLACK

F1 30A

D ** W/ LOAD SHEDDING * N/ LOAD SHEDDING H62B 18DKBL H62D 18DKBL


CHANGE REV REFERENCE DRAWN NAME

BLUE

CHK

DATE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

310618
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

19MAY09

AE08058102

024

Figure 143

Dome and Accent Light Sleeper

S08344-2

144

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10. CHASSIS ACCESSORIES (CHAPTER 10)


10.1. TIRE PRESSURE MONITOR, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

TIRE PRESSURE MONITOR

TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952)

MODULE PLATE INTERCONNECT (ICON / TIRE -PRESSURE) (1962) FUSE F4-J (1013) A4 2 A22E 18TN A22E 18TN B1 10A A1 A12V 12LTBL (A12V) A2 FUSE F4-K (1013) ACCESSORY RELAY # 2,4 (1011/1013) CH3_09 R REAR TIRE PRESSURE ANTENNA (R FWD AND R REAR TIRES - 6x4)(8984) (R REAR TIRES - 4x2) (8982) R22C 20TN R22ZC 20TN R22VC 20TN 3

IGNITION

IP / CENTER CHASSIS HARNESS CONNECTOR (1701) R REAR SIGNAL A22C 18TN A22ZC 18TN A22VC 18TN A22VB 18TN A22ZB 18TN A22B 18TN B1 A22C 18TN A22ZC 18TN B3 A22VC 18TN A22VB 18TN B5 A22ZB 18TN A22B 18TN 57 N22C 18TN N22ZC 18TN N22VC 18TN N22VB 18TN N22ZB 18TN N22B 18TN

CENTER / REAR CHASSIS (9801) R

B6

55

ZVR 12 (R REAR) 12V (R REAR) 12V (L REAR) ZVR (L REAR) L REAR SIGNAL 7

56

B4

53

L REAR TIRE PRESSURE ANTENNA (L FWD AND L REAR TIRES - 6x4)(8983) (L REAR TIRES - 4x2) (8981) R22VB 20TN R22ZB 20TN R22B 20TN 2

52

11

B2

54

1 3

IP / FORWARD CHASSIS (1700) FRONT SIGNAL 12V (FRONT) ZVR (FRONT) A22A 18TN A22VA 18TN A22ZA 18TN B10 A22A 18TN A22VA 18TN A22ZA 18TN 49 M22A 20TN M22VA 20TN M22ZA 20TN

R & L FRONT TIRE PRESSURE ANTENNA (8980)

3 W/ LOAD SHEDDING 2 A14Y 6RD 1 BATTERY FEED CH3_03

B11

48

B12

47

10

FUSE F11-B (1020) A5 BATTERY 3 A22D 18TN A22D 18TN F2 5A E2 A14NF 12RD A14N 8RD A14W 6RD BATTERY FEED CH3_03

N/ LOAD SHEDDING A3

GROUND

A22-G 18WH A5K(-) 18GN A5K(+) 18YL

A22-G 18WH A5P(-) 18GN A5P(+) 18YL A11-GKA 14WH

J1939 LOW 1 J1939 HIGH 1

B8

15

B7

13

J1939 ADAPTER (1026) CH3_12

GROUND ADAPTER (1003)

13

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

001

Figure 144

Tire Pressure Monitor

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

145

10.2. AIR DRYER, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

AIR DRYER

IGNITION RELAY #2 (1012 / 1014) CH3_08

(A13FB)

W/ BENDIX AIR DRYER

FUSE F5-E (1014)

C1 N39 16GY A1 N39-G 16WH A13FB 12PK

A LEFT SIDE AIR DRYER (9902)

FUSE F5-J (1014)

A2 FUSE F5-K(1014) B2 15A

IP / CENTER CHASSIS (1701-31) A39 16GY N39 16GY N39-G 16WH A LEFT SIDE AIR DRYER (9900)

W/ SINGLE AIR DRYER A LEFT SIDE DUAL AIR DRYER (9901)

N39 16GY N39-G 16WH CHASSIS GROUND ADAPTER 1 (8803)

W/ DUAL AIR DRYER

A N11-GA 10WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

002

Figure 145

Air Dryer

S08344-2

146

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.3. AIR SOLENOID PACK 4 WAY, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

AIR SOLENOID PACK - 4 WAY

AIR SOLENOID 4 - PACK (9736) BODY CONTROLLER #J5 (1602) IP / CENTER CHASSIS (1701)

AIR SOLENOID #1

E12

A59A 18GY

32

N59A 18GY

BODY CONTROLLER #J4 (1601) 33 N59B 18GY C

AIR SOLENOID 2

F10

A59B 18GY

34 AIR SOLENOID 3 E12 A59C 18GY N59C 18GY

35 AIR SOLENOID 4 F8 A59D 18GY N59D 18GY

GROUND ADAPTER (8804) B N59-G 14WH A

N11-GB 10WH

LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

003

Figure 146

Air Solenoid Pack 4 Way

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

147

10.4. AIR SOLENOID PACK 4 WAY (CONT.), P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

10

AIR SOLENOID PACK - 4 WAY (CONT)

BODY CONTROLLER #J4 (1601)

IP / CENTER CHASSIS (1701)

2ND AIR SOLENOID 4 - PACK (9737)

36 AIR SOLENOID 5 E13 A59E 18GY N59E 18GY

37 AIR SOLENOID 6 F4 A59F 18GY N59F 18GY

38 AIR SOLENOID 7 E9 A59H 18GY

N59H 18GY

39 AIR SOLENOID 8 F5 A59J 18GY N59J 18GY

GROUND ADAPTER (8804) C

N59-GA 14WH

2ND AIR SOLENOID 4 - PACK (9737A) A N11-GB 10WH N59E 18GY LEFT SIDE DASH MOUNTED DUAL POST GND PLATE N59F 18GY C B

N59H 18GY

N59J 18GY

A N59-GA 14WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

004

Figure 147

Air Solenoid Pack 4 Way (Cont.)

S08344-2

148

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

AIR SUSPENSION W/ LOAD INDICATOR

FRONT LOAD INDICATOR (8750)

FORWARD CHASSIS / IP (1700)

GAUGE CLUSTER #1 (1500)

ELECTRONIC GROUND TERMINAL

M109AB 18GY

M109A 18GY

25

A109 18GY

ELECTRONIC GROUND

GAUGE CLUSTER #2 (1501)

OUTPUT TERMINAL

M61 18GY

41 A61 18GY 8 ANALOG IN # 2

+5V TERMINAL

M106A 18GY

42

A106A 18GY

REAR LOAD INDICATOR 4X2 (9830)

LOAD INDICATOR TO CHASSIS (9865) R61B 18GY R106B 18GY A R109B 18GY C

CENTER CHASSIS / IP (1701) 40

OUTPUT TERMINAL +5V TERMINAL ELECTRONIC GROUND TERMINAL

N61B 18GY N106B 18GY N109B 18GY

A61B 18GY A106B 18GY A109B 18GY A106 18GY

ANALOG IN #1 +5V OUTPUT #1 ELECTRONIC GROUND

B B

41

42 1

REAR LOAD INDICATOR 6X4 (9832)

OUTPUT TERMINAL +5V TERMINAL ELECTRONIC GROUND TERMINAL

R61B 18GY R106B 18GY R109B 18GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

005

Figure 148

Air Suspension With Load Indicator

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

149

10.6. BATTERY FEED TRAILER AUXILIARY, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

BATTERY FEED - TRAILER AUXILIARY

A13FF 18PK A94TT1 12GY

IGNITION RELAY #3 (1012 / 1014) CH3_05

FUSE F8-G (1017) A94TT2 14GY A3 5A W/ BOC AND EOF N94T 10DKBL N94T 10DKBL W/ DAYCAB AND EOF B3 A94TT 14GY

TARILOR SOCKET (5758F/5759F) A

TRAILER TRANS (5758M) N94TT 14GY A

W/ IGN CENTER PIN A94T 12GY G3 85 TRAILER ABS ECU RELAY (1017) 86 J4 G4 A94TV 12GY 87 J3 H4 87A

IP / CENTER CHAS (1701-10)

A94T 12GY

TRAILER CONNECTOR 1 (9780-A) N94U 10DKBL

ABS TRAILER SOCKET (9902) BL BL

BATTERY FEED CH3_01

30

A94T 12GY

W/ BATTERY CENTER PIN SOCKET FUSE F8-D (1017) E4 30A W/ IGN CENTER PIN F4 A14JC 12RD A14J 8RD @A14W 6RD @@A14Y 6RD BATTERY FEED CH3_02 BATTERY FEED CH3_02 PARK BRAKE PRESSURE SWITCH (8454) C M72EA 16OR 52 M72EB 16OR D IP / FORWARD CHASSIS (1700) 51 A72E 18OR A72EB 18OR E2 2B * AUX ISO TRAILER SOCKET ** TRAILER SOCKET W/ SW CONTROLLED CENTER PIN @ N/ LOAD SHEDDING @@ W/ LOAD SHEDDING
REV REFERENCE DRAWN NAME PART NO.

ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09

A13-GFF 18WH

A94TB 12GY

A94T 12GY

A94TA 12GY

W/ SW CONTROLLED CENTER PIN

AUXILIARY TRAILER RELAY (1016)

87A G2 87

30 J1 A14R 8RD A14RB 12RD

GROUND ADAPTER (1023) 11

A72-GC 18WH

J2 85 86 G1

1 **A72EC 18OR A72-GB 18WH

A11-GCB 12WH

*A72F 16OR

*A72FA 18OR **A72ED 18OR

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

AUXILIARY TRAILER SOCKET (1110M)

10

A94TC 12GY

IGNITION RELAY #3 (1012 / 1014) CH3_05

(A94TC)

A12-G 18WH

W/ SW CONTROLLED CENTER PIN

FUSE F7-B (1016) F2 25A/10A

CHK

DATE

CHANGE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE SHEET

A14 6RD

61802Y

10MAR09

AE08058103

006

Figure 149

Battery Feed Trailer Auxiliary

S08344-2

150

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.7. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7

Figure 150

Antilock Brake System with Bendix

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

151

10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #2 (1401)

IP / CHASSIS FORWARD HARNESS (1700)

WSS SA LEFT (+) WSS SA LEFT (-)

A94C 16GY A94D 16GY

30

M94C 18GY M94D 18GY

1 BENDIX LEFT FRONT AIR ABS SPEED SENSOR (8502)

31 8

PMV SA LEFT CMN PMV SA LEFT REL PMV SA LEFT HLD

A94A 18GY A94 18GY A94B 18GY

28

M94A 18GY M94 18GY A

27

29 M94B 18GY C

BENDIX LEFT ABS MODULATOR (8500) / (8500A)

PMV SA RIGHT CMN PMV SA RIGHT REL PMV SA RIGHT HLD

A94J 18GY A94H 18GY A94K 18GY

35

M94J 18GY M94H 18GY M94K 18GY A

34

36

BENDIX RIGHT ABS MODULATOR (8501) / (8501A) C

WSS SA RIGHT (+) WSS SA RIGHT (-)

11

A94E 16GY A94F 16GY

32

M94E 18GY M94F 18GY

1 BENDIX FRONT AIR ABS SPEED SENSOR (8503)

33

14

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

008

Figure 151

Antilock Brake System with Bendix (Cont.)

S08344-2

152

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #1 (1400)

IP / CHASSIS CENTER (1701) 19 11 A94BF 16GY 18 A94BH 16GY

CHASSIS REAR / CENTER (9800) 18

BENDIX RIGHT REAR WHEEL SPEED SENSOR (9503 / 9511)

WSS DA RIGHT (-) WSS DA RIGHT (+)

N94BF 16GY N94BH 16GY

R94BF 16GY R94BH 16GY

19

10

BENDIX RIGHT REAR MODULATOR (9504 / 9504B / 9514) ABS #2 (1401)

PMV DA RIGHT CMN

A94BK 18GY

22

N94BK 16GY

21

R94BK 16GY

PMV DA RIGHT REL

13

A94BJ 18GY

21

N94BJ 16GY

20

R94BJ 16GY

PMV DA RIGHT HLD

10

A94BL 18GY

20

N94BL 16GY

22

R94BL 16GY

ABS #3 (1402) IP / CENTER CHASSIS (1701)

BENDIX SIX CHANNEL ABS INLINE CONN (9516M) CENTER CHASSIS

BENDIX RR RIGHT MODULATOR (9504A)

B A94BS 16GY A94BT 16GY A94BU 16GY 57 58 59 N94BS 16GY N94BT 16GY N94BU 16GY 6 7 8 N94BS 16GY N94BT 16GY N94BU 16GY C

13 9 10

CUSTOMER ACCESORIES #1 RELAY (1019) CH4_26 15

A116L 18GY

BENDIX RR RIGHT WHEEL SPEED SENSOR (9503D) 60 9 N94BV 16GY N94BW 16GY 1

A94BU 16GY A94BW 16GY

N94BV 16GY N94BW 16GY

64

10

12

CUSTOMER ACCESSORIES #1 RELAY (1019) CH4_26

A116U 18GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

009

Figure 152

Antilock Brake System with Bendix (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

153

10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #2 (1401)

IP / CHASSIS CENTER (1701) 17

CHASSIS REAR / CENTER (9800) 16

BENDIX LEFT WHEEL SPEED SENSOR (9501 / 9512)

WSS DA LEFT (-) WSS DA LEFT (+)

18

A94BD 16GY A94BE 16GY

N94BD 16GY N94BE 16GY

R94BD 16GY R94BE 16GY

16 15

17

BENDIX LEFT MODULATOR (9502 / 9513)

PMV DA LEFT CMN

12

A94BB 18GY

24

N94BB 16GY

14 R94BB 16GY B

PMV DA LEFT REL

17

A94BA 18GY

23

N94BA 16GY

13

R94BA 16GY

PMV DA LEFT HLD

16

A94BC 18GY

25

N94BC 16GY

15

R94BC 16GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

010

Figure 153

Antilock Brake System with Bendix (Cont.)

S08344-2

154

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #4 (1403) BRAKEDEMAND PRIMARY CIRC SIGNAL PRESS SNSR SUPPLY PRESS SNSR COMMON BRAKEDEMAND SECONDARY CIRC SIGNAL

IP / DCM (1800) D5 C3 C10

ABS PRIMARY AIR TRANSDUCER (1822)

2 4 1

A94SE 18GY A94SVD 16GY A94SZD 16GY A94SF 16GY A94SV 16GY A94SZ 16GY

B94SE 18GY B94SV 18GY B94SZ 18GY B94SF 18GY B94SVA 18GY B94SZA 18GY

C B A

D6

ABS SECONDARY AIR TRANSDUCER (1823) B A C

B94SVB 18GY B94SZB 18GY

IP / CENTER CHASSIS (1701)

ABS 6 PRESSURE SENSOR (9510F / 9510M) A B C

ABS 6 PRESSURE SENSOR (4X2) / (6X4) (9510 / 9510A) A B C R94SH 18GY

A94SZC 16GY A94SVC 16GY LOAD SNSR SIGNAL 3 A94SH 16GY

63 75 76

N94SZC 16GY N94SVC 16GY N94SH 16GY

R94SZC 18GY R94SVC 18GY

73

BENDIX TRAILER MODULATOR (9513)

PMV TRLR COMMON PMV TRLR RELEASE

12

A94SN 18GY 72 A94SM 18GY A94SL 18GY 74

N94SN 16GY N94SM 16GY N94SL 16GY A

PMV TRLR HOLD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

011

Figure 154

Antilock Brake System with Bendix (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

155

10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #4 (1403)

IP / CENTER CHASIS (1701) 46 A94SDA 18GY A94SBA 18GY A94SCA 18GY N94SAB 18GY 48 N94SCB 18GY 47 49 N94SBB 18GY

YAW SENSOR (9511 / 9511A) 1

CAN LOW

CAN HIGH

3 4 N94SDB 18GY

CAN COM

10

CAN SUPPLY

11

A94SAA 18GY

ATC & RSP SPLICE PACK (1410)

A A94SAA 18GY B 12V C A94SA 18GY A94SAB 18GY

D A94SCA 18GY E GND F A94SCB 18GY A94SC 18GY

G A94SBA 18GY CAN HIGH H J A94SBB 18GY A94SB 18GY IP / DCM (1820) A STEERING WHEEL POSITION SENSOR (1821) 2

B94SA 20GY B94SC 20GY

K A94SDA 18GY CAN LOW L M A94SDB 18GY A94SD 18GY

B B94SB 20GY D B94SD 20GY

3 4

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

012

Figure 155

Antilock Brake System with Bendix (Cont.)

S08344-2

156

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.13. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 13

Figure 156

Antilock Brake System with Wabco

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

157

10.14. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER (1421)

IP / CHASSIS FORWARD HARNESS (1700) 30

WABCO FRONT LEFT AIR ABS SPEED SENSOR (8506) 1

LEFT FRONT WHEEL SPEED SNSR LEFT FRONT WHEEL SPEED SNSR

12

A94MC 18GY A94MD 18GY

M94MC 18GY M94MD 18GY

31

15

GROUND STUD CH10_13 LEFT FRONT MOD OUTLET 6

A94MA 18GY A94M 18GY

28

M94MA 18GY M94M 18GY 1

27

LEFT FRONT MOD INLET

A94MB 18GY

29

M94MB 18GY

WABCO LEFT FRONT ABS MODULATOR (8504) / (8504A)

GROUND STUD CH10_13 RIGHT FRONT MOD OUTLET 4

A94MJ 18GY A94MH 18GY

35

M94MJ 18GY M94MH 18GY 1

34

36 RIGHT FRONT MOD INLET 1 A94MK 18GY M94MK 18GY

WABCO RIGHT FRONT ABS MODULATOR (8505) / (8505A)

RIGHT FRONT WHEEL SPEED SNSR RIGHT FRONT WHEEL SPEED SNSR

10

A94ME 18GY A94MF 18GY

32

1 M94ME 18GY M94MF 18GY 2

33 13

WABCO FRONT RIGHT AIR ABS SPEED SENSOR (8507)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

014

Figure 157

Antilock Brake System with Wabco (Cont.)

S08344-2

158

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.15. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER (1421)

IP / CHASSIS CENTER (1701) 19 N94BF 16GY 18 N94BH 16GY

CHASSIS CENTER / REAR (9800) 18 R94MBF 18GY R94MBH 18GY

WABCO RIGHT REAR WHEEL SPEED SENSOR (9508 / 9508D / 9508E)

RR WHL SPEED SNSR RR WHL SPEED SNSR

18

A94BF 18GY A94BH 18GY

19

17

WABCO RIGHT REAR WHEEL MODULATOR (9509 / 9509A / 9509B)

A94BK 18GY

22

N94BK 16GY

21

R94MBK 18GY

RIGHT REAR MOD OUTLET

A94BJ 18GY

21

N94BJ 16GY

20

R94MBJ 18GY

RIGHT REAR MOD INLET

A94BL 18GY

20

N94BL 16GY

22

R94MBL 18GY

A94-GC 16WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

015

Figure 158

Antilock Brake System with Wabco (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

159

10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER (1421)

IP / CHASSIS CENTER (1701) 17 N94BD 16GY 16

CHASSIS CENTER / REAR (9800) 16

WABCO LEFT REAR WHEEL SPEED SENSOR (9506 / 9506D / 9506E)

LR WHL SPEED SNSR LR WHL SPEED SNSR

11

A94BD 18GY A94BE 18GY

R94MBD 18GY R94MBE 18GY

17 N94BE 16GY

14

WABCO LEFT REAR WHEEL MODULATOR (9507 / 9507A / 9507B)

24 A94BB 18GY N94BB 16GY

14

R94MBB 18GY

23 LEFT REAR MOD OUTLET 5 A94BA 18GY

N94BA 16GY

13

R94MBA 18GY

LEFT REAR MOD INLET

A94BC 18GY

25

N94BC 16GY

15

R94MBC 18GY

A94-GC 16WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

016

Figure 159

Antilock Brake System with Wabco (Cont.)

S08344-2

160

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.17. POWER TAKE OFF, P. 17


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

POWER TAKE OFF


IGNITION RELAY # 2 (1012/1014) CH3_07

G2 PTO ENGAGED SWITCH FOR HOUR METER (7800) FUSE F5-B (1014) IP / ENGINE (1702) 14 A K88 16LTGN A88 18LTGN H2 10A

(A13FB)

PTO RELAY A (1020) 85 A88V 18LTGN A88VA 18LTGN A9ZC 18GY C3 D4 86 C4 30 PTO ENGAGED SWITCH FOR HOUR METER (7801) 41 A K88A 16LTGN A88A 18LTGN 87 D1 PTO RELAY B (1020) 85 D2 BODY CONTROLLER #J5 (1602) PTO STATE INPUT A PTO STATE INPUT B 86 C1 A88B 18LTGN A88C 18LTGN F14 F15

D3

ZERO VOLT REF ADAPTER (1620) C A9ZB 18GY A9Z 18GY E3 ZVR

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

30

C2

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

87

61802Y

10MAR09

AE08058103

017

Figure 160

Power Take Off

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

161

10.18. VEHICLE SENSOR MODULE, P. 18


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

VEHICLE SENSOR MODULE

VEHICLE SENSOR MODULE (8950)

CENTER CHASSIS / IP (1701) N14U 16RD 66

N/ LOAD SHEDDING FUSE F8-A (1017) A14U 16RD F1 E1 10A A14NJ 12RD A14M 8RD ACCESSORY RELAY #2,4 (1011 / 1013) CH3_09

A14W 6RD A14Y 6RD

BATTERY FEED CH3_01 BATTERY FEED CH3_03 W/ LOAD SHEDDING

BATTERY

N12U 16PK

65 N12UA 16PK

A12U 16LTBL

FUSE F4-E (1013) D1 C1 (A12V) 10A

ACC

N13UB 16PK 5 6 N5UA(+) 18YL N5UA(-) 18YL N11-GU 16WH N5UA(+) 18YL N5UA(+) 18YL 62 61 A5U(+) 18YL A5U(+) 18YL BODY CONTROLLER # J5 (1602) CH3_11 CHASSIS GROUND ADAPTER (8806) D

GROUND

E CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) 12

N11-GA 10WH A F

FUEL SENSOR V_REF GROUND

10 CHASSIS GROUND ADAPTER (8803) EYEMAX FUEL FILTER SENSOR (8990)

PROG AND DIAG (8953) GROUND ADAPTER (8805) D N110V 16TN N108Z 16TN F N110B 18TN N110Z 16TN K M110A 18TN D M110V 16TN

N11-GJ 16WH

C V+ A FILTER SENSOR B V_REF GROUND

M110ZA 18TN

VEHICLE SENSOR MODULE (8951)

LEFT FRONT BRAKE WEAR SENSOR (8960) G

BRAKE PAD WEAR AXLE 1

N107A 18TN

M107A 18TN

[MRFL1] 18TN [MRFL2] 18TN M107AA 18TN

CHASSIS GROUND ADAPTER (8806) B N107-GA 18TN E N11-GJ 16WH H

RIGHT FRONT BRAKE WEAR SENSOR (8961)

[MRFR1] 18TN M107-GA 18TN [MRFR2] 18TN

N11-GA 10WH F A CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

CHASSIS GROUND ADAPTER (8803)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

018

Figure 161

Vehicle Sensor Module

S08344-2

162

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.19. VEHICLE SENSOR MODULE (CONT.), P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

VEHICLE SENSOR MODULE (CONT)


REAR / CENTER PROGNASTIC & DIAGNOSTICS (9801) VEHICLE SENSOR MODULE (8951)

LEFT REAR BRAKE WEAR SENSOR (6X4) (8964)

[RURRL1] 18BK

R107C 18TN

C N107C 18TN 1

BRAKE PAD WEAR AXLE 3

[RURRL2] 18BK

R107CD 18TN CHASSIS GROUND ADAPTER (8806) S N107-GB 18TN N107-GC 18TN N11-GJ 16WH A

RIGHT REAR BRAKE WEAR SENSOR (6X4) (8965) R107-GD 18TN

[RURRR2] 18BK [RURRR1] 18BK

R107-GD 18TN

LEFT REAR BRAKE WEAR SENSOR (4X2) (8966)

[RTRRL1] 18BK [RTRRL2] 18BK R107CD 18TN

R107C 18TN

CHASSIS GROUND ADAPTER (8803) F

RIGHT REAR BRAKE WEAR SENSOR (4X2) (8967)

A N11-GA 10WH

[RTRRR2] 18BK [RTRRR1] 18BK B

CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) VEHICLE SENSOR MODULE (8951)

LEFT FORWARD REAR BRAKE WEAR SENSOR (6X4) (8962) [RURFL1] 18BK [RURFL2] 18BK R107BC 18TN R107-GC 18TN R107B 18TN

N107B 18TN

BRAKE PAD WEAR AXLE 2

RIGHT FORWARD REAR BRAKE WEAR SENSOR (6X4) (8963)

[RURFR2] 18BK [RURFR1] 18BK

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

019

Figure 162

Vehicle Sensor Module (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

163

10.20. BRAKE SENSOR WEAR / STROKE, P. 20


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

BRAKE SENSOR - WEAR / STROKE

VEHICLE SENSOR MODULE (8950)

CENTER / REAR PROG AND DIAG (9801F) N108V 16TN N108VB 16TN

+5V_REF

11

V_REF GROUND

10

GROUND ADAPTER (8805) D N108Z 16TN N108ZA 16TN N108VA 16TN

PROG AND DIAG (8954M / 8953M) VEHICLE SENSOR MODULE (8951)

LEFT FRONT BRAKE STROKE SENSOR (8970)

M108VA 16TN M108ZA 16TN

M108VD 18TN M108ZD 18TN M108A 18TN

V+

J FR LEFT BRAKE STROKE FR RIGHT BRAKE STROKE

B C

ZVR

N108A 18TN N108B 18TN

OUTPUT

C 6

RIGHT FRONT BRAKE STROKE SENSOR (8971)

M108VC 18TN M108ZC 18TN M108B 18TN

V+

ZVR

OUTPUT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

020

Figure 163

Brake Sensor Wear / Stroke

S08344-2

164

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.21. BRAKE SENSOR WEAR / STROKE (CONT.), P. 21


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

BRAKE SENSOR - WEAR / STROKE (CONT)

VEHICLE SENSOR MODULE (8950)

GROUND ADAPTER (8805) D

V_REF GROUND

10

N108Z 16TN

+5V_REF

11

N108ZB 16TN

VEHICLE SENSOR MODULE (8951)

REAR CENTRAL PROGNOSTIC & DIAGNOSTIC (9801) E

LEFT FORWARD REAR BRAKE STROKE (6X4) (8972)

LEFT FR BRAKE STROKE

N108E 18TN J N108V 16TN

R108E 18TN R108ZB 16TN R108ZB 16TN R108ZE 18TN R108VE 18TN

C OUTPUT

ZVR

V+

N108VB 16TN

R108VB 16TN R108VB 16TN RIGHT FORWARD REAR BRAKE STROKE (6X4) (8973)

RIGHT RR BRAKE STROKE

N108D 18TN

R108DA 18TN R108D 18TN

R108VL 18TN R108ZL 18TN R108F 18TN

V+

ZVR

RIGHT FR BRAKE STROKE LEFT RR BRAKE STROKE

D 10 N108F 18TN G 7 N108C 18TN R108C 18TN R108CA 18TN

C OUTPUT

LEFT REAR REAR BRAKE STROKE (6X4) (8974)

RIGHT REAR REAR BRAKE STROKE (6X4) (8975)

V+

R108VH 18TN R108ZH 18TN R108CA 18TN

R108VJ 18TN R108ZJ 18TN R108DA 18TN

V+

ZVR

ZVR

OUTPUT

C OUTPUT

LEFT REAR BRAKE STROKE (4X2) (8976)

RIGHT REAR BRAKE STROKE (4X2) (8977)

V+

R108VF 18TN R108ZF 18TN R108C 18TN

R108VK 18TN R108ZK 18TN R108D 18TN

V+

ZVR

ZVR

OUTPUT

C OUTPUT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058103

021

Figure 164

Brake Sensor Wear / Stroke (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

165

10.22. BODY BUILDER, P. 22


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


BODY BUILDER

CHAPTER 10

BODY BUILDER (7220)

FORWARD CHASSIS / IP (1700F)

52 1 MTEMI 16GY MTEM2 16GY MTEM3 16GY MTEM4 16GY MTEM5 16GY MTEM6 16GY MTEM7 16GY 53

54

55

56

57

58

59 8 MTEM8 16GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 03JAN12 INITIAL RELEASE.

75116N

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

75116N

15NOV10

AE08058103

022

Figure 165

Body Builder

S08344-2

166

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.23. LIFT GATE POWER FEED, P. 22A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


LIFT GATE POWER FEED

CHAPTER 10

CIRCUIT BREAKER FUSE A 250A B

150A LIFT GATE POWER FEED SOCKET

FOR SINGLE POLE LIFT GATE FEED

CIRCUIT BREAKER FUSE A B 250A 150A

+
LIFT GATE POWER FEED SOCKET

FOR DUAL POLE LIFT GATE FEED

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 30DEC11 TITLE WAS CIRCUIT DIAGRAM, PROSTAR.

82357E

U00M589 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


RELEASE NO. DATE PART NO. SHEET

77916C

11NOV11

AE08058103

22A

Figure 166

Lift Gate Power Feed

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

167

10.24. CUMMINS ICON, P. 23


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


CUMMINS ICON

CHAPTER 10

ICON TEMP SENDER (8451)

FWD CHASSIS / IP (1700F)

M97K 18VT M97L 18VT

45

46

ICON PARK BRAKE SWITCH (8453)

M97R 18VT M97M 18VT M97N 18VT

43

50

M97H 18VT

HOOD SWITCH (8450) CH7_07

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 03JAN12 INITIAL RELEASE.

75116N

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

75116N

15NOV10

AE08058103

023

Figure 167

Cummins Icon

S08344-2

168

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.25. PTO CONNECTION, P. 24


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


PTO CONNECTION

CHAPTER 10

PTO 1 (7800)

DASH CONNECTOR (1702)

K88 16LTGN

14

PTO 2 (7801)

41 A K88A 16LTGN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 03JAN12 INITIAL RELEASE.

75116N

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

75116N

12NOV10

AE08058103

024

Figure 168

PTO Connection

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

169

10.26. CUSTOMER SUPPLIED LIGHTS, P. 25


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


CUSTOMER SUPPLIED LIGHTS

CHAPTER 10

CUSTOMER SUPPLIED LIGHT (9900) R10-GP 16WH

GND SPLICE PACK (1010)

D 2

A REAR / CENTER CHASSIS (9800) CHASIS GROUND ADAPTER (8803)

5 R10-G 16WH N10-G 12WH

12 R58AC 16BN

(4006) CENTER GND (LOCATED ON LEFT SIDE DASH POST GND PLATE)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

75116N

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

N11-GA 10WH

75116N

15NOV10

AE08058103

025

Figure 169

Customer Supplied Lights

S08344-2

170

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

10.27. SMARTIRE TPMS RECEIVER, P. 26


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


SMARTIRE TPMS RECEIVER

CHAPTER 10

SMARTIRE TPMS RECEIVER (8993F)

11

M5UA(+) 18YL M5UA(-) 18GN

12

J1939 CENTER TO FORWARD (9769M)/ J1939 FORWARD TO CENTER (9770M)

IP / FORWARD (1700F) 48 1 M22AG 18WH M22AA 18PK 47 GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE) IGNITION RELAY #2 (1011/1014) CH3_05

A11-GAA A22-GAN 14WH 18WH FUSE F7-C FUSE F5-E (1016) (1014) A22AA A13FM (A13FB) 16PK F3 12PK E3 5A

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 03JAN12 INITIAL RELEASE.

75116N

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

75116N

26MAY11

AE08058103

026

Figure 170

Smartire TPMS Receiver

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

171

11. TRANSMISSION CONTROL MODULE (CHAPTER 11)


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 11

EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION

IGNITION RELAY #1 (1011/1013) CH3_06

(A13FC) 10A

G3 FUSE F4-C (1013) H3

10A

G4 FUSE F4-D (1013) H4

#A92U 16TN

*A92U 18TN

EATON GEN 3 TCM CONNECTOR (7105)

ENGINE / IP (1702) K13A 14PK K92A 18TN K92B 18TN BATTERY FEED MEGA FUSE 8 39 A13A 16PK A92A 18TN A92B 18TN A14A 12RD

SHIFTER CONNECTION (7905)

IGNITION

35

A92UA 18TN

IGNITION XMSN CONTROL XMSN CONTROL A97FA 16PL C3 C4


SHEET

SHIFT CONTROL MANUAL NEUTRAL SHIFT CONTROL COMMON NEUTRAL

16

40

17

P A92VA 16TN

BATTERY

XMSN FUSE (8103) K14D 12RD BATTERY + 38 MEIIR CONTACT K14A 12RD B A ULTRASHIFT XMSN RELAY (1019)

B4 87A K92E 16TN #K92H 18TN 25 A92E 16TN A92H 18TN A4 87 30

MEIIR +

20

27

MEIIR -

A3 86

22

85 BATTERY (GROUND) 21 36 K92F 18TN K10-GE 12WH 26 A92F 18TN

ECM CONNECTOR 1 (6018)

ENGINE BLOCK GND (LOCATED ON LEFT SIDE OF ENGINE) 37 #A97F 16PL

17

K13A 18PK

* W/ AUTOSHIFT XMSN # W/ ULTRASHIFT XMSN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

10MAR09

AE08058104

001

Figure 171

Eaton Autoshift and Ultrashift Transmission

S08344-2

172

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 11

EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT)

EATON GEN3 TCM CONNECTOR (7105) ENGINE / IP (1702) 19

K17-GC 16WH

A17-GC 16WH A3BA(+) 18DKBL

CRANK RELAY (1010) CH5_02

35 10 K3BA(+) 18DKBL 36 11 K3BA(-) 18GY A3BA(-) 18GY J1708 PUBLIC (1660 / 1661) CH3_19

26

K17C 16PK K98YL 18YL

21

A17C 18PK

CRANK RELAY (1010) CH5_02

41

28

A88A 18LTGN

PTO RELAY B (1020) CH10_17

32

K17B 18PK

20

A17B 18PK

CRANK RELAY (1010) CH5_02

K5V(-) 16DKBL

K5TB(-) 18DKBL

K5V(+) 16GY

J1939 TERMINATING RESISTOR (7110) CH3_14

K5TB(+) 18GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

10MAR09

AE08058104

002

Figure 172

Eaton Autoshift and Ultrashift Transmission (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

173

11.3. COLUMN SHIFTER, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 11

COLUMN SHIFTER

SHIFTER CONNECTION (7905)

A71C 18OR

BACK-UP LIGHT RELAY (1019) CH9_02

ENGINE / IP (1702) 9

BATTERY

A92VA 16TN

A14A 12RD

GROUND ADAPTER (1003) 8

GROUND

A92-G 16WH A5FA(+) 18YL A5FA(-) 18GN A62BE 18DKBL IP / IENGINE (1702) J1939 ADAPTER (1024) CH3_11 A11-GKA 14WH GND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) EATON GEN3 TCM CONNECTOR (7105)

F J1939+ G

J1939PANEL LIGHTS

PANEL LIGHT ADAPTER (1002) C

A A62B 16DKBL 6 CLUSTER #1 (1500) PANEL LT DIMMER STEERING WHEEL SWITCHES 15.8K OHM 1/4 WATT 1% 1.21K OHM 1 WATT 1% TN UP SHIFT 2.49K OHM 1 WATT 1% AUTO / MANUAL 4.99K OHM 1/2 WATT 1% BK DOWN SHIFT
PART NO. SHEET

XMSN CONTROL XMSN CONTROL

A92A 18TN A92B 18TN

39

K92A 18TN K92B 18TN

16

SHIFT CONTROL MANUAL NEUTRAL

40

17

SHIFT CONTROL COMMON NEUTRAL

ZERO VOLT REF ADAPTER (1620) A9ZA 18GY BODY CONTROLLER #J5 (1602) ZVR E3 A9Z 18GY A B

ELECTRONIC GROUND

IP / DCM (1800)

CLOCK SPRING (1802)

STEERING WHEEL SW

A92 18TN

C7

B92 20TN

BODY CONTROLLER #J5 (1602) 5 A

ZVR

E5

A9A 18GY

A9 18GY

A4

B9 18GY

B9C 20GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE

61802Y

10MAR09

AE08058104

003

Figure 173

Column Shifter

S08344-2

174

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12. HVAC (CHAPTER 12)


12.1. AIR CONDITIONING, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

AIR CONDITIONING

BODY CONTROLLER #J3 (1600) A77A 20LTGN A77C 20LTGN A77D 20LTGN IP / ENGINE (1702) EVAPORATOR INLET THERMISTOR A77E 20LTGN G

HVAC CONTROL (1200)

AC REQUEST

A2

A4

AC REQUEST OUTPUT

AC DIGN

A3

A9

DIAGNOSTICS

EVAPORATOR OUTLET THERMISTOR

B13

A/C ACCUMULATOR THERMISTOR OUTLET (4019)

A
ZERO VOLT REFERENCE ADAPTER (6702)

B5

H BODY CONTROLLER #J5 (1602) A9AB 20GY J

B
K9AA 16GY

A
ZVR E5 A9A 18GY K9AAA 18GY B

AC PRESS TRANSDUCER FEED

E6

A9AC 20GY

B
A/C ACCUMULATOR THERMISTOR INLET (4018) 2 3 4

W/ OIL TEMP OR AIR RESTRICTION GAUGE-TG AC PRESSURE TRANSDUCER (6201) K9AA 18GY K6DB 18GY K77B 18LTGN N/ OIL TEMP AND N/ AIR RESTRICTION GAUGE K77 16LTGN B A B C

IP / ENGINE (1702) BODY CONTROLLER #J3 (1600) A9AA 20GY A6DB 20GY AC PRESS TRANSDUCER SIGNAL B12 A77B 20LTGN

BODY CONTROLLER #J1 (1603) 10 AC COMPRESSOR C A77 18LTGN

FREON COMPRESSOR (6200)

GROUND ADAPTER (6704A) C

K77-G 16WH K10-GA 10WH K10-GB 10WH

HARNESS GROUND (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)


CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

001

Figure 174

Air Conditioning

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

175

12.2. HVAC SYSTEM CAB, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

12

HVAC SYSTEM - CAB

HVAC CONTROLLER (1200)

FUSE F4-L (1013) SWITCH IGNITION A1 A73A 18LTGN B3 10A A3 (A13FC) IGNITION RELAY #1 (1011/1013) CH3_06

FUSE F1-B (1010) BATTERY A2 A75D 18LTGN E2 5A F2 A14FA 12RD A14F 8RD A14 8RD BATTERY FEED CH3_01

BODY CONTROLLER #J3 (1600) AC REQUEST OUTPUT A4 A77A 20LTGN A77C 20LTGN

A2

AC REQUEST

DIAGNOSTICS

A9

A3

AC DIGN

GROUND

B6

A74-G 18WH

A11-GCA 12WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) A12 A62DA 18DKBL A62 18DKBL

CLUSTER #1 (1500) PANEL LIGHT DIMMER

PANEL DIM I/P

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

002

Figure 175

HVAC System Cab

S08344-2

176

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.3. HVAC SYSTEM CAB (CONT.), P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

HVAC SYSTEM - CAB (CONT)

HVAC LPM (1220)


LEFT SIDE DASH MOUNTED DUAL POST GND PLATE 5

A11-GKJ 6WH

A75-G 12WH FUSE F6-A (1015)

GROUND A75 12LTGN


6 6

BATTERY FEED CH3_01

A14 6RD

A14F 8RD

A14FE 12RD

B4 30A

A4

V_ACC
4

HVAC CONTROL (1200)

BLOWER CONTROL

BLOWER FAN CONTROL

A11

A75AB 18LTGN

A75A 18LTGN

HVAC UNIT CONNECTION (1210)

BLOWER MOTOR

RECIRCULATION ACTUATOR A

RECIRC MOTOR

B1

A74D 18LTGN

RECIRC MOTOR

B2

A74E 18LTGN

MODE ACTUATOR A MODE DOOR MOTOR (+) B9 A74 18LTGN


B

MODE DOOR MOTOR (-)

B10

A74A 18LTGN
C

TEMP ACTUATOR

TEMP SEN MOTOR 1

B11

A74B 18LTGN

TEMP SEN MOTOR

B12

A74C 18LTGN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

003

Figure 176

HVAC System Cab (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

177

12.4. HVAC SYSTEM SLEEPER, P. 4


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


HVAC SYSTEM - SLEEPER

CHAPTER 12

SLEEPER HVAC CONTROLLER (5210) H5SA(-) 18GN

J1939-

16

J1939 TERMINATING RES CH3_16

J1939+

15

H5SA(+) 18YL H77TSB 20LTGN

SLEEPER HVAC TEMP SENSOR (5213) 2 2

-V SENSOR

12

+V SENSOR

13

H77TSA 20LTGN

H77TVT 18LTGN TEMP CONTROL SIGNAL


B

21

H77TT 18LTGN H77TZT 18LTGN


C

TEMP CONTROL (5202) (RESISTANCE = 0 TO 10K 12%)

CONTROL + BLOWER CONTROL SIGNAL CONTROL -

18 23 19

H77TV 18LTGN H77TB 18LTGN H77TZ 18LTGN

H77TVB 18LTGN
B

H77TZB 18LTGN

BLOWER SPEED CONTROL (5201) (RESISTANCE = 0 TO 10K 12%) W/ TRIM 1&2

DISPLAY +

24

H75F 18LTGN H75-GA 18WH

+12V

DISPLAY -

25

GROUND

TEMP CONTROL BLOWER CONTROL

26

H75R 18LTGN

TEMP SETTING BLOWER SETTING TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN PWM DIM INPUT

27

H75H 18LTGN H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN H75N 18LTGN

10

HVAC CONTROL (5200)

TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN PWM DIM OUT

28

11

29

12

30

13

31

14

W/ TRIM 3

32

15

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

0486 30DEC11 TITLE WAS CIRCUIT DIAGRAM, PROSTAR.

