ELLINGSEN 1761

Manifold Local Control Panel Typical EV Panel for Spring Return Actuators

LIST OF CONTENTS
Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Topic
Drawing 1761 - 1/4 Modular Manifold Parts list - Control Panel - Single Acting Service Instructions - Control Panel Installation, Operating & Maintenance Instructions - Solenoid Valve type U133X5196, auto reset Data Sheeet - Solenoid 492310 ATEX Certificate LCIE 02 ATEX 6023 X - Solenoid 492310 Data Sheeet - Solenoid 492965 ATEX Certificate LCIE 02 ATEX 6066 X - Solenoid 492965 Installation, Operating & Maintenance Instructions - Solenoid Valve type U033X5156, manual reset Data Sheeet - Solenoid 492310 ATEX Certificate LCIE 02 ATEX 6023 X - Solenoid 492310 Data Sheeet - Solenoid 482160 and 482870 ATEX Certificate LCIE 02 ATEX 6024 X - Solenoid 482160 and 482870 Drawing and Parts List - 1/4 Bi-directional Flow Regulator Service Instructions - Bi-directional Flow Regulator Drawing and Parts List - Filter regulator Installation, Operating & Maintenance Instructions - Filter regulator Drawing - Pressure Gauge Drawing - 1/4 Non-return valve Service Instructions - Non-return valve Drawing - NRV Breathers Drawing - 2 way ball valve

Page 2

80.0

423.0

445.0

80.0 100.0

76.0 82.0

104.5

123.5

Parts List
Product Code: Ellingsen 1761
Qty 1 1 2 1+1 Ref.No: 2FRMSV125A05 U133X5196 492310C2 492965.01N7 and 482160.01N7 BV1-12 2NRPSV125 2BIBSV125 SSF153N/11GLY 2NRBSN102 SSF 2110-1 SSF 2110-3 SSF 2110-4 SSF 2110-7-1 SPV2/1443-2 SPV2/1443-2A M4X8SS M4X10SS M4X25SS M4X45SS M4WASHSPSS OS12V SSF 2110-16A SSF 2110-16B F47/3 U133X5156

1/4 NPT ESV type local control panel, single acting

Description filterregulator 12 bar m.d. 5 3/2 solenoid valve AR solenoid coil EEx me solenoid coil EEx i (492965 for auto reset and 482160 for manual reset) ball valve 12G1PRR-SS non return valve flow reg with bypass pressure gauge 1/8 nrv breather interface connector outlet adaptor 1/4 exh block mounting bracket inlet adaptor (ball valve) outlet adaptor (ball valve) cap head screw cap head screw cap head screw cap head screw M4 spring washer o-ring inlet gasket outlet gasket washer 3/2 solenoid valve MR

ISSUE May 2004

Material see separate list stainless steel 316 see separate list see separate list

Item 1 2 3 3 alt.

1 1 1 1 2 2 1 2 2 1 1 4 24 8 4 4 8 2 1 2 1

> > > >

stainless steel 316 see separate list see separate list 50mm ss centre back stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 viton rubber re-inforced nitrile re-inforced nitrile red fibre stainless steel 316

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

>

recommended spares

Service Instructions for Ellingsen 1761, local control panel

Technical Data: Construction Inlet Pressure Working Pressure Temperature Range Seals Inlet Port size Outlet Port size Exhaust Port size

Stainless steel 316 12 bar (max.) 10 bar (max. after filterregulator) -20 to +40C ambient Viton rubber 1/4" NPT 1/4" NPT 1/4" NPT with NRV breathers fitted

