INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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RENR9044-02 February 2011

24M Motor Grader Hydraulic System

B9K1-336

Volume 1 of 2 Volume 2 of 2

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION Volume 1 of 2

Description
Accumulator Gp - LH Blade Cushion Accumulator Gp - RH Blade Cushion Cylinder Gp - Articulation Cylinder Gp - Blade Tip Cylinder Gp - Center Shift Cylinder Gp - LH Blade Lift Cylinder Gp - LH Steering Cylinder Gp - LH Wheel Lean Cylinder Gp - RH Blade Lift Cylinder Gp - RH Steering Cylinder Gp - RH Wheel Lean Cylinder Gp - Ripper Cylinder Gp - Side Shift Filter Gp - Case Drain Filter Gp - Pilot Filter Gp - Return Filter Gp - Return Manifold Gp - Pilot Shutoff Solenoid Motor Gp - Circle Drive Pump Gp - Implement & Steering Pump Gp - Secondary Steering Screen - Left Implement Control Valve Screen - Right Implement Control Valve Screen - Steer Pilot Manifold Valve Sensor Gp - Pressure (Implement Pump) Switch As - Pressure (Case Drain Filter Bypass) Switch As - Pressure (Pilot Filter Bypass) Switch As - Pressure (Return Filter Bypass) Switch As - Pressure (Return Filter Bypass) Swivel Gp Tank Gp - Hydraulic Oil Valve - Shuttle (Load Signal Resolver) Valve Gp - Breaker Relief Valve Gp - Check Valve Gp - Check (Center Shift Cylinder) Valve Gp - Check (Implement / Steer) Valve Gp - Check (LH Blade Cylinder) Valve Gp - Check (RH Blade Cylinder) Valve Gp - Circle Flow Divider Valve Gp - Left Implement Control Valve Gp - Right Implement Control Valve Gp - Ripper Sequence Valve Gp - Secondary Steering Control Valve Gp - Steering Control

Part Number
219-8035 219-8035 273-1733 143-5988 276-7646 276-7646 270-8686 117-0836 276-7646 270-8686 117-0836 113-7754 141-2914 197-1993 197-1993
341-2079 341-2079

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Schematic Location
E-8 , F-2 D-8 , F-1 D-4 D-5 D-7 E-7 , F-3 C-2 E-7 D-8 , F-1 C-2 E-6 D-4 E-5 A-8 B-4 A-8 A-8 B-5 E-4 A-6 A-5 E-4 B-4 B-1 B-6 A-8 A-4 A-8 A-8 E-6 B-7 A-3 B-8 A-5 D-7 A-3 E-7 , E-2 D-8 , E-1 E-5 F-4 C-5 E-4 A-4 C-2 C-1 E-2 F-1

306-5134 121-9270 268-4763 117-5098 250-1420 250-1420 6E-5066 221-3404 253-2673 253-2673 164-7577 164-7577 260-6502 286-2964 6R-7605 117-9152 193-9230 223-2459 255-3631 223-2459 223-2459 112-9049 270-1612 270-1613 140-0357 117-5099 308-0937

Valve Gp - Steering Pilot Manifold 254-3415 Constant Force Attachments Valve Gp - LH Constant Force Valve Gp - RH Constant Force 279-6521 279-6521

COMPONENT LOCATION Volume 2 of 2

Part Number
219-7282 2G-6535 2G-6535 294-0978 249-1750 272-0984 283-9560 213-5268 5T-1060 270-2720 270-2721 237-0957 264-4297 227-6744 229-1537 164-7474 193-9230 200-6311 266-1601 277-8874

Description
Accumulator Gp - Brake Adjuster Gp - LHR Service Brake Slack Adjuster Gp - RHR Service Brake Slack Control Gp - Service Brake Pedal Filter Gp - Differential Lock Manifold Gp - Fan/Brake Charge Control Manifold Gp - Parking Brake Control Motor Gp - Fan Pump & Motor Gp - Brake (Electric) Pump Gp - Fan/Brake & Diff Lock Pump Gp - Transmission Charge Sensor Gp - Pressure (Brake Accumulator) Sensor Gp - Temperature (Hydraulic Oil) Switch As - Differential Lock Filter Bypass Switch As - Parking Brake Pressure Valve Gp - Check (Electric Brake Pump & Motor) Valve Gp - Check (Fan Anti Cavitation) Valve Gp - Cooler Bypass Valve Gp - Differential Lock Relief Valve Gp - Differential Lock Solenoid