82357E

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

004

Figure 177

HVAC System Sleeper

S08344-2

178

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.5. HVAC SYSTEM SLEEPER (CONT.), P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

HVAC SYSTEM - SLEEPER (CONT)

A14ND 12RD BATTERY FEED CH3_03 BATTERY FEED CH3_01 **A14Y 6RD

FUSE F7-E (1016) B1 A1 30A IP / SLEEPER (5000) 42 A14VB 10RD 17 A12B 18LTBL H14VB 10RD

A75C 10LTGN SLEEPER FUSE BOX (5001) H14VBB 16RD H12B 18VT H2-B2 5A
H75BV 16LTGN H3-A1 H3-C1

FUSE F7-H (1016) A14N 8RD A14NA 12RD A12 18LTBL B4 30A A4

*A14W 6RD

H2-A2

IGNITION SWITCH (1100M) CH3_09

SLEEPER ACCESSORY RELAY (5001)

86

30

87 85 H3-C2 H3-A2 87A

H11-GSK 10WH SLEEPER HVAC CONTROLLER / AUX HEATER CONTROLLER (5210)

H11-GS 18WH

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
3 7

V_BAT +5V ACTUATOR FEEDBACK ACTUATOR VS ACTUATOR INPUT CONTROL ACTUATOR VS + ACTUATOR BLOWER CONTROL

H75V 18LTGN H77TFA 18LTGN H77TF 18LTGN H77TFB 18LTGN H77TMB 18LTGN H77TMA 18LTGN H75CB 18LTGN AUX HEATER LPM(5214) BLOWER CONTROL V_ACC SLEEPER BLOWER (5009 / 1215) A
6

AUX HEATER BLEND MOTOR (5212)

10

+5 V_REG

8 9

FEEDBACK

VSINPUT CONTROL

10

11

VS+

H75C 12LTGN
B

GROUND

H11-GSM 12WH

A75-GC 10WH

A11-GKJ 10WH

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING

LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

005

Figure 178

HVAC System Sleeper (Cont.)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

179

12.6. NO IDLE HEAT AND HVAC SWITCHES, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

NO IDLE HEAT & HVAC - SWITCHES

SLPR GND ADPTR (5007)


1

H11-GM 10WH H75-GSX 14WH

13

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) H75-GAS 18LTGN H75AF 18LTGN

NO IDLE ENGINE HEAT (5220)


D

NO IDLE CONTROLLER 1 (5216) DIM IN H75-GAS 18LTGN 17 H62AH 18DKBL

SCP SWITCH CONN (5125-D) H62AS H62AS 16DKBL 18DKBL

H75AF 18LTGN

NO IDLE ENGINE HEAT (5222)


7 2B 5B

NO IDLE CONTROLLER 1 & 2 (5216 / 5217) CH12_09

H75AR 18LTGN A H75AG 18LTGN

H75AR 18LTGN

+
H75AG 18LTGN
H75AT 18LTGN

NO IDLE CONTROLLER 2 (5217) ON/OFF HOT PARK BUTTON HEAT LED ON/OFF

10

12

NO IDLE CONTROLS (5230) H77NE 18LTGN H77NF 18LTGN A H77NE 18LTGN H77NF 18LTGN

H75HB 18LTGN

NO IDLE ENGINE COOL (5233)


2B 5B 8

ON/OFF PARK COLD BUTTON COOL LED ON/OFF

17

+
1

23

3 10

APU REQUEST SIGNAL (LSD)

H77NH 18LTGN

H77NC 18LTGN

NO IDLE APU (5234)


7 2B 5B

H77NH 18LTGN NO IDLE CONTROLS (5230) CH12_07

+
3 1 6 4

H65AY 18DKBL

9 10

ENGINE ON/OFF HEAT BUTTON ENGINE HEAT LED ON/OFF

SLEEPER / IP (5000) H75TN 18LTGN H75TM 18LTGN 39 38 A75TN 18LTGN A75TM 18LTGN

H75WJ 18LTGN

H62AX 18DKBL

PANEL LIGHT FEED (1002)


F

A75TE 18LTGN

2B

5B

+
3 1 6 4

A62T 18DKBL

FUSE F11-C (1020) A14HD 12RD E3 5A


A14H 8RD

10

A75T-GC 18LTGN

F3

A75T 18LTGN A75TF 18LTGN

ENGINE PRE HEAT (1115M)

A11-GCB 12WH LOCATED AT (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
1

A75T-G 18LTGN 12 GROUND ADAPTER (1023)

A62B 16DKBL

BATTERY FEED CH3_01

A14 6RD

CLUSTER #1 (1500)

PANEL LIGHT DIMMER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

006

Figure 179

No Idle Heat and HVAC Switches

S08344-2

H75HC 18LTGN

H62AB 18DKBL

NO IDLE CONTROLS (5230) CH12_07

H77NA 18LTGN

H75WH 18LTGN

H75HA 18LTGN

H62AA 18DKBL

H75AT 18LTGN

H62J 18DKBL

180

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.7. NO IDLE HEAT AND HVAC APU, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

NO IDLE HEAT & HVAC - APU

BATTERY FEED

IP / SLEEPER (5000-34) A14XX 12RD

H14AC 10RD

MAXXSAVER APU DISPLAY (5033)

MAXXSAVER APU DISPLAY INTERCONNECT (5035A / 5035) H5T(+) 18YL


H75AV 14LTGN

A
4

H5U+ 22WH

B 5

H5U22BL

H5T(-) 18GN

NO IDLE CONTROLLER (5216) CH3_16

FUSE (5001-H4)

B5 25A C5

NO IDLE CONTROLS (5230)


3

H12-G 22BK

H77NG 18LTGN

H77NA 18LTGN

C 2

H77C 22RD

H77A 20RD

H75AW 14LTGN

NO IDLE CONTROLLER 2 (5217)

W/ MAXXSAVER APU W/ MECHRON APU NO IDLE CONTROLS (5230)

APU INPUT SIGNAL 0-VBAT

19

H77ND 18LTGN H77ND 18LTGN

H77NC 18LTGN H77NC 18LTGN

H77NC 18LTGN H75WJ 18LTGN


NO IDLE APU (5234) CH12_06

SLPR GND ADPTR (5007) 13 H75WK 16WH H11-GM 10WH H75WJ 18WH H77NA 18LTGN
E

H77NA 18LTGN H75WH 18LTGN

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL MAXXSAVER APU (5034)
4

MAXXSAVER APU

APU / PDC (5031) H77NB 18LTGN H77NY 18LTGN H5MB(+) 18YL H77NA 18LTGN H77NB 18LTGN H5MB(+) 18YL H5MB(-) 18GN

1 2

H5MB(-) 18GN

J1939 DATA LINK CH3_16

J1939 DATA LINK CH3_16

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

007

Figure 180

No Idle Heat and HVAC APU

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

181

12.8. NO IDLE HEAT AND HVAC SENSORS AND HVAC CONTROL, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

NO IDLE HEAT & HVAC - SENSORS & HVAC CONTROL

NO IDLE CONTROLLER 1 (5216)


1

INTAKE SENSOR

20

H75AD 20LTGN

AUX HEATER INTAKE SENSOR (5218)


2

H75AC 20LTGN

SENSOR RETURN

18

H77TSB 18LTGN

H77TSC 20LTGN

2 2

AUX HEATER TEMP SENSOR (5213) DUCT SENSOR 13 H77TSA 20LTGN


1 1

H77TSE 20LTGN

2 2

AUX HEATER EVAP SENSOR (5215)

EVAP SENSOR J1939(+) J1939(-) DISPLAY POWER DISPLAY GND SERIAL DATA SERIAL CLOCK DIM OUT

19

H77TSD 20LTGN H5SA(+) 18YL H5SA(-) 18GN H75F 18LTGN H75-GA 18LTGN H75AB 18LTGN H75AA 18LTGN H75N 18LTGN J1939 TERMINATING RES (5930M) CH3_16

15 16

HVAC CONTROL (5200)

23

+12V

21

GROUND

TEMP SETTING BLOWER SETTING


PWM DIM INPUT

10

22

15

NO IDLE CONTROLLER 2 (5217)

TEMP UP BUTTON TEMP DOWN BUTTON BLOWER UP BUTTON BLOWER DOWN BUTTON

15 16

H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN

11

TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN

12

13

14

14

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

008

Figure 181

No Idle Heat and HVAC Sensors and HVAC Control

S08344-2

182

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.9. NO IDLE HEAT AND HVAC POWER SUPPLY, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

NO IDLE HEAT & HVAC - POWER SUPPLY

BATTERY FEED CH3_03 BATTERY FEED CH3_03

**A14Y 6RD

FUSE F7-H (1016) A14N 8RD A14NA 12RD A12 18LTBL B4 30A A4

IP / SLEEPER (5000) 42 A14VB 10RD 17 A12B 18LTBL H14VB 10RD H12B 18VT H14VBB 16RD

SLEEPER FUSE BOX (5001) H2-B2 5A


H75BV 16LTGN H3-A1 H3-C1

*A14W 6RD

H2-A2

IGNITION SWITCH (1100M) CH3_09

86 SLEEPER ACCESSORY RELAY (5001) 85 H11-GSK 10WH H11-GS 18WH H3-C2

30

87 87A H3-A2

NO IDLE CONTROLLER 1 (5216)

VACCESORY

H75V 18LTGN

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)

BATTERY

24

H75AE 18LTGN

H75AE 18LTGN

NO IDLE CONTROLLER 2 (5217)

W/ NO IDLE HVAC

FUSE (5001-H2)

FUSE (5001-H4) PARKING BRAKE 20 H75X 18LTGN H75AP 18LTGN C1 5A B1 H77NM 18LTGN H77NN 14LTGN

H75AR 18LTGN H75X 18LTGN H75AR 18LTGN

NO IDLE ENGINE HEAT (5220-C) H75AR 18LTGN


NO IDLE ENGINE HEAT (5222) CH12_06

W/ NO IDLE HEAT ONLY * N/ LOAD SHEDDING ** W/ LOAD SHEDDING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

Figure 182

No Idle Heat and HVAC Power Supply

S08344-2

H75AN 18LTGN

B5 5A C5

009

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

183

12.10. NO IDLE HEAT AND HVAC HEAT VALVE, LPM AND BLEND MOTOR, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

NO IDLE HEAT & HVAC - HEAT VALVE, LPM & BLEND MOTOR
PARKED HEAT VALVE 1B (4204)

NO IDLE CONTROLLER 2 (5217)

HEATER VALVE B (LSD)

SLEEPER / IP (5000-30) 10 H75TL 18LTGN A75TL 18LTGN

BATTERY FEED CH3_01

A75TK 18LTGN

A75T-GB 18LTGN NO IDLE HEAT - VALVE # 1B RELAY (1018) 87A

85 87

F3 #A75TP 18LTGN 86 G2 #A75TD 18LTGN F2 A75TC 18LTGN FUSE F11-C (1020) F3 5A BATTERY FEED CH3_03 BATTERY FEED CH3_03 E3 30 A14HD 12RD *A14W 6RD FUSE F7-E (1016) A V_ACC 6 H75C 12LTGN B GROUND 5 H11-GSM 12WH AUX HEATER / SLEEPER BLOWER (5009/1215) +5 V_REG LEFT SIDE DASH MOUNTED DUAL POST GND PLATE SLEEPER HVAC BLEND MOTOR (5212) A75-GC 10WH A75C 10LTGN A1 30A B1
SHEET

G1 86 NO IDLE HEAT CONTROL (1017) 85 J2

H2 87 87A

A75T 18LTGN

30 J1 #A75TR 18LTGN A75T-GD 18LTGN A75T-G 18LTGN

GROUND ADAPTER (1023) 12

NO IDLE CONTROLLER 1 (5216)

A11-GCB 12WH H75CB 18LTGN SLEEPER HVAC LPM (5214) BLOWER CONTROL

BLOWER OUTPUT CONTROL

5 VOLT EXTERNAL REF ACTUATOR FEEDBACK VSACTUATOR ACTUATOR CONTROL SIGNAL VS+ ACTUATOR

H77TFA 18LTGN H77TF 18LTGN H77TFB 18LTGN H77TMB 18LTGN H75TMA 18LTGN

10

FEEDBACK

VSINPUT CONTROL VS+

10

11

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING # W/ NO IDLE HEAT ONLY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

11MAR09

AE08058105

010

Figure 183

No Idle Heat and HVAC Heat Valve, LPM and Blend Motor

S08344-2

A14ND 12RD

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A14N 8RD

**A14Y 6RD

A14H 8RD

BODY CONTROLLER #J4 (1601)

F1

G1

A14 6RD

184

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.11. NO IDLE HEAT AND HVAC FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 12

NO IDLE HEAT & HVAC - FUEL FIRED HEATER & A/C COMPRESSOR
IP / SLEEPER (5000-34)

BATTERY FEED

A14XX 12RD
H14VC 10RD

FUSE (5001-H4) B2 15A A2 H75AL 16LTGN

CHS MODULE (FUEL FIRED HEATER) (5219)

NO IDLE CONTROLLER 1 (5216)

H75AX 16LTGN

GROUND

H75-GB 18LTGN

H75-GAK 16LTGN H75AJ 18LTGN SLEEPER ACCESSORY RELAY (5001)

CONDENSOR ON/OFF RELAY LSD

12

H77NJ 18LTGN H4-C4 86

85

H4-A3 H77NK 18LTGN

BTRY FEED CH3_01

BTRY FEED CH3_03

*A14W 6RD

87 H77NL 18LTGN H4-C3 H4-A4

H77NP 16LTGN

CHS ON/OFF CONTROL COMPRESSOR ON / OFF (HSD) HIGH PRESS SWITCH

22

H75AJA 18LTGN A H77NR 18LTGN H77NS 18LTGN FUSE F7-H (1016)

11

18

H77NN 14LTGN

SLPR GND ADAPTER (5007) 13 H75-GSX 14WH FUSE (5001-H2) C5 5A B5

IP / SLEEPER (5000-42)

H77NT 14LTGN
1

H77NU 18LTGN

H11-GM 10WH

H75AN 18LTGN

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058105

Figure 184

No Idle Heat and HVAC Fuel Fired Heater and A/C Compressor

S08344-2

H14VB 10RD

H77NV 16LTGN

A14VB 10RD

A14NA 12RD

NO IDLE CONTROLLER 2 (5217)

NO IDLE EXTERNAL MODULE (A/C COMPRESSOR) (5232)

A14N 8RD

30

87A

B4 30A A4

011

**A14Y 6RD

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

185

12.12. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CHAPTER DIAGRAM


NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER

12

FUSE F7-A (1016) E1 F1 30A A14VA 10RD B1 BATT FEED CH3_01 IP/SLPR (5000)

A14RD 12RD

A14R 8RD

*A14W 6RD

BATT FEED CH3_01

ESPAR HEATER MODULE A14 6RD ESPAR MODULE

H14VA 10RD

H75AM 18LTGN

A14HF 14RD

A14H 8RD

1 10

FUSE F6-B (1015)

B6 10A

FUSE H1 (5001)

FUEL PUMP

B3 15A

86

30

ESPAR SUPPLIED MAIN JUMPER HARNESS

A75WA 18RD

A6

A3

87A 85 87

IP/SLPR (5000)

25

PARK BRAKE RELAY

H75WA 18RD

H
ESPAR HEATER CONN (5238)

H75WP 18LTGN

H75WC 18LTGN H75WDA 18LTGN H75WE 18LTGN H75WF 18LTGN IP/SLPR (5000) SLPR/SCP NO IDLE CONTROL (5230) A H75WD 18LTGN B C D THERMASTAT CONTROL (5237) A B C GY/RD D BL/WH

H75WB 18RD

A75WP 18LTGN

26

F1

RED

ESPAR CONTROL PIGTAIL

YW

BRN

BODY CONTROLLER (1601)

ESPAR DRIVER CONTROL H75WG 18WH

GROUND ADAPTER (5007) CH3_29

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DATE PART NO. SHEET

H75WK 18WH

OUTPUT 12V WHEN PARK BRAKE IS APPLIED

H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN H75WJ 18LTGN E

H75WJ 18WH E

74016A

08JUL11

AE08058105

012

Figure 185

No Idle Heater, Espar In Cab Fuel Fired Heater

S08344-2

186

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/ LVD, P. 13


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CHAPTER DIAGRAM


NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/LVD

12

B1 BATT FEED CH3_01

A14H 8RD

A14 6RD

WEBASTO HEATER MODULE

13

12 11 10 16

WEBASTO HEATER MODULE ASSEMBLY


PARKING BRAKE RELAY
86 30

A14HF 12RD B3 15A FUSE F6-B (1015)

87A 85 87

A3 A75WA 18RD

WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED

SLPR/IP (5000)

25

H75WA 18RD

H75WP 18LTGN

H75WC 18LTGN H75WDA 18LTGN H75WE 18LTGN H75WF 18LTGN H75WH 18LTGN

SLPR/WEBASTO ASSY WEBASTO HEATER (5236)

H75WJ 18WH

SLPR/IP (5000)

SLPR/SCP NO IDLE CONTROL (5230) A

A75WP 18LTGN

H75WD 18LTGN B

26

F
H75WJ 18WH

H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN

H75WG 18WH

SLPR CTRL PNL THERMOSTAT CONTROL (5235)

H75WH 18LTGN

8 A

5B 6 4

2B 3 1 G

H75WK 16WH

C F1 OUTPUT 12V WHEN PARKBRAKE IS APPLIED BODY CONTROLLER (1601)

10

H62AX 18DKBL

NO IDLE APU (5234)

GROUND ADAPTER (5007) CH3_29

1
H62AY 18DKBL H62AW 18DKBL

WEBASTO DRIVER CONTROL MODULE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

13JUL11

AE08058105

013

Figure 186

No Idle Heater, Webasto In Cab Fuel Fired Heater N /LVD

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

187

12.14. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/ LVD, P. 14


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CHAPTER DIAGRAM


NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD

12

FUSE F7-A (1016) E1 F1 30A A14VA 10RD B1 BATT FEED CH3_01 SLPR/IP (5000)

A14RD 12RD

A14R 8RD

*A14W 6RD

BATT FEED CH3_01

WEBASTO HEATER MODULE A14 6RD WEBSTO HEATER MODULE ASSEMBLY

1 H14VA 10RD

A14H 8RD

2 LOW VOLTAGE RELAY


86

13

12 11 10 16

H75AM 18LTGN

30

87A 85 87

WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED

15A A75WA 18RD FUSE F6-B SLPR/IP (1015) (5000)

A14HF 14RD

B6 15A

FUSE H1 (5001)

B3

PARKING BRAKE RELAY


86 30

A6

A3

87A 85 87

25

H75WA 18RD

H75WP 18LTGN

H75WB 18RD

H75WC 18LTGN H75WDA 18LTGN H75WE 18LTGN H75WF 18LTGN H75WH 18LTGN

SLPR/WEBASTO ASSY WEBASTO HEATER CONN (5236)

SLPR/IP (5000)

H75WJ 18WH

A75WP 18LTGN

SLPR/SCP NO IDLE CONTROL (5230)

H75WD 18LTGN

26

H75WG 18WH

H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN

H75WJ 18WH H75WH 18LTGN

H75WK 16WH

SLPR CTRL PNL THERMOSTAT CONTROL (5235)

5B 6 4

2B 3 1 G

A 10

F1 OUTPUT 12V WHEN PARKBRAKE IS APPLIED BODY CONTROLLER (1601) 3 4 2 1

H62AX 18DKBL

NO IDLE APU (5234)

GROUND ADAPTER (5007) CH3_29

WEBASTO DRIVER CONTROL MODULE

H62AW 18DKBL

H62AY 18DKBL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

08JUL11

AE08058105

014

Figure 187

No Idle Heater, Webasto In Cab Fuel Fired Heater W/ LVD

S08344-2

188

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.15. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE W/ PROSTAR, P. 15


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE W/PROSTAR

AUX HVAC NO IDLE (5205)

J1939-

A06

H5SA(-) 18GN J1939 DATA LINK CH3_16A

J1939+

A05

H5SA(+) 18YL

BATTERY1

A07

H14HA 12RD

AUX HVAC NO IDLE POWER SUPPLY 12V CH12_18,18A SLPR/BATTRY HARN NO IDLE HVAC (100A) CH12_18A

BATTERY2

A08

H14HB 12RD

BATTERY VOLTAGE SENSE

A09

H104 12RD

SLPR/NO IDLE HVAC BTRY/GND HARN VOLTAGE SENS (100B) CH12_18

FUEL FIRED HEATER

A03

H75AJ 18LTGN

CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19

HVAC LED CONTROL (5200) H75F 18LTGN H75-GA 18WH H75AB 18LTGN H75AA 18LTGN H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN

DISPLAY +

A11

+12V

DISPLAY -

A02

GROUND

TEMP CONTROL BLOWER CONTROL

B01

TEMP SETTING BLOWER SETTING TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN PWM DIM INPUT

B02

10

TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN DIM CTRL TO SLPR

B03

11

B04

12

B05

13

B06

14

A12

H75N 18LTGN

15

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

13JUL11

AE08058105

015

Figure 188

HVAC System Sleeper W/ Bergstrom No Idle W/ ProStar

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

189

12.16. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE, P. 15A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE

AUX HVAC NO IDLE (5205)

J1939-

A06

H5SA(-) 18GN J1939 CH3_36,38

J1939+

A05

H5SA(+) 18YL

BATTERY1

A07

H14HA 12RD

AUX HVAC NO IDLE POWER SUPPLY 12V CH12_18,18A SLPR/BATTRY HARN NO IDLE HVAC (100A) CH12_18A SLPR/NO IDLE HVAC BTRY/GND HARN VOLTAGE SENS (100B) CH12_18

BATTERY2

A08

H14HB 12RD

BATTERY VOLTAGE SENSE

A09

H104 12RD

FUEL FIRED HEATER

A03

H75AJ 18LTGN

CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19

MAIN SLPR/SCP HARN (5130 / 5134) DISPLAY + A11 H75F 18LTGN H75-GA 18WH H75AB 18LTGN H75AA 18LTGN H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN H75N 18LTGN B07 7

HVAC LED CONTROL (5200)

+12V

DISPLAY -

A02

B08

GROUND

TEMP CONTROL BLOWER CONTROL

B01

B09

TEMP SETTING BLOWER SETTING TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN PWM DIM INPUT

B02

B10

10

TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN DIM CTRL TO SLPR

B03

B11

11

B04

B12

12

B05

C07

13

B06

C08

14

A12

C09

15

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, LONESTAR


DATE PART NO. SHEET

74016A

14JUL11

AE08058105

15A

Figure 189

HVAC System Sleeper W/ Bergstrom No Idle

S08344-2

190

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.17. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 16
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL


MAIN SLPR/SCP SWITCH PACK (5125) D H62AS 18DKBL H62AS 18DKBL

GAUGE CLUSTER #1 (1500) CH08_11

IP/SLPR (5000) A62A 18DKBL 31

D AUX HVAC NO IDLE (5205) H75-GAS 18LTGN H75-GAS 18LTGN

HEAT SW ON/OFF

B B15 H75AF 18LTGN H75HR1 18LTGN C H75AR 18LTGN H75AR 18LTGN A B14 H75AG 18LTGN H75HS1 18LTGN H75HS 18LTGN H75AG 18LTGN H75AF 18LTGN

SLPR CTRL PNL NO IDLE HEAT SWITCH (5222)

2B

5B

+ 9 3 1 6 4

HEAT LED ON/OFF

10

H75AT 18LTGN

H62J 18DKBL

NO IDLE CHS MODULE CH12_19

H75-GAK 18LTGN

MAIN SLPR/SCP NO IDLE ENGINE HEAT (5220)

H75HR 18LTGN

30

A75HS 18LTGN A75HR 18LTGN

RPM J3 (4113) CH7_13 RPM J4 (4114) CH7_13 RPM J3 (4113) CH7_13 RPM J4 (4114) CH7_13

H75HB 18LTGN

SLPR CTRL PNL NO IDLE COOL SWITCH (5233)

27

2B

5B

2 H75CS 18LTGN

A75CS 18LTGN A75CR 18LTGN

41

1 3

10

H75CR 18LTGN

MAIN SLPR/SCP NO IDLE CONTROLS (5230) A

COOL SW ON/OFF B13 COOL LED ON/OFF H77NE 18LTGN H77NF 18LTGN H77CR1 18LTGN H77CS1 18LTGN

H77NE 18LTGN H77NF 18LTGN

B B12

H75AR 18LTGN H75-GSX 14WH


CHK DATE CHANGE REV REFERENCE DRAWN NAME

NO IDLE HVAC POWER SUPPLY CH12_18 SLEEPER GROUND ADAPTER (5007) CH3_29

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

16JUL11

AE08058105

016

Figure 190

HVAC System Sleeper W/ Bergstrom No Idle Switches Located In Sleeper Control Panel

S08344-2

H75HA 18LTGN

H62AA 18DKBL

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

191

12.18. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 17
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

HVAC SYSTEM-SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL

IP / MAIN SLPR (5000) GAUGE CLUSTER#1 (1500) CH08_11 H62A 18DKBL 31 H62A 18DKBL

MAIN SLPR/ SLPR CTRL PNL (5130 / 5134) A04 H62AS 18DKBL H62AS 18DKBL

NO IDLE CHS MODULE (5219) CH12_19

H75-GAK 18LTGN B04 H75-GAS 18LTGN H75-GAS 18LTGN

AUX HVAC NO IDLE (5205)

HEAT SW ON/OFF

B15

H75AF 18LTGN H75AR 18LTGN

B02 H75AF 18LTGN B03 H75AR 18LTGN

2B

5B

+
B01 H62AA 18DKBL H75AG 18LTGN

HEAT LED ON/OFF

B14

H75AG 18LTGN

H75HS1 18LTGN

10

H75AT 18LTGN

H62J 18DKBL

SLPR CTRL PNL NO IDLE HEAT SWITCH (5222)

H75HB 18LTGN

SLPR CTRL PNL NO IDLE COOL SWITCH (5233)


2B 5B

H77NE 18LTGN

+
1

COOL SW ON/OFF D04 B13 H77NE 18LTGN H75CR1 18LTGN


9

10

COOL LED ON/OFF

B12

H77NF 18LTGN

D05

H77NF 18LTGN

H75AR 18LTGN

NO IDLE HVAC POWER SUPPLY (5001) CH12_18

H75-GSX 14WH

SLEEPER GROUND ADAPTER(5007) CH3_29

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, LONESTAR


DATE PART NO. SHEET

74016A

13JUL11

AE08058105

017

Figure 191

HVAC System Sleeper W/ Bergstrom No Idle Switches Located In Sleeper Control Panel

S08344-2

H75HA 18LTGN

192

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.19. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V

IP/SLPR (5000) BATTERY FEED CH03_04 A14XX 10RD 34 H14AC 10RD H75AV 14LTGN NO IDLE HVAC (5001-H4) 15A NO IDLE HVAC (5001-H4)
PART NO.

B2

GROUND3 VOLTAGE SENSE

B B09 H104-G 12WH

A2

NO IDLE HVAC BTRY & GRD HARN/BTRY INTERCONNECT VOLTAGE SENSE (100N) 104-G 12WH A 104-G 12WH 104 12RD

CHS MODULE FUEL FIRED HEATER CH12_19

NO IDLE HVAC BTRY & GRD HARN/BTRY INTERCONNECT VOLTAGE SENSE (100P) 104 12RD A

H75AL 16LTGN

H75AP 18LTGN B1 5A C1 SLPR CTRL PNL NO IDLE HVAC SWITCHES CH12_16 W/PROSTAR CH12_17 W/LONESTAR
SHEET

A09

NO IDLE HEAT (5001-H4)

BATTERY3 VOLTAGE SENSE

A H104 12RD

C5

10A INLINE FUSE

104-G 12WH

AUXILIARY BATTERY BOX EFFECTS

+
CHK DATE CHANGE REV REFERENCE

+
DRAWN NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE

74016A

07JUL11

AE08058105

Figure 192

HVAC System Sleeper W/ Bergstrom No Idle Power Supply 12V

S08344-2

H75AR 18LTGN

018

25A

AUX HVAC NO IDLE (5205)

SLPR/NO IDLE HVAC BTRY & GRD HARN VOLTAGE SENSE (100B)

H75AX 16LTGN

B5

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

193

12.20. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V (CONTINUED)

HVAC MODULE/BTRY HARN NO IDLE COMPRESSOR (100X) BATTERY C BATTA 12RD D BATTB 12RD GRD-C 12WH B GRD-D 12WH

BATTERY

GROUND

GROUND

AUX HVAC NO IDLE HVAC (5205)

OPT 4-WAY CONN (100) B LOCATED UNDER SLPR SLPR/BTRY HARN NO IDLE HVAC (100A) C

GRD-D 10LTGN

GRD-C 10LTGN

BATTERY1

A07

H14HA 12RD H14HB 12RD H75-GBA 12WH H75-GBB 12WH

H14HA 12RD H14HB 12RD

D BATTERY2 A08

A H75-GBA 12WH B H75-GBB 12WH

GROUND1

B07

GROUND2

OPT 4-WAY CONN (100) LOCATED UNDER SLPR

GRD-D 10LTGN

GRD-C 10LTGN

EYELET (102)

B(-) 8WH B(+) 8RD

EYELET (102) EYELET (101)

BATTB 10RD

BATTA 10RD

B(-) 8WH

BATTERY MOUNTED IN AUXILIARY BATTERY BOX

DOUBLE CUBE FUSE HOLDER MTD IN AUXILIARY BATTERY BOX

60A CUBE FUSE

60A CUBE FUSE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

EYELET (101)

B(+) 8RD

B08

BATTB 10RD

BATTA 10RD

74016A

08JUL11

AE08058105

18A

Figure 193

HVAC System Sleeper W/ Bergstrom No Idle Power Supply 12V (Cont.)

S08344-2

194

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

12.21. HVAC SYSTEM, SLEEPER W/ BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE FUEL FIRED HEATER

NO IDLE HVAC SLPR CTRL PNL SWITCHES (5220) W/PROSTAR CH12_16 (5130/5135) W/LONESTAR CH12_17 H75-GAS 18LTGN

NO IDLE HVAC POWER SUPPLY 12V CH12_18

CHASSIS MODULE FUEL FIRED HEATER (5219)

H75AL 16LTGN AUX HVAC NO IDLE (5205)

SLEEPER GROUND (5007) CH3_29

H75-GSX 14WH

H75-GAK 16LTGN

FUEL FIRED HEATER

A03

H75AJ 18LTGN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

08JUL11

AE08058105

019

Figure 194

HVAC System Sleeper W/ Bergstrom No Idle Fuel Fired Heater

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

195

13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)


13.1. READING AND WARDROBE LIGHTS BUNK, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 13

READING AND WARDROBE LIGHTS - BUNK

BATTERY FEED CH3_02

BATTERY FEED CH3_02

**A14Y 6RD

*A14W 6RD

FUSE F7-A (1016) A14R 8RD A14RD 12RD


F1

E1 30A

IP / SLEEPER (5000-1) A14VA 10RD


H14VA 10RD

W/ UPPER BUNK & WARDROBE LIGHTS W/ WARDROBE LIGHT ONLY H63KU 18DKBL

H1-B5 5A SLEEPER FUSE BOX (5001) H1-C5 10A

H14VAA 16RD H1-B1

H14CD 18RD

W/ UPPER BUNK LIGHT

SLEEPER FUSE BOX (5001)


H1-C1

H63K 18DKBL

H63K 18DKBL

H63-GU 18WH

H63U 18DKBL

H63U 18DKBL

H63-GK 18WH

H63-GU 18WH

H63U 18DKBL

H63SB 18DKBL B A B

T-RAIL (1000/#8000)

A B

H14VAB 16RD

H63-GK 18WH

H63-GX 18WH

H63-GU 18WH

WARDROBE CABINET (5109)

LOWER BUNK READING LIGHT (5130)


B

UPPER BUNK READING LIGHT (5131) H11-GM 10WH H11-GSK 10WH

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING


CHK DATE CHANGE

SLEEPER GROUND ADAPTER (5007)

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL


REFERENCE DRAWN NAME

REV

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058106

001

Figure 195

Reading and Wardrobe Lights Bunk

S08344-2

H63-GSD 18WH

196

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

13.2. LUGGAGE COMPARTMENT LIGHTS BUNK, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

13

LUGGAGE COMPARTMENT LIGHTS - BUNK

IP / SLEEPER (5000) 18

BATTERY FEED CH3_02

BATTERY FEED CH3_02

H63AW 18DKBL
H1-B1

H14VA 10RD

H14VAA 16RD

10A

H1-C1

A63AW 18DKBL

*A14W 6RD

**A14Y 6RD

DOOR SWITCH LEFT

H14VAB 16RD

SLEEPER FUSE BOX (5001) (5112-A) A H63SD 18DKBL

DOOR SWITCH RIGHT (5114-A) H63SE 18DKBL A

(5113-A) A OPT WARNING LIGHT (1510) H63SDA 18DKBL

(5115-A) H63SEA 18DKBL A

A14R 8RD

H63SF 18DKBL

H63SC 18DKBL

A63-GC 18WH

(5133-A) GROUND ADAPTER (1003) 10 A H63SCA 18DKBL

A14RD 12RD

B6 87A

A6

C6 85

87
1

LUGGAGE LIGHT RELAY (5001-H3)

30 C5

FUSE F7-A (1016)

F1

30A

A11-GKA 14WH

E1

A14VA 10RD

LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE)


H63-GSB 18DKBL H63SJA 18DKBL H63-GSC 18DKBL H63SJB 18DKBL

H63SJ 18DKBL

H63-GSA 18DKBL

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

H63-GSE 18DKBL

LEFT LUGGAGE LIGHT (5110)

RIGHT LUGGAGE LIGHT (5111)

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

H63SH 18DKBL

LUGGAGE LIGHT SWITCH

(5132-A)

86 A5

61802Y

11MAR09

AE08058106

002

Figure 196

Luggage Compartment Lights Bunk

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

197

13.3. POWER SOURCE BUNK, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 13

POWER SOURCE - BUNK

BATTERY FEED CH3_03

BATTERY FEED CH3_01

A14Y 6RD

A14W 6RD

W/ LOAD SHEDDING

N/ LOAD SHEDDING A14N 8RD A14NA 12RD

FUSE F7-H (1016) B4 30A A4

IP / SLEEPER (5000 - 42)

H2-B1

SLEEPER FUSE BOX (5001)


H2-C1

12V POWER SOURCE (5003) H86SBA 16LTBL H11-GSK 10WH

H86-GSA 16WH

H11-GSN 10WH

H86-GSC 16WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL

12V POWER SOURCE (5005)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058106

Figure 197

Power Source Bunk

S08344-2

H86SA 16LTGN B

H86SB 14LTGN

H14VBA 14RD

H14VB 10RD

A14VB 10RD

15A

003

198

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

13.4. TELEVISION / REFRIGERATOR WIRING, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 13

TELEVISION / REFRIGERATOR WIRING

REFRIGERATION WIRING

BATTERY FEED CH3_02 BATTERY FEED CH3_02

**A14Y 6RD *A14W 6RD A14R 8RD

FUSE F7-A (1016) A14RD 12RD


F1

IP / SLEEPER (5000-1) A14VA 10RD H14VA 10RD H14CC 18RD H1-B4 SLEEPER FUSE CENTER (5001) 10A H1-A4

E1 30A

H86-GK 18WH H11-GM 10WH

REFRIGERATOR CONNECTION (5500) GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL TV POWER SOURCE

BATTERY FEED CH3_02 BATTERY FEED CH3_02 SLEEPER FUSE BOX (5001) H86SBB 16LTGN H1-C3 10A H1-B3 H14VAD 18RD

**A14Y 6RD *A14W 6RD A14R 8RD

TV POWER SOURCE (#5012 / #5013 / #5600)

SLEEPER / IP (5000-1) H14VA 10RD

FUSE F7-A (1016) A14VA 10RD E1 30A


F1

A14RD 12RD

H86-GSB 16WH 14
1

H11-GM 16WH

SLEEPER GROUND ADAPTER (5007)

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)

#5012 : W/ LOW ROOF #5013 : W/ LONG SLEEPER & SKYRISE #5600 : W/ SHORT SLEEPER * N/ LOAD SHEDDING ** W/ LOAD SHEDDING

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058106

004

Figure 198

Television / Refrigerator Wiring

S08344-2

H86AG 18LTGN B

SLEEPER GROUND ADAPTER (5007)

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

199

13.5. SPEAKER BUNK, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

13

SPEAKER - BUNK

RADIO CONNECTOR (1300)

IP / SLEEPER (5000)

BACK PANEL (5300) 1 H86BB 18LTGN 2 H86CB 18LTGN V86BB 18LTGN V86CB 18LTGN

SLEEPER LEFT SPEAKER (5301) A

LEFT REAR SPEAKER + LEFT REAR SPEAKER -

15

*A86BB 18LTGN *A86CB 18LTGN

16

SLEEPER RIGHT SPEAKER (5302)


3 H86DB 18LTGN H86EB 18LTGN 4 V86DB 18LTGN V86EB 18LTGN

RIGHT REAR SPEAKER +

5 9 *A86DB 18LTGN *A86EB 18LTGN 6

RIGHT REAR SPEAKER -

10

AMPLIFIER CONNECTOR B (5312) LEFT REAR SPEAKER + LEFT REAR SPEAKER RIGHT REAR SPEAKER + RIGHT REAR SPEAKER H86BBP 18LTGN H86CBP 18LTGN H86DBP 18LTGN H86EBP 18LTGN

13

14

* W/ SLEEPER SPEAKER WIRING ** SLEEPER WIRING BASE W/72" CAB

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058106

005

Figure 199

Speaker Bunk

S08344-2

200

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

13.6. FAN BUNK, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 13

FAN - BUNK

BATTERY FEED CH3_03

BATTERY FEED CH3_03

SKY RISE BUNK FAN (5222)

A
A14Y 6RD A14W 6RD

W/ LOAD SHEDDING

N/ LOAD SHEDDING
H76 18BK H76-G 18WH B

A14N 8RD

T-RAIL (1001)

A14NA 12RD

LOW ROOF BUNK FAN (5221)

A
FUSE F7-H (1016)

B4 30A
H76 18BK H76-G 18WH H76 18BK

A4

A14VB 10RD

T-RAIL (1001)

IP / SLEEPER (5000-42)
H76-G 18WH H76 18BK H14VB 10RD

H76-G 18WH

SLEEPER FUSE BOX (5001) H14VBD 12RD H2-B4 5A


H76-G 18WH

SLEEPER GROUND ADAPTER (5007)

12 H2-A4

BUNK FAN (1305)

H76 18BK

H11-GM 10WH

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)

BK

BK

GND

FAN SWITCH

LOW OFF HIGH

RD
M

OR

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058106

006

Figure 200

Fan Bunk

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

201

13.7. SKY RISE LIGHT, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 13

SKY RISE LIGHT

BATTERY FEED CH3_01

*A14W 6RD A14N 8RD A14NA 12RD B4 FUSE F7-H (1016) IP / SLEEPER (5000-42) H14VB 10RD A14VB 10RD A4 30A

BATTERY FEED CH3_03

**A14Y 6RD

H2-B6 SLEEPER FUSE BOX (5001) H2-A6


H86M 16LTGN

H14VBE 14RD

15A

H63-GK 18WH
H63K 18DKBL

H11-GT 14WH

SKY RISE CABINET LIGHT (5134) H11-GM 10WH

SLEEPER GROUND ADAPTER (5007)

10

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL


REV REFERENCE DRAWN NAME

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING

CHK

DATE

CHANGE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058106

007

Figure 201

Sky Rise Light

S08344-2

202

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

13.8. FLAT PANEL TV / DVD PLAYER BUNK, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 13

FLAT PANEL TV / DVD PLAYER - BUNK

TV / DVD PLAYER

86SBA 18 LTBL

86-GSA 18 LTBL

PART OF TV / DVD ASSY

RCA JACKS

PLUGS INTO BUNK 12V POWER SOURCE SEE CH13 PG 03 PART OF TRIM PANEL ASSY

TV / DVD AUDIO FEED (5603)

H86-GSG 18LTGN

H86RSIG 18 LTGN

H86LSIG 18LTGN C

TV / DVD AUDIO FEED (5602)


A86LSIG 18 LTGN

A86-GS2 18 LTGN

IP RADIO CONNECTOR (1301)


CHK DATE CHANGE REV REFERENCE DRAWN

10
NAME

A86-GS1 18 LTGN
8

A86-GSG 18 LTGN

A86RSIG 18 LTGN

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058106

008

Figure 202

Flat Panel TV / DVD Player Bunk

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

203

14. CONNECTOR COMPOSITES (CHAPTER 14)


14.1. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOMM DISPLAY RECEPTACLE END (LOCATED ON LEFT SIDE BACK OF DOOR) (7A)

CAV 1 2 3

CIR ABLK ARED AORN AYEL AGRN ABLU AVIO AGRA

GAUGE 22 22 22 22 22 22 22 22

COLOR BK RD OR YL GN BL VT GY

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY

4 5 6 7 8 9

CONNECTOR 3594066C92

QUALCOMM DISPLAY PLUG END (LOCATED IN LEFT SIDE B PILLAR) (8A)

CAV 1 2

CIR ABLK ARED AORN AYEL AGRN ABLU AVIO AGRA

GAUGE 22 22 22 22 22 22 22 22

COLOR BK RD OR YL GN BL VT GY

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY

3 4 5 6 7 8

CONNECTOR 3594066C9X

QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAY CAB))) (9A)

CAV 1

CIR AORN AORN2 ABLU ABLU2 ABLK ARED

GAUGE 24 24 24 24 22 22

COLOR OR OR BL BL BK RD

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

3 4 5 6 2 1

2 3 4 5 6

CONNECTOR 3668104C91

QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (10A) CAV CIR AORN AORN2 ABLU ABLU2 ABLK ARED GAUGE 24 24 24 24 22 22 COLOR OR OR BL BL BK RD TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

3 2 1
CHK DATE

4 6
CHANGE

2 3 4

5
REV REFERENCE DRAWN

5 6

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

001

Figure 203

Connector Body Composite (7A), (8A), (9A), (10A)

S08344-2

204

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.2. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUXILARY POWER (10F) (LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS) CAV A B A* B A B* CIR A86M A86N A86-GA A86-GB GAUGE 16 14 16 14 COLOR LTGN LTGN WH WH TERMINAL 1661214C2 1661214C2 1661214C2 1661214C2

* W/ 2 POST & CIGAR ONLY CONNECTOR 1661197C1 QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (11A)

CAV 1 2

CIR AORN AORN2 ABLU ABLU2 ABLK ARED

GAUGE 24 24 24 24 22 22

COLOR OR OR BL BL BK RD

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

3 2 1 6 4 5

3 4 5 6

CONNECTOR 3668104C91

QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (12A)

CAV 1 2

CIR AORN AORN2 ABLU ABLU2 ABLK ARED

GAUGE 24 24 24 24 22 22

COLOR OR OR BL BL BK RD

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

3 2 1 6 4 5

3 4 5 6

CONNECTOR 3668104C9X QUALCOMM DISPLAY RECEPTACLE END (13A) (LOCATED IN LEFT BACK PANEL (DAYCAB))

CAV 1 2 3 4 5 6 7 8

CIR ABLK ABLU ARED AGRN AYEL AVIO

GAUGE 22 22 22 22 22 22

COLOR BK BL RD GN YL VT

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

CONNECTOR 3679731C91 QUALCOMM DISPLAY PLUG END (14A) (LOCATED IN LEFT BACK PANEL (DAYCAB))

CAV 1 2 3 4 5

CIR ABLU ABLK ARED AGRN AYEL AVIO


NAME

GAUGE 22 22 22 22 22 22

COLOR BL BK RD GN YL VT

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

6 7 8 9

CONNECTOR 3679731C9X

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

002

Figure 204

Connector Body Composite (10F), (11A), (12A), (13A), (14A)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

205

14.3. CONNECTOR BODY COMPOSITE (344), (345), (512), (520), (521), (522), P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CB SPEAKER (344) (LOCATED IN INSTRUMENT PANEL BY DRIVER)

A B
CONNECTOR 1661196C1

CAV A B

CIR A86H A86J

GAUGE 18 18

COLOR LTGN LTGN

TERMINAL 1661208C1 1661208C1

SUNSHADE (345) (LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B CIR D58T D58-GL GAUGE 18 18 COLOR BN WH TERMINAL 1661262C1 1661262C1 CAV A B CIR C58A C58-GA

A B CONNECTOR 1661260C1 BODY LOCK 1661264C1 GAUGE 18 18 COLOR BK WH TERMINAL 1661261C1 1661261C1

ACCENT LIGHT DIMMER (512) (LOCATED ON SLEEPER CONTROL PANEL) CLEARANCE LIGHT (520) (LOCATED IN SUNSHADE)

F E D

A B C

A B

CONNECTOR 16611200C1 CAV A B C D* D# E F CIR C63A C63-GA C63B C62B C62D C62-GB GAUGE 18 18 18 18 18 18 COLOR DKBL DKBL DKBL DKBL DKBL DKBL TERMINAL 1661208C1 1661208C1 1661208C1 1661209C1 1661209C1 1661208C1 CAV A B CIR C58B C58-GB GAUGE 18 18 COLOR BN WH TERMINAL 1661261C1 1661261C1 CONNECTOR 1661259C1 BODY LOCK 1661263C1

* W/ ACCENT LIGHT ON / OFF # W/ DOME LIGHT ON / OFF CLEARANCE LIGHT (521) (LOCATED IN SUNSHADE) CLEARANCE LIGHT (522) (LOCATED IN SUNSHADE)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B CIR C58C C58-GC GAUGE 18 18 COLOR BN WH TERMINAL 1661261C1 1661261C1 CAV A B CIR C58D C58-GD

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 GAUGE 18 18 COLOR BN WH TERMINAL 1661261C1 1661261C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

003

Figure 205

Connector Body Composite (344), (345), (512), (520), (521), (522)

S08344-2

206

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.4. CONNECTOR BODY COMPOSITE (523), (524), (1002), (1003), P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CLEARANCE LIGHT (523) (LOCATED IN SUNSHADE)

CLEARANCE LIGHT (524) (LOCATED IN SUNSHADE)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A
B

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 TERMINAL 1661261C1 1661261C1 CAV A
B

CIR C58E C58-GE

GAUGE 18 18

COLOR
BN WH

CIR C58F C58-GF

GAUGE 18 18

COLOR
BN WH

TERMINAL 1661261C1 1661261C1

PANEL LIGHT FEED (1002) (LOCATED IN INSTRUMENT PANEL)

GROUND (1003) (LOCATED IN INSTRUMENT PANEL)

14

K J H G F E D C B A
CONNECTOR 2007315C1 BODY LOCK 2007316C1 CAV A
B C D E F

8
CONNECTOR 3613769C1 CAV
1 2

CIR A11-GKA
-

GAUGE 14
-

COLOR
WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH

TERMINAL 3613770C1
-

CIR A62B
-

GAUGE 16
-

COLOR DKBL
-

TERMINAL 1661208C1
-

3 4 5 6

A14-GL A65-GF A11-GSF A84-G A14-GS A14-GS A116-GS A92-G A63-GJ A63-GC A11-GKH A10AE A11-GNA A11-GT A22-G A11-GN

18 16 16 16 18 18 18 16 18 18 18 20 18 18 18 18

3613771C1 3613770C1 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1

A62BE A62BD A62BH A63AB A62TRI A62SC A62SD A62N


-

18 18 18 18 18 18 18 18
-

DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL


-

1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1


-

7@ 7& 7**
8 9

F@
G

H* H#
I J

10 11# 11%% 12* 12% 13 14

A62SA A62SB A62BLT

18 18 18

DKBL DKBL DKBL

1661208C1 1661208C1 1661208C1

K K**

* W/ PANIC BUTTON ** W/ BEACON LIGHT # W/ TELEMATICS ALERT SWITCH @ W/ TRI-PAC

* W/ XMSN % W/ REMOTE START / STOP # W/ PRODUCTIVITY DISPLAY @ W/ SINGLE CUSTOMER ACCESSORY & W/ DUAL CUSTOMER ACCESSORY ** W/ 5TH WHEEL JAW CAB OVERLAY %% W/ VEHICLE MONITORING DRIVER DISPLAY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

004

Figure 206

Connector Body Composite (523), (524), (1002), (1003)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

207

14.5. CONNECTOR BODY COMPOSITE (1006), (1007), (1010), (1011), (1012), (1013),(1014), (1015),(1016), (1017), (1018), (1019), (1020), P. 5
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV GROUND (1006) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 1 2 3 4

CIR A11-GKB A86-GP A11-GSA A11-GSB A11-GSH

GAUGE COLOR 14 16 18 18 18 18 16 16 16 18 18 16 18 18 16 18 18 18 WH WH WH WH WH WH WH WH WH GY WH WH WH WH WH WH WH WH

TERMINAL 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613770C1 3613770C1 3613770C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1

14

5*

5** A11-GMB 5## A11-GMB 5# 5! 5@ 6 7 8 8& * W/ DAY CAB TRIPMETER 8 ** W/ QUALCOMM # W/ XATA FOR DAY CAB ## W/ QUALCOMM SLEEPER CONNECTOR 3613769C1 ! W/ QUALCOMM DAYCAB @ W/ SLEEPER TRIPMETER & W/ MOTIENT MOBILE % W/ BEACON LIGHT A11-GMA A11-GMB A53-G A28-G A58-GC A11-GMC A11-GMB A11-GMB A13-GF A62GTRI

8# 9 10 11 12 13

14% A13-GBN LATCHING RELAY (1007) (LOCATED AT BELOW DASH BOARD ON ENGINE COVER) CAV CIRCUIT GAUGE COLOR
4 3 2 1

TERMINAL 3866654C1 3866654C1 3866654C1 3866654C1

SEAL/SLEEVE 3680160C1 3680160C1 3680160C1 3680160C1

1 2 3 4

A14-LM A14LA A14LB A14-LN

18 18 18 18

WH RD RD WH

CONNECTOR 3866653C1 GROUND ADAPTER (1010) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

F E D C B A

CAV A B C D E

CIR R10-G R10-GA PLUG R10-GP PLUG PLUG

GAUGE COLOR 16 16 16 WH WH WH -

TERMINAL 3535303C1 3535303C1 3535425C1 3535303C1 3535425C1 3535425C1

SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 -

CONNECTOR 3543729C1 BODY LOCK 3543731C1

(LOCATED ON RIGHT SIDE OF INSTRUMENT PANEL) (1015) FUSEBLOCK #6

FUSEBLOCK #9 (1018)

FUSEBLOCK #7 (1016)

FUSEBLOCK #4 (1013)

FUSEBLOCK #2 (1011)

FUSEBLOCK #11 FUSEBLOCK #10 (1020) (1019)

FUSEBLOCK #8 (1017)

FUSEBLOCK #5 (1014)

FUSEBLOCK #3 (1012)

FUSEBLOCK #1 (1010)

FUSE BOX ASSEMBLY (SEE SHEETS 6 TO 16)


CHK DATE CHANGE REV REFERENCE DRAWN NAME

MEF2 22JUN10 REVISED CONN 1007.

