WESTERN STAR

Electrical Schematics Section #1B

Section

1B
Electrical Schematics
Version - Rev (2.1)

Frequently Asked Questions Harness Information Main Chassis Bulkhead 48/49/6900 Main Chassis Bulkhead 4700 Front Wall/Sleeper Harness Bulkhead 48/49/6900 Front Wall/Sleeper Harness Bulkhead 4700 Engine/Transmission Harness Bulkhead 48/49/6900 Engine/Transmission Harness Bulkhead 4700 ISC/ISL Engine/Transmission Harness Bulkhead 4700 DD13 Main Chassis Harness Schematic LHD Main Chassis Harness Breakout 2010 LHD Chassis Harness Diagram (front Wall Forward) 2010 LHD Chassis Harness Diagram (Under Cab to Rear) 2010 LHD Main Cab Schematic PTO Schematic 372-036 PTO Schematic 372-033 (w park Brake Interlock) Remote Fast Idle 148-070 Remote Start Stop 157-004 NEW! Remote Fast Idle 148-071 Remote Interface 148-035 Exterior Body Builder Connections48/49/6900 (353-053/054) Snow Plow Light Prep 48/49/6900 329-054 Additional Switch Schematics Routed to BOC 4700 329 NEW! 4700 Body Builder PDM Interface schematic

1B-1 1B-2 1B-3 1B-4 1B-5 1B-6 1B-7 1B-8 1B-9 1B-10 1B-11 1B-12 1B-13 1B-14 1B-15 1B-16 1B-17 1B-18 1B-19 1B-20 1B-21 1B-22 1B-23 1B-24

Rev (2.1) - Jun 2012

Frequently Asked Electrical Questions

WESTERN STAR
Question: How can I tell from the order if the truck has any body builder connections? Answer: look at sales code 334 and 353 to determine if supplemental body builder harness options where ordered with your truck. Question: If there is a Body Builder option, what type of interface plug does the option have and where will it be located? Answer: The 4700 offers blunt cut wires at the BOC with an access plate in the floor for body builder connections see page 1A-10/11 and 1B-23/24. The 4800/4900/6900 offer body builder harnesses to the exterior BOC and the End of Frame with std plugs. See page 1B-22 for schematics and details. Question: Where can I find specific transmission information on the truck order and in the Body builder book? Answer: Truck specific Transmission specifications can be located in the truck order under sales code 342 and schematic information can be found using the sales codes found on page 1B-2 of this chapter of the body builder book Question: Can you obtain wiring diagrams for specific options for serial numbers and any information on dealer optionally installed features? Answer: Specific schematic information can be obtained by serial number is available to our dealers on line via PartsPro and EZ wiring. Use page 1B-2 of this chapter to locate the module location information. Question: Does Western Star utilize the (J1939) CAN-bus data protocol? Answer: The Western Star dash gauges and driver display (if equipped) are controlled via the J1587 data bus. See the star gauge P 1A-7, 1A-8 for more information Question: Can the day time running lights be deactivated? Answer: The instructions to deactivate the day time running lights are located on page 1A-22 Question: Is there a high amperage option for Plow lights on the 4800/4900/6900 Models? Answer: Yes a plow light package is available using Sales code 329-054 which supplies a separate junction box mounted to the back wall behind the passenger seat. See details and schematics for this option on page 1B-22 Question: Is there a place I can tie into the tail lights without splicing into the tail light harness? Answer: Yes some trucks will be equipped with a capped plug at the bac of cab LH rail that is labeled supplemental trailer cable wiring (shown on P 1b-13) if the 388 Mod option has ordered. If this option and plug is not in the harness Pins #20,33,44,57 and 71 can be been accessed in the Main Chassis Bulkhead. The pinout details for this plug can be found on page 1B-3 in this chapter Question: Is a J1939 Protocol available? If so, how can I gain access to it? Answer: With the 2010 model year trucks or newer the J1939 protocol is available via the diagnostic connector located at the lower left hand side of the dash and new nodes can be added at the end resistors. See Page 1A-7 and 1A-8 for location and connection details Question: Is there any factory provisions for remote Stop? Answer: Yes remote Stop is available using Option code 162-018 based on the engine configuration. Availability would need to be determined by the Sales and Application Engineering groups. Question: Is there any factory provisions for remote Start/Stop? Answer: Yes remote Start Stop is available using Option code 157-004 for the 4800/4900 models. Customer supplied harness with 4 position switch is supplied by customer for this option See Page 1B-18 for more details. Question: How do I get remote Engine Speed Control (ECU)? Answer: This option can be requested on new orders via data code 163-008 or 163-009. If these options are not present, remote engine speed control can also be accessed via the JS19 connector located in the engine compartment and is part of the main engine harness A06-63518. See Pages 1B-19 and 1B-20 for schematic information. Question: Can you get a fast idle interface on the WST Answer: data code 148-035 provides a fast idle switch interface tied to the parking brake See schematics on Page 1B-21. Question: Does the 4700 model have the same electrical architecture as the 4800/4900 models? Answer: The 4700 electrical architecture is the same as other WST models but has different pin locations in the front wall. These differences are defined in the pin out charts in this chapter on Pages 1B-3 through 1B-9 Question: Can you deactivate the brake override circuit so that the 4-way flashers stay on when the brakes are activated Answer: The instructions to disable the brake override circuit are located on page 1A-22 Question: I have installed aftermarket LED tail lamps to my vehicle but they are not working properly Answer: The WST electrical turn signal system requires a minimum amperage load from the tail light system. When LED lights are used a resistor needs to be added to increase the load to an acceptable level. See Page 1A-22 for installation information Question: does WST offer switches that are ignition controlled that are not rated to 20 amps or relay controlled Answer: Yes WST offers a (6) optional switch option for this application with 329-071 see page 1A-12 Question: If I need to stop the truck from starting under specific conditions is there a way I can do this Answer: Yes tying into the Neutral Safety switch circuit (located in the front wall PDM P 1A-4) with a signal controlled relay will stop the truck from starting. the starting schematics can be found in Mod 156 and are specific for each engine Make.