Description: Ellingsen 1761 local control panel containing a filter regulator (with gauge), non return valve, a direct acting solenoid valve auto-return, a direct acting solenoid valve manual reset, both fitted with Lucifer coils, and a bi-directional flow regulator (with bypass) fitted on the outlet. The manifold also contains a ball valve on the inlet so that the unit can be isolated. The manifold is suitable for use in an offshore environment and at least 12 months service can be expected before any maintenance is required, this however this may vary with air quality and conditions. An examination of filter-regulator will indicate whether an adjustment to the maintenance interval is required. Operation: The manifold is designed to control a single acting valve actuator (ESV) by means of two separate signals, and the speed of operation of the actuator being controlled by the flow regulator. Installation: The unit must be mounted securely with the filterregulator in a vertical position. Maintenance: Recommended spares are shown on individual component parts list / assembly drawings and can be fitted as described on component service instructions. Remove the components from the manifold as follows referring to the assembly drawing and parts list for Ellingsen 1761. 1) Isolate control panel from air supply and exhaust the system completely, ideally the components should be removed to a suitable clean maintenance area if available, however with care they can be serviced inline. 2) If it is necessary to remove components from the manifold for servicing it is advisable to replace all interface o-rings (item 20) and gaskets (item 21 and 22). These are listed as spares on the parts list for Ellingsen 1761. 3) All components are secured into the manifolds using M4 cap head screws. These can be removed using a 3mm A/F ball ended allen key. All items should be thoroughly cleaned before replacment, o-rings should be lightly smeared with a mineral based grease (preferably silicone based).

March 2004

Product Bulletin 407596 Rev. 1 Page 1/2 Part No 492627 Date 29 11 99

Installation, Operating & Maintenance Instructions

U133X5.96, U133X5.961D, U133X5.56, U133X5.561D, U131X1201 7133XRN.S.96, 7133XRN.S.9H, 7133XRN.S.00, 7133XRN.S.1D, 7131XRKMVN00
VALVE SCHEMATICS U131X1201 7131XRKMV00 U133X5.56 7133XRN.S.00 U133X5.96 7133XRN.S.96

3 2 1

3 2 1
FLUID The valves are designed for use with clean instrument air over the pressure ranges: 0 to 1000 KPa (0 to 10 bar). Orifice 5 mm. The valves need no, or only slight lubrication. DO NOT OVER-LUBRICATE. ELECTRICAL PARTS A) Intrinsically safe (IS) electrical parts (ia,ib) Mod. No. 482660, 483330.01, 492965.. and 490860 have an integrated booster circuit. The response time at switch-on is for this reason approx. 3 sec. After switch-off allow for a minimum 3 sec. delay before switch-on. Please pay attention to the correct polarity. IMPORTANT: Above mentioned IS electrical parts may only be connected to a 24 VDC (nom) 28 VDC (max) power supply by placing a suitable passive IS-safety barrier or an active IS-interface. For test purpose, when a barrier is not available, it should be replaced by a 270 Ohms resistor in series with the coil. No resistor is necessary for 492965... (Current supply min 40 mA, max. 110/280 mA. Voltage: min 21,6V, for 492965.., min. 20mA / 13V.) IS electrical parts are fully encapsulated. Cable entry through a M20x1.5 conduit hub. The screw terminals become accessible after removal of the housing cover. For use with FM-CSA approved coil 490860 please refer to Installation Diagram VO-96-008. Furthermore the conduit adapter U22-001 has to be fitted with the electrical part 490860 in lieu of the metric adapter already installed.

TECHNICAL SPECIFICATIONS Refer to catalogue E 8656 or 8639 for pressure, flow and electrical specifications. VALVE FUNCTION The valves described herewith are of the direct solenoid operated 3/2 normally closed (131) or universal type (133). Pressure may be connected to any of the three ports. In order to obtain the desired valve function connect as follows: 3/2 direct solenoid operated Closed when de-energised (U131): pressure to port 1 user to port 2 3/2 direct solenoid operated universal valve function (U133) Closed when de-energised : pressure to port 1 user to port 2 Open when de-energised: pressure to port 3 user to port 2 Distribution (flip-flop): pressure to port 2 user a to port 1 user b to port 3 PORT THREADS Port threads are 1/4 NPTF/ 1/4 NPT. MOUNTING POSITION The valve may be mounted in any position or at any angle.