Machine Location
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

Schematic Location
F-7 D-2 E-2 E-4 B-4 E-7 F-6 D-5 A-5 B-7 B-7 E-7 C-5 B-4 F-5 E-8 D-6 C-5 B-3 A-3

TAP LOCATION Volume 1 of 1

Tap Number
AA BB CC DD EE FF GG HH JJ SOS 1 SOS 2 SOS 3

Description
Implement Pump Pressure Implement / Steering Pump Load Sense Implement / Steering Pump Pressure Implement Pilot Supply Pressure Pilot Filter Bypass Pressure Case Drain Filter Bypass Pressue Return Filter Bypass Pressure Return Filter Bypass Pressure Hydraulic Oil Sampling Hydraulic Return Oil Sampling Hydraulic Return Oil Sampling

Schematic Location
B-7 B-6 B-6 B-5 A-4 B-4 A-8 A-8 A-8 A-4 A-8 A-8

TAP LOCATION Volume 2 of 2

Tap Number
KK LL MM NN OO

Description
Fan/Brake Pump Pressure Differential Pump Pressure Differential Lock Pressure Right Hand Rear Brake Pressure Left Hand Rear Brake Pressure

Schematic Location
C-7 B-4 A-3 E-3 C-3

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

BLADE LIFT

WHEEL LEAN

SIDE SHIFT

CIRCLE DRIVE

RIPPER

(40) VALVE GP (6) CYLINDER GP LEFT IMPLEMENT LH BLADE LIFT CONTROL 276-7646 270-1612

(1) ACCUMULATOR GP LH BLADE CUSHION 219-8035

(9) CYLINDER GP RH BLADE LIFT 276-7646

(2) ACCUMULATOR GP RH BLADE CUSHION 219-8035

(47) VALVE GP RH CONSTANT FORCE 279-6521 (46) VALVE GP LH CONSTANT FORCE 279-6521

(1) ACCUMULATOR GP LH BLADE CUSHION 219-8035

(37) VALVE GP CHECK (LH BLADE CYL) 223-2459

(13) CYLINDER GP SIDE SHIFT 141-2914 (11) CYLINDER GP RH WHEEL LEAN 117-0836

(22) SCREEN LEFT IMPLEMENT CONTROL VALVE 250-1420

(8) CYLINDER GP LH WHEEL LEAN 117-0836 (6) CYLINDER GP LH BLADE LIFT 276-7646 (2) ACCUMULATOR GP RH BLADE CUSHION 219-8035

(30) SWIVEL GP 260-6502 (39) VALVE GP CIRCLE FLOW DIVIDER 112-9049

(19) MOTOR GP CIRCLE DRIVE 121-9270

(9) CYLINDER GP RH BLADE LIFT 276-7646

(5) CYLINDER GP CENTER SHIFT 276-7646 (4) CYLINDER GP BLADE TIP 143-5988

(12) CYLINDER GP RIPPER 113-7754 (38) VALVE GP CHECK (RH BLADE CYL) 223-2459 (35) VALVE GP CHECK (CENTER SHIFT CYL) 223-2459 (41) VALVE GP RIGHT IMPLEMENT CONTROL 270-1613

