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WORK SCHEDULE IN STAGES STAGE FILE NAME.XLS WORK SCHEDULE FOR TN03.XLS 1 WORK SCHEDULE FOR TN03.XLS WORK SCHEDULE FOR TN03.XLS PAGE LINE 1 2 OF 4 STAGE 1 UPGRADE TN03 3 OF 4 STAGE 1 UPGRADE TN03 4 OF 4 STAGE 1 UPGRADE TN03 LINE 2 EXISTING PHASE 3, 4 & 5 FACILITY/PROCESS EMERGENCY POWER NEW NORMAL & EMERGENCY POWER DISTRIBUTION CONTROLS AND COMMUNICATION TITLE LINE 3 DELETION OF EP-TN03 FROM ER-B302-2 INSTALLATION OF ATS-EP-TN03 WIRING DIAGRAMS REMARKS INSTALLATION 2012 COLD REPAIR 2012 COLD REPAIR 2012 COLD REPAIR
REFERENCE DRAWINGS DRAWING NUMBER XK11A-0000-12 XK11A-0000-302 XK11A-0000-302A XK11A-0000-306 XK11A-0000-308 XK11A-0000-309 REV 3 3 0 3 3 4 TITLE CHANGES ONE LINE DIAGRAM (10/13) ADDITION OF 480V POWER FEEDER CABLE TO ATS-EP-TN03 MODIFICATION OF 22.8KV FEEDER FOR TN03 PRE-MELT MINI-SUBS ONE LINE DIAGRAM (12/15) ADDITION OF 480V FEEDER BREAKER FOR ATS-EP-TN03 ADDITION OF SYNCHRONIZING RELAY 25 TO SWITCHGEAR LV-A306 & LV-B301 ONE LINE DIAGRAM ONE LINE DIAGRAM (6/15) ONE LINE DIAGRAM (8/15) ONE LINE DIAGRAM (9/15) ADDITION OF EMERGENCY SWITCHGEAR ELV-A306/B301 & ATS-EP-TN03 ADDITION OF DHPS #1 AND STRESS ZONE #2 PROCESS CABINETS REMOVAL OF EP-TN03 POWER FEEDER FROM ER-B302 ADDITION OF TRANSITION MIDDLE PROCESS CABINET
SCOPE OF WORK SUMMARY 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 20.1 20.2 20.3 PROVIDE NEW TERMINATION BUS BARS FOR ATS-EP-TN03 SIMILAR TO ATS-EP-TN07. INSTALL AUTOMATIC TRANFER SWITCH ATS-EP-TN03. SEE PAGE 3 OF 4. INSTALL SWITCHGEAR LV-B301-3/LV-A306-3. SEE PAGE 3 OF 4. PROVIDE, INSTALL AND TERMINATE CABLE 4 BETWEEN ER-DG4 AND ATS-EP-TN03. SEE PAGE 3 OF 4. PROVIDE, INSTALL AND TERMINATE CABLE 5 BETWEEN LV-B301-3 AND ATS-EP-TN03. SEE PAGE 3 OF 4. DISCONNECT, RE-ROUTE AND TERMINATE EXISTING CABLE 3 FROM ER-A305-2 SWITCHGEAR TO ATS-EP-TN03. SEE PAGE 3 OF 4. INSTALL AND TERMINATE CABLE 6 BETWEEN ATS-EP-TN03 AND EP-TN03. USE SPARE LENGTH OF CABLE 3. SEE PAGE 3 OF 4. PROVIDE, INSTALL AND TERMINATE CABLE 7 BETWEEN LV-B301-1 AND LV-B301-3. SEE PAGE 3 OF 4. PROVIDE, INSTALL AND TERMINATE CONTROL AND COMMUNICATION CABLES SHOWN ON THE WIRING DIAGRAM PAGE 4 OF 4. PERFORM RELAY SETTING CALCULATION AND IMPLEMENTATION OF ALL BREAKERS AFFECTED BY STAGE 1 UPGRADE UPDATE ALL EXISTING CORNING DRAWINGS AFFECTED BY STAGE 1 UPGRADE. PROVIDE AND INSTALL ALL CABLE TRAYS AND CONDUITS NECESSARY FOR STAGE 1 UPGRADE. PERFORM CABLE INSULATION TEST PRIOR TO TERMINATION