70036S

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

005

Figure 207 Connector Body Composite (1006), (1007), (1010), (1011), (1012), (1013),(1014), (1015),(1016), (1017), (1018), (1019), (1020)

S08344-2

208

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.6. CONNECTOR BODY COMPOSITE (1010), P. 6


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER

14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV FUSE BLOCK 1 (1010) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE) A1 A2 A3 A4* A4 A4@@ B1%&& B2

CIRC A54XD A54XV A17B A104AH A17H A104AN A54X A54XA A54-GXB A104AH A17 A17 A17C A104AN A17-GC A17-GC A65AB A65BD A63J A63JA A63JB A63JA A65BC A65B A65BF A65-GW A63JJ A63JJ A63JV A12C A14FA A14KB A14KA A12CV A75D A63JV A14EF

GAUGE COLOR 16 16 18 16 16 16 16 16 20 16 16 16 18 16 16 18 18 16 20 18 18 18 14 16 16 18 20 20 18 18 12 12 12 18 18 18 18 BN BN PK DKBL PK DKBL BN BN WH DKBL PK PK PK DKBL WH WH OR OR DKBL DKBL DKBL DKBL OR OR OR WH DKBL DKBL DKBL LTBL RD RD RD LTBL LTGN DKBL RD

TERMINAL 3573312C1 3573312C1 3534164C1 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1 3535484C1 3573311C1 3573311C1 3573312C1 3573311C1 3573312C1 3534164C1 3534164C1 3573312C1 3535484C1 3573312C1 3534164C1 3573312C1 3573312C1 3573312C1 3534164C1 3535484C1 3573312C1 3534164C1 3573312C1 3573312C1 3573311C1 3534164C1 3534164C1 3534164C1 3534164C1

A B C 4 D 3 4 3 2 1 2 1 F E

B3&

B3%* B3@ B4## B4* C1 C2 C3 C4% C4@@ D1@ D1@ D1@ D2 D3

CONNECTOR 3599539C1 BODY LOCK 3536085C1 3599541C1

D4% E1 E2@ E3

* W/ ULTRASHIFT XMSN % CRIMPED TOGETHER ** W/ ULTRASHIFT XMSN ## W/ AUTOSHIFT XMSN @ MUTUALLY EXCLUSIVE @@ W/ DAY CAB FLOOR LIGHT & W/ MANUAL XMSN && W/ CUSTOMER SUPPLIED SKIRT LIGHTS *** SINGLE BATTERY FEED @ AUTO S/S W/MANUAL XMSN @@ AUTO S/S W/AUTO XMSN

E4 F1 F2 F3 F4

FUSE LOCATION CAVITY RATING PART NUMBER FUSE F1-A F1-B F1-C F1-D E1, F1 E2, F2 E3, F3 E4, F4 5 5 5 5 3534208C1 3534208C1 3534208C1 3534208C1 BREAKER -

DESCRIPTION

BODY CONTROLLER CAB HVAC CONTROL FLOOR LIGHTS SECONDARY GAUGE CLUSTER DESCRIPTION SKIRT LIGHTS START

RELAY LOCATION - CAVITY PART NUMBER A1, A2, B1, B2 A3, A4, B3, B4 C1, C2, D1, D2 C3, C4, D3, D4 3600330C1 3600330C1 3600330C1 3600330C1

CUSTOMER SUPPLIED WORK LIGHTS FLOOR LIGHTS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED CIRCUIT A104N

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

TO CAV B3.

61802Y

11MAR09

AE08-58107

006

Figure 208

Connector Body Composite (1010)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

209

14.7. CONNECTOR BODY COMPOSITE (1011), P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 2 (1011) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A 1 2 3 4 B

% CRIMPED TOGETHER @ W/ XATA # W/ TRIPMASTER ## W/ QUALCOMM %% W/ TELEMATICS @@ RADIO CONTROLS N/ WIRED REMOTE & RADIO CONTROLS W/ WIRED REMOTE

CAV D2#

CIR A14SD A14EE A54XV (A56J) (A14KD) (A57J) (A14KH) A14FC A84 A14FD A63BD (A56J)
-

GAUGE 18 16 16

COLOR RD RD YL

TERMINAL 3534164C1 3573312C1 3573312C1 3536301C1 3536304C1 3536301C1 3536304C1

CONNECTOR 3534572C1 BODY LOCK 3536085C1

D3 D4 E1

CAV A1 A2 A3 A4% B1 B2 B3 B4 C1 C2 C3 C4 D1@@ D1%&

CIR A14KF A12-G A14FB A13-GF A13-GFD


-

GAUGE 12 18 12 18 18
-

COLOR RD
WH

TERMINAL 3573311C1 3534164C1 3573311C1 3573312C1


-

E2 E3 E4
F1

RD
WH WH -

12 16 12 18

RD LTGN RD DKBL

3573312C1 3573312C1 3573312C1 3534164C1 3536301C1

F2 F3 F4 G1 G2 G3 G4 H1 H2 H3 H4
J1

(A57J)
-

3536301C1
-

A14FF A14KC A14JA A14KH A86P A86AF A86P A14EA A14EB A14ED A14NN

12 12 12 12 18 18 18 16 18 18 18 CAVITY

RD RD RD RD LTGN LTGN LTGN RD RD RD RD

3573312C1 3573311C1 3573312C1 3536304C1 3534164C1 3573312C1

A56C A56T A57C A57T (A56J) A56-GT A57-GT (A57J) A57-GT A58-GT

18 12 18 12

OR OR OR OR

3534164C1 3573311C1 3534164C1 3573311C1 3536301C1

J2% 3573312C1 3534164C1 3534164C1 PART NUMBER FUSE BREAKER 3536179C1 3536179C1 3536179C1 3536178C1 3536178C1 3536178C1 3536179C1 3536178C1 J3 J4%

18 18

WH WH

3573312C1 3536301C1

D2%@ D2## D2%%

18 18

WH WH

3573312C1

FUSE LOCATION

RATING

DESCRIPTION

F2-A F2-B F2-C F2-D F2-E F2-F F2-G F2-H

E1, F1

15 15 15 10 10 10 15 10

3534210C1 3534210C1 3534210C1 3534209C1 3534209C1 3534209C1 3534210C1 3534209C1

TRAILER LEFT TURN CIGAR LIGHTER TRAILER RIGHT TURN CAB DOME / MAP LIGHTS ENTERTAINMENT RADIO MEMORY SATELLITE COMMUNICATION INSTRUMENT CLUSTER SPOT LIGHT DESCRIPTION

E2, F2 E3, F3 E4, F4


C1, D1

C2, D2 C3, D3 C4, D4

RELAY LOCATION - CAVITY A1, A2 A3, A4 H1, H2, J1 J2 H3, H4, J3, J4

PART NUMBER 3600329C1 3600329C1 3600330C1 3600330C1 ACCESSORY *

IGNITION RELAY # 1 TRAILER LEFT TURN

TRAILER RIGHT TURN * ALSO SEE CONNECTOR 1013

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

007

Figure 209

Connector Body Composite (1011)

S08344-2

210

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.8. CONNECTOR BODY COMPOSITE (1012), P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 3 (1012) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A 1 2 3 4

% CRIMPED TOGETHER CAV A1 A2% A3 A4% B1 B2 B3 B4 C1% C2 C3 C4 D1 D2 D3 D4 CIR A14MA A13-GFD A13-GFE A14MC A13-GFE A13-GFF
-

CONNECTOR 3534572C1 BODY LOCK 3536085C1 COLOR RD


WH WH

GAUGE 12 18 18 12 18 18
-

TERMINAL 3573311C1 3573312C1 3573311C1 3573312C1

CAV E1 E2 E3 E4
F1

CIR A68 (A68J) A54C (A58J) A68T A68-GT A70-GT A58T A58-GT A68-GT A82M A82E A82N A82K
-

GAUGE 18

COLOR
BN

TERMINAL 3534164C1 3536299C1

18

BN

3534164C1 3536299C1

RD
WH WH -

12 18 18 12 18 18 18 16 18 16
-

BN WH WH BN WH WH

3573311C1 3573312C1 3573311C1 3573312C1 3534164C1 3573312C1 3534164C1 3573312C1


-

F2%
-

F3 F4% G1

A15 A98H (A68J) A86P (A58J) A14JB A14HB A14KK A14HA

18 18

RD BK

GY GY GY GY
-

3573312C1 3536299C1

G2 G3 G4 H1 H2 H3 H4
J1

16

LTGN

3573312C1 3536299C1

12 12 12 12

RD RD RD RD

3573312C1 3573312C1 3573312C1 3573312C1

A82J
-

16
-

GY
-

3573312C1
-

A82L A82P A82F A82P A82H

16 16 18 16 18

GY GY GY GY GY

3573312C1 3573312C1 3534164C1 3573312C1 3534164C1

J2 J3 J4

FUSE LOCATION

CAVITY

RATING

PART NUMBER FUSE BREAKER 3536178C1 3536180C1 3536179C1 3536180C1

DESCRIPTION

F3-A F3-B F3-C F3-D

C1, D1

10 20 15 20

3534209C1 3534211C1 3534210C1 3534211C1 PART NUMBER 3600329C1 3600329C1 3600330C1 3600330C1 3519350C1 3519350C1

KEY SWITCH TRAILER TAIL LIGHT AUX POWER SOURCES TRAILER MARKER LIGHTS DESCRIPTION

C2, D2 C3, D3 C4, D4

RELAY LOCATION - CAVITY A1, A2 A3, A4 E1, E2, F1, F2 E3, E4, F3, F4 G1, G2, H2, J1, J2 G3, G4, H4, J3, J4

IGNITION RELAY # 2 IGNITION RELAY # 3

* *

TRAILER TAIL LIGHT TRAILER MARKER LIGHT WIPER POWER WIPER HI / LO * ALSO SEE CONNECTOR 1014

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

008

Figure 210

Connector Body Composite (1012)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

211

14.9. CONNECTOR BODY COMPOSITE (1013), P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 4 (1013) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A 1 2 3

* W/ TIRE PRESSURE DISPLAY ** W/ AUTOSHIFT XMSN @ W/ ULTRA SHIFT XMSN # W/ REMOTE START / STOP & W/ INTERNATIONAL ENGINE ECM && W/ NO IDLE PACKAGE-TRI PAC % CRIMPED TOGETHER %% MUTUALLY EXCLUSIVE

CAV

CIR (A12V) (A12V) (A13FC) (A13FC)


-

GAUGE

COLOR

TERMINAL 3536301C1

4 B D F H

E1 E2 E3 CONNECTOR 3534572C1 BODY LOCK 3536085C1 E4


F1

3536306C1 3536304C1 3536306C1


-

CAV A1 A2 A3 A4 B1%* B1%% B1%% B2 B3% B4 C1 C2 C3 C4 D1 D2% D3 D4# D4&&

CIR A12V A12V A13FC A13FC A22E A12C A12C A12B A12F A73A A13EA A13 (A12V) (A12V) (A13FC) (A13FC) A12U A86F A86R A13B A104AK A13TRIB

GAUGE 12 12 12 12 18 18 18 20 18 18 18 18

COLOR LTBL LTBL PK PK


TN

TERMINAL 3573311C1 3536306C1 3536304C1 3536304C1 3573312C1 3534164C1 3535484C1 3534164C1 3573312C1 3515517C1 3536301C1

F2 F3 F4 G1 G2 G3 G4 H1% H2 H3% H3** H3@ H4%&


J1

(A12V) (A12V) (A13FC) (A13FC) A72B A94AM A78V A13A A92UA A92U A92U A97F A97FA A12A (A12V) A13FD A13FL A13F A13FD (A13FC)
-

3536301C1 3536306C1 3536304C1 3536306C1 3573311C1 35733111C1 3534164C1 3573312C1 3534164C1 3573312C1 3573312C1 3573312C1 3534164C1 3536306C1 3573312C1

LTBL LTBL LTBL LTBL LTGN PK PK

16 14 18 16 18 16 16 16 16 18
-

OR GY LTGN PK
TN TN TN

3536306C1 3536304C1 3536306C1 3573312C1 3573312C1 3534164C1 3573312C1 3573312C1 J3% J4

PL PL LTBL
-

16 18 18 18 16 16

LTBL LTGN LTGN PK DKBL PK

J2 J3%#

18 16 18 18
-

PK PK PK PK
-

3573312C1 3536306C1

FUSE LOCATION

CAVITY

RATING

PART NUMBER FUSE BREAKER


-

DESCRIPTION

F4-A F4-B F4-C F4-D F4-E F4-F F4-G F4-H F4-J F4-K F4-L F4-M

G1, H1

OPEN / ISO TRAILER SOCKET POWER MIRROR TRANSMISSION - SEE NOTE 1 ENGINE ECU - N/ ICON VEHICLE SENSOR MODULE CB RADIO / ENTERTAINMENT RADIO OPTIONAL WARNING LIGHTS REMOTE START / STOP / TRI-PAC SECONDARY DISPLAY / TIRE PRESSURE SWITCH PACK CLUSTER / CAB HVAC CONTROLLER N/ ICON BODY CONTROLLER / CAB HVAC / LPM / N/ ICON DESCRIPTION * ACCESSORY RELAY * IGNITION RELAY # 1 * ALSO SEE CONNECTOR 1011

G2, H2 G3, H3 G4, H4


C1, D1

10 10 10 10 10 10 10 10 10 10 10

3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1

3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1

C2, D2 C3, D3 C4, D4


A1, B1

A2, B2 A3, B3 A4, B4

RELAY LOCATION - CAVITY J1, J2 J3, J4

PART NUMBER 3600329C1 3600329C1

NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN


CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

009

Figure 211

Connector Body Composite (1013)

S08344-2

212

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.10. CONNECTOR BODY COMPOSITE (1014), P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 5 (1014) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV A1 A2

CIR A13FB A13FB A13FA A13FA A13SD A70D A13EE A13EE A13EE A70D A13N A39 A67TA A71B A71A A71A (A13FB) (A13FB) (A13FA) (A13FA) A97VT1 A116M A13BL1 A28V (A13FB) (A13FB) (A13FA) (A13FA) (A13FB) (A13FB)

GAUGE 12 12 12 12 18 18 16 18 18 18 18 16 18 16 16 18 -

COLOR PK PK PK PK PK OR DKBL PK PK GY PK GY PK OR OR OR -

TERMINAL 3536306C1 3536306C1 3536304C1 3536306C1 3573312C1 3515517C1 3534164C1 3534164C1 3573312C1 3515517C1 3573312C1 3534164C1 3573312C1 3573312C1 3534164C1 3536304C1 3536306C1 3536304C1 3536306C1

A 1

A3 A4 B1%#

2 3 4 B D F H

B1& B1@ B1* B1* B1%% B2 B3 B4* B4* * MUTUALLY EXCLUSIVE # W/ SLEEPER TRIPMETER %% W/ TELEMATICS & W/ QUALCOMM FOR DAYCAB && W/ BEACON LIGHT FOR SLEEPER COLOR PK PK LTGN GY PK PK PK TERMINAL 3536304C1 3536306C1 3573312C1 3573312C1 3534164C1 3534164C1 3534164C1 3573312C1 3573312C1 3536306C1 18 18 PK PK 3573312C1 3573312C1 3536306C1 12 CAVITY PK 3536304C1 PART NUMBER FUSE BREAKER 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 B4* C1 C2 C3 C4

CONNECTOR 3534572C1 BODY LOCK 3536085C1 % CRIMPED TOGETHER @ W/ QUALCOMM FOR SLEEPER ** W/ SMARTCRUISE ONLY (VORAD VS-400) ! W/ 5TH WHEEL JAW UNLOCK AND MONITOR EFFECTS CAV G3 G4 H1 H1** H2 H3 H4 J1% J2 J3% J4 A1 CIR (A13FA) (A13FA) A67CC A67A A88V A87C A13EH A13FD A13FE (A13FB) A13FE A13FF (A13FA) A13FB GAUGE 16 16 18 18 18 18 18

D1 D2 D3! D3&& D4 E1 E2 E3 E4 F1 F2 F3 F4 G1 G2

12 18 18 18 DESCRIPTION

PL GY PK TN -

3516158C1 3515517C1 3515517C1 3534164C1 3536304C1 3536306C1 3536304C1 3536306C1 3536304C1 3536306C1

FUSE LOCATION

RATING

F5-A F5-B F5-C F5-D F5-E F5-E F5-F F5-G

G1, H1 G2, H2 G3, H3 G4, H4 C1, D1 C1, D1 C2, D2 C3, D3

10 10 10 10 10 10 10/5 10 5A

3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 -

COLLISION AVOIDANCE PTO WINDSHIELD WASHER PUMP SECONDARY GAUGE CLUSTER CLUSTER / CAB HAVC CONTROLLER W/ ICON CLUSTER / CAB HAVC CONTROLLER W/ ICON CAB HVAC CPM W/ ICON / BEACON N/ ICON DRIVER DISPLAY A ALTERNATOR WARNING * ALSO SEE CONNECTOR 1012
SHEET

F5-G

C3, D3

10A 5A

5TH WHEEL JAW UNLOCK AND MNTR BEACON W/ ICON

F5-H F5-J F5-K F5-L F5-M

C4, D4 A1, B1 A2, B2 A3, B3 A4, B4

10 10 15 10

3534209C1 3534209C1 3534210C1 3534209C1

3536178C1 3536178C1 3536179C1 3536178C1

COMPASS MODULE SATELLITE COMMUNICATION AIR DRYER COLLISION AVOIDANCE SIDE BACK-UP LIGHTS DESCRIPTION

RELAY LOCATION - CAVITY J1, J2 J3, J4


CHK CHANGE

PART NUMBER 3600329C1 3600329C1 IGNITION RELAY # 2 IGNITION RELAY # 3


DRAWN

* *
NAME

DATE

REV

REFERENCE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO.

61802Y

11MAR09

AE08058107

010

Figure 212

Connector Body Composite (1014)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

213

14.11. CONNECTOR BODY COMPOSITE (1015), P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 6 (1015) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV A1 A2 A3 A4 B1 B2

CIR A19V
-

GAUGE 16
-

COLOR GY
-

TERMINAL 3573312C1
-

A75WA A75 A14RA A14NC A14HF A14FE


-

14 12 12 12 12 12
-

RD LTGN RD RD RD RD
-

3573312C1 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1


-

C 4 3 2 1

B3 B4 C1 C2 C3 C4 D1 D2 D3 D4

A19A A19
-

18 16
-

GY GY
-

3534164C1 3573312C1
-

A19V A19-GB

16 18

GY
WH

3573312C1 3534164C1

4 B

CONNECTOR 3599501C1 BODY LOCK 3536085C1

FUSE LOCATION

CAVITY

RATING

PART NUMBER FUSE BREAKER 3536182C1


-

DESCRIPTION

F6-A F6-B F6-C F6-D

A4, B4 A3, B3 A2, B2


A1, B1

30
-

3534213C1
-

CAB HVAC BLOWER MOTOR OPEN OPEN FUEL HEATER

20

3534211C1

3536180C1

RELAY LOCATION - CAVITY C3, C4, D3, D4

PART NUMBER 3600330C1 FUEL HEATER

DESCRIPTION

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

011

Figure 213

Connector Body Composite (1015)

S08344-2

214

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.12. CONNECTOR BODY COMPOSITE (1016), P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 7 (1016) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A 1 2 3 4 B

J
% MUTUALLY EXCLUSIVE * W/ SWITCH CONTROLLED CENTER PIN # W/ AUX ISO TRAILOR SOCKET @ W/ STD BATTERY FEED @@ W/ LOAD SHEDDING

CAV

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

E3 E4
F1

(A70J) A14RD A14RB


-

3536299C1 12 12
-

CONNECTOR 3536085C1 CAV A1 A2 A3 A4% A4% B1 B2@ B2@@ B3 B4@ B4@@ C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E2* E2#@ FUSE LOCATION CIR A75C A65BD
-

RD RD
-

3573311C1 3573311C1
-

F2 TERMINAL 3573311C1 3573312C1


-

GAUGE 10 16
-

COLOR LTGN OR
-

F3 F4 G1 G1* G1# G2* G2 G2# G3 G4 H1 H2 H3 H4


J1

A14HC A72 A72EC A72F A94TA A14SC A72V A70C (A70J)


-

12 18 18 16 12 12 12 18

RD OR OR OR GY RD DKBL OR

3573311C1 3534164C1 3534164C1 3573312C1 3573311C1 3573311C1 3573311C1 3534164C1 3536299C1

A14VB A14FDT A14ND A14MD A14MD


-

10 14 12 12 12
-

RD RD RD RD RD
-

3573311C1 3573312C1 3573311C1 3573310C1 3573311C1


-

A14NA A14NA
-

12 12
-

RD RD
-

3573311C1 3573311C1
-

A72A A94TC A72-GB A72-GC A72-G A72-GA A72-GA A70T A70-GT

12 12 18 18 18 18 16 12 18

OR GY
WH WH WH WH WH

3573311C1 3573311C1 3573312C1

J1* J2%*

J2% J2# J3 J4

3573312C1 3573312C1 3573311C1 3534164C1

A14VA A14SC A72E A72A

10 12 18 12 RATING

RD RD OR OR

3573311C1 3573311C1 3534164C1 3573311C1 PART NUMBER

OR
WH

CAVITY

DESCRIPTION

FUSE F7-A F7-B F7-C F7-D F7-E F7-F F7-G F7-H


E1, F1

BREAKER 3536182C1 3536178C1


-

30 25 / 10
-

3534213C1 3534209C1
-

SLEEPER FUSE PANEL FEED TRLR SOCKET AUX / SWITCHED CENTER PIN / ISO OPEN TRAILER STOP LIGHTS SLEEPER HVAC BLOWER CUSTOMER SUPPLIED WORK LIGHT OPEN SLEEPER FUSE PANEL FEED

E2, F2 E3, F3 E4, F4


A1, B1

30 30 15
-

3534213C1 3534213C1 3534210C1


-

3536182C1 3536182C1 3536179C1


-

A2, B2 A3, B3 A4, B4

30

3534213C1

3536182C1

RELAY LOCATION - CAVITY G1, G2, J1, J2 G3, G4, J3, J4

PART NUMBER 3600329C1 3600329C1

DESCRIPTION TRAILER AUX / SOCKET CENTER PIN TRAILER STOP LIGHTS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

012

Figure 214

Connector Body Composite (1016)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

215

14.13. CONNECTOR BODY COMPOSITE (1017), P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 8 (1017) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A 1 2 3 4 B

% CRIMPED TOGETHER * IGNITION FEED WIRING # REMOTE START / STOP IGNITION FEED & IGNITION CENTRE PIN FEED ## N/ IDLE HEAT - CAB ** TRAILER TRACKS FOR SLEEPER & DAYCAB && ANTILOCK BRAKES W/ WABCO ! TRAILER SOCKET W/ SW CONTRLLED CENTER PIN !! BATTERY CENTER PIN SOCKET

CAV

CIR A14U A14HE


-

GAUGE 16 12
-

COLOR RD RD
-

TERMINAL 3573312C1 3573311C1


-

F1

F2 CONNECTOR 3536085C1 CAV A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E2&& E3


E4!

F3 F4 G1## G2 G3%*

CIR A14NJ A14JE A94TT2 A14JD


-

GAUGE 12 12 14 12
-

COLOR RD RD GY RD
-

TERMINAL 3536301C1 3573311C1 3573312C1 3573311C1


-

A14JC A75TP
-

12 18
-

RD LTGN
-

3573311C1 3515517C1
-

A13FF A13FH A13FF A13FH A13FF (A94TC) A94TV


-

18 18 18 18 18
-

PK PK PK GY PK
-

3573312C1

G3%# G3 G4 G4& H1 H2 H3 H4
J1

3573312C1 3573312C1 3536299C1 3573311C1


-

A94TT
-

14
-

GY
-

3573312C1
-

(A14NJ)
-

3536301C1
-

12
-

GY
-

A75TD
-

18
-

LTGN
-

3515517C1
-

A75TR A75T-GD A94T A94TB


A944TT1

18 18 12 12 12 18 18

LTGN LTGN GY GY GY
WH WH

3515517C1 3515517C1 3573311C1 3573311C1 357311C1 3573312C1 3573312C1

J2 J3&
J3!

(A14NJ) A94AY A94AY


-

3536301C1 3597157C1 3548972C1


-

12 14
-

GY GY
-

J3** J4%

A13-GFF A12-G

A94T A94TV A94TC

12 12 12

GY GY GY

3573311C1 3573311C1 3573311C1

E4&
E4!!

FUSE LOCATION

CAVITY

RATING

PART NUMBER FUSE BREAKER 3536178C1 3536182C1


-

DESCRIPTION

F8-A F8-B F8-C F8-D F8-E F8-F F8-F F8-G F8-H F8-H

E1, F1

10 30
-

3534209C1 3534213C1
-

VEHICLE SENSOR MODULE TRACTOR ABS ECU OPEN TRAILER ABS ECU SKIRT LIGHTING TRANSMISSION - SEE NOTE 1 INTERNATIONAL ENGINE ACTUATOR TRAILER TRACS ENGINE ECU INTERNATIONAL ENGINE ECM DESCRIPTION TRAILER ABS ECU ICON ACCESSORY NO IDLE HEAT CONTROL

E2, F2 E3, F3 E4, F4


A1, B1

30 15 30 20
5

3534213C1 3534210C1 3534213C1 3534213C1 3534208C1 3534213C1 3534213C1

3536182C1 3536179C1 3536182C1 3536182C1


-

A2, B2 A2, B2 A3, B3 A4, B4 A4, B4

30 25/10

3536182C1 3536182C1

RELAY LOCATION - CAVITY G3, G4, H4, J3, J4 G1, G2, J1, J2

PART NUMBER 3600329C1 3600329C1

NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN


CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

013

Figure 215

Connector Body Composite (1017)

S08344-2

216

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.14. CONNECTOR BODY COMPOSITE (1018), P. 14


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 9 (1018) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A 1 2 3 4 B

% CRIMPED TOGETHER @ IDLE REDUCTION # IGNITION FEED WIRING ** N/ IDLE HEAT - CAB ## W/ REMOTE START / STOP %% W/ NO IDLE PACKAGE (TRI-PAC) * MUTUALLY EXCLUSIVE @@ AUTO START/STOP CAV CIR A104AN A104AP A75TL A75TC A104AJ A14KL A104AL A104AK A75TK A75TD A-104G A104-GA A13BLT A14BLT A104AP A11-GR A9RB A14BE A104AR A104SR A104-GA A104BC A58BLT A13-G8M GAUGE COLOR 16 18 18 18 16 12 16 16 18 18 18 18 18 14 18 18 18 16 18 18 18 18 14 18 DKBL DKBL LTGN LTGN DKBL RD DKBL DKBL LTGN LTGN WH WH PK RD DKBL WH GY RD DKBL DKBL WH DKBL BN WH TERMINAL 3573312C1 3515517C1 3515517C1 3573312C1 3573311C1 3573311C1 3515517C1 3515517C1 3573312C1 3515517C1 3573312C1 3515517C1 3515517C1 3534164C1 3536295C1 3515517C1 3515517C1 3534164C1 3534572C1 3516158C1 3534164C1

F1%## F1** F2** F2## F3

CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1 CAV A1 A2 A3 A4@@ B1 B2 B3 B4@ C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 CIR A81C A14BD A14NB A14KJ A14BE A81B A14TR1A A14MB A14TRI A14BLT GAUGE COLOR 12 12 12 12 16 12 16 12 16 14 LTGN RD RD RD RD LTGN RD RD RD RD TERMINAL 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1 3515517C1 3573311C1 3573312C1 3573312C1

F4 G1%## G1** G2** G2%## G3* G4 H1 H1@@ H2 H2@@ H3 H4 J1 J1@@ J2 J2@@ J3 J4

FUSE LOCATION CAVITY RATING PART NUMBER FUSE F9-A F9-B F9-C F9-D F9-E F9-F F9-G F9-H C1, D1 C2, D2 E3, F3 E4, F4 A1, B1 A2, B2 A3, B3 A4, B4 30 7.5/3 10 20 30 20 3534213C1 3546109C1 3534209C1 3534211C1 3534213C1 3534211C1 CIR BREAKER 3536182C1 3536177C1 3536178C1 3536180C1 3536182C1 3536180C1 -

DESCRIPTION

POWER WINDOW / DOOR - DRIVER ICON OR TRI-PAC INTERNATIONAL ENGINE AFTER TREATMENT INTERNATIONAL ENGINE ECM RELAY POWER WINDOW / DOOR PASSENGER OPEN INTERNATIONAL ENGINE OPEN DESCRIPTION SEE NOTE 1 SEE NOTE 2

RELAY LOCATION - CAVITY PART NUMBER H1, H2, J1, J2 G1, G2, F1, F2 G3, G4, H4, J3, J4 3600330C1 3600330C1 3600329C1

INTERNATIONAL ENGINE

NOTE 1: REMOTE START / STOP RELAY # 1 / NO IDLE HEAT - VALVE # 1A RELAY NOTE 2: REMOTE START / STOP RELAY # 2 / NO IDLE HEAT - VALVE # 1B RELAY
CHK DATE CHANGE REV REFERENCE DRAWN NAME

ADDED 11-GR,14BE,

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

104BC,104SR,14BD.

61802Y

11MAR09

AE08058107

014

Figure 216

Connector Body Composite (1018)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

217

14.15. CONNECTOR BODY COMPOSITE (1019), P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 10 (1019) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV C3@ C3

CIR A97FA A71B A71-G A92F


-

GAUGE 16 16 18 18
-

COLOR PL OR
WH TN -

TERMINAL 3573312C1 3573312C1 3534164C1 3534164C1


-

A 1 2 3 4 B

C4 C4@ D1 D2 D3 D4 E1 E2

A14SAC
-

12
-

RD
-

3573311C1
-

E3 E4
F1

A14SBC A116L-G A14RC A116LB


-

12 18 12 18
-

RD
WH

3573311C1 3515517C1 3573311C1 3515517C1


-

CONNECTOR 3534572C1 BODY LOCK 3536085C1 CAV A1%* A2 A3@ A3 A4 A4@ A4 B1 B2 B3 B4 C1 C2 CIR A53ABA A53AB A52AB A92H A71C A71BD A92E A71BA
-

F2& F2%% F3 F4 G1## G1%% G2## G2%% G3 G4 H1 H2 H3 H4 J1## J1%% J2## J2%% J3 J4

RD GY
-

GAUGE 18 18 18 18 18 16 16 16
-

COLOR YL YL YL
TN

TERMINAL 3573312C1 3534164C1 3534164C1 3534164C1 3573312C1 3573312C1 3573312C1


-

A14NH A14SAB A116LZ A14SAC A116L A14SBB A14SBC A116U-G A116UB


-

G1 18 18 12 18 18 12 18 18
-

RD RD GY RD GY RD RD
WH

3573311C1 3534164C1 3515517C1 3573311C1 3515517C1 3534164C1 3573311C1 3515517C1 3515517C1


-

OR OR
TN

OR
-

GY
-

A53ABA
-

18
-

YL
-

3534164C1
-

A97F A50S A53-G

16 18 18

PL YL GY

3573312C1 3534164C1 3534164C1

A14SAD A116UZ A14-GSB A116U A14SBD A14-GSD

12 18 18 18 12 18

LTGN GY
WH

3573311C1 3515517C1 3534164C1 3515517C1 3573311C1 3534164C1

GY LTGN
WH

% CRIMPED TOGETHER * W/ TRIPMASTER @ ULTRASHIFT XMSN & STANDARD BATTERY FEED ## W/ DUAL CUSTOMER ACCESSORY %% W/ 5TH WHEEL JAW AND MONITOR EFFECTS

FUSE LOCATION

CAVITY

RATING

PART NUMBER FUSE CIR BREAKER


-

DESCRIPTION

F10-A F10-B F10-C F10-D

E1, F1

5TH WHL JAW MONITOR - LOCK CUSTOMER ACCESSORY # 1 OPEN CUSTOMER ACCESSORY # 2 / ICON DESCRIPTION TRIPMASTER HEADLIGHT INPUT SEE NOTE 1 CUSTOMER ACCESSORY # 1 CUSTOMER ACCESSORY # 2

E2, F2 E3, F3 E4, F4

30
-

3435213C1
-

3536182C1
-

30

3435213C1

3536182C1

RELAY LOCATION - CAVITY A1, A2, B2, C1, C2 A3, A4, B4, C3, C4 G1, G2, H2, J1, J2 G3, G4, H4, J3, J4

PART NUMBER 3600329C1 3600329C1 3600329C1 3600329C1

NOTE 1 - RELAY: EATON ULTRASHIFT XMSN IGN / FREEDOMLINE XMSN BACK-UP


CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

015

Figure 217

Connector Body Composite (1019)

S08344-2

218

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.16. CONNECTOR BODY COMPOSITE (1020), P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


CAV A1 A2 A3 CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

FUSE BLOCK 11 (1020) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A4 B1 B2 B3 B4 C1

A88VA A88C A88V A88VA A88V A88B A9ZC A88A A9ZB A9ZC A9ZB A88 A14SA A14SB A14SA A14NF A14HD A13FH A13FH A14NE A14SE A14SE A22D A14A A75TR A75T A94V A94V

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 12 12 18 18 12 18 18 18 20 18 18 18 14

LTGN LTGN LTGN LTGN LTGN LTGN GY LTGN GY GY GY LTGN RD RD RD RD RD PK GY RD PK RD


TN

3534164C1 3534164C1 3573312C1 3534164C1 3534164C1 3534164C1 3534164C1 3573312C1 3534164C1 3534164C1 3573312C1 3534164C1 3573312C1 3573312C1 3534164C1 3534164C1 3573311C1 3534164C1 3573312C1 3535484C1 3536295C1 3534164C1 3516158C1

A B C 4 D 3 4 2 1 F E 3 2 1

C2 C3%** C3* C4 D1 D2 D3%** D3* D4 E1% E1# E2 E3 E4@@ E4#*

CONNECTOR 3599540C1 BODY LOCK 3536085C1

F1

F2 F2%@ F2## F3% F4%*

PK LTGN LTGN GY GY

% CRIMPED TOGETHER * W/ SINGLE PTO OVERLAY ** W/ DOUBLE PTO OVERLAY # W/ SINGLE CUSTOMER ACCESSORY @ W/ TIRE PRESSURE DISPLAY ## W/ PRODUCTIVITY DISPLAY @@ W/ INTERNATIONAL ENGINE & REMOTE START / STOP %* W/ BENDIX ABS %# W/ WABCO ABS #* W/ REMOTE START / STOP

F4%#

FUSE LOCATION

CAVITY

RATING

PART NUMBER FUSE BREAKER N/A N/A N/A N/A DESCRIPTION

DESCRIPTION

F11-A F11-B F11-C F11-D

E1, F1

5 5 5 5

3534208C1 3534208C1 3534208C1 3534208C1 PART NUMBER 3600330C1


-

CUSTOMER ACCESSORY SWITCH FEED DRIVER DISPLAY / SECONDARY DISPLAY ICON / NO - IDLE RELAY TRACTOR ABS ECU

E2, F2 E3, F3 E4, F4

RELAY LOCATION - CAVITY A1, A2, B1, B2 A3, A4, B3, B4 C1, C2, D1, D2 C3, C4, D3. D4
CHK DATE CHANGE

MERITOR FREEDOMLINE TRANSMISSION W/ ICON INTERNATIONAL ENGINE ACTUATOR NOT USABLE FOR RELAY PTO B PTO A
DRAWN NAME

3600330C1 3600330C1
REV REFERENCE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

016

Figure 218

Connector Body Composite (1020)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

219

14.17. CONNECTOR BODY COMPOSITE (1023), (1024), (1025), P. 17


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

GROUND (1023) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV 1 2 3

CIR A11-GCB A56-GT A17-GC A78-GA A78-GB A19-GB A67-G A67-GK A54-GX A65-GW A72-GA A72-GC A75T-G A72-GB

GAUGE 12 18 18 16 16 18 18 18 16 18 18 18 18 18

COLOR WH WH WH WH WH WH WH WH WH WH WH WH LTGN WH

TERMINAL 3612307C1 3613771C1 3613771C1 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1

14

4 5 6 7 8** 8* 9 10 11## 11#

12 13 14

CONNECTOR 3613769C1

* W/ EATON VORAD VS-400 ** W/ COLLISION WARNING-VORAD(EVT-300) # TRLR SOCKET W/ SW CONTROLLED CENTER PIN ## W/ AUXILIARY TRAILER SOCKET

J1939 ADAPTER (1024) (LOCATED IN INSTRUMENT PANEL CENTER)

CAV A B C

CIR A5RF(-) A5FA(-) A5RH(-) A5RH(-) A5J(-) A5RJ(-) A5RJ(+) A5J(+) A5RH(+) A5RH(+) A5FA(+) A5RF(+)

GAUGE 18 18 18 18 18 18 18 18 18 18 18 18

COLOR GN GN LTGN LTGN GN GN YL YL YL YL YL YL

TERMINAL 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1

A B C D E F

M L K J H G

D E F G H J K L M

CONNECTOR 3601838C1

CAV J1939 ADAPTER (1025) (LOCATED IN INSTRUMENT PANEL CENTER) A B C D

CIR A5RD(-) A5HA(-) A5RE(-) A5RE(-) A5K(-) A5FD(-) A5RF(-) A5RF(+) A5K(+) A5FD(+) A5RE(+) A5RE(+) A5HA(+) A5RD(+)

GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18

COLOR GN GN LTGN LTGN GN GN GN YL YL YL YL YL YL YL

TERMINAL 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1

A B C D E F

M L K J H G

E* E# F G H* H# J K L M

CONNECTOR 3601838C1
CHK DATE CHANGE REV REFERENCE

* W/ TELEMATICS # W/ FDT SYSTEM FOR DAYCAB


DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

017

Figure 219

Connector Body Composite (1023), (1024), (1025)

S08344-2

220

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.18. CONNECTOR BODY COMPOSITE (1026), (1100M), (1101M), (1110M), P. 18


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


CAV CIR A5RB(-) A5R(-) A5P(-) A5RC(-) A5RC(-) A5L(-) A5B(-) A5RD(-) A5RD(+) A5L(+) A5B(+) A5RC(+) A5RC(+) A5P(+) A5RB(+) A5R(+) GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 COLOR GN GN GN LTGN LTGN GN GN GN YL YL YL YL YL YL YL YL TERMINAL 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1

J1939 ADAPTER (1026) (LOCATED IN INSTRUMENT PANEL CENTER)

A A* B C

A B C D E F

M L K J H G

D E@ E# F G H@ H# J K L

CONNECTOR 3601838C1 BODY LOCK 3601839C1

M M*

* W/ ALL OPTIONS & N/ ABS OR COMPASS # W/ MONITORING DRIVER DISPLAY @ W/ SECONDARY DISPLAY & TIRE PRESSURE KEY SWITCH CONNECTOR (1100M) (LOCATED IN INSTRUMENT PANEL) SWITCH PACK CONNECTOR (1101M) (LOCATED IN INSTRUMENT PANEL - CENTER)

D E F
CONNECTOR 2031871C1 BODY LOCK 2031873C1 CAV A B C D* D E* E CIR A11-GKD A12F A62DB A3AA(+) A3A(+) A3AA(-) A3A(-) GAUGE 18 18 18 20 18 20 18 -

C B A

B C

CONNECTOR 3546518C1 BODY LOCK 3546519C1 CAV A B B# C D D& D@ CIR A15 A17H A17HA A12 A13F A13F A13DB GAUGE 18 16 16 18 18 16 18 COLOR RD PK PK LTBL PK PK PK TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1

COLOR WH LTBL DKBL DKBL DKBL GY GY -

TERMINAL 1661261C1 1661261C1 1661261C1 3544254C1 1661261C1 3544254C1 1661261C1 -

# W/ MANUAL XMSN & W/ REMOTE START-STOP @ W/ THEFT DETERENT CAV AUX TRAILER SOCKET SWITCH CONNECTOR (1110M) (LOCATED IN INSTRUMENT PANEL CENTER) 1 2B 2B* 2B#

* W/ POWER DOOR LOCK & WINDOWS CIR A72D A109C A72EB A72B A72F A72FA A72ED A72EC A72C A72B A72ED A72FA A62SC A72-G A72GB A72-GB GAUGE 18 18 18 16 16 18 18 18 18 14 18 18 18 18 18 18 COLOR OR GY OR OR OR OR OR OR OR OR OR OR DKBL WH WH WH TERMINAL 1661224C1 1661224C1 1661224C1 1661226C1 1661226C1 1661226C1 3541250C1 3541250C1 1661224C1 1661226C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1

10 3 2B

8 6 5B

3%#

3*% 3 4 5B

1 9

4 7

6 7 7* 7#

CONNECTOR 3520850C1 * TRAILER SOCKET W/ SWITCH CONTROLLED CENTER PIN % CRIMPED TOGETHER # W/ AUX ISO TRAILER SOCKET
CHK DATE CHANGE REV REFERENCE DRAWN

8 9 9# 10
NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

018

Figure 220

Connector Body Composite (1026), (1100M), (1101M), (1110M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

221

14.19. CONNECTOR BODY COMPOSITE (1111M), (1112M), (1113M), P. 19


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PANIC BUTTON (1111M) (LOCATED IN INSTRUMENT PANEL CENTER)

CAV
1

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

2B*

A98NS A11-GSA A98J A98Z


-

18 18 18 18
-

BK
WH

1661224C1 1661224C1 1661224C1 1661224C1


-

10 3 2B

8 6 5B

2B# 3# 3*
4

BK BK
-

5B
6

7#

A62SDA A98NL A62SDA A62SD A62N


-

18 18 18 18 18
-

DKBL BK DKBL DKBL DKBL


WH WH

1661224C1 1661224C1 3541250C1 1661224C1


-

1 9

4 7

7* 8#% 8*
9

CONNECTOR 3520850C1

10# 10*

A11-GSB A11-GN

18 18

1661224C1 1661224C1

* W/ TELEMATICS ALERT SWITCH # W/ QUALCOMM PANIC BUTTON % CRIMPED TOGETHER

SPARE # 1 (1112M) (LOCATED IN INSTRUMENT PANEL CENTER) CAV


1

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

10
3

8 6

2B 3%
4

A14SA A14SAA A14SAB


-

18 18 18
-

RD RD RD
-

1661224C1 3541250C1 3541250C1


-

2B

5B

5B
6 1 9 4 7 7 8 9

A14SAA A62SA A14-GSA


-

18 18 18
-

RD DKBL
WH -

1661224C1 1661224C1 1661224C1


-

10 CONNECTOR 3520850C1

% CRIMPED TOGETHER

SPARE # 2 (1113M) (LOCATED IN INSTRUMENT PANEL CENTER) CAV


1

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

10
3

8 6

2B 3%
4

A14SB A14SBB A14SBA


-

18 18 18
-

RD RD RD
-

1661224C1 3541250C1 3541250C1


-

2B

5B

5B
6 1 9 4 7 7 8 9

A14SBA A62SB A14-GSC


-

18 18 18
-

RD DKBL
WH -

1661224C1 1661224C1 1661224C1


-

10 CONNECTOR 3520850C1

% CRIMPED TOGETHER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y
A N D 1 113M ,M O VE D C O NN 1 110M

12MAR09

AE08058107

019

Figure 221

Connector Body Composite (1111M), (1112M), (1113M)

S08344-2

222

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.20. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


CAV CIR A104SS A11-GT A11-GT A11-GS A9RA A104SP A104A A104AD A104SR A63DF A62DF A63-G GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 DKBL WH WH GY DKBL DKBL DKBL DKBL DKBL DKBL WH WH TERMINAL 1661224C1 3541250C1 3541250C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 3541250C1

SLEEPER CONTROL ENEBLE SWITCH (1114M) (LOCATED IN INSTRUMENT PANEL CENTER)

1* 2B 2B* 3

10 3 2B

8 6 5B CONNECTOR 3520850C1

3* 4 5B 6 7* 8@

1 9

4 7 * W/ AUTO START STOP @ W/ REMOTE START STOP

8* 9 10

10* A11-GT ENGINE PRE HEAT (1115M) (LOCATED IN INSTRUMENT PANEL CENTER)

CAV 1 2B

CIR A75TN A75TF A75TE A75TF A62DF A75TM A75T-GC

GAUGE COLOR 18 18 18 18 18 18 18 LTGN LTGN LTGN LTGN DKBL LTGN LTGN

TERMINAL 1661224C1 1661224C1 3541250C1 1661224C1 1661224C1 1661224C1

10 3 2B

8 6 5B CONNECTOR 3520850C1

3 4 5B 6 7%

1 9

4 7 % CRIMPED TOGETHER

8 9 10

TRI-PAC (1116M) (LOCATED IN INSTRUMENT PANEL CENTER) CAV 1 CIR A14TRIA A77SBY 13TRIA A62DF A62-GBN GAUGE COLOR 16 16 16 18 18 RD LTGN PK DKBL WH TERMINAL 1661226C1 1661226C1 1661226C1 1661224C1 1661224C1

10 3 2B

8 6 5B
CONNECTOR 3520850C1

2B 3 4 5B 6 7

1 9

4 7
BEACON LIGHT (1117M) (LOCATED IN INSTRUMENT PANEL CENTER)

8 9 10

CAV 1

CIR A13BL1 A13BL2 A13BLT A13BL2 A62DK A13-GBL -

GAUGE COLOR 18 18 18 18 18 PK PK PK DKBL WH -

TERMINAL 1661224C1 3541250C1 1661224C1 1661224C1 1661224C1 -

10 3 2B

8 6 5B
CONNECTOR 3520850C1

2B 3 4 5B 6

1 9

4 7

7 8 9 10

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

RVSD R/D 1114M W/AUTO B

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

S/S CIRCUITS *.

