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Technical Support Group Global Business Technical Support Department Beckman Coulter K.K
Revision
Date
Cover page
ST_CV_1.DOC
AU400
REV.
0100 0200
REPLACE
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
HISTORY
Addition (Rev. 0100) Addition (Rev. 0200) Addition (4-9, 7-7) Addition (ME6332 Tray) Addition (Name plate) Addition Revise Revise (Page No) Revise (Page No) Revise (Page No) Revise (Page No) Revise (Page No) Revise (Page No) Addition of attention matter Addition (Rev. 0400) Addition (Chapter 10) Addition (Spec. of AU403,AU404(M516)) Addition (Warning Caution) Modified figures. Changed the destination name Addition (Instruction) Addition (Add memo (Except AU403,AU404)) Newly created Company name changed
0300 0400
0500
0-1
0400 0200
1. 2. 3. 4. 5. 6. 7. 8.
Set up Preparation.......................................................................... 1-1 to 1-6 Set up Flow ..................................................................................... 2-1 Unpacking ....................................................................................... 3-1 to 3-4 Set up Procedure ............................................................................ 4-1 to 4-9 Set up personal computer .............................................................. 5-1 Processing the heater line of JD.................................................... 6-1 Operation Check ............................................................................. 7-1 to 7-7 Test running ................................................................................... 8-1 to 8-2
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I Space requirements
G As shown in the figure below, this system requires space around it for safe installation and maintenance.
G Power supply
Voltage USA Europe Australia Asia Japan Mono phase Voltage change 110V 230V 240V 110V or 220V AC100 or 200V 50/60 Hz+-1Hz Within +-10%
Electric power
3.5KVA
Switchboard
The switchboard should be located so that the standard power supply cable(10 m) will reach the instrument.
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Options
There are specific optional device models depending on where the instrument will be used. No. MU4970 MU4971 MU4972 MU4986 MU4702 MU4148 MU3351 MU2535 MU0815 MU4146 MU4147 MU1853 Name M514-OPA01 M514-OPA02 M514-OPA03 M514-OPA04 M520-OPH02 M520-OPH01 M240-OPH03 M240-OPD01 M250-OPE01 M520-OPE01 M520-OPE02 M240-OPH01 Jap an (1) USA Euro pe Asia Aust ralia Contents ISE unit ISE unit ISE unit ISE unit Forced waste water unit (for CSA) Forced waste water unit (for LVD) Forced waste water unit Water supply unit (for CSA) Water supply unit Water supply unit (for CSA) Water supply unit (for IEC) Forced waste water unit
(1) (1) (1) (2) 2 (2) (1) (1) (1) (1) (1) (1) (1) (1)
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4 1 1 1
4 1 1 1
4 1 1 1
4 1 1 1
inner outer
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0200
1 1 1 1 20 20 20 2 2 2 4
1 1 1 1 20 20 20 2 2 2 4
1 1 1 1 20 20 20 2 2 2 4
1 1 1 1 20 20 20 2 2 2 4
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 No. 1 to 20 No. 21 to 40 No.1 : 14 pcs No. 2, 3: 3 pcs 0.2 0.3 For GA drain
1 1 1
1 1 1
1 1
1 1 1
1 1 1
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MD7304 MD7305 ME4609 MD0884 ZM0062 ME9382 ME9383 ME9384 ME9385 ME9430
Bottle 60 Bottle 30 Bottle 15 Cap A Sample cup Name plate Name plate Name plate Name plate Name plate
5 4 4 12 1
1 3 3 1 1 1
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n Setup flow ** Selecting the instllation site Removing the packing material Placing the equipment at the installation site Leveling the equipment Jacking up the equipment Wiring from AU400 power Wiring for PC, printer, etc Plumbing for supply and waste water Pouring coolant (forincubation bath) Coolant for the DB (cooling unit) has been poured at the factory before shipment Setting the master detergent
Power ON(PC only) Check the BIOS Program install Setting of System Maintenance (Refer to System Maintenance manual) *** After setting, turn off the power Process the heater line of the JD portion (to prevent empty burnig)
** Power ON Position check by DIAG After position check attach the consumables Air extraction *** Power OFF Return to processing for heater line of JD
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3) Remove the ceiling lid. 4) Use a pair of pliers to remove the joint securing the body frame. 5) Loosen the wire securing the body of the AU400 to the wood frame. 6) Lift the AU400 off the wood frame.
