Beruflich Dokumente
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Kapitel-Überschrift
ROWELD®
Plastic Pipe Welding Technology 2008
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Red – the color of innovation. In addition to offering a most impressive product range,
Research and development have always played the utmost ROTHENBERGER also stands for a service philosophy that
important role at ROTHENBERGER, where innovation always supplies the craftsman with maximum support from
emerges from an intensive dialogue with the users of our consulting and training to after sales service. No less than
equipment. This results in more than 150 patents and regis- 300 service representatives are permanently „on the road“,
tered trademarks for product ideas that more than just cooperating with our specialized dealers to bring innovati-
once have greatly improved the productivity and safety of on, quality and services to the users.
2
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GE R!
Page 6
Page 46
ROTHENBERGER’s commitments to environ-
mental issues, to a sustainable economic
approach, to taking responsibility for their
home region and its people plus an intensive
interaction with skilled craftsmen ensure that
pipework professionals here will always find
exactly what they need to keep the world’s Page 22
lifelines up and running. Page 36
3
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Page
Sanitary pipe cutter and tools & Sanitary machines
Triple-M-System 28 - 39
4
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6
TC 42 PRO PVC 6
TC 42 PRO MSR 6
PS 35 Professional 6
PS 26 / 42 Standard 6
TC 168 PL 8
TC 125 PL 8
TC 67 PL 8
ROCUT® 110 10
ROCUT® 160 10
P 63 S-5 Sword 14
Sanitary machines
P 110 18
P 125 16
P 160 Saniline 22
P 250 A 2 24
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360
Operating range (mm)
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600
Construction site machines
P 160 B 30
P 200 B 40
P 250 B 30
P 315 B 30
P 355 B 30
P 500 B 42
P 630 B 44
P 800 B 46
P 1200 B 48
P 1600 B 48
P 315 W 52
T-piece P 315 W
Workshop machines
54
P 500 W 55
T-piece P 500 W 56
P 630 W 55
T-piece P 630 W 56
BS 355 M / BS 355 PLUS 57
BS 630 M / BS 630 PLUS 59
BS 1200 Plus 61
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600
Operating range (mm)
5
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ROCUT®
Plastic pipe cutters
In the Spanish Basque country ROTHENBERGER develops and produces plastic pipe shears, for highest levels of quality.
Knife blades from Solingen supply clean and straight cuts with pipe diameters up to 75 mm and all kinds of plastic usual
in the area of installation.
The structure of durable aluminum guarantees precise handling and long-living during professional use.
Light and precise single-handed shears for cutting and trimming ROCUT® Professional:
PP, PE, PEX and PVDF pipes. TC 42: Ø 0 - 42 mm
TC 50: Ø 0 - 50 mm
ADVANTAGE OF APPLICATION TC 75: Ø 0 - 75 mm
1 Minimum effort during cutting ROCUT® Standard:
2 Precise, right-angled cut TC 26: Ø 0 - 26 mm
3 Precise force transfer and precise guided cutter feed TC 32: Ø 0 - 32 mm DURAMANT
PS 35: Ø 6 - 35 mm
Y
TE
4 Stainless steel blade with V-edge CH G
NOLO
PS 26/42: Ø 6 - 42 mm
Releasing lever
Secure grip
1 Minimun effort during cutting
No. 5.2000
Lockable lever
2 Precise, right-angled cut
No. 5.2042
ROCUT TC 42 0 - 42
®
0 - 1 5/8“ 447 1 10 5.2000
Spare stainless steel blade 0 - 1 5/8“ 120 5.2042
No. 5.2000D Sales counter display TC 42 (content = 10 pcs.) 1 (10) 5.2000D
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ROCUT® TC 50 / TC 75 Professional
Plastic pipe shears
For cutting pipes of PP, PE, PEX, PB and PVDF.
DURAMANT
Y
TE
CH G
NOLO
No. 5.2005
ROCUT TC 26®
0 - 26 0 - 1 1/4“ 370 1 10 5.2005
No. 5.5015
ROCUT® TC 32 MSR 0 - 32 0 - 1 3/8“ 220 1 23 5.2040
ROCUT PS 35
®
6 - 35 1/4” - 1 3/8“ 740 1 20 5.5005
ROCUT PS 26 / PS 42
®
7
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Y
TE
CH G
Automatic PL telescopic ratchet pipe cutter NOLO
Ø Ø cutting
Removable internal Description mm inch depth g No.
pipe deburrer
TC 67 PL 6 - 67 1/4 - 2.5/8“ 7 710 1 4 7.0031
TC 125 PL 50 -125 2 - 5“ f 13 1600 1 4 7.0032
TC 168 PL 110 -168 4 - 6.5/8“ 16 1770 1 4 7.0033
Sales counter display TC 67 PL (content = 4 pcs.) 1 4 7.0031D
TUBE CUTTER 32 MSR / 42 MSR PRO / Optimised cutting wheel and precise telescopic guidance:
42 PRO PVC Right-angled cuts and burr-free trimming
Feed synchronised with revolutions
Rugged telescopic pipe cutter
Fast and simple adjustments of the working range
RANGE OF APPLICATION Ergonomically optimised metal handle
Optimum, fatigue-free operation
Models 35 MSR and 42 MSR PRO for multi-layer composite pipe.
Spare cutter wheel in the handle:
Model 42 PRO PVC for PVC pipes.
Always at hand, immediately available
Integrated, retractable internal pipe deburrer
ADVANTAGE OF APPLICATION
Uniform small working radius of 123 mm: TECHNICAL SPECIFICATION
Convenient working, also in tight surroundings
TC 32 MSR 6 - 32 mm 1/4 - 1.1/4"
TC 42 PRO MSR 6 - 42 mm 1/4 - 1.5/8"
TC 42 PRO PVC 6 - 42 mm 1/4 - 1.5/8"
Ø Ø
Description mm inch g No.
Accessories g No.
8
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Tools
EASYGRIP
No damage to pipe surface
1
Automatic strap wrench for plastic pipes and no pipe deformation
The indispensable assistant for socket welding plastic pipes with Centered prismatic support
large diameters.
ADVANTAGE OF APPLICATION
1 Centered prismatic support:
No damage to pipe surface,and no pipe deformation
2 Good gripping special nylon strap: Secure grip
ADVANTAGE OF APPLICATION
Small and handy: An ideal permanent companion
Description g No.