B) Explosion proof electrical parts (me) Mod.492200*, 492210*, 492300 and 492310 are fully epoxy encapsulated. The screw terminals become accessible after removal of the housing cover. These electrical parts may be mounted with the conduit hub upward or downward. (*)With integrated booster, response time approx. 3 sec. C) Flameproof electrical parts (d) Mod. 483240 and 483270 have cast iron enclosures with M 20x1.5 conduit hubs. In order for these electrical parts to become fully flameproof the cable must be drawn into the housing through a certified EExd cable gland. IMPORTANT. Never connect electrically the coils unless these are properly placed in the housing. FAILURE AND MAINTENANCE U 133 X 5.96.., U 133 X 5.56.. and 7133XRN.S... valves are manufactured and tested against a severe Quality Assurance Programme. Test and identity certificates assure materials traceability in case of valve failure. Under normal operating conditions, the valves do not require any maintenance. A valve which does not appear to be working normally should be returned to the nearest PARKER LUCIFER distributor

Parker Lucifer SA
Ch. du Faubourg de Cruseilles 16 CH-1227 Carouge-Geneva, Switzerland Tel. : +41 22 3077 111 Fax.: +41 22 3077 110

Product Bulletin 407596 Rev. 1 Page 2/2 Part No 492627 Date 29 11 99

Installation, Operating & Maintenance Instructions

U133X5.96, U133X5.961D, U133X5.56, U133X5.561D, U131X1201 7133XRN.S.96, 7133XRN.S.9H, 7133XRN.S.00, 7133XRN.S.1D, 7131XRKMVN00 U 133 X 5.56 (with manual override)

U 133 X 5.96

3 2 1
U131X1201

3 2 1

3 1
Parker Lucifer SA
Ch. du Faubourg de Cruseilles 16 CH-1227 Carouge-Geneva, Switzerland Tel. : +41 22 3077 111 Fax.: +41 22 3077 110

8700/GB 3.3.3 Electrical part 492300 or VZ14 and 492310 or VZ27

Explosion-proof electrical parts

9/10/12

Application: Control of solenoid valves in dangerous areas where explosionproof protection EEx me II T5 to T6 is required. Benefits: Rotatable 360 fibreglass-reinforced plastic housing. Solenoid coil, rectifier (silicium diodes), fuses and varistor protection are completely encapsulated into the coil housing by epoxy resin for shock and corrosion protection. Small size for ease of mounting in confined space. All Lucifer valves suitable for CPR/Offshore application can be fitted with these electrical parts.

These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive atmosphere directive 94/9/EC ATEX.

9
Reference Approval Type of protection Degree of protection Ambient temperature Class of insulation Electrical connection DC AC Pn (hot) P (cold) 20C Pn (holding) Attraction cold Gas Dust 492300 or VZ14 492310 or VZ27 LCIE 02 ATEX 6023 X
II 2 G - EEx me II T4 II 2 D - 130C II 2 G - EEx me II T5 II 2 D - 95C

10/12
492310.03 or VZ29 AUS Ex 321
Ex me IIC T4 / T5 Classe I - Zone 1

IP66

IP65

-40C to +75C -40C to +40C -40 to +40 / + 75C The application is limited also by the temperature range of the valve F (155C)
Screw terminals within terminal box. Cable connection through a cable gland M20 x 1.5 Additional earth connection on external screw terminal

6W 7.5 W 6W 7.5 W Continuous duty solenoid (ED 100%) Indications: VZ14 = for CPR valves VZ27 = for Offshore valves

6W 7.5 W 6W 7.5 W

Elect. Power

Voltage / Voltage tolerance Solenoid duty Weight: 500 g.

see voltage code table / tolerance 10% of the nominal voltage

AC

DC

27

Parker Lucifer SA Fluid Control Division Europe CH-1227 Carouge-Genve

8700/GB 3.5.7 Electrical parts 492965.01 or VZ91 with Booster.