Page 1B-1
Rev (2.1) - Jun 2012

Harness/Schematic Location Information

Engine and ABS
TRANSMISSION WIRING MODULE

WESTERN STAR

34B

FrontWall/Sleeper Main Chassis Harness

MAIN CAB HARNESS MODULE

TRANSFER CASE MODULE

376
AUXILIARY TRANSMISSION MODULE

EPA 2007 Mega Fuse Location

34C / 352 320

EOF LIGHTING

MOD 294

AXLE WIRING
INTERLOCK

MOD 87B
AXLE TEMP

MOD 865

FRONTWALL HARNESS

MOD 321

ENGINE HARNESS MODULE

TRAILER WIRING
PRIMARY TRAILER CBL

286 / 283 LIGHTING

EXT. LIGHTS MAIN CHASSIS HARNESS

MOD 296
ADDITIONAL PRIMARY

MOD 318 / 31J

BEACON LIGHTS

MOD 288

MOD 303
SUPPLEMENTAL CABLE MOD 308 ADDITIONAL SUPPLEMENTAL

MOD 327
FORWARD CHASSIS & SIGNAL

MOD 334

POWER WIRING
ALTERNATOR BATTERY CABLES ROUTINGS

PTO

312 / 314 315 / 310

MOD 372 / 885

MOD 125
POWER WIRING

MOD 291

JUMPSTART

EPA 2010 Power Net Distribution Box (PNDB)

MOD 295
BATT SHUTOFF

MOD 29A
CAB POWER

MOD 926

MOD 293

Page 1B-2
Rev (2.1) - Jun 2012

4800/4900/6900 LHD Main Chassis Harness Bulkhead

WESTERN STAR
Wire Code Mod

JCHA Chassis Plug Pins 1 to 39

Pin # 1 2
154 288 288 288 308 Pin Size Large Large Large Large Large Large Large Large Large Large Large Large Large Small Small Small Small Small Small Small Small Small Small Small Small Small Small Large Small Small Small Small Small Small Small Small Small Small 87B 87B 329 329 864 148 16 16 16 16 14 14 14 16 14 14 16 16 16 16 12 16 16 16 16 16 16 16 14 14 16 16 16 14 16 16 PTO CONTROL TRANSFER CASE ENGAGED CUSTOMER FURNISHED LAMP 2 EXTRA SWITCH #4 EXTRA SWITCH #3 LEFT HAND LOW BEAM DRIVING LIGHTS DIFFERENTIAL LOCK FRONT DRIVE AXLE BACKUP SIGNAL FOG LIGHTS POWER TAKE OFF REMOTE START WEBASTO EXTRA SWITCH #5 CUSTOMER FURNISHED LAMP 3 RIGHT HAND HIGH BEAM 3-WAY EXTRA SWITCH CUSTOMER FURNISHED LAMP 1 EXTRA SWITCH #3 3-WAY EXTRA SWITCH PTO CONTROL FUEL LEVEL SUGNAL LEFT HAND REAR TURN SIGNAL EXTRA SWITCH #4 16 14 14 WEBASTO RELAY COIL POWER RIGHT HAND LOW BEAM LEFT HAND LOW BEAM 16 12 12 12 12 ETHER START TRAILER MARKER LIGHTS TRAILER LEFT TURN TRAILER STOP TRAILER ACCESSORY POWER Gauge FUNCTION Wire Code AS10B AS26B AS37D AS02B AS37E WB02F 38L 47G 94 24 IN18H IN40B AS07B AS25B LA01A 440P BL29B AS09B AS26D AS39D AS01B AS39E 21L 38R 39R GNDE AVAILABLE IN68H RB06A AS08B AS25D BL28B 20H AVAILABLE HL25B HL26B FH03C 38R 23 FORWARD DIFFERENTIAL LOCK SISU INTER AXLE LOCK EXTRA SWITCH #6 EXTRA SWITCH #4 AUXILIARY TRANSMISSION TEMP PTO CONTROL 376 FP01C FP02A WB04B AVAILABLE AVAILABLE 312 312 220 288 288 288 127 127 142 87B 327 329 329 31J 288 Mod 329 329 329 329 329 142 288 288 288 288 87B 847 329 329 87F 148 31J 329 329 329 329 329 288 288 288 148 AVAILABLE AVAILABLE AVAILABLE ES03B 46A 38L 36B TL05A AVAILABLE WB01B HL27B HL28B 142 312 312

Chassis Plug Pins 40 to 76

Pin # 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 71 72 73 74 75 76
Pin Size Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Large Large Large Large Large Large Large Large Large Large Gauge 16 16 14 16 14 16 16 16 14 16 16 18 16 16 16 16 16 16 16 14 16 14 14 16 14 16 18 16 14 16 16 16 12 14 14 10 12 12 12 16 14 16 CENTER DIFFERENTIAL LOCK ROTATING BEACON EXTRA SWITCH #8 3-WAY EXTRA SWITCH CUSTOMER FURNISHED LAMP 4 LEFT HAND HIGH BEAM LEFT HAND HIGH BEAM RIGHT HAND HIGH BEAM FUEL HEATER POWER TRAILER RIGHT TURN SIGNAL PARK LMPS TRAILER ABS POWER WATER IN FUEL SIGNAL FUEL/WATER SEPARATOR POWER WEBASTO PRE HEATER FUNCTION EXTRA SWITCH #10 3-WAY EXTRA SWITCH EXTRA SWITCH #1 EXTRA SWITCH #2 EXTRA SWITCH #1 WEBASTO LEFT HAND FRONT SIGNAL LIGHT GROUND AIR DRYER HORN REAR DIFFERENTIAL LOCK FUEL GAUGE OPTIONAL EXTRA SWITCH #7 3-WAY EXTRA SWITCH LIFT AXLE POWER TAKE OFF CUSTOMER FURNISHED LAMP 5 EXTRA SWITCH #9 3-WAY EXTRA SWITCH EXTRA SWITCH #2 EXTRA SWITCH #1 EXTRA SWITCH #2 RIGHT LOW BEAM RIGHT SIGNAL LIGHT FRONT RIGHT SIGNAL LIGHT REAR POWER TAKE OFF

Chassis Plug

3 4 5 6 7 8 9 10 11 12 13

13 27

39 51

AVAILABLE 200 TC13D BL17B AS04B AS41D 20L 27A AX12A 120B 376 376 31J 329 329 288 288 45E 288 288 148 142 329 31J 288 329 31J 329 329 329 148 288 288 329

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

1 65 12 76

28F 15E WB05F AS05B BL19B 21H AS27B BL08B AS03B AS41E AS27D

26 38

50 64

483Z 47 39L AS43D AVAILABLE IN17H IN70A AS06B AS43E IN85C 15E

Plug Part Number 23-13153-063 AFLR 63694 001 Male Pin # (Outside Plug)
Small Pin

18-20 Part # 23-13211-410 14-16 Part # 23-13211-431

Large Pin

Small Small Small Small Small Small

10-12 Part # 23-13211-432 Female Pin # (Inside Plug)

Small Pin

18-20 Part # 23-13211-420 14-16 Part # 23-13211-421

Large Pin

10-12 Part # 23-13211-422

Page 1B-3
Rev (2.1) - Jun 2012

4700 LHD Main Chassis Harness Bulkhead

WESTERN STAR
Chassis Plug
(covers not shown)
Wire Code AVAILABLE AVAILABLE AVAILABLE AVAILABLE 46A 38L 36B TL05A AVAILABLE AVAILABLE 20L 311 313 20E AVAILABLE AVAILABLE AVAILABLE FUTURE 20L 27L 329 311 313 288 288 288 288 288 308 Mod