61802Y

11MAR09

AE08058107

020

Figure 222

Connector Body Composite (1114M), (1115M), (1116M), (1117M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

223

14.21. CONNECTOR BODY COMPOSITE (1200), (1210), (1215), (1220), P. 21


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14
COLOR
-

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


CAV CIR
-

GAUGE
-

TERMINAL
-

HVAC CONTROL CONNECTOR (1200) (LOCATED IN INSTRUMENT PANEL CENTER)


B 1 2 3 4 5 6 7 8 9 10 11 12 A

A7 A8 A9 A10
A11

A77C
-

20
-

LTGN
-

3534303C1
-

A75AB A62DA A74D A74E


-

18 18 18 18
-

LTGN DKBL LTGN LTGN


WH -

3522073C1 3522073C1 3522073C1 3522073C1


-

A12 B1 B2 B3 B4 B5 CAV A1 CIR A73A A75D


-

GAUGE 18 18
-

COLOR LTGN LTGN


-

TERMINAL 3522073C1 3522073C1


-

B6 B7 B8 B9 B10
B11

A74-G
-

18
-

3522073C1
-

CONNECTOR 3534302C1 BODY LOCK 3539892C1 3539893C1

A2 A3 A4 A5 A6

A74 A74A A74B A74C

18 18 18 18

LTGN LTGN LTGN LTGN

3522073C1 3522073C1 3522073C1 3522073C1

A77A
-

20
-

LTGN
-

3534303C1
-

B12

HVAC UNIT CONNECTOR (1210) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

SLEEPER BLOWER (1215) (LOCATED ON PASSENGER SIDE TRANSITION AREA SLEEPER)

CAV A

CIR A74 A74A A74B A74C A75 A75A A75-G A75B

GAUGE 18 18 18 18 12 18 12 18

COLOR LTGN LTGN LTGN LTGN LTGN LTGN


WH

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 3566715C1 1661208C1 3566715C1 1661208C1 CAV CIR A75C A75-GC

B A

A B C D

H G F E

B C D E F G H

LTGN

CONNECTOR 2031522C1 BODY LOCK 2033927C1 GAUGE 10 10 COLOR LTGN


WH

TERMINAL 2031531C1 2031531C1

SEAL/SLEEVE 2025427C1 2025427C1

CONNECTOR 3837771C1 BODY LOCK 3540614C1

A
B

HVAC LPM (1220) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV
1 2

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

4 3 2 1
CONNECTOR 3627940C1

6 5

4 5 6

A75A A75-G A75

18 12 12

LTGN
WH

3544884C1 3605694C1 3605694C1

LTGN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

021

Figure 223

Connector Body Composite (1200), (1210), (1215), (1220)

S08344-2

224

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.22. CONNECTOR BODY COMPOSITE (1300), (1301), (1305), P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RADIO CONNECTION (1300) (LOCATED IN INSTRUMENT PANEL - RADIO)

CAV
1 2 3 4 5 6 7

CIR A86(+) A86(-) A54D A86AE A86AA A62DC A86P A86-G A86DB A86DA A86EB A86EA A86K A86L A86H A86J A86BA A86BB A86CA A86CB

GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

COLOR YL
GN BN

TERMINAL 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1

LTGN LTGN DKBL LTGN


WH

9 10 11 12

1 3 5 7

2 4 6 8

9# 9* 10# 10*
11

LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN

13 14 15 16

12 13 CONNECTOR 3597143C1 14 15* 15# # W/ SLEEPER SPEAKER * W/ DAYCAB SPEAKER 16* 16#

RADIO CONNECTION (1301) (LOCATED IN INSTRUMENT PANEL - RADIO)

CAV
1 2 3 4 5

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

A86AC
-

18
-

LTGN
-

3600062C1
-

A86
-

20
-

LTGN
-

3600062C1
-

1 4 7
10

3 6 9
12

2 5 8
11

7* 7# 7@ 8* 8@

A86LSIG A86AA A86LAUD A86-GS1 A86GND A86-GS2 A86AC A86COM A86RSIG A86AB A86RAUD A86AD
-

18 20 18 18 18 18 20 18 18 20 18 20
-

LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN
-

3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1
-

13 15 16 18 19

14 17 20

9* 9# 9@ 10* 10# 10@

CONNECTOR 3600061C1

11

12 13 14 15 16 * W/ TV /DVD AUDIO FEED # W/ VEHICLE MONITORING DISPLAY @ W/ AUXILLARY AUDIO INPUT 17 18 19 20 BUNK FAN (1305) (LOCATED IN ROOF ON PASSENGER SIDE - SLEEPER)

CAV A

CIR H76 H76-G

GAUGE 18 18

COLOR BK
WH

TERMINAL 0333732C1 0333732C1

CONNECTOR 0969541R1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

022

Figure 224

Connector Body Composite (1300), (1301), (1305)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

225

14.23. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV ABS # 1 (1400) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE) 1 2 3 4

CIR A94-GA A94V A94BN A94BM A5N(-) A5N(+) A94BH A94BF A3BA(-) A3BA(+) A94AY -

GAUGE 12 18 18 18 18 18 16 16 18 18 12 -

COLOR WH GY GY GY GN YL GY GY GY DKBL GY -

TERMINAL 3597157C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598073C1 3598073C1 3598072C1 3598072C1 3597157C1 -

18 17 16

5 6 7 8 9 10 11 12 13

3 2 1
CONNECTOR 3596926C1 BODY LOCK 3562309C1

14 15 16 17 18

CAV ABS # 2 (1401) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE) 1 2 3

CIR A94B A94 A94A A94K A94C A94J A94H A94D A94BK A94BL A94E A94BB A94BJ A94F A94BE A94BC A94BA A94BD

GAUGE 18 18 18 18 16 18 18 16 18 18 16 18 18 16 16 18 18 16

COLOR GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY

TERMINAL 3598072C1 3598072C1 3598072C1 3598072C1 3598073C1 3598072C1 3598072C1 3598073C1 3598072C1 3598072C1 3598073C1 3598072C1 3598072C1 3598073C1 3598073C1 3598072C1 3598072C1 3598073C1

18 17 16

4 5 6 7 8 9 10 11 12 13

3 2 1
CONNECTOR 3596929C1

14 15 16 17 18

ABS # 3 (1402) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)

CAV 1 2 3 4 5 6 7 8 9 10 11 12

CIR A94SK A94BP A94SJ A94BN A94BM A94BT A94BU A94BR A94BW A94BS A94BQ A94BV

GAUGE 18 16 18 16 16 16 16 16 16 16 16 16

COLOR GY GY GY GY GY GY GY GY GY GY GY GY

TERMINAL 3598072C1 3598073C1 3598072C1 3598073C1 3598073C1 3598073C1 3598073C1 3598073C1 3598073C1 3598073C1 3598073C1 3598073C1

15 14 13

3 2 1
CONNECTOR 3596928C1

13 14 15

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

023

Figure 225

Connector Body Composite (1400), (1401), (1402)

S08344-2

226

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.24. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ABS #4 (1403) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)

CAV
1

CIR A94SZD A94SE A94SH A94SVD A94SF A94SL A94SDA A94SBA A94SM A94SCA A94SAA A94SN

GAUGE 16 18 16 16 16 18 18 18 18 18 18 18

COLOR GY GY GY GY GY GY GY GY GY GY GY GY

TERMINAL 3598073C1 3598072C1 3598073C1 3598073C1 3598073C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1

12 11 10

2 3 4 5 6 7 8

3 2 1

10
11

CONNECTOR 3596927C1

12

ABS ATC & RSP SPLICE PACK (1410) (LOCATED IN INSTRUMENT PANEL - CENTER)

WABCO ABS CONN (1420) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)

15 14 13

A B C D E F

M L K J H G

3 2 1

CONNECTOR 3557922C1 BODY LOCK 3549120C1

CONNECTOR 3601838C1 BODY LOCK 3601839C1

CAV
1 2 3

CIRCUIT A5N(-)
-

GAUGE 18
-

COLOR
GN -

TERMINAL 3548971C1
-

A5N(+) A94-GB
-

18 18
-

YL
WH -

3548971C1 3548971C1
-

CAV A
B C D E F G H J

CIR A94SAA A94SAB A94SA A94SCA A94SCB A94SC A94SBA A94SBB A94SB A94SDA A94SDB A94SD

GAUGE 18 18 18 18 18 18 18 18 18 18 18 18

COLOR GY GY GY GY GY GY GY GY GY GY GY GY

TERMINAL 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1

4 5 6 7 8 9

A94V A94AY A94-GA A3BA(-) A3BA(+)


-

14 14 18 18 18
-

GY GY
WH

3548972C1 3548972C1 3548969C1 3548971C1 3548971C1


-

10
11

GY DK BL
-

12 13 14 15

K
L M

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

024

Figure 226

Connector Body Composite (1403), (1410), (1420)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

227

14.25. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


WABCO ABS CONN (1422) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)

18 17 16

WABCO ABS CONN (1421) (LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

15 14 13

CONNECTOR 3557921C1 BODY LOCK 3562309C1

CONNECTOR 3548978C1 BODY LOCK 3549120C1

3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A94MK A94BC A94MB A94MH A94BA A94M A94BN A94BL A94BJ A94ME A94BD A94MC A94MF A94BE A94MD A94BM A94BH A94BF

1
TERMINAL 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1

CAV CIRCUIT GAUGE COLOR 18 18 18 18 18 18 18 14 14 18 18 18 18 18 18 18 18 18 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY

3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2
A94BR A94BP A94BQ A94BY A94SJ A94BV A94BU A94SK A94BW A94BS

1
TERMINAL 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 18 18 18 18 18 18 18 18 18 18 GY GY GY GY GY GY GY GY GY GY

CAV CIRCUIT GAUGE COLOR

7 8 9 10 11 12 13 14

1 2 3

CLUSTER #1 (1500) (LOCATED IN INSTRUMENT PANEL - CLUSTER)

CLUSTER #2 (1501) (LOCATED IN INSTRUMENT PANEL - CLUSTER)

5 4

12 11 10 CONNECTOR 2018590C1

4 5 6 CONNECTOR 3548792C1 3 2 1 TERMINAL 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1
REV REFERENCE DRAWN NAME

9 8 7 6 GAUGE COLOR 18 18 18 18 18 18 18 18 18 GY GY GY GY GY GY TN GN YL TERMINAL 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1

CAV 1 2 3 4 5 6 6* 7 8 9 10 11 12 13 14
CHK DATE

CIR A11-GKE A14EE A62 A62A A62B A62DA A13EA A109 A72C A72D A63E A63F A52C

GAUGE COLOR 16 16 18 18 16 16 18 18 18 18 18 18 18
CHANGE

WH RD DKBL DKBL DKBL DKBL PK GY OR OR DKBL DKBL YL

CAV 1 2 3 4 5 6 7 8 9 10 11 12

CIR A109B A106 A109C A109S A61B A61 A41 A5D(-) A5D(+)

ADDED A62DA TO CHART

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

FOR R/D 1500.

61802Y

12MAR09

AE08058107

025

Figure 227

Connector Body Composite (1421), (1422), (1500), (1501)

S08344-2

228

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.26. CONNECTOR BODY COMPOSITE (1502), (1510), P. 26


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SECONDARY INSTRUMENT CLUSTER (1502) (LOCATED IN INSTRUMENT PANEL - CENTER)

CAV
1

CIR A14EF A13EH


-

GAUGE 18 18
-

COLOR RD PK
GN WH

TERMINAL 3534193C1 3534193C1


-

5 6 7 8

2 3 4 5

A5J(-) A11-GSF A62BH A5J(+)


-

18 16 18 18
-

3534193C1 3534193C1 3534193C1 3534193C1


-

6 7 8

DKBL YL
-

CONNECTOR 3534177C1

RIGHT BANK OPTIONAL WARNING LIGHTS (1510) (LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER)

A B C D

H G F E

CAV A
B C D E F G H

CIR A63-GC A13BA A94AM A13BC A1 A94TA


-

GAUGE 18 20 14 20 18 12
-

COLOR
WH

TERMINAL 1661208C1 1661208C1 3566715C1 1661208C1 1661208C1 3566715C1


-

PK GY PK LTBL YL
-

A63AW

18

DKBL

1661208C1

CONNECTOR 2005835C1 BODY LOCK 2006503C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

026

Figure 228

Connector Body Composite (1502), (1510)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

229

14.27. CONNECTOR BODY COMPOSITE (1511), (1550), P. 27


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT BANK OPTIONAL WARNING LIGHTS (1511) (LOCATED IN INSTRUMENT PANEL - LEFT REAR OF CLUSTER)

A B C D

H G F E

CAV A
B C D E

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

A13BD A13BE A13BF A49 A98F

20 20 20 18 18 18 18 18
-

PK PK PK GY BK
TN

1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1


-

F@ CONNECTOR 2005835C1 BODY LOCK 2006503C1 @@ W/ SLEEPER CAB @ W/ DAY CAB * W/ IDLE REDUCTION # ALTERNATOR WARNING LIGHT ## MOTIENT MOBILE MAX - SLEEPER / DAYCAB

F@@ A98F F##


G H

A98F A49A
-

LTGN GY
-

VEHICLE INFORMATION DISPLAY (1550) (LOCATED IN INSTRUMENT PANEL - CENTER) CAV A CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

B C D E F G H

A12C A5L(-) A3BC(+)


-

18 18 20
-

LTBL
GN

3522073C1 3522073C1 3534303C1


-

DKBL
WH

A11-GKH A3BC(-) A5L(+) A14SE A14SE

18 20 18 18 18

3522073C1 3534303C1 3522073C1 3522073C1 3522073C1

K
L

GY YL RD PK

M* CONNECTOR 3609945C1 BODY LOCK 3609946C1 3609947C1


M

* W/ TIRE PRESSURE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

027

Figure 229

Connector Body Composite (1511), (1550)

S08344-2

230

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.28. CONNECTOR BODY COMPOSITE (1600), P. 28


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER # J3 (1600) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) CAV A1 A2

CIR A12CV A77A A77C A52D A85A A57B A56B A87A A82A A82B A82C A44 A63A A102A A87B A13 A100 A40 A40A A97A A77E A30BC A31 A36B A32 A32A A77B A77B A77D A40B A75AA A97

GAUGE COLOR 18 20 20 20 20 20 20 18 20 20 20 20 18 20 20 18 20 20 20 18 20 16 18 18 18 18 20 18 20 18 18 20 LTBL LTGN LTGN YL GY OR OR GY GY GY GY GY DKBL YL GY PK GY GY GY PL LTGN TN TN TN TN TN LTGN LTGN LTGN GY LTGN PL

TERMINAL 3522073C1 3534303C1 3534303C1 3534303C1 3534303C1 3534303C1 3534303C1 3522073C1 3534303C1 3534303C1 3534303C1 3534303C1 3522073C1 3534303C1 3534303C1 3522073C1 3534303C1 3534303C1 3534303C1 3522073C1 3534303C1 3598706C1 3522073C1 3522073C1 3522073C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3522073C2 3534303C1

B1

A1

A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 B1

B16

A16

B2 B3

CONNECTOR 3598706C1 BODY LOCK 1618846C1 1618847C1

B4 B5 B6 B7 B8 B9 B10 B11 B12@ B12* B13 B14 B15 B16

@ RADIATOR MOUNTED A/C CONDENSER * REMOTE MOUNTED A/C CONDENSER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED CIRC A30BC.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

028

Figure 230

Connector Body Composite (1600)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

231

14.29. CONNECTOR BODY COMPOSITE (1601), P. 29


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER # J4 (1601) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)

CAV E1

CIR A77S A77P A104B A63J A82H A82F A104AA A59H A68 A72 A59C A59E A104A A57C -

GAUGE COLOR 18 18 18 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 LTGN LTGN DKBL DKBL GY GY DKBL GY BN OR GY GY DKBL OR DKBL LTGN DKBL DKBL DKBL LTGN GY GY RD RD GY GY GY OR BN OR BN

TERMINAL 3522073C1 3522073C1 3522073C1 3534303C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1

E1

F1

E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16

E16

F16

F1@ A104AB F1* A75WP

CONNECTOR 3598707C1 BODY LOCK 1618846C1 1618847C1

F1# A104BC F2 F3 F3* F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 A63C A104AF A75TP A59F A59J A14LA A14LB A59D A59B A19A A56C A54C A70C A54XD

3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1

* NO IDLE HEAT WIRING @ W/ REMOTE START/STOP # W/ AUTO START/STOP

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CAV F1.

ADDED CIRC 104BC TO

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

029

Figure 231

Connector Body Composite (1601)

S08344-2

232

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.30. CONNECTOR BODY COMPOSITE (1602), P. 30


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV E1@ E1* E2* E2@ E3 E4 E5 E6@@ E6### BODY CONTROLLER # J5 (1602) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) E7 E8 E9 E10 E11 E12

CIR A3A(-) A3A(-) A3A(+) A3A(+) A9Z A6 A9A A6DB A6DB A9B A52C A59A A70 A11-GL A5(-) A5(-) A5(-) A5(+) A5(+) A5(+) A5E(-) A5SA(-) A5E(+) A5SA(+) A24 A28 A71BB A71BC A116LB A104AC A104AR A23A A88B A88C A104 A116UB

GAUGE COLOR 20 18 18 20 18 20 18 20 18 18 18 18 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 GY GY DKBL DKBL GY GY GY GY GY GY YL GY OR WH GN GN GN YL YL YL GN GN YL YL GY TN OR OR GY DKBL DKBL TN LTGN LTGN DKBL GY

TERMINAL 3534303C1 3522073C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1

E1

F1

E13 E14 E15 E16 F1 F2 F2@ F2* F3 F3@ F3* F4 F5 F5% F6

E16

F16

F6% F7 F8

CONNECTOR 3598705C1 BODY LOCK 1618846C1 1618847C1

F9 F10 F10# F11 F12 F13** F13& F14 F15&& F15** F16

* N/ POWER DOOR LOCK & WINDOWS @ W/ POWER DOOR LOCK & WINDOWS # W/ FREEDOM LINE ** W/ REMOTE START / STOP ## W/ IDLE REDUCTION & VARIABLE SPEED ENGINE FAN && W/ DUAL PTO @@ W/ RADIATOR MOUNTED NC CODENSOR ### W/ REMOTE MOUNTED NC CONDENSOR % W/ AUTO START STOP

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED: CIRC A5SA(-),

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

A5SA(+) FOR AUTO START/STOP EFFECTS.

61802Y

11MAR09

AE08058107

030

Figure 232

Connector Body Composite (1602)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

233

14.31. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER # J1 (1603) (LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER) CAV A@ A* B@ B* C D@ F A G D& E F G G# H CONNECTOR 3598711C1 J K L M@ M& CIR A57 A57N A56 A56N A77 A56A A56A1 A85 A64A A65 A65AA A78A A64B A78B A57A A57A1 GAUGE 16 16 16 16 18 14 16 16 16 18 16 16 16 16 14 16 COLOR OR OR OR OR LTGN OR OR GY YL OR OR LTGN YL LTGN OR OR TERMINAL 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544877C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544877C1 3544876C1

@ N/ COLLISION WARNING * W/ MIRROR MTD TURN # W/ CUSTOMER SUPPLIED LIGHT & W/ COGVEX LANE

BODY CONTROLLER # J2 (1604) (LOCATED ON LEFT-SIDE TRIM KICK PANEL - BODY CONTROLLER) CAV A B@ B* E A F C@ C* D E F G CONNECTOR 3598707C1 &3598710C1 H@ H* J K@ K* CIR A82 A53AA A53A A52AA A52A A11-GKC A58C A54 A53B A53B A63 A52B A52B GAUGE 16 14 14 14 14 12 16 16 14 14 18 14 14 COLOR GY YL YL YL YL WH BN BN YL YL DKBL YL YL TERMINAL 3544876C1 3544877C1 3544877C1 3544877C1 3544877C1 3544877C1 3544876C1 3544876C1 3544877C1 3544877C1 3544876C1 3544877C1 3544877C1

@ W/ TRIP MASTER * N/ TRIP MASTER # W/ DAY CAB AIR SHIELD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

031

Figure 233

Connector Body Composite (1603), (1604)

S08344-2

234

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.32. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), P. 32


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

K J H G F E D C B A

ZERO VOLT REFERENCE SPLICE (1620) (LOCATED IN INSTRUMENT PANEL - CENTER) CAV A
B

CIR A9Z A9ZA A9ZB A9ZB A9R A9C A9FS A116UV A9A
-

GAUGE 18 18 18 18 18 18 18 18 20
-

COLOR GY GY GY GY GY GY GY GY
WH -

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1
-

C* C#
D E F G H J

CONNECTOR 2007315C1 BODY LOCK 2006792C1

* W/ SINGLE PTO OVERRELAY # W/ DUEL PTO OVER RELAY

DIAGNOSTIC CONNECTOR (1650) (LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)

CAV A

CIR A98-G A98H A5B(+) A5B(-)


-

GAUGE 18 18 18 18
-

COLOR
WH

TERMINAL 1651968C1 1651968C1 1651968C1 1651968C1


-

D
E C A G H J B

B C D E F G H J

BK YL
GN -

A3B(+) A3B(-)
-

18 18
-

DKBL GY
-

1651968C1 1651968C1
-

CONNECTOR 3544066C1

J1939 PRIVATE TERMINATING RESISTOR (1657M) (LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)

C B A

CAV A
B C

CIR A5SB(+)
-

GAUGE 18
-

COLOR YL
GN

TERMINAL 1661875C1
-

SEAL 3568570C
-

A5SB(-)

18

1661875C1

3568570C

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

032

Figure 234

Connector Body Composite (1620), (1650), (1657M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

235

14.33. CONNECTOR BODY COMPOSITE (1660), (1661), P. 33


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1708 PUBLIC(+) CONNECTOR (1660) (LOCATED IN INSTRUMENT PANEL LEFT SIDE)

G F E D C B A

CAV A B* B B** C D E@ E F* F** G

CIR A3B(+) A98A(+) A3BA(+) A3BD(+) A3BC(+) A3BN(+) A3BD(+) A3BE(+) A3BD(+) -

GAUGE 18 18 18 18 20 18 18 20 18 -

COLOR DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL -

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 -

* W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS CONNECTOR 2006789C1 BODY LOCK 2006792C1

J1708 PUBLIC(-) CONNECTOR (1661) (LOCATED IN INSTRUMENT PANEL LEFT SIDE) CAV A B* CIR A3B(-) A98B(-) A3BA(-) A98BD(-) A3BC(-) A3BN(-) A3BD(-) A3BD(-) A3BE(-) GAUGE 18 18 18 18 20 18 18 18 20 COLOR GY GY GY GY GY GY GY GY GY TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 -

G F E D C B A

B B** C D E@ E F** F* G

* W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS

CONNECTOR 2006789C1 BODY LOCK 2006792C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

033

Figure 235

Connector Body Composite (1660), (1661)

S08344-2

236

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.34. CONNECTOR BODY COMPOSITE (1700), P. 34


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FORWARD CHASSIS (1700) (LOCATED ON DASH PANEL - LEFT SIDE (UPPER))

* W/ BENDIX ABS # W/ WABCO ABS @ W/ SWITCH CONTROLLED CENTER PIN % W/ REMOTE START / STOP & W/ VORAD (EVT-300) && W/ VORAD (EVT-400)
1

12

CAV 34#

CIR A94MH A94H A94MJ A94J A94MK A94K A67GA A67-GY A67CA A67Y
A61

GAUGE 18 18 18 18 18 18 18 18 18 18
-

COLOR GY GY GY GY GY GY
WH WH

TERMINAL 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1
-

26 38 50 64

13 27 39 51

34* 35# 35* 36# 36* 37&

76

65

37&& 38 38&&

PK PK
-

CONNECTOR 3595625C1 CAV


1 2 3 4 5 6 7 8 9

39 40 TERMINAL 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1


-

CIR A52A A53A A52B A53B A58 A19


-

GAUGE 14 14 14 14 16 16
-

COLOR YL YL YL YL
BN

41

18 18 16 16 18 18 18 18 18
-

GY GY DKBL DKBL LTGN LTGN


TN TN TN -

2003343C1 2003343C1 3574285C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1


-

42 43% 44% 45 46 47 48 49 50
51

A106A A104AN A104AM A77P A77S A22ZA A22VA A22A


-

GY
-

10
11

A72E A72EB
ATEM1

18 18 16 18 18 18 18 18 18 18 18 18 16 18
-

OR OR GY
TN TN TN TN TN TN TN

3574289C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1
-

52@ 52 53 54 55 56 57 58 59 60
61

12 13 14 15 16 17 18 19 20
21

A5VREF APPU
AANG1

A56 A57
A41

16 16 18 18 18 18 18 16 16 16 16 18
-

OR OR
TN

3574285C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 3574285C1 3574285C1 3574285C1 2003343C1
-

AANG2 AANG3 AANG4 AANG5 AANG-G A98ZA A14NP OUT2


-

A87A A9BB A87C A87D A85 A64A A64B A54X A109


-

GY GY GY GY GY YL YL
BN

GY BK RD
TN -

22 23 24 25 26 27* 27# 28# 28* 29# 29* 30# 30* 31# 31* 32# 32* 33# 33*
CHK DATE

62 63 63 64 65 66 67 68 69 70
71

GY
-

A94 A94M A94MA A94A A94MB A94B A94MC A94C A94MD A94D A94ME A94E A94MF A94F
CHANGE

18 18 18 18 18 18 18 16 18 16 18 16 18 16

GY GY GY GY GY GY GY GY GY GY GY GY GY GY

2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1
REV REFERENCE DRAWN NAME

72 73 74 75 76

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

034

Figure 236

Connector Body Composite (1700)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

237

14.35. CONNECTOR BODY COMPOSITE (1700F), P. 35


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV FORWARD CHASSIS CONNECTOR (1700F) (LOCATED ON FRONT LEFT DASH PANEL (UPPER)) 32* 32# 33* 33# 34*
1 12

CIR M94E M94ME M94F M94MF M94H M94MH M94J M94MJ M94K M94MK M67B M67-GA M67-GG M67-GY M67C M67CA M67Y M67Y M67D M67E
M61

GAUGE 18 18 18 18 18 18 18 18 18 18 16 20 20 18 16 20 20 18 16 16 18 18 18 18 18 18 18 20 20 20 18 16 16
-

COLOR GY GY GY GY GY GY GY GY GY GY GY
WH WH WH

TERMINAL 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549416C1 3549417C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1

34# 35* 35# 36*

13 27 39 51

26 38 50 64

36#
65 76

37 37# 37* 37%

CONNECTOR 3595624C1 CAV


1 2 3 4 5 6 7 8 9

38 TERMINAL 3549416C1 3549416C1 3549416C1 3549416C1 3549416C1 3549416C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3549417C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549418C1 3598921C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 38# 38* 38% 39 40
41

GY PK PK PK GY GY GY GY VT VT BK VT BK
TN TN TN

CIR M52A M53A M52B M53B M58 M19 PLUG PLUG PLUG PLUG PLUG PLUG PLUG M56 M57 M41A M87A M9BB M87C M87D M85 M64A M64B M54X M109A PLUG M94 M94M M94A M94MA M94B M94MB M94C M94MC M94D M94MD

GAUGE 14 14 14 14 14 14
-

COLOR YL YL YL YL
BN

GY
-

42 43 44 45 46 46** 47 48 49 50
51

M106A M97H M97J M77 M97L M77A M22ZA M22VA M22A M97N M72EA M72EB PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG

10
11

12 13 14 15 16 17 18 19 20
21

16 16 18 18 18 16 16 16 16 16 16 18
-

OR OR BK GY GY GY GY GY YL YL OR GY
-

VT OR OR
-

52 53 54 55 56 57 58 59 60
61

22 23 24 25 26 27* 27# 28* 28# 29* 29# 30* 30# 31* 31#

18 18 18 18 18 18 18 18 18 18

GY GY GY GY GY GY GY GY GY GY

62 63 64 65 66 67 68 69 70
71

72 * W/ BENDIX ABS # W/ WABCO ABS @ W/ REMOTE START STOP % W/ VORAD VS-400 ** AC REMOTE CONDENSOR
CHK DATE CHANGE REV REFERENCE DRAWN

73 74 75

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

035

Figure 237

Connector Body Composite (1700F)

S08344-2

238

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.36. CONNECTOR BODY COMPOSITE (1701), P. 36


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CENTER CHASSIS (1701) (LOCATED ON DASH PANEL - LEFT SIDE (LOWER)) * W/ BENDIX ABS @ W/ WABCO ABS # W/ STANDARD BACKUP LIGHTS @@ W/ DAY CAB CUSTOMER SUPPLIED % W/ VORAD VS-400 COLLISION AVOIDANCE & W/ AUX TRAILOR SOCKET && W/ AUX ISO TRAILOR SOCKET ## W/ PRODUCTIVITY DISPLAY ** MUTUALLY EXCLUSIVE %% W/ COLLISION WIRING @@@ W/ OMNIVISION J1939 OVERLAY ### W/ LIFT GATE WIRING *** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M CAV 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52*** 52## 52* 52@ CIR A59C A59D A59E A59F A59H A59J A61B A106B A109B A32A A32 A49 A94SAB A94SBB A94SCB A94SDB A49A A65BC A94BY A22ZB A94BMM A94BY GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 14 18 18 16 18 18 18 18 18 16 18 18 18 16 18 18 18 16 18 18 18 16 18 18 18 16 18 GY GY GY GY GY GY GY GY GY TN TN GY GY GY GY GY GY OR GY TN GY GY YL GY TN GN GY GY GY TN GY GY GY TN GY GY GY TN GY GY GY TN GY GY TERMINAL 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574288C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 20003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1

12

26 38 50 64

13 27 39 51

76

65

CONNECTOR 3595623C1

CAV 1# 1 2%% 2** 2** 3%% 3** 3** 3** 4 5 6 7 8 9 10 11& 11&& 12 13 14 15 16@ 16* 17@ 17* 18@ 18* 19@ 19* 20* 20@ 21* 21@ 22 23 24 25 26 27 28 29 30 31 32 33
CHK DATE

CIR A71B A71BA A56A A56A A56A3 A57A A57A A57A3 A57A4 A68A A56T A57T A58T A68T A70T A94T A72V A72V A67TA A94SJ A94BM A94BN A94BE A94BE A94BD A94BD A94BH A94BH A94BF A94BF A94BL A94BL A94BJ A94BJ A94BK A94BA A94BB A94BC A94TA A36B A9BC A14BC A39 A59A A59B

GAUGE COLOR 16 16 14 16 16 14 16 16 16 14 12 12 12 12 12 12 12 12 18 18 18 18 18 16 18 16 18 16 18 16 18 14 18 14 18 18 18 18 12 18 18 18 16 18 18
CHANGE

TERMINAL 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574289C1 3574289C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3549418C1 3574285C1 2003343C1 2003343C1
REV REFERENCE DRAWN

OR OR OR OR OR OR OR OR OR BN OR OR BN BN OR GY OR DKBL PK GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY YL TN GY RD GY GY GY

52@@@ A5U(+) 53*** 53## A94BZ A22VB

53@@@ A5U(-) 53* 53@ 54*** 54## 54* 54@ 55*** 55## 55* 55@ 56*** 56## 56* 56@ 57*** 57## 57* 57@ A94BNN A94BZ A94BP A22B A94BP A94BP A94BQ A22ZC A94BQ A94BQ A94BR A22VC A94BR A94BR A94BS A22C A94BS A94BS

CHART CONTINUED ON SHEET 36A


NAME

ADDED CIRC A14BC TO

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

CAVITY 29.

61802Y

11MAR09

AE08058107

036

Figure 238

Connector Body Composite (1701)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

239

14.37. CONNECTOR BODY COMPOSITE (1701F), P. 37


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CENTER CHASSIS CONNECTOR (1701F) (LOCATED ON FRONT LEFT DASH PANEL (LOWER)) 38
1 12

N59H N59J N61B N106B N109B N32A N32 N49 N94SAB N94SBB N94SCB N94SDB N49A N65BC N22ZB

18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 TN 3549418C1 18 TN 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 14 OR 3549416C1 18 TN 3549418C1

39 40 41 42 43

13 27 39 51

26 38 50 64

65

76

44 45 46

CONNECTOR 3595622C1 CAV 1 2 3 4 5 6 7 8 9 10 11 11## 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26## 27% 27% 28 29 CIR N71BA N56A N57A N68A N56T N57T N58T N68T N70T N94T N72V N72V N67TA N94SJ N94BM N94BN N94BE N94BD N94BH N94BF N94BL N94BJ N94BK N94BA N94BB N94BC N94TA N36B N36A N9BC N36A GAUGE COLOR 14 14 14 14 10 10 10 10 10 10 12 10 16 16 16 16 16 16 16 16 14 14 16 16 16 16 12 18 18 18 18 18 18 18 19 18 18 16 18 18 18 18 18 18 OR OR OR BN YL LTGN BK BN RD DKBL DKBL DKBL PK GY GY GY GY GY GY GY GY GY GY GY GY GY YL TN TN GY RD DKBL DKBL DKBL TN TN GY GY GY GY GY GY GY GY
CHANGE

47 48 49 50 51 52

TERMINAL 3549416C1 3549416C1 3549416C1 3549416C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549416C1 3549416C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549415C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1
REV

52@ N5UB(+) 18 YL 3549418C1 52& 53 N94BY N22VB 16 GY 3549417C1 18 TN 3549418C1

53@ N5UB(-) 18 GN 3549418C1 53& 54 54& 55 55& 56 56& 57 57& 58* 58& 59* 59& 60* 60& 61 62 63 64& 65% 65% 66 67 68 69 69* 70 70* 71 71* 72 73 74 75 76% 76% N94BZ N22B N94BP N22ZC N94BQ N22VC N94BR N22C N94BS N11-6L N94BT N116U N94BU N116M N94BV N5U(-) N5U(+) N94SZC N94BW N12UA N12U N14U N94SK N65 N67H N67U N67J N67W N67K N67V N94SM N94SN N94SL N94SVC N94SH N59
DRAWN

16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 GY 3549418C1 16 GY 3549417C1 18 GY 3549418C1 16 GY 3549417C1 18 GY 3549418C1 16 GY 3549417C1 18 GN 3549418C1 18 YL 3549418C1 16 GY 3549417C1 16 GY 3549416C1 16 PK 3549416C1 16 PK 3549416C1 16 RD 3549416C1 16 GY 3549416C1 16 OR 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1
NAME

* W/ 5TH WHEEL JAW LOCK SENSOR ## W/ TRAILER SOCKET W/ ISO & W/ CHANNEL ABS W/ ATC && W/ NO FUEL FILTER SENSOR W/ VSM % MUTUALLY EXCLUSIVE # W/ DUAL UNCAB & BOC FUEL TANKS %% W/ HEATED DRAIN VALVE @ W/ OMNIVISION J1939 ** W/ AUTO START/ STOP ***W/ LSM BOC BTRY BOX @@ W/ LSM UC BTRY BOX @@@W/ RSM UC BTRY BOX

29*** N104A 29@@ N104B

29@@@ N104C 30 30# 30%% 31 32 33 34 35 36 37


CHK DATE

N36A N37A N39 N39 N59A N59B N59C N59D N59E N59F

REFERENCE

M448 14NOV11 ADDED N104A, N104B, N104C.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

11MAR09

AE08058107

037

Figure 239

Connector Body Composite (1701F)

S08344-2

240

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.38. CONNECTOR BODY COMPOSITE (1702), P. 38


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV 1 2 3 4 5 6# 6 6## 7 8 9 10 IP CONNECTOR (1702) (LOCATED ON FRONT CENTER DASH PANEL) 11 12 13 14 15 16


42 33 38 31 30 34 28

CIR A9AA A6DB A77B A28 A71A A71-G A71A A71B A13A A14A A77 A5R(+) A1 A31 A88 A17 A5R(-) A23A A17-GC A17-GC A17B A17C A97C A97B A97M A92E A92F A92H A99B A97N A99D PLUG A104AL A104AM A30BC A3BA(+) A3BA(-) A97F PLUG A92A A92B A88A A97VT1

GAUGE COLOR 20 20 20 18 16 18 18 16 16 12 18 18 18 18 18 16 18 18 16 18 18 18 18 18 18 16 18 18 18 18 18 16 16 16 18 18 16 18 18 18 12 GY GY LTGN TN OR WH OR OR PK RD LTGN YL LTBL TN LTGN PK GN TN WH WH PK PK PL PL PL TN TN TN PL PL PL DKBL DKBL TN DKBL GY PL TN TN LTGN PL

TERMINAL 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3574285C1 3574285C1 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 3522073C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343c1 3508928C1 3574285C1 3574285C1 3574288C1 2003343C1 2003343C1 3574285C1 3508928C1 2003343C1 2003343C1 2003343C1 3574288C1

17 18 19*

27 21

25 19

24 18

22

19* 20 21 22 23 24

16
10 1

15 9

13 5

12

CONNECTOR 3595621C1

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

* MUTUALLY EXCLUSIVE # W/ STD BACKUP LIGHT ## W/ WORK LIGHT FEED

41 42

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED: CIRC A30BC

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

FOR AUTO START/ STOP EFFECTS.

61802Y

11MAR09

AE08058107

038

Figure 240

Connector Body Composite (1702)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

241

14.39. CONNECTOR BODY COMPOSITE (1702), P. 39


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV 1** 1## 2* 2* 3 4 5 6# 7# 8# 9 10 ENGINE CONNECTOR (1702) (LOCATED ON FRONT CENTER DASH PANEL) 11@% 12 13 14
34 28 38 30 31 42 33

CIR K92A20 K92A20 K9AA K9AA K6DB K77B K28 K71A K71B K13A PLUG K77 K5R(+) PLUG K31 K88 PLUG K17 K17 K5R(-) PLUG K17-GC K17B K17C K97C K97B K97M K92E K92F K92H K99B K97N K97D K92ER K97S K97J K30BC K3BA(+) K3BA(-) K13A K92A15 K47T K92A K92A K92B K92GN K88A K98YL K97VT1

GAUGE COLOR 16 16 16 18 18 18 18 16 16 14 16 18 18 16 16 18 18 18 18 16 18 18 18 16 18 18 18 18 18 18 18 18 16 18 18 18 18 18 18 18 18 18 16 18 12 GY WH GY GY GY LTGN TN OR OR PK LTGN YL TN LTGN PK PK GN PK PK PK PL PL PL TN TN TN PL PL PL TN VT VT TN DKBL GY PK TN GY TN TN TN GN LTGN YL VT

TERMINAL 3549416C1 3549416C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549417C1 3549417C1 3508928C1 3549417C1 3549418C1 3508928C1 3549418C1 3549417C1 3508928C1 3549417C1 3549418C1 3549418C1 3508928C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549416C1

15 16* 16*

22

16
10 1

24 18

25 19

27 21

17@% 18 19@% 20@%

12 5

13

15 9

21 22 CONNECTOR 3595620C1 23 24 25@ 26 27@ 28 29 30 31@ * MUTUALLY EXCLUSIVE @ W/ ULTRASHIFT TRANSMISSION # W/ MANUAL TRANSMISSION % W/ AUTOSHIFT TRANSMISSION **W/ VARIABLE SPEED FAN ##W/ 2 SPEED FAN 32 33 34 35 36 37 38* 38* 39* 39* 40* 40* 41* 41* 42

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 ADDED: CIRC 30BC FOR AUTO S/S & CIRC 92A20.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

039

Figure 241

Connector Body Composite (1702)

S08344-2

242

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.40. CONNECTOR BODY COMPOSITE (1800), P. 40


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DCM CONNECTOR (1800) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN) CAV A1
B C 1 2 3 4 5 4 6 7 8 9 1 2 3 4 5 6 7 8 9 6 7 8 D 4 D 1 2 3

CIR A56B A57B A11-GA A9 A87E A94MU A52D A102A A82C A40A A6 A97B A99D A97N A44 A86 A70 A85A A100 A97 A82B A40B A94SV A99B A97C A97M A92 A86A A82A A94SZ A97A A40 A70E A14EB2 A70D A70D A11-GMB A62DD A24 A24C A94SE A94-GC A94SF A94BY A17A A17B

GAUGE 20 20 18 18 18 18 20 20 20 20 20 18 18 18 20 20 20 20 20 20 20 18 16 18 18 18 18 18 20 16 18 20 18 18 18 18 16 18 18 18 18 18 16 18 18 18

COLOR OR OR GY GY GY GY YL YL GY GY GY PL PL PL GY LTGN OR GY GY PL GY GY GY PL PL PL
TN

TERMINAL 3544883C1 3544883C1 3544876C1 3544876C1 3544876C1 3544876C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544884C1 3544884C1 3544884C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544883C1 3544884C1 3544884C1 3544883C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544876C1 3544876C1 3544884C1 3544876C1 3544876C1 3544876C1 3544876C1 3544884C1 3544884C1

A
1 2 3

A2 A3 A4 A5 A6 A7 A8

5 6 7 8

B1 B2 B3 B4 B5 B6 B7 B8

10 10 11 11 12 12
B C

CONNECTOR 3553649C1

B9 B10
B11

BODY LOCK 3553650C1

B12 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10
C11

LTGN GY GY PL GY OR RD GY OR
WH

C12 D1@ D1# D2** D2*** D2# D3 D4* D4* D5* D5* D6* D6* D7 D8

DKBL GY GY GY
WH

GY GY PK PK

* MUTUALLY EXCLUSIVE ** W/ DAY CAB TRIPMASTER *** W/ SLEEPER TRIPMASTER # W/ XATA @ W/ TRIP MASTER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAY09

AE08058107

040

Figure 242

Connector Body Composite (1800)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

243

14.41. CONNECTOR BODY COMPOSITE (1800F), P. 41


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAB HARNESS CONN (1800F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN) CAV
B C

CIR B56B B57B B11-GA B9 B87E


-

GAUGE 18 18 18 18 18
-

COLOR OR OR
WH

TERMINAL 3544886C1 3544886C1 3544880C1 3544880C1 3544880C1


-

A1 A2

A
8 7 6 5 4 3 2 1

A3 A4

12 12 11 11 10 10 9 9 8 8
7 6 5 4 3 2 1 7 6 5 4 3 2 1

GY GY
-

8 7 6 5 4 3 2 1 D

A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 B9

B52B B102A B82C B40A B6 B97B B99D B97N B44 B86 B70 B85A B100 B97 B82B B40B B94SV B99B B97C B97C B97M B92 B86A B82A B94SZ B97A B40 B70E B70D B62DD B24 B94SE B94SF B17A B17AA

18 18 18 18 18 18 18 18 18 20 18 20 20 20 18 18 18 18 18 18 18 20 20 18 18 18 18 18 18 20 20 18 18 18 18

YL YL GY GY GY VT VT VT GY LTGN OR GY GY GY GY GY GY VT GY VT VT
TN

3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544885C1 3544886C1 3544885C1 3544885C1 3544885C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544885C1 3544885C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544879C1 3544879C1 3544880C1 3544880C1 3544886C1 3544886C1

B10
B11

B12 CONNECTOR 3612512C1 BODY LOCK 3553654C1 3553652C1 C1 C2 C3 C4 C5* C5* C6 C7 C8 C9 C10
C11

LTGN GY GY VT GY OR GY DKBL GY GY GY PK PK

C12 D1 D2 D3 D4 D5 D6 D7 D8

* MUTUALLY EXCLUSIVE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

041

Figure 243

Connector Body Composite (1800F)

S08344-2

244

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.42. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TURN SIGNAL SWITCH CONNECTOR (1801) (LOCATED ON STEERING COLUMN)

CAV 1 2 3 4

CIR B56B B57B B52B B102A B82C B87-G B9D B82A B82B B87E

GAUGE 18 18 18 18 18 18 18 18 18 18

COLOR OR OR YL YL GY WH GY GY GY GY

TERMINAL 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1

5 6

12

7 8 9

CONNECTOR 3539212C1

10 11 12

CLOCKSPRING (1802) (LOCATED ON STEERING COLUMN) CAV 1 CIR B62DD B97 B86 B92 B9C B100 B85A B24 B86A B62-GDD GAUGE 20 20 20 20 20 20 20 20 20 20 COLOR DKBL GY LTGN TN GY GY GY GY LTGN WH TERMINAL 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1