Explosion-proof electrical parts

Application: Control of solenoid valves in dangerous areas where an explosion-proof protection EEx ia IIC T6 is required. Benefits: Rotatable 360 housing, polyamid with fibreglass housing and cover. Coil, electronic circuits and other elements required for intrinsic safety are completely encapsulated in the housing with epoxy material for shock and corrosion protection. Small size for ease of mounting in confined space. Only 316L stainless steel Lucifer valve types for chemical, onshore and offshore applications can be fitted with these electrical parts.

These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive environment directive. Reference Approval Type of protection Degree of protection Amb. / fluid temperature Electrical connection Maximum supply voltage
Power

492965.01 or VZ91 + voltage code - stainless steel fixation 492965.02 or VZ92 + voltage code - plastic fixation PTB Ex. 96.D.2162 EEx ia IIC T6 IP66 - 25C to +65C / - 25C to +75C The application is limited also by the temperature range of the valve
Cable connection through a plastic or stainless steel cable gland M20 x 1.5 allowing use of cable diameter from 10 to 12 mm. Additional earth connection possible with external screw terminal

28 VDC 110 mA 300 mW 3W

DC

Minimum Maximum

Depending on applied voltage, IS barrier type and resistance of connected cable 4 mA or 5 VDC max 85 275 (with 13 VDC) 260 (with 24 VDC) 0 mH 0 F 24s Continuous duty solenoid (ED 100%)

Line check Coil resistance at 20C Impedance Apparent inductance Apparent capacitance Response time Solenoid durty Weight: 500 g.

Important The intrinsically safe supply circuit should have enough capacity under all environmental conditions to assure a minimum operating current of 20 mA through the coil.

For the barriers compatibility see the corresponding table in pages 42 and 43.

37

Parker Lucifer SA Lucifer Valve Division CH-1227 Carouge-Genve

Product Bulletin 407595 Rev. 1 Page 1/2 Part No 492628 Date 05.01.00

Installation, Operating & Maintenance Instructions

U033X5.56, U033X5.561D 7033XRN.SN00, 7033XRN.SN1D
VALVE SCHEMATICS

MANUAL RESET

MANUAL RESET

2
RESET

3
TECHNICAL SPECIFICATIONS Refer to catalogue E 8656 for pressure, flow and electrical specifications. VALVE FONCTION The valves described herewith are of the direct solenoid operated 3/2 universal type. Pressure may be connected to any of the three ports. In order to obtain the desired valve function connect as follows: Closed when de-energised: pressure to port 1 user to port 2 Open when de-energised: pressure to port 3 user to port 2 Distribution (flip-flop): pressure to port 2 user a to port 1 user b to port 3 Above mentioned valves are manual reset valves -valve unlatches when electrical signal fails - valve can be manually reset only if coil is energised NC-Application: - valve closes when electrical signal fails - valve can be manually reset only if coil is energised (remains in open position) - valve can be manually operated when coil is de-energised (closes after manual operation) PORT THREADS Port threads are 1/4 NPTF. MOUNTING POSITION The valve may be mounted in any position or at any angle. For use with FM-CSA approved coil 492335 please refer to INSTALLATION DIAGRAM VO-96-007. Furthermore the conduit adaptor U22-001 has to be fitted with the electrical part 492335 in lieu of the metric adaptor already installed. IMPORTANT. Above mentioned IS electrical parts may only be connected to a 24 VDC (nom) 28 VDC (max.) power supply by placing a suitable passive IS-safety barrier or an active IS-interface. IS electrical parts are fully encapsulated. Cable entry through a M20x1.5 conduit hub. The screw terminals become accessible after removal of the housing cover. ELECTRICAL PARTS A) Intrinsically safe (IS) electrical parts (ia) U 033 X manual reset valves have a 482160.01, 482870.01 or a 492335 intrinsically safe electrical part. FLUID The valves are designed for use with clean instrument air over the pressure ranges: 0 to 1000 KPa (0 to 10 bar). Orifice 5 mm. The valves need no, or only slight lubrication. DO NOT OVER-LUBRICATE.