(3) CYLINDER GP ARTICULATION 273-1733

C
LE

)(
L RE R

BLADE LIFT (33) VALVE GP BREAKER RELIEF 117-9152

B
FROM BRAKE MANIFOLD LOC VOL 2 SEC C-8

CENTER SHIFT (31) TANK GP HYDRAULIC 286-2964

AA

(25) SENSOR GP PRESSURE IMPLEMENT PUMP 221-3404

BB

BLADE TIP
CC

CIRCLE DRIVE

ARTICULATION (23) SCREEN REAR IMPLEMENT CONTROL VALVE 250-1420

Ps

P1 Gauge

(18) MANIFOLD GP PILOT SHUTOFF SOLENOID 306-5134

(17) FILTER GP RETURN 341-2079 (28) SWITCH AS PRESSURE RETURN FILTER BYPASS 164-7577
SOS 2

(15) FILTER GP PILOT 197-1993

DD
QD
Ts

FF

(16) FLTR GP RETURN 341-2079

(26) SWITCH AS PRESSURE CASE DRAIN FILTER BYPASS 253-2673

SOS

(20) PUMP GP IMPLEMENT AND STEERING 268-4763

(34) VALVE GP CHECK 193-9230

SOS 1

EE

(27) SWITCH AS (43) VALVE GP PRESSURE SEC STEER PILOT FILTER BYPASS CONTROL 253-2673 117-5099

SOS 3

HH

IMPLEMENT

IMPLEMENT/ STEERING

(21) PUMP GP SECONDARY STEERING 117-5098 (36) VALVE GP CHECK IMP/STEER 255-3631
FROM COOLER BYPASS VALVE LOC VOL 2 SEC C-8

JJ

(29) SWITCH GG PRESSURE RETURN FILTER (14) FILTER GP BYPASS CASE DRAIN 164-7577 197-1993
8

TO ELEC. BRAKE PUMP LOC VOL 2 SEC A-8 TO FAN PUMP LOC VOL 2 SEC A-8

FROM FAN PUMP & MOTOR CASE DRAINS LOC VOL 2 SEC B-1

)(

(42) VALVE GP RIPPER SEQUENCE 140-0357

(37) VALVE GP CHECK (LH BLADE CYL) 223-2459

(38) VALVE GP CHECK (RH BLADE CYL) 223-2459

LH BLADE LIFT VALVE SECTION

RH BLADE LIFT VALVE SECTION

CONSTANT FORCE ATTACHMENT

(7) CYLINDER GP LH STEERING 270-8686 (10) CYLINDER GP RH STEERING 270-8686 (45) VALVE GP STEERING PILOT MANIFOLD 254-3415

CL

CR

(44) VALVE GP STEERING CONTROL 308-0937

(24) SCREEN (STEER PILOT MANIFOLD VALVE) 6E-5066

(32) VALVE SHUTTLE (LOAD SIGNAL RESOLVER) 6R-7605

LS

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

IMPLEMENT / STEERIMG PUMPS OUTPUT PILOT SHUTOFF CIRCUIT FAN / BRAKE PUMP OUTPUT CENTER SHIFT CYLINDER CONTROL CIRCUIT SECONDARY STEERING PUMP OUTPUT SUPPLY LINE DRAIN / RETURN LINE STEERING CYLINDER CONTROL CIRCUIT RIPPER CYLINDER CONTROL CIRCUIT BLADE TIP CYLINDER CONTRO CIRCUIT CIRCLE DRIVE MOTOR CONTROL CIRCUIT SIDE SHIFT CYLINDER CONTROL CIRCUIT TRANSMISSION PUMP OUTPUT IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT WHEEL LEAN CYLINDERS CONTOL CIRCUIT ARTICULATION CYLINDER CONTROL CIRCUIT SERVICE BRAKE CYLINDERS CONTROL CIRCUIT PARKING BRAKE CYLINDERS CONTROL CIRUIT ELECTRIC BRAKE PUMP OUTPUT DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM VOLUME 1 of 2 MEDIA NUMBER: RENR9044-02 SCHEMATIC PART NUMBER: 266-1589, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

(56) MANIFOLD GP PARKING BRAKE CONTROL 283-9560

F

(64) SWITCH AS PARKING BRAKE PRESSURE 229-1537

(50) ACCUMULATOR GP BRAKE 219-7282

NN

(53) CONTROL GP SERVICE BRAKE PEDAL 294-0978

(52) ADJUSTER GP RHR SERVICE BRAKE SLACK 2G-6535

(65) VALVE GP CHECK ELECTRIC BRAKE PUMP & MOTOR 164-7474

(55) MANIFOLD GP FAN/BRAKE CHARGE CONTROL 272-0984

(61) SENSOR GP PRESSURE (BRAKE ACCUMULATOR) 237-0957 (57) MOTOR GP FAN 213-5268 (51) ADJUSTER GP LHR SERVICE BRAKE SLACK 2G-6535