ADVANTAGE OF APPLICATION
No. 2.1655
Blade reserve in the handle: Always a spare blade at hand
Description g No.
Accessories g No.
No. 2.1652
Spare HSS blade 10 2.1652
ADVANTAGE OF APPLICATION
Continuously adjustable for wall thicknesses:
Flexible in use
Description Ø mm g No.
Accessories g No.
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Y
TE
CH G
NOLO
Product profile
RANGE OF APPLICATION
The cutting & chamfering system tool for right-angled cutting
and chamfering (15°) of thin and thick-walled PVC, PE, PP, PEX,
PB and PVDF pipes, as well as sound, insulated drain pipes with
Sanitary pipe cutter and tools
TECHNICAL SPECIFICATION
ROCUT® 110: Ø 32 - 110 mm
ROCUT® 160: Ø 110 - 160 mm
5 Ready to hand
Internal deburrer is
stored in the handle
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1
Only one tool system required for cutting,
chamfering and deburring
Extension set
Removable internal pipe deburrer, retracts into the
To change over to ROCUT® RAINMAX
cutter body, with rotatable HSS blade
In set with basic unit, clamping shell sets Ø 60, 80, 100 mm (No. 5.5044 /
5.5047 / 5.5048, cutter blade shaft (No. 5.4951)
From ROCUT®
to ROCUT® RAINMAX 60, 80, 100 mm 850 g 5.5010
No. 5.5035
In set ROCUT® 110 with basic unit (No. 5.5020), internal deburrer
(No. 5.5018), clamping shell sets, standard cutter blade shaft and cutter
blade insert (No. 5.5029), or cutter blade shaft and cutter wheel (No. 5.4950) In set ROCUT® 160 with basic unit (No. 5.5030), internal deburrer
(for sound-insulated pipes) (No. 5.5063), clamping shell sets, standard cutter blade shaft and cutter
blade insert (No. 5.5019), or cutter blade shaft and cutter wheel (No. 5.4950)
(for sound-insulated pipes).
Description Ø mm kg No.
ROCUT® 110 - Set 50, 75, 110 3,9 5.5035 Description Ø mm kg No.
ROCUT® 110 - Set 58, 78, 110 3,9 5.5037
for sound-insulated pipes ROCUT 160-Set
®
110, 125, 160 5,6 5.5063
Accessories g No.
11
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ROCUT® 110
Basic unit
Y
TE
CH
NOLO
G For use with clamping shells Ø 32 - 100 mm, without internal
deburrer, with standard cutter blade shaft and cutter blade insert
(No. 5.5029).
Description Ø mm g No.
Cutter wheels
ROCUT® 110 and ROCUT® 160
No. 5.4950
Description cutting depth mm g No.
12
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Y
TE
CH G
NOLO
3 High cutting speed: Efficient and rational working
4 Adjustable cutting depth limit with fine setting:
Highly repeatable sequential operations
5 Safely protected saw blade:
5 Safe operation
Safe working
TÜV tested saw blade guard
Time-saving and
2 Optimum pipe centering
3
efficient working
Centre clamping
Powerful 1520 W motor
with high cutting speed
4 Highly repeatable cuts
1 Right-angled cuts with no misalignment
Six rubberised clamping & guide Secure clamping and optimum pipe
No. 5.5655 No. 5.5505 rollers ensure right-angled cuts centering are guaranteed by the
with no misalignment. central, trapezoidal clamping device.
Description kg No.
Accessories kg No.
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Socket welding
TECHNICAL SPECIFICATION
Power: 800 W
Version: Thermostatic or electronic
Pipe outer diameter: For welding sockets, pipes and fittings
from 20 - 63 mm
Voltage: 230 V 50/60 Hz
110/115 V 50/60 Hz
2 Unit has an integrated floor stand
Ø mm ,kg No.
20 0,08 5.3511
25 0,10 5.3512
32 0,17 5.3513
40 0,26 5.3514
50 0,37 5.3515
63 0,60 5.3516
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Socket welding
Equipement reliability
3 Integrated ergonomic handle
Sanitary machines
Set consists of: Heating spigots, allen key SW 6 (No. 32.1216), cylinder headscrews, table clamp and carrying box.
15
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Heating elements
Accessories kg No.
ADVANTAGE OF APPLICATION
Temperature control according to DVS, CEN and ISO for
safe operation
Electronic temperature control & monitoring, and temperature
setting is secured against inadvertent changing
Saves time and costs by quick-exchange system for
heating plates
Optimum temperature distribution over the entire working area
4 holes for mounting heating spigots and heating bushes
Adaptor plate for butt welding ROWELD® P 125 1,15 5.5536 Description kg No. Description kg No.
Ø 160 mm (1 set = 2 pcs.) anti-stick coating
Table mounting clamp for P 125 0,45 5.5524 16 0,06 5.5585 40 0,26 5.5592
Floor stand for ROWELD® P 125 0,44 5.5539 17 0,06 5,5586 50 0,37 5.5593
Allen key SW 6 for P 125 0,02 32.1215 18 0,08 5.5587 63 0,60 5.5594
Socket pin for heating spigot P 125 0,01 5.5549 19 0,08 5.5588 75 0,89 5.5595
Allen key SW 5, M 6 x 40 for heating spigots/ 0,01 8.1957 20 0,08 5.5589 90 1,33 5.5596
-heating sockets and adaptor plate for P 125 25 0,10 5.5590 110 2,07 5.5597
Carrying case for ROWELD® P 125 Set 4,70 5.5555 32 0,17 5.5591 125 2,33 5.5598
16
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ROWELD® HG / WG
RANGE OF APPLICATION
Processing of roofing materials.
Welding of sheets, films, tent, in a boat building, on refuse dumps,
for swimming pools, automotive industry and tank construction.
Shrinking of fittings and sleeves in the electrical industry.
Repair and processing of plastic parts in automobile repair shops.
Hot air welding, shaping and shrinking of thermoplastics in the
workshop or on the building site.