B) Explosion proof electrical parts (me) Mod. 492300 and 492310 are fully epoxy encapsulated. The screw terminals become accessible after removal of the housing cover. The El. part may be mounted with the conduit hub upward or downward. C) Flameproof electrical parts (d) Mod. 483240 and 483270 have cast iron enclosures with M 20x1.5 conduit hubs. In order for these electrical parts to become fully flameproof the cable must be drawn into the housing through a certified EExd cable gland. IMPORTANT. Never connect electrically the coils unless these are properly placed in the housing. FAILURE AND MAINTENANCE Mentioned valves are manufactured and tested against a severe Quality Assurance Programme. Test and identity certificates assure materials traceability in case of valve failure. Under normal operating conditions, the valves do not require any maintenance. A valve which does not appear to be working normally should be returned to the nearest PARKER LUCIFER distributor.

Parker Lucifer SA
Ch. du Faubourg de Cruseilles 16 CH-1227 Carouge-Geneva, Switzerland Tel. : +41 22 3077 111 Fax.: +41 22 3077 110

Product Bulletin 407595 Rev. 1 Page 2/2 Part No 492628 Date 05.01.00

Installation, Operating & Maintenance Instructions

U033X5.56, U033X5.561D 7033XRN.SN00, 7033XRN.SN1D

U033X5.56.., 7033XRN.SN..

3 2 1

Parker Lucifer SA
Ch. du Faubourg de Cruseilles 16 CH-1227 Carouge-Geneva, Switzerland Tel. : +41 22 3077 111 Fax.: +41 22 3077 110

8700/GB 3.3.3 Electrical part 492300 or VZ14 and 492310 or VZ27

Explosion-proof electrical parts

9/10/12

Application: Control of solenoid valves in dangerous areas where explosionproof protection EEx me II T5 to T6 is required. Benefits: Rotatable 360 fibreglass-reinforced plastic housing. Solenoid coil, rectifier (silicium diodes), fuses and varistor protection are completely encapsulated into the coil housing by epoxy resin for shock and corrosion protection. Small size for ease of mounting in confined space. All Lucifer valves suitable for CPR/Offshore application can be fitted with these electrical parts.

These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive atmosphere directive 94/9/EC ATEX.

9
Reference Approval Type of protection Degree of protection Ambient temperature Class of insulation Electrical connection DC AC Pn (hot) P (cold) 20C Pn (holding) Attraction cold Gas Dust 492300 or VZ14 492310 or VZ27 LCIE 02 ATEX 6023 X
II 2 G - EEx me II T4 II 2 D - 130C II 2 G - EEx me II T5 II 2 D - 95C

10/12
492310.03 or VZ29 AUS Ex 321
Ex me IIC T4 / T5 Classe I - Zone 1

IP66

IP65

-40C to +75C -40C to +40C -40 to +40 / + 75C The application is limited also by the temperature range of the valve F (155C)
Screw terminals within terminal box. Cable connection through a cable gland M20 x 1.5 Additional earth connection on external screw terminal

6W 7.5 W 6W 7.5 W Continuous duty solenoid (ED 100%) Indications: VZ14 = for CPR valves VZ27 = for Offshore valves

6W 7.5 W 6W 7.5 W

Elect. Power

Voltage / Voltage tolerance Solenoid duty Weight: 500 g.

see voltage code table / tolerance 10% of the nominal voltage

AC

DC

27

Parker Lucifer SA Fluid Control Division Europe CH-1227 Carouge-Genve

8700/GB 3.5.5 Electrical parts 482160.01 or VZ95 and 482870.01 or VZ23

12

Application: Control of solenoid valves in dangerous areas where explosionproof protection EEx ia IIB or IIC T6 is required. Benefits: Rotatable 360 housing, polyamid with fibreglass housing and cover. Coil, electronic circuits and other elements required for intrinsic safety are completely encapsulated in the housing with epoxy material for shock and corrosion protection. Small size for ease of mounting in confined space. All Lucifer valves labelled 033X with manual-reset can be fitted with these electrical parts.