JCHA Chassis Plug Pins 1 to 39

Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Pin Size Large Large Large Large Large Large Large Large Large Large Large Large Large Small Small Small Small Small Small Small Small Small Small Small Small Large Small Small Small Small Small Small Small Small Small Small Small Small 1 1 1 0.8 1 0.8 0.8 1 1 EXTRA SWITCH #3 3-WAY EXTRA SWITCH PTO CONTROL FUEL LEVEL SIGNAL LEFT HAND REAR TURN SIGNAL WINDSHIELD WASHER DIFFERENTIAL LOCK SIGNAL REAR AXLE SISU INTER AXLE LOCK EXTRA SWITCH #6 3 1 RIGHT HAND HIGH BEAM 3-WAY EXTRA SWITCH 1 EXTRA SWITCH #5 1 2 BACKUP SIGNAL FOG LIGHTS 1 1 2 EXTRA SWITCH #4 LEFT HAND LOW BEAM DRIVING LAMPS 2 2 SNOW PLOW -RIGHT HAND LOW BEAM SNOW PLOW -LEFT HAND LOW BEAM 3 2 3 2 TRAILER MARKER LIGHTS TRAILER LEFT TURN TRAILER STOP TRAILER ACCESSORY POWER Gauge FUNCTION Wire Code AVAILABLE FUTURE FUTURE AVAILABLE 38L 47G 94 24B IN18H AVAILABLE FUTURE LA01A AVAILABLE AVAILABLE FUTURE FUTURE 21L 38R 39R AVAILABLE AVAILABLE IN68H RB06A FUTURE AVAILABLE 20H 120B 20F 21F FH03B AVAILABLE 38RT 23 376 196 AVAILABLE AVAILABLE 76 74E 301 301 330 127 311 35H 313 220 220 87B 327 329 329 329 311 301 301 329 87F 301 847 48A 264 87B 329 329 Mod

Chassis Plug Pins 40 to 76

Pin # 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
Pin Size Large Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Large Large Large Large Large Large Large Large Large Large Large Large 2 3 3 2 TRAILER RIGHT TURN SIGNAL PARK LIGHTS TRAILER ABS POWER FUEL WATER SEPERATOR 3 3 3 3 5 LEFT HAND HIGH BEAM BACKUP LIGHTS SNOW PLOW LEFT HAND HIGH BEAM SNOW PLOW RIGHT HAND HIGH BEAM FUEL HEATER POWER 1 1 1 DIFFERENTIAL LOCK CENTER AXLE (3) ROTATING BEACON EXTRA SWITCH #8 1 1 1 1 1 EXTRA SWITCH #9 EXTRA SWITCH #1 RIGHT LOW BEAM RIGHT TURN SIGNAL LIGHT FRONT RIGHT TURN SIGNAL LIGHT REAR 1 1 EXTRA SWITCH #7 LIFT AXLE 1 1 2 1 0.8 LEFT HAND FRONT SIGNAL LIGHT FUEL LEVEL GROUND AIR DRYER ELECTRIC HORN DIFFERENTIAL LOCK REAR AXLE 2 1 1 EXTRA SWITCH #10 EXTRA SWITCH #2 Gauge FUNCTION

13 27

39 51

1 65 12 76

AVAILABLE 120B 28F AVAILABLE AVAILABLE FUTURE AVAILABLE 21H FUTURE AVAILABLE FUTURE 329 329 148 288 288 66B 87B 87A 329 FUTURE FUTURE 47 39L IN18H FUTURE FUTURE AVAILABLE 311 329 329

26 38

50 64

Plug Part Number 23-13153-063 AFLR 63694 001

Male Pin # (Outside Plug)
Small Pin

18-20 Part # 23-13211-410 14-16 Part # 23-13211-431

Large Pin

10-12 Part # 23-13211-432 Female Pin # (Inside Plug)

Small Pin

HEATED MIRRORS, FENDER MOUNTED

18-20 Part # 23-13211-420 14-16 Part # 23-13211-421

Large Pin

10-12 Part # 23-13211-422

Page 1B-4
Rev (2.1) - Jun 2012

4800/4900/6900 LHD Front Wall/Sleeper Harness Bulkhead

WESTERN STAR

Front Wall Plug Pins 1 to 38

Wire Code AVAILABLE AVAILABLE FH02B AVAILABLE HT55A AVAILABLE 703 220 Mod

Front Wall Plug Pins 39 to 76

FUNCTION Wire Code 18 HT10C Mod 321 703 703 321 321 321 321 321 723 321 157 156 703 152 321 321 703 703 160 160 321 321 321 156 353 148

Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38

Pin Size

Gauge

Pin # 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Pin Size Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small Small

Gauge 16 16 16 14 16 16 14 16 16 16 16 18 16 18 16 16 18 18 16 18 18 18 14 14 18 14 16 LS PRES INPUT 5V REV J1939 network High J1939 Network Low HEATER BUS HOOKUP SPARE IGNITION LOW AIR PR. ALARM AC ENG CTRL H20 SOL O/P EXTERIOR LMPS HVAC UNIT J1587 POS BACKUP HVAC ROTORY AC LINE LIGHTING ACCESSORY ECM ANALOG INPUT TRINARY RELAY 5VDC Sensor Pwr STARTER RELAY BACKUP

FUNCTION

Large Large

16 16

FUEL HTR SW H20 SOL PWR

HT43J EX7A HT11B GA01J BL03H

Front Wall/ Sleeper (opt) Plug

13 27 39 51

AVAILABLE AC01E HT57A RA11C RA12C HT15A 483Z AVAILABLE BL01K IN78A IN85A 321 321 321 703 321 129 129 157 321 321 157 689 321 321 129 321 703 321 321 321 321 157 156 NONE 157 157 321 723 321 321 723 148

Large Large Large Large Large Small Small Small Small Small Small Small Small Small Small Small Small Small Large Large Small Small Small Small Small Small Small Small Small Small Small Small

14 16 14 14 14 16 16 16 16 16 16 18 18 18 18 16 16 16 16 16 18 16 18 16 16 16 14 18 18 14 16 16

ACCESSORY ACCESSORY POWER FOR HVAC L SPKR POS L SPKR NEG POWER PTO REVERSE FUEL LEVEL AUX TRANS TEMP GND REF IGNITION POWER BRAKESAVER SOLENOID BRAKESAVER CUTOUT SOL STOP ENG LMP HEATER BUS SLPR LMPS START REQUEST SIGNAL INTERLOCK SLPR LMPS SLPR LMPS BRAKESAVER PRES SW GROUND INSTRUMENT HS PRES INPUT W/WASHER MOTOR AC CLUTCH J1587 NEG MARKER CHK ENG LMP GND REF BEACONS START CIRCUIT IGNITION

HT43A HT43A LS01B AC01AB ID11A FC04D 440 ST02P BL01L AVAILABLE HT54C HT52A J1939+ J1939HT44A BL08G SP01B ID10A 52M 15E AVAILABLE AVAILABLE AVAILABLE FH03A INC1D PT13D AVAILABLE AVAILABLE RA09C BA22C RA10C AVAILABLE AVAILABLE

