FMEA (Potential Failure Mode and Effects Analysis) 4th Edition Errata Sheet Page i ii ii 20 20 122 Original Language

(see highlight) Chapter III focuses on DFMEA (Design Failure Mode Effects and Analysis), Chapter IV focuses on PFMEA (Process Failure Mode Effects and Analysis), The Appendices have several examples of forms for DMFEA and PFMEA Left Column under Components, letter E. Plate is missing from the diagram. Right Column under Attachement Method the lettering A,B,C... PFMEA Form A Prevention and Detection are missing from the Current Process Controls column. Corrected Version Language or explanation Chapter III focuses on DFMEA (Design Failure Mode and Effects Analysis), Chapter IV focuses on PFMEA (Process Failure Mode and Effects Analysis), The Appendices have several examples of forms for DFMEA and PFMEA See updated diagram on the next page. The lettering A,B,C has been changed to 1,2,3 See updated diagram on the next page. Corrected the form. See updated form.

FAILURE MODE AND EFFECTS ANALYSIS (FMEA) BLOCK DIAGRAM / ENVIRONMENTAL EXTREMES

SYSTEM NAME: YEAR VEHICLE PLATFORM: FMEA I.D. NUMBER:

FLASHLIGHT 20xx NEW PRODUCT XXXXI10D001

OPERATIONAL ENVIRONMENTAL EXTREMES

TEMPERATURE: -20 TO 160 F CORROSIVE: TEST SCHEDULE B SHOCK: 6 FOOT DROP FOREIGN MATERIAL: DUST FLAMMABILITY: (WHAT COMPONENT(S) ARE NEAR HEAT SOURCE(S)?) OTHER:
= NOT INCLUDED IN THIS FMEA

VIBRATION: NOT APPLICABLE HUMIDITY: 0 100 % RH

Bicycle Seat to Pedal relationships

LETTERS = COMPONENTS

= ATTACHED/JOINED

= INTERFACING, NOT JOINED

NUMBERS = ATTACHING METHODS

NOTE: The example below is a relational block diagram. Other types of block diagrams, schematics, pictures, etc. may be used by the FMEA Team to clarify the item(s) being considered in their analysis.

Scope
Horizontal: 360 degrees

Seat Top
Compression / Friction Vertical: Down and Up

SWITCH ON/OFF C
Horizontal: 360 degrees

Seat Post
Compression / Friction Vertical: Down and Up

2
Top Tube
Weld Weld

BULB ASSEMBLY D

HOUSING A

Clamp Ring Seat Tube

Sleeve & Bearing Vertical: Down and Up

Weld

Lower Rear Tube

4
Lower Front Tube

PLATE E +

BATTERIES B

Sprocket Shaft Pedal Crank

Bolt

Pedal

SPRING F -

COMPONENTS A. HOUSING B. BATTERIES C. ON/OFF SWITCH D. BULB ASSEMBLY E. PLATE F. SPRING

ATTACHEMENT METHOD 1. SLIP FIT 2. RIVETS 3. THREAD 4. SNAP FIT 5. COMPRESSIVE FIT

Legend:

Attachment

Force Transfer

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)

FMEA Number Page Prepared By: FMEA Date (Orig.) of Process Responsibility ______________________________________ Key Date __________________________________________________

Item: _________________________________________________

Model Year(s)/Program(s)_________________________________

Core Team

Action Results

Process Step / Function

Responsibility

RPN

Severity

Severity

Occurrence

Detection

Classification

Requirements

Occurance

Detection

Potential Failure Mode Potential Cause(s) of Failure

Prevention Detection

Potential Effect(s) of Failure

Recommended Action & Target
Completion Date

& Effective Date

RPN
Actions Taken

Current Process Controls

Current Process Controls