These electrical parts conform to the IEC/CENELEC safety standards and comply with European explosive atmosphere directive 94/9/EC ATEX. Reference Approval Type of protection Degree of protection Ambiant temperature Electrical connection Maximum supply voltage
Power

482160.01 or VZ95

482870.01 or VZ23

482870.03 or VZ24

492335 or VZ30

LCIE 02 ATEX 6024 X Gas Dust

II 1 G - EEx ia IIB T6 II 1 G - EEx ia IIC T6

AUS Ex 137 X
EEx ia IIC T6 Classe I - Zone 0

LCIE / FM / CSA
Cl. I, Div. I, Gr. A, B, C, D Cl. II, Div. I, Gr. E, F, G

II 1 D - 80C

IP66

IP65

NEMA 4-4X

-25C to +65C 60C The application is limited also by the temperature range of the valve
Cable connection through a stainless steel cable gland M20 x 1.5 allowing use of cable diameter from 10 to 12 mm. Additional earth connection possible with external screw terminal

28 VDC 280 mA 300 mW 3W

28 VDC 110 mA

30 VDC 100 mA 300 mW 3W

DC

Minimum Maximum

Depending on applied voltage, IS barrier type and resistance of connected cable 295 345 0 mH 0 F Continuous duty solenoid (ED 100%)

Coil resistance at 20C Impedance Apparent inductance Apparent capacitance Solenoid duty Weight: 500 g.

Important The required minimal holding current is 25 mA

For the barriers compatibility see the corresponding table in pages 39, 40 and 41.

36

Parker Lucifer SA Fluid Control Division Europe CH-1227 Carouge-Genve

Service Instructions for SSBF 222MVBP Product Code 2BIBSV125

Technical Data: Body & Trim Material Mains Pressure Temperature Range Orifice Seal Material Connections Stainless steel 316 0 -12 bar -20 to +70C 1/4" Viton rubber 1/4" Manifold mounting

Description: The SSBF222MVBP is a 1/4" NPT bi-directional flow regulator with 0.5mm bypass and is operated using a 5mm A/F Allen key. The valve is suitable for use in offshore environments and given clean air a life of at least 12 months service can be expected before any maintenance is required. Operation: Air flow can be independantly controlled in both directions via the two needles. Nonreturn valves are included both needles to obtain this function. To adjust the rate of flow the release locknut (5) and turn needles (3) anti-clockwise for greater flow and clockwise for less flow. When the needles are fully wound in against the seats the unit will still pass air due to the 0.5mm dia bypass. Maintenance: Recommended spares are shown on list/drawing and can be fitted as described below. It is advisable to replace all spare parts when the valve is dismantled for any reason. Important: The valve must only be stripped down and assembled under "clean conditions". 1) Isolate regulator from air supply and move to a suitable clean maintenance area if available. Loosen locknuts (5), then unscrew needle housings from body exposing o-rings (9) for replacement. Unscrew needle assembly from housings exposing o-rings (8) for replacement. Before refitting in modular manifold replace o-rings (11).

2)

3) 4)

All items should be thoroughly cleaned before replacing. Seals and o-rings should be lightly smeared with a mineral based grease. Re-assemble valve in reverse order. July 2001.

Air filter regulator type Midland Pneumatic 2FRMSV125A05

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS. SAFETY. The unit must not be supplied with air pressures greater than those rated for the unit (see attached specification label). GENERAL Technical Data. Primary Pressure Secondary Pressure Ranges.

Temperature Range. Operating Medium Port Sizes. Gauge Port. Materials. Body & Trim. Seals Filter Element.

20 barg (max) with manual drain 17 barg (max) with automatic drain. 0.5 2.0 barg. (7.2 29 psig) 0.5 4.0 barg. (7.2 58 psig) 0.5 8.0 barg. (7.2 116 psig) 0.5 12.0 barg. (7.2 174 psig) -20 to +80C. (-40F +1760F) Air, non corrosive gasses and sour gas. 1/2, 3/8 and 1/4 NPT or BSP Parallel 1/8 NPT (Option 1/4 NPT) or BSP Parallel. 316 Stainless steel and Inconel. Fluoroelastomer. 40 Micron. 316 Stainless Steel 5 Micron (Optional) 316 Stainless Steel

INSTALLATION Clear all pipe work of swarf, dirt, pipe scale and water before fitting the unit. For the regulator the air supply should be clean, free of excess oil and water, for the filter regulator the supply should be free of excess solid contaminant and excess oil or water as the filter will become quickly blocked if there is excess contaminant. Also the bowl has limited capacity and will quickly fill, allowing fluid to re-enter the air stream. Back off adjusting screw (15) anticlockwise to relieve fully the load on control springs (18) & (19). Fit appropriate size fittings to inlet and outlet ports. Check the correct direction of flow (IN) and (OUT) are marked over their respective ports. Note the gauge port (34) is on the outlet side of the unit. Recommended minimum outside diameter of pipe are 8mm for 1/4, 10mm for 3/8 and 15mm for 1/2 ports as any smaller may cause excessive pressure drop downstream. The Pressure Reducing Valve can be mounted either horizontally or vertically but the Filter Regulator needs to be vertical in order for the filter to drain correctly.

31 9

15 2A 35 18 19

6 3 1 10 22 34

11 28 27 29 30 5C 5B 5A 4 8
16 A

FUNCTION. 20 FILTER REGULATOR. Air entering the unit is directed downward over the top of the 17 differential housing (4) and outward to the inside wall of the bowl. Water and dirt drain to the quiet zone beneath the filter baffle (8) 13 which prevents them from entering the air stream again. Cleaner air now passes through the filter depositing further dirt on the outside of 24 the filter. Clean air now enters the working parts of the regulator. there is a minimum REGULATOR. 25 26 Ensure of 155mm clearance below the pipe centerline to enable With the adjusting screw (15) wound fully anticlockwise so there is the bowl to be removed. no load on the control springs (18) & (19) the valve seat (5C) is held Recommended Spares shut by the seat spring (17) and the force on the area differential Spares Kit Part No 4FRMASK between (5C) and (20). Thus no air will pass through to the outlet. As the adjusting screw is wound clockwise it compresses the control springs which push down on the valve spindle