2 3 4 5 6 7 8 9

10
CONNECTOR 3608496C1

10

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

042

Figure 244

Connector Body Composite (1801), (1802)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

245

14.43. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PRIMARY AIR TRANSDUCER (1803) (LOCATED AT BASE OF STEERING COLUMN)

B A

CONNECTOR 1678137C1

CAV A B C

CIR B9E B6A B40

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL 1651943C1 1651943C1 1651943C1

SECONDARY AIR TRANSDUCER (1804) (LOCATED AT BASE OF STEERING COLUMN)

B A

CONNECTOR 1678137C1

CAV A B C

CIR B9F B6B B40A

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL 1651943C1 1651943C1 1651943C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

043

Figure 245

Connector Body Composite (1803), (1804)

S08344-2

246

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.44. CONNECTOR BODY COMPOSITE (1805), (1806), P. 44


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRANSDUCER CONNECTOR (1805) (LOCATED AT BASE OF STEERING COLUMN)

B A

CONNECTOR 1678137C1

CAV A
B C

CIR B9H B6C B40B

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL 1651943C1 1651943C1 1651943C1

STOP LIGHT SWITCH CONNECTOR (1806) (LOCATED AT BASE OF STEERING COLUMN)

D B C A

CONNECTOR 1661777C1 BODY LOCK 1661873C1

CAV A
B C D

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

SEAL/SLEEVE
-

B70 B9K

18 18

OR GY

1661875C1 1661875C1

1661872C1 1661872C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

044

Figure 246

Connector Body Composite (1805), (1806)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

247

14.45. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PARK BRAKE (1808) (LOCATED AT BASE OF STEERING COLUMN)

CAV

CIR B44
B9J

GAUGE 18 18

COLOR GY GY

TERMINAL 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1

D B C A

C D

CONNECTOR 1661777C1 BODY LOCK 1661873C1

ACCELERATOR PEDAL (1809) (LOCATED ABOVE ACCELERATOR PEDAL)

F E D C B A

CAV A
B C D E F

CIR B99B B97B B97C B99D B97N B97M

GAUGE 18 18 18 18 18 18

COLOR VT VT VT VT VT VT

TERMINAL 1651943C1 1651943C1 1651943C1 1651943C1 1651943C1 1651943C1

CONNECTOR 1687790C1

ACCELERATOR PEDAL (1810) (LOCATED ABOVE ACCELERATOR PEDAL)

A C

CAV A
B C

CIR B97C B97B B99B

GAUGE 18 18 18

COLOR GY VT VT

TERMINAL 1680205C1 1680205C1 1680205C1

CONNECTOR 1655702C1 BODY LOCK 1655704C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

045

Figure 247

Connector Body Composite (1808), (1809), (1810)

S08344-2

248

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.46. CONNECTOR BODY COMPOSITE (1811), (1812), (1820F / 1820M), P. 46


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CLUTCH SWITCH (1811) (LOCATED ON CLUTCH PEDAL)

CAV A

CIR B17A B17AA B97A B9M

GAUGE 18 18 18 18

COLOR PK PK VT GY

TERMINAL 1667742C1 1667742C1 1667742C1 1667742C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1

B C D

B C D

CONNECTOR 3540757C1 BODY LOCK 3540758C1

BRAKE INPUT (1812) (LOCATED AT BASE OF STEERING COLUMN)

D B C A

CAV
C D

CIR B70E B70D

GAUGE 18 18

COLOR OR GY

TERMINAL 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1

CONNECTOR 1661777C1 BODY LOCK 1661873C1

CAB HARNESS STEERING WHEEL SENSOR (1820F / 1820M) (LOCATED IN INSTRUMENT PANEL TO RIGHT OF STEERING COLUMN)

A B D C

B A CD

CONNECTOR 1667529C1 BODY LOCK 1667530C1

CONNECTOR 1667305C1 BODY LOCK 1661263C1

CAV A
B C D

CIR B94SA B94SB B94SC B94SD

GAUGE 20 20 20 20

COLOR GY GY GY GY

TERMINAL 3534481C1 3534481C1 3534481C1 3534481C1

CAV A
B C D

CIR A94SA A94SB A94SC A94SD

GAUGE 18 18 18 18

COLOR GY GY GY GY

TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

046

Figure 248

Connector Body Composite (1811), (1812), (1820F / 1820M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

249

14.47. CONNECTOR BODY COMPOSITE (1821), (1822), (1823), (1860), (1861), P. 47


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

STEERING WHEEL POSITION SENSOR (1821) (LOCATED ON STEERING COLUMN) CAV 1 CIR B94SC B94SA B94SB B94SD GAUGE 20 20 20 20 COLOR GY GY GY GY TERMINAL 3601801C1 3601801C1 3601801C1 3601801C1 -

1 2 3

4 5 6 7

2 3 4 5 6 7

CONNECTOR 3601800C1

ABS PRIMARY AIR TRANSDUCER (1822) (LOCATED AT BASE OF STEERING COLUMN)

ABS SECONDARY AIR TRANSDUCER (1823) (LOCATED AT BASE OF STEERING COLUMN)

B A

B A

CONNECTOR 1678137C1 CAV A B C CIR B94SZA B94SVA B94SE GAUGE 18 18 18 COLOR GY GY GY TERMINAL 1651943C1 1651943C1 1651943C1 CAV A B C

CONNECTOR 1678137C1 CIR B94SZB B94SVB B94SF GAUGE 18 18 18 COLOR GY GY GY TERMINAL 1651943C1 1651943C1 1651943C1

CIGAR LIGHTER TYPE POWER SOURCE (1860) (LOCATED IN INSTRUMENT PANEL - CENTER) (JUMPER HARNESS)

CAV A B

CIR A86M A86-GA

GAUGE 16 16

COLOR LT GN WH

TERMINAL 3534165C1 3534165C1

B A C
CONNECTOR 3613000C1

TWO POST POWER SOURCE (1861) (LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS)

CAV

CIR B86N B86-GB

GAUGE 14 14

COLOR LTGN WH

TERMINAL 3517476C1 3517476C1

A B

CONNECTOR 3517473C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

047

Figure 249

Connector Body Composite (1821), (1822), (1823), (1860), (1861)

S08344-2

250

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.48. CONNECTOR BODY COMPOSITE (1873), (1874), (1874B), (1901), (1903), P. 48


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUX POWER RELAY (1873) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

CAV

CIR A13FG A13F A104B A13XA


-

GAUGE 18 18 18 18
-

COLOR PK PK DKBL PK
-

TERMINAL 1659673C1 1659673C1 1659673C1 1659673C1


-

5 4 3 2
CONNECTOR 0593385C1 BODY LOCK 0593587C1

1* 1#

3@
4

5@ 5*#

A13XA A13DB

18 18

PK PK

1659673C1 1659673C1

* W/ THEFT DETERRENT & INTERNATIONAL ENGINE # W/ THEFT DETERRENT REMOTE START & INTERNATIONAL ENGINE @ CRIMPED TOGETHER

WIF SENSOR (1874) (LOCATED AT INSTRUMENT PANEL CENTER)

WIF SENSOR (1874B) (LOCATED AT INSTRUMENT PANEL CENTER)

CONNECTOR 3602747C1 CONNECTOR 3590390C91

CAV
1 2

CIRCUIT K95W K95-GF

GAUGE 18 18

COLOR
TN WH

TERMINAL 3561584C1 3561584C1

SEAL/SLEEVE 3536867C1 3536867C1

CAV
1 2

CIRCUIT K95W K95-GF

GAUGE 18 18

COLOR
TN WH

TERMINAL 1680205C1 1680205C1

AUX POWER (1901) (LOCATED IN INSTRUMENT PANEL - CENTER)

CIGAR LIGHTER (1903) (LOCATED IN INSTRUMENT PANEL)

A B
CONNECTOR 1661196C1 CAV CAV A
B

B A C
CONNECTOR 3590298C1 BODY LOCK 3557682C1 CIR A84
-

GAUGE 16
-

COLOR LTGN
WH

TERMINAL 3534165C1
-

CIR A86P A86-GP

GAUGE 16 16

COLOR LTGN
WH

TERMINAL 1661208C1 1661208C1

A
B C

A84-G

16

3534165C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

048

Figure 250

Connector Body Composite (1873), (1874), (1874B), (1901), (1903)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

251

14.49. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1912), (1916), P. 49
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LIGHTED AIR SHIELD (1906) (LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

FLOOR LIGHT (1907) (LOCATED IN INSTRUMENT PANEL - CENTER)

C B A

CAV A B C

CIR A58C A58-GC -

GAUGE 16 16 -

COLOR BN WH -

TERMINAL 1661262C1 1661262C1 -

A B

CAV A B

CIR A63JA A63-GJ

GAUGE 18 18

COLOR DKBL WH

TERMINAL 1661261C1 1661261C1

CONNECTOR 1661891C1

CONNECTOR 1661259C1 BODY LOCK 1661263C1

XATA RESISTOR ASSY (1909M) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

XATA MODULE (1910) (LOCATED AT RIGHT SIDE BACK OF DOOR)

CAV

CIR A14EA A11-GMA A3BE(+) A3BE(-)

GAUGE 16 16 20 20

COLOR RD WH DKBL GY

TERMINAL 1661261C1 1661261C1 3544254C1 3544254C1

B A
CONNECTOR 0872291R1 CAV A B CIR A14EB A14EB1 GAUGE 18 18 COLOR RD RD TERMINAL 0879630R1 0879630R1

DC AB

A B C D

CONNECTOR 1667305C1 BODY LOCK 1661263C1

COMPASS (1912) (LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)

5 4 3 2 1

CAV 1 2 3 4 5

CIR A28V A5C(+) A5C(-) A28-G -

GAUGE 18 18 18 18 -

COLOR TN YL GN WH -

TERMINAL 3614754C1 3614754C1 3614754C1 3614754C1 -

CONNECTOR 3609957C1

QUALCOMM OMNIVISION SPKR SWITCH (1916) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR) CAV A CIR A86H A86HA A86J A86JA A86-GD1 A86HB A86JB GAUGE 18 18 18 18 18 18 18 COLOR LT GN LT GN LT GN LT GN WH LT GN LT GN TERMINAL 2005836C1 2005836C1 2005836C1 2005836C1 2005836C1 2005836C1 2005836C1 -

D C B A

E F G H

C B D E F G

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

049

Figure 251

Connector Body Composite (1906), (1907), (1909M), (1910), (1912), (1916)

S08344-2

252

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.50. CONNECTOR BODY COMPOSITE (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922), (1922M), P. 50
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


QUALCOMM OMNIVISION POWER (1918 / 1918A) (LOCATED IN LEFT BACK PANEL (DAYCAB))

QUALCOMM OMNIVISION REMOTE CONTROL (1917) LOCATED ON LEFT SIDE - BACK OF DOOR)

A B
CONNECTOR 1661259C1 CAV CAV A
B

C B A
CONNECTOR 1661199C1 CIR A14ED A13EE A11-GMB GAUGE 16 16 16 COLOR RD DK BL
WH

TERMINAL 1661212C1 1661212C1 1661212C1

CIR A86RCD A86-GD2

GAUGE 18 18

COLOR LT GN
WH

TERMINAL 1661261C1 1661261C1

A
B C

QUALCOMM OMNIVISION ACCESSORY (#1919 / *1919A) (LOCATED IN LEFT BACK PANEL (DAYCAB))

QUALCOMM IMCT (1920) (LOCATED IN LEFT SIDE B PILLAR)

D C B A
CAV A
B C D E F G H

E F G H
GAUGE 18 18 18 18 18 18 18
-

F E D

A B C

CONNECTOR 2005836C1 CIR A86RCD A98F A3BD(+) A3BD(-) A86-GND A86HA A86JA
-

COLOR LT GN
TN

TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1


-

CONNECTOR 2011340C1 BODY LOCK 2011364C1 CAV A


B C D E F

CIR A3BD(+) A3BD(-) A14ED A11-GMB A13EE A98F

GAUGE 18 18 18 18 18 18

COLOR DKBL GY RD
WH

TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1

DK BL GY
WH

LT GN LT GN
-

PK BK

# W/ QUALCOMM OMNIVISION FOR SLEEPER * W/ QUALCOMM OMNIVISION FOR DAYCAB

QUALCOMM (1922) (LOCATED ON LEFT SIDE - BACK OF DOOR)

QUALCOMM DISPLAY POWER (1922M) (LOCATED ON LEFT SIDE - BACK OF DOOR)

B A

A B
CONNECTOR 1669972C1

CONNECTOR 1669973C1

CAV A
B
CHK DATE

CIR A14EF A11-GMC

GAUGE 18 18
CHANGE

COLOR RD
WH

TERMINAL 1661212C1 1661212C1


REV REFERENCE DRAWN

CAV A
B
NAME

CIR A14EF A11-GMC

GAUGE 18 18

COLOR RD
WH

TERMINAL 1661208C1 1661208C1

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

050

Figure 252

Connector Body Composite (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922), (1922M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

253

14.51. CONNECTOR BODY COMPOSITE (1923), P. 51


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOMM TMCT (1923) (LOCATED ON RIGHT SIDE BACK OF DOOR)

F E D

A B C

CONNECTOR 1661201C1

CAV A
B C D E F

CIR A13EE A14ED A98F A11-GMB A3BD(+) A3BD(-)

GAUGE 18 18 18 18 18 18

COLOR PK RD BK
WH

TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1

DKBL GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

051

Figure 253

Connector Body Composite (1923)

S08344-2

254

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.52. CONNECTOR BODY COMPOSITE (1932), (1933), (1942F), P. 52


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOM TMCT (1932) (LOCATED IN LEFT BACK PANEL(DAYCAB))

CAV A
B

CIR A14EA A14EE A11-GMC A11-GMA A13EE A3BD(+) A3BD(-)


-

GAUGE 18 18 18 18 18 18 18
-

COLOR RD RD
WH WH

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1


-

A B C D

H G F E

C D E F G H

PK DKBL GY
-

CONNECTOR 2005835C1 BODY LOCK 2006503C1

MOTIENT MOBILE MAX DISCRETE I/O (1933) (LOCATED IN LEFT BACK PANEL(DAYCAB))

CAV A
B

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

A98F
-

18
-

LTGN
-

1661212C1
-

D C B A

E F G H

C D E F G H

CONNECTOR 2005836C1 BODY LOCK 2006504C1

EATON VORAD RIGHT SIDE DISPLAY (1942F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN) CAV
1

CIR A67V A67W A67U A57NA

GAUGE 18 18 18 18

COLOR GY GY GY OR

TERMINAL 1680206C1 1680206C1 1680206C1 1680206C1

3 4
CONNECTOR 3673259C1 BODY LOCK 3503599C1

1 2

2 3 4

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAY09

AE08058107

052

Figure 254

Connector Body Composite (1932), (1933), (1942F)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

255

14.53. CONNECTOR BODY COMPOSITE (1943M), (1953), (1960), P. 53


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EATON VORAD DRIVER INTERFACE UNIT (1943M) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

JAKE BRAKE FOOT PEDAL (1953) (LOCATED IN INSTRUMENT PANEL - LEFT SIDE)

1 5

2 6

3 7

4 8

B A
TERMINAL
-

CONNECTOR 3673332C1 CAV


1 2 3 4 5 6 7 8

CIR
-

GAUGE
-

COLOR
-

CONNECTOR 0872291R1 CAV A


B

CIR A9FS A24B

GAUGE 18 18

COLOR GY GY

TERMINAL 0879630R1 0879630R1

A67E A67-GD A5HA(-) A5HA(+)


-

18 18 18 18
-

PK
WH GN

3673333C1 3673333C1 3673333C1 3673333C1


-

YL
-

C 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 6 7 8 D 4 D 1 2 3

A
1 2 3 4

MODULE BRACKET "B" CONNECTOR (1960) (LOCATED ON MODULE BRACKET)

5 6 7 8

10 10 11 11 12 12
B C

CONNECTOR 3553649C1 BODY LOCK 3553652C1 3553654C1 3553650C1

CAV A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10
B11

CIR
-

GAUGE

COLOR
-

TERMINAL
-

C1 C2 C3 C4

A3BN(+) A3BN(-) A98NS AOUT2 A5VREF APPU


AANG1

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 18 18

DKBL GY BK
TN TN TN TN TN TN TN TN

3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544876C1 3544876C1 3544876C1 3544876C1 3544884C1 3544884C1

C5 C6 C7 C8 C9 C10
C11

A98ZA
-

18
-

BK
-

3544876C1
-

AANG2 AANG3 AANG4 AANG5 AANG-G A98Z A98NL A14NN A13N A11-GNA A14NP A5K(+) A5K(-)

C12 D1 D2 D3 D4 D5 D6 D7 D8

GY BK BK RD PK
WH

RD YL
GN

B12

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

053

Figure 255

Connector Body Composite (1943M), (1953), (1960)

S08344-2

256

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.54. CONNECTOR BODY COMPOSITE (1962), P. 54


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV A1 A2 A3 MODULE BRACKET "A" CONNECTOR (1962) (LOCATED ON MODULE BRACKET) A4 A5 A6 A7 A8 B1 B2 B3


B C 1 2 3 4 5 4 6 7 8 9 1 2 3 4 5 6 7 8 9 6 7 8 D 4 D 1 2 3

CIR
-

GAUGE
-

COLOR
WH TN TN TN TN TN TN TN TN

TERMINAL
-

A22-G A22E A22D


-

18 18 18
-

3544876C1 3544876C1 3544876C1


-

A22C A22B A22VC A22VB A22ZB A22ZC A5P(+) A5P(-)


-

18 18 18 18 18 18 18 18
-

3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1


-

A
1 2 3

B4 B5 B6 B7 B8 B9 B10

YL
GN TN TN TN -

A22A A22VA A22ZA


-

18 18 18
-

3544884C1 3544884C1 3544884C1


-

5 6 7 8

B11

B12 C1 C2 C3 C4 C5 C6 C7

10 10 11 11 12 12
B C

CONNECTOR 3612515C1 BODY LOCK 3553650C1

C8 C9 C10
C11

C12 D1 D2 D3 D4 D5 D6 D7 D8

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

054

Figure 256

Connector Body Composite (1962)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

257

14.55. CONNECTOR BODY COMPOSITE (1963), (1964), P. 55


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TELEMATICS CONNECTOR 1 (1963) (LOCATED ON MODULE BRACKET)

CAV

CIR A14NN PLUG A13N PLUG A98NL PLUG PLUG PLUG A5K(+) A5K(-) A98Z A11-GNA

GAUGE 18 18 18 18 18 18 18

COLOR RD PK BK YL GN BK WH

TERMINAL 1680205C1 0453133C1 1680205C1 0453133C1 1680205C1 0453133C1 0453133C1 0453133C1 1680205C1 1680205C1 1680205C1 1680205C1

1 2 3 4 5 6 7

12

8 9 10 11 12

CONNECTOR 3601924C1 BODY LOCK 1689428C1

TELEMATICS CONNECTOR 2 (1964) (LOCATED ON MODULE BRACKET)

CAV 1 2 3 4 5 6

CIR A3BN(+) A3BN(-) PLUG PLUG PLUG A98NS PLUG PLUG PLUG PLUG PLUG PLUG

GAUGE 18 18 18 -

COLOR DKBL GY BK -

TERMINAL 1680205C1 1680205C1 0453133C1 0453133C1 0453133C1 1680205C1 0453133C1 0453133C1 0453133C1 0453133C1 0453133C1 0453133C1

12

7 8 9 10 11

CONNECTOR 1689427C1 BODY LOCK 1689428C1

12

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

29APR09

AE08058107

055

Figure 257

Connector Body Composite (1963), (1964)

S08344-2

258

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.56. CONNECTOR BODY COMPOSITE (1970), P. 56


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SATELLITE COMMUNICATIONS (1970) (LOCATED ON RIGHT SIDE BACK OF DOOR)

K J H G

CONNECTOR 3538635C1 BODY LOCK 3538636C1

CAV A* A* A* B* B*
C D

CIR A14SD A14EA A14ED A13SD A13EE A3BD(-) A3BD(+) A14EBA A98F A98J A11-GMB PLUG PLUG A70E A50S

GAUGE 18 16 18 18 18 18 18 18 18 18 18
-

COLOR RD RD RD PK PK GY DK BL RD
TN

TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 2025431C1 2025431C1 1661875C1 1661875C1

SEAL/SLEEVE 3568570C1 1661872C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 2025431C1 2025431C1 3568570C1 3568570C1

E* E* F* F*
G H J

BK
WH -

18 18

OR YL

* MUTUALLY EXCLUSIVE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

29APR09

AE08058107

056

Figure 258

Connector Body Composite (1970)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

259

14.57. CONNECTOR BODY COMPOSITE (2000), P. 57


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

IP / ROOF CONNECTION (2000) (LOCATED IN INSTRUMENT PANEL - LEFT SIDE)

3 4

K J H G F

A B C D E

9 10

CONNECTOR 3540612C1 BODY LOCK 3540614C1

CONNECTOR 3544688C1 BODY LOCK 3540615C1

CAV
1 2 3 4 5 6 7 8 9

CIR A58T A86F A63-GA A63D A63BD A86HB A86JB


-

GAUGE 18 18 16 18 18 18 18
-

COLOR
BN

TERMINAL 3544692C1 3544692C1 3544694C1 3544692C1 3544692C1 3544692C1 3544692C1


-

CAV A
B C D E F G H J

CIR D58T D86F D63-GA D63D D63E


-

GAUGE 18 16 16 18 18
-

COLOR
BN

TERMINAL 3544691C1 3544693C1 3544693C1 3544691C1 3544691C1


-

LTGN
WH

LTGN
WH

DKBL DKBL LTGN LTGN


-

DKBL DKBL
-

D86K D86L D86H D86J

18 18 18 18

LTGN LTGN LTGN LTGN

3544691C1 3544691C1 3544691C1 3544691C1

10

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

29APR09

AE08058107

057

Figure 259

Connector Body Composite (2000)

S08344-2

260

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.58. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT CLEARANCE (2002M) (LOCATED IN FRONT ROOF)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV A
B

CIR D58Z D58-GD

GAUGE 18 18

COLOR
BN WH

TERMINAL 1661261C1 1661261C1

LEFT MARKER (2003M) (LOCATED IN FRONT ROOF)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV A
B

CIR D58M D58-GE

GAUGE 18 18

COLOR
BN WH

TERMINAL 1661261C1 1661261C1

MID MARKER (2004M) (LOCATED IN FRONT ROOF)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV A
B

CIR D58N D58-GF

GAUGE 18 18

COLOR
BN WH

TERMINAL 1661261C1 1661261C1

RIGHT MARKER (2005M) (LOCATED IN FRONT ROOF)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV A
B

CIR D58P D58-GH

GAUGE 18 18

COLOR
BN WH

TERMINAL 1661261C1 1661261C1

RIGHT CLEARANCE (2006M) (LOCATED IN FRONT ROOF) CAV CIR D58R D58-GJ GAUGE 18 18 COLOR
BN WH

TERMINAL 1661261C1 1661261C1

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

A
B

SUNSHADE (2007F) (LOCATED AT SUNSHADE)

B A
CONNECTOR 1661260C1 BODY LOCK 1661264C1
CHK DATE CHANGE REV REFERENCE DRAWN

CAV A
B

CIR D58T D58-GL

GAUGE 18 18

COLOR
BN WH

TERMINAL 1661262C1 1661262C1

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

058

Figure 260

Connector Body Composite (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

261

14.59. CONNECTOR BODY COMPOSITE (2100), (2101), P. 59


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

HEADLINER TO DOME LIGHT (2100) (LOCATED IN CAB ROOF)

A B C
CONNECTOR 1661198C1 CAV A
B C

CIR C63-GE C63D C63E

GAUGE 18 18 18

COLOR
WH

TERMINAL 1661261C1 1661261C1 1661261C1

DKBL DKBL

HEADLINER TO ROOF HARNESS (2101) (LOCATED IN CAB ROOF FRONT)

A B

CONNECTOR 1669972C1

CAV A# A** A* B# B* B**

CIR D63L D63D D63-GM D63L-G D63-GM D63-GM

GAUGE 18 18 18 18 18 18

COLOR BL DKBL DKBL


WH WH

TERMINAL 1661212C1 1661208C1 1661208C1 1661212C1 1661208C1 1661208C1

DKBL

# W/ DOME LIGHT ** W/ SLEEPER-2 * W/ SLEEPER

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

059

Figure 261

Connector Body Composite (2100), (2101)

S08344-2

262

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.60. CONNECTOR BODY COMPOSITE (2200), (2201), (2300), P. 60


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CUSTOMER SUPPLIED WORK LIGHT (2200) (LOCATED IN LEFT BACK PANEL DAYCAB))

A B

CAV A
B

CIR A65BFA A65-GFA

GAUGE 18 18

COLOR OR
WH

TERMINAL 1661261C1 1661261C1

CONNECTOR 1661259C1 BODY LOCK 1661263C1

CUSTOMER SUPPLIED WORK LIGHT (2201) (LOCATED IN RIGHT BACKPANEL (DAYCAB))

A B

CAV A
B

CIR A65BFB A65-GFB

GAUGE 18 18

COLOR OR
WH

TERMINAL 1661261C1 1661261C1

CONNECTOR 1661259C1 BODY LOCK 1661263C1

LEFT SPEAKER (2300) (LOCATED IN LEFT B PILLAR (DAYCAB))

B A

CAV A
B

CIR A86BA A86CA

GAUGE 18 18

COLOR LTGN LTGN

TERMINAL 1661261C1 1661261C1

CONNECTOR 3535769C1 BODY LOCK 3535770C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

060

Figure 262

Connector Body Composite (2200), (2201), (2300)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

263

14.61. CONNECTOR BODY COMPOSITE (2302), (2303F / 2303M), (2304), (2312), P. 61


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT CONSOLE SPEAKER (2302) (LOCATED IN CAB ROOF)

B A

CONNECTOR 3535769C1 BODY LOCK 3535770C1

CAV A B

CIR C86H C86J

GAUGE 18 18

COLOR LT LT

TERMINAL 1661261C1 1661261C1

CB RADIO POWER (2303F / 2303M) (LOCATED IN CAB ROOF)

A B B A
CONNECTOR 1661196C1 CONNECTOR 1661197C1 CAV A B CIR C86F C86-GF GAUGE 16 16 COLOR LTGN WH TERMINAL 1661209C1 1661209C1 CAV A B CIR C86M C86-GG GAUGE 16 16 COLOR LTGN WH TERMINAL 1661209C1 1661209C1

RIGHT CONSOLE SPEAKER (2304) (LOCATED IN CAB ROOF)

DOOR / SW SPEAKER JUMPER (2312) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)

B A

A B C D
CONNECTOR 3535769C1 BODY LOCK 3535770C1 CONNECTOR 3533975C1 BODY LOCK 3534158C1 TERMINAL 1661261C1 1661261C1 CAV A B C D CIR A63B A9BAA A86BA A86CA GAUGE 16 16 18 18 COLOR DKBL GY LTGN LTGN TERMINAL 3534165C1 3534165C1 3534164C1 3534164C1

CAV A B

CIR C86K C86L

GAUGE 18 18

COLOR LT LT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

061

Figure 263

Connector Body Composite (2302), (2303F / 2303M), (2304), (2312)

S08344-2

264

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.62. CONNECTOR BODY COMPOSITE (2313), (2500), P. 62


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DOOR / SW SPEAKER JUMPER (2313) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)

CAV A

CIR A63C A9BAB A86DA A86EA

GAUGE 16 16 18 18

COLOR DKBL GY LTGN LTGN

TERMINAL 3534165C1 3534165C1 3534164C1 3534164C1

A B C D

B C D

CONNECTOR 3533975C1 BODY LOCK 3534158C1

CONSOLE / ROOF STANDARD (2500) (LOCATED IN CAB ROOF)

E F G H

D C B A

H
G F E

A
B C D

CONNECTOR 3515762C1 BODY LOCK 3515764C1

CONNECTOR 3515763C1 BODY LOCK 3515765C1

CAV A B C D E F G H

CIR D86F D63-GL D63D D63E D86L D86J D86H D86K

GAUGE 16 16 18 18 18 18 18 18

COLOR LTGN WH DKBL DKBL LTGN LTGN LTGN LTGN

TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1

CAV A B C D E F G H

CIR C86F C63-GL C63D C63E C86L C86J C86H C86K

GAUGE 16 16 18 18 18 18 18 18

COLOR LTGN WH DKBL DKBL LTGN LTGN LTGN LTGN

TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

062

Figure 264

Connector Body Composite (2313), (2500)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

265

14.63. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100 / 3100M), P. 63


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DRIVER DOOR CONNECTOR (3000) (LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY DRIVER DOOR)

CAV A

CIR A78D A78E A78F A78A A62BD A58DA A78V A78-GA A56D -

GAUGE 18 18 18 16 18 18 18 16 18 -

COLOR LTGN LTGN LTGN LTGN DKBL BN LTGN WH OR -

TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 -

A B C D E

K J H G F

B C D E F G H J

CONNECTOR 3540612C1 BODY LOCK 3540614C1

PASSENGER DOOR CONNECTOR (3003M) (LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY PASSENGER DOOR)

CAV A

CIR A78D A78E A78F A78B A58DB A78-GB A57D -

GAUGE 18 18 18 16 18 16 18 -

COLOR LTGN LTGN LTGN LTGN BN WH OR -

TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 -

A B C D E

K J H G F

B C D E F G H J

CONNECTOR 3540612C1 BODY LOCK 3540614C1

WINDOW MOTOR (3100 / 3100M) (LOCATED IN DOOR (DRIVER AND PASSENGER))

CAV

CIR E83A E83E

GAUGE 14 14

COLOR LTGN LTGN

TERMINAL 3535486C1 3535486C1

SEAL/SLEEVE 0589391C1 0589391C1

A B

CONNECTOR 3534424C1 BODY LOCK 3534425C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

063

Figure 265

Connector Body Composite (3000), (3003M), (3100 / 3100M)

S08344-2

266

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.64. CONNECTOR BODY COMPOSITE (3200 / 3200F), (3201M), (3202M), (3203), P. 64


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DOOR / IP DOOR POD (3200 / 3200F) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

D E F

C B A

F E D

A B C

CONNECTOR 1661201C1 CAV A


B C D E F

CONNECTOR 1661200C1 TERMINAL 1661212C1 1661212C1 3534167C1 3534167C1


-

CIR E3W(+) E3X(-) E81B E81-GA


-

GAUGE 18 18 12 12
-

COLOR DKBL GY LTGN


WH -

CAV A
B C D E F

CIR A3AB(+) A3AB(-) A81B A81-GA


-

GAUGE 20 20 12 12
-

COLOR DKBL GY LTGN


WH -

TERMINAL 1661208C1 1661208C1 3566715C1 3566715C1


-

DOOR POD LOAD (3201M) (LOCATED IN DOOR (DRIVER AND PASSENGER))

DRIVER OR PASSENGER DOOR POD SIGNAL (3202M) (LOCATED IN DOOR (DRIVER AND PASSENGER))

C B
CONNECTOR 3540565C1 BODY LOCK 3540617C1 TERMINAL 2033816C1 2033816C1 2033816C1 2033816C1 CAV A
B C D E F G

C
B

CONNECTOR 3535482C1 BODY LOCK 3535483C1 CAV A


B C D

CIR E83E E83A E81A E81E

GAUGE 14 14 14 14

COLOR LTGN LTGN LTGN LTGN

CIR PLUG PLUG E3X(-) E3W(+) E81-GA PLUG E81B

GAUGE
-

COLOR
-

TERMINAL 2025431C1 2025431C1 1661875C1 1661875C1 2031531C1 2025431C1 2031531C1

SEAL/SLEEVE
-

18 18 12
-

GY DKBL
WH -

1661872C1 1661872C1 2025428C1


-

12

LTGN

2025428C1

DOOR LOCK (3203) (LOCATED IN DOOR (DRIVER AND PASSENGER))

B A

CONNECTOR 1671608C1 BODY LOCK 1671608C1 CAV A


B
CHK DATE CHANGE

CIR E81A E81E


REV

GAUGE 14 14
REFERENCE

COLOR LTGN LTGN


DRAWN

TERMINAL 2033816C1 2033816C1


NAME

SEAL/SLEEVE 0589391C1 0589391C1

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

064

Figure 266

Connector Body Composite (3200 / 3200F), (3201M), (3202M), (3203)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

267

14.65. CONNECTOR BODY COMPOSITE (3204 / 3204M), (3205M / 3205F), (3206M), (3300), (3400), (3410), P. 65
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DOOR / IP DOOR POD (3204 /3204M) (LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR) CAV CIR A3AC(+) A3AC(-) A81C A81-GC A86AT A86AU GAUGE 20 20 12 12 18 18 COLOR DKBL GY LTGN WH LTGN LTGN TERMINAL 1661208C1 1661208C1 3566715C1 3566715C1 1661208C1 1661208C1 CAV CIR E3W(+) E3X(-) E81B A81-GC GAUGE 18 18 12 12 COLOR DKBL GY LTGN WH TERMINAL 1661875C1 1661875C1 2031531C1 2031531C1 -

D E F

C B A

A B C D E F

C B A

D E F

A B C D E F

CONNECTOR 1661200C1

CONNECTOR 1661201C1 IP / DOOR CONN LEFT (3205M / 3205F) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

CAV A B

CIRCUIT A63BB A63-G A86H A86AH A86J A86AJ

GAUGE 18 18 18 18 18 18

COLOR DKBL WH LTGN LTGN LTGN LTGN

TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 CONNECTOR 1667529C1 BODY LOCK 1667530C1

CAV A

CIRCUIT E63BB E63-G E86S E86T

GA COLOR 18 18 18 18 DKBL WH LTGN LTGN

TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1

A B D C

B C D

DC AB

C C* D D*

CONNECTOR 1667305C1 BODY LOCK 1661263C1

* W/ AMPLIFIER SPEAKER (3300) (LOCATED ON DOOR INSIDE CAB)

IP / DOOR CONN RIGHT (3206M) (LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)

DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV A B C C* D D* CIRCUIT A63BC A63-GK A86K A86AK A86L A86AL GAUGE 18 18 18 18 18 18 COLOR DKBL WH LTGN LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 CAV A B CONNECTOR 3535769C1 BODY LOCK 3535770C1 CIRCUIT E86S E86T GAUGE 18 18 COLOR LTGN LTGN TERMINAL 1661261C1 1661261C1 B A

* W/ AMPLIFIER COURTESY LIGHT (3400) (LOCATED IN DOOR (DRIVER AND PASSENGER)) SPOT LIGHT DRIVERS DOOR (3410) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B
CHK DATE

B A
CONNECTOR 1661260C1 BODY LOCK 1661264C1 TERMINAL 1661261C1 1661261C1
REV REFERENCE DRAWN NAME

CIR E63BB E63-G

GAUGE 18 18
CHANGE

COLOR DKBL WH

CAV A B

CIR A64C -

GAUGE 16 -

COLOR YL -

TERMINAL 1661262C1 -

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

065

Figure 267

Connector Body Composite (3204 / 3204M), (3205M / 3205F), (3206M), (3300), (3400), (3410)

S08344-2

268

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.66. CONNECTOR BODY COMPOSITE (4101), (4111), P. 66


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

START ALARM (4101) (LOCATED ON DASH PANEL UNDER COWL TRAY)

B A

CONNECTOR 1671610C1 BODY LOCK 1671608C1

CAV A B

CIR A104AE A104AF

GAUGE COLOR 18 18

TERMINAL

SEAL/SLEEVE 3517771C1 3517771C1

DK BL 2033819C1 DK BL 2033819C1

RPM J1 AUTO START/STOP (4111)

1 2 3

6 5 4

3572899C1 CONN 2005242C1 LOCK

CAV 1 2 3 4 5 6

CIRC PLUG A11-GA A5SR(+) A5SR(-) PLUG A15XM

GAUGE COLOR 14 18 18 18 WH YL GN RD

TERMINAL 2034787C1 1680205C1 1680205C1 1680205C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 RMVD 4204, ADDED 4111. B

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

066

Figure 268

Connector Body Composite (4101), (4111)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

269

14.67. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), P. 66A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RPMJ3 AUTO START/STOP (4113)

CAV CIR 1 2

GAUGE COLOR TERMINAL DKBL DKBL DKBL DKBL DKBL DKBL 2005483C1 2005483C1 2005483C1 2005483C1 2005483C1 2005483C1 -

A104AP 18 A104AP 18 A104AR 18 A104AR 18 -

(LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL)

3 4 5 6

23

15

7 8 9 10 11 12 13 14 15 16 17 18 19 20

16

21 22 23

A104SP 18 A104SS 18 -

CONNECTOR 3677559C1

RPMJ4 AUTO START/STOP (4114)

(LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL) CAV CIR A B C A12XM A13XM A14BC GAUGE COLOR TERMINAL 18 18 18 DKBL PK RD DKBL DKBL LTGN LTGN 3535930C1 3535930C1 3535930C1 3535930C1 3535930C1 3535930C1 3535930C1

A E

B F

C G

D H

D# D* E F G H

A104AL 16 A104AM 16 A77CR A75HR 18 18

CONNECTOR 3548934C1

# W/ MANUAL XMSN * N/ MANUAL XMSN

RPMJ5 AUTO START/ STOP (4115) (LOCATED ON MODULES MOUNTING PLATE ON CENTER PANEL)

CAV A

CIRC A14BR1

GAUGE COLOR 6 RD

TERMINAL 1621479C1

CONNECTOR 2007312C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

05APR11

AE08058107

66A

Figure 269

Connector Body Composite (4113), (4114), (4115)

S08344-2

270

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.68. CONNECTOR BODY COMPOSITE (4204), P. 66B


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PARKED HEAT VALVE 1B (4204)

CONNECTOR 3522068C1 BODY LOCK 1661874C1

A B

CAV A B

CIRC A75TK A75T-GB

GAUGE COLOR 18 18 LTGN LTGN

TERMINAL 1661875C1 1661875C1

SEAL/SLEEVE 3568570C1 3568570C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

26JUL11

AE08058107

66B

Figure 270

Connector Body Composite (4204)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

271

14.69. CONNECTOR BODY COMPOSITE (4328), (4500), (4705), (4706), P. 67


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WIPER MOTOR (4500) (LOCATED UNDER HOOD) ENGINE DIAGNOSTICS CONNECTOR (4328)

E D C

B C

B A

CONNECTOR 3602454C1 BODY LOCK 1655705C1

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CAV A
B C

CIRCUIT K98YL K98GN PLUG

GAUGE 18 18
-

COLOR YL
GN -

TERMINAL 1680206C1 1680206C1 0453133C1

CAV A
B C D E

CIR A82D A82J A82-G A82K A82L

GAUGE 16 16 16 16 16

COLOR GY GY
WH

TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1

SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1

GY GY

BODY BUILDER CONNECTOR (4705)

BODY BUILDER CONNECTOR 2 (4706)

A B C D E

K J H G F

E D C B A

F G H J K

CONNECTOR 3538634C1 BODY LOCK 3538636C1

CONNECTOR 3538635C1 BODY LOCK 3538636C1

CAV A
B C D E F G H J

CIRCUIT K92A15
K92A11

GAUGE 18 18 18 18 18 18 18 18 18
-

COLOR
TN TN TN TN TN TN TN TN TN -

TERMINAL 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 2025431C1

SEAL/SLEEVE 1661872C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1
-

CAV A
B C D E F G H J

CIRCUIT K92A5 K92A4 K92A3 K92A14 K92A2 K92A6 K92A7


K92A1

GAUGE 18 18 18 18 18 18 18 18
-

COLOR
TN TN TN TN TN TN TN TN -

TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 2025431C1 2025431C1

TERMINAL 3568570C1 1661872C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1


-

K92A12 K92A13 K92A9 K92A10 K92A8 K92A16 K92A17 PLUG

PLUG PLUG

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

067

Figure 271

Connector Body Composite (4328), (4500), (4705), (4706)

S08344-2

272

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.70. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM


CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV 1 2 3 4 5 6 7 CAB CONNECTOR IP/SLEEPER CONNECTION (5000 / 5000A) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR) 8 9 10 11 12 13 14 15 16 17 18 19**
42 33 38 31 30 34 28

CIR A14VA A77CS A86BB A86CB A86DB A86EB A63JB A86AA PLUG A86AC A86K A86L A86AK A86AL A86AH A86AJ A12B A63AW A58C A58BLT A65 A65B A109S A86H A86J A104AC A75WA A104AB A75WP A104AA A75HR A104AH A104AE A75TL

GAUGE COLOR 10 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 14 16 18 16 18 18 18 18 14 18 18 18 18 16 18 18 18 18 18 18 12 18 18 18 18 16 18 18 16 18 18 18 18 10 RD LTGN LTGN LTGN LTGN LTGN DKBL LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTBL DKBL BN BN OR OR GY LTGN LTGN DKBL RD DKBL LTGN DKBL LTGN DKBL DKBL LTGN DKBL DKBL DKBL DKBL RD YL GN DKBL LTGN PK PK LTGN PK PK DKBL GY LTGN RD

TERMINAL 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3508928C91 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 3574285C1 3574285C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574287C1

19* 20 21

27 21

25 19

24 18

22

16
10 1

22 23

15 9

13 5

12

24 25# 25% 26# 26% 27# 27& 28

CONNECTOR 3595621C1 BODY LOCK 3598918C1 3598919C1 * W/ BEACON LIGHT FOR SLEEPER ** W/ SLEEPER AIR SHIELD @ W/ THEFT DETERRENT # W/ REMOTE START STOP % N/ IDLE HEAT - CAB ## W/ IDLE REDUCTION & W/ AUTO START / STOP

29# 30%

30#% A104AJ 31 32 33 34 35 36 37 38% 38# 38@ 39% 39# 39@ 40# 41# 41& 42 A62A A63E A63F A14XX A5S(+) A5S(-) A63C A75TM A13FL A13FL A75TN A13F A13FG A104AD A9RC A77CR A14VB

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 ADDED: CIRC A75HR W/ AUTO START/STOP EFFECTS.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

068

Figure 272

Connector Body Composite (5000 / 5000A)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

273

14.71. CONNECTOR BODY COMPOSITE (5000), P. 69


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV 1 2 2& 3 4 5 6 7 8 9@ 9@ 10 11 12 13 14 15 16 17* 17# 18 19 20 21 22 23 24

CIR H14VA H97Z H77CS H86BB H86CB H86DB H86EB H63JB H86AB H75AJB H75WDB H86AC H86K H86L H86AK H86AL H86AH H86AJ H12B H12B H63AW H58C H65 H65B H109S H86H H86J

GAUGE COLOR 10 18 18 18 18 18 18 18 18 16 16 18 18 18 18 18 18 18 18 18 18 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 10 16 18 18 18 18 18 16 18 18 18 18 RD VT LTGN LTGN LTGN LTGN LTGN DKBL LTGN LTGN LTGN

TERMINAL 3549415C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549416C1 3549418C1

CAV

CIR

GAUGE COLOR 18 18 18 10 DKBL GY LTGN RD

TERMINAL 3549418C1 3549418C1 2003343C1 3549415C1

40** H104AD 41** 41& 42 H9RC H77CR H14VB

LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LTBL VT DKBL BK OR OR GY LTGN LTGN DKBL RD DKBL LTGN DKBL LTGN DKBL VT LTGN DKBL VT LTGN DKBL LTGN DKBL DKBL DKBL RD LTGN YL GN DKBL RD LTGN PK VT LTGN DKBL PK 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 2003343C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549415C1 3549416C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 * W/ IDLE MANAGEMENT # N/ ICON % N/ IDLE HEAT - CAB ** W/ REMOTE START / STOP @ MUTUALLY EXCLUSIVE & W/ AUTO START / STOP CONNECTOR 3595620C1 BODY LOCK 3598916C1 3598917C1
9 27 21 25 19 24 18 22 33 31 42 38 30 34 28

CAB / SLEEPER SLEEPER CONNECTOR (5000) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

25** H104AC %25 H75WA

16
10 1

15

13 5

12

26** H104AB 26 H75WP

27** H104AA 27& H75HR

28** H104AH 29 29% H97K H75X

29** H104AE 30 30% H97L HH75TL

30** H104AJ 30& 31 32 33 34 %34 35 36 37 38 38% 38** 39 39% 39** 40 H75HS H62A H63E H63F H14AC H75AV H5S(+) H5S(-) H63C H14HHB H75TM H13FL H97T H75TN H13F H13HB

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 ADDED CIRC H75HR FOR AUTO START/STOP EFFECTS.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

069

Figure 273

Connector Body Composite (5000)

S08344-2

274

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.72. CONNECTOR BODY COMPOSITE (5001), P. 70


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV
H1-A1

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

H1-A2 SLEEPER FUSE CENTER (5001) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE) H1-A3 H1-A4 H1-A5 H1-A6
H1-B1