AND PROVIDE TEST RESULT TO CORNING. INFORM CORNING SCHEDULE OF TEST FOR WITNESSING. PROVIDE SAFETY SUPERVISOR AT ALL TIMES DURING THE PERFORMANCE OF WORK. INSURE ALL WORKERS ARE WEARING PROPER PPE. PROVIDE SHOP DRAWINGS TO CORNING FOR REVIEW AND APPROVAL. PROVIDE SCHEDULE FOR FAT OF ALL 480V EQUIPMENT. PRE-COMMISSION ALL INSTALLED AND MODIFIED ELECTRICAL EQUIPMENT. PROVIDE AND INSTALL 225AF/125AT MCCB IN B301-MCC2 FOR STRESS ZONE #2 PROCESS CABINET FEEDER. SEE DWG. XK11A-0000-306. PROVIDE AND INSTALL 225AF/125AT MCCB IN EP-TN03 FOR TRANSITION MIDDLE PROCESS CABINET FEEDER. SEE DWG. XK11A-0000-309. IN EXISTING EP-TN03: RELOCATE 100AT MCCB FEEDER FOR PULLING MACHINE #1 UPPER 1 TO EMPTY SPACE IN LEFT PANEL OF EP-TN03 RELOCATE 100AT MCCB FEEDER FOR PULLING MACHINE #1 LOWER 1 TO EMPTY SPACE IN LEFT PANEL OF EP-TN03 PROVIDE AND INSTALL 400AT MCCB IN PLACE OF ITEM 20.1 & 20.2 FOR DHPS#2 FEEDER BREAKER
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STAGE 1 UPGRADE TN03 EXISTING PHASE 3, 4 & 5 FACILITY/PROCESS EMERGENCY POWER DELETION OF EP-TN03 FROM ER-B302-2
DG3 2000KW G 480/277V 3, 4W G 480/277V 3, 4W DG4 2000KW NOTES: 1. THIS SYSTEM FEED THE EXISTING PROCESS AND FACILITY LOADS FOR TN01, TN03 & TN04. DURING THIS UPGRADE, TN03 PROCESS LOADS WILL BE SEPARATED FROM THE UTILITY LOADS. THE NORMAL POWER FOR EP-TN03 WILL NOW BE COMING FROM TR-B301 SUBSTATION. THE EMERGENCY DG-A305 SWITCHGEAR IN CUP 2ND FLOOR HV-A305 22.8KV, 3
A C B
POWER WILL REMAIN AS IS. 2. THE EXISTING CABLE 3 WILL BE DISCONNECTED FROM SWITCHGEAR LV-B302-2 AND RECONNECTED TO THE NEW SWITCHGEAR ELV-A306/B301 WHICH WILL BE LOCATED IN TN03 & TN04 ELECTRICAL ROOM.
N.C.
V C B
V C B
6x4x1C-325, 1x100 (E) 3x1C-100 4x3x1C-325, 1x100 (E) 1x60 (E) LEGEND: BLACK = INDICATES EXISTING
TR-B302 2000KVA
A C B A C B
2000AF 2000AT
(542KVA)
ER-B302
A C B
A C B
N.C.
N.O.
N.O.
1300AT
M C C
CABLE 2=6x1C-325, 1x60 (E) 2x3x1/C-325, 1x60 (E) 2x3x1C-200, 1x60 (E)
ER-A305-3 480V/ 380-220V 750KVA 3, 4W P2001A P2001B ER-A305-4 2000AF 2000AT 65KA, 3P
A C B
ER-A305-3 3PH, 380/220V, 65KA E2001C E2001D E2001F H1002 H1003 CUP 1F WWT SC-A305 ER-A305-TR ER-A305-R A305-MCC1 PH 5-2 EP-403 NC-LPG-P2 ELP-C11 ELP-C21 ELP-C22 ELP-C31 P1101A (TN03 PRW) P1001A (TN01 PRW) P1011A (CULLET PP) P1011B (CULLET PP) P1201A (TN03 PRW) P1301A (TN04 PRW) FMCS UPS FMCS UPS2 SEE DWG. XK11A-0000-308 MCC-1 (PA-1) 3x1/C-250, 1x38 (E) 3, 3W, 380V TR-PA1 480V/ 380-220V 400KVA 3, 4W 2x3x1/C-150, 1x60 (E)
M C C
TR-PA1-P
C B
N.C.
