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SUMMARY SHEET FOR STACK ADEQUACY

1 Overfire draft: (Given by manufacturer) Boiler draft loss: (Given by manufacturer) Total friction loss due to straight run of ducts: (Pages: 4,5,6) Total friction loss due to bends: (Pages: 7,8) Total pressure drops or gains due to area changes: (Pages: 9) Other friction losses: Item Dampers: Entry Port: Stack Draft Effect: (Pages: 3)

Pressure
0.5000 in. w.c.

0.3000 in. w.c.

0.0029 in. w.c.

0.2029 in. w.c.

0.0000 in. w.c.

Qty.: friction loss (in w.g.) 1 1 0.1

0.0088 in. w.c. 0.1000 in. w.c. 0.2823 in. w.c.

TOTAL GAINS ( Sum of positive pressure differentials) TOTAL LOSSES ( Sum of negative pressure differentials) FACTOR OF SAFETY (note: e.g. 10% is to be entered as 1.1) 8 Net available draft: (TOTAL GAINS) - (TOTAL LOSSES) x (FACTOR OF SAFETY): If line 8 is positive the stack is adequate. If line 8 is negative and an I.D. fan is to be used to convert net loss to equivalent loss at 70 deg. F and size I.D. fan accordingly; 9 Conclusion: The Stack is adequate

0.7823 in. w.c. 0.6146 in. w.c. 1.1

0.1062 in. w.c.

Stack Adequacy

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Volume flow rate of flue gases Calculation (Method 1)

Assuming that one(1) cubic feet of 60 F flue gas is produced for every 95 Btu of gross input (Reference: Flow of flue gases, page 155, North American Combustion Handbook, 1965) ( assumed that the flue gas and air density are the same ) Boiler Horsepower 265 BHP Total Btu of gross input: 8,857 MBH at 60 F or (data from vendor) 8,857,000 Btu/hr per one(1) boiler

520 R

Formula Constant 1 Assumed flue gas temp. where breeching joins chimney (Tbc): Assumed flue gas temp. at top of stack (Ts): Average stack flue gas temperature (Te): Flue gas volume rate (1) Boiler:

177,500,000 430 F 370 F 400 F 43 cfs 2,575 cfm 4 (4) Boilers 172 cfs 10,299 cfm

Number of Boilers Total Flue gas volume rate

Volume flow rate of flue gases Calculation (Method 2)

Using equation from page (ii) GK calculation notes) Excess air Average stack flue gas temperature (Te): (From Calculation Method 1) Oil Fired Rate per (1) Boiler, light oil, EASCO Model 199 Number of Boilers: After applying Formula in 3.a, Page (ii), Gary Krishnan Hand out copy, we found : Flue gas volume rate, per one(1) boiler Flue gas volume rate, per two(4) boilers 3,083 cfm 12,332.40 cfm 30 % 400 F

60 GPH 4

Volume flow rate of flue gases Calculation (Method 3)

Based on GPH and CFM rule of thumb (1) GPH is equivalent to: Flue gas volume rate, per one(1) boiler Flue gas volume rate, per two(4) boilers Flue Gas 53 cfm 3,180 cfm 12,720 cfm

USE:

3,250 cfm 13,000 cfm

1 boiler 4 boilers

Flue CFM

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Flue CFM

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Chimney Height
Refer to dwg. Elevations, Original Design, A-8, Sheet 8, Nov. 6,1956 Elev. (ft) Finished Cellar Fl Bottom of Steel Breeching Finished First Fl Finished Second Fl Finished Third Fl Finished Fourth Fl Top of Roof Slab Tof of Penthouse Roof Slab Top of Brick Chimney Chimney total height 44' - 0" 60'-0" 66' - 0"

121'-4" 124' - 4"

58.33 assumed 64.33

Theoretical Chimney Draft Effect

Using equations from page (iii) GK calculation notes) Formula Constant (C1) Formula Constant (C2) Formula Constant (C3) Formula Constant (C4) Formula Constant (C5) 2.96 0.000388 0.00126 0.031 0.029

Height of Chimney (H) Barometric pressure (Bo) Weight of air at 0F and sea level pressure (Wo) Weight of stack gases at 0F and sea level pressure (Wc) Absolute temperature of outside air in worst condition (To) Average stack flue gas temperature (Tc): Weight of gases generated by boiler (W) Coefficient of friction (F) Stack Inside diameter (D) Cross sectional dimensions of stack (W x H) Width: Height:

64.33 29.92 0.0863 0.09 555 860

ft in. Hg lbs/cf lbs/cf R R

9.528 lbs/sec 0.016

60 in 60 in

5.00 5.00

Rectangular Stack Draft Effect (Dr)

0.282 in. w.c.

Stack Effct Calc

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ft ft

Stack Effct Calc

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Breeching Straight Runs Friction Losses

Straight Run location: Type of duct: Breeching equivalent diameter: Straight Duct Length Exhaust gas flow Flue velocity Straight Run Friction Losses: Friction Loss Correction for temperature Correction for roughness Corrected Friction loss Friction Loss: 0.015 in. w.c. /100ft 0.74 at 400 deg F 0.97 medium smooth 0.011 in. w.c. /100ft 0.0007 in. w.c. from Fig.C-9, Calculation notes, GK from Fig.C-5, Calculation notes, GK from Fig.C-3C, Calculation notes, GK B-D Rectangular 30 in 30 in Width Height

32.79 in 6.50 ft 3250 cfm 520 fpm

Duct Design, Chapter 14, Table 14-2, SMACNA

One boiler

Straight Run location: Type of duct: Breeching equivalent diameter: Straight Duct Length Exhaust gas flow Flue velocity Straight Run Friction Losses: Friction Loss Correction for temperature Correction for roughness Corrected Friction loss Friction Loss:

C Rectangular 30 in 30 in Width Height

32.79 ft 5.42 ft 3250 cfm 520 fpm

Duct Design, Chapter 14, Table 14-2, SMACNA

One boiler

0.015 in. w.c. /100ft 0.74 at 400 deg F 0.98 medium smooth 0.011 in. w.c. /100ft 0.0006 in. w.c.

from Fig.C-9, Calculation notes, GK from Fig.C-5, Calculation notes, GK from Fig.C-3C, Calculation notes, GK

Straight Run Losses

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Straight Run location: Type of duct: Breeching equivalent diameter: Straight Duct Length Exhaust gas flow Flue velocity Straight Run Friction Losses: Friction Loss Correction for temperature Correction for roughness Corrected Friction loss Friction Loss:

E Rectangular 26 in 34 in Width Height

32.43 in 6.50 ft 3250 cfm 529 fpm

Duct Design, Chapter 14, Table 14-2, SMACNA

One boiler

0.017 in. w.c. /100ft 0.7 at 400 deg F 0.98 medium smooth 0.012 in. w.c. /100ft 0.001 in. w.c.

from Fig.C-9, Calculation notes, GK from Fig.C-5, Calculation notes, GK from Fig.C-3C, Calculation notes, GK

Straight Run location: Type of duct: Breeching equivalent diameter: Straight Duct Length Exhaust gas flow Flue velocity Straight Run Friction Losses: Friction Loss Correction for temperature Correction for roughness Corrected Friction loss Friction Loss:

G Rectangular 32 in 32 in Width Height

34.98 in 10.00 ft 3250 cfm 457 fpm

Duct Duct Design, Chapter 14, Table 14-2, SMACNA

One boiler

0.01 in. w.c. /100ft 0.7 at 400 deg F 0.98 medium smooth 0.007 in. w.c. /100ft 0.0007 in. w.c.

from Fig.C-9, Calculation notes, GK from Fig.C-5, Calculation notes, GK from Fig.C-3C, Calculation notes, GK

Straight Run Losses

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Straight Run location: Type of duct: Breeching equivalent diameter: Straight Duct Length Exhaust gas flow Equivalent diameter Flue velocity

G-H Rectangular 50 in 28 in Width Height

40.48 in 2.50 ft 13000 cfm 40.48 in 1455 fpm

Duct Duct Design, Chapter 14, Table 14-2, SMACNA

Two boilers 3.37 ft

Straight Run Friction Losses: Friction Loss Correction for temperature Correction for roughness Corrected Friction loss Friction Loss: 0.01 in. w.c. /100ft 0.7 at 400 deg F 0.98 medium smooth 0.007 in. w.c. /100ft 0.0002 in. w.c. from Fig.C-9, Calculation notes, GK from Fig.C-5, Calculation notes, GK from Fig.C-3C, Calculation notes, GK

Total Straight Run Friction Losses:

0.0029 in. w.c.

Straight Run Losses

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Bend Losses in Breeching

Bend location: Type of bend: Breeching equivalent diameter: B Rectangular W= 30 in H= 30 in

32.79 in R (ft) W (ft) 2.50 H (ft) 2.50 R/W 0.000 H/W 1 L/W L (ft)

Rectangular breeching: Exhaust gas flow Equivalent diameter Flue velocity Bend Loss: Elbow Loss Coefficent Velocity Pressure Pressure Loss: Bend location: Type of bend: Breeching equivalent diameter: C Rectangular 0.1

3250 cfm 33 in 554 fpm

One Boiler 2.73 ft

from Table 3, Calculation notes, GK

0.019 in. w.c. 0.002 in. w.c.

W=

34 in

H=

26 in

32.43 in R (ft) W (ft) 2.83 H (ft) 2.17 R/W H/W L/W 0.000 0.764706 0.176471 L (ft) 0.5

Rectangular breeching: Exhaust gas flow Equivalent diameter Flue velocity Bend Loss: Elbow Loss Coefficent Velocity Pressure Pressure Loss: 1.104

3200 cfm 32.43 in 558 fpm

One Boiler 2.70 ft

from Table CR3-8, Pag 200, Duct Fitting Loss Coefficient Tables, ASHRAE

0.019 in. w.c. 0.021 in. w.c.

Bend Losses

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Bend location: Type of bend: Breeching equivalent diameter:

F-G Rectangular W= 50 in H= 28 in

40.48 in R (ft) 5.41 W (ft) 4.17 H (ft) 2.33 H/W (ft) 0.6 R/W (ft) 1.30

Rectangular breeching: Exhaust gas flow Equivalent diameter Flue velocity Bend Loss: Elbow Loss Coefficent Velocity Pressure Pressure Loss:

13000 cfm 40.48 in 1455 fpm

Two Boilers 3.37 ft

0.13 0.132 in. w.c. 0.017 in. w.c.

from Table 3, Calculation notes, GK (Rectangular section)

Bend location: Type of bend: Breeching equivalent diameter:

H Rectangular W= 50 in H= 28 in

40.48 in R (ft) 5.41 W (ft) 4.17 H (ft) 2.33 H/W (ft) 0.6 R/W (ft) 1.30

Rectangular breeching: Exhaust gas flow Equivalent diameter Flue velocity Bend Loss: Elbow Loss Coefficent Velocity Pressure Pressure Loss:

13000 cfm 40.48 in 1455 fpm

Two Boilers 3.37 ft

1.23 0.132 in. w.c. 0.162 in. w.c.

from Table CR3-6, Pag 198, Duct Fitting Loss Coefficient Tables, ASHRAE

Total Bend Losses:

0.203 in. w.c.

Bend Losses

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Transition and Area change Losses in Breeching

Fitting location: Type : A-B Transition Wo = W1 = L= 34.23 in 33.85 in R (ft) Wo (ft) 3.83 3250 cfm 509 fpm 520 fpm 46 in 30 in 48 in 2.85 ft 2.82 ft Ho (ft) W1-Wo (ft) 1.67 1.333 One Boiler L(ft) 4 Deg. 18.4 Ho = H1 = 20 in 30 in

Equivalent diameter Do: Equivalent diameter D1: Rectangular Transition:

Exhaust gas flow Flue velocity at Do Flue velocity at D1 Transition Friction Losses: Loss Coefficent Velocity Pressure (at D1) Pressure Loss:

0 0.017 in. w.c.

from Table 4, Calculation notes, GK (Gradual Contraction)

0.000 in. w.c.

Total Transition Losses:

0.0000 in. w.c.

Trans. Loss Calc

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Dampers Losses in Breeching

Fitting location: Type : Exhaust gas flow Flue velocity at Duct Damper Friction Loss Using ASHRAE Duct Fitting Loss Coefficient Table CR9-4, for Damper, Opposed Blades (Brown 1957) assuming: (N) Number of Damper Blades: (W) Duct dimension parallel to blades axis, in. (H) Duct Height, in. L Sum of Damper Blade length, in. (N x W) R Perimeter of Duct, in (2 x (H + W) L/R: Blades Angle: Loss Coefficent Velocity Pressure Pressure Loss: 1.5 0 Degree 0.52 0.017 in. w.c. 0.009 in. w.c. from Table CR9-4 6 30 30 Rect Duct 3250 cfm 520 fpm C Wo = 30 in One Boiler Ho = 30

Total Damper Losses:

0.0088 in. w.c.

in