1 65 12 76

HT53A IG14H EB07B EB08B LB01L HT45A LS10A or LS10B ST10K WB11F LS09A LS09B EBO6B

WRG-BODYBUILDER VEH INTFACE PTO

26 38

50 64

GD5DG HT49B WW01C HT13B GA02J ML03H LB02L ID09A RB08A or RB08B ST05K IG01AE

220 703 372

Large Large Large

10 16 18

FUEL HTR PWR INST COMMON PTO

Plug Part Number 23-13153-063 AFLR 63694 001

Male Pin # (Outside Plug)
Small Pin

321 321 321

Large Large Large

14 14 14

R SPKR NEG LVD SENSE R SPKR POS

18-20 Part # 23-13211-410 14-16 Part # 23-13211-431

Large Pin

10-12 Part # 23-13211-432 Female Pin # (Inside Plug)

Small Pin

18-20 Part # 23-13211-420 14-16 Part # 23-13211-421

Large Pin

10-12 Part # 23-13211-422

Page 1B-5
Rev (2.1) - Jun 2012

4700 LHD Front Wall Harness Bulkhead

WESTERN STAR

FRONTWALL BULKHEAD HARNESS CONNECTOR

Wire Code AVAILABLE AVAILABLE AVAILABLE AVAILABLE 98J AVAILABLE 70B Mod

Front Wall Plug Pins 39 to 76

Wire Code AVAILABLE 440Y 98X AVAILABLE 70B 70B 70B 811 70B Mod

Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38

Pin Size

Gauge

FUNCTION

Pin # 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Pin Size

Gauge

FUNCTION

1 1 1 1

AC ENG CTRL WATER SOLENOID INPUT (HVAC) HVAC A/C CLUTCH REQUEST SIGNAL ICU 1587 DATA+ ROTARY CONTROL (HVAC)

HVAC WATER SOLENOID POWER (12VDC)

338J 1587+C AVAILABLE

Front Wall Plug

(Cover not shown)

AVAILABLE REVERSED 285 287 287

ACCESSORY POWER SLEEPER LEFT REAR POS (SPKR) SLEEPER LEFT REAR NEG (SPKR)

FUTURE
AVAILABLE AVAILABLE AVAILABLE AVAILABLE AVAILABLE

FUTURE

13 27

39 51

FUTURE
AVAILABLE AVAILABLE AVAILABLE

FUTURE FUTURE
AVAILABLE GND1

35H 847 70B 811 129 129 283 70B 293 293 293

BACKUP LIGHT SIGNAL FUEL LEVEL INDICATOR 1 1 REFERENCE GROUND (HVAC) IGNITION TO RX MODULE

St02 120 AVAILABLE 97L 338 J1939+ J1939-

156 35H 70B 70B 160 160 70B

1 1 1 1 0.8 0.8

KEY SWITCH START REQUEST BACKUP SWITCH SUPPLY LS PRES INPUT 5V REFERENCE VOLTAGE J1939 VEHICLE BUS DROP TO RX MOD J1939 VEHICLE BUS DROP TO RX MOD SLEEPER SERIAL BUS (HVAC)

1 65 12 76

339A AVAILABLE AVAILABLE

FUTURE FUTURE
425F 425E 425D

STOP ENG LIGHT (SLPR) SLEEPER SERIAL BUS (HVAC) 1 1 1 CUTOFF SWITCH REMOTE IN (MAIN c/o SW) CUTOFF SWITCH REMOTE INDICATOR (MAIN c/o SW) CUTOFF SWITCH REMOTE OFF (MAIN c/o SW)

FUTURE
AVAILABLE AVAILABLE AVAILABLE AVAILABLE AVAILABLE AVAILABLE

FUTURE FUTURE
425G GNDE 293 811 70B 66B 70B 811 283

1 1 1 1 1 1

CUTOFF SWITCH REMOTE POWER RX MODULE GND HS PRESSURE INPUT (HVAC) WASHER PUMP A/C COMPR CLUTCH RELAY SIGNAL ICU 1587 DATA CHK ENG LIGHT

AVAILABLE AVAILABLE 440G AVAILABLE AVAILABLE AVAILABLE 70B

26 38

50 64

97J 320 97G 1587-C AVAILABLE

INST COMMON

Plug Part Number 23-13153-063 AFLR 63694 001

Male Pin # (Outside Plug)
Small Pin

FUTURE FUTURE FUTURE

AVAILABLE AVAILABLE

287 287 287

SLEEPER RIGHT REAR POS (SPKR) ENGINE POWER SLEEPER RIGHT REAR NEG (SPKR)

FUTURE
AVAILABLE AVAILABLE AVAILABLE AVAILABLE

18-20 Part # 23-13211-410 14-16 Part # 23-13211-431

Large Pin

10-12 Part # 23-13211-432 Female Pin # (Inside Plug)

Small Pin

18-20 Part # 23-13211-420 14-16 Part # 23-13211-421

Large Pin

10-12 Part # 23-13211-422

Page 1B-6
Rev (2.1) - Jun 2012

4800/4900/6900 Engine/Transmission Harness Bulkhead

1 2 3 4 5 6 7 8 9 10 11 21 31 32 33 34 35 12 22 36 37 38 39 40 20 30

WESTERN STAR

11 21

40 Pin Engine Connection

Male Pin # (Outside Plug) 18-20 Part # 23-13211-400 14-16 Part # 23-13211-401 Female Pin # (Inside Plug) 18-20 Part # 23-13211-410 14-16 Part # 23-13211-411

Engine Plug

Engine Harness Pins 1 to 17

DD15 MBE DDC CAT
Wire Code Mod 376 372 372 372 286 286 376 372 372 372 376 372 372 864 286 286 286 286 286 286 286 286 286 286 286 286 376 372 372 162 156 372 286 817 156 286 372 286 156 286 286 286 286 286 Pin # Gauge Wire FUNCTION Commodity Wire Code Mod Pin # Gauge

Engine Harness Pins 18 to 40

Wire FUNCTION Commodity

1939S+ 497D3 497D3 497D3 HT02C HT02C 1939S497C1 497C1 497C1 1939S200E 200E IN94A IG14D J906C 101E MBE10D E717B E716B C979B MBE15B C978B MBE11B C795B MBE12B 1939S+ 200K 200K 440X ID07B 200E C985B G843 ID12A MBE07B 200K C986B ID05A MBE08B H795D MBE09M E794C MBE05C

16

TXL TXL TXL TXL GXL TXL TXL TXL TXL TXL TXL TXL TXL GXL TXL GXL GXL TXL GXL GXL GXL TXL GXL TXL GXL TXL TXL TXL TXL TXL TXL TXL GXL GXL TXL TXL TXL GXL TXL TXL GXL TXL GXL TXL