N.C. 3, 4W, 380/220V P1001B (TN01) P1201B (TN03) P1101B (TN02) P1301B (TN04) 161KV SYS DC CHARGER 161KV RELAY PNL/GIS 161KV MTR RELAY PNL P6004B PROC H20 PUMP
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STAGE 1 UPGRADE TN03 EXISTING PHASE 3, 4 & 5 FACILITY/PROCESS EMERGENCY POWER INSTALLATION OF ER-DG4 EMERGENCY SWITCHGEAR
DG3 2000KW G 480/277V 3, 4W SWITCHGEAR IN CUP 1ST FLOOR DG-A305 SWITCHGEAR IN CUP 2ND FLOOR HV-A305 22.8KV, 3
A C B
DG4 2000KW G 480/277V 3, 4W NOTES: 1. THIS WORK APPLIES ONLY FOR THE ADDITION OF ER-DG4 SWITCHGEAR. 2. INSTALL NEW EMERGENCY SWITCHGEAR ER-DG4 FOR EMERGENCY POWER TO TN02 AND TN03. SWITCHGEAR WILL BE LOCATED IN CUP BUILDING DG-B302
A C B
ELECTRICAL ROOM 2ND FLOOR. 3. ALL CABLES SHALL BE TESTED PRIOR TO TERMINATION. PROVIDE TEST REPORT TO CORNING REPRESENTATIVE.
V C B
LOTO
V C B
ELECTRICAL INSTALLATION OF ER-DG4 INSTALL NEW EMERGENCY SWITCHGEAR ER-DG4 PULL NEW CABLE 1 BETWEEN EXISTING JUNCTION BOX AND ER-DG4.
6x4x1C-325, 1-100 (E) 3x1C-100 1x60 (E) 6x4x1C-325 CABLE 1=4x3x1C-325, 1-100 (E) TR-A305 22.8KV/ 480/277V ATS ER-A305 4000AF 4000AT 65KA, 4P
A C B
TERMINATE AT ER-DG4 INCOMING BREAKER COMPARTMENT ER-DG4-1. 3x1C-100 1x60 (E) HOLD TERMINATION AT EXISTING JUNCTION BOX. DISABLE STARTING CIRCUIT OF DG4 LOTO GENERATOR BREAKERS DG-B302 & DG-TIE TR-B302 LOTO EXISTING ATS ER-B302 EMERGENCY SOURCE BREAKER DISCONNECT EXISTING CABLE 2 FROM EXISTING JUNCTION BOX. RE-ROUTE TO ER-DG4 COMPARTMENT. TERMINATE CABLE ON LINE SIDE OF ER-DG4-1. TERMINATE NEW CABLES AT EXISTING JUNCTION BOX. ER-B302 REMOVED LOTO FROM BREAKERS ER-B302, DG-B302 & DG-TIE RESET UPSTREAM BREAKERS AND ENABLE DG4 STARTING CIRCUIT
2000KVA INCOMING
WL
2000KVA
ER-DG4
ATS
N.C.
OFF
GL
FAULT
YL
ON
RL
A C B
2000AF 2000AT
A C B
A C B
LOTO
LEGEND: 3, 4W, 480V MAINT SHOP EP-TN03 EP-TN04 ME2 ER-B302-2 BLACK = INDICATES EXISTING RED = INDICATES NEW INSTALLATION PURPLE = INDICATES FUTURE INSTALLATION PINK = INIDCATES BREAKER STATUS BLUE = INDICATES EXISTING CABLE TO BE RE-USED
3PH, 4W, 480V, 65KA ME1 ER-A305-3 5-SPARES INCOMING ACB (ER-DG4-1) FEEDER ACB (NO WL & VM) (ER-DG4-2 & ER-DG4-3) OFF-ON
1600AF 1300AT
1600AF 1300AT
TR-PA1-P
SEE DWG. XK11A-0000-308 TO ATS-EP-TN03 TO ATS -EP-TN02 2x3x1C-200, 1x60 (E) 2x3x1C-325, 1x60 (E)
ER-A305-3 480V/ 380-220V 750KVA 3, 4W P2001A P2001B ER-A305-4 2000AF 2000AT 65KA, 3P
A C B
ER-A305-3 3PH, 380/220V, 65KA E2001C E2001D E2001F H1002 H1003 CUP 1F WWT SC-A305 ER-A305-TR ER-A305-R A305-MCC1 PH 5-2 EP-403 NC-LPG-P2 ELP-C11 ELP-C21 ELP-C22 ELP-C31 P1101A (TN03 PRW) P1001A (TN01 PRW) P1011A (CULLET PP) P1011B (CULLET PP) P1201A (TN03 PRW) P1301A (TN04 PRW) FMCS UPS FMCS UPS2 SEE DWG. XK11A-0000-308 MCC-1 (PA-1) 3x1/C-250, 1x38 (E) 3, 3W, 380V TR-PA1 480V/ 380-220V 400KVA 3, 4W 2x3x1/C-150, 1x60 (E)
M C C
TR-PA1-P
C B
N.C.