ADVANTAGE OF APPLICATION
No. 5.5770
Suitable for continuous operation
Light, handy and robust
Welding temperature up to 700° C, continuously adjustable
Gentle cooling protects heating elements when work is
completed, without changing the preselected heating
Easy mounting of nozzles in all working applications:
Clip-on speed nozzles, no screws
Service friendly: Heater assembly easily replaceable
Powerful, light (700 g), and handy hot gas welding unit:
Ideal for stationary use in a workshop (WG 1600 E)
Active device protection for a long service life:
In case of an air supply failure, a safety circuit reduces the
heating power, and switches it off completely after 30 seconds
(WG 1600 E) No. 5.5780
TECHNICAL SPECIFICATION
Air demand: 80 - 250 l/min
(We commend the ROWELD® Air compressor
V 26, No. 5.3378) for the WG 1600 E
Sanitary machines
Heating element: 1500 W Heating element Description g 230 V 50/60 Hz
with electronic temperature control
ROWELD® HG 1600 E complete
with 5 mm tubular nozzle (No. 5.5769) 1360 5.5770
ROWELD® WG 1600 E complete
with 5 mm tubular nozzle (No. 5.5769) 700 5.5780
Accessories g No.
No. 5.5800
Pressure roll, 45 mm for overlapwelding 210 5.5816
of foils
Sheet universal scraper set for preparing 210 5.3380
welded seams (consisting of handle, triangular,
heart and multishape blades) No. 5.3380
Screwdriver for nozzle mounting 40 7.3152
Heating element 1500 Watt 80 5.5800
Spare carbon brushes (1 set = 2 pcs.) for HG1600 E 10 5.5788
Reinforced plastic pipe, 3 m (for WG 1600 E) 350 5.5782 No. 7.3421 No. 5.5782
Sheet steel case for ROWELD® HG 1600 E 4400 5.5799
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ROWELD® P 110
Plastic pipe butt welding machines
Product profile
RANGE OF APPLICATION
Prerequisite for joining
For butt welding of pipes and fittings of PE, PP, PB and PVDF
2
pipes and fittings
(Ø 20 - 110 mm), particularly suited for installation work
and in emergencies – also in pipe networks. Narrow main clamping elements
can also be used
ADVANTAGE OF APPLICATION
1 Segmented bends can be produced
2 For production of pipe/fitting connections
3 Precise force adjustment
TECHNICAL SPECIFICATION
Pipe outer diameter: Ø 20 - 90 mm (SDR 41 - SDR 7,25)
Ø 20 - 110 mm (SDR 41 - SDR 11)
Weight: 8,5 kg
Dimension: 450 mm total length
1 Segmented bends can be produced
Sanitary machines
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Sanitary machines
3 Precise force adjustment
Complete machine consists of: Basic unit with table mounting brackets, manual milling unit, electronically controlled heating element, main clamping shell
set R/R (Ø 110 mm) and main clamps R/F, left (Ø 110 mm), reducer clamping inserts R/R and R/F for Ø 40 - 90 mm, assembly tools, table mounting clamp,
and transport box.
ROWELD® P 110 complete 40, 50, 56, 63, 75, 90, 110 electronic 43 5.5844 5.5924
Accessories see page 20
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KK_GB_s20-s27.qxd 15.10.2007 23:16 Uhr Seite 20
Version kg No.
Description g No.
Ø mm kg No. Ø mm kg No.
Ø mm kg No. Ø mm kg No.
Heating element
With anti-stick coating, 180 x 130 mm, 800 Watt.
Flange adaptor
For centered welding of welding necks.
Description kg No.
Accessories
Description kg No. Description kg No.
Allen key SW 6 0,03 32.1216 Sheet steel transport box 14,20 5.5832
Allen key SW 8 0,05 32.1218 540 x 345 x 355 mm
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Welding machines
Sanitary machines
2 Robust
3 Wide working radius
3 m welding cable
Description kg No.
21
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For butt welding of PE, PP, PB and PVDF pipes and fittings,
especially suitable for 45° branches and tight elbows.
For use on building sites and in the workshop.
ADVANTAGE OF APPLICATION
1 Flexible for difficult positions
2 40% higher strength
3 All typical fittings used in sanitary installations can be clamped
1 Flexible for difficult positions
4 For safe clamping of pipes, fittings and tight 45° branches
Long service life through high-quality anti-stick
and 90° elbows coating according to DVS regulations
5 For milling 45° branches in a working range of Ø 40 - 75 mm
6 Minimum drag forces
TECHNICAL SPECIFICATION
Pipe diameter: Ø 40 - 110 mm (SDR 41 - 7,25)
Ø 40 - 140 mm (SDR 41 - 11)
Ø 40 - 160 mm (SDR 41 - 17,6)
Weight: 34,4 kg For safe clamping of pipes, fittings
4
Heating element: 800 W and tight 45° branches and 90° elbows
22
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Trimmer adaptor Ø 75 mm
Sanitary machines
Precise force adjustment
Complete machine consists of: Basic unit with electric milling unit, milling adaptor for 45° branches, electronically controlled heating element with contact
and transport protection, basic Ø 160 mm clamping shell set (left & right), Ø 160 mm pipe supports, reducer inserts and supports for 40, 50, 63, 75, 90, 110,
and Ø 125 mm in a sheet steel case, assembly tools and transport frame.
230 V 110/115 V
Description Ø mm Temperature control kg 50/60 Hz 50/60 Hz
ROWELD® P 160 SANILINE complete 40, 50, 63, 75 electronic 57,4 5.4000 5.4001
90, 110, 125, 160
ROWELD® P 160 SANILINE Special Edition 40, 50, 63, 75 electronic 61,2 5.4004
90, 110, 125, 160
Accessories see page 26
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ROWELD® P 250 A
Plastic pipe welding machine
ADVANTAGE OF APPLICATION
1 Flexible for difficult positions
2 Torsion-resistant for minimum drag pressure and minimum
power transfer loss
3 Safe and torsion-resistant transfer of welding forces
4 Single and two side cutting possible
5 Protects against unintentional starting and movement
6 Firm working table always available
TECHNICAL SPECIFICATION
Pipe diameter: Ø 40 - 110 mm (SDR 41 - SDR 7,25)
Ø 40 - 125 mm (SDR 41 - SDR 11)
Ø 40 - 200 mm (SDR 41 - SDR 17,6)
Ø 40 - 225 mm (SDR 41 - SDR 26)
Ø 40 - 250 mm (SDR 41 - SDR 33)
Weight: 36,4 kg
Trimmer: 450 W
Heating element: 1500 W
Sanitary machines
Precise welding
force adjustment on
the clear force scala
4 Firm working table always available
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KK_GB_s20-s27.qxd 15.10.2007 23:17 Uhr Seite 25
1 Flexible for difficult positions
4 Single and two side cutting possible
Sanitary machines
Torsion-resistant for minimum drag pressure
2
and minimum power transfer loss
No. 5.5795
Low-friction, on hardened, chromium-plated and sideways
installed in spherical liners led guidance waves
Complete machine consists of: Basic Unit with electrical milling device, holder for heating element, eletronically controlled heating elements with contact protection,
basic Ø 160 and 250 mm clamping shells plus Ø 160 and 250 mm support fork reducer inserts for Ø 40 - 140 mm and Ø 180 - 225 mm, assembly tools, sheet steel
transport box 800 x 520 x 765 mm (LxWxH), and sheet steel case for reducer & support inserts.
