Process Item Test References Sampling Accuracy Responsibility

Receive raw materials Fiber None Check for damage and quantity 100 % N/A Receiving
Receive raw materials Stainless steel None Check for damage, dimensions,
condition and quality
100 % N/A Receiving
SST

Fiber Prep




Fiber color
&striping
Color and stripes
Fiber ID
Level wind
Length (OTDR)
SPC-2-10-212


OPT-3-10-051
100%


100%
N/A


0.01dB/km
Fiber Prep
and SST


SST





Stainless steel
loose tube unit




Attenuation (OTDR)
SS Tube Diameter
Gel fill
Fiber overlength
Weld quality

OPT-3-10-051
OPT-3-10-053

OPT-3-10-387
Eddy current

100 %
OSE AND ISE
OSE
OSE
100%

0.01 dB/km
0.01 mm
+/- 5%
+/-0.05%
N/A

SST






*SST IN PIPE
*(This section pertains to SST in a
Pipe Only)







Stainless steel
tube in pipe
Pipe integrity
Pipe weld projection
Pipe inner diameter
Pipe outer diameter
Fiber overlength
Attenuation (OTDR)

Eddy current
OPT-3-10-080
OPT-3-10-080
OPT-3-10-080
OPT-3-10-387
OPT-3-10-051
100 %
OSE and ISE
OSE and ISE
OSE and ISE
OSE
100% of pipes going to
offsite strander
N/A
0.01 mm
0.01 mm
0.01 mm
+/- 0.5%
0.01dB/km
Pipe
SST



Pipe/ Fiinal
QC

Final Inspection











Finished Product Attenuation (OTDR)
Dimensional checks :
Cable core


Wire preform
Check in-process data
OPT-3-10-051

Pipe Resistance per
OPT-3-10-289

Visual inspection
Verify that all inspections have
been performed and meet
specifications.
100 % bi-directional

OSE and ISE


OSE and ISE
100%

0.01 dB/km






Final QC
Document Number:OPT-2-10-439 Revision: 1 Originator: Tim Hartpence Effective:10/31/2001




Alcoa Fujikura Ltd.
Telecommunications Division
Routine Inspection and Test Plan for Stainless Steel In Pipe Optical Ground Wire
a