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RENR2477-01 December 2001 GENERATOR ALARM MODULE OR MANUAL SYNC MODULE PUMP STOP PANEL PUMP RUN
RENR2477-01
December 2001
GENERATOR
ALARM MODULE OR
MANUAL SYNC MODULE
PUMP STOP
PANEL
PUMP RUN
PANEL
VOLTAGE ADJUST
ENGINE MONITORING
SET CONTROL
PUSHBUTTON
LIGHT
PUSHBUTTON
LIGHT
RHEOSTAT
SYSTEM
START AID
SWITCH
SCROLL SWITCH
ABBREVIATIONS
MODE CLEAR
AFTS
AUTOMATIC FUEL TRANSFER SYSTEM
KWR
KILOWATT RELAY
SWITCH
ALM
ALARM MODULE
ALR
ALARM RELAY
ALT
ALTERNATOR
L
LOAD LEADS
WARNING
ASR
AIR SHUT-OFF RELAY
LFLS
LOW FUEL LEVEL SWITCH
ATB
AC TRANSFORMER BOX
LFSR
LOW FUEL SHUTOFF RELAY
SCROLL
ATR
ALTERNATOR TEMPERATURE RELAY
PUMP
STARTING
PUMP
HIGH
STOP
AID
RUN
COOLANT
DISPLAY
TEMP
R
LOW
COOLANT
TEMP
CLEAR
BATT
BATTERY
MAN
MANUAL
LOW
LOW OIL
OIL
PRESSURE
MODE
PRESSURE
BC
BATTERY CHARGER
MPU
MAGNETIC SPEED PICKUP
LOW
FUEL
DISPLAY
EMERGENCY
LEVEL
STOP
BCF
BATTERY CHARGER FAILURE SWITCH
MV
MOTOR VALVE/SOLENOID VALVE
SYSTEM
PANEL
NOT IN
HIGH WATER
AUTO
LH
LIGHTS
BTR
BEARING TEMPERATURE RELAY
TEMP
LOW
BATTERY
RH
ENGINE
VOLTAGE
OVERSPEED
LH/RH
LOW
SELECT
COOLANT
LEVEL
NC
NORMALLY CLOSED
CAM
CUSTOM ALARM MODULE
OVERCRANK
NO
NORMALLY OPEN
EMERGENCY
STOP
STOP
CB
CIRCUIT BREAKER
FAULT
R
R
OFF
SHUTDOWN
RESET
CCM
CUSTOMER COMMUNICATION MODULE
FAULT
ALARM
OL
OVERLOAD CONTACTOR
AUT
COOLDOWN
AUTO
CIM
CUSTOMER INTERFACE MODULE
ALARM
STOP
SILENCE
PHASE
ENGINE
LAMP
ALARM
SERVICE
EXIT
SELECT
METER
TEST
CODES
MODE
CR
CRANK RELAY
MAN
START
CT
CURRENT TRANSFORMER
PC
PUMP CONTACTOR
560-642
154-3045
PL
PANEL ILLUMINATION LIGHT
CTR
CRANK TERMINATION RELAY
PLS
PANEL LIGHT SWITCH
POT
POTENTIOMETER
D
DIODE
PR
PUMP RELAY
DVR
DIGITAL VOLTAGE REGULATOR
PRL
PUMP RUN LIGHT
SPEED ADJUST
PRPB
PUMP RUN PUSHBUTTON
POTENTIOMETER
3456 Generator Set with EMCP II
Electrical System
PS
PINION SOLENOID
ECLS
ENGINE COOLANT LOSS SENSOR
ENGINE
PSL
PUMP STOP LIGHT
ECM
ELECTRONIC CONTROL MODULE
CONTROL
PSPB
PUMP STOP PUSHBUTTON
ECS
ENGINE CONTROL SWITCH
EMERGENCY STOP
PWM
PULSE WIDTH MODULATED
SWITCH
ECTS
ENGINE COOLANT TEMPERATURE SENSOR
PUSHBUTTON
EFR
ENGINE FAILURE RELAY
PANEL
EGR
ELECTRONIC GOVERNOR RELAY
RAN
REMOTE ANNUNCIATOR
LIGHT
EOPS
ENGINE OIL PRESSURE SENSOR
RDM
RELAY DRIVER MODULE
SWITCH
EOTS
ENGINE OIL TEMPERATURE SENSOR
RFI
RADIATED FREQUENCY IMMUNITY
RR
RUN RELAY
CCB1-UP
EPIR
ETHER PULL-IN RELAY
ESPB
EMERGENCY STOP PUSH BUTTON
ESTS
EMERGENCY STOP SWITCH ON ENCLOSURE
CAH1-UP
EXC
EXCITOR
SASV
START AID SOLENOID VALVE
SAS
START AID SWITCH
CBX1-UP
SEC
SECOND
SHTC
CIRCUIT BREAKER SHUNT TRIP COIL
F
FUSE
SM
STARTING MOTOR
8AZ1-UP
FCR
FUEL CONTROL RELAY
SMMS
STARTING MOTOR MAGNETIC SWITCH
FRBS
FUEL RUPTURE BASIN SWITCH
SMR
STARTING MOTOR RELAY
SP
SPEED ADJUST POTENTIOMETER
SR
SLAVE RELAY
GFR
GENSET FAULT RELAY
GNDFCT
GROUND FAULT CT
GNDFR
GROUND FAULT RELAY
T
GENERATOR LINE LEADS
GRR
GENERATOR RUN RELAY
TDR
TIME DELAY RELAY
GSC
GENERATOR SET CONTROL
TSC
TRANSFER SWITCH POSITION
INDICATING CONTACT
HC
HEATER CONTACTOR
VAR
VOLTAGE ADJUST RHEOSTAT
IC
REMOTE START/STOP INITIATE CONTACT
VR
VOLTAGE REGULATOR
1.0
GENERATOR RUNNING RELAY
FUSE BLOCKS
LOW FUEL
LEVEL SHUTDOWN RELAY
AC TRANSFORMER BOX
PWM MODULE
TIME DELAY RELAY
CRANK RELAY
DIODES
Volume 1: Electronic & AC/DC Panel Group and Schematic
ETHER START RELAY
© 2001 Caterpillar
All Rights Reserved
Printed in U.S.A.
F11
F12
+
A1
B1
15
~
6
5
4
6
5
4
6
5
4
F13
3
1 3
3
1
1
2
2
2
321
CATERPILLAR
A
AB FSM3U
1mn
-B
S
D
+B
t
0
TBC
B
A B
B
A
A
EPIR
9
8
7
~
16
18
A2
9
8
7
9
8
7
-
CR
TDR
GRR
LFSR
50
50
F15
F23
51
51
61
61
52
52
53
53
L1
L1
L3
L3
80
80
82
82
KILOWATT
RELAY
ALARM
RELAY
DC TERMINAL
PUMP
STRIP
AC TERMINAL
DC PANEL
RELAY
AC TERMINAL
FUSE
STRIP
STRIP
BLOCKS
133132
131
GND GND
AC PANEL
6
5
4
6
5
4
6
5
4
DC TERMINAL
3
1
3
1
3
1
2
2
2
STRIP
GROUND FAULT
RELAY
F50
F51
F52
B
A
B
A
B
A
WINDING
9
8
7
9
8
7
9
8
7
TEMPERATURE
6
5
4
PUMP
3
1
2
KWR
ALR
PR
CONTACTOR
RELAYS
B
A
9
8
7
AR
GNDFR
ATR
ATR
ARMING
RELAY
PC
MERLIN GERIN
multi 9
C60N
ABCDEFGHIJ
ABCDEFGHIJ
OFF
AC TERMINAL STRIP (TBA1)
adjust
adjust
DC TERMINAL STRIP (TBD1)
set point
set point
read
read
F16
F17 F18
MCB1
F21 F22
F32
F33
12
567
12
567
HC
FUSE
BLOCKS
HEATER
CIRCUIT
B
CONTACTOR
BREAKER
BC
ABCDEFGHIJ
ABCDEFGHIJ
adjust
adjust
RFI
DC
PANEL
set point
set point
read
read
GND
12
567
12
567
AC PANEL
2
DC CHASSIS
2
F50
F51
F52
3
BATTERY
BTR
ATR
6
CHARGER
6
5
4
6
5
4
6
5
4
3
1
3
1
3
1
2
2
2
6
6
5
4
10
3
1
AC TERMINAL
2
30
B
A
B
A
B
A
STRIP
9
8
7
9
8
7
9
8
7
BEARING
57
KWR
ALR
PR
B
A
61
9
8
7
TEMPERATURE
O/UVR
AR
GNDFR
63
ATR
ATR
RELAY
87
PC
ABCDEFGHIJ
ABCDEFGHIJ
MERLIN GERIN
88
multi 9
adjust
adjust
C60N
set point
set point
read
read
89
OFF
OFF
12
567
12
567
90
99
F16
F17 F18
MCB1
F21 F22
F32
F33
HC
D+
PUMP
ALARM
D-
ABCDEFGHIJ
ABCDEFGHIJ
KILOWATT
RELAY
adjust
adjust
RELAY
set point
set point
CCM+
read
read
DC TERMINAL
RELAY
12
567
12
567
DC
40 PIN
CCM-
STRIP
BTR
ATR
CONNECTOR
ATA+
ATA-
BC
RDM
AC
DC
47
6
5
4
6
5
4
6
5
4
48
3
1
3
1
3
1
2
2
2
49
231A
232A
CUSTOMER
233A
TERMINAL STRIP
(TBA 2)
FUSE
231B
BLOCKS
232B
233B
231C
B
A
B
A
B
A
232C
9
8
7
9
8
7
9
8
7
233C
64
65
AC
40 PIN
66
CONNECTOR
(TBD 2)
132
131
131
139 148 GND
(TBA 2)
8.
VOLTAGE
GROUND
7W-9799
REGULATOR
(TBD 2)
154
156
VIEW B-B
MARSHALLING BOX
CHASSIS ONLY SHOWN
CUSTOMER TERMINAL STRIP
(FRONT VIEW)
CUSTOMER
B
(TBC)
GROUND BAR
.2
GND1
1
1
1
1
2
2
2
132131131139148GND
2
5
5
46
45A
45
3
4
34
6
10
10
17
18
19
20
20
30
30
30
30
37
38
57
57
59
62
62
63
67
67
90
99
D-
D+
CCM-
CCM+
SP1
SP1A
SP2
SP2
SP3
SP4
21
GND2
22
80
82
87
88
89
ES
HC1
HC4
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP
GND GND 133
132131
GND3
GND4
.6
GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
AC TERMS
DC TERMS
159
51
52
53
GND6
.4
5
70
83
85
77
GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84
SP1
SP2
SP3
SP4