H63SA
-

16
-

DKBL
-

3584674C1
-

H86AG
-

18
-

LTGN
-

3577500C1
-

H75WB H14VAA H14VAC H14VAD H14CC H14CD H75AM H14VAB


-

18 16 16 18 18 18 18 16
-

RD RD RD RD RD RD LTGN RD
-

3577500C1 3584674C1 3584674C1 3577500C1 3577500C1 3577500C1 3577500C1 3584674C1


-

H1-B2 H1-B3 H1-B4 H1-B5

H1
A 1 2 3 4 C 5 6 B A 1 2 3 4 5 6 B C C B A 1 2 3 4 5 6

H1-B6
H1-C1

H2

H1-C2 H1-C3 H1-C4 H1-C5* H1-C5#

H86SBB
-

16
-

LTGN
-

3584674C1
-

H63K H63U H63KU


-

18 18 18
-

DKBL DKBL DKBL


-

3577500C1 3577500C1 3577500C1


-

H3

H1-C5 H1-C6
H2-A1

H2-A2

H75BV
-

16
-

LTGN
-

3584674C1
-

C B A 1 2 3 4 5 6

H4

H2-A3 H2-A4 H2-A5 H2-A6


H2-B1

H76
-

18
-

BK
-

3577500C1
-

H86M H14VBA H14VBB H14VBC H14VBD H75AN H14VBE H86SB


-

16 14 16 16 12 18 14 14
-

LTGN RD RD RD RD LTGN RD LTGN


-

3584674C1 3584674C1 3584674C1 3584674C1 3584673C1 3577500C1 3584674C1 3584674C1


-

H2-B2 H2-B3 H2-B4 H2-B5 H2-B6


H2-C1

CONNECTOR 3600905C1

H2-C2 H2-C3 H2-C4 H2-C5& H2-C5@@

H86AP
-

16
-

LTGN
-

3584674C1
-

H77NN H14VAB
-

14 16
-

LTGN RD
-

3587674C1 3584674C1
-

* W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY @@ W/ LUGGAGE LIGHTS

H2-C6
H3-A1

H12B H97TA H75V H63C H63D H63-GSA H63SF


-

18 18 16 18 18 18 18
-

VT VT LTGN DKBL DKBL


WH

3577500C1 3577500C1 3577500C1 3577500C1 3577500C1 3577500C1 3577500C1


-

H3-A1@ H3-A2 H3-A3 H3-A4 H3-A5 H3-A6


H3-B1

DKBL
-

H3-B2 H3-B3 H3-B4 H3-B5 CHART CONTINUED ON SHEET NO. 71

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

070

Figure 274

Connector Body Composite (5001)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

275

14.73. CONNECTOR BODY COMPOSITE (5001), P. 71


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CHART CONTINUED FROM SHEET NO.70

SLEEPER FUSE CENTER (5001) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)

H3-B6
H3-C1

H63SCA H75BV H11-GS H63DV H63-GD H63SJ H63SH


-

18 16 18 18 18 18 18
-

DKBL LTGN
WH

3577500C1 3584674C1 3577500C1 3577500C1 3577500C1 3577500C1 3577500C1


-

H3-C2 H3-C3 H3-C4 H3-C5

DKBL
WH

DKBL DKBL
-

H1
A 1 2 3 4 C 5 6 B A 1 2 3 4 5 6 B C C B A 1 2 3 4 5 6

H3-C6
H4-A1

H2

H4-A2 H4-A3%** H4-A3&

H75AL H104ADA H104DA H77NK H77NL H97Z H104ABB H104AE H104AH H97TA H70NM H75AP H75AV H75AX
-

18 18 18 18 16 18 18 18 18 18 18 18 16 16
-

LTGN DKBL DKBL LTGN LTGN VT DKBL DKBL DKBL VT LTGN LTGN LTGN LTGN
-

3577500C1 3662131C1 3577500C1 3584674C1 3577500C1 3662131C1 3662131C1 3577500C1 3577500C1 3577500C1 3584674C1 3584674C1
-

H3

H4-A4 H4-A5 H4-A5%** H4-A6%

C B A 1 2 3 4 5 6

H4

H4-A6 H4-B1& H4-B1## H4-B1&& H4-B2 H4-B3 H4-B4% H4-B5 H4-B6


H4-C1

H13FL H75AV
-

18 14
-

PK LTGN
-

3577500C1 3584674C1
-

H75AP H75AW
-

18 14
-

LTGN LTGN
-

3577500C1 3584674C1
-

H4-C5 H4-C2 CONNECTOR 3600905C1 H4-C3% H4-C3& H4-C4% H4-C4& H4-C5@ H4-C5&& H4-C5## H4-C5@@ * W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY ## W/ NO IDLE 110V @@ W/ NO IDLE 12VDC H4-C5% H4-C6 H4-C6%**

H13F H77NP H77NJ H104AA H12B H77NN H75AW H75AP H104AJ H11-GEA H104AB H104ABA

18 16 18 18 18 14 14 18 18 18 18 18

DKBL LTGN LTGN DKBL LTBL LTGN LTGN LTGN DKBL


WH

3577500C1 3584674C1 3577500C1 3577500C1 3577500C1 3584674C1 3584674C1 3577500C1 3577500C1 3577500C1 3662131C1

DKBL DKBL

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

071

Figure 275

Connector Body Composite (5001)

S08344-2

276

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.74. CONNECTOR BODY COMPOSITE (5003), (5005), (5006), (5007), P. 72


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

12V POWER SOURCE (5003) (LOCATED IN SLEEPER CONTROL PANEL)

CONNECTOR 3613000C1 BODY LOCK 3557682C1 CAV A B C CIR H86SBA H86-GSA GAUGE COLOR 16 16 LTBL WH TERMINAL 3534165C1 3534165C1

BA C

12V POWER SOURCE (5005) (LOCATED UNDER BUNK - RIGHT SIDE) CONNECTOR 0872291R1

B A
POWER PANEL GROUND (5006) (LOCATED UNDER BUNK)

CAV A B

CIR H86-GSC H86SA

GAUGE COLOR 16 16 WH LTGN

TERMINAL 0188396R1 0188396R1

CONNECTOR 1661197C1

B
CAV CIR HA11-GSP GAUGE COLOR 14 WH TERMINAL 3534167C1

A B

GROUND ADAPTER (5007) (LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)

CAV 1 2

CIR H11-GM H58-G H86-GH H65-GE H86-GHW H86-GK H11-GSP H63-GK H63-GU H63-GX H77NT H11-GT H11-GSD H11-GMB

GAUGE COLOR 10 16 16 16 18 18 14 18 18 18 14 14 18 18 18 18 18 18 14 18 18 14 18 18 18 16 WH WH LTGN WH LTGN WH WH WH WH WH LTGN WH WH WH WH WH WH WH WH DKBL WH WH WH WH WH WH

TERMINAL 3613770C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1

14

3 4 5 6 7 8 8&& 8& 9% 10 11*

11^

CONNECTOR 3613769C1 * W/ TRIP MASTER ^ W/ QUALCOMM W/ TMCT ^^ W/ QUALCOMM W/ IMCT @ W/ SATELLITE COMMUNICATION ** W/ XATA ## W/ REMOTE START / STOP & W/ WARDROBE & UPPER BUNK LIGHTS-W/72"CAB && W/ UPPER BUNK LIGHT-W/72"CAB @@ W/ IDLE MANAGEMENT-W/51" CAB % W/ NO IDLE HVAC %% W/ AUTO START STOP+W/NO IDLE HVAC ! W/AUTO S/S+N/NO IDLE + W/AUTO S/S+W/ESPAR ++ W/AUTO S/S+W/WEBASTO

11^^ H11-GME 11@ H11-GMB

11** H11-GMD 12 13 H76-G H75-GSX

13## H104-GB 13@@ H11-GEC 13%% H75-GSX 13! 13++ 13+ 14 H75HC-G H75WK H75WK H86-GSB

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 RVSD R/D 5007-CAV 13 W/ AUTO S/S.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

072

Figure 276

Connector Body Composite (5003), (5005), (5006), (5007)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

277

14.75. CONNECTOR BODY COMPOSITE (5009), (5010), (5011M / 5011F), P. 73


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUX HEATER (5009) (LOCATED ON RIGHT SIDE, BACK OF PASSENGER DOOR)

A
CAV CIR H75C H11-GSM GAUGE 12 12 COLOR LT GN WH TERMINAL 2025422C1 2025422C1 SEAL/SLEEVE 2025428C1 2025428C1

B
CONNECTOR 2031520C1 BODY LOCK 2033927C1 CAV SAT COMMUNICATION (5010) (LOCATED ON RIGHT SIDE, BACK OFPASSENGER DOOR) A* A** A@ B@ B* B C@ C** C* D@ D**

A B

CIR H14SD H14ED H14EA H13EE H13SD H13EE H3BD(-) H3BE(-) H98B H3BD(+) H3BE(+) H98A H98F H14EBA H11-GSC H11-GMB PLUG PLUG H70E H50S

GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

COLOR RD RD RD PK PK PK GY GY BK DKBL DKBL BK BK RD WH WH OR YL

TERMINAL 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 2025431C1 2025431C1 1661872C1 1661872C1

F G H

D* E@ E** F@ F# G H J K

CONNECTOR 3538634C1 BODY LOCK 3538636C1

* W/ TRIP MASTER ** W/ XATA # W/ DRIVERTECH @ W/ QUALCOMM REMOTE RADIO & TWEETER (5011M / 5011F) (LOCATED ON LEFT SIDE - BACK OF DOOR)

E D C B A

F G H J K

A B C D E

K J H G F

CONNECTOR 3540612C1 BODY LOCK 3540614C1 CAV A B C D E F G H J K


CHK DATE

CONNECTOR 3540613C1 BODY LOCK 3540615C1 TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 REV REFERENCE DRAWN NAME

CIR H86R H86AE H86(+) H86(-) H86AF H86AR H86AS H86AT H86AU -

GAUGE 18 18 18 18 18 18 18 18 18 -

COLOR LTGN LTGN YL GN LTGN LTGN LTGN LTGN LTGN -

CAV A B C D E F G H J K

CIR A86R A86AE A86(+) A86(-) A86F A86AR A86AS A86AT A86AU -

GAUGE 18 18 18 18 18 18 18 18 18 -

COLOR LTGN LTGN YL GN LTGN LTGN LTGN LTGN LTGN -

TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 -

CHANGE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

073

Figure 277

Connector Body Composite (5009), (5010), (5011M / 5011F)

S08344-2

278

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.76. CONNECTOR BODY COMPOSITE (5012), (5013), (5031), (5034), (5035 / 5035A), P. 74
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LONG SLEEPER SKY / RISE 12V POWER SOURCE (5012) (LOCATED IN RIGHT SIDE OF SLEEPER)

LONG SLEEPER SKY / RISE 12V POWER SOURCE (5013) (LOCATED IN RIGHT SIDE OF SLEEPER)

B A
CONNECTOR 0872291R1 BODY LOCK 3557682C1 CAV A B CIR H86-GSB H86SBB GAUGE 16 16 COLOR WH LTGN TERMINAL 0188396R1 0188396R1 CAV A B

B A
CONNECTOR 0872291R1 BODY LOCK 3557682C1 CIR H86-GSB H86SBB GAUGE 16 16 COLOR WH LTGN TERMINAL 0188396R1 0188396R1

APU/PDC (5031) (LOCATED UNDER BUNK)

CAV

CIR H77NA H77NB PLUG H5MB(-) H5MB(+) PLUG PLUG PLUG

GAUGE 18 18 18 18 -

COLOR LTGN LTGN GN YL -

TERMINAL 1680205C1 1680205C1 0453133C1 1680205C1 1680205C1 0453133C1 0453133C1 0453133C1

1 2 3 4 5 6 7

CONNECTOR 3674957C1 BODY LOCK 3534766C1 MAXXSAVER APU (5034) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
1 2 3 4 5

CAV 1 2 3 4 5

CIR H5MB(+) H5MB(-) H77NA H77NB H77NW

GAUGE 18 18 18 18 18

COLOR YL GN LTGN LTGN GY

TERMINAL 2206584C1 2206584C1 2206584C1 2206584C1 2206584C1

CONNECTOR 2206592C1

MAXXSAVER APU DISPLAY INTERCONNECT (5035 / 5035A) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)

DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 - 2 REQD CAV A B C D CIR H5T(+) H5T(-) H77A H77NG GAUGE 18 18 20 18 COLOR YL GN RD LTGN TERMINAL 1661261C1 1661261C1 3544254C1 1661261C1

A B D C
CONNECTOR 1667529C1 BODY LOCK 1667530C1 CAV A B C D CIR H5U+ H5UH77C H12-G GAUGE 22 22 22 22 COLOR WH BL RD BK TERMINAL 3534481C1 3534481C1 3534481C1 3534481C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

074

Figure 278

Connector Body Composite (5012), (5013), (5031), (5034), (5035 / 5035A)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

279

14.77. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT WORK LIGHT (5100) (LOCATED ON SLEEPER BACK PANEL)

RIGHT WORK LIGHT (5101) (LOCATED ON SLEEPER BACK PANEL)

CONNECTOR 0969541R1 CAV A% CIR V65 V65A V65-GA V65-G GAUGE 16 18 18 16 COLOR OR OR WH WH TERMINAL 0333736C1 CAV 0333736C1 A B CONNECTOR 0969541R1 CIR V65A V65-GA GAUGE 18 18 COLOR OR WH TERMINAL 0333732C1 0333732C1

B%

% CRIMPED TOGETHER

ROOF / SLEEPER CONNECTOR (5102) (LOCATED IN SLEEPER BACK PANEL - UPPER LEFT)

F E D
CONNECTOR 2031872C1 BODY LOCK 2031874C1 CAV A B C D E F CIR V63HB V63-GB V63D V9NCB V63EB GAUGE 18 18 18 18 18

A B C

D E F

C B A

CONNECTOR 2031871C1 BODY LOCK 2031873C1 TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 CAV A B C D E F CIR H63HB H63-GB H63D H109SB H63EB GAUGE 16 16 18 18 18 COLOR DKBL WH DKBL GY DKBL TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1

COLOR DKBL WH DKBL GY DKBL

CAV ROOF HARNESS (5103) (LOCATED IN SLEEPER ROOF) 1* 1# 2* 2# 3* 3# 2 4 6 8 10 12 1 3 5 7 9 11 4* 4# 5 6 7 8 9 10 11 12

CIR H86BB H86BBP H86CB H86CBP H86DB H86DBP H63EB H86EBP H63D H63L H63-GB H50A -

GAUGE 18 18 18 18 18 18 18 18 18 16 16 16 -

COLOR LTGN LTGN LTGN LTGN LTGN LTGN DKBL LTGN DKBL DKBL WH YL -

TERMINAL 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 -

CONNECTOR 3825185C1

* RADIO SPEAKER-W/ 72" CAB # RADIO SPEAKER-W/ SUB WOOFER W/ 72" CAB

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

075

Figure 279

Connector Body Composite (5100), (5101), (5102), (5103)

S08344-2

280

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.78. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT SLEEPER AUX ACCENT LIGHT (5103) (LOCATED IN SLEEPER ROOF)

RIGHT SLEEPER AUX ACCENT LIGHT (5104) (LOCATED IN SLEEPER ROOF)

A B C
CONNECTOR 1661198C1 CAV A B
C

A B C
CONNECTOR 1661198C1 TERMINAL 1661208C1
-

CIR V63-GBD
-

GAUGE 18
-

COLOR WH
-

CAV A B
C

CIR V63-GBE
-

GAUGE 18
-

COLOR WH
-

TERMINAL 1661208C1
-

V63HBD

18

DKBL

1661208C1

V63HBE

18

DKBL

1661208C1

LEFT SLEEPER ACCENT LIGHT (5105) (LOCATED IN SLEEPER ROOF)

RIGHT SLEEPER ACCENT LIGHT (5106) (LOCATED IN SLEEPER ROOF)

A B C
CONNECTOR 1661198C1 CAV A B
C

A B C
CONNECTOR 1661198C1 TERMINAL 1661208C1
-

CIR V63-GBB
-

GAUGE 18
-

COLOR WH
-

CAV A B
C

CIR V63-GBC
-

GAUGE 18
-

COLOR WH
-

TERMINAL 1661208C1
-

V63HBB

18

DKBL

1661208C1

V63HBC

18

DKBL

1661208C1

SLEEPER DOME LIGHT (5107) (LOCATED IN SLEEPER ROOF)

WARDROBE CABINATE (5109) (LOCATED ON LEFT SIDE BY WARDROBE CABINET)

DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV A B
C D

A B
TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 CAV A B CIR H63K H63-GK GAUGE 18 18 COLOR DKBL WH TERMINAL 1661261C1 1661261C1 CONNECTOR 1661259C1 BODY LOCK 1661263C1

CIR V63D V63-GA V63EB V9NCB

GAUGE 18 18 18 18

COLOR DKBL WH DKBL GY

LEFT LUGGAGE LIGHT (5110) (LOCATED UNDER BUNK - LEFT SIDE)

RIGHT LUGGAGE LIGHT (5111) (LOCATED UNDER BUNK - RIGHT SIDE)

A B
CONNECTOR 1669973C1 CAV A B
CHK DATE

A B
CONNECTOR 1669973C1 TERMINAL 1661212C1 1661212C1
REV REFERENCE DRAWN

CIR H63SJA H63-GSB

GAUGE 18 18

COLOR DKBL WH

CAV A B
NAME

CIR H63SJB H63-GSC

GAUGE 18 18

COLOR DKBL WH

TERMINAL 1661212C1 1661212C1

CHANGE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

076

Figure 280

Connector Body Composite (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

281

14.79. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AIR SHIELD LIGHT (5117) (LOCATED IN UPPER LEFT SIDE OF SLEEPER)

C
B

A
CONNECTOR 1661891C1 BODY LOCK 1661892C1 CAV A B
C

C B A

CONNECTOR 1661889C1 BODY LOCK 1661890C1 TERMINAL 1661262C1 1661262C1


-

CIR H58C H58-G


-

GAUGE 16 16
-

COLOR BK WH
-

CAV A B
C

CIR BLACK WHITE


-

GAUGE 16 16
-

COLOR BK WH
-

TERMINAL 1661261C1 1661261C1


-

OPTIONAL WORK LIGHT CONNECTOR (5118) (LOCATED ON LEFT SIDE WALL OF SLEEPER)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B CIR BLACK WHITE GAUGE 16 16 COLOR BK WH TERMINAL 1661261C1 1661261C1

A B
CONNECTOR 1661260C1 BODY LOCK 1661264C1 CAV A B CIR H65BB H65-GD GAUGE 16 16 COLOR OR WH TERMINAL 1661262C1 1661262C1

RIGHT OPTIONAL WORK LIGHT (5119) (LOCATED ON RIGHT SIDE WALL OF SLEEPER)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV A B

CIR H65BA H65-GC

GAUGE 16 16

COLOR OR WH

TERMINAL 1661261C1 1661261C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

077

Figure 281

Connector Body Composite (5117), (5118), (5119)

S08344-2

282

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.80. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), P. 78


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT CRESENT SPEAKER (5123) (LOCATED IN SLEEPER CONTROL PANEL)

B A CAV A B CONNECTOR 3535769C1 BODY LOCK 3535770C1 CIR H86AT H86AU GAUGE 18 18 COLOR LTGN LTGN TERMINAL 1661261C1 1661261C1

CAV DOME / FLOOR LIGHT (5124) (LOCATED IN SLEEPER CONTROL PANEL) 1 2B 3 4

CIR H63C H63ZVR H63D H62 H62A H62D H62AJ H11-GA H62-GA -

GAUGE 18 18 18 18 18 18 18 18 18 -

COLOR DKBL GY DKBL DKBL DKBL DKBL DKBL WH DKBL -

TERMINAL 1661224C1 1661224C1 1661224C1 3541250C1 1661224C1 3541250C1 3541250C1 -

10 3 2B

8 6 5B

5B 6 7% 8 8#

1 9

4 7

9% 10

CONNECTOR 3520850C1

% CRIMPED TOGETHER # PANEL LIGHTS W/ NO IDLE

D C B A

E F G H

SLEEPER CONTROL PANEL SWITCH CONNECTOR (5125) (LOCATED IN SLEEPER CONTROL PANEL)

A B C D

H G F E

CONNECTOR 2005836C1 BODY LOCK 2006504C1 CAV A B C D E F G H CIR H63SA H63EA H62-GSD H62AS H109SA H63F H63HB H63-GSF GAUGE 16 18 18 18 18 18 16 18 COLOR DKBL DKBL WH DKBL GY DKBL DKBL WH TERMINAL 1661209C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661209C1 1661208C1

CONNECTOR 2005835C1 BODY LOCK 2006503C1 CAV A B C D E F G H CIR H63 H63D H11-GA H62AS H63ZVR H63C H63B H63-GA GAUGE 18 18 18 18 18 18 18 18 COLOR DKBL DKBL WH DKBL GY DKBL DKBL DKBL TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

078

Figure 282

Connector Body Composite (5123), (5124), (5125)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

283

14.81. CONNECTOR BODY COMPOSITE (5126), (5128), (5129), (5130), P. 79


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ACCENT LIGHT ON / OFF (5126) (LOCATED IN SLEEPER CONTROL PANEL)

CAV 1 2B 3% 4

CIR H63 H62C H63A H62C H62A H62B H62GSA H62GSB -

GAUGE 18 18 18 18 18 18 18 18 -

COLOR DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL -

TERMINAL 1661224C1 3541250C1 1661224C1 3541250C1

10 3 2B

8 6 5B

5B 6 7 8%

1 9

4
9%

3541250C1 -

7
10

CONNECTOR 3520850C1

% CRIMPED TOGETHER

LEFT FLOOR LIGHT (5128) (LOCATED ON BULKHEAD CENTER SECTION, LEFT SIDE)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV A B

CIR H63JBA H63-GJA

GAUGE 18 18

COLOR DKBL WH

TERMINAL 1661261C1 1661261C1

RIGHT FLOOR LIGHT (5129) (LOCATED ON BULKHEAD - CENTER SECTION, RIGHT SIDE) CAV CIR H63JBB H63-GJB GAUGE 18 18 COLOR DKBL DKBL TERMINAL 1661261C1 1661261C1

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

A B

LOWER BUNK READING LIGHT (5130) (LOCATED ON LEFT SIDE, WALL OF SLEEPER) CAV CIR H63SB H63-GSD GAUGE 18 18 COLOR DKBL WH TERMINAL 1661208C1 1661208C1

A B
CONNECTOR 1669972C1

A B

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

079

Figure 283

Connector Body Composite (5126), (5128), (5129), (5130)

S08344-2

284

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.82. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV MAIN SLPR/SLPR CNTRL CONNECTOR (5130) B C A1 A2 A3 A4 A4 A 8 7 6 5 4 3 2 1 12 12 11 11 10 10 9 9 8 8 7 7 D 8 7 6 5 4 3 2 1 D A5 A6 A7 A8 B1 B1 B2 B2 B3 B4 B4 B5 B6 B7 B7 B C B8 B8 B9 B9 B10 B10 B11 B11 B12

CIR H63SA H63E H62-GSD H62A H62AS H63ZVR H63F H50A H63-GSF H75AG H75HS1 H75AF H75HR1 H75AR H75-GAS H75-GAS H86SBA H86-GSA H75F H75F H75-GA H75-GA H75AB H75R H75AA H75H H75J H75J H75K

GAUGE COLOR 16 18 18 18 18 18 18 16 18 18 18 18 18 18 18 18 16 16 18 18 18 18 18 18 18 18 18 18 18

TERMINAL

CAV B12 C1 C2 C3 C4 C5 C6 C7 C7 C8 C8 C9 C9 C10 C11 C12 D1 D2 D3 D4 D4 D5 D5 D6 D7 D8

CIR H75K H9RC H104AC H104ADA H104ABB H104-GB H75L H75L H75M H75M H75N H75N H77NH H77NA H77NC H86F H86R H86-GHW H77NE H77CR1 H77NF H77CS1 H86(-) H86(+) H86AE

GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

TERMINAL

DK BL 3544886C1 DK BL 3544886C1 WH 3544880C1

LT GN 3544886C1 GY 3544886C1

DK BL 3544886C1 DK BL 3544886C1 DK BL 3544886C1 DK BL 3544886C1 -

DK BL 3544880C1 DK BL 3544880C1 GY 3544880C1

DK BL 3544880C1 YL WH 3544886C1 3544886C1

LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544880C1 LT GN 3544880C1 LT GN 3544880C1 LT GN 3544880C1 LT GN 3544880C1 GN YL 3544880C1 3544886C1

LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT BL 3544886C1 WH 3544886C1

6 6 5 4 3 2 1 5 4 3 2 1

LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 WH 3544886C1

CONNECTOR 3612512C1 BODY LOCK 3553652C1

LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1

LT GN 3544886C1

UPPER BUNK READING LIGHT (5131) (LOCATED IN LEFT SIDE WALL OF SLEEPER)

SKY RISE CABINET LIGHT (5134) (LOCATED IN RIGHT SIDE OF SLEEPER)

A B
CONNECTOR 1669972C1 CAV A B CIR H63U H63-GU GAUGE COLOR 18 18 DKBL WH TERMINAL 1661208C1 1661208C1 CAV A B

A B
CONNECTOR 1661196C1 CIR H63-GK H63K GAUGE COLOR 18 18 WH DKBL TERMINAL 1661208C1 1661208C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

74016A

23067181 CIRCUIT DIAGRAM, PROSTAR


RELEASE NO. DATE PART NO. SHEET

74016A

01NOV11

AE08058107

79A

Figure 284

Connector Body Composite (5130), (5131), (5134)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

285

14.83. CONNECTOR BODY COMPOSITE (5134), P. 80


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SLPR CNTRL/MAIN SLPR CONNECTOR (5134) B A 1 2 3 4 C 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1010 11 11 1212 B C D 1 2 3 4

CAV A1 A2 A3 A4 A4 A4 A4 A5 A6

CIR H63 H63D H11-GA H62AS H62AS H62AS H62AS H63VZR H63C H63B H63-GA H75AG H75AF H75AR H75AR H75AR H75-GAS H75-GAS H75-GAS H75F H75-GA H75R H75H H75J H75K H104AC H104ADA H104ABB H104-GB H75L H75M H75N H77NH H77NA H77NC H77NE H77NE H77NF H77NF -

GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 -

TERMINAL

DK BL 3544884C1 DK BL 3544884C1 WH 3544876C1

DK BL 3544876C1 DK BL 3544876C1 DK BL 3544876C1 DK BL 3544876C1 GY 3544876C1

DK BL 3544876C1 DK BL 3544884C1 DK BL 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 -

5 6 7 8 A

5 6 7 8 D

A7 A8 B1 B2 B3 B3 B3

CONNECTOR LOCK 3553649C1 BODY LOCK 3553650C1

B4 B4 B4 B5 B6 B7 B8 B9 B10 B11 B12 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 D1 D2 D3 D4 D4 D5 D5 D6 D7 D8

LT GN 3544884C1 WH 3544884C1

LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 -

DK BL 3544884C1 DK BL 3544884C1 DK BL 3544884C1 DK BL 3544884C1 -

LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 -

LT GN 3544876C1 LT GN 3544876C1 LT GN 3544876C1 LT GN 3544876C1 -

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 MOVED R/D: 5200,5201 TO SHEET 081. ADDED R/D 5134.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

080

Figure 285

Connector Body Composite (5134)

S08344-2

286

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.84. CONNECTOR BODY COMPOSITE (5200), (5201), (5202), (5205), P. 81


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DIGITAL HVAC CONTROLS (5200) (LOCATED IN SLEEPER CONTROL PANEL) 15

AUX HVAC BERGSTROM NO IDLE CONTROLLER (5205) (LOCATED UNDER BUNKRIGHT SIDE)

15

1 2 3 B

7 CONNECTOR 2029979C1 BODY LOCK 2038190C1 * W/ ELECTRONIC HEATER CONTROL # W/ COOLANT HEATER ** MUTUALLY EXCLUSIVE CAV 7 CIR H75F GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 LTGN WH LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN TERMINAL 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 CAV A1 A2 BLOWER SPEED CONTROL (5201) (LOCATED IN SLEEPER CONTROL PANEL) A3 A4 A5 A6 A7 A B C A8 A9 CONNECTOR 3536187C1 BODY LOCK 1661890C1 CAV A B C CIR H77TVB H77TB H77TZB GAUGE COLOR 18 18 18 LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1 A10 A11 A12 A13 A14 A15 B1 B2 TEMPERATURE CONTROL (5202) (LOCATED IN SLEEPER CONTROL PANEL) B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 CIR -

14 13

12 11 10

4 5 6 7 8 9
10 11 12

9 8 7 6 5 4

8** H75-GA 8** H75-GA 9# 9* 10# 10* 11 12 13 14 15 H75R H75AB H75H H75AA H75J H75K H75L H75M H75N

3544870C1 3544871C1 BODY LOCK

3 A 2 1

13 14 15

GAUGE COLOR 18 18 18 12 12 12 18 18 18 18 18 18 18 18 12 12 12 18 18 18 18 LTGN LTGN LTGN RD RD RD LTGN DKBL LTGN LTGN LTGN LTGN LTGN LTGN WH WH WH LTGN LTGN LTGN LTGN

TERMINAL 3544884C1 3544884C1 3544884C1 3544877C1 3544877C1 3544877C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544877C1 3544877C1 3544877C1 3544884C1 3544884C1 3544884C1 3544884C1

H75-GA H75AJA H75X H14HA H14HB H104 H75F H75N H75AB H75AA H75J H75K H75L H75M H75-GBA H75-GBB H104-G H77NF H77NE H75HG H75HF

C B A
CONNECTOR 3599251C1 BODY LOCK 3599255C1 CAV A B C CIR H77TVT H77TT H77TZT GAUGE COLOR 18 18 18 LTGN LTGN LTGN TERMINAL 3534164C1 3534164C1 3534164C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED R/D:5200,5201,

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

5205.RMVD R/D:5210,5212,5213.

61802Y

12MAR09

AE08058107

081

Figure 286

Connector Body Composite (5200), (5201), (5202), (5205)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

287

14.85. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUX HEATER CONTROLLER SLEEPER HVAC CONTROLLER (5210) (LOCATED UNDER BUNK - RIGHT SIDE)

SLEEPER HVAC BLEND DOOR (5212) (LOCATED UNDER BUNK - RIGHT SIDE)

10 9 17 32 8 7 6 5

CONNECTOR 3522071C1 CAV 5 1 16 6 7 8 CONNECTOR 3548957C91 9 10 CAV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CIR PLUG PLUG H75V H75-GBB H75CB PLUG H77TFA H77TF H77TFB H77TMB H77TMA H77TSB H77TSA PLUG H5SA(+) H5SA(-) H62AH H77TV H77TZ PLUG H77TT PLUG H77TB H75F H75-GA H75R H75H H75J H75K H75L H75M H75N GAUGE COLOR 18 18 18 18 18 18 18 18 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN YL GN DKBL LTGN LTGN LTGN LTGN LTGN WH LTGN LTGN LTGN LTGN LTGN LTGN LTGN TERMINAL 3517247C1 3517247C1 3517243C1 3517243C1 3517243C1 3517247C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 SLEEPER HVAC TEMP SENSOR (5213) (LOCATED UNDER BUNK - RIGHT SIDE) CIR H77TMA H77TMB H77TFB H77TF H77TFA GAUGE COLOR 18 18 18 18 18 LTGN LTGN LTGN LTGN LTGN TERMINAL 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1

3533507C1 3517247C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517247C1 3517243C1 3517247C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 CAV 1 2

CONNECTOR 3602659C1 CIR H77TSA H77TSC GAUGE COLOR 20 20 LTGN LTGN TERMINAL 3602660C1 3602660C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

1 2

3533507C1

74016A

01APR11

AE08058107

81A

Figure 287

Connector Body Composite (5210), (5212), (5213)

S08344-2

288

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.86. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


NO IDLE CONTROLLER 2 (5217) (LOCATED UNDER BUNK - RIGHT SIDE)

AUX HEATER LPM (5214) (LOCATED UNDER BUNK - RIGHT SIDE)

4 3 2 1
CAV 1
2 3 4 5 6

13

24

6 5
GAUGE
-

CONNECTOR 3627940C1 COLOR


-

CIR
-

TERMINAL
-

1
CONNECTOR 3664417C91 CAV 1
2 3 4 5

12
CIR GAUGE 18 18
-

H75CB H11-GSM H75C

18 12 12

LTGN WH LTGN

3544884C1 3605694C1 3605694C1

COLOR LTGN LTGN


-

TERMINAL 3517243C1 3517243C1 3518314C1 3518314C1 3518314C1 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3518314C1

H75TN H75AF PLUG PLUG PLUG H75TM H75L PLUG H77NH H75TL H77NR H75AG PLUG H75M H75J H75K H77NE H77NS H75AH H77ND H75X PLUG H75AJ H77NF PLUG

AUX HTR EVAP SENSOR (5215) LOCATED UNDERBUNK-RIGHT SIDE)

1 2

CAV 1
2

CIR H77-TSD H77-TSE

GAUGE 20 20

COLOR LTGN LTGN

TERMINAL 3602660C1 3602660C1

6 7 8 9

18 18
-

LTGN LTGN
-

18 18 18 18
-

LTGN LTGN LTGN LTGN


-

CONNECTOR 3602659C1 NO IDLE CONTROLLER 1 (5216) (LOCATED UNDER BUNK - RIGHT SIDE)

10
11

12 13

13

24

14 15 16 17

18 18 18 18 18 18 18 18
-

LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN


-

12 1
CONNECTOR 3664416C91 CAV 1
2 3 4 5 6 7 8 9

18 19* 19#

CIR H75AA H75AB PLUG H75-GB H75CB H75V H77TFA H77TF H77TFB H77TMB H77TMA H77NJ H77TSA PLUG H5SA(+) H5SA(-) H62AH H77TSB H77TSD H75AD H75-GA H75N H75F H75AE

GAUGE 18 18
-

COLOR LTGN LTGN


-

TERMINAL 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3518314C1 3533507C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3533507C1 3533507C1 3517243C1 3517243C1 3517243C1 3517243C1

20
21

22 23 24

18 18
-

LTGN LTGN
-

18 18 18 18 18 18 18 18 18 20
-

LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN
-

* W/ NO IDLE HEAT ONLY # W/ NO IDLE HVAC AUX HEATER IN TAKE SENSOR (5218) (LOCATED UNDER BUNK - RIGHT SIDE)

10
11

12 13 14 15 16 17 18 19 20
21

1 2

CAV 1
2

CIR H75AD H75AC

GAUGE 20 20

COLOR LTGN LTGN

TERMINAL 3602660C1 3602660C1

18 18 18 18 20 20 18 18 18 18
CHANGE

YL
GN

CONNECTOR 3602659C1 CHS MODULE (5219) (LOCATED UNDER BUNK - RIGHT SIDE)

DKBL LTGN LTGN LTGN LTGN LTGN LTGN LTGN

A B C

CAV A B
C

CIR H75-GAK H75AL H75AJ

GAUGE 16 16 18

COLOR LTGN LTGN LTGN

TERMINAL 1661209C1 1661209C1 1661208C1

22 23 24
CHK DATE

CONNECTOR 1661198C1
REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

082

Figure 288

Connector Body Composite (5214), (5215), (5216), (5217), (5218), (5219)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

289

14.87. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE ENGINE HEAT (5220) (LOCATED IN SLEEPER CONTROL PANEL)

C D

D C A B
CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV A B C D CIR H75AG H75AF H75AR H75-GAS GAUGE 18 18 18 18 COLOR LTGN LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1

B A
CONNECTOR 1667529C1 BODY LOCK 1667530C1 CAV A B C D CIR H75AG H75AF H75AR H75-GAS GAUGE 18 18 18 18 COLOR LTGN LTGN LTGN LTGN TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1

NO IDLE ENGINE HEAT (5222) (LOCATED IN SLEEPER CONTROL PANEL)

CAV 1 2B

CIR H75AF H75AT H75HB H75AT H75AR H62AA H62J H75AG H75-GAS H75HA

GAUGE 18 18 18 18 18 18 18 18 18 18

COLOR LTGN LTGN LTGN LTGN LTGN DKBL DKBL LTGN LTGN LTGN

TERMINAL 1661224C1 1661224C1 1661224C1 3541250C1 3541250C1 1661224C1 1661224C1 1661224C1 1661224C1 3541250C1

10 3 2B

8 6 5B

3* 3* 4 5B 6 7* 7*

1 9

4 7

8* 8* 9 10*

CONNECTOR 3520850C1

10*

* MUTUALLY EXCLUSIVE

SKY RISE BUNK FAN (5222) CAV CIR H76 H76-G GAUGE 18 18 COLOR BK WH TERMINAL 0879630R1 0879630R1

A B

CONNECTOR 0969541R1 NO IDLE CONTROLS (5230) (LOCATED IN SLEEPER CONTROL PANEL)

A B
C

E
F

B A

E
D

CONNECTOR 1661200C1 CAV A B C D E F CIR H77NE H77NF H77NH H77NA H77NC GAUGE 18 18 18 18 18 COLOR LTGN LTGN LTGN LTGN LTGN TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 CAV A B C D E F

CONNECTOR 1661201C1 CIR H77NE H77NF H77NH H77NA H77NC GAUGE 18 18 18 18 18 COLOR LTGN LTGN LTGN LTGN LTGN TERMINAL 16611212C1 16611212C1 16611212C1 16611212C1 16611212C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

083

Figure 289

Connector Body Composite (5220), (5222), (5230)

S08344-2

290

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.88. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE EXTERNAL MODULE (5232) (LOCATED UNDER BUNK-RIGHT SIDE)

CAV A

CIR H77NP H77NR H77NS H77NU H77NV

GAUGE COLOR 16 18 18 18 16 LTGN LTGN LTGN LTGN LTGN

TERMINAL 1661209C1 1661208C1 1661208C1 1661208C1 1661209C1

A B C D

H G F E

B C D E F

G
H CONNECTOR 2005835C1 BODY LOCK 2006503C1

NO IDLE COOL (5233) (LOCATED IN SLEEPER CONTROL PANEL) CAV 1 2B CIR H77NE H75AT H75HB H62AA H62AB H77NF H75HA H75HC GAUGE COLOR 18 18 18 18 18 18 18 18 LTGN LTGN LTGN DKBL DKBL LTGN LTGN LTGN TERMINAL 1661224C1 3541250C1

10 3 2B

8 6 5B

3 4 5B 6 7%

1 9

4 7

8% 9 10%

3541250C1 1661224C1 3541250C1

CONNECTOR 3520850C1

% CRIMPED TOGETHER

NO IDLE APU (5234)

CAV 1 2B

CIR H77NH H77NA

GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 LTGN LTGN DKBL DKBL DKBL DKBL LTGN LTGN LTGN DKBL DKBL DKBL LTGN DKBL

TERMINAL 1661224C1 1661224C1 3541250C1 3541250C1 1661224C1 3541250C1 3541250C1 1661224C1 1661224C1 1661224C1 1661224C1 3541250C1 1661224C1 3541250C1

2B& H62AW

10 3 2B

8 6 5B

H62AT 3 4* 4* 5B 6 7 H62AY H62AX H75WJ H75WH H77NC H62AY H62AB H62AW H75HC

1 9

4 7
* MUTUALLY EXCLUSIVE & W/AUTO START/STOP

7& 8 8& 9 10

CONNECTOR 3520850C1

10& H62AX

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 ADDED CIRCUITS & FOR R/D 5234.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

084

Figure 290

Connector Body Composite (5232), (5233), (5234)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

291

14.89. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE WEBASTO THERMOSTAT (5235) (PART OF SLEEPER CONTROL PANEL HARNESS)

AB D C
CAV A B 1667529C1 CONN 1667530C1 LOCK C D CIR H75WF H75WE H75WC H75WD GAUGE COLOR 18 18 18 18 LTGN LTGN LTGN LTGN TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1

NO IDLE WEBASTO HEATER (5236)

(PART OF MAIN SLEEPER HARNESS)

E D C B A

F G H J K

CAV A B C D E F

CIR H75WA H75WG H75WB H75WP H75WC H75WDA H75WE H75WF -

GAUGE COLOR 18 18 18 18 18 18 18 18 RD WH RD LTGN LTGN LTGN LTGN LTGN -

TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 -

3540613C1 CONN 3540615C1 LOCK

G H K

NO IDLE ESPAR THERMOSTAT (5237)

(PART OF SLEEPER CONTROL PANEL HARNESS)

D C E B F A
1661200C1

CAV CIRCUIT GAUGE COLOR A B C D E F H75WC H75WD H75WE H75WF H75WJ 18 18 18 18 18 LTGN LTGN LTGN LTGN LTGN -

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 -

NO IDLE ESPAR HEATER (5238)

(PART OF MAIN SLEEPER HARNESS) CAV CIRCUIT GAUGE COLOR TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1

H G F E

A B C D

A B C D E

H75WA H75WG H75WB H75WP H75WC H75WDA H75WE H75WF

18 18 18 18 18 18 18 18

RD WH RD LTGN LTGN LTGN LTGN LTGN

3515763C1 CONN 3515765C1 LOCK

F G H

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

M448 14NOV11 INITIAL RELEASE.

