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L=127-152mm (5-6") 0^ -37 1/2 ^ (SEE STD. DWG. NO.

AE-036768) s

FULL PENETRATION WELD. 1.5-3mm ( 1/16 - 1/8 ") (MIN.) TYP. C.S. PIPE /MALE END TACK WELD BACKING RING

FEMALE END

GENERAL NOTES
1. AJOINTS

P JOINT SEALING COMPOUND APPLIED BEFORE WELDING CEMENT LINING CEMENT LINING UNCURED JOINT SEALANT (SEE NOTES # 2&3) 2. ACCEPTABLE JOINT SEALING COMPOUDS ARE: a) HEMPELS EPOXY KNIFING FILLER # 355-SA CURING AGENT # 955-SA; S/N09-239-660. APPROVED FOR BOTH POTABLE AND NON-POTABLE WATER SERVICE. RECOMMENDED FOR JOINTS TYPES-1, 2, 3 & 5.

PREPARATION & B- JOINT FABRICATION.

L/2 + -3

1-A

1-B SLEEVE JOINT SLEEVE JOINT METHOD FOR LOW PRESSURE UTILITY. PIPING 24" (CLASS 150 FLANGE & UNDER) TYPE-2:

2-A

2-B

APPLIED BEFORE WELDING

TYPE-1:

BACKING RING JOINT METHOD FOR LOW & HIGH PRESSURE SERVICE PIPING 24" & SMALLER (SEE FABRICATION STEPS BELOW).

3-4mm THK MILD C.S ( 1/8 - 5/32 ") 45^ + - 50^ TYP.

1.5 - 4.8mm ( 1/16 - 3/16 ") TACK WELD (4-EQUALLY SPACED PLACES) (SEE NOTE # 4) MALE END

b) X-PANDO/FURMANITE (FCE) SPECIAL NO.2 PIPE JOINT COMPOUND. APPROVED FOR INDUSTRIAL WATER SERVICE ONYL. RECOMMENDED FOR JOINTS TYPE-2 3, 4,& 5. TO BE ADDED TO SAMS STOCK. CURRENTLY AVAILABLE FROM: FURMANITE ENGINEERRING LIMITED FURMAN HOUSE, SHAP ROAD, KENDAL, CUMBRLA LA9 6RU,ENGLAND TEL: (0539)729009 . FAX: (0539)734790 3. JOINTS SEALING COMPOUNDS SHALL BE MIXED, CURED AND APPLIED IN ACCORDANCE WITH THE MANFACTURERS SPECIFICATIONS. WHERE FURMANITE COMPOUD IS APPLIED, JOINT ENDS OF THE CEMENT LINING ONLY, SHALL BE WETTED WITH WATER BEFORE APPLYING THE COMPOUND. 4. CUTTING BACK AND BEVELING THE CEMENT LINING SHALL BE DONE BEFORE THE LINING IS FULLY CURED. 5. SLEEVE FABRICATION SHALL BE IN ACCORDANCE WITH STANDARD DRAWING NO. L-AE-036768.

L=50 mm + - 3.2mm (2" + 1/8 ") C.S. PIPE /MALE END

3-6.4mm ( 1/8 - 1/4 ")

FEMALE END

TACK WELD (4-EQUALLY SPACED PLACES)

1.6-2.4mm ( 1/16 - 3/32 ")

C.S. BACKING RING CEMENT LINING (SHOP OR IN-SITU FIELD APPLIED) L/2 + - 1.5mm ( 1/16 " )
X

X=L/2 + ) - 1.5mm ( 1/16 " (SEE NOTE # 4)

UNCURED JOINT SEALANT (SEE NOTE # 2 & 3)