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3) Remove the all pads to protect the cover. 4) Remove the packaging material for the front door.
5) Remove the screw for fixing the back door. 6) Remove the mouthpiece cover.
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7) Remove the packaging fixed to each unit. 8) Peel tapes fixed to the CB(mirror unit). 9) Remove the vinyl sheet fixed to Float SW. 10) Peel the other tapes.
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n Standard accessories
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I Leveling
1) Position the floor plates under the jacks. (Position the plates squarely.) 2) Jack up the 4 casters at the same time. If a caster isnt in contact with the ground, use a level to check that it is level. * Open the front door and place the level on the frame. When checking with a level, place this instrument on the frame after first opening the front door. 3) Use the jacks to make the instrument level.
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I Wiring the power supply G Wiring the power supply cable between the AU400 and the switchboard of the facility.
! Warning
1. To prevent a short circuit when repairing or assembling, turn off the main power, and wait at least 10 seconds before starting work. 2. To prevent electric shocks and short circuits do not touch electric parts and wiring with wet hands. 3. Connect grounding terminals otherwise electric shocks or errors may occur. 1) Remove the door on the rear side of the instrument. 2) Connect the power supply cable in the region labeled A in Fig. A. (The power supply unit is housed here.)
Region A
3) Connect the power supply cable to the switchboard of the facility. * Check that the voltage of the facility is Live (Hot) or Neutral (Cold) using a tester surely before the power supply cable is connected. Connect this terminal to * Grounding resistance : Less than 100ohm Supply power that grounding terminal conforms to the (Grounding terminal: less than instrument specifications 100 ohm)
! Caution
Grounding terminal should be connected to the grounding terminal its grounding resistance is less than 100ohm.
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G CRT & PC
CRT Power supply AUDIO IN CRT signal PC Power supply Connect to [Constant power supply output] for PC [LINE OUT] connector for PC [Display] connector for PC Connect to Output from JD portion of ANL If the PC and printer are both connected to the JD portion, split the power using the table tap. [KEYBOARD] connector for PC [MOUSE] connector for PC Connect to Output from JD portion of ANL If the PC and printer are both connected to the JD portion, divide the power by the table tap. [Parallel] connector for PC Connect to [COM] connector at JD portion of ANL Connect to [Parallel] connector at extension board of PC [Serial] connector at extension board of PC [Serial connector 2] of PC
Keyboard Mouse
Printer signal
G PC and ANL
PC (Communication with ANL) Serial connector 1 Option Option printer Touch panel signal Online
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0400
CAUTION
1. Do not install the personal computer in an unstable location. There is the danger of injury from dropping. 2. Do not close the air hole. There is the danger of fire from a stuffed air. 3. Do not istall the personal computer at a location where it is exposed to water or other liquids. There is the danger of erroneous operation or fire.
CAUTION
1. To prevent electric shocks and short circuits do not touch electric parts and wiring with wet hands. 2. Do not insert the power plug into a receptacle while dust or other foreign matter adheres to the plug. There is the danger of fire. 3. Insert the power plug positively all the way. 4. Contact all cables correctly. A wrong connection can cause trouble.
Connect the ports of the personal computer according to the following table. For other connections than the following ones, follow the manual for the personal computer.
PC Serial 1 Serial 2 Serial 3 Serial 4 Parallel 1 Parallel 2 Connecting ANL (Host computer) Modem Touch panel (expect for America) Printer Optional printer Remarks
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I Plumbing for supply and waste water General diagram G Connecting to supply water hose, concentrated waste liquid waterh hose, washing waste liquid water
hose, and exhaust air hose.
1) Connect to the blade hoses to the mouthpiece on the rear face. (See the below figure.) Concentrated liquid water, Washing waste liquid water : Blade hose 15 x 22 Supply water, exhaust air : Blade hose 12 x 18
Instruction
1. Connect to all the hose of concentrated / washing liquid waste, water supply, and exhaust air because a little water is drained from the exhaust air hose. 2. Do not fold or pinch a drain hose and an exhaust hose, and keep the hose ends open to air. 3. Do not close up a drain hole in which the hoses are inserted.