PTO CONTROL - VSS PTO CNTRL,CARB08 PTO CNTRL,ALLISON 4G W/O PB IL AC CLUTCH A/C COMPRESSOR PTO CONTROL - VSS PTO CNTRL,CARB08 PTO CNTRL,ALLISON 4G W/O PB IL TRANS TCU OUTPUT#1; PTO ENABLE PTO CONTROL - VSS PTO CNTRL,CARB08 PTO CNTRL,ALLISON 4G W/O PB IL GAUGE-TEMPERATURE,TRANS IGNITION PWR IGNITION PWR 12VDC BATTERY BATT PWR RETARDER SOL RETARDER SOL CRUISE CRUISE CRUISE CRUISE CRUISE CRUISE PTO CONTROL - VSS PTO CNTRL,CARB08 PTO CNTRL,ALLISON 4G W/O PB IL PARK BRAKE I/LOCK TRANS NEU SIGNAL PTO SOL SUPPLY, TRANS ACCEL PEDAL POSN 2 SPEED AXLE ENG START ALARM CAN BUS PTO IND LMP #1 SIG ACCEL PEDAL POSN OPT IDLE STARTER CAN BUS ENGINE COMMON BATT NEG J1587 DATA J1587 DATA

ACCEL CNTL-HAND/GOV AIR PIPING/CONTROLS-PTO/PUMP AIR PIPING/CONTROLS-PTO/PUMP ENGINE ENGINE ACCEL CNTL-HAND/GOV AIR PIPING/CONTROLS-PTO/PUMP AIR PIPING/CONTROLS-PTO/PUMP ENGINE ACCEL CNTL-HAND/GOV AIR PIPING/CONTROLS-PTO/PUMP AIR PIPING/CONTROLS-PTO/PUMP ALLISON TRANS TEMP ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ACCEL CNTL-HAND/GOV AIR PIPING/CONTROLS-PTO/PUMP AIR PIPING/CONTROLS-PTO/PUMP STOP CNTRL START CNTRL ENGINE ENGINE SENDER/DRIVE-SPEED START CNTRL ENGINE ENGINE ENGINE START CNTRL ENGINE ENGINE ENGINE ENGINE ENGINE

1 2 3

16 16 18 16 16 16 16 16 18 16 16 16 16 16 18 16 14 18 18 18 18 18 18 18 18 16 16 16 18 18 18 18

X X X

X X X X X X X X X X X X

X X X

E793C

286 286 286 286 286 148 864 286 286 286 286 286 286 286 286 286 286 286 286 286 156 162 162 156 286 148 156 148 148 372 148 148 372 148 148 148 156 286 286 148 286 817

X X

MBE06C Allocated 659B L994B

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

18 18 18 18 18 16 16 18 18 18 18 18 18 18 18 19 18 19 18 18 18 16 16 18 16 18 18 18 16 16 18 18 18 18 16 18 18 18 18 16 18 16

GXL TXL GXL GXL GXL TXL GXL GXL TXL GXL TXL GXL TXL TXL GXL GXL TXL GXL TXL GXL TXL TXL TXL TXL TXL TXL TXL TXL TXL TXL GXL GXL TXL GXL GXL GXL TXL TXL GXL GXL GXL GXL

J1587 DATA J1587 DATA REGEN DISABLE SW STOP ENGINE LMP CHECK ENGINE LMP PTO ACTIVE GAUGE-TEMPERATURE,TRANS SERVICE BRAKE VSS - Vehicle Speed Sensor EXH TMP LAMP VSS - - Vehicle Speed Sensor CLUTCH SW CRUISE CRUISE MANUAL REGEN LMP J1939 DATA J1939 DATA J1939 DATA J1939 DATA 5 MIN SDOWN (CAT) OPT IDLE THERMOSTAT IGNITION ENG FEED IGNITION ENG FEED VEH SHUTDOWN AC ENG CNTRL REMOTE COMMON FOR INC/DEC OPT IDLE ACTIVE LMP PTO I/P PTO ACTIVE PTO CNTRL,CARB08 FAST IDLE SWITCH PTO FAST IDLE CNTRL ENG IDLER, ENG ECU PTO ON/OFF PTO FAST PREP REMOTE THROTTLE CNT PTO PB ENGAGED SIG OPT IDLE-PARK BRK A/C COMPRESSOR ATD REGEN LMP REMOTE THROTTLE CNT FAN ORIDE 2 SPEED AXLE

ENGINE ENGINE ENGINE ENGINE ENGINE ACCEL CNTL-HAND/GOV ALLISON TRANS TEMP ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE START CNTRL ENGINE STOP ENGINE STOP START CNTRL ENGINE ENGINE START CNTRL ACCEL CNTL-HAND/GOV ACCEL CNTL-HAND/GOV AIR PIPING/CONTROLS-PTO/PUMP ENGINE ACCEL CNTL-HAND/GOV ENGINE ACCEL CNTL-HAND/GOV ACCEL CNTL-HAND/GOV ACCEL CNTL-HAND/GOV START CNTRL ENGINE ENGINE ACCEL CNTL-HAND/GOV ENGINE SENDER/DRIVE-SPEED

X X X X X X X X X X X X X X X X X X X X X X X X X X x X X X X X X X X X X X X X X X X X X X X X X X X

TRANS TCU INPUT#3; PTO REQUEST ENGINE

X X X X X X X X X

X X X X X X X X X

200 IN94A

X X

X X

X X

BS02B MBE04B K998A MBE03B

4 5 6 7 8 9 9 10 11 12 13

X X X X

C977B MBE13A MBE13D G842A 1939HE P1939AE

X X X X X X X X X X X X X X X X X X X

1939LE N1939AE 453R ID11B

X X X X X X

MBE68A MBE68E ID13C MBE18B 440G** ID06A

X X

MBE56D 439U 439U 440G 440G 475E

36

14

16 18 18 18 18 18 18 18 14 18 18

X X X

X X

C999 H795S MBE56B ID14B MBE02B G880A

15 16 17

X X X X X X X X X X X

37 38 39 40

H795S G841B G843

Page 1B-7
Rev (2.1) - Jun 2012

DD15 X X

MBE

DDC

CAT

4700 ISC/ISL Engine/Transmission Harness Bulkhead

65 76 64 50

WESTERN STAR
The 4700 Model has a 76Pin Engine connection that connects the power train components through the front wall to the cab/dash connections

51 39

27 13 1 12

38 26

Plug Part Number 23-13153-063 AFLR 63694 001 Male Pin # (Outside Plug) 18-20 Part # 23-13211-410 14-16 Part # 23-13211-431 10-12 Part # 23-13211-432 Female Pin # (Inside Plug) 18-20 Part # 23-13211-420 14-16 Part # 23-13211-421 10-12 Part # 23-13211-422

4700 76 Pin Engine to Frontwall Connection (Cover not shown)

