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INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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RENR 7168 June 2003

330C Excavator Hydraulic System


CAP1-UP CGZ1-UP JCD1-UP MKM1-UP JNK1-UP

2003 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
Accumulator Gp Cooler Gp - Oil Cylinder Gp - Boom Cylinder Gp - Bucket Cylinder Gp - Stick Drive Gp - Pump (View from Shaft End) Filter Gp - Drain Filter Gp - Pilot Filter Gp - Return Manifold Gp - Pilot Oil Control Motor Gp - Fan (Hydraulic Oil Cooler) Motor Gp - Left Travel Motor Gp - Right Travel Motor Gp - Swing Pump Gp - Gear (Fan Motor) Pump Gp - Idler (View from Shaft End) Pump Gp - Pilot Sensor As - Pressure (Drive Pump) Sensor As - Pressure (Idler Pump) Switch As - Pressure 1 Switch As - Pressure 2 Switch As - Pressure 3 Swivel Gp Tank Gp - Hydraulic Valve Gp - Attachment Control Valve Gp - Boom Control I Valve Gp - Boom Control II Valve Gp - Boom Drift Reduction Valve Gp - Bypass Check Valve Gp - Left Travel Valve Gp - Left Travel Brake Valve Gp - Main Control Valve Gp - Main Relief Valve Gp - Pilot Control (Boom and Bucket) Valve Gp - Pilot Control (Swing and Stick) Valve Gp - Pilot Relief Valve Gp - Pilot Travel Valve Gp - Power Shift Proportional Reducing Valve Gp - Reducing (Boom/Swing Priority Mode) Valve Gp - Relief (Fan Pump) Valve Gp - Right Travel Valve Gp - Right Travel Brake Valve Gp - Slow Return Check Valve Gp - Solenoid (Fine Swing) Valve Gp - Solenoid (Hydraulic Activation) Valve Gp - Stick Control I Valve Gp - Stick Control II Valve Gp - Stick Drift Reduction Valve Gp - Swing Control Valve Gp - Swing Parking Brake Solenoid Valve Gp -Travel Speed Solenoid

Part Number
087-4456 204-0971 192-6894 115-8693 192-6910 191-5612 158-8987 158-8987 188-4140 215-5037 191-5611 271-6376 271-6376 200-3373 194-8384 099-2978 197-2309 221-8859 221-8859 175-3244 175-3244 175-3244 159-7841 192-6845 171-0146 264-9963 264-9963 158-8118 204-2804 226-4095 204-2819 212-7960 261-2445 206-3303 206-3304 215-4909 158-8250 114-0616 232-4102 206-3354 226-4095 204-2819 190-7745 116-3526 121-1491 264-9962 264-9962 158-8161 153-5295 121-1491 121-1491

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Schematic Location
B-5 A-6 E-3 E-3 E-7 A-3 A-4 A-4 A-5 A-5 A-6 E-5 E-4 E-6 B-3 A-3 A-3 A-2 A-2 C-7 C-7 B-7 D-4 A-4 C-4 C-3 C-6 D-2 A-6 C-5 D-5 C-4 C-4 C-7 C-7 A-4 C-7 B-2 B-4 B-3 C-4 D-4 A-6 D-6 A-5 C-5 C-2 D-5 C-5 A-5 A-5

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example


Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example


Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK


Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

6
(12) MOTOR GP LEFT TRAVEL 271-6376 (14) MOTOR GP - SWING 200-3373
X

X T2 T1 T2 T1

(13) MOTOR GP RIGHT TRAVEL 271-6376

E
PR

E
LINE PATTERNS
Pressure Line

(5) CYLINDER GP - STICK 192-6910


C

Pilot / Load Sensing Pressure

(4) CYLINDER GP - BUCKET 115-8693 (31) VALVE GP LEFT TRAVEL BRAKE 204-2819
B A

Drain / Return Lines

(3) CYLINDER GP - BOOM 192-6894


YY

Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

(Machine Location from Component LocationsTable)