GND1
101
108
109
110
133
133
136
137
157
159
202
203
206
207
132
GND
140
142
209
210
EF1
EF2
120
122
124
GND2
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CUSTOMER
240V
AC SUPPLY
240
L1
L2
K
C
C
C
K
GND
132
133
NOTE Q
38
66
17
CR
19
132
136
136
136
137
137
141
VOLTAGE REGULATOR TERMINAL CHART
F16
HC
2
8
A1
A2
2A
REGULATOR
TERMINAL DESTINATION CROSS REFERENCE
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
141
VR6-B
7
6A
-
4
8
9
-
-
5A
22
24
20
F1
F2
26
28
30
6
SPACE HEATER
HC
DIGITAL
7
45
-
-
-
8
B+
B-
5
22
24
20
F1
F2
26
28
30
6
135
140
140
140
132
F17
PF/KVAR
7
45
44
1
2
-
-
8
B+
B-
5
22
24
20
F1
F2
26
28
30
6
240
VAC
8A
H1
H3
A
B
SLR CHART
H2
H4
HC
SYNCHRONIZING
VOLT LINE
133
141
142
142
142
RESISTOR TAP
F18
TO LINE
3
4
240 VAC
SETTING CHART
8A
BATTERY
CHARGER
208
USE E-D 1760 OHM
NOTE L
A
J
SEE CHART
240
USE E-C 2400 OHM
J
NOTE P
B
BELOW
300
USE E-B 5600 OHM
MCB1
NOTE K
+
-
16
AMP
380
USE E-B 5600 OHM
HC
JACKET
BATTERY DISCONNECT
132
148
148
C
138
1L1
BATTERY
BATTERY
400
USE E-B 5600 OHM
SWITCH
WATER
NOTE BL
1
2
5
6
+
-
CHARGER
416
HEATER
USE E-A 7200 OHM
240
VAC BATTERY CHARGER TERMINAL CHART
UL
D
CB1 60A
NOTE N
480
14
AWG
4
40
USE E-A 7200 OHM
2
BATTERY CHARGER
DESIGNATION
ALT
PS1
A
B
SM1
14
AWG
E
10
AMP NON-UL
0
240
HC
3
1
139
133
134
139
5
AMP NON-UL
L
N
CB2 20A
SMMS1
24
3
4
7
8
1L2
25
PS1
NOTE AE
GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN
2
1
1
2
3
2
LAMP 1
+D
-E
30
GOVERNOR TERMINAL CHART
ELS
2 GOVERNOR
TERMINAL DESTINATION CROSS REFERENCE
1
T1
T2
T3
ATR1
HC
2
132
138
148
A
B
C
D
E
F
G
H
J
K
1 30
F19
5
6
WH
4
171
P
10 AMP
10A
3
74
TC4
PWM
GENERATOR RUNNING RELAY
S
D
B-
B-
B+
3
2
1
-
-
RD
240V
172
21
Q
LAMP 2
37
6
LOADSHARE
19
-
21
16
15
28
27
26
14
13
BLOCK
NOTE BK
NOTE R
WH
173 5
HEATER
57
ENCLOSURE LIGHTING
30
TC1
31
RD
GRR
174 7
HC
87
75
87
133
134
139
NOTE BG
C
F20
7
4
7
8
2
11
10A
GND
58
I
32
GRR
I
2
88
88
C
OFF
7
1
RESET
59
SP2
133
131
33
89
89
1
X
X
X
X
C
2
2
X
AUT
AUTOMATIC FUEL TRANSFER SYSTEM
3
X
COOLDOWN
INTERNAL
AUTO
RM27
2
STOP
36
PSPB
FLYBACK 27
64
1
2
4
5
24
3
X
PR
OL
CIRCUITRY
+D
-E
132
207
207
207
206
206
205
204
131
1
5
X
F22
PC
COMMON ALARM SHUTDOWN
1A
2A
9
6
RM32
RM5
RM19
95
96
2
37
2A
A1
A2
6
X
X
X
X
F4
ATR2
NOTE U
MAN
33
7
X
ALR
ASR
1
30
10A
64
181
START
P
8
X
RM16
12
C
A
B
1
38
3
74
7
4
TC5
9
X
GRR
182
Q
ALR
CTR
6
10
X
65
RM30
RM17
70
C
PSL
WH
183
7
1
F1
5
42
PC
3
RM3
CTR
10A
TC2
207
203
203
203
131
RD
66
184
R
7
75
NOTE
R
C
61
62
99
OUTPUT LOAD SPECIFICATIONS
PRL
40
PC
1
RM23
FOR GSC RELAY MODULE
RM36
207
202
202
202
131
F7
G
AUXILIARY CIRCUIT BREAKER CONTACT
RELAY MODULE
RATING FOR
RATING FOR
10A
53
54
RM9
RR
TERMINAL NO.
RESISTIVE
INDUCTIVE
1
NOTE M
FIRST CIRCUIT BREAKER
21
BK
NOTE AR
LOADS
LOADS
1
1
MPU
BREAKER AUX
22
RD
13,
14,
0-.45A, 24VDC
*N/A
2
CUSTOMER
233
GSC
PC
OL
C
233A
T1
2
120V
132
208
209
209
15,
16,
10A, 24VDC
10A, 24VDC
FUEL TRANSFER PUMP
11
14
H
F21
NOTE X
3
2
H
AC SUPPLY
1
2
2
+D
-E
17,
18,
3/4 HP, 1Ø, 2 POLE
BREAKER AUX
15A
231
T2,T3
P
C
2 19,
21,
20,
115/110-230-208
231A
120
PC
OL
50/60 HZ
11
12
ATR3
22,
24,
133
212
210
210
F24
8 GPM
RM35
RM8
RM24
ESTS
1 30
232
23,
36,
10A, 24VDC
5A, 24VDC
3
4
4
T4
9.2/11.2 FLA
39
2
C
232A
191
P
L1
N
15A
F6
CR
OR 110VAC
7.5A,110VAC
ESPB
A
3
74
B
RR
SECOND CIRCUIT BREAKER
10A
TC6
34
1L1
1L2
192
4
Q
6
* DO NOT CONNECT INDUCTIVE LOADS TO
6
BREAKER AUX
RM33
RM6
RM18
14
THESE TERMINALS
1L1
1L2
233
4
3
34
4
4 SMM
C
193 5
233B
F3
WH
S1
11
14
SMR
C
C
C
10A
RM21
TC3
RD
194 7
BREAKER AUX
75
231
C
231B
GND
132
131
SMR
1L3
1L4
11
12
17
30
NOTE
S
1L3
1L4
232
17
30
30
17
C
232B
38
NOTE Q
RM B+
THIRD CIRCUIT BREAKER
1
1R2
1R1
46
45
38
66
RM28
17
CR
19
BREAKER AUX
2R2
2R1
132
136
136
136
137
137
131
45
46
45
233
F16
HC
C
233C
NOTE S
T1
T2
T3
2
8
A1
A2
2A
11
14
BREAKER AUX
RM28
231
30
30
CLR
NOTE Z
C
231C
131
131
SP2
11
12
SRV
4
28
28
45
SR
MCS
ENGINE INSTRUMENTATION
HC
232
E-STOP
SWITCH
1
C
232C
135
140
140
140
86
85
132
F17
39
5
39
SCS
3
1
2
45A
120
VAC
8A
E-STOP
SWITCH
2
H1
H3
SR
CB3 15A
2
3
1
1
L
2
A+
B+
1
ELECTRONIC
BATT. (+)
30
87
LOADSHARE
N
2
2
6
NOTE AV
G
C
G
H2
H4
BATT. (+) (SWITCH)
8
AUX
30
32
33
23
GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN
32
99
REMOTE
C
C
NOTE AF
4
1+
8
SPARE FAULT INPUT
LED #1
142
ATA DATA LINK (-)
5
C
2
CUSTOM
131
3
2
8
LIGHT
31
31
NOTE
J
+D
-E
9
SPARE FAULT INPUT
LED #2
AUTOMATIC FUEL TRANSFER SYSTEM 1
10
ATA DATA LINK (+)
120
VAC
C
9
BATTERY
NOTE AN
RM14
9
MCB1
20
SPACE HEATER
FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
2
10
SPARE FAULT INPUT
LED #3
DIGITAL SENSOR
CHARGER
PR
K
J
BTR
32
AMP
NOTE K
RETURN
EGR
RM13
1
29
SPARE FAULT INPUT
HC
41
29
1
11
LED #4
D
30
NOTE L
148
7
4
132
E
138
148
1L1
JACKET
163
START/RUN/STOP
1
RD
P
NOTE N
5
6
71
SPARE FAULT INPUT
LED #5
2
3
3
WATER
40
40
BT1
4
S
PSPB
10
START/RUN/STOP
2
PWM
HEATER
LFLS
1
4
RTD
6
SPARE FAULT INPUT
LED #6
16
LFLS
4
2
84
81
83
83 CAT DATA LINK (+)
2
PT100
12 TEST
211
84
NOTE
T
NOTE
BF
3
WH
164
Q
10
AWG
F23
PR
7
5
5
SPARE FAULT INPUT
LED #7
H
1B
2B
2
AMP
3
4
1
2
CAT DATA LINK (-)
A B
21
SILENCE
G
6
86
85
R
13
LED #8
6
SPARE FAULT INPUT
ETHER START
EPIR
2
7
76
RELAY
F
NOTE AT
NOTE AS
21
30
14 HORN
131
1
-7
3
10
1
SP
Engine
THROTTLE
A
1L2
PRPB
10
18
ETHER
9
12
ECM
GND
START AID
DROOP
B
SP2
81
81
12
NOTE AW
NOTE T
3
4
START AID SWITCH
C
MCB1
SAS
38
REMOTE
3
HORN INPUT 1
16
AMP
1
AUTO
L
NFPA 99
ES
99
HC
1
8
LIGHT
132
138
148
2
3 MAN
5
6
38
NOTE AP
20
4
HORN INPUT 2
4
10
28
LFLS
ER
ER
ER
C
120V
LFLS
12
81
83
83
2
90
84
84
BLOCK
24
NOTE BJ
F23
PR
SV
SV
SV
A
EXHAUST
2
DATA
15
HEATER
2
AMP
3
4
1
2
A
B
TEMPERATURE
12
6
HC5
2
2
B
3
3
NOTE BG
RM31
RM4
RM15
CR
3
13
NOTE AT
NOTE AS
3
3
13
F
LOW COOLANT
R9
131
F2
C
16
11
12 TEST
F
HC4
6
9
TEMP ALARM
10A
FCR
14
22
10
GND
HC3
PR
13 SILENCE
84
81
1
10
18
9
12
7
4
ETHER START AID
HC2
30
14
HORN
-7
LOW OIL
16
3