4700 ISC/ISL Cummins Powertrain to Dash Bulkhead Connector

Pins 1 to 38
Model Engine Trans. Other2

Pins 39 to 76
4700 ISC/ISL 4700 ISC/ISL
Model Engine Trans. Other2

4700 ISC/ISL

4700 ISC/ISL

4700 ISC/ISL

4700 ISC/ISL

Manual
Unassigned 97C 1 70B A/C Compressor on/off Unassigned Unassigned 439A 440B 440J 440K 440F 440E 440D 492H 492J 492L 492K 492M 440G 431C 440Z 440S 440A 440P440T 440P+ 440P2440T2 440P2+ J1939+ J1939440C 440X 439U 483R 483E 483N 483C 440P2+ 1 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 283 283 129 129 149 149 149 28F 28F 28F 28F 28F 283 132 276 283 283 283 283 283 283 283 283 160 160 149 283 148 148 148 148 148 148 Ignition source from dash Service brake switch Engbrake sw1 Engbrake sw2 Cruise RES/ACC Cruise SET/COAST Cruise On/Off MIL lamp DPF lamp Hest lamp regen request switch regen inhibit request switch Switch common Wait to start light Fan Override Switch stop engine LED check engine light Throttle return1 Throttle pedal signal 1 Throttle power 1 Throttle return2 Throttle pedal signal 2 Throttle power2 Databus Pos J1939 Databus Neg J1939 Clutch Switch Park brake signal Unassigned REMOTE PTO ON/OFF SIG MAX OPERATING SPD/GOV TACHOMETER REMOTE THROT ON/OFF SIG REMOTE THROT POSN SIG REMOTE THROT POWER 439A 440B 440J 440K 440F 440E 440D 492H 492J 492L 492K 492M 440G 431C 440Z 440S 440A 440P440T 440P+ 440P2440T2 440P2+ J1939+ J1939440C 440X 439U 483R 483E 483N 483C 440P2+ 1 97C 1

UltraShift Plus
ENG_H_DASH_BHA_4A Wire # Gauge Module Description
Unassigned 70B A/C Compressor on/off Unassigned Unassigned 283 283 129 129 149 149 149 28F 28F 28F 28F 28F 283 132 276 283 283 283 283 283 283 283 283 160 160 149 283 148 148 148 148 148 148 Ignition source from dash Service brake switch Engbrake sw1 Engbrake sw2 Cruise RES/ACC Cruise SET/COAST Cruise On/Off MIL lamp DPF lamp Hest lamp regen request switch regen inhibit request switch Switch common Wait to start light Fan Override Switch stop engine LED check engine light Throttle return1 Throttle pedal signal 1 Throttle power 1 Throttle return2 Throttle pedal signal 2 Throttle power2 Databus Pos J1939 Databus Neg J1939 Clutch Switch Park brake signal Unassigned REMOTE PTO ON/OFF SIG MAX OPERATING SPD/GOV TACHOMETER REMOTE THROT ON/OFF SIG REMOTE THROT POSN SIG REMOTE THROT POWER 439A 440B 440J 440K 440F 440E 440D 492H 492J 492L 492K 492M 440G 431C 440Z 440S 440A 440P440T 440P+ 440P2440T2 440P2+ J1939+ J1939440C 440X 439U 483R 483E 483N 483C 440P2+ 1 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 283 283 129 129 149 149 149 28F 28F 28F 28F 28F 283 132 276 283 283 283 283 283 283 283 283 160 160 149 283 148 148 148 148 148 148 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 97C 1 70B

Allison
23-13153-007 Wire # Gauge Module Description
Unassigned A/C Compressor on/off Unassigned Unassigned Ignition source from dash Service brake switch Engbrake sw1 Engbrake sw2 Cruise RES/ACC Cruise SET/COAST Cruise On/Off MIL lamp DPF lamp Hest lamp regen request switch regen inhibit request switch Switch common Wait to start light Fan Override Switch stop engine LED check engine light Throttle return1 Throttle pedal signal 1 Throttle power 1 Throttle return2 Throttle pedal signal 2 Throttle power2 Databus Pos J1939 Databus Neg J1939 Clutch Switch Park brake signal Unassigned REMOTE PTO ON/OFF SIG MAX OPERATING SPD/GOV TACHOMETER REMOTE THROT ON/OFF SIG REMOTE THROT POSN SIG REMOTE THROT POWER

Manual
Description
440P20.8 148
REMOTE THROT POSN SNSR RTN 440P2-

UltraShift Plus
ENG_H_DASH_BHA_4A
Wire # Gauge Module
0.8 148

Allison
23-13153-007

Cavity Wire # Gauge Module Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Cavity Wire # Gauge Module

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Description

Wire # Gauge Module

0.8 148

Description
REMOTE THROT POSN SNSR RTN Unassigned Unassigned Unassigned

REMOTE THROT POSN SNSR RTN 440P2-

Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 223K+ 223K223DD 223DC 0.8 0.8 0.8 0.8 34B 34B 34B 34B 1587+ 1587497D10 497Y 0.8 0.8 0.8 0.8 34B 34B 34B 34B

Unassigned Unassigned Unassigned Trans Shift Display Databus Trans Shift Display Databus Auto-Neutral Input Auto-Neutral Return Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Shifter HIL + Shifter HIL Shift Control GND Shift Control Pwr Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 497B 497F 531D 498C 498D 498F1 498E 498G 498B 498H 498J 498K 498L 498M 232D GNDE 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 2 3 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 498A 498X 498R 498P1 498N 497M1 497M2 497L1 497L2 497N1 497N2 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 232E 232D 0.8 0.8 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B 34B

Trans Shifter IGN Trans Shifter Bat TRANS RESERVED TRANS RESERVED Sensor PWR (+5V) High Side Driver 3 TCC SS1 PCS3 Output Speed Sensor + Output Speed Sensor Engine Speed Sensor + Engine Speed Sensor Turbine Speed Sensor + Turbine Speed Sensor Unassigned Unassigned Unassigned Reverse Warning Neutral Start Enable Trans Pressure Drop Oil Level Sump Temp In Pressure Switch 1 Trans ID High Side Driver 1 Analog Ground PCS4 Main Main Modulation High Side Driver 2 PCS1 PCS2 Battery Ground Battery Positive

Page 1B-8
Rev (2.1) - Jun 2012

4700 DD13 Engine/Transmission Harness Bulkhead

65 76 64 50

WESTERN STAR
The 4700 Model has a 76Pin Engine connection that connects the power train components through the front wall to the cab/dash connections

51 39

27 13 1
Pins 1 to 38

38 12 26

Plug Part Number 23-13153-063 AFLR 63694 001 Male Pin # (Outside Plug) 18-20 Part # 23-13211-410 14-16 Part # 23-13211-431 10-12 Part # 23-13211-432 Female Pin # (Inside Plug) 18-20 Part # 23-13211-420 14-16 Part # 23-13211-421 10-12 Part # 23-13211-422

4700 76 Pin Engine to Frontwall Connection

4700 DD13 HDEP Powertrain to Dash Bulkhead Connector

Pins 39 to 76
4700 HDEP 4700 HDEP
Model Engine Trans. Other2 Model Engine Trans. Other2

