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Mohindra Fasteners Ltd.

Rohtak
CQI 9 Internal Audit observations Sr. No. 1 Clause Incoming inspection Observations Material incoming inspection is not in practice. 1.Process Validation for CMBF II is avaialble But no records available for CMBF1 and VFC's 2.Process validation plan is not avaialble. 3.Process validation for Major rebuild is not addressed. List of Crtical Spare parts avaialalbe and updated for inventory level. Alrm check list not updated. 1.SPC is being carried out but specification limits are taken as Final limits. Needs to be corrected. 2. SPC plan does not cover the whole size range i.e product above M16 are not coverd in SPC plan. Daily check sheet are not being updated. 1.Procees parameters like zone wise temp.pH value,N2 flow, mentioned in check sheet, are not in line with control plan. 2. pH value checking is not in practice Data is not being verified by management/responsible. Supervisor responsibilities is not clear, as not communicated to them. Daily Calibration sheet not updated. Continual Projects are not listed. Trap points are not identified and not known to supervisor. 1.Preventive maintenance records available but needs to be improved because plan does not covers all the machine/equipments. 2. Check points for preventive maintainance are not identified. Quenching oil validation frequency not standardised. Record of NC material found available. Updated copy of Control Plan for both furnaces found available. Updated copy of FMEA found available. Skill Matrix for HT employees found available. Customer specifications for HT is avaialble with HT section. Work instructions/annexures identified in control plan found avaialble. Yet to be verified. Auditor Mr. Shiv Parkash Mr. Nikesh Kumar

Process Validation

3 4

Spare Parts Alarms

SPC

Daily check sheet Process Paramters Recording Management Review Responsibilities Hardness tester Continual Improvement Projects Trap Points

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Preventive Maintenance

14 15 16 17 18 19 20 21 Auditee

Quenching Oil NC Material Handling Updated copy of Control Plan Updated copy of FMEA Skill matrix Customer Specification Work instructions Calibration Records

Mr. C.V.Narayanan Mr.Sandeep Sharma

tak
Audit Date : 07.04.11 Action plan

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