2B

(10) this pushes the seat seal fully off the seat allowing air to pass through to the output side. As air pressure increases on the output side it pushes against the diaphragm (3) progressively reducing the control spring load on the stem, which in turn allows the seat seal to progressively close reducing the flow of air to the outlet. This reduces the outlet pressure and the load opposing the control spring. Thus the unit will balance with the flow being maintained sufficient to provide enough outlet pressure to balance the control spring force. Thus the control spring force directly sets the outlet pressure any variation in flow being automatically compensated for by a slight change in outlet pressure. For Self Relieving Regulators if the outlet pressure rises above that which is set the diaphragm will lift the relief seat (11) off the seal (28) and vent the excess pressure to atmosphere via the breather (35). OPERATING INSTRUCTIONS. The unit must not be supplied with air pressures greater than those rated for the unit (see specification label attached to unit). 31 That is usually pressures of 20 Barg maximum for a manual drain unit and 17 Barg maximum for an automatic drain unit. 9 The pressure is set by turning the adjusting screw (15) clockwise to increase the pressure and anticlockwise to decrease the pressure. Note if pressure is set under flow conditions then the set pressure will rise when the downstream flow is reduced or blocked. The pressure should not be set at a value greater than the 6 maximum rated for the control springs (see specification label attached to unit). The unit should not be used on air supplies that contain 3 additives that could attack the materials of construction. Maintenance. 1 Recommended parts on the Parts list / Assembly drawing. It is advisable to replace all spare parts when servicing the unit 10 as the main spares come as pre-assembled sub-units. 1) Shut off air supply and exhaust the system completely. 22 Ideally the unit should be removed to a suitable clean area if available, however with care it may be serviced in line. 2) Wind adjusting screw 15 fully anticlockwise. Unscrew 4 cap 34 head screws (30) on the top bonnet approx 3 full turns and ensure the bonnet (2A) is free to lift. Remove the 4 cap head 20 screws (30) fully and remove the bonnet (30) to expose the diaphragm assembly (3,6&11) to be replaced. 17 3) Unscrew 4 cap head screws (30) on the bottom bowl approx Ensure there is a minimum 3 full turns, if air issues from the unit at any time STOP as the of 100mm clearance below 24 2B the pipe centerline to enable air supply has not been isolated, ensure the bowl (2B) is free to the bowl to be removed. lift. Remove the 4 cap head screws (30) fully and remove the Recommended Spares bowl. Remove filter (13) by unscrewing M4 nut (25) and Kit Part No 4PRVASK removing baffle (8). 4) Unscrew Differential housing (4), using adjustable spanner across one flat and diameter, exposing Seat and Stem assembly (5A,5B,5C,10,20,27,28&29). Take care not to loose spring (17). Withdraw the assembly downwards. 5) Clean the bowl and filter, replacing the filter with a new one if it is too heavily contaminated. Replace the Seat and Stem assembly with new after greasing the O rings (20),(27)&(28) with a good quality mineral based grease. Lightly grease the Differential housing bore (4) and replace the seat spring (17). Screw the housing back onto the body over the seat assembly taking care it does not foul the seat assembly. Tighten when fully in place. Ensure the seat is free to operate by pushing down on the valve stem (10). It should move smoothly in both directions. Replacement of the other parts is a reversal of the removal procedure. Note the diaphragm (3) should be assembled dry i.e. no lubrication. FILTER Recommended parts on the Parts list / Assembly drawing. 1) Shut off air supply and exhaust the system completely. Ideally the unit should be removed to a suitable clean area if available, however with care it may be serviced in line. 2) Unscrew 4 cap head screws (30) on the bottom bowl approx 3 full turns, if air issues from the unit at any time STOP as the air supply has not been isolated, ensure the bowl (2B) is free to lift. Remove the 4 cap head screws fully and remove the bowl. Remove the 4 cap head screws on the top bonnet fully and remove the bonnet. Remove filter (13) by unscrewing M4 nut (25) and remove baffle (8). 3) Clean or replace the filter clean bowl. Reassembly is a reverse of the dis-assembly.

15 2A 35 18 19 11 28 27 29 30 5C 5B 5A 4

Service Instructions for SSAF 216 MPV

Product Code 2NRPSV125 Technical Data: Body Mains Pressure Temperature Range Seals Description: The SSAF 216 MPV is 1/4" single non-return valve to work on air up to 12 bar and for use with modular manifold systems. The valve is suitable for use in offshore environments and given clean dry air a service life of at least 12 months can be expected before any maintenance is required. Operation: With an air flow connected to inlet in direction of flow, an outlet signal is obtained. When the air flow is removed the valve seat will close and seal the upstream air (the unit has a single NRV seal). Maintenance: Recommended spares are shown on list / drawing and can be fitted as described below. It is advisable to replace all spare parts when the valve is dismantled for any reason. IMPORTANT: The valve must only be stripped down and assembled under "clean conditions". DISMANTLING AND RE-ASSEMBLY: 1) To remove from manifold, unscrew M4 cap screws which secure NRV to mating valve or interface block. 2) Withdraw NRV carrier (2) from NRV body (1) exposing o-ring (4) and NRV seal (3) for replacement. NRV seal can be removed from carrier by carefully levering out with a small screw driver. All items should be thoroughly cleaned. Reassemble valve in reverse order. All seals should be replaced, lubricating the NRV seal lip with shell tellus oil, DO NOT use grease. July 2001

Stainless steel 316 1 to 12 bar -20 to +180C Viton rubber