4700 HDEP

4700 HDEP

4700 HDEP

4700 HDEP

Manual
Unassigned 97C 1 70B A/C Compressor Unassigned Unassigned 439A* 439B 1 2 283 283 Ignition source from dash Powertrain 12V Power OI reserved OI reserved 440F 440E 440D 0.8 0.8 0.8 149 149 149 Cruise Resume Cruise Set Cruise On OI reserved OI reserved 439D+ 439DGNDE 440G 440Y 440L 439A 0.8 0.8 2 0.8 1 0.8 1 283 283 283 283 276 152 283 Powertrain CAN pos Powertrain CAN neg Powertrain Ground Sensor Ground AC Engine Fan On Request Low Coolant Level Switch Ignition signal to dash Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 433 J1939+ J19391 0.8 0.8 813 160 160 Data Pwr Sply ( Virt, Tech) Databus Pos J1939 Databus Neg J1939 Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 433 J1939+ J1939439D+ 439DGNDE 440G 440Y 440L 439A 439A* 439B 97C

UltraShift Plus
ENG_H_DASH_BHA_4A Wire # Gauge Module Description Unassigned 1 70B A/C Compressor Unassigned Unassigned 1 2 283 283 Ignition source from dash Powertrain 12V Power OI reserved OI reserved Unassigned Unassigned Unassigned OI reserved OI reserved 0.8 0.8 2 0.8 1 0.8 1 283 283 283 283 276 152 283 Powertrain CAN pos Powertrain CAN neg Powertrain Ground Sensor Ground AC Engine Fan On Request Low Coolant Level Switch Ignition signal to dash Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 1 0.8 0.8 813 160 160 Data Pwr Sply ( Virt, Tech) Databus Pos J1939 Databus Neg J1939 Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 433 J1939+ J19391 0.8 0.8 439D+ 439DGNDE 440G 440Y 440L 439A 0.8 0.8 2 0.8 1 0.8 1 439A* 439B 1 2 97C 1

Allison
23-13153-007 Wire # Gauge Module Description Unassigned 70B A/C Compressor Unassigned Unassigned 283 283 Ignition source from dash Powertrain 12V Power OI reserved OI reserved Unassigned Unassigned Unassigned OI reserved OI reserved 283 283 283 283 276 152 283 Powertrain CAN pos Powertrain CAN neg Powertrain Ground Sensor Ground AC Engine Fan On Request Low Coolant Level Switch Ignition signal to dash Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 813 160 160 Data Pwr Sply ( Virt, Tech) Databus Pos J1939 Databus Neg J1939 Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned

Manual
Description Unassigned two speed axle reserved Unassigned Unassigned 439S+ 439S0.8 0.8 283 283 Vehicle speed sensor pos Vehicle speed sensor neg Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 223K+ 223K223DD 223DC 223M GL1 497D10 497Y 1587+ 1587-

UltraShift Plus
ENG_H_DASH_BHA_4A Wire # Gauge Module Description Unassigned Unassigned Unassigned Unassigned 0.8 0.8 0.8 0.8 0.8 34B 34B 34B 34B 34B Trans Shift Display Databus Trans Shift Display Databus Unassigned Auto-Neutral Input Auto-Neutral Return Unassigned Trans Shift Display Dimmer Unassigned Unassigned Unassigned 0.8 0.8 0.8 0.8 0.8 34B 34B 34B 34B 34B Shifter HIL + Shifter HIL Shift Control GND Shift Control Pwr Trans Chk Ind Lp Sig Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 497B 497F 531D 0.8 0.8 0.8 497M1 497M2 497L1 497L2 497N1 497N2 0.8 0.8 0.8 0.8 0.8 0.8 GNDE 0.8 232E 232D 0.8 0.8

Allison
23-13153-007

Cavity Wire # Gauge Module Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Cavity Wire # Gauge Module 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Wire # Gauge Module Description Unassigned Unassigned Unassigned Unassigned 34B 34B Trans Shifter IGN Trans Shifter Bat Unassigned Unassigned Unassigned 34B Trans Shifter GND Unassigned Unassigned Unassigned 34B 34B 34B 34B 34B 34B Output Speed Sensor + Output Speed Sensor Engine Speed Sensor + Engine Speed Sensor Turbine Speed Sensor + Turbine Speed Sensor Unassigned Unassigned Unassigned 34B 34B 34B Reverse Warning Neutral Start Enable Trans Pressure Drop Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned

Page 1B-9
Rev (2.1) - Jun 2012

4700/4800/4900/6900 Main Chassis Harness Schematic

WESTERN STAR

Page 1B-10
Rev (2.1) - Jun 2012

Chassis Harness Break out Locations

All EPA 2010 LHD Models
000 F

WESTERN STAR
Chassis Harness Max Complexity Harness New electrical systems for 2010 will be shown using a Max Complexity harness layout L06-82534. This new diagram system provides all possible connections that are available on one single diagram. This information provides the connector part number and the Sales Code and or Module number that the option and schematic detail can be found. How to use this diagram system * Use the diagram to locate where on the chassis the connections will be located Note: some locations are approximate due to wheelbase differences * Not all connections shown in the diagram will be on any one specific vehicle Note: To order new harnesses for service or repair refer to Parts Bulletin 54-018
108 A
109 A 001 Z

000 E

000 A

000 B

000 C

SPLAY
000 D

BOLT ON

DROPCAST

Front Engine Crossmember

Front Wall Connections

Front

068 B

108 A

096 A

082 A

See diamond indicators on next page for Harness Breakout Location

BOC Crossmember

082 A

068

051 A

039 A

027 A

015 A

000 A

Page 1B-11
Rev (2.1) - Jun 2012

Chassis Max Complexity Harness

All LHD EPA 2010 Models Front Wall Fwd

Chassis Front Wall (Sleeper Opt) Conn # 23-13153-007 Mod 288 Chassis Options 3A Forward Conn # 23-13153-004 Mod 288 Chassis Options 1A Forward Conn # 23-13153-022 Mod 288

WESTERN STAR
Note maximum complexity diagrams show all possible connections. All connections will never be present on any one vehicle. Headlight RH
Conn # 23-13144-601

Main Chassis Harness JCHA

Conn # 23-13153-007

PTO Chassis Forward Conn # 23-13142-407 Mod 885

Mod 288

Mod 288

Wiring - fog lamp RH

Conn # 23-13146-200

Mod 313
Wiring-road/foglamp Wiring - road lamp RH
Conn # 23-13142-215 Conn # 23-13146-601

Mod 313

Mod 313

Snow Plow Lights

Conn # 23-13146-601

Mod 313 Snow Plow Signal Lights

Conn # 23-13146-601

Primary Trailer receptacle

Conn # 23-13153-600

Mod 313

Mod 296

Front Wall

Wiring - fog lamp LH

Conn # 23-13146-200

Mod 313
Wiring - road lamp LH
Conn # 23-13142-215

Mod 313

Page 1B-12
Rev (2.1) - Jun 2012

LHD 4700/4800/4900/6900
Chassis Max Complexity Harness all EPA 2010 Models Under Cab Rear
WESTERN STAR
Note maximum complexity diagrams show all possible connections. All connections will never be present on any one vehicle.