230 V 110/115 V
Description Ø mm Temperature control kg 50/60 Hz 50/60 Hz
ROWELD® P 250 A complete 40, 50, 56, 63, 75, 90, 110 electronic 127,0 5.5795 5.5796
125, 160, 180, 200, 225, 250
Basic unit 36,4 5.5768 5.5738
Accessories see page 27
25
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230 V 110/115 V
Description kg 50/60 Hz 50/60 Hz
Trimmer Adaptor
For milling 45° branche, replaceable cutters.
Trimmer Adaptor
Sanitary machines
Description kg No.
for 45°-branches
Ø 40 - 75 mm
(No. 5.4040) Trimmer Adaptor, for Ø 40 – 75 mm 0,63 5.4040
Set consisting of Basic Ø 160 mm clamping shell set, left and right
(No. 5.4082) plus two reducer inserts (left and right) for diameters of
ROWELD® P 160 SANILINE
40, 50, 63, 75, 90, 110 and 125 mm. conversion kit
Conversion of existing ROWELD® P160 SANILINE to the new universal
clamping tools.
Description Ø mm kg No.
Accessories
Description kg No.
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Description kg No.
Ø mm kg No. Ø mm kg No.
160 7,25 5.5742 250 10,10 5.5717 No. 5.5717 No. 5.5742
Ø mm kg No. Ø mm kg No.
Sanitary machines
63 1,75 5.5749 140 0,80 5.5743 180 2,46 5.5721 225 1,41 5.5719
75 1,68 5.5748 200 2,03 5.5718
Ø mm kg No. Ø mm kg No.
left right
40 1,90 5.5288 40 1,90 5.5198
50 2,14 5.5287 50 2,14 5.5197
56 2,18 5.5286 56 2,18 5.5196
63 2,10 5.5285 63 2,10 5.5195
75 2,50 5.5284 75 2,50 5.5194
90 2,49 5.5283 90 2,49 5.5193
110 2,46 5.5282 110 2,46 5.5192
125 2,64 5.5281 125 2,64 5.5191 Main clamping tools
140 3,36 5.5280 140 3,36 5.5190
Heating element
Anti-stick coating, Ø 300 mm, 1500 Watt.
Replacement cutter (1 set = 2 pcs.) 0,10 5.5163 Transport box, red protective cover 25,00 5.5759
Allen key SW 8 0,02 32.1218 Sheet steel case 2,82 5.4020
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Triple-M-System
ROWELD® Basic unit type HP 160/250/315/355 ROWELD® Basic unit type MP 160/250/315/355 ROWELD® Basic unit type LP 160/250/315/355
ROWELD® Hydraulic system type CNC ROWELD® Hydraulic system ROWELD® Hydraulic system type Basic
type Professional
ROWELD® Trimmer type DDT ROWELD® Trimmer type SDT ROWELD® Trimmer type MT
Construction site machines
ROWELD® Heating element type CNC VA ROWELD® Heating element type CNC SA ROWELD® Heating element type Basic
Basic units 30
Hydraulic systems 33
Trimmer 34
Heating elements 36
Reducer clamping inserts 38
28
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SDR ranges
41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
SDR ranges
29
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Basic units
Stable base
2 Extra rigid, separate supporting frame
Ease of transport
Travel sensor CNC
Hydraulic systems 33
Trimmer 34
Heating elements 36
Reducer clamping inserts 38
Basic units
For use on the building site, in pipe trenching and pipeline TECHNICAL SPECIFICATION
bridging, and in the workshop.
For welding pipes and fittings from medium pressure ranges Weight:
(SDR 41 - 11) from PE, PP and PB. P 160 B type MP: 30 kg
The ROWELD® Basic unit type MP is especially recommended for P 250 B type MP: 62 kg
welding medium thickness walled pipes. P 315 B type MP: 68 kg
P 355 B type MP: 68 kg
Use of ROWELD® CNC hydraulic control systems is not possible
with this model.
Pipe diameter:
P 160 B type MP: Ø 40 - 160 mm (SDR 41 - 11)
P 250 B type MP: Ø 90 - 250 mm (SDR 41 - 11)
P 315 B type MP: Ø 90 - 315 mm (SDR 41 - 11)
P 355 B type MP: Ø 160 - 355 mm (SDR 41 - 11) Compatible with the ROWELD®
4
clamping elements
2 30% reduced friction force
Simplified Construction
3 Protected welding zone
Wheel set
Description mm No.
Hydraulic systems 33
Trimmer 34
Heating elements 36
Reducer clamping inserts 38
31
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Basic units
4 Simplified construction
Fast variation of diameters
Integral tubular steel frame
Easy to adjust pipe support
1 Compact dimensions
Construction site machines
2 Protected welding zone
Bracket
Description mm No.
Hydraulic systems 33
Trimmer 34
Heating elements 36
Reducer clamping inserts 38
Hydraulic systems
Double pumping system with constantly regulated pressure Simplified data entry
during the entire welding and cooling processes.
For the ROWELD® Basic units type HP P 160/250/315/355 B.
ADVANTAGE OF APPLICATION
1 Easy operation, with only 2 control elements
2 Low heating by means of the digital double pumping technology
3 Well protected and easy to transport
4 Fast and precise storing and recording of welding parameters
according to DVS and other internationally recognized welding
standards up to a total of 350 protocols
Compliance with welding parameters following fixed
specifications
(Not compatible with ROWELD® Basic units
2 Low heating
type MP and LP)
Digitized double CNC-Control Power Unit
TECHNICAL SPECIFICATION pumping hydraulics CNC-Control Power Section
Operation pressure: 2 - 120 bar
Weight: 39 kg
1 Easy operation
ROWELD® Hydraulic system Pressure saving system that maintains constant pressure during
welding and cooling-off times as well as when switched off
type Professional Can be used together with any ROWELD® Triple-M
Electro-hydraulic control for heating element butt Basic unit
welding machines
TECHNICAL SPECIFICATION
RANGE OF APPLICATION
3 Safe and simply controls
230 V 110/115 V
Description 50/60 Hz 50/60 Hz
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Hydraulic systems
pes MP and LP, for installations of sewage and industrial sector Working pressure is continuously adjustable
pipelines. Constant pressure during welding and cooling off times
For welding thin-walled or smaller diameter pipes
1 Simplified assembly TECHNICAL SPECIFICATION
Change of direction per Operation pressure: 5 - 60 bar
electronic switch
Power: 350 W
Weight: 15 kg
2 Durable
230 V
No possibility for Description 50/60 Hz
3 Robust and rugged
internal leakages construction
Enclosed system ROWELD® Hydraulic system type Basic 5.5111
1 High torsion
Fixed Durable
Safe
Safety switch
230 V 110/115 V
Description 50/60 Hz 50/60 Hz
Trimmer
2 Very simple handling
Lightweight
Slim construction
5 Clean cutting area
Guaranteed parallel
1
preparation of tube ends
Safety switch
230 V
Description 50/60 Hz
ADVANTAGE OF APPLICATION
1 Clean Cutting Area
230 V
Description 50/60 Hz
35
KK_GB_s28-s39.qxd 15.10.2007 23:47 Uhr Seite 36
Heating elements
RANGE OF APPLICATION
3 Guaranteed, exact compliance with welding times
(Exclusively adapted to ROWELD® Basic units
SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4 type HP CNC VA!)
The ROWELD® Heating element type CNC-VA, when used in
combination with the ROWELD® Hydraulic system type CNC, TECHNICAL SPECIFICATION
allows for a fully automated welding operation. Diameter: 200 mm 300 mm 380 mm
Power: 800 W 1500 W 2500 W
2 Long life-cycle Weight: 8,4 kg 12,9 kg 13,3 kg
High quality non-adhesive coating
Electronically regulated
230 V 110/115 V
Description 50/60 Hz 50/60 Hz
RANGE OF APPLICATION
3 Saves time and money
(Exclusively adapted to ROWELD® Basic units
SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4
Construction site machines
Electronically regulated
2 Long life-cycle
230 V 110/115 V
3 Saves time and money
Description 50/60 Hz 50/60 Hz
Heating element quick-change system
Heating element type CNC SA 160 5.3625 5.3685
Heating element type CNC SA 250 5.3725 5.3785
Heating element type CNC SA 315/355 5.5398 5.5856
Heating elements
ADVANTAGE OF APPLICATION
1 Temperature adjustments and monitoring according to
DVS, CEN, ISO
2 Long life-cycle
Saves time and money
(Not to be used with ROWELD® type CNC Machines!)
TECHNICAL SPECIFICATION
Diameter: 200 mm 300 mm 380 mm
Power: 800 W 1500 W 2500 W
Weight: 3,3 kg 5,4 kg 11,3 kg
2 Long life-cycle
230 V 110/115 V
Description 50/60 Hz 50/60 Hz
Description kg No.
37
KK_GB_s28-s39.qxd 15.10.2007 23:47 Uhr Seite 38
mm kg No. mm kg No.
mm kg No. mm kg No.
mm kg No. mm kg No.
mm kg No. mm kg No.
Expanded support
mm kg No. mm kg No.
Exact and offset free fixing of thick wall pipes
90 3,7 5.5175 200 3,3 5.5169
110 3,7 5.5174 225 2,3 5.5168
125 3,6 5.5173 250 4,6 5.5444
140 3,6 5.5172 280 3,9 5.5443
Reducer clamping insert set No. 5.5444 (Ø 250 mm) contains 8 half shells for 160 3,8 5.5171 315 3,0 5.5437
using as reducer set for reducer clamping inserts Ø 90 - 225 mm. 180 4,0 5.5170
38
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Accessories
No. 5.5491
Flange adaptor
For accurate centrically fixing and welding of pipe flanges.
No. 5.3580
Transport box
For ROWELD® Triple-M machines.
No. 5.5299
Description kg No.
39
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TECHNICAL SPECIFICATION
Trimmer: 620 W
230 V 50/60 Hz
Hydraulic unit: 370 W (0 - 100 bar)
230 V 50/60 Hz
Heating element: 1000 W
230 V 50/60 Hz
Construction site machines
Complete machine consists of: Basic unit with 4 main clamp set Ø 200 mm and high pressure hydraulic hoses with quick action couplings, hydraulic unit,
complete set of clamping inserts Ø 63 mm - 180 mm (pipe-to-pipe and pipe-to-fitting), electric trimmer and electronically regulated heating plate,
carrying frame for the trimmer and heating plate, tools, manual with welding tables and transport case.
400 V
Description Ø mm kg 50/60 Hz
ROWELD® P 200 B complete 63, 75, 90, 110, 125, 140, 160, 180, 200 143 5.5390
ROWELD® P 200 B Basic unit without reducer clamping inserts 63 - 200 125 5.5391
ROWELD® P 200 B CNC SA complete 63, 75, 90, 110, 125, 140, 160, 180, 200 143 5.5380
ROWELD® P 200 B CNC SA Basic unit without reducer clamping inserts 63 - 200 125 5.5381
More details see page 51
40
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Accessories P 200 B
Version kg No.
Ø mm kg No. Ø mm kg No.
Ø mm kg No. Ø mm kg No.
Hydraulic unit
Description kg No.
Description kg No.
Heating element
With anti-stick coating, Ø 235 mm, 1000 Watt.
Description kg No.
Accessories
Description kg No.
41
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Basic unit with 4 main clamp sets Ø 500 mm, hydraulic unit and 2 hight pressure high hoses (4mm, with quick action couplings) two complete sets of adaptor
clamping inserts for Ø 200 - 500 mm (pipe-to-pipe and pipe-to-fitting), electric trimming unit, electronically regulated heating plate, carrying frame for the trimmer
and heating plate, fitting tools and transport case.
230 V 400 V
Description Ø mm kg 50/60 Hz 50/60 Hz
ROWELD® P 500 B complete 200, 225, 250, 280, 315, 355, 400, 450, 500 861 5.3420 5.3400
ROWELD® P 500 B Basic without adaptor clamping inserts 200 - 500 617 5.3425 5.3415
ROWELD® P 500 B CNC SA complete 200, 225, 250, 280, 315, 355, 400, 450, 500 870 5.4770
ROWELD P 500 B CNC SA Basic
®
200 - 500 626 5.4760
More details see page 51
42
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Accessories P 500 B
Version kg No.
Ø mm kg No. Ø mm kg No.
Ø mm kg No. Ø mm kg No.
Hydraulic unit
Description kg No.
Electric trimmer
Description kg No.
Description kg No.
Accessories
Electric hoist
450 Watt, for trimmer und heating element.
Description kg No.
Accessories
Description kg No.
43
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Basic unit with 4 main clamp sets Ø 630 mm, hydraulic unit and 2 hight pressure high hoses (4 mm, with quick action couplings) two complete sets of adaptor
clamping inserts for Ø 315 - 560 mm (pipe-to-pipe) and Ø 315 - 450 mm (pipe-to-fitting), electric trimming unit, electronically regulated heating plate, carrying
frame for the trimmer and heating plate, fitting tools and transport case.
400 V
Description Ø mm kg 50/60 Hz
ROWELD® P 630 B complete 315, 355, 400, 450, 500, 560, 630 911 5.3300
ROWELD® P 630 B Basic without reducer clamping inserts 315 - 630 727 5.3355
ROWELD® P 630 B CNC SA complete 315, 355, 400, 450, 500, 560, 630 920 5.4780
ROWELD® P 630 B CNC SA Basic 315 - 630 736 5.4790
More details see page 51
44
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Accessories P 630 B
Version kg No.
Reducer clamping inserts pipe/pipe Ø 500 mm and 560 mm reducer clamping inserts consist of 8 aluminuim
half shells.
Each set consists of 6 or 8 wide aluminium half shells.
Ø 500 mm set acts as a main clamp to accept all smaller inserts.
Ø mm kg No. Ø mm kg No.
Ø mm kg No. Ø mm kg No.
Hydraulic unit
Description kg No.
Electric trimmer
Description kg No.
Description kg No.
Accessories
Electric hoist
450 Watt, for trimmer und heating element.
Description kg No.
Accessories
Description kg No.
45
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ROWELD® P 800 B
Plastic pipe welding machine
Compact design ensures accurate guiding
RANGE OF APPLICATION
Electrically driven trimmer
For welding plastic pipes.
A crane for hoisting the heating plate and trimmer is available
For use in the workshop and on the construction site. as an optional extra
From Ø 500 - 800 mm. Available with data recording
ADVANTAGE OF APPLICATION TECHNICAL SPECIFICATION
1 Clamping of bends, T-pieces and V-collars Trimmer: 1500 W, 400 V 50/60 Hz
2 Welding from pipes to stand pipes possible Hydraulic unit: 1500 W (0 - 120 bar)
3 Light sturdy basic unit, cab be used in trench 400 V 50/60 Hz
Basic unit with hydraulic drive Heating element: 1200 W, 400 V 50/60 Hz
Hand operated control valve for pressure control Weight: 1550 kg
3 Can be used directly in trenches
High torque geared motor Sturdy electric hoist 3rd clamp can be relocated
46
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Set consists of: ROWELD® P 800 B Basic unit (No. 5.4160), heating element, trimmer, reducer clamping set (No. 5.4175), electric hoist (No. 5.4176).
400 V
Description Ø mm kg 50/60 Hz
400 V
Accessories Ø mm kg 50/60 Hz
47
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3 Can be used directly in trenches
48
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Set consists of Basic unit (No. 5.4270), heating element (No. 5.4265) electric trimming unit (No. 5.4264), hydraulic unit (No. 5.4267) and distribution switch
cabinet (No. 5.4269), carrying frame (No. 5.4266), reducer clamping sets Ø 800, 900 and 1000 mm (No. 5.4263 / 5.4262 / 5.4261), hose package (No. 5.4268)
and cable remote with digital display (No. 5.4252)
400 V
Description Ø mm kg 50/60 Hz
400 V
Accessories Ø mm kg 50/60 Hz
49
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Recording device
• Welder/Code : MUSTERMANN •
• : No. 123 • No need for a PC connection
• Project/Job : MUSTERDORF •
• : MUSTERSTRASSE 1 •
• Weld seam no :1 • All settings and configurations can
• Date : 2007-20-09 • be entered directly into the device
• Atmospheric temperature : 32 °C •
Construction site machines
Accessories No.
50
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Trimming unit
see page 35
51
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High torque trimmer with geared motor Long service life according to
3
DVS, CEN, ISO regulations
2 Accurate welding force
Set consists of: Basic unit with basic clamping fixture 315 mm on the right of and left on cross slide, inserted electrical hydraulic unit 220V/400V/400W,
electrical milling mechanism 750 W with gear motor, heating element admission with electronically adjustable control, inserted heating element anti-stick coats
400V/300W, Ø 90, 110, 125, 200, 225, 250 and 280 mm machine underframe transportation crate, assembly tool.
Description 400 V
Version Ø mm kg 50/60 Hz
ROWELD® P 315 W complete, with reducer clamping inserts 90 - 315 523 5.4800
Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mm
ROWELD® P 315 W Basic, without reducer clamping inserts (4,2 kW) 90 - 315 385 5.5200
52
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2 Accurate welding force
Clamping tools:
Main pipe clamps for Ø 315 mm
(right and left) both swivel up to
22.5°,with positive settings for
fabrication of segmented bends-0°
can be set on both sides.
Workshop machines
Set consists of: Basic unit with basic clamping fixture 315 mm on the right of and left on cross slide, inserted electrical hydraulic aggregate 220V/400V/400W W,
electrical milling mechanism 750 W with gear motor, heating element admission with electronically adjustable control, inserted heating element anti-stick coats
400V/300W, Ø 90, 110, 125, 200, 225, 250 and 280 mm machine underframe transportation crate, assembly tool, assembly to DATALINE, travel sensor.
Description 400 V
Version dia mm kg 50/60 Hz
ROWELD® P 315 W CNC complete, with reducer clamping inserts 90 - 315 523 5.5320
Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mm
ROWELD® P 315 W CNC Basic, without reducer clamping inserts 90 - 315 385 5.5340
53
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Accessories P 315 W
Version kg No.
Ø mm kg No. Ø mm kg No.
Ø mm kg No. Ø mm kg No.
ADVANTAGE OF APPLICATION
Fast trouble free clamping of adaptor on to basic unit with
guide slider
Easy axial alignment of pipe ends
Version kg No.
Accessories
Description kg No.
54
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ROWELD® P 500 W / P 630 W Workshop plastic pipe welding machine with swivelling clamps
for producing pipe bends up to 22,5° on both sides for
Plastic pipe welding machine manufacturing of segmented bends
RANGE OF APPLICATION
TECHNICAL SPECIFICATION
For welding of PE, PE and PB pipes and fittings from all pressure
Electrical hydraulic unit: 2250 W
ranges (SDR 41 - 7,4).
230 V / 400 V, 50/60 Hz
P 500 W: Ø 250 - 500 mm
Electrical trimmer: 1100 W
P 630 W: Ø 315 - 630 mm
400 V, 50/60 Hz
Heating element: 8000 W
ADVANTAGE OF APPLICATION
400 V, 50/60 Hz
1 Safe and torsion-resistant transfer of welding forces
2 Accurate welding force
3 Long service life according to DVS, CEN, ISO regulations
2 Accurate welding force
Clearly laid out control panel for all electrical and hydraulic
controls and adjustment functions, control lever for
rapid starting, shutting down, and maintaining pressure
Workshop machines
Set consists of: Basic unit with basic clamping fixture 500 mm and/or 630 mm on the right of and left on cross slide, inserted electrical hydraulic unit
230V/400V/2250 W, electrical milling mechanism 400V/1100 W with gear motor, heating element admission with electronically adjustable control, inserted
heating element anti-stick coats 400V/8000W, Ø 315, 355, 400, 450 mm, machine underframe by the electronic control infinitely variable with drawers,
transportation crate, assembly tool
55
KK_GB_s52-s68.qxd 15.10.2007 23:39 Uhr Seite 56
Description Ø mm No.
Description No.
ADVANTAGE OF APPLICATION
Fast trouble free clamping of adaptor on to basic unit with
guide slider
Easy axial alignment of pipe ends
Version No.
ADVANTAGE OF APPLICATION
Optional accessory for producing 90° T-pieces (with equal
branches) in two welds for Ø 200 - 400 mm pipes, in all
nominal pressure settings
3 part clamp with adaptor inserts for Ø200-400 mm
(6 segments per set) which fit inside each other with
Workshop machines
fixing bolts
No. 5.5426
Version Ø mm No.
56
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400 V
Workshop machines
Description kg 50/60 Hz
BS 355 M with pipe clamping device and roller table 430 5.5600
Accessories kg No.
57
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BS 355 PLUS Robust length stop with scale (70 - 730 mm)
Plastic pipe bandsaw Clamping:
Manual parallel wind set up
RANGE OF APPLICATION
Saw guides:
For precise and perfectly angled sawing of PE, PB, PP, PVDF
Dual sided,infinitely adjustable saw guides for perfect cuts
and PVC pipes, fittings and profiles.
Central saw blade tensioning
Sturdy bandsaw for workshop use for sawing plastic pipes,
Adjustable rollers to ensure smooth running saw blade
sections and profiled materials.
Ideal for producing segmented bends and T-piece sections. Drive:
Sawing capacity: circular section 0 - 45° / Ø 0 - 355 mm Powerful gear motor with electronically controlled gradual
square section 0° / 350 x 350 mm initial cut for a longer blade lifeTE
400 V
Description kg 50/60 Hz
BS 355 PLUS with pipe clamping device and roller table 500 5.5601
Accessories kg No.
58
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Workshop machines
400 V
Description kg 50/60 Hz
BS 630 M with pipe clamping device and roller table 700 5.5605
Accessories kg No.
59
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Basic unit:
Dual sided pivoting saw arm
TECHNICAL SPECIFICATION
Precision linear guiding for high cutting quality Power: 1500 W
Single hydraulic unit has a quick working cycle with a special Dimensions: 2500 x 2660 x 1950 mm (LxBxH)
PTFE coated cylinder for a vibration free feed Weight: 850 kg
Saw arm is lowered and raised hydraulically
Infinitely adjustable feed rate, automatic stop via end switch
Workshop machines
400 V
Description kg 50/60 Hz
BS 630 PLUS with pipe clamping device and roller table 850 5.5606
Accessories kg No.
60
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Basic unit:
TECHNICAL SPECIFICATION
Dual sided pivoting saw arm
Precision linear guiding for high cutting quality Power: upon request
Single hydraulic unit has a quick working cycle with a special
Dimensions: upon request
Weight: 2200 kg
PTFE coated cylinder for a vibration free feed
Saw arm is lowered and raised hydraulically
Automatic stop via end switch, electric height stop adjustable
Workshop machines
400 V
Description kg 50/60 Hz
BS 1200 PLUS with pipe clamping device and roller table 2200 5.5641
61
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Quadruple clamps
For establishing the connection on bars with Ø 63 - 225 mm.
Rounding clamps
Ideal for fixing the welding depth and rounding the PE pipe
Workshop machines
62
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1 Data input with Barcode pen, for ROWELD® ROFUSE, TECHNICAL SPECIFICATION
ROFUSE+ and ROWELD® ROFUSE Print+ manual data input
possible Input voltage: 230 V
Allowance: 186 V - 290 V
2 Simple data communication via USB interface for Print+
Frequency : 40 Hz - 70 Hz
Welding control system
Output voltage: 8 V - 48 V
Wooden transport crate, plug on adaptor 4,0 mm Protection category: IP 54
ROWELD® ROFUSE / ROFUSE+ Temperature range: -20°C to + 60°C
Weight: 16,5 kg
Display 4 x 20 characters with 5 mm size, LED back lit
Dimensions : 230 x 295 x 330 mm
Barcode reader: yes
Reports: ROFUSE/ROFUSE+: no
ROFUSE Print+: 1800 reports
User friendly
4 x 20 characters with 9 mm
size and LED back lit
1 Data input
Barcode reader
2 Simple data commission
63
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ROWELD® D 4 / 12 Aero Basic For PE and PP materials; suitable for Ø 3 mm and 4 mm welding
wire and wall thickness s = 4 - 12 mm.
Manual extrusion welder
ADVANTAGE OF APPLICATION
RANGE OF APPLICATION
Light and easy to use in all situations
For welding foils in waste disposal, container and plant Automatic roller feed for welding wire
construction, pipe construction and for sealing roofing systems. With integrated air supply
Pre heating of raw materials with pre heat nozzle in glider
TECHNICAL SPECIFICATION
Power: 3 KW
Welding power: up to 1,8 kg/h
Weight: 5 kg
Description No.
TECHNICAL SPECIFICATION
Power: 3,7 KW
Welding power: 1,0 kg/h at Ø 3 mm welding wire
1,8 kg/h at Ø 4 mm welding wire
Weight: 6 kg
Description No.
TECHNICAL SPECIFICATION
Workshop machines
Power: 3,5 KW
Welding power: 1,0 kg/h at Ø 3 mm welding wire
1,8 kg/h at Ø 4 mm welding wire
Weight: 5,5 kg
Scope of delivery: 2 blane welding shoes, 1 filled welding shoe, 1 stand,
3 nozzles
Description No.
64
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ROWELD® D 3 / 25 Aero
Manual extrusion welder
RANGE OF APPLICATION
For welding foils in waste disposal, container and plant
construction, pipe construction and for sealing roofing systems.
For PE and PP materials; suitable for Ø 3 mm welding wire and
wall thickness s = 6 - 25 mm.
ADVANTAGE OF APPLICATION
Electronic regulator 150 - 950 / min
Automatic roller feed for welding wire
With integrated air supply
Pre heating of raw materials with pre heat nozzle in glider
0,675 KW extruder heating, 2,2 KW air heater,
1,0 KW drive motor with electronic speed control
TECHNICAL SPECIFICATION
Power: 3,875 KW
Welding power: 0,5 - 2,0 kg/h Scope of delivery: 2 blane welding shoes, 1 filled welding shoe, 1 stand,
3 nozzles
Weight: 8,3 kg
Description No.
ROWELD® D 3 / 25
Manual extrusion welder
RANGE OF APPLICATION
For welding foils in waste disposal, container and plant
construction, pipe construction and for sealing roofing systems.
For PE and PP materials; suitable for Ø 3 mm welding wire and
wall thickness s = 6 - 25 mm.
ADVANTAGE OF APPLICATION
Electronic regulator 150 - 950 / min
Automatic roller feed for welding wire
With external air supply
Pre heating of raw materials with pre heat nozzle in glider
0,675 KW extruder heating, 2,2 KW air heater,
1,0 KW drive motor with electronic speed control
TECHNICAL SPECIFICATION
Power: 3,675 KW
Welding power: 0,5 - 2,0 kg/h Scope of delivery: 2 blane welding shoes, 1 filled welding shoe, 1 stand,
3 nozzles
Weight: 7 kg
Description No.
ROWELD D 3/25
®
5.5497
ADVANTAGE OF APPLICATION
V: 26 m3/h at 0,6 bar; IP 55
Integrated pressure safety valve
Protection frame with wheels and vacuum pressure valve
TECHNICAL SPECIFICATION
Weight: 39,5 kg
Description kg No.
65
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Load bearing
Description capacity kg kg No.
Load bearing
Description capacity kg kg No.
Load bearing
Description capacity kg kg No.
Squeezing device
Mechanical:
Work area from OD 32 to OD 225 mm, laterally adjustable
spacers are fitted to avoid damage to the crimping area.
Workshop machines
Hydraulic:
Work area from OD 75 to OD 225 mm. Works as described
above with the help of appropriate rounding discs, this device
can be used to reshape crimped pipes.
66
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Training
• welders training is available in our training centre or
in your facility
• service Training is available in our factory service
centre in Hessisch Lichtenau
Hire machines
To complement your pool of welding machines and to cover your
peak requirements, we maintain a pool of hire machines compri-
sing
• thermo compression butt welding machines up to Ø 630 mm
for building sites
• thermo compression butt welding machines up to Ø 315 mm
for workshops
The current list of machines in the hire pool and the hire terms are
available upon request!
Imprint Work details and advice on use and safety are without engage-
ment and do not in any way replace legal or other (e.g. accident
ROTHENBERGER Werkzeuge GmbH prevention and insurance association) regulations in the respec-
Industriestraße 7 tive countries.
D-65779 Kelkheim / Germany
Phone: + 49 (0) 61 95 / 800-1 No part of this catalogue must be reproduced in any way – by
Fax: + 49 (0) 61 95 / 7 44 22 means of reprinting, photocopy, microfilm or any other process
e-Mail: info@rothenberger.com – without the prior written consent of ROTHENBERGER
Register court Königstein / Taunus HRB 2732 Werkzeuge GmbH or translated into a machine-readable
language or stored in electronic systems and processed there.
In the course of technical further development and the adap- Amendments and additions to the catalogue are prohibited.
All rights reserved for all countries.
Workshop machines
ROTHENBERGER Worldwide
rothenb@iol.ie
ROTHENBERGER Werkzeuge GmbH
9.0452/10.07/2.5/PMK/KDM
Mexico
ROTHENBERGER S.A. Sucursal México Telefon + 49 (0) 61 95 / 800 -1
Bosques de Duraznos No. 69-1101
Col. Bosques de las Lomas • México D.F. 11700 Fax + 49 (0) 61 95 / 744 22
Tel. + 52 55 / 55 96 - 84 98
Fax + 52 55 / 26 34 - 25 55 info@rothenberger.com
www.rothenberger.com