Beruflich Dokumente
Kultur Dokumente
BY ISHAN KAUSHAL
ROLL NO. 1040252
ROB AT DOMORIA PULL, JALANDHAR
Details of the Project
All the pile caps were cast except the one at location DPG7.
All the pier, pier caps, pedestals were cast except at the
location DPG7.
Batching Plant
Equipments Used at Site
SUPERVISION OF SUBSTRUCTURE
Foundation : Piles
Piles are long slender members that carry and transfer the
load of the structure to the ground located at some depth
below the ground and the earth surrounding the piles.
Steel quantity
Dia of one pile = 1000 mm
Clear cover = 75 mm
Dia of the bar used for pile rings = 10 mm
Dia of pile ring, d = 1000- 2*75 = 850 mm
Circumference of pile ring = П*d = П*850 =2.669 m
Vertical bars
Diameter = 20 mm
Length of one single bar from top to bottom of the pile = 20.9 m
Number of the bars = 15
So total length = 15*20.9 = 313.5 m
Total weight of steel used in one pile = 10²/162266.9 + 20²/162*313.5
= 938.8 kg
For pile group having 4 piles total weight of steel = 4*938.8 = 3755.3 kg
For pile group having 6 piles total weight of steel = 6*938.8 = 5632.96 kg
Pile Cap
Structural elements that tie a group of piles together.
2 b2 25 110 c/c
3 b3 16 110 c/c
4 b4 16 150 c/c
5 b5 12 sets of 7 stirrups @
250 c/c
6 b6 16 2 sets of 6 bars
Estimation of the Pile Cap DPG7
Concrete quantity
Volume of concrete to be used = ((7.693*7)-0.5929)*1.75
= 93.2 m³
Concrete Mix Proportion for Pile Cap
All dimensions in mm
Concrete quantity
Ar1 = 9477600 mm² = 9.477 m²
Ar2 = 5.4882 m²
Total area = 9.477+5.4882 = 14.96 m²
Thickness of the pier cap = 3600 mm
So total volume of concrete to be used = 14.96*3.6 = 53.8 m³
All dimensions in mm
Shuttering quantity
A1 = 2*14.96 = 29.92 m²
A2 = 4203.4*3600 = 15.132 m²
A3 = 600*3600*2 = 4.32 m²
A4 = 3018.87*3600 = 10.868 m²
A5 = 100*3600*2 = 0.72 m²
Total surface area for shuttering = A1+A2+A3+A4+A5 = 60.96 m²
PROJECT NO. 2
SUPERVISION OF THE
SUPERSTRUCTURE
Pretensioned I-Girder
Cross section of the I-girder
Methodology for the construction of I-Girder:
dowels
grease
Reinforcement
cage
cables
Cable threading:
Wedges
and
barrels
1. Stressing:
Least count of the pump : 5 kg/cm².
3. Closing of the side shutters
4. Concreting:
Automatic batching plant
Needle type vibrator : 60 mm dia
Concrete coming out of
Concrete pump : 56 m³/hr the pipe line
13. Deshuttering:
After 24 hrs
Deshuttered beam
Destressing
Using the grinder.
Lifting of the girders
4. Curing Hessian Cables
For next 25 days at least. cloth after
cutting at
top
Cables after
cutting at bottom
Prestressed Concrete
Pre-tensioning:
In the pretensioning the tendons are first tensioned between rigid anchor
blocks cast on the ground or in a column or unit mould type tensioning bed,
prior to the casting of concrete in the moulds. The tendons comprising
individual wires or strands are stretched with constant or variable
eccentricity with tendon anchorage at one end and jacks at the other end.
With the forms in place, the concrete is cast around the stressed tendon.
Post-tensioning:
In post tensioning the concrete units are first cast by incorporating ducts or
grooves to house the tendons. When the concrete attains sufficient strength,
the high tensile wires are tensioned by means of means of jack bearing on
the end face of the member and anchored by wedges or nuts
Methodology for pre-tensioning of the I-girder:
Laying of cables
PVC pipes are used for debonding of the cables.
Cables are locked using the wedges and barrels. These wedges and
barrels provide such arrangement that cable can come out of it, but
can’t go back.
Stressing
Monostrand
hydraulic
jack
Cables
Wedges and
barrels
Prestressing pump
Stressing report:
Strand no. 1 20 40 75 115 160 190 235 265 300 307 75 225 85 310
7 20 80 120 160 200 235 280 320 360 307 120 240 80 320
8 20 70 100 140 175 225 265 310 360 307 100 260 65 325
9 20 65 105 145 180 225 260 305 350 307 105 245 75 320
10 32 70 115 150 185 230 280 320 365 307 115 250 70 320
11 25 75 110 155 195 230 275 310 345 307 110 235 85 320
15 25 55 100 135 175 210 250 285 330 307 100 230 75 305
17 25 65 100 140 180 215 255 295 330 307 100 230 80 310
18 20 80 120 155 200 240 280 320 355 307 120 235 80 315
19 35 80 115 155 190 235 275 310 350 307 115 235 75 310
20 25 75 115 150 190 230 270 310 350 307 115 235 75 310
21 25 65 105 145 185 225 265 300 335 307 105 230 80 310
I-girders can be used only for the spans smaller than 20-25 m or which are
not curved. For curved spans and spans which are greater than 20-25 m, box
girders are used.
Cross-section of the box girder near the support
Methodology for the construction of post-tensioned box girder: