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IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5 THD Performance Test THD + N Ratio

% vs. Output Power

Magenta & Yellow plot : 2-ohm @ +/-68Vbus

Red plot : 4-ohm @ +/-68Vbus

THD + N Ratio vs. Output Power

Cyan plot : 4-ohm @ +/-35Vbus

Red plot : 2-ohm @ +/-78Vbus

IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5

THD + N Ratio % vs. Output Power 2-ohm @ +/-75Vbus Note : The THD variation 500W -1.2kW range is caused by the initial temperature of the mosfets before / during the sweep. The yellow plot is a cold start from ~25C. The rest of the plots are results from a warm board that has been repeatedly tested.

IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5

Low side R4 / R5 : 8k2 / 2k2

High side R3 / R2 : 8k2 / 2k2

The peak of the short circuit current is highly dependent on the interrelationship of the Rdson vs. junction temperature of the mosfets. The variation of the OCP current is deemed to be reasonable considering duration the daughter board is already running which warms up the board under test. The instantaneous OCP trip level is decided by the Ids and Rdson as a function of Tj. The ckt. designators R2/R3 and R4/R6 are referring to the OCP test portion of IRS20955 datasheet / appnote AN1138 for IRS2092.

Daughter Board#2 ( Idle self-osc freq : ~360kHz)

+Peak Output Inductor current during Short Circuit Test for Ch1 : ~-107.2Apk

+Peak Output Inductor current during Short Circuit Test for Ch1 : ~+75.5Apk

Daughter Board#3 ( Idle self-osc freq : ~349kHz)

+Peak Output Inductor current during short circuit test for Ch1 : ~+81.6 Apk

-Peak Output Inductor current during short circuit test for Ch2 : ~-95.4 Apk

IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5

Daughter Board#5 ( Idle self-osc freq : ~357kHz)

-Peak Output Inductor current during short circuit test for Ch2 : ~+70.35 Apk

-Peak Output Inductor current during short circuit test for Ch2 : ~-62.4 Apk

IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5

Top Side Component Overlay

Top Side Copper & Overlay

Bottom Side Copper & Component Overlay

IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5

Front View

Top Side (back view)

Bottom side

IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5

IRS2092 : 1-kW Buffered IRFB4227 (TO220) Class D Amplifier using modified IRAUDAMP5

Class D, 1kW Single Channel TO220 buffered Daughter Board IRS2092S Module Schematic
Drawn by: ISRAEL SERRANO +75V Bus +75V Bus
R45 R40 33k U1 3.3uF R43 8.2k CSH VB HO VS VCC LO COM DT 16 15 10R R46 3.01k VAA R1 100R R3 VSS 10R J1 VSS GND2 7 8 9 10 11 12 VCC SD IN-2 R50 open R17 2.2k 1nF,250V C30 10nF 1nF,250V C1 1nF 4 5 10uF 6 C12 3.3uF R19 8.2k 8 OCSET IRS2092S R5 9 7 VSS VREF 11 10R 10 -B R9 10R R12 4.7K Q2 C3 10uF ZXTP25100BFH DS1 IRFB4227 R20A 10K -B IRFB4227 R20B 10K R21A 10R Q5A R21B 10R Q5B R30 C31 100nF Heatsink ZXTN25100BFH COMP CSD 13 12 3 IN14 C5 22uF D6 R32 Q8 ZXTP25100BFH R22A 10K R22B 10K R41 2.2k R25 10K VB 2 GND D1 C33 100nF Q6A R23A IRFB4227 10R R23B 10R Q6B IRFB4227 C17 0.1uF C32 0.22 uF C14 0.22 uF TP1 10R Q9 ZXTN25100BFH

SCH_DB_2092_Rev8
R52 open C18

+B

CH1
R7 VAA 10R GND1 J1 OC VSS 1 2 3 4 5 6 IN-1

+5V
R21 1k P1 1K

VAA

Audio Gnd 1

CH1
CH1 Output to LPF1
CH1 O J2 9 10 11 12 13 14 15 16 TP1 +B

A26568-ND D4 SD

SD -5V
C10

C21

C23 R26 VCC 4.7R R44A OPEN 10R R44 Q3 R37 1R

A26570-ND

CH2
J2 1 2 3 4 5 6 7 8 -B

Audio Gnd 2

A26568-ND

open 3.3K
R13 8.2K

A26570-ND

D7

-75V Bus

--75V Bus

-B

Note : 1) OCP ckt setting is remarkably accurate based on repeated test. 2) +/-75V bus and heatsink are intended for 2-ohm load -1kW testing. 3) Output is taken from 2 output connectors which make use of both Ch1 & Ch2 output filters of a modified IRAUDAMP5 board. 4) All test results in this report are subject to change / confirmation test.