(66) VALVE GP CHECK FAN ANTI CAVITATION 193-9230

OO

TO TANK LOC VOL 1 SEC A-3

KK

(67) VALVE GP COOLER BYPASS 200-6311

TO RETURN MANIFOLD LOC VOL 1 SEC A-3

(62) SENSOR GP TEMPERATURE HYDRAULIC OIL 264-4297 (68) VALVE GP DIFF LOCK RELIEF 266-1601
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT / STEERIMG PUMPS OUTPUT PILOT SHUTOFF CIRCUIT FAN / BRAKE PUMP OUTPUT CENTER SHIFT CYLINDER CONTROL CIRCUIT SECONDARY STEERING PUMP OUTPUT SUPPLY LINE DRAIN / RETURN LINE STEERING CYLINDER CONTROL CIRCUIT RIPPER CYLINDER CONTROL CIRCUIT BLADE TIP CYLINDER CONTRO CIRCUIT CIRCLE DRIVE MOTOR CONTROL CIRCUIT SIDE SHIFT CYLINDER CONTROL CIRCUIT TRANSMISSION PUMP OUTPUT IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT WHEEL LEAN CYLINDERS CONTOL CIRCUIT ARTICULATION CYLINDER CONTROL CIRCUIT SERVICE BRAKE CYLINDERS CONTROL CIRCUIT PARKING BRAKE CYLINDERS CONTROL CIRUIT ELECTRIC BRAKE PUMP OUTPUT DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

TRANS CHARGE

(60) PUMP GP TRANSMISSION CHARGE 270-2721

(59) PUMP GP FAN/BRAKE & DIFF LOCK 270-2720

LL

(54) FILTER GP DIFF LOCK 249-1750

DIFFERENTIAL BEARING LUBE

(58) PUMP & MOTOR GP BRAKE (ELECTRIC) 5T-1060

(63) SWITCH AS DIFF LOCK FILTER BYPASS 227-6744

MM

LINE PATTERNS
Pressure Line

DIFFERENTIAL LOCK

Pilot / Load Sensing Pressure Drain / Return Lines Component Group

FAN/BRAKE PUMP
A

(69) VALVE GP DIFF LOCK SOLENOID 277-8874

YY

Attachment Air Line

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

FROM FAN SUCTION PORT LOC VOL 1 SEC A-7 FROM TANK SUCTION PORT LOC VOL 1 SEC A-7 TO CASE DRAIN FILTER LOC VOL 1 SEC A-6

THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM VOLUME 2 of 2: DESCRIPTION FROM COVER PAGE MEDIA NUMBER: RENR9044-02 SCHEMATIC PART NUMBER: 266-1589, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS 1

VIEW ALL CALLOUTS

18 17 14 15 42 12 25 20

26

27

29 34

33

31

44 45 37 40 36

24

22

19

47 46 13 8 7 10

16

28

21

43

32

23 38 35

41

30

39

11

14 31 28 17 29 12 25 20

15

16

26

27

33

32

44

24

36

45 46 47

19

10

11 8

39 42 34 18 3 43 21 1 2 41 22 38 23 40 4 13 35 37 30

MACHINE COMPONENT LOCATIONS 2

VIEW ALL CALLOUTS

57 66

58 65

60 59 51

64 50

56

67

62

54 63 68

52 69

61

55

53

57 66 60 59

68 54

63

55 61

67 62

65 58

52 51

69 50

56

64

53

DIFFERENTIAL LOCK
VIEW ALL CALLOUTS

63

68

LL

54

69

MM

FILTERS AND HYDRAULIC TANK

VIEW ALL CALLOUTS

HH

28
SOS 2

16

31

26
GG

29
JJ
SOS 3

14

17

27
FF

15

IMPLEMENT/STEER PUMPS
VIEW ALL CALLOUTS

AA

BB

CC

20

PILOT SHUTOFF MANIFOLD

VIEW ALL CALLOUTS

DD

SOS 1

EE

18

SERVICE BRAKES
VIEW ALL CALLOUTS

NN KK

52

65 58

55

51

OO

53

56

50