N.C. 3, 4W, 380/220V P1001B (TN01) P1201B (TN03) P1101B (TN02) P1301B (TN04) 161KV SYS DC CHARGER 161KV RELAY PNL/GIS 161KV MTR RELAY PNL P6004B PROC H20 PUMP
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STAGE 1 UPGRADE TN03 NEW NORMAL & EMERGENCY POWER DISTRIBUTION INSTALLATION OF ATS-EP-TN03
HV-B301 22.8KV, 3 NOTES: 1. THIS WORK APPLIES ONLY TO TN03 ATS AND SWITCHGEARS INSTALLATION 630A
V C B
2. NEW ATS IS DRAW OUT TYPE WITH BY-PASS SWITCHES ON NORMAL AND ALTERNATE POWER SOURCE. BY-PASS SWITCH WILL BE USED MAINLY FOR ATS TESTING. 3. POWER SOURCE FOR TN03 WILL BE REMOVED FROM PDP ER-A302-2 AND 22.8KV/ 480-277V WILL NOW BE FED FROM PROCESS SWITCHGEAR LV-A309-1. A NEW 1600AT/1300AT ACB WILL ADDED AND CONNECTED TO LV-A309-1 MAIN BUS. 4. ONE NORMALLY OPEN CONTACT FROM EACH BREAKER IN SWITCHGEAR
3200AF 3200AT CABLE 5=3x3x1C-325, 1x100 (E) LOCATED IN TN03 & TN04 ELECTRICAL ROOM LV-B301-3 LV-A306-3
LV-A301-3 AND LV-A306-3 SHALL BE WIRED TO SCADA FOR BREAKER STATUS. 5. TRANSFER SWITCH POSITIONS SHALL BE WIRED TO SCADA AND TN03 MFAP FOR ATS STATUS. 6. CABLE 6 IS ADDITIONAL POWER CABLE BETWEEN ATS-EP-TN03 AND EP-TN03. USE SPARE LENGTH OF CABLES FROM EXISTING CABLE 3.
N.C. 3PH, 3W, 480V ER-DG4-2 ER-DG4-3 LV-B301-2 3, 3W, 480V, 50KA
`
1600AF 1300AT 65KA
A C B A C B
7. MODIFY EXISTING EP-TN03 AS FOLLOWS: A. CHANGE MAIN MCCB TO 1200AF/1200AT B. UPGRADE BUS TERMINATION LUGS AND CABLING C. ADD POWER METER
A C B
1600AF 1300AT
1600AF 1300AT
A C B
LOTO
CABLE 3=3x3x1C-325, 1x100 (E) CABLE 4=3x3x1C-325, 1x100 (E) ELECTRICAL INSTALLATION OF ATS-EP-TN03 INSTALL NEW LOW VOLTAGE SWITCHGEAR LV-B301-3/LV-A306-3 ATS-EP-TN03 EMERG 2000A, 3P 100KA LV-B301-3
WL
INSTALL NEW ATS-EP-TN03 NORM LOTO FEEDER BREAKER IN ER-DG4-3 LOTO HV FEEDER BREAKER HV-B301 MODIFY MAIN BUS IN LV-B301-1 SWITCHGEAR TO ACCOMMODATE CABLE 7 PROVIDE, INSTALL & TERMINATE POWER FEEDER CABLE 4 BETWEEN SWITCHGEAR ER-DG4 COMPARTMENT ER-DG4-2 AND NEW ATS-EP-TN03
E-BYPASS
N-BYPASS
VM
PROVIDE, INSTALL & TERMINATE POWER FEEDER CABLE 5 BETWEEN NEW SWITCHGEAR LV-B301-3 AND NEW ATS-EP-TN03
OFF
GL
FAULT
YL
ON
RL