R8
8
HC1
131
PRESS ALARM
17
PR
84
85
85
2
NOTE T
31
7
HC0
AUTOMATIC FUEL TRANSFER SYSTEM 2
21
8
5
AUTOMATIC FUEL TRANSFER SYSTEM
6
NOTE AX
31
2
2
2
SASV
FUEL SUPPLY FROM ABOVE GROUND BULK TANK
EPIR
MV
2
19
REMOTE
59
SYSTEM NOT IN
R7
PSPB
5
36
64
5
24
OL
2
PR
NFPA 110
AUTO ALARM
99
207
207
207
206
30
87
132
206
205
204
131
2
5
14
20
5
6
7
8
9
10
11
2
LIGHT
F22
PC
B+
TSC
1A
2A
9
6
95
96
NOTE T
D+
90
2A
A1
A2
24
2
30
14
13
12
11
10
9
8
33
22
D-
C
C
C
HIGH COOLANT
22
R6
ELECTRONIC CONTROL
69
TEMP FAULT
SPARE
6
PR
6
23
85
2
23
GROUP
AUTOMATIC FUEL TRANSFER SYSTEM 3
63
63
63
36
C
8
5
7
6
5
4
3
2
1
27
FUEL SUPPLY FROM FREESTANDING BULK TANK
70
PSL
MV
5
42
1
2
PC
3
5
12
4
3
25
LOW OIL
R5
203
203
PR
207
203
131
90
90
90
R
35
PRESS FAULT
26
61
62
7
4
4
30
NFPA ALARM MODULES
30
-B
3
PSPB
4
10
LFLS
PRL
NOTE AA
OVERCRANK
A1
A2
28
40
PC
1
LFLS
R4
TDR
84
81 83
83
2
FAULT
2
202
211
84
202
131
207
202
PR
10
G
F23
-7
30
29
1
1+
53
54
1B
2B
3
4
2
2
AMP
1 A
B
B1
1
NOTE AY
33
NOTE M
RM2
1
1
NOTE AH
REMOTE
NOTE AT
NOTE AS
44
36
99
LFLS
8
SPARE FAULT INPUT
LED #1
31
OVERSPEED
CUSTOM
E
70
R3
99
E
PC
OL
8
T1,T3
ALM
16
LIGHT
NOTE W
FAULT
1+
PRPB
9
SPARE FAULT INPUT
LED #2
132
208
209
209
5
6
35
32
FUEL TRANSFER PUMP
18
F21
9
LOW FUEL LEVEL ALARM
NOTE AL
1
2
2
NOTE AQ
90
36
10
SPARE FAULT INPUT
LED #3
3/4 HP, 1Ø, 2 POLE
15A
ECS
2
81
81
P
115/110-230-208
48
PC
OL
22
SEE ALARM CHART
HIGH COOLANT
11
SPARE FAULT INPUT
3
4
LED #4
50/60 HZ
34
5
5
NOTE AC
301
38
131
210
210
CTR
FCR
6
R2
6
10
TEMP ALARM
8 GPM
10
1
SPARE FAULT INPUT
LED #5
3
4
4
RM1
NOTE AF
3
T2,T4
35
9.2/11.2 FLA
SEE ALARM CHART
7
15
16
9
300
20
39
4
SPARE FAULT INPUT
LED #6
8
12
TEST
11
TDR
99
12
TEST
5
SPARE FAULT INPUT
54
7
EMCP DIAGNOSTIC
LED #7
68
C
37
13
SILENCE
ALARM INPUT CHART
R1
1
FAULT
CUSTOMER
13
SILENCE
55
2
30
6
SPARE FAULT INPUT
LED #8
OFF/RESET
39
69
38
INTERFACE
58
5
14
HORN
ALM INPUT
30
14
HORN
COOLDOWN/STOP
32
8
10
11
-7
MODULE
TERMINAL
56
3
CIM
LOAD
40
AUTO 40
57
4
NOTE AD
START
NFPA 99
SPARE
SPARE
SPARE
33
L0
L1
L2
L3
1
RUPTURE BASIN ALARM
FRBS
NOTE AU
NFPA 110
SPARE
SPARE
BCF
SP3
99
30
2
16
77
30
15
IC
57
8
SPARE FAULT INPUT
LED #1
57
30
30
1
2
C
C
99
1+
SPARE FAULT INPUT
MANUAL SYNCHRONIZING MODULE
NOTE BM
9
LED #2
90
SL2
10
SPARE FAULT INPUT
LED #3
51
SLR2
15
6
3
156
159
160
162
110
PL1
CUSTOM ALARM MODULE
C
11
SPARE FAULT INPUT
F33
LED #4
2
NOTE AB
3 OR 4 POLE
2
AMP
PLS
23
SPARE FAULT INPUT
11
LED #5
2
1
NOTE AE
3
OPTIONAL MOLDED
RM12
RM39
74
154
157
161
163
108
10
10
9
8
CASE
CIRCUIT
C
F32
F10
PL2
GEN WINDING OVERTEMP ALARM
20
4
SPARE FAULT INPUT
LED #6
3
2
BREAKER
2
12
TEST
4
1
10A
2
AMP
SLR1
SL1
5
SPARE FAULT INPUT
LED #7
NOTE AF
2
1
68
SS
13
SILENCE
45
9
D
12
6
NOTE BC
SPARE FAULT INPUT
LED #8
D
71
GEN BEARING OVERTEMP ALARM
12
10
10
69
C
30
14
HORN
-7
15
GROUND FAULT RELAY
12
GNDFR
2
10
NOTE E
2
73
RM34
RM7
RM22
13
AR
R9
6
6
10
R9
6
11
NOTE E
F5
C
14
11
B
A
GROUND FAULT
OUTPUTS
AR
15
14
10A
GFR
10
118
122
A1
CAM
T0
T1
T2
T3
18
7
4
NOTE AH
COMMON ALARM SHUTDOWN
9
44
120
36
LFLS
NOTE AZ
A2
70
EF2
108
NOTE U
16
R8
11
L
A
B
R8
8
REMOTE
ALR
5
6
OUTPUTS
GNDFCT
T1
T11
3
HORN INPUT 1
EF1
17
NFPA 99
H1
T1
X1
J1-1
91
35
K
LOW FUEL LEVEL ALARM
NOTE AL
7
99
16
LIGHT
GNDFR
F11
10
1+
21
6
10
1+
7
32
a
4
HORN INPUT 2
T2
T12
19
30
R7
NOTE BG
T1
H2
X2
SH
R7
J1-2
92
5
-7
F12
11
TC
OUTPUTS
90
20
SHUNT
TRIP CB
5
6
7
8
9
10
11
NOTE AE
2
DATA
5
75
T2
32
a
3
24
SH
GEN WINDING OVERTEMP SHUTDOWN
14
13
12
11
10
9
8
TC
9
22
T13
H1
X1
SHUNT TRIP CB
R6
T3
T3
T2
R6
12
TEST
ELECTRONIC CONTROL
OUTPUTS
NOTE AF
32
a
23
GROUP
F13
4
SH
76
13
SILENCE
TC
GEN BEARING OVERTEMP SHUTDOWN
7
6
5
4
3
2
1
14
27
38
8
H2
X2
J1-3
93
SHUNT TRIP CB
30
TO
TO
101
101
NOTE V
12
14
HORN
-7
12
1
4
3
2
110
25
R5
R5
5
SPARE FAULT INPUT
LED #7
OUTPUTS
26
50
12
4
30
DC CONN 1
20
3
7
B
12 TEST
CT 1
1
62L
51
51
151 51
51
62
4
5
T3
28
H1
94
R4
J1-4
31
SENSOR V-
R4
8
SPARE FAULT INPUT
LED #1
C
4
2
68
OUTPUTS
9
99
C
A
13 SILENCE
BK
BR
29
11
COOLANT
1+
67
67L
9
SPARE FAULT INPUT
LED #2
50
SENSOR V+
9
ECLS
1
61
69
LOSS
33
14 HORN
8
C
10
SPARE FAULT INPUT
LED #3
18
18
CT 2
2
52
BK
PU
COOLANT LOSS
13
NOTE AK
R3
31
LOADSHARE
R3
11
SPARE FAULT INPUT
LED #4
OUTPUTS
11
C
10
4
MODULE
32
19
50
3
SPARE FAULT INPUT
LED #5
LOW FUEL LEVEL SHUTDOWN
36
2
52
12
A
20
52
152 52
4
SPARE FAULT INPUT
LED #6
CT 3
3
6
7
H1
T4
J1-5
95
67O
53
RDM
12
TEST
5
R2
34
C
R2
5
BK
SPARE FAULT INPUT
LED #7
BR
10
B
OUTPUTS
68
62O
LFSR
35
13
SILENCE
86
6
SPARE FAULT INPUT
LED #8
6
39
69
NOTE BD
30
6
9
14
HORN
BK
PU
-7
LFSR
ONLY FOR DVR
R1
37
R1
4
7
OUTPUTS
38
D2
RELAY
53
53
153 53
8
9
DROOP
T5
J1-6
96
H1
19
DRIVER
19
7
17
1W
6
LFLS
17
CT
40
D+
D+
D-
D-
D1
MODULE
BK
BR
72
72
2
19
C
LFSR
RDM
8
7
A
B
50
50
50
20
20
1
NOTE BA
J1-7
97
6
NOTE AM
NOTE AJ
16
D-
D-
20
C
PU
BK
REMOTE
D+
D+
3
HORN INPUT 1
J1-8
98
99
NFPA 110
T2
T3
T1
17
1+
16 LIGHT
V
W
U
ATB
NOTE BG
4
HORN INPUT 2
90
VOLTAGE REGULATOR
7
7
2
DATA
RDM
RDM
NOTE D
122
30
B
B
T4
T5
T6
VAR
12
TEST
5A
J
82
82
124
1
NOTE Y
A
VOLTAGE ADJUST
13
SILENCE
2
6A
POTENTIOMETER
80
80
32
8
30
120
S
B
CCM+
CCM+
CCM+
CCM-
D+
3
14
HORN
-7
21
C
DATA +
RFI FILTER
33
18
T7
T8
T9
3
D-
NOTE F
CCM-
CCM-
22
C
DATA-
PF/KVAR
CCM-
CCM+
22
22
K
60
CCM
2
1
2
3
4
ADJUST
C
99
SP1
1
SP1A
SP1
B+
24
L
NOTE J
24
8
SPARE 1
23
SPARE FAULT INPUT
LED #1
99
99
1+
9
SPARE FAULT INPUT
LED #2
2
20
20
M
GOV
B-
D
NOTE AG
10
SPARE FAULT INPUT
LED #3
LOADSHARE
61 14
F2GEN
O
11
SPARE FAULT INPUT
E
LED #4
SP2
SP2
SP2
CUSTOMER
MODULE
SPARE 2
24
EXC
COMMUNICATION
3
SPARE FAULT INPUT
LED #5
62 24
F1GEN
N
F
T10
T11
T12
SP3
SP3
SP3
MODULE
NOTE H
+
10
11
12
SPARE 3
25
20
4
SPARE FAULT INPUT
LED #6
NOTE J
12 TEST
10
T0
5
SPARE FAULT INPUT
LED #7
11
PMG
P
G
68
N
13 SILENCE
2
6
SPARE FAULT INPUT
LED #8
12 PMG
Q
69
49
30
11
14 HORN
-7
1
36
36
2
BATTERY
F15
R
VR
H
-
+
CHARGER
NOTE:
NOTE BH
NON-UL