74016A

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

74016A

20APR11

AE08058107

84A

Figure 291

Connector Body Composite (5235), (5236), (5237), (5238)

S08344-2

292

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.90. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


BACK PANEL (5300) (LOCATED ON LEFT REAR CORNER OF SLEEPER)

D E

F
E

A B
C

B A

CONNECTOR 2031872C1 BODY LOCK 2031874C1 CAV A* A* B* B* C* C* D* D*


E

CONNECTOR 2031871C1 BODY LOCK 2031873C1 CAV A B


C D E

CIR H86BBP H86BB H86CBP H86CB H86DBP H86DB H86EBP H86EB H65 H65-G

GAUGE 18 18 18 18 18 18 18 18 16 16

COLOR LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN OR WH

TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1

CIR V86BB V86CB V86DB V86EB V65 V65-G

GAUGE 18 18 18 18 16 16

COLOR LTGN LTGN LTGN LTGN OR WH

TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1

* MUTUALLY EXCLUSIVE

REMOTE RADIO (5303) (LOCATED IN SLEEPER CONTROL PANEL)


3 2 1 6 5 4

AMPLIFIER CONNECTOR A (5313) (LOCATED UNDER BUNK LEFT SIDE)

26

14

CONNECTOR 3815785C1 BODY LOCK 3815993C1 CAV 1


2 3 4 5 6

13
TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 CAV 1
2 3 4 5

CIR H86F H86R H86-GHW H86(+) H86(-) H86AE

GAUGE 18 18 18 18 18 18

COLOR LTGN LTGN LTGN YL


GN

CONNECTOR 3663000C1 BODY LOCK 1661263C1 CIRCUIT H86DBA H86BBA H86AR H86AT
-

GA COLOR 18 18 18 18
-

TERMINAL 3577373C1 3577373C1 3577376C1 3577376C1


-

LTGN LTGN LTGN LTGN


-

LTGN

AMPLIFIER CONNECTOR B (5312) (LOCATED UNDER BUNK LEFT SIDE) CAV 1


2 3 4 5 6

6 7 8

H86AB H86DB H86BB H86K H86H H86APX H86APY H86APZ H86EBA H86CBA H86AS H86AU
-

18 18 18 18 18 18 18 18 18 18 18 18
-

LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN
-

3577376C1 3577376C1 3577376C1 3577376C1 3577376C1 3577373C1 3577373C1 3577373C1 3577375C2 3577373C1 3577376C1 3577376C1
-

CIR H86AH H86AK


-

GAUGE 18 18
-

COLOR LTGN LTGN


-

TERMINAL 3577376C1 3577376C1


-

10
11

12 13 14 15 16 17 18 19 20
21

H86AC H86BBP H86DBP


-

18 18 18
-

LTGN LTGN LTGN


-

3577376C1 3577376C1 3577376C1


-

16 8

9 1

7 8 9

H86AJ H86AL
-

18 18
-

LTGN LTGN
-

3577376C1 3577376C1
-

10
11

H86EB H86CB H86L H86J H86-GHX H86-GHY H86-GHZ

18 18 18 18 18 18 18

LTGN LTGN LTGN LTGN LTGN LTGN LTGN

3577376C1 3577376C1 3577376C1 3577376C1 3577373C1 3577373C1 3577375C2

12 CONNECTOR 3663001C1 13 14 15 16

H86CBP H86EBP
-

18 18
-

LTGN LTGN
-

3577376C1 3577376C1
-

22 23 24 25 26

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

085

Figure 292

Connector Body Composite (5300), (5303), (5312), (5313)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

293

14.91. CONNECTOR BODY COMPOSITE (5314), (5500), (5600), (5601M), (5602F), (5603M), (5700), P. 86
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SUBWOOFER CONN (5314) (LOCATED UNDER BUNK LEFT SIDE)

REFRIGERATOR (5500) (LOCATED ON RIGHT SIDE, BACK OF PASSENGER SEAT)

CAV A

CIRCUIT H86DBA H86BBA


-

GAUGE 18 18
-

COLOR LTGN LTGN


-

TERMINAL 1661208C1 1661208C1


-

B A
CONNECTOR 0872291R1 CAV A B CIR H86-GK H86AG GAUGE 18 18 COLOR WH LTGN TERMINAL 0879630R1 0879630R1

D E F

C B A

B
C D E

H86CBA H86EBA

18 18

LTGN LTGN

1661208C1 1661208C1

CONNECTOR 1661200C1

12V POWER SOURCE (5600) (LOCATED IN RIGHT SIDE OF SLEEPER)

TV / DVD AUDIO (5601M) (LOCATED IN RIGHT SIDE OF SLEEPER)

B A
CONNECTOR 0872291R1 CAV A B CIR H86-GSB H86SBB GAUGE 16 16 COLOR WH LTGN TERMINAL 0188396R1 0188396R1 CAV A B
C

A B C
CONNECTOR 1661889C1 BODY LOCK 1661890C1 CIR H86RSIG H86-GSG H86LSIG GAUGE 18 18 18 COLOR LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1

TV / DVD AUDIO (5602F) (LOCATED IN RIGHT SIDE OF SLEEPER)

TV / DVD AUDIO (5603M) (LOCATED IN RIGHT SIDE OF SLEEPER)

C B A
CONNECTOR 1661891C1 BODY LOCK 1661890C1 CAV A B
C

A B C
CONNECTOR 1661889C1 TERMINAL 1661262C1 1661262C1 1661262C1 CAV A B
C

CIR H86RSIG H86-GSG H86LSIG

GAUGE 18 18 18

COLOR LTGN LTGN LTGN

CIR H86RSIG H86-GSG H86LSIG

GAUGE 18 18 18

COLOR LTGN LTGN LTGN

TERMINAL 1661261C1 1661261C1 1661261C1

REMOTE START / STOP SWITCH (5700) (LOCATED IN SLEEPER CONTROL PANEL) CAV CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

10
3

8 6

1 2B
3 4

H104ABB H104-GB
-

18 18
-

DKBL DKBL
-

1661224C1 1661224C1
-

2B

5B

5B
6

H104AC H9RC H104ADA


-

18 18 18
-

DKBL GY DKBL
-

1661224C1 1661224C1 1661224C1


-

1 9

4 7

7 8 9

10 CONNECTOR 3520850C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

086

Figure 293

Connector Body Composite (5314), (5500), (5600), (5601M), (5602F), (5603M), (5700)

S08344-2

294

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.92. CONNECTOR BODY COMPOSITE (5701), (5702), (5754), P. 87


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

REMOTE ENG START / STOP (5701) (LOCATED IN SLEEPER CONTROL PANEL)

F E D

A B C

D E F

C B A

CONNECTOR 1661201C1 CAV A B


C D E

CONNECTOR 1661200C1

CAV A B
C D E

CIR A9RC A104AC A104ADA A104ABB A104-GB


-

GAUGE 18 18 18 18 18
-

COLOR GY DKBL DKBL DKBL DKBL


-

TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1


-

CIR H9RC H104AC H104ADA H104ABB H104-GB


-

GAUGE 18 18 18 18 18
-

COLOR GY DKBL DKBL DKBL DKBL


-

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1


-

DIODE CONN (5702) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)

B A

CAV A B

CIR H104AHA H104ABA

GAUGE 18 18

COLOR DKBL DKBL

TERMINAL 0879630R1 0879630R1

CONNECTOR 0872291R1

TRI-PAC (5754) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)

B A
CAV A B CIR A14TRI A77SBY GAUGE 16 16 COLOR RD LTGN TERMINAL 1661212C1 1661212C1

CONNECTOR 1661197C1 BODY LOCK 3536825C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

087

Figure 294

Connector Body Composite (5701), (5702), (5754)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

295

14.93. CONNECTOR BODY COMPOSITE (5757), (5758), (5900), (5902), (5903), P. 88


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


QUAL COMM TMCT (5902) (LOCATED UNDER BUNK - CENTER SECTION)

TRI-PAC RECTIFIER (5757) (LOCATED IN LEFT REAR OF SLEEPER)

F B A E D

A B C

CONNECTOR 1661201C1 CONNECTOR 0872291R1 CAV A CAV A B CIR A13TRIB A13TRIA GAUGE 16 16 COLOR PK PK TERMINAL 0188396R1 0188396R1 B
C D E

CIR H13EE H14ED H98F H11-GMB H3BD(+) H3BD(-)

GAUGE 18 18 18 18 18 18

COLOR PK RD BK WH DKBL GY

TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1

TRAILER TRACKS (5758) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

B A
CONNECTOR 0587568C91

A B
CONNECTOR 0587567C91

CAV A* A* B

CIR H94TT H94TT


-

GAUGE 14 14
-

COLOR GY GY
-

TERMINAL 0587575C1 0587576C1


-

SEAL/SLEEVE 0589391C1 1652325C1


-

CAV A* A* B

CIR H94TT A94TT


-

GAUGE 14 14
-

COLOR GY GY
-

TERMINAL 0587577C1 0587577C1


-

SEAL/SLEEVE 0589391C1 1652325C1


-

* MUTUALLY EXCLUSIVE QUALCOMM IMCT (5900) (LOCATED UNDER BUNK)

CAV A B

CIR H3BD(+) H3BD(-) H14ED H11-GMB H13EH H13EE H98F

GAUGE 18 18 18 18 18 18 18

COLOR DKBL GY RD WH PK PK BK

TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1

F E D

A B C

C D

E* E# F

CONNECTOR 2011340C1 BODY LOCK 2011364C1

* W/ QUALCOMM IMCT # W/ SATELLITE COMMUNICATIONS

QUALCOMM IMCT W/ MVPC KEY BOARD (5903) (LOCATED IN RIGHT SIDE OF SLEEPER IN TRANSITION AREA) CAV A CIR H13EF H11-GMC GAUGE 18 18 COLOR BK WH TERMINAL 1661208C1 1661208C1

A B

CONNECTOR 1669972C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

088

Figure 295

Connector Body Composite (5757), (5758), (5900), (5902), (5903)

S08344-2

296

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.94. CONNECTOR BODY COMPOSITE (5904 / 5904M), (5905 / 5905F), P. 89


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

MOTIENT MOBILE MAX POWER (5904 / 5904M) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

D C B A

E F G H

A B C D

H G F E

CONNECTOR 2005835C1 CONNECTOR 2005836C1

CAV A B
C D E

CIR H14EA H14EE H11-GMC H11-GMA H13EE H3BD(+) H3BD(-)


-

GAUGE 18 18 18 18 18 18 18
-

COLOR RD RD WH WH PK DKBL GY
-

TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1


-

CAV A B
C D E

CIR H14EA H14EE H11-GMC H11-GMA H13EE H3BD(+) H3BD(-)


-

GAUGE 18 18 18 18 18 18 18
-

COLOR RD RD WH WH PK DKBL GY
-

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1


-

F G H

F G H

MOTIENT MOBILE MAX DISCRETE I/O (5905 / 5905F) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

A B C D

H G F E

D C B A

E F G H

CONNECTOR 2005835C1

CONNECTOR 2005836C1

CAV A B
C D E

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

CAV A B
C D E

CIR
-

GAUGE
-

COLOR
-

TERMINAL
-

H98F
-

18
-

LTGN
-

1661208C1
-

H98F
-

18
-

LTGN
-

1661212C1
-

F G H

F G H

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

089

Figure 296

Connector Body Composite (5904 / 5904M), (5905 / 5905F)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

297

14.95. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV 1 2 3 QUALCOMM MCT (5906) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR) 4 5 6 7 8 9 10 11 12 13

CIR H3BD(-) H3BD(+) H94TT

GAUGE 20 20 20

COLOR GY DKBL GY

TERMINAL 2028495C1 2028495C1 2028495C1

14

20

15 16 17 18 19 20 21 22 23 24 25 26

19

37

27 28 29 30 31

CONNECTOR 2028493C1

32 33 34 35 36 37

QUALCOMM MCT (5907) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR) CAV A A G B C H D F E B C D E F G CONNECTOR 2017533C1 H CIR H14EA H14EB H11-GMA H11-GMC H13EE H98F GAUGE 18 18 18 18 18 18 COLOR RD RD WH WH PK BK TERMINAL 2017535C1 2017535C1 2017535C1 2017535C1 2017535C1 2017535C1 -

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

090

Figure 297

Connector Body Composite (5906), (5907)

S08344-2

298

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.96. CONNECTOR BODY COMPOSITE (5909), (5925 / 5926), (5927), (5930M), (5940), P. 91
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DRIVER TECH (5909) (LOCATED UNDER BUNK)

A B C D

H G F E

CAV A
C E

CIR H14ED H11-GMB H13EE H3BD(+) H3BD(-)

GAUGE 18 18 18 18 18

COLOR RD WH PK DKBL GY

TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1

F G

CONNECTOR 2005835C1

INVERTER CONTROLER (5925 / 5926) (LOCATED ON LEFT SIDE, WALL OF SLEEPER)

TRIP MASTER (5927) (LOCATED UNDER BUNK - CENTER SECTION)

D C B A

E F G H

CONNECTOR 3822477C91

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CAV 1 1
2 3 4 5 6 7 8

CIR HX0
HX1

GAUGE
8

COLOR BK
-

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY

CAV A B
C D E

CIR H98A H98B H13SD H11-GSD H14SD H50S H70E


-

GAUGE 18 18 18 18 18 18 18
-

COLOR BK BK PK WH RD YL OR
-

TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1


-

24 24 24 24 24 24 24 24

HX2 HX3 HX4 HX5 HX6 HX7 HX8

F G H

J1939 (5930M) (LOCATED UNDER BUNK - RIGHT SIDE)

XATA MODULE (5940) (LOCATED UNDER BUNK - CENTER SECTION)

C B A
CONNECTOR 1667741C1 CAV A B
C

DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV SEAL/SLEEVE 3568570C1
-

CIR JE14EA JE11-GMD JE3BE(+) JE3BE(-)

GAUGE 18 18 18 18

COLOR RD WH DKBL GY

TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1

CIR H5T(+) PLUG H5T(-)

GAUGE 18
-

COLOR YL
GN

TERMINAL 1661875C1 2025431C1 1661875C1

A B
C D

18

3568570C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

091

Figure 298

Connector Body Composite (5909), (5925 / 5926), (5927), (5930M), (5940)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

299

14.97. CONNECTOR BODY COMPOSITE (6018), P. 92


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECM CONNECTOR (6018) (LOCATED ON LEFT SIDE OF ENGINE)

19

58

46

2
1

4 3

6 5
* W/ VARIABLE SPEED FAN # W/ 2 SPEED FAN

CONNECTOR 3687798C1 BODY LOCK 3687805C1 3687806C1 CAV 1


2 3 4 5 6 7 8 9

CIR K14G K92A16 K14HA K92BA16 K14KA K92C16 PLUG K34-GA K41-GA K95-GC K97N K95E K92A5 PLUG K41A K95B K13A K23-G K23-G K14L K41C K41-GB K95-GA K97B K92A3 K95V K95T K95C K95A PLUG

GAUGE 14 14 14 14 14 14
-

COLOR RD WH RD WH RD WH
-

TERMINAL 3687802C1 3687802C1 3687802C1 3687802C1 3687802C1 3687802C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 CAV 30
31

CIR K23 PLUG PLUG K95VC K5S(+) K98GN K97C PLUG PLUG K95VE K95VIR K95-GE K34B PLUG K41B PLUG K95VB K5S(-) K98YL K34BB K99D PLUG K95VA K95VD PLUG K95-GB K92A17 K92A16 K23C

GAUGE 18
-

COLOR
TN TN

TERMINAL 3687804C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1

32 33 34 35 36 37 38 39 40
41

18 18 18 18
-

YL
GN

18 18 18 18 18 18
-

WH WH WH PL
TN TN TN TN

PL
TN

10
11

18 18 18 18
-

12 13 14 15 16 17 18* 18# 19 20
21

WH WH
TN TN TN GN

42 43 44 45 46 47 48 49 50
51

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
-

18
-

PK
TN

18 18 18 18 18
-

WH RD
TN

YL
TN

WH WH PL
TN TN TN TN TN -

PL
TN TN -

22 23 24 25 26 27 28 29

52 53 54 55 56 57 58

18 18
-

18 18 18 18

WH
TN TN TN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

092

Figure 299

Connector Body Composite (6018)

S08344-2

300

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.98. CONNECTOR BODY COMPOSITE (6019), P. 93


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECM CONNECTOR (6019) (LOCATED ON LEFT SIDE OF ENGINE)

19

58

46

2
1

4 3

6 5
* MUTUALLY EXCLUSIVE

CAV 29 30* CONNECTOR 3687797C1 BODY LOCK 3687805C1 3687806C1 CAV 1


2 3 4 5 6 7 8 9

CIR PLUG K92A10 K47T PLUG PLUG PLUG K95-GF K92A12 PLUG K95W PLUG PLUG PLUG K95-GD K95R K41-G PLUG PLUG PLUG PLUG
K92A11

GAUGE
-

COLOR
TN TN -

TERMINAL 3623614C1 3687804C1 3687804C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3623614C1 3687804C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3623614C1 3687804C1 3687804C1 3623614C1 3623614C1 3623614C1

18 18
-

30*
31

32 CIR K14M K92D16 PLUG PLUG PLUG PLUG K95K K95D K92A8 K92A7 PLUG PLUG
K92A1

GAUGE 14 14
-

COLOR RD WH
TN TN TN TN TN TN TN TN TN TN TN

TERMINAL 3687802C1 3687802C1 3623614C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3687804C1 3623614C1 3623614C1 3687804C1 3623614C1 3623614C1 3623614C1 3623614C1 3687804C1

33 34 35 36 37 38 39 40
41

18 18
-

WH
TN TN -

18
-

18 18 18 18
-

18 18 18
-

WH
TN

42 43 44 45 46 47 48 49 50
51

10
11

WH
TN TN TN TN -

12 13 14 15 16 17 18 19 20
21

18
-

PLUG K92A6 K97Y K92A14 PLUG PLUG K95M PLUG PLUG K92A9 PLUG PLUG PLUG PLUG K92A2

18 18 18
-

18 18 18
-

K34D K95S PLUG K92A13 PLUG K99B K97M PLUG PLUG PLUG

52 53 54 55 56 57 58

18
-

18
-

18 18
-

PL PL
-

22 23 24 25 26 27 28

18
-

18

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

093

Figure 300

Connector Body Composite (6019)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

301

14.99. CONNECTOR BODY COMPOSITE (6033), P. 94


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ENGINE SENSOR INTERFACE (6033) (LOCATED ON LEFT SIDE OF ENGINE)

21

15

CAV 1
2 3 4 5 6 7 8 9

CIRCUIT K10-Gj K10-Gk K14F K10FA K41A K41-GA K41B K41C K41-GB K95H K95J K47 K47A K97Y K41

GAUGE 16 16 18 18 18 18 18 18 18 18 18 18 18 18 16

COLOR WH WH RD RD
TN

TERMINAL 3803140C1 3803140C1 3803140C1 3803140C1 3803138C1 3803138C1 3803140C1 3803140C1 3803140C1 3803138C1 3803138C1 3803138C1 3803138C1 3803138C1 3803138C1

SEAL/SLEEVE 3803134C1 3803134C1 3803134C1 3803134C1 3803138C1 3803138C13803134C1 3803134C1 3803134C1 3803138C1 3803138C1 3803138C1 3803138C1 3803138C1 3803138C1

WH
TN TN

WH
TN TN

10
11

12 13 14 15 16 17 18 19 20
21

GY GY
TN TN

K21B3 K21B2
K21B1

18 18 18

TN TN TN

3803138C1 3803138C1 3803138C1

3803138C1 3803138C1 3803138C1

FREON COMPRESSOR (6200) (LOCATED ON AC COMPRESSOR FRONT RIGHT OF ENGINE)

AC PRESSURE TRANSDUCER (6201) (LOCATED ON AC COMPRESSOR DISCHARGE HOSE FORWARD OF ENGINE)

C B A
CAV CONNECTOR 1671610C1 BODY LOCK 1671608C1 A* A# B
C

B A

CONNECTOR 1678137C1

CIR K9AA K9AAA K6DB K77B

GAUGE 18 18 18 18

COLOR GY GY GY LTGN

TERMINAL 3554322C1 3554322C1 3554322C1 3554322C1

SEAL/SLE 3554318 3554318 3554318 3554318

CAV A B

CIR K77-G K77

GAUGE 16 16

COLOR WH LTGN

TERMINAL 2033819C1 2033819C1

SEAL/SLEEVE 1652325C1 1652325C1 * N/ OIL TEMPERATURE OR AIR RESTRICTION # W/ OIL TEMPERATURE OR AIR RESTRICTION

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

094

Figure 301

Connector Body Composite (6033)

S08344-2

302

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.100. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6407), (6420), P. 95
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

HCI FUEL VALVE (6260VL) HCI INJECTOR (6260VH)

1 1
2

CONNECTOR 3689957C1 CONNECTOR 3690364C1


2

CAV 1
2

CIRCUIT K95H K95J

GAUGE 18 18

COLOR
TN TN

TERMINAL 3689960C1 3689960C1

SEAL/SLEEVE 3623615C1 3623615C1

CAV 1
2

CIRCUIT K95K K95M

GAUGE 18 18

COLOR
TN TN

TERMINAL 3689960C1 3689960C1

SEAL/SLEEVE 3623615C1 3623615C1

HCI DUMP VALVE (6260VM)

CAV 1
2 3 4

CIRCUIT K95-GE K95T K95DC K95V

GAUGE 18 18 18 18

COLOR WH
TN TN TN

TERMINAL 3689959C1 3689959C1 3689959C1 3689959C1

SEAL/SLEEVE 3623615C1 3623615C1 3623615C1 3623615C1

CONNECTOR 3689956C1 EXHAUST LAMBDA SENSOR (6260VN) (LOCATED ON LEFT SIDE OF ENGINE)

FAN SOLENOID (6400)

1
3 5

2 4 6

A B

CONNECTOR 3522068C1 BODY LOCK 1661874C1 CONNECTOR 3691136C1 CAV 1


2 3 4 5 6

CIRCUIT K95VA K95VIR K95VB K95VC K95VD K95VE

GAUGE 18 18 18 18 18 18

COLOR
TN

TERMINAL 3693147C1 3693147C1 3693147C1 3693147C1 3693147C1 3693147C1

SEAL/SLEEVE 3573653C1 3573653C1 3573653C1 3573653C1 3573653C1 3573653C1

CAV A B

CIRCUIT K23 K23-G

GAUGE 18 18

COLOR
TN

TERMINAL 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1

WH
TN TN TN TN

WH

LOW COOLANT SENSOR 8600 / LOW COOLANT SENSOR 7000 (6401 / 6407)

VARIABLE SPEED FAN (6420)

A
3 4

CONNRCTOR 3579124C1 BODY LOCK 3579126C1

CONNECTOR 2036583C1 CAV 1 CAV A B CIRCUIT K34D K34B GAUGE 18 18 COLOR


TN TN

CIRCUIT K23-G
K23A1

GAUGE 18 18 18 18 18
-

COLOR
TN TN TN TN TN -

TERMINAL 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3527276C1

TERMINAL 2036586C1 2036586C1

2 3 4 5 6

K23
K23B1

K23C PLUG

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

11MAR09

AE08058107

095

Figure 302 Connector Body Composite (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6407), (6420)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

303

14.101. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704A), (6706), (6707), P. 96
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

0V REFERENCE SPLICE (6702) (LOCATED UPPER REAR OF ENGINE)

INTAKE AIR TEMPERATURE (6703) (LOCATED ON AIR FILTER HOUSING)

F E D C B A

B
CONNECTOR 3543729C1 BODY LOCK 3543731C1

CONNECTOR 1689462C1 BODY LOCK 1689463C1

CAV A B C D E F

CIR K9AA K9AAA K9AAD K9AAB PLUG PLUG

GAUGE 16 18 18 18 -

COLOR GY GY GY GY -

TERMINAL 3535303C1 3535303C1 3535303C1 3535303C1 3535425C1 3535425C1

SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 3535424C1 -

CAV A B

CIRCUIT K41 K41-GC

GAUGE 16 16

COLOR TN WH

TERMINAL 1689464C1 1689464C1

GROUND ADAPTER (6704A) AIR RESTRICTION GAUGE (6703A)


F E D

C B A

CONNRCTOR 3551896C1 BODY LOCK 3551897C1

CONNRCTOR 3522068C1 BODY LOCK 1661874C1

CAV A B C

CIRCUIT K10-GB PLUG K77-G PLUG PLUG PLUG

GAUGE 10 16 -

COLOR WH WH -

TERMINAL 1687847C1 0587579C1 2033819C1 0587579C1 0587579C1 0587579C1

SEAL/SLEEVE 0589390C1 1652325C1 -

CAV A B

CIRCUIT K9AAB K28

GAUGE 18 18

COLOR GY TN

TERMINAL 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1

D E F

ECM 5V ADAPTER (6706)

ECM ZVR ADAPTER (6707)

F E D C B A CONNECT0R 3543729C1 BODY LOCK 3543731C1

F E D C B A CONNECT0R 3543729C1 BODY LOCK 3543731C1

CAV A B C D E F
CHK

CIRCUIT PLUG K34BB PLUG K23A1 K92A4 PLUG


DATE

GAUGE 18 18 18 -

COLOR TN TN TN CHANGE

TERMINAL 3535425C1 3535303C1 3535425C1 3535303C1 3535303C1 3535425C1


REV

SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 REFERENCE DRAWN

CAV A B C D E F

CIRCUIT K34-GA PLUG PLUG K23B1 PLUG PLUG


NAME

GAUGE 18 18 -

COLOR WH TN -

TERMINAL 3535303C1 3535425C1 3535425C1 3535303C1 3535425C1 3535425C1

SEAL/SLEEVE 3535424C1 3535424C1 -

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

096

Figure 303

Connector Body Composite (6702), (6703), (6703A), (6704A), (6706), (6707)

S08344-2

304

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.102. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (7104F), P. 97


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECM FUSE (6712)

AFTERTREATMENT SENSOR (6720)

10

6
CONNECTOR 3512967C1 CAV 1 CAV A B CIR K14AF K14J GAUGE 10 10 COLOR RD RD TERMINAL 3679001C1 3679001C1
2 3 4 5 6 7 8 9

CONNECTOR 3690369C1 CIRCUIT K95A K95-GA K95B K95-GB K95C K95-GC K95-GD K95E K95DA PLUG GAUGE 18 18 18 18 18 18 18 18 18
-

COLOR
TN

TERMINAL 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3573076C1

WH
TN

WH
TN

WH WH
TN TN -

10

HCL FUEL PRESSURE (6730)

TRANSMISSION CLEAN POWER (7104F) (LOCATED BY STARTER)

A B

2
3

CONNECTOR 3689958C1

CONNECT0R 1671611C1 BODY LOCK 1671608C1

CAV 1
2 3

CIRCUIT K95DB K95R K95S

GAUGE 18 18 18

COLOR
TN TN TN

TERMINAL 3689959C1 3689959C1 3689959C1

SEAL/SLEEVE 3623615C1 3623615C1 3623615C1

CAV A B

CIRCUIT K92A170 K92-G

GAUGE 14 14

COLOR RD WH

TERMINAL 2033912C1 2033912C1

SEAL/SLEEVE 0589391C1 0589391C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

097

Figure 304

Connector Body Composite (6712), (6720), (6730), (7104F)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

305

14.103. CONNECTOR BODY COMPOSITE (7105), (7110), (7500W), (7600), P. 98


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EATON GEN3 TCM CONNECTOR (7105) LOCATED ON LEFT SIDE OF TRANSMISSION)

J1939 RESISTOR (7110) (LOCATED ON TRANSMISSION HARNESS)

C
29 32 31 34

B
38

37

A
22

25

23

26

13

17

18

28

10

CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A* A# B CIR K5TB(+) K5TB(+) PLUG K5TB(-) K5TB(-) GAUGE 18 18
-

35

12

36

COLOR YL YL
GN GN

TERMINAL 1661875C1 1661875C1 2025431C1 1661875C1 1661875C1

SEAL/SLEEVE 3568570C1 3568570C1


-

CONNECTOR 3599542C1 CAV 1


2 3 4 5 6 7 8 9

C* TERMINAL 3527276C1 3555249C1 3555249C1 3555249C1 3527276C1 3527276C1 3527276C1 3527276C1 3527276C1 3555249C1 3555249C1 3527276C1 3527276C1 3527276C1 3527276C1 3555249C1 3555249C1 3527276C1 3527276C1 3555249C1 3555249C1 3555249C1 3527276C1 3527276C1 3555249C1 3555249C1 3555249C1 3555249C1 3527276C1 3527276C1 3555249C1 3555249C1 3527276C1 3527276C1 3557534C1 3557534C1 3527276C1 3557534C1 CAV A B CAV A B C#

18 18

3568570C1 3568570C1

CIR PLUG K5V(-) K5V(+) K17-GC PLUG PLUG PLUG PLUG PLUG K3BA(+) K3BA(-) PLUG PLUG PLUG PLUG K92A K92B PLUG PLUG K92E K92F K92H PLUG PLUG K92J K17C K98GN K98YL PLUG PLUG K92ER K17B PLUG PLUG K13A K10-GE PLUG K14A

GAUGE
-

COLOR
GN

18 18 18
-

* W/ MANUAL XMSN # W/ AUTOSHIFT, ULTRASHIFT XMSN REVERSE LIGHT (7500W) (LOCATED ON TOP OF TRANSMISSION)

YL PK
-

A B
CONNECTOR 1661778C1 BODY LOCK 1661874C1

10
11

18 18
-

DKBL GY
TN TN TN TN TN TN

12 13 14 15 16 17 18 19 20
21

CIRCUIT K71A K71B

GAUGE 16 16

COLOR OR OR

TERMINAL 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1

18 18
-

16 18 18
-

VEHICLE SPEED SENSOR (7600) (LOCATED ON TOP OF TRANSMISSION)

22 23 24 25 26 27 28 29 30
31

18 16 18 18
-

PK
GN

YL
TN

18 18
-

32 33 34 35 36 37 38

PK
-

CONNECTOR 3662425C1 BODY LOCK 3662518C1

14 12
-

PK WH
-

CIRCUIT K47 K47A

GAUGE 18 18

COLOR GY GY

TERMINAL 3554322C1 3554322C1

SEAL/SLEEVE 3554318C1 3554318C1

12

RD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

098

Figure 305

Connector Body Composite (7105), (7110), (7500W), (7600)

S08344-2

306

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.104. CONNECTOR BODY COMPOSITE (7700K), (7802), (7905), P. 99


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRANSMISSION OIL TEMP SENSOR (7700K) (LOCATED ON UNDERSIDE OF TRANSMISSION)

NEUTRAL SWITCH (7802) (LOCATED ON TOP OF TRANSMISSION)

B A

CONNECTOR 3536864C1 CONNECTOR 3540051C91 CAV 1 2* 2@ CIR K31 K9AAD K9AA GAUGE 18 18 16 COLOR TN GY GY TERMINAL 3561584C1 3561584C1 3561584C1 SEAL/SLEEVE 3536868C1 3536868C1 3536868C1 CAV A B CIR K97J K97S GAUGE 18 18 COLOR VT VT TERMINAL 0587578C1 0587578C1 SEAL/SLEEVE 1652325C1 1652325C1

@ W/ TRANSMISSION OIL TEMP N/ AC * W/ TRANSMISSION OIL TEMP W/ AC

SHIFTER CONNECTION (7905) (LOCATED ON SHIFTER MODULE)

A H

B J

C K

D L

E M

F N

G P

CONNECTOR 3601746C1 CAV A B C D E F G H J K L M N P CIR PLUG A92-G A92VA A92UA PLUG A5FA(+) A5FA(-) PLUG A62BE A9ZA A92 PLUG A92A A92B GAUGE 16 16 18 18 18 18 18 18 18 18 COLOR WH TN TN YL GN DKBL GY TN TN TN TERMINAL 3535425C1 3535303C1 3535303C1 3535303C1 3535425C1 3535303C1 3535303C1 3535425C1 3535303C1 3535303C1 3535303C1 3535425C1 3535303C1 3535303C1 SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

099

Figure 306

Connector Body Composite (7700K), (7802), (7905)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

307

14.105. CONNECTOR BODY COMPOSITE (8000), (8001), P. 100


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT HEADLIGHT T / S HARNESS CONNECTOR (8000) (LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - RIGHT SIDE)

E D C B A

A B C D E

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CONNECTOR 0587579C1 BODY LOCK 1677914C1 CAV A B C D E CIR C52B C11-GB C53B C57 C58B GAUGE 14 14 14 16 16 COLOR YL WH YL OR BN TERMINAL 2033912C1 2033912C1 2033912C1 2033911C1 2033911C1 SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 1652325C1 1652325C1

CAV A B C D E

CIR M52B M11-GB M53B M57AC M58B

GAUGE 14 14 14 16 16

COLOR YL WH YL OR BN

TERMINAL 2033816C1 2033816C1 2033816C1 2033819C1 2033819C1

SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 1652325C1 1652325C1

LEFT HEADLIGHT T / S HARNESS CONNECTOR (8001) (LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - LEFT SIDE)

E D C B A

A B C D E

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CONNECTOR 1677851C1 BODY LOCK 1677914C1

CAV A B C D E

CIR M52A M11-GA M53A M56AC M58A

GAUGE 14 14 14 16 16

COLOR YL WH YL OR BN

TERMINAL 2033816C1 2033816C1 2033816C1 2033819C1 2033819C1

SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 1652325C1 1652325C1

CAV A B C D E

CIR C52A C11-GA C53A C56 C58A

GAUGE 14 14 14 16 16

COLOR YL WH YL OR BN

TERMINAL 2033912C1 2033912C1 2033912C1 2033911C1 2033911C1

SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 1652325C1 1652325C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

100

Figure 307

Connector Body Composite (8000), (8001)

S08344-2

308

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.106. CONNECTOR BODY COMPOSITE (8006T), (8006R), (8050), (8051), P. 101


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

HEADLIGHT LOW (8006T) (LOCATED IN HEADLIGHT MODULE)

B
A
CONNECTOR 3600046C1 BODY LOCK 3600054C1 CAV A# A* B# B* CIR C53A C53B C11-GAB C11-GBB GAUGE 14 14 14 14 COLOR YL YL WH WH TERMINAL 2033816C1 2033816C1 2033816C1 2033816C1 SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 0589391C1

# W/ HEADLIGHT LOW BEAM LEFT * W/ HEADLIGHT LOW BEAM RIGHT

HEADLIGHT HIGH (8006R) (LOCATED INBOARD IN HEADLIGHT MODULE)

B
A
CONNECTOR 3600047C1 BODY LOCK 3600054C1 CAV A# A* B# B* CIR C52A C52B C11-GAA C11-GBA GAUGE 14 14 14 14 COLOR YL YL WH WH TERMINAL 2033816C1 2033816C1 2033816C1 2033816C1 SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 0589391C1

# W/ HEADLIGHT HIGH BEAM LEFT * W/ HEADLIGHT HIGH BEAM RIGHT

CUSTOMER SUPPLIED LIGHTS (8050) (LOCATED ON CHASSIS HARNESS BY DASH PANEL)

SKIRT LIGHTS (8051) (LOCATED ON RIGHT SIDE DASH PANEL)

CONNECTOR 1661778C1 BODY LOCK 1661874C1 CAV A B CIR M54X M54-GA GAUGE 16 16 COLOR OR WH TERMINAL 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 CAV A A* B CIR

CONNECTOR 1661778C1 BODY LOCK 1661874C1 GAUGE 16 16 16 COLOR BN BN WH TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

A54XA A54XE A54-GXA

* W/ TOPGUN
CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

101

Figure 308

Connector Body Composite (8006T), (8006R), (8050), (8051)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

309

14.107. CONNECTOR BODY COMPOSITE (8052), (8053), (8100), (8100A), (8100B), P. 102
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SKIRT LIGHTING (8052) (LOCATED ON RIGHT SIDE DASH PANEL)

A B C
CAV A B C CONNECTOR 1667740C1 BODY LOCK 1667771C1 CIR A54-GXD A57B A54XC GAUGE 16 16 16 COLOR WH OR BN TERMINAL 1667742C1 1667742C1 1667742C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

RIGHT TURN SIGNAL (8053) (LOCATED AT FORWARD END OF RIGHT FRAME RAIL)

LEFT MODESTY TURN LAMP (8100) (LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)

C C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CONNECTOR 1667741C1 BODY LOCK 1667771C1

B A

CAV A B C

CIR A54-GXE A57A A54XB

GAUGE 16 16 16

COLOR WH OR BN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

CAV A B C

CIR M11-GBB M56AB M58AB

GAUGE 16 16 16

COLOR WH OR BN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A) (LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)

LEFT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8100B)(OPTIONAL) (LOCATED AT LEFT SIDE MODESTY PANEL)

C B A

C B A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV A B C
CHK

CIR J11GBA J56AA J58AA


DATE

GAUGE 16 16 16

COLOR WH OR BN
CHANGE

TERMINAL 1661875C1 1661875C1 1661875C1


REV

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1


REFERENCE DRAWN

CAV A B C

CIR J11GBB J56AB J58AB


NAME

GAUGE 16 16 16

COLOR WH OR BN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

102

Figure 309

Connector Body Composite (8052), (8053), (8100), (8100A), (8100B)

S08344-2

310

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.108. CONNECTOR BODY COMPOSITE (8101), (8101A), (8101B), (8102), (8103), P. 103
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT MODESTY TURN LAMP (8101) (LOCATED AT FRONT OF RIGHT SIDE MODESTY PANEL)

RIGHT FORWARD MODESTY PANEL TURN LIGHT (8101A) (LOCATED AT RIGHT SIDE MODESTY PANEL)

B
A

B
A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A B C CIR J11GAA J57AA J58BA GAUGE 16 16 16 COLOR WH OR BN TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

CAV A B C

CIR M11-GBC M57AB M58AC

GAUGE 16 16 16

COLOR WH OR BN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

RIGHT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8101B)(OPTIONAL) (LOCATED AT RIGHT SIDE MODESTY PANEL)

MODESTY LAMP / CUSTIMER SUPPLIED LIGHTS (8102) (LOCATED AT RIGHT SIDE MODESTY PANEL) (

A C

B
A

B
C

CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A B C CIR J11GAB J57AB J58BB GAUGE 16 16 16 COLOR WH OR BN TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 CAV A B C CIR J-GCC J56AD J54B

CONNECTOR 1667740C1 BODY LOCK 1667771C1

GAUGE 16 16 16

COLOR WH OR BN

TERMINAL 1667742C1 1667742C1` 1667742C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

TRANSMISSION FUSE (8103)

CONNECTOR 1667639C1 BODY LOCK 1675451C1 CAV A B CIRCUIT K14A K14D GAUGE 12 12 COLOR RD RD TERMINAL 1661708C1 1661708C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

103

Figure 310

Connector Body Composite (8101), (8101A), (8101B), (8102), (8103)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

311

14.109. CONNECTOR BODY COMPOSITE (8165), (8166), (8166T), (8200), (8201), P. 104
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

MARKER LIGHT (8165) (LOCATED OUTBOARD IN HEADLIGHT MODULE)

TURN / MARKER LIGHT (8166) (LOCATED IN HEADLIGHT MODULE RIGHT SIDE)

1 2
CONNECTOR 3600049C1

3
2 1
SEAL/SLEEVE 3591990C1 3591990C1 3591990C1 3591990C1 CAV 1 2 CIR M11-GBC M58BB M57 GAUGE 16 16 16 COLOR WH BN OR TERMINAL 3600050C1 3600050C1 3600050C1 SEAL/SLEEVE 3600058C1 3600058C1 3600058C1 CONNECTOR 3625557C1

CAV 1* 1# 2* 2#

CIR M58AA M58BA M11-GAD M11-GBD

GAUGE 16 16 16 16

COLOR BN BN WH WH

TERMINAL 3590956C1 3590956C1 3590956C1 3590956C1

* W/ LH HEAD LIGHT # W/ RH HEAD LIGHT

TURN / MARKER LIGHT (8166T) (LOCATED IN HEADLIGHT MODULE LEFT SIDE)

RIGHT FOG LIGHT (8200) (LOCATED AT FORWARD END OF RIGHT FRAME RAIL)

3
2 1
CONNECTOR 3600048C1

CONNECTOR 0587567C91

CAV 1 2 3

CIR M11-GAC M58AB M56

GAUGE 16 16 16

COLOR WH BN OR

TERMINAL 3600050C1 3600050C1 3600050C1

SEAL/SLEEVE 3600058C1 3600058C1 3600058C1 CAV A B CIR M64B M64-GB GAUGE 16 16 COLOR YL WH TERMINAL 0587577C1 0587577C1 SEAL/SLEEVE 1652325C1 1652325C1

LEFT FOG LIGHT (8201) (LOCATED AT FORWARD END OF LEFT FRAME RAIL)

CAV

CIR M64A M64-GA

GAUGE 16 16

COLOR YL WH

TERMINAL 0587577C1 0587577C1

SEAL/SLEEVE 1652325C1 1652325C1

A B

CONNECTOR 0587567C91

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

02APR09

AE08058107

104

Figure 311

Connector Body Composite (8165), (8166), (8166T), (8200), (8201)

S08344-2

312

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.110. CONNECTOR BODY COMPOSITE (8303), (8350), (8351), (8410), (8450), P. 105
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ELECTRIC HORN (8303) (LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)

A B
CONNECTOR 1661778C1 BODY LOCK 1661874C1 CAV A B CIR M85 M85-GA GAUGE COLOR 16 16 GY WH TERMINAL 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1

WASHER PUMP (8350) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)

WASHER FLUID LEVEL SENSOR (8351) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)

2
1 2

1
CONNECTOR 3536864C1 CAV 1 2 CIR M87C M87D GAUGE COLOR 16 16 GY GY TERMINAL 3536865C1 3536865C1 SEAL/SLEEVE 3536868C1 3536868C1 CAV 1 2 CIR M87A M9BB CONNECTOR 3554317C1 GAUGE COLOR 18 18 GY GY TERMINAL 3554322C1 3554322C1 SEAL/SLEEVE 3554318C1 3554318C1

COLD START ASSIST RELAY (8410)

2 8

CAV CIRCUIT GAUGE COLOR 1 2 3 K21A1 K21A2 K14A1 PLUG K21B1 K21B2 K21B3 PLUG 12 12 8 18 18 18 TN TN RD TN TN TN -

TERMINAL 3664983C1 3664983C1 3664982C1 3664989C1 3664984C1 3664984C1 3664984C1 3664989C1

SEAL/SLEEVE 3664987C1 3664987C1 3664986C1 3664988C1 3664988C1 3664988C1 -

5 3

5 6 7 8 9

1 9

CONNECTOR 3664985C1

HOOD SWITCH (8450) (LOCATED ON UNDERSIDE OF HOOD)

B A
CONNECTOR 1671610C1 BODY LOCK 1671608C1

CAV A B

CIR M97H M97J

GAUGE COLOR 18 18 VT VT

TERMINAL 2033819C1 2033819C1

SEAL/SLEEVE 1652325C1 1652325C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED R/D 8350,8351,

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

8410,8450.

61802Y

12MAR09

AE08058107

105

Figure 312

Connector Body Composite (8303), (8350), (8351), (8410), (8450)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

313

14.111. CONNECTOR BODY COMPOSITE (8450A), (8450B), (8451), P. 106


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

START/STOP HOOD SWITCH FWD CHASSIS HARNESS (8450A)

A B
CONNECTOR 0587567C91 SEAL-1652325C1

CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT

TERMINAL 0587576C1 0587576C1

START/STOP HOOD SWITCH INTERCONNECT JUMPER HARNESS JUMPER (REFERENCE 3915384C91)

(8450A)- JUMPER TO FWD CHS

(8450B)- JUMPER HARNESS TO HOOD SWITCH

A B
CONNECTOR 0587567C91 SEAL-1652325C1 CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT TERMINAL 0587578C1 0587578C1

B A
CONNECTOR 0587568C91 SEAL-1652325C1 CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT TERMINAL 0587576C1 0587576C1

START/STOP HOOD SWITCH (8450B) (LOCATED UNDERSIDE OF HOOD) TEMP SENDER (8451) (LOCATED AT FRAME RAIL)

A
2 1

B
CONNECTOR 0587567C91 SEAL-1652325C1 CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT TERMINAL 0587576C1 0587576C1 CONNECTOR 3518182C1 BODY LOCK 3518184C1

CAV CIRC GAUGE COLOR 1 2 M97K M97L 18 18 VT VT

TERMINAL 3518963C1 3518963C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

ADDED R/D 8450A,8450B. B

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

106

Figure 313

Connector Body Composite (8450A), (8450B), (8451)

S08344-2

314

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.112. CONNECTOR BODY COMPOSITE (8453), (8454), (8455), (8456), (8500), P. 107
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PARK BRAKE SWITCH (8453) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)

D B C
CONNECTOR 1661777C1 BODY LOCK 1661873C1

CAV A
B C D

CIR
-

GAUGE
18 18

COLOR
VT VT

TERMINAL
3594831C1 3594831C1

SEAL/SLEEVE
1661872C1 1661872C1

M97R
M97M

PARK BRAKE PRESSURE SWITCH (8454) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)

D B C
CONNECTOR 1661777C1 BODY LOCK 1661873C1

CAV A
B C D

CIRCUIT
-

GAUGE
16 16

COLOR
-

TERMINAL
3594831C1 3594831C1

SEAL/SLEEVE
1661872C1 1661872C1

M72EA
M72EB

OR OR

IDLE CONTROL TEMP SENDER (8455) (LOCATED AT FRONT OF LEFT FRAME RAIL)

1
CAV CIR
M41-G

GAUGE
16 16

COLOR
TN TN

TERMINAL
3518963C1 3518963C1

CONNECTOR 3518182C1 BODY LOCK 3518184C1

1 2

M41A

IDLE CONTROL TEMP SENDER (8456)

BENDIX LEFT ABS MODULATOR (8500) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

B C

CONNECTOR 3518182C1 BODY LOCK 3518184C1

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CAV
1 2
CHK DATE

CIR
M94

GAUGE
18 18 18

COLOR GY GY GY

TERMINAL
2033819C1 2033819C1 2033819C1

SEAL/SLEEVE
1652325C1 1652325C1 1652325C1

CIR
M41-G

GAUGE
16 16

COLOR
TN TN
CHANGE

TERMINAL
3518963C1 3518963C1
REV REFERENCE DRAWN

A
B C

M94A
M94B
NAME

M41A

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

107

Figure 314

Connector Body Composite (8453), (8454), (8455), (8456), (8500)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

315

14.113. CONNECTOR BODY COMPOSITE (8501), (8502), (8503), (8504), P. 108


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX RIGHT ABS MODULATOR (8501) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

A B C

CAV A B C

CIR M94H M94J M94K

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL 2033819C1 2033819C1 2033819C1

SEAL/SLEEVE 1652325C1 1652325C1 1652325C1

CONNECTOR 1686834C1 BODY LOCK 1664408C1

BENDIX LEFT AIR ABS SPEED SENSOR (8502) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CAV

CIR M94C M94D

GAUGE 18 18

COLOR GY GY

TERMINAL 1680205C1 1680205C1

1 2

CONNECTOR 1684261C1 BODY LOCK 1684263C1

BENDIX RIGHT AIR ABS SPEED SENSOR (8503) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CAV 1

CIR M94E M94F

GAUGE 18 18

COLOR GY GY

TERMINAL 1680205C1 1680205C1

CONNECTOR 1684261C1 BODY LOCK 1684263C1

WABCO LEFT ABS MODULATOR (8504) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CAV 1
1 3 2

CIR M94M M94MA M94MB

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL ASSY ASSY ASSY

2 3

CONNECTOR 3667691C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

108

Figure 315

Connector Body Composite (8501), (8502), (8503), (8504)

S08344-2

316

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.114. CONNECTOR BODY COMPOSITE (8505), (8506), (8507), (8550), P. 109


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO RIGHT ABS MODULATOR (8505) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) CAV 1
1 3 2

CIR M94MH M94MJ M94MK

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL ASSY ASSY ASSY

2 3

CONNECTOR 366769C1

WABCO LEFT ABS SPEED SENSOR (8506) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

1
CAV 1 2 CIR M94MC M94MD GAUGE 18 18 COLOR GY GY TERMINAL ASSY ASSY

2
CONNECTOR 3519878C1

WABCO RIGHT ABS SPEED SENSOR (8507) (LOCATED ON ROGHT FRAME RAIL BY FRONT AXLE)

CAV 1 2

CIR M94ME M94MF

GAUGE 18 18

COLOR GY GY

TERMINAL ASSY ASSY

2
CONNECTOR 3526351C1

FUEL HEATER (8550) (LOCATED ON LEFT FRAME RAIL ON FUEL FILTER)

A B
CONNECTOR 0587567C91 CAV A B CIR M19 M19-GA GAUGE 14 14 COLOR GY WH TERMINAL 0587577C1 0587577C1 SEAL/SLEEVE 0589391C1 0589391C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELESE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

109

Figure 316

Connector Body Composite (8505), (8506), (8507), (8550)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

317

14.115. CONNECTOR BODY COMPOSITE (8601), (8750), (8800), (8802), P. 110


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

HVAC TEMP SENDER (8601) (LOCATED AT FRONT OF LEFT FRAME RAIL)

CAV

CIR M41 M109A M109AA

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

A B

B*

CONNECTOR 3522068C1 BODY LOCK 1661874C1

* W/ FRONT LOAD INDICATOR

FRONT LOAD INDICATOR (8750) (LOCATED AT FRONT LEFT SUSPENSION AIR BAG)

B
A

CAV A B C

CIR M109AB M106A M61

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL 1651943C1 1651943C1 1651943C1

CONNECTOR 1678137C1

GROUND SPLICE PACK # 1 (8800) (LOCATED ON LEFT FRAME RAIL BY ENGINE CROSSMEMBER)

F E D C B A
CAV A B C D E F CIR M11-GD M64-GA M64-GB M19-GA M54-GA M85-GA GAUGE 12 16 16 14 16 16 COLOR WH WH WH WH WH WH TERMINAL 2033816C1 2033819C1 2033819C1 2033816C1 2033819C1 2033819C1 SEAL/SLEEVE 0589390C1 1652325C1 1652325C1 0589391C1 1652325C1 1652325C1

CONNECTOR 3551896C1 BODY LOCK 3551897C1 ELECTRONIC GND SPLICE PACK (8802) (LOCATED ON LEFT FRAME RAIL UNDER CAB)

F E D C B A
CAV A B C D E F CIR N9BC N9BD N9BE N9BF PLUG PLUG GAUGE 18 18 18 18 COLOR GY GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 0587579C1 0587579C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 -

CONNECTOR 3551896C1 BODY LOCK 3551897C1


CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

110

Figure 317

Connector Body Composite (8601), (8750), (8800), (8802)

S08344-2

318

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.116. CONNECTOR BODY COMPOSITE (8803), (8804), (8805), (8806), P. 111


NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CHASSIS GND ADAPTER (8803) (LOCATED ON LEFT FRAME RAIL UNDER CAB)

F E D C B A

CAV A B C D E F

CIR N11-GA N10-G N39-G N37-G N39-G N11-GJ

GAUGE COLOR 10 12 18 18 16 16 WH WH WH WH WH WH

TERMINAL 1687847C1 2033816C1 2033819C1 2033819C1 2033819C1 2033819C1

SEAL/SLEEVE 0589390C1 0589391C1 1652325C1 1652325C1 1652325C1 1652325C1

CONNECTOR 3551896C1 BODY LOCK 3551897C1 CHASSIS GND ADAPTER (8804) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
F E D C B A

CAV A B C D D D D E F

CIR N11-GB N59-G N59-GA N49-G %N104A-G @N104B-G *N104C-G N65-G N65-GA

GAUGE COLOR 10 14 14 18 WH WH WH WH

TERMINAL 1687847C1 2033816C1 2033816C1 2033819C1

SEAL/SLEEVE 0589390C1 0589391C1 0589391C1 1652325C1

18

DKBL

2033819C1

3517771C1

16 14

WH WH

2033819C1 2033816C1

1652325C1 0589391C1

CONNECTOR 3551896C1 BODY LOCK 3551897C1

% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX

ELECTRONIC GROUND ADAPTER (8805) (LOCATED ON CENTRE CHASSIS HARNESS, BOTTOM OF DASH PANEL)

F E D C B A

CAV A B C D E F

CIR N110Z N108ZA N108ZB N108Z PLUG PLUG

GAUGE COLOR 16 16 16 16 TN TN TN TN -

TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 0587579C1 0587579C1

SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 -

CONNECTOR 3551896C1 BODY LOCK 3551897C1

CHASSIS GROUND ADAPTER (8806) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)

F E D C B A

CAV A B C D E F

CIR N107-GB N107-GA N107-GC N11-GU N11-GJ PLUG

GAUGE COLOR 18 18 18 16 16 TN TN TN WH WH -

TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 0587579C1

SEAL/SLEEVE 3517771C1 1652325C1 1652325C1 1652325C1 1652325C1 -

CONNECTOR 3551896C1 BODY LOCK 3551897C1


CHK DATE CHANGE REV REFERENCE DRAWN NAME

M448 14NOV11 ADDED CIRC 104A-G, 104B-G,104C-G FOR AUTO S/S.