Axle Temp Sensor

Conn # 23-13146-402

Mod 865

Supplemental trailer cable wiring

Conn # 23-13153-607

Mod 308 Primary Trailer receptacle

Conn # 23-13153-601

Mod 296

Back of Cab

Tail Lights
Conn # 23-13146-600

Mod 294

Ref Dwg L06-82534

Page 1B-13
Rev (2.1) - Jun 2012

4700/4800/4900/6900 Main Cab Schematic

WESTERN STAR

F60

F61

2007 and Earlier uses a Fused connection as shown

EPA 2010

Jumpers for Option Panel

Page 1B-14
Rev (2.1) - Jun 2012

4700/ 4800/ 4900 LHD PTO Schematic

372-036 Dash mounted electrical PTO switch with indicator

WESTERN STAR

Use with Allison Transmission in combination with DDC 13/15/16 Engines

see MOD 320

Frontwall

see MOD 34C

Engine/Transmission Harness Bulkhead

see MOD 320

see MOD 882

see MOD 320

Ref Schematic G06-79543

Page 1B-15
Rev (2.1) - Jun 2012

4800/ 4900 LHD PTO Schematic

372-033 Dash mounted PTO controls with indicator light and park brake interlock

WESTERN STAR

Cummins PTO Installation

DDC DD13 / DD15 / DD16 Engines

Manual Transmission

Front wall
Engine side Cab Side

To be connected to PTO by customer

Page 1B-16
Rev (2.1) - Jun 2012

4800/4900 Remote Fast Idle

WESTERN STAR
Remote Fast Idle Circuits: - Wires 440D, 440F & 440E are spliced into the cruise switch wiring in the dash and run though the front wall at a 40 pin connector pins 11, 9 & 10 respectively. - Harness P/N A06-74578-000 ties into the 40 pin connector on the engine side of the front wall and ends in a 6 pin connector with wires 440D, 440F, 440E & 440G. (This harness is approximately 51" long.) - Harness WWS 87208-3428-210 connector PS19_0 will connect to the 6 pin connector and have enough length to route to the end of frame, i.e. this harness is 210" long. Used With Cruise control Only 148-070 Engine remote interface with preset fast idle + 163-008 Engine remote interface at back of cab with blunt cut wires 163-009 Engine remote interface at End of Frame with blunt cut wires 163-008 Engine remote interface at End of Frame with 6 extra cable

Jumper Harness Installation for End of Frame Remote Idle Control

Without Cruise Control

Ref Schematic G06-74072

With Cruise Control See Sales code 149

Ref Drawing D06-57690

Page 1B-17
Rev (2.1) - Jun 2012

4800/4900 Remote Start Stop

157-004 manual remote engine start/stop

WESTERN STAR

This solution supplies an internal cab harness that terminated at the Front Wall/Sleeper Harness Bulkhead connection plug see page 1-8 for pin more details

Front Wall/Sleeper Harness Bulkhead

Start Circuit Start Request Signal Ignition accessory

Cole Hersee 956-4124 4 position ignition switch or equivelent Optional ignition feed Indicator diode

Stop Eng Stop Engine Lamp Check Eng Check Engine Lamp Ignition Common Ground

Optional Indicator lights supplied by Body Builder

Body builder supplied harness from front wall connections

Start enable switch ref 7830-3401 in dash

Page 1B-18
Rev (2.1) - Jun 2012

4800/4900/6900 Models Engine Remote Interface at End of Frame

WESTERN STAR
148-071 Engine remote interface with increment/decrement + 163-008 Engine remote interface at back of cab with blunt cut wires 163-009 Engine remote interface at End of Frame with blunt cut wires 163-008 Engine remote interface at End of Frame with 6 extra cable

ref dwg 872B1-3428

Page 1B-19
Rev (2.1) - Jun 2012

4800/4900/6900 Engine Remote Interface at End of Frame

WESTERN STAR
148-035 Preset fast idle switch interface for fixed single speed with engine compartment wires and park brake interlock + 163-998 No engine opt/rpm controls wiring

Dash Mounted 70 Pin engine connector PENG

70 Pins

Front Wall 40 pin engine transmission connection see Page 1-10 pin 36 ref mod 286

40 Pins

Page 1B-20
Rev (2.1) - Jun 2012

4800/4900/6900 Exterior Cab Body Builder Connections

353-053 Vehicle interface wiring with body builder blunt cut wire interface at end of Frame 353-054 Vehicle interface wiring with body builder blunt cut wire interface at back of cab

WESTERN STAR

Ref Dwg G06-79654

Page 1B-21
Rev (2.1) - Jun 2012

4800/4900/6900 Plow light Prep

329-054 (5) extra switches wired to 9 pole junction box mounted behind passenger seat

WESTERN STAR
Right Turn Alt Flasher TL06L SW1 AS10B Left Turn TL05L Marker Lt TL08BT Backup BL01AY Ground
GD2MZ/ND

Spinner SW2 AS09B Underbody SW3 AS08B Cargo Box SW4 AS07B Ground
GD2MZ/ND

Junction Box Assembly P/N 87330-3438

C L Cab
21.0

6.0

Junction Box Location

Ref Dwg A06-59428

ST/TR/TL LH 39L ST/TR/TL RH 39R Marker Lt 46A RH Turn 38R LH Turn 38L Tail Lt 23 7 Way Trlr Stop/Turn 36B Backup 120B

Left Chas Right Chas Markers Right Trailer Left Trailer Park Stop Reverse

see Module 320

see Module 288

Page 1B-22
Rev (2.1) - Jun 2012

4700 10 AMP Ignition Controlled Switches In Cab Connections With No PDM

WESTERN STAR
329-1AW 329-1AV 329-1AU
353-998 No Wiring-vehicle Interface 329-1AU (2) Ignition Controlled Extra Switches With Indicator Light, 10 Amps, Wired Between Passenger/driver Seat 329-1AV (4) Ignition Controlled Extra Switches With Indicator Light, 10 Amps, Wired Between Passenger/driver Seat 329-1AW (6) Ignition Controlled Extra Switches With Indicator Light, 10 Amps, Wired Between Passenger/driver Seat 329-1AX (10) Ignition Controlled Extra Switches With Indicator Light, 10 Amps, Wired Between Passenger/driver Seat

329-1AX

399A_1A 399C_1A 399E_1A 399G_1A 399V_1A 400B_1A 534L_1A 534M_1A 534G_1A 534H_1A

Page 1B-23
Rev (2.1) - Jun 2012

4700 Body Builder Interface

353-021 Vehicle interface wiring circuit access box mounted behind/beside passenger seat 353-059 Vehicle interface blunt cut wiring mounted between driver and passenger seats 353-060 Vehicle interface blunt cut wiring mounted between driver and passenger seats

WESTERN STAR

Ref Schematic G06-83410 Mod 320 Ref Schematic G06-83410

Page 1B-24
Rev (2.1) - Jun 2012