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(2) Connection for MU0815(M240-OPD01) type : for Japan Connection for MU4146(M520-OPE01) type : for USA Connection for MU4147(M520-OPE02) type : for Europe * Allow the deionizer to be connected by an expert distributors.
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I Connecting the forced waste water unit and water supply valve G Connecting the forced waste water unit
1. Connecting the hose of the forced waste water unit. Connect the waste water line from the main body (hose) to the IN connector of the forced waste water, and connect the hose from the OUT connector to the waste gate of the facility. (The drain hole : 1.5m or less) (See Fig. A below.) Connect the tube from the concentrated waste liquid to one forced waste water unit(1st). Put the accessory stopcock to the mouthpiece in one forced waste water unit(1st). Connect the hose from the washing waste liquid and the exhaust air to another forced waste water unit(2nd). 2. Connecting the power supply of the forced waste water unit Connect the power source line and the signal line to the connector of each JD portion. (See Fig B below)
Instruction
Keep the hose ends open to air.
Fig. A Fig. B
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n Preparation procedure
1) 2) Detach the heater wire from the terminal table of the JD portion on the rear left side of the ANL. (See the below figure A.) Insulate the detached wire with vinyl tape.
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CAUTION
The bearing wears out if this work is not done.
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CAUTION
1. 2. The error ( INCUBATION BATH TEMP. ERROR etc.) might occur when there is air in the tube. Please confirm there is no air in the tube.
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n Position check using DIAG menu 1. Check the horizontal position of the sample probe.
1) Check the sample probe alignment in the cuvette. (Fig. A). 2) Check the sample probe alignment in the wash pot. (Fig. B). 3) Check the sample probe alignment in the sample cup(Rack, DC unit). (Fig. C). 4) Check the sample probe alignment in the ISE sample pot. (Fig. D). * Check each position and if necessary, adjust according to the Adjustment manual.
A : Cuvette position
D : ISE position
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A : Cuvette position
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4. Check the dead volume for the sample probe and reagent probe.
l Dead volume at rack position
Type Hitachi cup ACA cup 13 blood collection tube 15 blood collection tube Dead volume 50L or less 250L or less 200L or less 250L or less
* Check each position and if necessary, adjust according to the Adjustment manual.
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n Air extraction
After making all the position checks, as described on the previous page, recheck the probe and mixing bar attachment. Carefully check for looseness in the connections of the sample and reagent probe connections Check the syringe connection (loose the syringe case or tubes). 1) The sample and reagent dispenser is moved up/down and the air is extracted using the ANL maintenance menu. * If the air isnt extracted, detach the syringe case in the dispenser and extract the air by swaying the syringe by hand. Air extraction position Menu Plumbing for sample line Plumbing for reagent line Maintenance ANL maintenance S/ R dispenser syringe replacement Maintenance ANL maintenance S/ R dispenser syringe replacement
2) The mix sequence is executed and the outer wash water of the mix wash pot is filled using the ANL maintenance menu. Air extraction position Menu Plumbing for mix outer wash Maintenance ANL maintenance Mixing bar replacement
3) The wash nozzle sequence is executed and the wash water is filled using ANL maintenance. Air extraction position Menu Plumbing for wash nozzle line Maker maintenance ANL maintenance Replacing Wash Nozzle
Caution
The cuvette may be splashed by water from the nozzle the first time because of air in the tube. In the first time, detach the nozzle portion necessarily and accept by the container. Once the air has been extracted, replace the nozzle and check the wash condition by discharging the real wash water into the cuvette. 4) The probe wash sequence is executed and the wash water is filled using ANL DIAG. Air extraction position Menu Plumbing for clot detection sensor Maker maintenance ANL DIAG Probe wash
If the water test (analysis test) is executed without the air having been completely removed the data may not be reliable. Be sure to extract all the air.
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n Executing W1
1) 2) * If processing of the heater line of the JD portion has been completed, turn on the instrument again. When the instrument starts, execute W1. For the W1 action, check the wash water discharge and aspiration. (It is easy to check if the cover of the GA portion is detached.)
n Executing photocal
1) 2) If W1 has been completed, execute photocal by closing the GA portion cover and the main body cover. If photocal has been completed, check the cuvette error.