74016A

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

111

Figure 318

Connector Body Composite (8803), (8804), (8805), (8806)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

319

14.117. CONNECTOR BODY COMPOSITE (8900), (8901), (8950), (8951), P. 112


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EATON VORAD ANTENNA ASSEMBLY (8900) (LOCATED CENTER OF BUMPER SUPPORT BRACKET) CAV 1 2 3 CIR M67B M67C M67D M67E GAUGE 16 16 16 16 COLOR GY GY GY GY TERMINAL 1651969C1 1651969C1 1651969C1 1651969C1

CONNECTOR 3545577C1 BODY LOCK 3545579C1 EATON VORAD VS - 400 (8901) (LOCATED CENTER OF BUMPER SUPPORT BRACKET) CAV 1 2 3 4 5 2 1 4 3 6 5 8 7
10

CIR PLUG PLUG PLUG M5UE(+) M5UE(-) PLUG PLUG PLUG M67-GY M67Y

GAUGE 18 18 18 18

COLOR YL GN WH PK

TERMINAL 3577744C1 3577744C1 3577744C1 3673404C1 3673404C1 3577744C1 3577744C1 3577744C1 3673404C1 3673404C1

SEAL/SLEEVE 3573653C1 3573653C1 3573653C1 3573653C1

6 7 8 9

CONNECTOR 3673402C1

10

VEHICLE SENSOR MOD CONNECTOR 1 (8950) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))

CAV 1 2 3

CIR PLUG PLUG PLUG PLUG N5UA(+) N5UD(+) N5UA(-) N5UD(-) N11-GU N14U N12UB N12U N108Z N108V N110B

GAUGE 18 18 18 18 16 16 16 16 16 16 18

COLOR YL YL GN GN WH RD PK PK TN TN TN

TERMINAL 3527276C1 3527276C1 3527276C1 3527276C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1

4 5 5* 6 6* 7 8 9** 9

12

10 11

CONNECTOR 3553404C1 BODY LOCK 3553460C1

12

* W/ VORAD VS-400 (TG) ** w/ FUEL FILTER SENSOR (TG)

VEHICLE SENSOR MOD CONNECTOR 1 (8951) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))

CAV 1 2 3 4 5 6 7 8 9 10

CIR N107C N107B N107A PLUG N108A N108B N108C N108D N108E N108F PLUG PLUG

GAUGE 18 18 18 18 18 18 18 18 18 -

COLOR TN TN TN TN TN TN TN TN TN -

TERMINAL 3518963C1 3518963C1 3518963C1 3527276C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3527276C1 3527276C1

12

11 12

CONNECTOR 3586750C1 BODY LOCK 3553460C1


CHK DATE CHANGE REV REFERENCE DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

112

Figure 319

Connector Body Composite (8900), (8901), (8950), (8951)

S08344-2

320

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.118. CONNECTOR BODY COMPOSITE (8952), (8953 / 8953M), P. 113


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TIRE PRESSURE MONITORING SYSTEM (TPMS)CONTROLLER (8952) (LOCATED ON MODULE BRACKET (IN CAM))

CAV 1 2 3

CIR D22-G D22E D22D D22C D22B D22A D22VC D22VB D22VA D22ZA D22ZB D22ZC D5 (+) D5 (-)

GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18

COLOR WH TN TN TN TN TN TN TN TN TN TN TN GN YL

TERMINAL 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1

15 14 13

4 5 6 7 8 9 10 11 12

3 2 1

13 14 15

BODY LOCK 3596928C1

FORWARD / CENTER PROGNOSTICS & DIAGNOSTICS (8953F/8953M) (LOCATED ON LEFT SIDE DASH PANEL)

D C B

A B C D

F G H

J K

K J H G

CONNECTOR 3538634C1 BODY LOCK 3538636C1

CONNECTOR 3538635C1 BODY LOCK 3538636C1

CAV A B C D E F G H J K

CIR M108A M108VA M108B M110V M110A M107A M107-GA M108ZA M110ZA

GAUGE 18 16 18 16 18 18 18 16 18

COLOR TN TN TN TN TN TN TN TN TN

TERMINAL 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1 1667742C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1

CAV A B C D E F G H J K

CIR N108A N108VA N108B N110V N110B N107A N107-GA N108ZA N110Z

GAUGE 18 16 18 16 18 18 18 16 16

COLOR TN TN TN TN TN TN TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

113

Figure 320

Connector Body Composite (8952), (8953 / 8953M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

321

14.119. CONNECTOR BODY COMPOSITE (8954), (8954M), (8960), (8961), (8962), P. 114
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1939 TERMINATING RESISTOR CONNECTOR (8954) (LOCATED ON LEFT FRAME RAIL UNDER CAB)

PROGNOSTIC AND DIAGNOSTIC-TG (8954M)

E
C D C

G
H J K
CONNECTOR 3538635C1 BODY LOCK 3538636C1

B
A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

B
A

CAV A* A# B C* C#

CIR P5UB(+) P5UC(+) PLUG P5UB(-) P5UC(-)

GAUGE 18 18 18 18

COLOR YL YL GN GN

TERMINAL 1661875C1 1661875C1 2025431C1 1661875C1 1661875C1

SEAL/SLEEVE 3568570C1 3568570C1 3568570C1 3568870C1

CAV A B C D E F

CIR P108A P108VA P108B P110V P110B P107A P107-GA P108ZA P110Z

GAUGE 18 16 18 16 18 18 18 16 16

COLOR TN TN TN TN TN TN TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1

* W/ P & D COMMON WIRING N/VORAD VS-400 # W/ P & D COMMON WIRING W/VORAD VS-400

G H J K

FRONT LEFT BRAKE WEAR SENSOR (8960) (LOCATED ON LEFT FRAME RAIL BY FRONT SUSPENSION)

2
CAV CIR [MRFL2] [MRFL1] GAUGE 18 18 COLOR TN TN TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1

1 2

FRONT RIGHT BRAKE WEAR SENSOR (8961) (LOCATED ON RIGHT FRAME RAIL BY FRONT SUSPENSION)

2
CAV 1 2 CIR [MRFR1] [MRFR2] GAUGE 18 18 COLOR TN TN TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1 LEFT FRONT BRAKE (6X4) WEAR SENSOR (8962) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

2
CAV 1 2 CIR [RURFL1] [RURFL2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

114

Figure 321

Connector Body Composite (8954), (8954M), (8960), (8961), (8962)

S08344-2

322

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.120. CONNECTOR BODY COMPOSITE (8963), (8964), (8965), (8966), (8967), P. 115
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT FRONT BRAKE (6X4) WEAR SENSOR (8963) (LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)

CAV 1 2

CIR [RURFR1] [RURFR2]

GAUGE 18 18

COLOR BK BK

TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1

LEFT REAR BRAKE (6X4) WEAR SENSOR (8964) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2
CAV 1 2 CIR [RURRL1] [RURRL2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1 RIGHT REAR BRAKE (6X4) WEAR SENSOR (8965) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

2
CAV 1 2 CIR [RURRR1] [RURRR2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1 LEFT REAR (4X2) WEAR SENSOR (8966) (LOCATED ON LEFT FRAME BY REAR AXLE)

2
CAV 1 2 CIR [RTRRL1] [RTRRL2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1 REAR BRAKE (4X2) WEAR SENSOR (8967) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

2
CAV 1 2 CIR [RTRRR1] [RTRRR2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY

1
CONNECTOR 3600334C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

115

Figure 322

Connector Body Composite (8963), (8964), (8965), (8966), (8967)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

323

14.121. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 116


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FRONT LEFT BRAKE STROKE (8970) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

B
CAV CIR M108VD M108ZD M108A GAUGE 18 18 18 COLOR TN TN TN TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

A B C

CONNECTOR 1667741C1 BODY LOCK 1667771C1

FRONT RIGHT BRAKE STROKE (8971) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

B
A

CAV A B C

CIR M108VC M108ZC M108B

GAUGE 18 18 18

COLOR TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

LEFT FR BRAKE STROKE (6X4) (8972) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

B
A

CAV A B C

CIR R108VE R108ZE R108E

GAUGE 18 18 18

COLOR TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

RIGHT FR BRAKE STROKE (6X4) (8973) (LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)

B
A

CAV A B C

CIR R108VL R108ZL R108F

GAUGE 18 18 18

COLOR TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

116

Figure 323

Connector Body Composite (8970), (8971), (8972), (8973)

S08344-2

324

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.122. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), P. 117


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT REAR BRAKE STROKE (6X4) (8974) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV A B C

CIR R108VH R108ZH R108CA

GAUGE 18 18 18

COLOR TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

B
A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

RIGHT REAR BRAKE STROKE (6X4) (8975) (LOCATED ON RIGHT RAIL FRAME BY RAER AXLE)

CAV A B C

CIR R108VJ R108ZJ R108DA

GAUGE 18 18 18

COLOR TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

B
A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

LEFT REAR BRAKE STROKE (4X2) (8976) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV A

CIR R108VF R108ZF R108C

GAUGE 18 18 18

COLOR TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

B
A

B C

CONNECTOR 1667741C1 BODY LOCK 1667771C1

RIGHT REAR BRAKE STROKE (4X2) (8977) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

B
A

CAV A B C

CIR R108VK R108ZK R108D

GAUGE 18 18 18

COLOR TN TN TN

TERMINAL 1661875C1 1661875C1 1661875C1

SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

117

Figure 324

Connector Body Composite (8974), (8975), (8976), (8977)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

325

14.123. CONNECTOR BODY COMPOSITE (8980), (8981), (8982), (8983), (8984), P. 118
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FRONT TIRE PRESSURE MONITOR (8980) (LOCATED ON ENGINE CROSS MEMBER) CAV 1 CIR M22ZA M22VA M22A PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -

2 1
3

2 3 4

CONNECTOR 3600324C1

LEFT REAR TIRE PRESSURE MONITOR (8981) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))

CAV

CIR R22ZB R22VB R22B PLUG

GAUGE 20 20 20 -

COLOR TN TN TN -

TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1

SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -

2 1
3

1 2 3 4

CONNECTOR 3600324C1

RIGHT REAR TIRE PRESSURE MONITOR (8982) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) CAV 1 CIR R22ZC R22VC R22C PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -

2 1
3

2 3 4

CONNECTOR 3600324C1

LEFT REAR TIRE PRESSURE MONITOR(6X4) (8983) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) CAV 1 CIR R22ZB R22VB R22B PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -

2 1
3

2 3 4

CONNECTOR 3600324C1

RIGHT REAR TIRE PRESSURE MONITOR(6X4) (8984) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) CAV CIR R22ZB R22VC R22C PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -

2 1
3

1 2 3

CONNECTOR 3600324C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

118

Figure 325

Connector Body Composite (8980), (8981), (8982), (8983), (8984)

S08344-2

326

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.124. CONNECTOR BODY COMPOSITE (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A), P. 119
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EYEMAX FUEL FILTER SENSOR (8990) (LOCATED ON FUEL FILTER - LEFT SIDE UNDER HOOD)

A B C

CAV A
B C

CIR M110A M110ZA M110V

GAUGE 18 18 16

COLOR
TN TN TN

TERMINAL
0587578C1 0587578C1 0587577C1

SEAL/SLEEVE
1652325C1 1652325C1 1652325C1

CONNECTOR 0587569C91

LEFT FUEL SENDER (9100 / 9100A / 9100B / 9100C) (LOCATED ON LEFT SIDE FUEL TANK)

A B

CAV A
B

CIR N36A
N9BE

GAUGE 18 18

COLOR
TN

TERMINAL
1661875C1 1661875C1

SEAL/SLEEVE
1661872C1 1661872C1

GY

CONNECTOR 1661778C1 BODY LOCK 1661874C1

FUEL TRANSFER (9102 / 9102A) (LOCATED ON FUEL PUMP-TOP OF BELL HOUSING)

A B

CAV A
B

CIR
N37-G

GAUGE 18 18

COLOR
WH TN

TERMINAL
1661875C1 1661875C1

SEAL/SLEEVE
1661872C1 1661872C1

N37A

CONNECTOR 3522068C1 BODY LOCK 1661874C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

119

Figure 326

Connector Body Composite (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

327

14.125. CONNECTOR BODY COMPOSITE (9103), (9303), (9303A), (9304A), P. 120


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT FUEL SENDER (9103) (LOCATED ON RIGHT SIDE FUEL TANK)

STOP TAIL AND TURN (9303 - COMMON BASE (6X4)) (LOCATED AT REAR END OF LEFT FRAME RAIL)

E D

A B

C B A

CONNECTOR 1661778C1 BODY LOCK 1661874C1

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CAV CAV A
B

CIR R71BA R56A R57A R68A


R10-G

GAUGE 12 14 14 14 12

COLOR OR OR OR
BN WH

TERMINAL
2033816C1 2033816C1 2033816C1 2033816C1 2033816C1

SEAL/SLEEVE
0589391C1 0589391C1 0589391C1 0589391C1 0589391C1

CIR
N36B N9BD

GAUGE 18 18

COLOR
TN

TERMINAL
1661875C1 1661875C1

SEAL/SLEEVE
1661872C1 1661872C1

A
B C D E

GY

(6*4) STOP TAIL AND TURN (9303A) (LOCATED AT REAR END OF LEFT FRAME RAIL)

(6*4) STOP TAIL AND TURN TOP GUN (9304A) (LOCATED AT REAR END OF LEFT FRAME RAIL)

E D C B A

E D C B A

CONNECTOR 1661375C2 BODY LOCK 1661376C1 CAV A


B C D E

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CIR R71BA R56A R57A R68A


R10-G

GAUGE 12 14 14 14 12

COLOR OR OR OR
BN WH

TERMINAL
2033816C1 2033816C1 2033816C1 2033816C1 2033816C1

SEAL/SLEEVE
0589391C1 0589391C1 0589391C1 0589391C1 0589391C1

CAV A
B C D E

CIR R71BA R56A R57A R68A R10-GA

GAUGE 12 14 14 14 16

COLOR OR OR OR
BN WH

TERMINAL
2033816C1 2033816C1 2033816C1 2033816C1 2033816C1

SEAL/SLEEVE
0589391C1 0589391C1 0589391C1 0589391C1 0589391C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

120

Figure 327

Connector Body Composite (9103), (9303), (9303A), (9304A)

S08344-2

328

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.126. CONNECTOR BODY COMPOSITE (9501), (9501D), (9502 / 9502A), (9502B), (9503 / 9503D), (9504 / 9504A / 9504B), P. 121
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX LEFT WHEEL SPEED SENSOR (4X2) (9501) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

BENDIX RR LEFT WHEEL SPEED SENSOR (6X4) (9501D) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2
2 1
CAV 1* 1* CAV 1 2 CIR R94BD R94BE GAUGE 16 16 COLOR GY GY TERMINAL 1680205C1 1680205C1 SEAL/SLEEVE 1652325C1 1652325C1 2* 2*

CONNECTOR 1684261C1 BODY LOCK 1684263C1 GAUGE 16 16 16 16 COLOR GY GY GY GY TERMINAL 1680205C1 1680205C1 1680205C1 1680205C1

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CIR R94BD R94BQ R94BE R94BR

* MUTUALLY EXCLUSIVE

BENDIX LEFT MODULATOR (9502 / 9502A) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

BENDIX LEFT REAR MODULATOR (9502B) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

A A B B C C
CONNECTOR 1686834C1 BODY LOCK 1664408C1 CONNECTOR 1686834C1 BODY LOCK 1664408C1 CAV A B C CIR R94BA R94BB R94BC GAUGE 16 16 16 COLOR GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 CAV A* A* B* B* C* C* CIR R94BA R94BY R94BB R94BZ R94BC R94BP GAUGE 16 16 16 16 16 16 COLOR GY GY GY GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1 * MUTUALLY EXCLUSIVE

BENDIX RIGHT WHEEL SPEED SENSOR (9503 / 9503D) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV 1

CIR R94BF R94BH

GAUGE 16 16

COLOR GY GY

TERMINAL 1680205C1 1680205C1

CONNECTOR 1684261C1 BODY LOCK 1684263C1 BENDIX RR RIGHT MODULATOR (9504 / 9504A / 9504B) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV A* CIR R94BJ R94BS R94BK R94BT R94BL R94BU GAUGE 16 16 16 16 16 16 COLOR GY GY GY GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1

A B C
CONNECTOR 1686834C1 BODY LOCK 1664408C1

A* B* B* C* C*

* MUTUALLY EXCLUSIVE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

121

Figure 328 Connector Body Composite (9501), (9501D), (9502 / 9502A), (9502B), (9503 / 9503D), (9504 / 9504A / 9504B)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

329

14.127. CONNECTOR BODY COMPOSITE (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A / 9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B), P. 122
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX AUTO TRACTION CONTROL (9505 / 9505A) (LOCATED ON CROSSMEMBER AT REAR AXLE(S)) CAV
1

CIR R94BM R94BN -

GAUGE 16 16 -

COLOR GY GY -

TERMINAL 3678796C1 3678796C1 -

1
3 2

2 3

CONNECTOR 3679224C1 BODY LOCK 3518174C1

WABCO LEFT WHEEL SPEED SENSOR (9506 / 9506D / 9506E) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV 1 2

CIR R94MBD R94MBE

GAUGE 18 18

COLOR GY GY

TERMINAL ASSY ASSY

2
CONNECTOR 3519878C1

WABCO LEFT MODULATOR (9507 / 9507A / 9507B) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

1 2

CAV 1

CIR R94MBA R94MBB R94MBC

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL ASSY ASSY ASSY

2 3

CONNECTOR 3667691C1

WABCO RIGHT WHEEL SPEED SENSOR (9508 / 9508D / 9508E) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

1
CAV 1 2 CIR R94MBF R94MBH GAUGE 18 18 COLOR GY GY TERMINAL ASSY ASSY

2
CONNECTOR 3519878C1

WABCO RIGHT WHEEL MODULATOR (9509 / 9509A / 9509B) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV
1 3 2

CIR R94MBJ R94MBK R94MBL

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL ASSY ASSY ASSY

1 2 3

CONNECTOR 3667691C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

122

Figure 329 Connector Body Composite (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A / 9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B)

S08344-2

330

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.128. CONNECTOR BODY COMPOSITE (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512), P. 123
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ABS6 PRESSURE SENSOR (9510 / 9510A) (LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE (6X4) RIGHT SIDE (4X2))

B
A

CAV A B C

CIR R94SZC R94SVC R94SH

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL 1651943C1 1651943C1 1651943C1

CONNECTOR 1678137C1 ABS6 PRESSURE SENSOR (9510M) (LOCATED ON LEFT FRAME RAIL, BACK OF CAB)

B
A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A B C CIR N94SZC N94SVC N94SH GAUGE 16 16 16 COLOR GY GY GY TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 CAV A B C CIR R94SZC R94SVC R94SH

B
A
CONNECTOR 1667740C1 BODY LOCK 1667771C1 GAUGE 18 18 18 COLOR GY GY GY TERMINAL 1667742C1 1667742C1 1667742C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

YAW SENSOR (9511 / 9511A) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB), BEHIND CAB CROSSMEMBER (SLEEPER))

CAV
1 4

CIR N94SAB N94SCB N94SBB N94SDB

GAUGE 18 18 18 18

COLOR GY GY GY GY

TERMINAL 3601686C1 3601686C1 3601686C1 3601686C1

SEAL/SLEEVE 3601687C1 3601687C1 3601687C1 3601687C1

1 2

3 4

CONNECTOR 3601685C1

BENDIX FR RIGHT WHEEL SPEED SENSOR (9511) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

BENDIX AUTO TRACTION CONTROL (9512) (LOCATED ON LEFT FRAME RAIL UNDER CAB)

CONNECTOR 1684261C1

CONNECTOR 3678796C1 BODY LOCK 3518174C1 TERMINAL 1680205C1 1680205C1 CAV 1 2 CIR N94SJ N94SK GAUGE 16 16 COLOR GY GY TERMINAL 3679224C1 3679224C1

CAV 1 2

CIR R94BF R94BH

GAUGE 16 16

COLOR GY GY

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

123

Figure 330

Connector Body Composite (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

331

14.129. CONNECTOR BODY COMPOSITE (9512), (9513), (9514), (9515 / 9515A / 9515B), P. 124
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX FR LEFT WHEEL SPEED SENSOR (9512) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE) CAV CIR R94BD R94BE GAUGE 16 16 COLOR GY GY TERMINAL 1680205C1 1680205C1

1 2

CONNECTOR 1684261C1 BENDIX TRAILER MODULATOR (9513) (LOCATED ON LEFT FRAME RAIL UNDER CAB)

A
CAV CIR N94SM N94SN N94SL GAUGE 16 16 16 COLOR GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1

B C

A B C

CONNECTOR 1686834C1 BODY LOCK 1664408C1

BENDIX FR LEFT MODULATOR (9513) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

WABCO RSC CONNENCTOR (9514) (LOCATED ON LEFT FRAME RAIL UNDER CAB)

A
1

B
C

CONNECTOR 1686834C1
2

CONNECTOR 3567225C1 CAV A B C CIR R94BA R94BB R94BC GAUGE 16 16 16 COLOR GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 CAV 1 2 CIR N94SJ N94SK GAUGE 16 16 COLOR GY GY TERMINAL ASSY ASSY

BENDIX FR RIGHT MODULATOT (9514) LOCATED ON RIGHT FRAME BY FRONT RAIL AXLE

CAV A B C CONNECTOR 1686834C1

CIR R94BJ R94BK R94BL

GAUGE 16 16 16

COLOR GY GY GY

TERMINAL 2033819C1 2033819C1 2033819C1

SEAL/SLEEVE 1652325C1 1652325C1 1652325C1

B
C

WABCO AUTO TRACTION CONTROL SOLENOID (9515 / 9515A / 9515B) (LOCATED ON CROSSMEMBER BY REAR AXLE)

1 2

CAV 1 2

CIR R94MBM R94MBN

GAUGE 18 18

COLOR GY GY

TERMINAL ASSY ASSY

CONNECTOR 3567225C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

124

Figure 331

Connector Body Composite (9512), (9513), (9514), (9515 / 9515A / 9515B)

S08344-2

332

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.130. CONNECTOR BODY COMPOSITE (9516M), (9635), (9715F / 9715M), P. 125


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX 6- CHANNEL ABS INLINE CONNECTOR (9516M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB) CENTRE CHASSIS

REAR CHASSIS

7 7

12

12
TERMINAL
1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 -

1
COLOR GY GY GY GY GY GY GY GY GY GY
-

CONNECTOR 3602757C1

CONNECTOR 3519462C1

CAV
1 2 3 4 5 6 7 8 9 10 11 12

CIR 94BY 94BZ


94BP 94BQ

GAUGE 16 16 16 16 16 16 16 16 16 16 -

COLOR GY GY GY GY GY GY GY GY GY GY
-

CAV
1 2 3 4 5 6 7 8 9 10 11 12

CIR 94BY 94BZ


94BP 94BQ

GAUGE 16 16 16 16 16 16 16 16 16 16 -

TERMINAL
1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 -

94BR
94BS

94BR
94BS

94BT
94BU

94BT
94BU

94BV
94BW -

94BV
94BW -

EATON VORAD SIDE SENSOR (9635) (LOCATED ON RIGHT SIDE OF CAB) CAV
CONNECTOR 3519059C1

CIR
N67H N67J

GAUGE 16 16 16

COLOR GY GY GY

TERMINAL
1680206C1 1680206C1 1680206C1

A
B C

B C

N67K

TRAILER SOCKET 1 (9715F / 9715M) (LOCATED ON LEFT ARM RAIL BEHIND CAB)

CONNECTOR 1667732C1 BODY LOCK 1667734C1

CONNECTOR 1667733C1 BODY LOCK 1667734C1

CAV A
B C
CHK

CIR
R70W R68W R94W
DATE

GAUGE 10 10 10

COLOR
RD BN DKBL

TERMINAL
2025425C1 2025425C1 2025425C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
REV REFERENCE DRAWN

CAV A
B C

CIR
N70W N68W N94W
NAME

GAUGE 10 10 10

COLOR
RD BN DKBL

TERMINAL
1667737C1 1667737C1 1667737C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1

CHANGE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

125

Figure 332

Connector Body Composite (9516M), (9635), (9715F / 9715M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

333

14.131. CONNECTOR BODY COMPOSITE (9716M / 9716F), (9718), (9736), (9737 / 9737A), P. 126
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRAILER SOCKET 2 (9716M / 9716F) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)

CONNECTOR 1667732C1 BODY LOCK 1667734C1

CONNECTOR 1667733C1 BODY LOCK 1667734C1

CAV A
B C

CIR
N58W N56W N57W

GAUGE 10 10 10

COLOR BK
YL LTGN

TERMINAL
2025425C1 2025425C1 2025425C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1

CAV A
B C

CIR
R58W R56W R57W

GAUGE 10 10 10

COLOR BK
YL LTGN

TERMINAL
1667737C1 1667737C1 1667737C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1

DAYCAB WORK LIGHT (9718) (LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)

CAV

CIR
N65 N65-G

GAUGE 16 16

COLOR OR
WH

TERMINAL
1661875C1 1661875C1

SEAL/SLEEVE
1661872C1 1661872C1

A B
CONNECTOR 1661778C1 BODY LOCK 1661874C1

A
B

AIR SOLENOID 4-PACK (9736) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

2ND AIR SOLENOID 4-PACK (9737 / 9737A) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

E D C B A

E D C B A

CONNECTOR 1661375C2 BODY LOCK 1661376C1 CAV A


B C D E

CONNECTOR 1661375C2 BODY LOCK 1661376C1 SEAL/SLEEVE


0589391C1 1652325C1 1652325C1 1652325C1 1652325C1

CIR
N59-G

GAUGE 14 18 18 18 18

COLOR
WH

TERMINAL
2033816C1 2033819C1 2033819C1 2033819C1 2033819C1

CAV A
B C D E

CIR N59-GA
N59E N59F N59H N59J

GAUGE 14 18 18 18 18

COLOR
WH

TERMINAL
2033816C1 2033819C1 2033819C1 2033819C1 2033819C1

SEAL/SLEEVE
0589391C1 1652325C1 1652325C1 1652325C1 1652325C1

N59A
N59B

GY GY GY GY

GY GY GY GY

N59C
N59D

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

126

Figure 333

Connector Body Composite (9716M / 9716F), (9718), (9736), (9737 / 9737A)

S08344-2

334

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.132. CONNECTOR BODY COMPOSITE (9768), (9769), P. 127


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EATON VORAD VS-400 (9768) (LOCATED ON RIGHT SIDE CAB)

6 5 4

1 2 3

CONNECTOR 3673640C1 BODY LOCK 2005243C1

CAV 1 2 3 4 5 6

CIR N67TA N67GU N67U N67V N67W PLUG

GAUGE 16 16 16 16 16 -

COLOR PK WH GY GY GY -

TERMINAL 3572626C1 3572626C1 3572626C1 3572626C1 3572626C1 0453133C1

J1939 CENTER CHASSIS TO FWD CHASSIS (9769) (LOCATED ON LEFT SIDE DASH PANEL)

B
C

B
C

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CONNECTOR 1667740C1 BODY LOCK 1667771C1

CAV A B C

CIR M5U(+) M5U(-)

GAUGE 18 18

COLOR YL GN

TERMINAL 1661875C1 1661875C1

SEAL/SLEEVE 3568570C1 3568570C1

CAV A B C

CIR N5U(+) N5U(-)

GAUGE 18 18

COLOR YL GN

TERMINAL 1667742C1 1667742C1

SEAL/SLEEVE 3568570C1 3568570C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

127

Figure 334

Connector Body Composite (9768), (9769)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

335

14.133. CONNECTOR BODY COMPOSITE (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M), (9780M1), P. 128
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1939 CENTER CHASSIS TO FWD CHASSIS (9770M / 9770F) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

A B C
CONNECTOR 1667741C1 BODY LOCK 1667771C1

A B C
CONNECTOR 1667740C1 BODY LOCK 1667771C1

CAV A
B C

CIRC M5UB(+)
PLUG

GA COLOR
18 18 YL GN

TERMINAL
1661875C1 1661875C1

SEAL/SLEEVE
3568570C1 2025431C1 3568570C1

CAV A
B C

CIRC N5UB(+)
PLUG

GA COLOR
18 18 YL GN

TERMINAL
1667742C1 1667742C1

SEAL/SLEEVE
3568570C1 2025431C1 3568570C1

M5UB(-)

N5UB(-)

DAYCAB TRAILER SOCKET # 2 (9779F) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)

TRAMEC TRAILER SOCKET #12 (9779F1) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)

A B C A

CONNECTOR 1667732C1 BODY LOCK 1667734C1

B C

CAV
A*

CIR
N58U

GAUGE 10 10 10 10 10 10

COLOR BK BK
YL YL LTGN LTGN

TERMINAL
2025425C1 2025425C1 2025425C1 2025425C1 2025425C1 2025425C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1 1667735C1 1667735C1 1667735C1 CONNECTOR 1667732C1 BODY LOCK 1667734C1

A#
B*

N58T
N56U

B#
C*

N56T
N57U

CAV A
B C

CIRC N58T N56T N57T

GA COLOR
10 10 10

TERMINAL
2025425C1 2025425C1 2025425C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1

BK
YL LTGN

C#

N57T

* TRAILER SOCKET W/ BOC & EOF # TRAILER SOCKET W/ BOC DAYCAB TRAILER SOCKET # 1 (9780 / 9780M) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE) TRAMEC TRAILER SOCKET #1 (9780M1) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)

D C
B
CONNECTOR 3535482C1 BODY LOCK 3535483C1

C B A
GAUGE 10 10 10 10 10 10 12

CAV A#
A*

CIR
N94U

COLOR
DKBL DKBL BN BN RD RD DKBL

TERMINAL
1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 2033816C1

SEAL/SLEEVE
0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 CONNECTOR 1667733C1 BODY LOCK 1667734C1

N94T
N68U

B#
B*

CAV A
B C

CIR N94T N68T N70T

GAUGE 10 10 10

COLOR
DKBL BN RD

TERMINAL
1667737C1 1667737C1 1667737C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1

N68T
N70U

C#
C* D

N70T N72V

* TRAILER SOCKET W/ BOC # TRAILER SOCKET W/ BOC & EOF


CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

128

Figure 335

Connector Body Composite (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M), (9780M1)

S08344-2

336

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.134. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN


TRAILER SOCKET 2 (9782M) (LOCATED AT END OF FRAME - LEFT SIDE)

TRAILER SOCKET 2 (9781F) (LOCATED AT END OF FRAME - LEFT SIDE)

D
A

C
B

B
C

CONNECTOR 1667732C1 BODY LOCK 1667734C1 CAV A CAV A B C CIR N58T N56T N57T GAUGE 10 10 10 COLOR BK YL LTGN TERMINAL 2025425C1 2025425C1 2025425C1 SEAL/SLEEVE 1667735C1 1667735C1 1667735C1 B C D CIR N94T N68T N70T N72V

CONNECTOR 3535482C1 BODY LOCK 3535483C1 GAUGE 10 10 10 12 COLOR DKBL BN RD DKBL TERMINAL 1687847C1 1687847C1 1687847C1 2033816C1 SEAL/SLEEVE 0589390C1 0589390C1 0589390C1 0589390C1

ISO TRAILER SOCKET (9783M) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)

TRAILER SOCKET 2 (9783F) (LOCATED AT END OF FRAME - LEFT SIDE)

CONNECTOR 1667732C1 BODY LOCK 1667734C1

B A
CAV A# CONNECTOR 2031522C1 BODY LOCK 2033927C1 A* B# B* C# CAV A B CIR N94T N94TA GAUGE 10 10 COLOR DKBL YL TERMINAL 2031531C1 2031531C1 SEAL/SLEEVE 2025427C1 2025427C1 C* CIR N58U N58T N56U N56T N57U N57T GAUGE 10 10 10 10 10 10

B
C

COLOR BK BK YL YL LTGN LTGN

TERMINAL 2025425C1 2025425C1 2025425C1 2025425C1 2025425C1 2025425C1

SEAL/SLEEVE 1667732C1 1667732C1 1667732C1 1667732C1 1667732C1 1667732C1

* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF

TRAILER SOCKET 1 (9784M) (LOCATED AT END OF FRAME - LEFT SIDE) CAV CIR N94U N94T N68U N68T N70T N70U N72V GAUGE 10 10 10 10 10 10 12 COLOR DKBL YL BN RD RD RD DKBL TERMINAL 1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 2033816C1 SEAL/SLEEVE 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589391C1

D C
B

A# A* B# B* C# C* D

CONNECTOR 3535482C1 BODY LOCK 3535483C1

* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF


REV REFERENCE DRAWN NAME

CHK

DATE

CHANGE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

129

Figure 336

Connector Body Composite (9781F), (9782M), (9783M), (9783F), (9784M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

337

14.135. CONNECTOR BODY COMPOSITE (*9789F / @9789FA), (*9790M / @9790FA), P. 130


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRAILER SOCKET 2 (*9789F / @9789FA) (LOCATED AT END OF FRAME - LEFT SIDE)

CAV
C

CIR
R58W R56W R57W

GAUGE 10 10 10

COLOR BK
YL LTGN

TERMINAL
2025425C1 2025425C1 2025425C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1

A
B C

CONNECTOR 1667732C1 BODY LOCK 1667734C1

* TRAILER SOCKET (4*2) @ TRAILER SOCKET (6*4)

TRAILER SOCKET 1 (4X2) (*9790M / @9790MA) (LOCATED AT END OF FRAME - LEFT SIDE)

CAV

CIR
R70W R68W R94W

GAUGE 10 10 10

COLOR
RD BN DKBL

TERMINAL
1667737C1 1667737C1 1667737C1

SEAL/SLEEVE
1667735C1 1667735C1 1667735C1

C B A

A
B C

CONNECTOR 1667733C1 BODY LOCK 1667734C1

* TRAILER SOCKET (4*2) @ TRAILER SOCKET (6*4)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

130

Figure 337

Connector Body Composite (*9789F / @9789FA), (*9790M / @9790FA)

S08344-2

338

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.136. CONNECTOR BODY COMPOSITE (9800F / 9800M), P. 131


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CONNECTION TO REAR / CENTER CHASSIS HARNESS (9800F / 9800M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)

13

13

24

12

12

24

CONNECTOR 3558022C1 BODY LOCK 3558056C1

CAV
1 2 3 4 5 5& 6* 6* 7* 7* 7* 8 9 10* 10* 11 12 13@

CIR R71BA R56A R57A R68A


R10-G R10-G

GAUGE 12 14 14 14 12 16 18 18 18 18 18 18 18 18 18 18 16 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18

COLOR OR OR OR
BN WH WH TN TN

TERMINAL
3559037C1 3559037C1 3559037C1 3559037C1 3559037C1 3559037C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559037C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1

SEAL/SLEEVE
3575783C1 3575783C1 3575783C1 3575783C1 3575783C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1
REV REFERENCE DRAWN NAME

CONNECTOR 3558026C1 BODY LOCK 3558056C1

CAV
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CIR N71BA N56A N57A N68A


N10-G

GAUGE 14 14 14 14 12 18 18 18 18 18 18 16 16 16 16 16 16 16 14 16 14 16 16

COLOR OR OR OR
BN WH TN

TERMINAL
3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3509874C1 3509874C1 3509874C1 3509874C1 3509874C1 3509874C1 3532129C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1

SEAL/SLEEVE
3575783C1 3575783C1 3575783C1 3575783C1 3575783C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1

R32A
R32

N32A
N9BF N32 N49 N49-G

R9A
R9 R9C R32 R49

GY GY GY
TN

GY
TN

GY
WH

GY
WH WH

N49A
PLUG

GY
-

R49-GC
R49-G

N94BA
N94BB

GY GY GY GY GY GY GY GY GY GY GY GY

R49A R58AC R94BA R94MBA


R94BB

GY
BN

N94BC N94BD
N94BE N94BF N94BH N94BJ

GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
CHANGE

13#
14@

14#
15@

R94MBB R94BC R94MBC R94BD R94MBD


R94BE

15#
16@

N94BK N94BL
N94BM N94BN

16#
17@

17#
18@

R94MBE
R94BF

18#
19@

R94MBF
R94BH R94MBH R94BJ R94MBJ

19#
20@

20#
21@

R94BK R94MBK R94BL R94MBL


R94BM R94MBM R94BN R94MBN
DATE

21#
22@

* MUTUALLY EXCLUSIVE @ W/ BENDIX ABS # W/ WABCO ABS & W/ TOPGUN

22#
23@

23#
24@

24#
CHK

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

131

Figure 338

Connector Body Composite (9800F / 9800M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

339

14.137. CONNECTOR BODY COMPOSITE (9801F / 9801M), P. 132


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CENTER / REAR PROGNOSTICS & DIAGNOSTICS (9801F / 9801M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)

H A
S B R C P D E M F L G

F L

E M

C P

B R

A
S

H J

CONNECTOR 3533853C1 CONNECTOR 3533852C1

CAV CAV A
B C D E F G

CIR
R108VB

GAUGE 16 18 18 18 18 18 18 18 18 18 16 20 20 20 20 20 20 18

COLOR
TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN

TERMINAL
3534160C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3534160C1 3534160C1 3535304C1 3535304C1 3535304C1 3535304C1 3535304C1 3535304C1 3534160C1

SEAL/SLEEVE
3535428C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535427C1 3535428C1 3535423C1 3535423C1 3535423C1 3535423C1 3535423C1 3535423C1 3535427C1

CIR
N108VB

GAUGE 16 18 18 18 18 18 18 18 16 18 18 18 18 18 18 18

COLOR
TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN

TERMINAL
3534162C1 3535303C1 3535303C1 3535303C1 3535303C1 3535303C1 3535303C1 3534162C1 3534162C1 3535303C1 3535303C1 3535303C1 3535303C1 3535303C1 3535303C1 3534162C1

SEAL/SLEEVE
3535428C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535427C1 3535428C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535427C1

A
B C D E F*

R107-GC R107C
R108F R108E R108D

N107-GC N107C
N108F N108E N108D

F#
G*

R108DA R108C R108CA


R107B R108ZB R22ZB R22VB R22B

N108C
N107B N108ZB N22ZB N22VB N22B

H J K
L M

G# H J K
L M

N
P R S

N22ZC N22VC N22C N107-GB

N
P R S

R22ZC R22VC R22C R107-GD

* W/ SLACK ADJUSTER SENSOR 4X2 # W/ SLACK ADJUSTER SENSOR 6X4

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

132

Figure 339

Connector Body Composite (9801F / 9801M)

S08344-2

340

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.138. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 133


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FRONT AXLE TEMP SENDER (9811) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

B
A
CAV A B CIR R32 R9C GAUGE 18 18 COLOR TN GY TERMINAL 0587576C1 0587576C1 SEAL/SLEEVE 1652325C1 1652325C1

CONNECTOR 0587568C91

REAR AXLE TEMP (6X4) SENDER (9812) (LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

CAV

CIR R32A R9B

GAUGE 18 18

COLOR TN GY

TERMINAL 0587576C1 0587576C1

SEAL/SLEEVE 1652325C1 1652325C1

B
A

A B

CONNECTOR 0587568C91

REAR AXLE TEMP SENDER (4X2) (9813) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV

CIR R32A R9

GAUGE 18 18

COLOR TN GY

TERMINAL 0587576C1 0587576C1

SEAL/SLEEVE 1652325C1 1652325C1

B
A

A B

CONNECTOR 0587568C91

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

133

Figure 340

Connector Body Composite (9811), (9812), (9813)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

341

14.139. CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 134


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814) (LOCATED ON FRONT OF FORWARD REAR AXLE)

A B

CAV
A*

CIR R49A
R49 R49-GB R49-G

GAUGE 18 18 18 18

COLOR GY GY
WH WH

TERMINAL
0587578C1 0587578C1 0587578C1 0587578C1

SEAL/SLEEVE
1652325C1 1652325C1 1652325C1 1652325C1

A#
B*

B#

CONNECTOR 0587567C91

* W/ TWO DIFF LOCK WARN LIGHT (6X4) # W/ ONE DIFF LOCK WARN LT(6X4) W/ TAG

6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815) (LOCATED ON FRONT OF REAR REAR AXLE)

CAV

CIR
R49 R49-G

GAUGE 18 18 18

COLOR GY
WH WH

TERMINAL
0587578C1 0587578C1 0587578C1

SEAL/SLEEVE
1652325C1 1652325C1 1652325C1

A B

A
B*

B#

R49-GA

* W/ ONE DIFF LOCK WARN LIGHT # W/ TWO DIFF LOCK WARN LIGHT
CONNECTOR 0587567C91

4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816) (LOCATED ON FRONT OF REAR AXLE)

A B

CAV A
B

CIR
R49 R49-G

GAUGE 18 18

COLOR GY
WH

TERMINAL
0587578C1 0587578C1

SEAL/SLEEVE
1652325C1 1652325C1

CONNECTOR 0587567C91

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

134

Figure 341

Connector Body Composite (9814), (9815), (9816)

S08344-2

342

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

14.140. CONNECTOR BODY COMPOSITE (9830 / 9832), (9865F / 9865M), P. 135


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

REAR LOAD INDICATOR (9830 - 4X2) (9832 - 6X4) (LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE - 6X4 RIGHT SIDE 4X2)

B A

CAV A
B C

CIR
R109B R106B R61B

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL
1651943C1 1651943C1 1651943C1

CONNECTOR 1678137C1

LOAD INDICATOR CENTER CHASSIS / REAR CHASSIS (9865F / 9865M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)

A B C
CONNECTOR 1667740C1 BODY LOCK 1667771C1

A B C

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV A
B C

CIR
N109B N106B N61B

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL
1667742C1 1667742C1 1667742C1

SEAL/SLEEVE
1661872C1 1661872C1 1661872C1

CAV A
B C

CIR
R109B R106B R61B

GAUGE 18 18 18

COLOR GY GY GY

TERMINAL
1661875C1 1661875C1 1661875C1

SEAL/SLEEVE
1661872C1 1661872C1 1661872C1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

135

Figure 342

Connector Body Composite (9830 / 9832), (9865F / 9865M)

S08344-2

Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After

343

14.141. CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 136


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT SIDE AIR DRYER (9900) (LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

B
A
CONNECTOR 1673790C1 BODY LOCK 1673791C1 CAV A B CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1

B
A

CONNECTOR 1671610C1 CAV A B CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1

* W/CUSTOMER SUPPLIED LIGHTS

LEFT SIDE DUAL AIR DRYER (9901) (LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

A
CAV CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 0587577C1 0587577C1 SEAL/SLEEVE 1652325C1 1652325C1

B
CONNECTOR 0587567C91

A B

LEFT SIDE AIR DRYER (9902) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)

B
A
CONNECTOR 1673790C1 BODY LOCK 1673791C1 ABS TRAILER SOCKET/ AUX TRAILER SOCKET/ EOF TRAILER SOCKET (9902) (LOCATED ON BACK OF CAB AND END OF FRAME) CAV A B CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 2033819C1 2033819C1 SEAL/SLV 1652325C1 1652325C1

BROWN

WHITE

GREEN

BLACK

YELLOW BLUE

RED
CHANGE REV REFERENCE DRAWN NAME

CHK

DATE

CNA1

28OCT09

INITIAL RELEASE.

61802Y

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR


DATE PART NO. SHEET

61802Y

12MAR09

AE08058107

136

Figure 343

Connector Body Composite (9900), (9901), (9902)

S08344-2