Callout Number

(44) VALVE GP SOLENOID (FINE SWING) 116-3526

(42) VALVE GP RIGHT TRAVEL BRAKE 204-2819

D
(35) VALVE GP PILOT CONTROL (SWING AND STICK) 206-3304

(23) SWIVEL GP 159-7841 (28) VALVE GP BOOM DRIFT REDUCTION 158-8118


SPi SDr SP3 SP1 T AL4 aL4 BL3 R2 ST AL3 SP2

(37) VALVE GP PILOT TRAVEL 158-8250

(48) VALVE GP STICK DRIFT REDUCTION 158-8161


aL3 BL2 AL2 BL1 aL2 AL1 aL1

Di4

Pi4

(32) VALVE GP MAIN CONTROL 212-7960 (30) VALVE GP LEFT TRAVEL 226-4095 (41) VALVE GP RIGHT TRAVEL 226-4095

(25) VALVE GP ATTACHMENT CONTROL 171-0146


aR1 BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 Pi1

BP2

BPi BDr

BP3

BR5 AR4 BP1 BR4 BT R1 AR5 aR5 R3

(26) VALVE GP BOOM CONTROL I 264-9963

(47) VALVE GP STICK CONTROL II 264-9962

(20) SWITCH AS PRESSURE 1 175-3244

(21) SWITCH AS PRESSURE 2 175-3244 (34) VALVE GP PILOT CONTROL (BOOM AND BUCKET) 206-3303

(33) VALVE GP MAIN RELIEF 261-2445 (27) VALVE GP BOOM CONTROL II 264-9963
HL bL4 Di2

DOWN

OUT

CLOSE

OPEN

UP

IN

(46) VALVE GP STICK CONTROL I 264-9962


Pi2 bL3 Pi3

(49) VALVE GP SWING CONTROL 153-5295


Di3 bL2 bL1 DST PL PR bR1 bR2 bR3 bR4 Di1 HR bR5

A1

A2

A3

A4

A5

A6

A7

A8

B1

B2

B3

B4

C B5

B6

B7

B8

B
A2 B1 A1

A4

B
(15) PUMP GP GEAR (FAN MOTOR) 194-8384
R1

(1) ACCUMULATOR GP 087-4456 (22) SWITCH AS PRESSURE 3 175-3244 (51) VALVE GP TRAVEL SPEED SOLENOID 121-1491 (10) MANIFOLD GP PILOT OIL CONTROL 215-5037 (29) VALVE GP BYPASS CHECK 204-2804 (2) COOLER GP OIL 204-0971
A G B C D F E
DR1 DR2 DR3 DR4 DR5 DR6 TOUT PIN

B2 P2 P1

(40) VALVE GP RELIEF (FAN PUMP) 206-3354


M4 R3

S4

(38) VALVE GP POWER SHIFT PROPORTIONAL REDUCING 114-0616 (18) SENSOR AS PRESSURE (DRIVE PUMP) 221-8859

P1 P2

Pi1

Pi2

PSA1

PSA2

A3

PAC

(39) VALVE GP REDUCING (BOOM/SWING PRIORITY MODE) 232-4102 (7) FILTER GP DRAIN 158-8987 (8) FILTER GP PILOT 158-8987

(17) PUMP GP PILOT 197-2309

X2 X3 M2 A2 J2

(16) PUMP GP IDLER (VIEW FROM SHAFT END) 099-2978 (19) SENSOR AS PRESSURE (IDLER PUMP) 221-8859

R4
OUT T IN

M1

A1 J1 M3

(11) MOTOR GP FAN (HYDRAULIC OIL COOLER) 191-5611 (43) VALVE GP SLOW RETURN CHECK 190-7745

(9) FILTER GP RETURN 188-4140

(45) VALVE GP SOLENOID (HYDRAULIC ACTIVATION) 121-1491 (24) TANK GP (50) VALVE GP HYDRAULIC SWING PARKING BRAKE SOLENOID 192-6845 121-1491

X1 R2

(36) VALVE GP PILOT RELIEF 215-4909

(6) DRIVE GP PUMP (VIEW FROM SHAFT END) 191-5612

THIS SCHEMATIC IS FOR THE 330C EXCAVATOR HYDRAULIC SYSTEM MEDIA NUMBER: RENR 7168 SCHEMATIC PART NUMBER: 215-4897, CHANGE: 07, VERSION: HE

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS


VIEW ALL CALLOUTS

37 26 25 41 30 49 46 27 32 47 33 2 14 3 24 23 4

12 31

16

17

13

42

10

MAIN CONTROL VALVE


VIEW ALL CALLOUTS

33

47

26

25

41

30

49

46

27

29

PILOT OIL MANIFOLD


VIEW ALL CALLOUTS

51

50

45