If the average value of the check range is 0.03, there is no cuvette error.
3) 4)
If a cuvette error has occurred, check the applicable cuvette and execute photocal again after cleaning or replacing it. Keep executing until there is no cuvette error.
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n Water test
l 1) 2) If W1 and photocal have been completed, execute the water test as follows and check the photometry line performance. Enter the parameters as follows. Prepare degassed water (if it is difficult to obtain, use DI water instead) with P8P (triton 100X) to 0.1%. (88 samples x 4 tests). 340nm R1=2 2 0 1 50 100 0 0 340nm 410nm END 1 + 1 27 MB 10000 380nm R1=4 2 0 1 50 100 0 0 380nm 520nm END 1 + 1 27 MB 10000 480nm R1=6 2 0 1 50 100 0 0 480nm 660nm END 1 + 1 27 MB 10000 600nm R1=8 2 0 1 50 100 0 0 600nm 800nm END 1 + 1 27 MB 10000
* Others : Set the maximum value, etc. * Name, CH, and the reagent bottle position : Set in position optionally. 3) Set the 88 sample racks in white cups and put DI water in each cup. 4) Put the degassed water with triton (made in item 2) into the reagent bottle, and place one in the refrigerator. 5) The 4th requisition of the 88 samples is registered in normal test requisition in the routine menu. 6) Start analysis. 7) The data must satisfy the standard below.
Standard
The range of 340/410nm, 380/520nm : less than 15 for all channels. The range of 480/660nm, 600/800nm : less than 10 for all channels.
n Test running
Be sure to perform a water test to check the conforming standard if the photometry and the dispenser system are running correctly.
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Pillars
Fig- 1
3) Remove the front cover and the side cover. 4) Remove pillars under cover A. 5) Attach MV2190 to the PCB cover and then attach the PCB assy under cover F. 6) Plug in all the connector under cover F to MV2190. 7) Mount the ISE unit at the location of cover A. Before mounting the ISE unit, please remove the tube (Flesh color tube) 8) Un-bundle connectors bundled under cover A.
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9) Plug in connectors of ISE unit. [132][129][136][130][126] (See Fig-2) 10) Plug in connectors to MV1040. Fix a terminal from connector [122] with screw for fixing PCB. [111][122][112][133][134][Cable from electrodes]
Fig- 2
<Note> 1. Connector 113 on MV1041 is vacant. (This is for PCB checking at our factory) 2. Power cable No.130 is not using. 11) Mount reagent tray and mouthpiece plate assy. Plug in connectors belong to reagent tray. [123][124][125] (See Fig-3)
Fig- 3
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12) Mount SA unit ( Dispenser ) to location A in Fig-4 and plug in connectors. Mount valve at location B and plug in connector [131]. Mount ISE switches assy at location C and plug in the connector.
Cut the grommet. Pass the tube and cable through this grommet.
Fig- 4
13) Insert drain tubes from ISE unit to Y shape connector and fix them with tie lap (SKB band).
Put tubes marked with mark band blue and yellow to mouthpiece plate assy fixed in the previous step. Put tube marked with mark band 8 to [NC] of valve fixed in the previous step through upper part of ISE reagent tray.
Fig- 6
Fig- 5
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14) Put tubes marked with mark band red and 7 . Put the tube with red mark to mouthpiece tray assy and the other tube with 7 mark to [NO]. 15) Put tube remaining from [COM] of valve to SA unit. Close the other hole of syringe head with a cap.(See Fig-7)
Fig- 7
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I Position check
Refer to Adjustment manual.
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I ISE Calibration
G Check calibration
Set ISE reagents and execute prime. Calibrate with the condition of the air is completely out.
G Standard
Calibration results of three times shall be in the following value.
CAUTION
Take out the air from the line of samples and reagents.
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G Standard
Execute N=20 for 4 round (N=80). Confirm that each round meets the following standard. Evaluate with CV value if the measured mean value is more than the mean value below. Evaluate with SD value if the measured mean value is less than the mean value below.
G Used sample
Control serum such as AU control (MS0286, MS0287).
CAUTION
Do not use pooled serum. Correct values may not be obtained.
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