NOTE
P
SHIELD TO BE GROUNDED
GEN
122
PM GENERATOR
AT CONTROL END ONLY
L5
PHASE ROTATION 1-2-3
A
122
NOTE G
A
F51
2
AMP
S
124
F52
LS2
2
AMP
S
N
NOTE BS
13
PMG
120
LS1
F50
M
120
2 AMP
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
SYMBOLS
NOTES
NOTE L: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
NOTE V: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
NOTE AC: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AL: "LOW FUEL ALARM" 40% DECREASING
NOTE BA: OPTIONAL NFPA 110, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BM: CONTACT WIRED WITH OPTIONAL RUPTURE BASIN ALARM.
INSTALLED ON PACKAGE.
NOTE M: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
NOTE AM: "CRITICAL LOW" 5% DECREASING
Relay Contact
Panel
70 way
Marshalling Box
NOTE A: FOR VR6-B VOLTAGE REGULATOR ONLY: JUMPER TERMINALS FOR THREE PHASE SENSING,
Standard Wiring
Lamp
ATB Terminal
23
C
NOTE BN: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s",
AND SET BOTTOM DIAL TO "0.7".
(Normally Closed)
Connector
Customer DC Term.
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
REMOVE JUMPER FOR SINGLE PHASE SENSING.
NOTE W: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE AD: TERMINALS 12, 13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12, 13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AN: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE BB: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
NOTE N: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
Generator Frame
Breakdown Diode
Marshalling Box DC
Terminal
DC
Connector No. 1
Marshalling Box
NOTE B: FOR VR6-B VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 1:1 V/HZ SLOPE,
NOTE AP: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
Customer Wiring
6
C
NOTE BC: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
UL BATTERY CHARGERS WIRED 120 VAC.
(Chassis) Ground
(Bi-directional)
(Black)
Customer AC Term.
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE AQ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE X: SEE GSC RELAY RATING CHART.
NOTE AE: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE AR: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACTS RATED FOR
Marshalling Box AC
Terminal
DC
Connector No. 2
NOTE C: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.
ALARM OVERTEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER, 160°C FOR STANDBY POWER.
Magnetic Pick-up
7
NOTE BD: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
Package Options
Earth Ground
Diode
2
NOTE Y: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
6 AMPS AT 240/480VAC, 50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135°C FOR PRIME POWER, 165°C FOR STANDBY POWER.
(Grey)
Engine Connector
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
NOTE BE: LOADSHARING LINES ARE COMMON TO ALL UNITS.
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 10 AMP FUSE
NOTE AF: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
GSC 40 Way
Harness Connector
AC
Connector From
Coolant Loss Engine
SUPPLIED WITH 10 AMP BATTERY CHARGER.
NOTE AS: "PUMP OFF" 90% INCREASING
Alternative Wiring
Solenoid
Fuse
7
A
ALARM OVERTEMPERATURE FACTORY SET TO 70°C.
Gen
(Green)
Connector (ECLS)
NOTE E: COMPONENTS INSTALLED WITH THE GROUND FAULT RELAY OPTION. NOT AVAILABLE
NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE BF: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS.
NOTE AT: "PUMP ON" 50% DECREASING
NOTE Q: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90°C.
WITH OPTIONAL DELTA CONNECTED GENERATORS.
GSC Relay Module
Terminal
Marshalling Box 40
Oil Temp Engine
NOTE BG: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
BATTERY CHARGERS, JACKET WATER HEATER, OR BLOCK HEATER OPTIONS.
NOTE AU: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
Shielded Wire
Resistor
Emergency Switch
36
C
NOTE F: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR6-B REGULATOR
Way
DC Connector
Connector (EOTS)
NOTE BH: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPERS BETWEEN:
NOTE AV: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE R: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE G: OPTIONAL PM CONNECTIONS. STANDARD SE GENERATORS REQUIRE NO CONNECTIONS.
Engine Mounted
Control Panel
Marshalling Box 40
CAT MONITORING SYSTEM
NOTE S: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
NOTE AA: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
TERMINALS 20 & 28, 22 & 30, AND 24 & 26 FOR OPTIONAL PM GENERATORS.
NOTE AW: OPTIONAL NFPA 99, (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
Temperature Switch
11
Relay Coil
2
NOTE H: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE AG: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE AH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: COMPONENTS INSTALLED ONLY WITH 120 VAC BLOCK HEATER OPTION.
Component
Terminal
Way
AC Connector
40 Way Connector
JUMPERS BETWEEN 4 & 34 AND 45 & 46 ARE REMOVED WITH THIS OPTION.
NOTE AB: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AX: OPTIONAL NFPA 110, (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE J: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL.
NOTE AJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE BK: COMPONENTS INSTALLED ONLY WITH 240 VAC BLOCK HEATER OPTION.
Relay Contact
Engine 40 Way
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
SASV
2 Way
NOTE AY: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
Liquid Level Switch
Circuit Breaker
19
2
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOTE AK: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
(Normally Open)
Connector
Connector
NOTE U: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE AZ: OPTIONAL NFPA 99, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BL: COMPONENT INSTALLED ONLY WITH BATTERY DISCONNECT OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER.
THE LOCAL ALARM MODULE.
GENERATOR
RFI
REGULATOR
NOTE A
NOTE B
NOTE C
PR1
PR1
PR1
PR1
PR1
CAT MONITORING SYSTEM
CONTACTS
OFF/RESET
1760 OHM
3200 OHM
AUTO
MANUAL
640 OHM
1600 OHM
STOP
ATB GND-REAR COVER T1-AC CONN-7 F11 108-TBA1-108T NOTE E F12 T2-AC CONN-5 T3-AC CONN-9 F13
ATB
GND-REAR COVER
T1-AC CONN-7
F11
108-TBA1-108T
NOTE E
F12
T2-AC CONN-5
T3-AC CONN-9
F13
110-TBA1-110T
L1
L1
TBC
+ A1
B1
15
~
50-TBA1-50BT
50
EPIR
6
5
4
TDR
6 5
4 51-TBA1-51T
6
5
4
51
1 OR 151-LSGOV-5
3
2
1
3 2
3
2
1
61
52-TBA1-52T
A
OR 152-LSGOV-7
52
TTTTTTTTTT
TTTTTTTTTT
TTTTTT
T
T
T
T
T
T
AB
FSM3U
F15
F23
CR
GRR
LFSR
53-TBA1-53T
53
1mn
OR 153-LSGOV-9
TBA1
L1
t
0
L3
3
2
1
B
A
B
A
B
A
U1
U1
NOTE D
80
9
8
7
16
18
A2
~ 987
9
8
7
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
BBBBB
B
-
CATERPILLAR
82
-B
S
D
+B
L2
L2
L
L
1.0
CHASSIS STUD
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
TTTT
TTTTTTTTTT
T
T
T
T
T
T
TTTTTTTTTT
TTT
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
TTTTTTT
T
T
T
T
T
T
TBD1
CHASSIS STUD
B
B
B
B
BBBB
B
B
B
B
BB
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
BB
BBB
B
BB
BBB
BBB
BBB
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
BB
BBB
B
L L
L L
L L
L
L L
L
L L
L L L
L
L
L
L
L L L
L
L L
L
L
L
BODY STUD
12 11
10
9
8 7
12 11
10
9
8
7 12
11 10 9
8
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
DC CONN 1
AC CONN
DC CONN 2
15
16
17
18
19
20
21
22
23
24
25
26
27
28
(BLACK)
(GREY)
(GREEN)
70 WAY
29
30
31
32
33
34
35
36
37
38
39
40
41
42
1 2
3
4
5 6
1
2
3
4
5
6 1
2
3
4
5
6
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
NOTE D
.2
.8
GND-CHASSIS STUD
GND-BODY STUD
GND-TBD1-GND3T
30-TBD1-30CT
43-SP-1
S-SPD-ECM-10
44-SP-2
D-SPD-ECM-12
42-SP-3
10-PLS-3
2-TBD1-2DT
41-RM 13
67-TBD1-67AT
GND-70 WAY-47
GND1
1-DC CONN2-1
1-DC CONN2-2
1-EPIR-30
1
41-RM 13
19-TBD-19B
1-RM-30
1-TBD1-1AL
1-RM-36
1
1
1-F15-T
1-TDR-A1
1-ECS-6
8-ECM-21
62-TBD1-62AT
1-F23-T
1-TBD1-5AL
1-RM-2
2-DC CONN2-11
2-TBD1-2AL
45-TBD1-45T
67-TBD1-67AB
2-EPIR-85
1
2
2-CR-B
2-70 WAY-15
45A-TBD1-45AT
18-TBD1-18B
2
2
2-DC CONN2-12
59-TBD1-59T
2-PL2-1
2-RM-27
2-GRR-B
2-TBD1-GND1T
62-TBD1-62AB
2-TBD1-2EL
2
2-PL1-1
2-TBD1-2AB
136-TBA1-136T
1-TBD1-1DL
5-70 WAY-48
2-LFSR-B
5
5-TDR-16
3-TBD1-3B
13-RM-15
5
5-ECS-9
46-TBD1-45L
46
45A
46-ESPB-1R1
137-TBA1-137T
45A-DC CONN1-5
46-TBD11-46L
45
45-DC CONN1-4
1-TBD1-1AT
2-TBD1-2BB
39-RM-24
3-70 WAY-3
3
3-CR-9
1-TBD1-1AB
2-TBD1-2AT
5-TBD1-5AB
1-TBD1-1CL
4-TBD1-34L
4-DC CONN2-6
54-ECS-7
59-TBD1-59B
20-TBD1-20AB
4
34
34-ESPB-1L2
7-RM-130-TBD1-30DT
4-TBD1-4L
6-RM-22
6
6-70 WAY-2
30-TBD1-30AB
2-CR-B
10-RM-39
10-TBD1-10BT
10-EMSII CONN-1
10
10
10-70 WAY-45
10-DC CONN2-8
10-PLS-3
4-TBD1-4B
89-TBD1-89T
87-TBD1-87T
38-TBD1-38B
88-TBD1-88T
17-ESPB-1L3
17
18
17-GSC-38
18-GSC-13
18-DC CONN1-8
1-TBD1-1CT
19-DC CONN1-11
36-70 WAY-49
20-RM14
51-TBA1-51B
19
20
20-DC CONN2-10
50-TBA1-50CB
20-ESPB-1R2
20-LSGOV-20
20
20-SAS-2
30-70 WAY-16
211-PSPB-1B
52-TBA1-52B
1-TBD1-1DT
50-TBA1-50BB
30
30
30-DC
CONN2-4
OR 84-70 WAY-4
30-ESPB-1L4
30-RM-28
50-TBA1-50AB
53-TBA1-53B
30-PWM-B(-) OR 30-LSGOV-16
30
30-ECS-1
2-CR-B
30-TDR-A2
30-TBD1-GND2L
GND-TBA1-GND5B
30
T3-F13
30-LFSR-7
86-CAM-6
30-LFSR-7
37-RM-19
T0-TBA1-T0T
T2-F12
37
38
38-RM-16
38-GRR-A
30-LFSR-9
SP2-TBD1-SP2BB
T1-F11
30-TBD1-30DB
57
57-ECS-4
57-GSC-33
72-70 WAY-17
57
59
57-70 WAY-30
59-EPIR-87
59-DC CONN2-3
SP2-TBD1-SP2BT
62-DC CONN1-10
62
75-ATR-7
62-DC CONN1-7
D2
75-CAM-3
62
63
62-GSC-31
63-GSC-36
63-70 WAY-6
SP2-TBD1-SP2BT
67-DC CONN1-12
67
67-DC CONN1-9
76-BTR-7
D3
76-CAM-4
67
67-GSC-9
90-GSC-35
90-ALM-2
90
99
90-70 WAY-5
99-RM-9
91-GSC-10
99-70 WAY-35
D(-)-GSC-20
92-GSC-11
D(-)-EMSII-14
D-
D+
D(-)-70 WAY-20
93-GSC-12
D(+)-GSC-19
94-GSC-4
D(+)-EMSII-5
D(+)-70 WAY-19
95-GSC-5
CCM(-)-GSC-22
CCM-
CCM+
96-GSC-6
CCM(-)-70
WAY-33
CCM(+)-GSC-21
97-GSC-16
CCM(+)-70 WAY-32
98-GSC-17
SP1A-TBD1-SP1AL
SP1
SP1-70 WAY-60
SP1A-GSC-23
SP1A-TBD1-SP1L
SP1A
2-TBD1-2BT
SP2-GSC-24
SP2
SP2-70 WAY-61
SP2-D2-U2
SP2
SP2-D3-U2
SP2-LFSR-4
87-TBD1-87B
71-CAM-9
SP3
SP3-GSC-25
SP3-70 WAY-62
57-TBD1-57BB
SP4
88-TBD1-88B
6-TBD1-6B
21-MPU-1
21
GND2
21-GSC-1
10-TBD1-10AB
30-TBD1-30AT
MPU-SHIELD
30-TBD1-30DL
VAR-SHIELD
89-TBD1-89B
3-TBD1-3T
22-MPU-2
22
22-GSC-2
CCM(+)-TBD1-CCM(+)B
72-LFSR-A
84-F23-B
SP1-TBD1-SP1B
OR 84-PRPB-3
82-VR6B-7
GND-TBD1-GND1B
81-PRPB-4
OR 82-DVR-7
80
80-VAR-3
SP2-TBD1-SP2AB
90-TBD1-90B
80-VR6B-6A
82
82-VAR-1
CCM(-)-TBD1-CCM(-)B
D(+)-TBD1-D(+)B
OR 80-DVR-45
63-TBD1-63B
87-GRR-4
SP3-TBD1-SP3B
87-70 WAY-57
5-TBD1-5AT
D(-)-TBD1-D(-)B
87
88
88-GRR-1
RDM-GSC-30
88-70 WAY-58
89-GRR-7
74-CAM-8
36-F15-B
89-70 WAY-59
ES-ECM-38
ES-SAS-3
99-TBD1-99B
89
ES
50-TBA1-50AT
HC1
HC1-EMSII CONN-3
GND-AC CONN-4
GND5
207-TBA1-207B
50-TBA1-GND5T
HC4
HC4-EMSII CONN-16
50
50-AC
CONN-10
206-TBA1-206B
2-EMSII CONN-2
50-TBC-50
2-TBD1-2DL
2
50
159-TBA1-159B
2-EMSII CONN-31
50-AC CONN-11
2-SCS-2
ET(-)-EMT-B
2
50-AC CONN-12
2-EMSII CONN-12
136-TBA1-136B
157-TBA1-157B
2
2-EMSII CONN-22
50
T0
T0-AC CONN-8
137-TBA1-137B
101-70 WAY-14
ET(+)-EMT-A
2
SV
2-EMSII CONN-6
SV-EMSII CONN-24
108-SLR1
101
108
108-F11
202-TBA1-202B
SV
109
GND-TBA1-GND6T
SV
110-SLR2
110
110-F13
SV
131
136
131-PSL-X2
131-70 WAY-70
BO
136-CR-2
203-TBA1-203B
136-70 WAY-38
137-CR-8
ET-EMT-C
ER
ER-EMSII CONN-8
137
131-TBA1-131B
101-TBA1-101B
137-70 WAY-66
202-PRL-X1
EL
202-70
WAY-40
203-PSL-X1
MT
202
203
203-70
WAY-42
206-PSPB-2A
FP
206
206-70
WAY-64
207-PSPB-1A
207
207-70
WAY-36
157-SS-4
157
159
157-70 WAY-23
159-SS-6
159-70 WAY-51
51
52
51-TBC-51 OR 51-LSGOV-4
51-AC CONN-1
GND3
GND-CHASSIS STUD
52-TBC-52 OR 52-LSGOV-6
52-AC CONN-2
GND-DOOR STUD
GND4
53-TBC-53 OR 53-LSGOV-8
GND-GSC-GND
53
GND6
53-AC CONN-3
GND-REAR COVER
GND-TBA1-GND6B
GND-70 WAY-68
GND-CHASSIS STUD
.4
.6

COMPONENTS INSIDE CONTROL PANEL

CONTROL PANEL DOOR

CAT MONITORING SYSTEM 40 30 20 10 39 29 19 9 ALM CAM 38 28
CAT MONITORING SYSTEM
40
30
20
10
39
29
19
9
ALM
CAM
38
28
18
ER-TBD1-ERT
8
37
27
17
7
10
7
8
9
36
26
16
6
2-TBD1-2HT
NOTE B
6
1L1
NC
1L2
B+
HC4-TBD1-HC4T
13-CR-6
15
1
1L3
NO
1L4
38-TBD1-38T
16
1R1
NC
1R2
29
2
1
17
30
F1
3
35
25
15
5
D(+)-TBD1-D(+)L
14-ESPB-1L1
18
31
F2
4
ESPB
5
2
3
4
SV-TBD1-SVAT
69-CAM-14
14
7
30-CAM-7
69-ALM-14
14
7
30-ALM-7
34
24
14
4
37-TBD1-37B
19
32
F3
5
30-RM-B-
68-CAM-13
13
6
68-ALM-13
13
6
SRV-SCS-3
86-LFSR-6
D(-)-TBD1-D(-)L
20
33
F4
6
60-CAM-12
12
5
12
5
CLR-MCS-6
33
23
13
3
HC1-TBD1-HC1T
60-ALM-12
21
34
F5
ECS
7
DOOR STUD
70-70 WAY-44
11
4
70-70 WAY-44
11
4
76-D3-L2
2-TBD1-2GT
6-TBD1-6T
22
35
F6
32
22
12
2 2-TBD1-2ET
8 10
3
73-GNDFR-14
10
3
75-D2-L2
2-TBD1-2FB
23
36
F7
9 9
2
90-TBD1-90L
71-70 WAY-1
9
2
2-TBD1-2EB
31
21
11
1 10-TBD1-10BL
39-CR-A
24
37
F8
10
10-CAM-1
8
1
8
1
10-ALM-1
74-70 WAY-21
25
38
F9
11
10-RM-39
26
39
F10
12
2-TBD1-2CB
27
13
CLR-MCS-4
MCS
B-
CLR-CAT MONITORING SYSTEM CONN-33
14
6
3
SRV-SCS-3
28
30-TBD1-30BB
2-MCS-2
5
2 2-MCS-5
RM
1 2-SCS-2
CLR-MCS-6
4
30-ALM-7
SCS
SRV-MCS-3
NOTE A
SRV-CAT MONITORING
3
SYSTEM CONN-23
2
2-MCS-2
2-TBD1-2FT
1
3
VAR
SP
PLS
2
2
3
1
3
1
2
6
5
4
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
SS
INSULATION WIRE UNLESS OTHERWISE INDICATED.
3
2
1
10
= 10 AWG
SL2
= COMPONENT LOCATED ON ENGINE OR BASE
=
COMPONENT LOCATED IN MARSHALLING BOX
2
1
NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY
FOR OPTIONAL NFPA 110 ALARM MODULE.
1
2
3
4
5
6
91-ATB J1-1
NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT
7
8
9
10
11
12
SL1
93-ATB J1-3
RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
92-ATB J1-2
67-TBD1-67BB
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.
2
1
13
14
15
97-ATB J1-7
16
17
18
18-TBD1-18T
98-ATB J1-8
NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP
"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
D(-)-TBD1-D(-)T
SLM
19
20
21
22
D(+)-TBD1-D(+)T
CCM(-)-TBD1-CCM(-)T
NOTE E: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s",
AND SET BOTTOM DIAL TO "0.7".
CCM(+)-TBD1-CCM(+)T
SP2-TBD1-SP2AT
23
24 25
26
27 28
SP1A-TBD1-SP1AB
SP3-TBD1-SP3T
58-ECS-5
29
30 31
32
33 34
SLR CHART
RDM-70 WAY-7
57-TBD1-57AB
SYNCHRONIZING
62-TBD1-62BB
35
36 37
VOLT LINE
38
39 40
RESISTOR TAP
90-TBD1-90T
TO LINE
SETTING CHART
1
63-TBD1-63T
PSL
PRL
208
USE E-D 1760 OHM
2
X1
X2
X1
X2
A
SAS
240
USE E-C 2400 OHM
1A NC
2A
3
NO
4
B
3
300
USE E-B 5600 OHM
1B NC
2B
380
USE E-B 5600 OHM
PSPB
PRPB
C
400
USE E-B 5600 OHM
416
USE E-A 7200 OHM
D
480
USE E-A 7200 OHM
E
PL1
PL2
1
2
1
2
2-TBD1-2DB
9-PLS-2
2-TBD1-2CT
9-PLS-2
GND-TBD1-GND4B
21-TBD1-21B
22-TBD1-22B
10-TBD1-10AT
10-ALM-1
17-TBD1-17B
94-ATB J1-4
55-ECS-2
95-ATB J1-5
1-TBD1-1BB
56-ECS-3
96-ATB J1-6
1-TBD1-1BT
20-TBD1-20AT
7-TDR-15
41-DC CONN1-1
99-TBD1-99T
1-TBD1-1DB
41-DC CONN1-2
SLR 2
BE
D
AC
110-TBA1-110L
160
159-TBA1-159T
162
161
157-TBA1-157T
163
108-TBA1-108L
E
D
BC
A
SLR1
211-F23-B
207-TBA1-207T
203-TBA1-203T
42-PWM-1
OR 42-LSGOV-26
131-PRL-X2
44-PWM-2
OR 44-LSGOV-27
131-TBA1-131T
46-TBD1-46B
43-PWM-3
206-TBA1-206T
OR 43-LSGOV-28
17-TBD1-17T
84-PRPB-3
14-RM-18
SP-SHIELD-DOOR STUD
GND-TBD1-GND4T
SP-SHIELD
34-TBD1-34B
30-TBD1-30BT
9-PL1-2
10-TBD1-10BB
20-TBD1-20BT
20-TBD1-20BB
9-PL2-2
10-PWM-B(+)
OR 10-LSGOV-15
55-GSC-39
ES-TBD1-ES
58-GSC-32
5-ECS-9
84-PSPB-2B
5-ECS-8
84--70 WAY-4
54-TDR-B1
80-TBD1-80B
202-TBA1-202T
5-ECS-10
82-TBD1-82B
5-TBD1-5BT
5-ECS-10
131-PSL-X2
1-TBD1-1CB
81-70 WAY-18
30-TBD1-30CB
57-TBD1-57AT
56-GSC-40
+
-
1760 OHM
3200 OHM
640 OHM
1600 OHM

CCOONNTTRROOLL PPAANNEELL DDOOOORR

RENR2477-01 December 2001
RENR2477-01
December 2001

3456 Generator Set with EMCP II Electrical System

CCB1-UP

CAH1-UP

CBX1-UP

8AZ1-UP

Volume 2: Control Panel & Marshalling Box

8AZ1-UP Volume 2: Control Panel & Marshalling Box CONTROL PANEL REAR SUB PANEL 15 16 17
8AZ1-UP Volume 2: Control Panel & Marshalling Box CONTROL PANEL REAR SUB PANEL 15 16 17
CONTROL PANEL REAR SUB PANEL 15 16 17 18 19 20 21 22 23 24
CONTROL PANEL
REAR SUB PANEL
15 16
17
18
19
20
21
22
23 24
25
26
27
28
W OODWAR
D
PART NO.
REV.
SERIAL NO.
W
OODWAR
D
LOAD
R SHARING
MODULE
LOAD SHARING MODULE
LOAD
DROOP
GAIN
0
10
0
10
WARNING
1 2
3
4
5
6
7
8
9 10
11
12
13
14
GND
REAR COVER
CONTROL PANEL
REAR SUB PANEL
122-TBA2-122U
10-PLS-3
124-TBA2-122U
30-TBD1-30CT
120-TBA2-120U
51-TBA1-51T
151-TBC-51
S-SPD-ECM-10
52-TBA1-52T
20-TBD1-20BL
152-TBC-52
53-TBA1-53T
153-TBC-53
42-SP-3
44-SP-2
43-SP-1

GND-TOP COVER

GND-CHASSIS STUD

© 2001 Caterpillar All Rights Reserved Printed in U.S.A. Failure Mode Identifiers (FMI)¹ FMI No.
© 2001 Caterpillar
All Rights Reserved
Printed in U.S.A.
Failure Mode Identifiers (FMI)¹
FMI No.
Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Component Identifiers (CID'S)¹
For (EMCP II )
CID
DESCRIPTION
100
Pressure Sensor (Engine Oil)
110
Temperature Sensor (Engine Coolant)
111
Fluid Level Sensor (Engine Coolant)
168
Electrical System Voltage
190
Speed Sensor (Engine)
248
CAT Data Link
268
EMCP Electronic Control (Generator Set)
269
Sensor Power Supply
333
Alarm Module Control
334
Spare Output
336
Switch (Engine Control)
441
Electronic Governor Relay
442
Generator Fault Relay
443
Crank Termination Relay
444
Starting Motor Relay
445
Run Relay
446
Air Shutoff Relay
447
Fuel Control Relay
475
Relay Driver Module
500
EMCP Electronic Control (Generator Set)
566
Unexpected Shutdown
590
Engine Electronic Control Module
¹ The CID is a diagnostic code that indicates which component is faulty.
120V AC OPTIONS 240V AC OPTIONS NOTE A: ALL WIRE IS STRANDED 16 AWG UL
120V AC OPTIONS
240V AC OPTIONS
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
8
= 8 AWG
U
U
U
U
U
U
U
U
U
U
U
10
= 10 AWG
14
= 14 AWG
6
5
4
6
5
4
6
5
4
= COMPONENT LOCATED ON ENGINE OR BASE
@
= COMPONENT LOCATED IN THE CONTROL PANEL
3
2
1
3
2
1
3
2
1
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
U
U
U
U
U
U
U
U
BTR
IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
F50
F51
F52
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
U
U
U
U
U
U
U
U
F50
F51
F52
KWR
ALR
PR
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
B
B
B
B
A
STANDARD SE GENERATOR.
B
A
B
A
B
A
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
NOTE G: REMOVE JUMPERS FOR OPTIONAL PM GENERATOR.
9
8
7
9
8
7
9
8
7
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
TBD2
WIRING EXAMPLE
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
TTT
T
T
T
T
T
T
T
TTTTT
T
T
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
TTTT
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,
IS THE SIXTH BLOCK
,'F'
TBA2
DEVICE TERMINAL NUMBER
(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
DC CHASSIS STUD
TBA2
DEVICE ABBREVIATION
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
WIRE NO.
AC CHASSIS STUD
AC CHASSIS STUD
2
2 - TBD1 - 2 F T
PANEL GND
DC CONN
AC CONN
(40 WAY)
(40 WAY)
D(-)-TBC-D(-)T
57-TBC-57T
84-TBD2-84B
40
30
20
10
40
30
20
10
D(+)-TBC-D(+)T
137-TBA2-137B
DROOP RESISTOR
T
T
TT
T
39
29
19
9
39
29
19
9
81-TBD2-81B
CCM(-)-TBC-CCM(-)T
D2
D1
101-TBA2-101B
38
28
18
99-TBC-99T
8
38
28
18
8
CCM(+)-TBC-CCM(+)T
5A-DVR-5
6A-DVR-6
136-TBA2-136B
72-TBD2-72B
37
27
17
7
74-TBD2-74B
37
27
17
7
RDM-TBC-RDMT
36
26
16
6
70-TBD2-70B
36
26
16
63-TBC-63T
6
5
4
6
B
B
B
B
B
6
5
4
ACB
D
E
F
G
H
I
J
K
L
M
N
OP
Q
R
S
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
71-TBD2-71B
3
2
1
159-TBA2-159B
A1
A2
T/R
11
12
14
3
2
1
A1
A2
30-TBD2-30AT
adjust
adjust
3
5
13
A1
A2
T/R
11
12
14
1
A1
A2
90-TBC-90T
set point
set point
35
25
15
5
207-TBA2-207B
2-TBD2-2BB
35
25
15
5
ATR1
ATR2
GNDFR
3
5
13
SP2-TBD2-SP2B
1
read
read
206-TBA2-206B
SP3-TBD2-SP3B
AR
2
SP1-TBD2-SP1B
3
1
34
24
14
4
34
24
14
GNDFR
SP4-TBD2-SP4B
4
SERVICE CONNECTOR
53
61
AR
61-TBC-61T
PC
53
61
203-TBA2-203B
3-TBD2-3T
131-TBA2-131AB
33
23
13
3
89-TBC-89T
33
23
13
3
1
2
3
4
5
6
7
8
9
10
11 12 13 14 15 16 17 18 19
1
2
3
4
5
6
7
8
9
10 11 12
13
14 15 16 17 18 19
54
62
PF/KVAR
PC
10-TBD2-10T
5-TBD2-5B
14
54
62
32
22
12
2
88-TBC-88T
32
22
12
2
M+
M-
(K)
(L)
T/R
21
22
24
14
U
U
U
6-TBD2-6T
B
A
M+
M-
(K)
(L)
T/R
21
22
24
31
21
11
1
202-TBA2-202B
31
21
11
87-TBC-87T
1
OL
B
A
9
8
7
OL
9
8
7
D
GND-AC CHASSIS STUD
157-TBA2-157B
E
98
97
95
96
C
36-TBD2-36B
98
97
95
96
F
B
A
GND-DC CHASSIS STUD
2
4
6
2-TBC-2AB
G
J
2
4
6
H
DVR
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
82-TBD1-82L
@
VR6-B
276-PF/KVAR-1
6A-DROOP-D1
80-TBD1-80L
@
A
B
CD
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
5A-DROOP-D2
275-PF/KVAR-3
adjust
NOTE C
A1
A2
set point
ATR3
3
40
41
42
43
5
6
7
44
45
adjust
1
1
A1
A2
3
5
7
read
MERLIN GERIN
set point
BTR
F16
F17
F21
F22
F32
F33
1
3
1
multi 9
3
5
7
J1
C60N
read
MERLIN GERIN
46
47
48
49
50
124-F52-B
F16
F17
F18
F19
F20
F21
F22
F24
F32
F33
multi 9
122-F51-B
C60N
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16
17 18 19
124-F52-B
120-F50-B
MCB1
122-F51-B
B+
B-
20
22
24
26
28
30
F1
F2
MCB1
120-F50-B
OFF
22
24
20
1
2
3
4
5
67
8
9
10 11 12 13 14 15 16
17 18 19
OFF
OFF
RFI FILTER
HC
22
24
20
HC
NOTE G
2
4
68
2
2
4
68
2
4
NOTE E
NOTE F
DC CHASSIS
+
36-TBD2-36T
BC
-
2-TBD2-2CB
L
140-TBA2-140T
N
142-TBA2-142T
MMAARRSSHHAALLLLIINNGG BBOOXX DDCC CCHHAASSSSIISS
MMAARRSSHHAALLLLIINNGG BBOOXX
MMAARRSSHHAALLLLIINNGG BBOOXX
AACC CCHHAASSSSIISS
AACC CCHHAASSSSIISS
AC TERMS
DC TERMS
MMAARRSSHHAALLLLIINNGG BBOOXX CCUUSSTTOOMMEERR TTEERRMMIINNAALL BBLLOOCCKK
((TThhiiss TTeerrmmiinnaall BBlloocckk iiss ccoommmmoonn ffoorr bbootthh 112200VV AACC aanndd 224400VV AACC OOppttiioonnss ))
GND-TBD2-GNDT
GND-DC CONN-21
5-KWR-B
5-DC CONN-22
5
70-DC CONN-36
70-LFLS-5
70
GND-DC CHASSIS STUD
GDN-PANEL GND
GND
83-LFLS-2
83
83-PR-A
2-TBC-2T
2-BTR-E
2
2-PR-B
2-ATR1-E
85
30-TBD2-30BB
85-MV-2
85-PR-5
2-DVR-(B-)
30-BTR-5
2
2-DC CONN-35
2-MV-1
77
77-FRBS-1
77-TBD2-SP3T
2-ALR-B
71-TBD2-71T
2
2-BC-(-)
3-TBD2-3U
3-DC C0NN-3
3-BTR-D
30-BTR-1
3
2-TBD2-2AU
3-TBC-3T
3-ATR1-D
6-DC CONN-2
30-TBD2-30BB
76-D3-L2
6
@
6-TBC-6T
30-ATR1-5
10-DC CONN-12
74-TBD2-74T
10
10-TBC-10T
74-ATR2-3
10-LFLS-8
3-TBD2-3U
3-ATR2-D
30-ATR1-1
10
10-DVR-B(+)
30-ATR2-1
2-TBD2-2AU
30B-DC CONN-15
2-ATR2-E
@ 75-D2-L2
30
30-TBC-30T
30-LFLS-6
75-ATR2-7
30-GNDFR-11
30-ATR1-1
30
30-FRBS-2
163-BT1-RD
30-BTR-1
164-BT1-WH
36-BC-(+)
36
36-DC CONN-11
71-BTR-3
71
71-DC CONN-16
72
72-DC CONN-17
72-LFLS-7
171-TC4-WH
74-ATR1-3
74
172-TC4-RD
74-DC CONN-37
81-PR-4
81
81-DC CONN-9
81-LFLS-1
81
81-LFLS-4
84-PR-7
84
84-LFLS-3
30-ATR1-5
84-DC CONN-10
30-ATR2-5
30-ATR2-5
30-ATR3-5
74-ATR1-3
5-TBD2-5T
74-ATR3-3
3-ATR1-D
74-ATR2-3
3-ATR3-D
30-ATR2-1
3-ATR2-D
30-ATR3-1
2-ATR1-E
30-ATR3-1
2-ATR2-E
2-ATR3-E
75-ATR1-7
75-ATR3-7
75-ATR2-7
49-TBC-49T
48-TBC-48T
47-TBC-47T
181-TC5-WH
61-TBC-61B
191-TC6-WH
182-TC5-RD
192-TC6-RD
2-TBD2-2CT
D(-)-TBC-D(-)B
64-TBC-64T
66-TBC-66T
22-VR6B-22
22-GEN
ATA(-)-TBC-ATA(-)B
D(+)-TBC-D(+)B
65-TBC-65T6-TBC-6B
24-VR6B-24
24-GEN
ATA(+)-TBC-ATA(+)B
10-TBC-10B
20-VR6B-20
20-GEN
2-TBD2-2AB
205-OL-95
206-TBA2-206T
85-TBD2-85B
84-PR-7
275-DVR-45
84-TBD2-84T
81-TBD2-81T
84-PR-8
276-DVR-44
83-TBD2-83T
10-TBD2-10U
2-TBD2-2BT
SP1
SP1-DC CONN-4
20-GEN
22-GEN
SP2
SP2-DC CONN-14
24-GEN
77-TBD2-77T
26-GEN PM
SP3
SP3-DC CONN-24
28-GEN PM
30-GEN PM
SP4
SP4-DC CONN-34
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
GND-TBC-GNDT
GND-TBA2-GND1B
GND-TBD2-GNDB
NOTE C
20-GEN-20 OR 20-RFI-20
22-GEN-22 OR 22-RFI-22
24-GEN-24 OR 24-RFI-24
26-GEN PM
5A-DROOP CT
NOTE E
28-GEN PM
6A-DROOP CT
80-TBD1-80L
@
30-GEN PM
F1-GEN FIELD LEAD
82-TBD1-82L
@
F2-GEN FIELD LEAD
GND-TBA2-GND1T
GND-AC CONN-21
GND-AC CHASSIS STUD
GND1
GND-PANEL GND
120-GNDFR-A2
101-AC CONN-38
101
132-F17-T
108
136-TBA2-136T
132-TBA2-132AT
109
135-HC-1
132-F16-T
110
133
10
138-HC-5
132-TBA2-132BB
10
122-AR-A
10
133-TBC-133B
133
118-GNDFR-A1
208-PC-1
132-TBA2-132AB
132-F22-T
136-F16-B
136
136-AC CONN-17
122-TBA2-122B
207-PC-61
122-AR-4
137-HC-A1
137
207-TBA2-207T
132-F21-T
137-AC CONN-19
157-F32-B
157
157-AC CONN-11
154-TBC-154T
157-TBA2-157T
159-F33-B
159
159-AC CONN-15
118-AR-7
202-PC-54
202
159-TBA2-159T
156-TBC-156T
202-AC CONN-1
120-TBA2-120B
203-PC-62
120-AR-B
203
203-AC CONN-3
EF1-TBA2-EF1B
206-PR-9
206
206-AC CONN-24
EF2-TBA2-EF2B
207-F22-B
207
207-AC CONN-5
132-F16-T
132
132-F21-T
8
132-TBC-132B
132
30-TBD2-30BT
132-MCB1-1
10
131-BC-N
131-PC-3
131
131-TBA2-142B
131-AC CONN-33
73-CAM-10
@
8
131-TBC-131T
135-F17-B
131
131-JWH-IL2
131-HC-A2
10
OR 131-BLH
137-TBA2-137T
140-TBA2-140B
139
148
10
148-HC-6
148-JWH-IL1
10
138-MCB1-2
10
10
148-TBA2-148B
OR 148-BLH
GND-PANEL GND
GND
B
T
GND
GND-JWH-GND
131-TBA2-131BB
8
GND-TBC-GNDB
10
2-TBD2-2AT
OR GND-BLH
2
TB
2-SERVICE CONN-B
2-SHUNT TRIP1-C1
GND-BC-GND
GND
2-SHUNT TRIP3-C1
U
2
TB
207-PC-61
2-SHUNT TRIP2-C1
140-BC-L
140-SPH-H1
3-TBD2-3B
140
3
TB
202-TBA2-202T
208-F21-B
140-HC-2
3-GNDFR-A1
140-SPH-H3
6-TBD2-6B
6
131-TBA2-131AT
142
TB
131-SPH-H2
6-ALR-A
204-OL-96
131-SPH-H4
6-SHUNT TRIP1-C2
209-TBA2-209B
6-SHUNT TRIP3-C2
U
6
TB
209-OL-2
209
14
209-PUMP-T1/T3
6-SHUNT TRIP2-C2
131-TBA2-131AT
10
TB
10-TBD2-10B
210-OL-4
210
210-PUMP-T2/T4
14
210-TBA2-210B
131-PC-A2
10-SERVICE CONN-A
30
TB
30-TBD2-30AB
205-PR-6
EF1-GNDFR-K
EF1
57-DC CONN-30
131-PC-3
57
TB
EF2-GNDFR-L
EF2
61-DC CONN-13
61
120-F50-T
TB
61-KWR-A
204-PC-A1
120
120-LSGOV-3
@
120-GNDFR-A2
63-DC CONN-6
203-TBA2-203T
63
TB
122-F51-T
122
122-LSGOV-1
@
207-F22-B
122-AR-A
87-DC CONN-31
87
TB
207-PC-53
124
124-LSGOV-2
@
124-F52-T
88-DC CONN-32
88
TB
89-DC CONN-33
89
TB
GND2
GND-PUMP-GND
14
90-DC CONN-5
90
TB
99-DC CONN-38
99
TB
120-VR6B-20 OR 120-DVR-20
120-TBA2-120T
D(+)-DC CONN-19
D(+)-ADEM-7
U
D+
TB
D(+)-SERVICE CONN-D
D(-)-ADEM-6
U
D-
TB
D(-)-DC CONN-20
D(-)-SERVICE CONN-E
CCM(+)-DC CONN-8
TB
122-VR6B-22 OR 122-DVR-22
122-TBA2-122T
CCM+
CCM(-)-DC CONN-18
TB
CCM-
ATA(+)-ADEM-31 CONN-J
TB
ATA+
ATA(+)-SERVICE
124-VR6B-24 OR 124-DVR-24
124-TBA2-124T
ATA(-)-ADEM-32 CONN-H
TB
ATA-
ATA(-)-SERVICE
RDM-DC CONN-7
RDM
TB
47
TB
47-KWR-1
TB
48-KWR-7
48
49-KWR-4
49
TB
TB
CB1-AUX-12
231A
TB
CB1-AUX-11
232A
TB
CB1-AUX-14
233A
TB
CB2-AUX-12
231B
TB
CB2-AUX-11
232B
TB
CB2-AUX-14
233B
TB
CB3-AUX-12
231C
TB
CB3-AUX-11
232C
TB
CB3-AUX-14
233C
64
B
T
64-ALR-4
GND-TBA2-GND1T
GND-AC CONN-21
65
B
T
65-ALR-1
66
B
T
66-ALR-7
132-F17-T
132-TBA2-132AT136-TBA2-136T
GND-AC CHASSIS STUD
GND-PANEL GND
GND1
120-GNDFR-A2
101-AC CONN-38
101
135-HC-1
132-F16-T
108
141-HC-A2
109
141-HC-3
133-TBA2-133AT
110
138-HC-5
132-TBA2-132BB
133
132
133-TBA2-131BT
132-TBA2-132BT
8
138-HC-7
133-TBA2-133BB
122-AR-A
10
133-TBC-133B
133
14133-MCB1-3
118-GNDFR-A1
131
131-TBA2-131BT
8
136-F16-B
136
136-AC CONN-17
122-TBA2-122B
14
138-HC-5
14132-TBA2-132BB
137-HC-A1
122-AR-4
137
133
133-TBA2-133BT
10
137-AC CONN-19
157-F32-B
157
134-HC-714
133-TBA2-133BU
14
157-AC CONN-11
GND
159-F33-B
GND-TBA2-GNDAT
159
159-AC CONN-15
118-AR-7
208-PC-1
132-TBA2-132AB
202-PC-54
202
132-F22-T
202-AC CONN-1
GND
120-TBA2-120B
203-PC-62
207-PC-61
120-AR-B
203
203-AC CONN-3
132-F21-T207-TBA2-207T
EF1-TBA2-EF1B
206-PR-9
154
154-F32-T
206
TB
206-AC CONN-24
EF2-TBA2-EF2B
156-F33-T
156
133-TBA2-133AB
207-F22-B
TB
212-PC-3
207
207-AC CONN-5
132-F16-T
132
132-F21-T
154-TBC-154T
157-TBA2-157T
8
132-TBC-132B
132
30-TBD2-30BT
132-MCB1-1
14
159-TBA2-159T
156-TBC-156T
131
131-PC-A2
73-CAM-10 @
131-AC CONN-33
135-F17-B
131
133-TBA2-133AU
8
131-TBC-131T
137-TBA2-137T
140-TBA2-140B
14
139
139-JWH-IL2
14
148-HC-8
OR 139-BLH
142-TBA2-142B
141-F18-B
14
148
14
148-HC-6
148-JWH-IL1
14
138-MCB1-2
14
148-TBA2-148B
OR 148-BLH
OR 138-F19-B
GND
14
14
139-TBA2-139B
8
GND-JWH-GND
GND-TBC-GNDB
141-F18-B
TBC
OR GND-BLH
14
134-MCB1-4
GND
OR 134-F20-B
207-PC-61
140-BC-L
140
140-SPH-H1
202-TBA2-202T
208-F21-B
140-HC-2
142
142-SPH-H4
204-OL-96
209-TBA2-209B
14
209-OL-2
209
209-PUMP-T1
212-F24-B
14
210-OL-4
210
210-PUMP-T4
210-TBA2-210B
205-PR-6
EF1-GNDFR-K
EF1
131-TBA2-131AT
EF2-GNDFR-L
EF2
120-F50-T
204-PC-A1
120
120-LSGOV-3
@
120-GNDFR-A2
203-TBA2-203T
122-F51-T
122
122-LSGOV-1
@
207-F22-B
122-AR-A
207-PC-53
124
124-LSGOV-2
@
124-F52-T
GND2
GND-PUMP-GND
14
120-VR6B-20 OR 120-DVR-20
120-TBA2-120T
122-VR6B-22 OR 122-DVR-22
122-TBA2-122T
124-VR6B-24 OR 124-DVR-24
124-TBA2-124T