PROVIDE, INSTALL AND TERMINATE POWER FEEDER CABLE 7 BETWEEN NEW SWITCHGEAR LV-B301-3 AND EXISTING LV-B301-1 RE-ROUTE EXISTING CABLE 3 FOR EP-TN03 FROM EXISTING ER-B302-2 POWER
OFF-ON
DISTRIBUTION PANEL TO NEW ATS-EP-TN03. PROVIDE, INSTALL & TERMINATE POWER FEEDER CABLE 6 BETWEEN NEW
INSTALL & TERMINATE POWER FEEDER CABLE 6 BETWEEN NEW ATS-EP-TN03 AND EXISTING EP-TN03. FOR CONTROL WIRINGS, SEE WIRING DIAGRAMS ON PAGE 4
2
POWER METERING
VM
M C C
1200AF 1200AT
OFF
GL
FAULT
YL
ON
RL
3, 4W, 480V, 1200A BUS,50KA PROCESS FANS MCC MUFFLE BAYONET PANEL MUFFLE SIDES PANEL TRANSITION UPPER PANEL TRANSITION LOWER PANEL CONTROL ROOM UTILITY PDP CAPSULE PROC POWER PNL BRING UP BURNER RECEP CR UPSA PM1 UPPER/LOWER PANEL ER/PR UPS INLET PIER PANEL PM 1 UPPER PANEL PM 1 LOWER PANEL SIDE LOWER PANEL FDM SUSPENSION PANEL TRANSITION MIDDLE=125AT CB SEE DWG. XK11A-0000-309 DHPS#2=400AT CB PANEL DOOR OFF-ON
LEGEND: RED = INDICATES NEW BLACK = INDICATES EXISTING BLUE = INDICATES EXISTING TO BE VERIFIED IF CAN BE USED PINK = INDICATES STATUS OF BREAKERS PURPLE = INDICATES FUTURE INSTALLATION
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00 00
1 2
1-4 TP # 1.25mm2
TO SCADA
GENERATOR START
1 2 3
1 2
1-4/C # 2mm2
TO JB-A
00
EMERGENCY
1 2 3 4
1-4/C # 2mm2
TO ATS-EP-TN03
00 00
00
3 4 E-OFF N-ON CE CN
1 2 3 1 2
1-4/C # 2mm2
NORMAL
00
00
5 6
7
E-OFF N-ON
CE CN
8 9 10
ER-DG4
E-OFF N-ON
CE CN
11 12 13
4 1 2 1-10 TP-1.25mm2 TO SCADA
00 00
1 2
1-10 TP # 1.25mm2
TO SCADA
E-OFF N-ON
CE CN
14 15 16
00 00
3 4 E-OFF N-ON CE CN
17
18 19
00
00
5 6 E-OFF N-ON CE CN
A
SCADA REMOTE I/O PANEL
20 21 22
23 24
91 92
AUX3
113 114
ISO
E
9 10
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8
1-8/C # 2mm2
TO JB-B
ISOLATION SWITCH
61 62
E
E E
ATS-EP-TN04
10
GENERATOR START
EMERGENCY
WL
00 00
1 2
1-4/C # 2mm2
TO ATS-EP-TN03
JB-B
D
GENERATOR DG4
NORMAL
WL
00 00
3
00 00
1 2
1-4/C # 2mm2
TO JB-B
1-4/C # 2mm2
1 2 1 2
START CIRCUIT
J J
1 2 3 4 5 6
1 2 3 4 5 6 7 8
1-8/C # 2mm2
TO JB-A
ATS-EP-TN02/3
LEGEND: BLACK = INDICATES NEW PURPLE = INDICATES FUTURE INSTALLATION RED = INDICATES NEW
1-4/C # 2mm2
1 2
7 8
ATS-EP-TN04
9 10
LOCATED IN GENERATOR ROOM 150459780.xls.ms_office Page 5 of 5 Rev. 0, Printed 6/7/2013