JOINT SEALANT APPLIED AND CURED BEFORE WELDING

6. REINFORCEMENT OF THE PIPE LONGITUDINL SEAM WELD MAY BE GROUND FLUSH TO FACILITATE SLEEVE INSTALLATION.

STEP. NO. 1

STEP. NO. 2

STEP. NO. 3

STEP. NO. 4

7. A MAXIMUM OF 1.6mm (1/16") SUCK-BACK OR INCOMPLETE PENETRATION OR THE ROOT BEAD OF THE SLEEVED JOINT OF TYPE-4B, IS ACCEPTABLE. HOWEVER, THE JOINT MUST BE CRACK FREE BASED ON 100% RADIOGRAPHY. 8. UNLESS SPECIFIED OTHERWISE, WELD QUALITY SHALL MEET THE REQUIREMENTS OF ANSI B31.3 FOR FLUID "D" SERVICE. 9. SLEEVE MATERIAL AND THICKNESS OF TYPE-4 JOINT SHALL BE THE SAME AS THAT OF THE HEADER PIPE OR ITS EQUIVALENT. 10. FIELD INSTALLATION OF SMALL BORE BRANCH CONNECTIONS SHALL BE MADE AS COLSE TO THE END OF THE HAEDER PIPE AS POSSIBLE TO ALLOW HAND APPLICATION OF JOINT SEALING COMPOUND AFTER WELDING. 11. BRANCH CONNECTIONS 50mm (2-INCHES) AND LARGER SHALL BE REINFORCED AS REQUIRED BY SAES-L-004, PARA 6.2 AND STANDARD DRAWING L-AB-036719. 12. MAXIMUM INTERPASS WELDING TEMPERATURE SHALL NOT EXCEED 350^ F.

FABRICATION STEPS OF TYPE-2 JOINT

30^-37 1/2 ^ TYP. (SEE NOTE # 6) 30^-37 1/2 ^ (TYP.) + 1.5 + - 0.75mm ( 1/16 1/32 ") 1.5 + - 0.75mm + ( 1/16 1/32 " ) TYP. 0mm-3.2mm ( 0- 1/8 " )

SLEEVE (SEE NOTE # 9) PARTIAL PENETRATION BUTT WELD (SEE NOTE# 7)

5-10mm ( 3/16 - 3/8 " ) TYP. COMPOUND APPLIED AFTER WELDING FURMANITE APPLIED & CURED BEFORE WELDING

3-6.4mm ( 1/8 - 1/4 " )TYP.

TYPICAL INSTALLATION DRAWING


SCALE:

3-A

3-B 4-A 4-B


METHOD OF INSERT SPOOL TIE-IN WELDS OF PARTIALLY
09 12-02-97 08 11-29-86 HRD RLO
JO/EWO

TYPE 3 :

BUTT-WELDED JOINT + COMPOUND (FOR PIPE

LARGER THAN 24")

TYPE-4 :

SLEEVED JOINT

EXCAVATED BURIED LINES IN HIGH PRESSURE SERVICE 24" & SMALLER.

REDRAWN, REVISED AND CHANGED DRAWING SIZE FROM D TO B . REDRAWN, REVISED AND ADDED
TYPICAL INSTALL. DRAWING.

1.5 + - 0.75mm + ( 1/16 1/32 " ) -

REINFORCING PAD (SEE NOTE # 11)

1.5 + - 0.75mm + ( 1/16 1/32 " ) -

REV. NO.

DATE

DESCRIPTION

ENGG.

CERT.

PMT

OPRNS.

THIS REVISION IS NOT TO BE USED FOR CONSTRUCTION UNTIL CERTIFIED AND DATED.

DESIGN REVIEW FOR CERTIFICATION KEY DRAWINGS

DESIGN CERTIFICATION

1.5-3mm ( 1/16 - 1/8 ") + 5^ 45^

4.8-6.4mm ( 3/16 - 1/4 ")

4.8-6.4mm ( 3/16 - 1/4 ")

DRAWN BY

CHECKED BY DATE COMPLETED

JOINT SEALANT APPLIED AFTER WELDING

DATE STARTED DISCIPLINE ENGINEER PROJECT ENGINEER

THIS DRAWING IS NOT TO BE USED FOR CONSTRUCTION

CERTIFIED BY:
(NAME) SIGNATURE DATE

1.6-3mm ( 1/16 - 1/8 ")

UNTIL CERTIFIED AND DATED.

SAUDI
CONSTRUCTION AGENCY OPERATIONS OTHER

ARABIAN OIL COMPANY


REQUIRED NOT REQUIRED

REVIEW FOR KEY DRAWINGS

5-A

5-B

JOINT SEALANT APPLIED AFTER WELDING

6-A

6-B

DRAWING TYPE

TYPE 5 & 6 :

TYPICAL JOINT PREPARATION FOR BRANCH CONNECTIONS (SEE NOTES #10)


STD. DWG.
PLANT NO.

JOINTS FOR CEMENT LINED PIPE


INDEX

DRAWING NUMBER

SHT. NO.

REV. NO.

990
CopyrightSaudi Aramco 2009. All rights reserved.

AB-036090

001

09
CADD-03

Saudi Aramco 2634 ENG. (07/93)

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

30 + ^- 5^ 0 TY P.

990
PLANT NO.

INDEX

AB-036090
DRAWING NUMBER

001
SHT. NO.

REV. NO.

09

NOTES: