COLOR TELEVISION

Chassis : KSCB(N)_CB5H Model : CL21B501HLMXZS

SERVICE
COLOR TELEVISION

Manual
CONTENTS
1. Precaution 2. Product Specification 3. Disassembly & Reassembly 4. Troubleshooting 5. Exploded View & Part List 6. Wiring Diagram 7. Schematic Diagram

CL21B501HL

Refer to the service manual in the GSPN (see the rear cover) for the more information.

Disassembly & Reassembly

3. Disassembly & Reassembly

3-1 Overall Disassembly & Reassembly

3-1-1 Disassembling the Cabinet

Part Name Back Cover Description Remove the 7 screws fixing the Back Cover & Terminal Board. : RH,+,-,2S,M3,L6,ZPC(WHT), SWRCH18A, Tap the Back Cover 2 or 3 times and pull the cover and remove it. Since there is a danger of injury from the remaining current and of damaging the product due to static electricity, make sure to remove the power cord and wait for a moment so that the remaining current is discharged completely before disassembling the product. Description Photo

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Disassembly & Reassembly

3-1-2 Disassembling the CRT and Chassis

Part Name Chassis Holder Description Separate the Assy Holder chassis from the Front Cabinet. Pull the Holder Chassis while pushing the catch up. If you pull it with excessive power, it may cause damage to the catch or connector.Therefore, pull it until the catch is out of the hole.
Pull the chassis while pushing the clip fixing the Front Cabinet and the Holder Chassis.

Description Photo

Separate the CRT connection, the TBC wire,and the the speaker connection. Since there is a hinge fixing the Wire Connector and Connector Header, if the wire is pulled with excessive power, it may damage the catch or connector. Therefore, pull it only after pressing the hinge down completely.
Pull the chassis while pushing the clip fixing the Front Cabinet and the Holder Chassis.

Pull the chassis while pushing the clip fixing the Front Cabinet and the Holder Chassis.

Separate the D-Coil, DY-Cable and power cord from the Front Cabinet and Main Board. Separate the power cord, DY-Cable by pushing the fixing catch to the side and pulling the wire up.

Pull the chassis while pushing the clip fixing the Front Cabinet and the Holder Chassis.

Separate the CRT Assy from the CRT. Separate the TBC wire, GND cables from the CRT Assy sequentially.

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Disassembly & Reassembly

Part Name Chassis Holder

Description Separate the cable connecting the FBT and CRT from the CRT. Since a high voltage current resides inside the CRT, do not to touch the CRT hole with metal or your body when separating the cable.

Description Photo

3-1-3 Disassembling the CRT Assy

Part Name CRT Assy Description Separate the cables connecting the Main Assy and the CRT Assy. Description Photo

Separate the wires from the FBT of the Main Board and the CRT Assy. To separate thick wire, pull the wires while pressing the push-type clip at the connector. Take care when separating the wires because pulling the wires by force may damage the socket. In addition, separate the wires on a flat and clean surface so as to prevent scratching of the material and the PCB.

Pull Pull the the wires wires while while pressing pressing on on the the fixing fixing clip. clip.

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MEMO

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GSPN (Global Service Partner Network) Area North America Latin America CIS Europe China Asia Mideast & Africa Web Site service.samsungportal.com latin.samsungportal.com cis.samsungportal.com europe.samsungportal.com china.samsungportal.com asia.samsungportal.com mea.samsungportal.com

This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.

Samsung Electronics Co.,Ltd. Jun. 2009 Printed in Korea AA82-05984A

Table of Contents
1. Precaution
1-1 Safety Precautions.......................................................................................................................................................1-1 1-2 Servicing Precautions...................................................................................................................................................1-3 1-3 Static Electricity Precautions........................................................................................................................................1-4 1-4 Installation Precautions................................................................................................................................................1-5

2. Product Specification
2-1 Product Specification....................................................................................................................................................2-1 2-2 Specifications Analysis.................................................................................................................................................2-2 2-3 Accessories..................................................................................................................................................................2-3

3. Disassembly & Reassembly

3-1 Overall Disassembly & Reassembly.............................................................................................................................3-1

4. Troubleshooting
4-1 Troubleshooting............................................................................................................................................................4-1 4-2 Adjustment. ...................................................................................................................................................................4-14

5. Exploded View & Part List

5-1 CL21B501HLMXZS Exploded View.............................................................................................................................5-1 5-2 CL21B501HLMXZS Electrical Part List........................................................................................................................5-3

6. Wiring Diagram
6-1 Overall Wiring...............................................................................................................................................................6-1 6-2 Pin Connection.............................................................................................................................................................6-2

7. Schematic Diagram
7-1 Circuit Description........................................................................................................................................................7-1 7-2 Schematic Diagram......................................................................................................................................................7-5

Troubleshooting

4. Troubleshooting
4-1 Troubleshooting
4-1-1 First Checklist for Troubleshooting
1. Power LED: Check that the LED works when the power cord is connected to a 90-264 wall outlet. 2. LED Indicators: See table 4-1-2 Basic Troubleshooting: LED Diagnosis on the Front Panel. 3. In case of a power failure or abnormal screen, check the following items. Check that the power cord is correctly connected to a 90-264 wall outlet. Check that the Master Switch has been pressed. Ch eck that the transmitter is turned on. Check that transmitter device selection is set to TV. Check that the signal cable is properly connected. Check that channel setting has been set.

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Troubleshooting

4-1-2 Checkpoints by Error Mode

1. Troubleshooting Summary
Problem The power does not turn on. Air broadcasting does not work. Cable broadcasting does not work. Satellite broadcasting does not work Solution Check if the power cord is properly connected. Check if the antenna is properly installed. Subscribe to a local cable broadcasting firm and get support. Install a satellite antenna (Parabola) and connect it to the TV.

2. Menu & Remote Control

Problem Solution Press the Select Device button to select the TV or external device. Replace the battery of the remote control with a new one. Insert the battery making sure the polarity (+,-) is correct. Check if the angle or the distance is sufficient, or if there is any interference between the product and the remote control. Make sure the user has pressed the correct button. To avoid direct sunlight to the receiving panel of the TV, remove any indoor lighting or change the location of the TV. Check if the power switch at the back left of the TV is turned on.. Press the Select Device button to select the TV. Change the channel using the remote control of the cable or satellite receiver. Press the source button and check if the AV item is grayed out. When the AV item is grayed out, you cannot select an A/V channel. Check if the connector is properly connected. Check if the menu is grayed out. If a menu is grayed out, it cannot be selected.

The remote control does not work.

Cannot change the channel with the remote control.

Cannot select an A/V channel. Cannot select a menu.

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Troubleshooting

3. Screen
Problem The screen is black and there is no sound. Only the screen is blank/it is dark or too bright. The screen is blue/the external channel is not displayed. The screen overlaps (double/triple). The screen is snowy or unclear. The picture quality gets worse when it is windy Dotted or semi-dotted lines are displayed on the screen. The screen is black and white. The colors of the screen are odd/strange. Unusual lines appear on the screen. Unusual lines appear on the screen when watching or recording to video. Solution Check if the power cord is properly connected. Turn on the power. Select an AV channel that corresponds to the external device. Adjust the screen brightness. Check if the connector is properly installed. Select an AV channel that corresponds to the external device. Check if the antenna is properly installed. Adjust the position, angle or direction of the antenna. Check if the antenna has been bent or moved by the wind. Check the antenna for its lifetime. (Normally 3 - 5 years, 1-2 years near the coast) Install the antenna as far away from the road as possible. Adjust the color density. Check if the connector is properly installed. Adjust the color tones. Keep the antenna away from the power cord or connectors if possible. Keep the video player as far away from the TV as possible.

4. Sound
Problem There is no sound. The sound is very low. There is a lot of noise. The selected language does not appear. Increase the volume. Press the Mute button. Increase the volume. Set the auto volume control to ON. Keep the antenna away from the power cord or connectors if possible. Press the Multiplex button to select the TV. Solution

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Troubleshooting

5. Channel
Problem There are no channels available. Solution Check if the antenna is properly installed. Press the Auto Channel button to store channels. Contact your local broadcasting service station. Adjust the position, angle or direction of the antenna. Activate the Reception Sensitivity Boost feature. Contact your local broadcasting service station. Use the number keys to select a specific channel and press Store/Clear to memorize it.

Some channels are not available.

Only the UHF (14-69) channels are not available.

Check if the antenna is able to receive UHF signals.

6. Others
Problem The TV makes a noise as if something is dropping inside. Solution This noise may occur when the plastic material inside the TV expands or contracts according to the seasonal temperature or humidity. This is like the noise from a furniture/cabinet/sink unit, and there is no need for concern.

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Troubleshooting

7. Basic Troubleshooting: Diagnosis of LED on the Front Panel

LED

: Light is On : Light is Blinking : Light is Off Power Description This happens when the TV have turned on or the power cord is disconnected. This happens when the power cord is connected. The LED blinks, while the unit is starting up or the unit is turning off.

8. Troubleshooting by the Checksum

Diagnosis of trouble by the checksum is neither reliable nor convenient. You can only use the checksume of the current direct-view TV to determine whether the software is corrupted or not. The Checksum value is determined according to the version of the software loaded on the set. Therefore, you can determine whether the software has been properly downloaded, if you know the correct checksum for that version of the software. You can check the checksum according in the following order. Factory Mode Checksum Enter Output Checksum (e.g. 0xab2b) Checksum Examples T-SIXNSAM -1000.0 Checksum = XXXX

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Troubleshooting

9. Flow Chart for Malfunction

Does the TV work?

Yes

Is there something on the Screen.

Yes

Does the OSD menu on the screen work? No

Yes UOC TOP IC Replace. Is the power cord or the master switch out of order? Yes

Is CRT higi voltage been measured?

No

Check that the cables ard properly connected to Main Board.

Yes Is the cable from the Main Board th the CRT Assy properly innected?

No

Connect the cable

BRIDGE DIODE

SMPS-TR SOUND IC MAIN TRANS VERTICAL IC MICOM SMD IC EW DRIVER DY-JACK FBT TUNER

OUTPUT TR Q401

INPUT JACK

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Troubleshooting

4-1-3 Troubleshooting Procedures by ASSY

1 NO Power
- Power part of the Main Board Check.
No Picture & No Sound

Is the power cord or the master switch out of order?

Check the FUSE FP801S Yes

Yes

Check the D801S #1 No

Yes

Check the IC801S #1 W6753F No

Yes

Check the others part

Change FP801S Yes

Change D801S

Change IC801S

Complete

F801A D809C BRIDGE DIODE SMPS-TR FD801S

SOUND IC

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Troubleshooting

2. No Sound

- when the power is normal

No sound (1st power OK)

Check the +14V line No

Check FD801S No

Yes

Check D809C No

Yes

Check IC201 Pin#39.40

Yes

Change IC601

Change FD801S

Change D809C

Complete

D809C FD801S MICOM SMD IC

SOUND IC

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Troubleshooting

3. No Picture

- when the power is normall

No picture (1st power OK)

Check the +125V line No

Yes Check the others B+ line

D811 open and check No

Yes

T444 B+ Pin #3 Open and check No

Yes

Check D407 No

Yes

CHECK CRT ASS`Y

Change the D811

Check the Q401 No

Yes

Change the Q401

Change D407

Complete

MAIN TRANS

D811

FBT

D407 OUTPUT TR Q401

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Troubleshooting

4-1-4 Troubleshooting by Blocks

1. Tuner Diagnosis If there is no signal measured even though the RF signal received by the external antenna is input to the Main Board Tuner. - Supplied Power: 5V, 8V, 33V - RF Trouble Check: Check CVBS output - AUDIO Trouble Check: Check SiF Signal output
B+5V B+33V IF

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Troubleshooting

2. External Input Diagnosis Component inputs and one monitor output (Video, Audio) are supported. The signal is input to UOC TOP IC through the ports. If the signal input change and output are to is not detected, check the following. - Supplied Power: UOC TOP IC(5V, 3.3V, 8V) - Input Problem Check: Check the connecting jacks.

VIDEO IN

AUDIO IN

VIDEO IN

AUDIO IN

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Troubleshooting

3. TDA11136H/N3 Diagnosis IF+MICOM+VIDEO

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Troubleshooting

4. LA42032 Diagnosis - Supplied Power: 11V - Input Problem Check: L/R - Output Problem Check: L+, L-, R+, R

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Troubleshooting

4-2 Adjustment
4-2-1 Service Instruction
1. General Adjustment : In general, a color TV can provide ideal visual quality by adjusting the basic settings such as the vertical size, horizontal size, focus, etc. Display a black and white picture on the screen to check if the picture is clearly displayed. If there are some spotted points on the screen when displaying a black and white picture, degauss the screen using the degauss coil. If the spotted points remain, re-adjust the purity and the convergence. This completes the basic performance examination.

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Troubleshooting

4-2-2 How to Access Service Mode

1. To enter Service Mode, press the keys on the remote control according to the following sequence. (in Stand-by status) To Enter: Info Menu Mute POWER ON

2. The initial screen of Service Mode. Option XX XX XX XX XX Hotel Option Deflection Video Adjust 1 Video Adjust 2 Video Adjust 3 Video Adjust 4 YC Delay Others Bus Stop Off Checksum 0000 G2 Adjust RESET T-SIXPEANM-1000.0 2008/10/08 3. Functions of the Keys within Service Mode. MENU / / 4. W/B Setting No 1 2 Item White Balance Screen Voltage Data x: 275 5 y: 27 5 5 Y: 45 3 x: 265 5 y: 265 5 Y: 1.5 0.3 Toshiba Pattern G2 Adjust Required Adjustment White Balance (Standard Data) Same As KSCA Chassis Show all menus Move the cursor to select an item. Adjust the selected configuration value

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Troubleshooting

4-2-3 Factory Data

1. Option No 1 2 3 4 5 6 7 8 9 10 11 12 13 14

The underlined are items applied during the service adjustment. None of the others should be adjusted.

Item
Video mute System AV Jack Sound High Deviation Volume Curve Initial Lang Lang Group Close Caption Ext Band Pass V-Guard AV OUT SEL DNIe Jr

Selection
100msec~1000msec/Off CL/CP/CT-N 1RCA/2RCA/2RCA+DVD/1SCART Line Stereo / MONO ON/Off Large/Small English/Spain/Portugal/France NTSC SA/Philippine ON/Off On/Off On/Off CVBS2/CVBS3 On/Off

Initial Data
600msec CL 1RCA MONO On Large By Country NTSC SA On Off On CVBS2 Off

2. Hotel Option No 1 2 3 4 5 6 7 Item

Hotel Mode Power On Band Power On Channel Power on volume Max Volume Pannel Button Lock Power On Source

Selection
On/Off Air/STD 0~99 0~100 0~100 On/Off Off/TV/AV1/AV2/DVD

Initial Data
Off Air 3 10 100 Off Off

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Troubleshooting

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Troubleshooting

3. Deflection No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Item
V Amp V Shift H EW H Shift V Linearity V S-Correction V Slope V Scroll V Zoom H Parabola Upper Corner Lower Corner H Trapezium Bow Angle

Data
Adjust Adjust Adjust Adjust FIX FIX FIX FIX FIX Adjust Adjust Adjust Adjust Adjust Adjust

Initial value
30 39 39 33 25 29 45 22 17 35 45 45 30 28 25

Remarks

AV Horizontal Line/ V-AMP Margin

4. Video Adjust 1 No 1 2 3 4 5 6 7 8 9 10 11 12 Item R Cutoff G Cutoff B Cutoff R Drive G Drive B Drive Sub Bright Sub Contrast Bluescreen Contrast G2 Adjust Bright AKB Option Cathode Drive Level Data Adjust FIX Adjust Adjust FIX Adjust Adjust Adjust Adjust FIX FIX FIX Initial value 32 32 32 32 32 32 10 15 15 45 0 10 W/B adjust Margin 9 TR Remarks

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Troubleshooting

5. Video Adjust 2 No 1 2 3 4 5 6 7 8 9 10 11 12 13 Item PAL/SECAM Sub Color NTSC Sub Color NTSC Sub Tint YUV Sub Tint RF YUV Sub Tint AV YUV Sub Tint RGB Soft Clipping Level Peak White Limit SECAM B-Y Offset Peaking CF0 & Delay Mode Sub Sharpness Video Dependent Coring RF Video Dependent Coring AV Data FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX Initial value 10 14 17 32 35 32 0 6 1 0 23 3 3 Video S/N 9 TR 9 TR Remarks

6. Video Adjust 3 No 1 2 3 4 5 6 7 8 Item RF AGC IF AGC Speed IF Demodulator Fast Filter IF PLL RF FOA/FOB AV FOA/FOB RF PA/NT Ident Sensitivit AV PA/NT Ident Sensitivit Data Adjust FIX FIX FIX FIX FIX FIX FIX Initial value 30 1 38 0 0 0 2 2 VCR RF output Remarks AGC Voltage

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Troubleshooting

7. Video Adjust 4 No 1 2 3 4 5 6 7 8 9 10 11 12 13 Item Bypass of Chroma Base Band Fixed Beam Current Fixed Beam Current1 Forced Colour On Beam Current Limiting Chroma Trap Mode EHT Tracking Mode Component R cutoff Component G cutoff ComponentB cutoff RGB Blanking Mode Wide Blanking Front Wide Blanking Rear Data FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX Initial value 0 0 0 0 0 0 1 32 32 32 1 0 6 0: only on vertical 1: on vertical and EW Scart W/B Scart W/B Scart W/B Secam Blanking 0: off 1: on Remarks 0: active 1: bypassed

8. YC Delay No 1 2 3 4 5 6 PAL Delay SECAM Delay NTSC Delay PAL AV Delay SECAM AV Delay NTSC AV Delay Item Data FIX FIX FIX FIX FIX FIX Initial value 12 12 12 12 12 12 Remarks

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Troubleshooting

9. Others No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Item
Service Blanking Black Area Black Stretch Blue Stretch No Red Reduction OSD Brightness PWL Active Bypass Peaking Delay Ratio Pre & After Shoot Ratio posi & Nega Peaks Dynamic Skin Gamma & White Stretch DC Transfer Ratio NTSC Matrix DCXO Cap

Data
FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX FIX

Initial value
0 1 2 0 1 15 1 0 2 2 0 1 1 0 2

Remarks
0: off 1: on 0: not active 1: active -15IRE 2: active -30IRE

0: not active 1: active 0: normai operation 1:peaking delay bypassed

0 : 123 degree 1: 117 degree 0~3 0: No black level shift 1: black level shift 0: Japanese matrix 1: USA matrix 0~3

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Troubleshooting

4-2-4 Service Adjustment

1. Adjusting the Picture Size
Since the KSBA chassis includes a deflection adjustment of the Factory Data, adjustments must be performed according to the following procedures when replacing the Main Board. 1 Display the Lion pattern. 2. Press Power Off Mute 1 8 2 Power On using the remote control and enter Factory Mode.

3. Enter Deflection Mode. 4. Adjust the V-AMP, V-SHIFT, H-EW and H-SHIFT items so that the width becomes 92 and the height becomes 92.

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Troubleshooting

2. Adjusting the Picture Straight Lines

1. Display the Cross Hatch pattern.

2 Adjust settings other than V-AMP, V-SHIFT, H-EW and H-SHIFT so that straight lines are displayed without curves. 3. Adjust BOW and the Angle settings so that the center line becomes a straight line. 4. Adjust the H-Parabola and H-Trapezium settings so thatthe left and right lines become straight.

5. Adjust the Upper Corner and the Low Corner settings so thatthe end of the lines become straight.

6. Adjust the V-Linearity and V-SC settings so that the intervals of the horizontal lines become uniform.

7. When the adjustments are complete, display the Lion pattern and check that the picture size has not been changed. If there is no change, finish the adjustments.

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Troubleshooting

4-2-5 Replacements & Calibration

No 1 2 3 4 5 Item Main B/D Power B/D CRT Assy FBT SUB Data Adjust Tilt, Adjust Screen, Adjust Focus, Adjust Factory Data, Adjust W/B Adjust Screen, Adjust Focus Remark Toshiba Mode Toshiba Mode Toshiba Mode -

Adjusting the Focus You must adjust the settings in the following order for the KSCB chassis when replacing the CRT PCB, FBT, or CRT. 1. Display the Cross Hatch pattern. 2. Set the Screen Adjustment to OK. 3. Turn the Focus VR so that the horizontal and vertical lines are clearly displayed. 4. Check the Focus for the entire screen and adjust the Focus VR if necessary.

Focus VR

Adjusting the Screen Voltage 1. Select: Power OFF MUTE 1 8 2 POWER ON 2. Initialize all settings to the values appropriate to the corresponding model make sure the video adjust 1 is the factory date,just as the following picture.

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Troubleshooting

3. Select: Mute ,and get into the G2 adjust Toshiba pattern.

Screen VR
4. First check IBRM in G2 Adjust of Factory and adjust Screen VR until Screen Adjust : ok like the picture.

Adjusting the White Balance Info Menu Mute POWER ON 1. Select: Power OFF 2. Initialize all settings to the values appropriate to the corresponding model. 3. Display the Toshiba pattern and adjust the White Balance using CA100 with the coordinates of the corresponding model.

[CA100]

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Troubleshooting

4. Enter Video Adjust1 of Service Mode. Adjust Low/Light. - Adjust Sub Bright to set Y. - Adjust B Cutoff to set y. - Adjust R Cutoff to set x. 5. Enter Video Adjust1 of Service Mode. Adjust High/Light. - Adjust Sub Contrast to set Y. - Adjust B Drive to set y. - Adjust R Drive to set x. 6. Check Low/Light and readjust it if its value has been changed. 7. If you have readjusted Low/Light, readjust High/Light until the two values are identical to the coordinates of the corresponding model. White Balance Standard Data No 1 Item White Balance Data x: 275 5 y: 275 5 Y: 45 3 x: 265 5 y: 265 5 Y: 1.5 0.3 Required Adjustment White Balance (Standard Data)

Check List for the Screen Voltage and White Balance Adjustment 1. The Screen Voltage and White Balance are connected to each other, and both of them have to be configured to the correct values. 2. Adjust the White Balance after the Screen Voltage was adjusted, and check if the Screen Voltage is normal after adjusting the White Balance. 3. If the White Balance is readjusted, check the Screen Voltage again. 4. When the adjustment is finished, check the following checklist. - If there is a spot on the screen when turning the TV set off/on, adjust the Screen Voltage again. - If there is a ghost line on the screen, adjust the Screen Voltage again.

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MEMO

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Schematic Diagram

7. Schematic Diagram
7-1 Circuit Description
7-1-1 Overall Block Description

SIDE-A/V (Option) AV IN JACK

KTA1505Y

T444S Fly back Transformer 78R05 R3

A+6.5V

VDN VDP

IC301 Vertical Drive AMP

IC801S W6753F

A+12V A+14V LSL-OUT LSR-OUT IC601 Sound AMP

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Schematic Diagram

7-1-2 Power Signal

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Schematic Diagram

7-1-3 Partial Block Diagram

1. Main Block Description

SIDE-A/V (Option) AV IN JACK

KTA1505Y

T444S Fly back Transformer 78R05 R3

A+6.5V

VDN VDP

IC301 Vertical Drive AMP

IC801S W6753F

A+12V A+14V LSL-OUT LSR-OUT IC601 Sound AMP

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MEMO

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Schematic Diagram

7-2 Schematic Diagram

7-2-1 Main Board
This Document can not be used without Samsungs authorization. Power Video Audio

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Schematic Diagram

7-2-2 Sound
This Document can not be used without Samsungs authorization. Power Video Audio

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Schematic Diagram

7-2-3 Power
This Document can not be used without Samsungs authorization. Power Video Audio

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Schematic Diagram

7-2-4 CRT
This Document can not be used without Samsungs authorization. Power Video Audio

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