RM-PJ4
! WARNING
This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur fr qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten drfen nur von qualifiziertem Fachpersonal ausgefhrt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten drfen nur von Personen ausgefhrt werden, die eine spezielle Befhigung dazu besitzen.
! AVERTISSEMENT
Ce manual est destin uniquement aux personnes comptentes en charge de lentretien. Afin de rduire les risques de dcharge lectrique, dincendie ou de blessure neffectuer que les rparations indiques dans le mode demploi moins dtre qualifi pour en effectuer dautres. Pour toute rparation faire appel une personne comptente uniquement.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE RULE IN REGION.
VPL-ES5/EX5/EX50/EX5U/EW5
Table of Contents
1. Service Overview
1-1. 1-2. Appearance Figure .......................................................... 1-1 Board Locations .............................................................. 1-1
4. Spare Parts
4-1. 4-2. 4-3. 4-4. 4-5. Notes on Repair Parts ..................................................... 4-1 Exploded Views .............................................................. 4-2 Electrical Parts List ......................................................... 4-4 Packing Materials & Supplied Accessories .................... 4-4 Optional Fixtures ............................................................ 4-4
1-3. Disassembly .................................................................... 1-2 1-3-1. Upper Case Assembly ........................................... 1-2 1-3-2. 1-3-3. 1-3-4. 1-3-5. 1-3-6. 1-3-7. 1-3-8. 1-3-9. 1-3-10. 1-3-11. Sub Rear Case Assembly ...................................... 1-3 Main Board ............................................................ 1-3 Power Board and Thermal Sensor Board .............. 1-4 Front Case Assembly and IR Sensor Board .......... 1-5 Fan (Exhaust) -1 .................................................... 1-5 Fan (Exhaust) -2 .................................................... 1-6 Optical Unit Assembly .......................................... 1-7 Lamp Power Supply .............................................. 1-8 Fan ......................................................................... 1-9 3D GAMMA Service tool Application Software .............................................................. 1-10
5. Block Diagrams
Overall (VPL-ES5) ......................................................... 5-1 Overall (VPL-EX50) ...................................................... 5-2 Overall (VPL-EX5) ........................................................ 5-3 Overall (VPL-EX5U) ...................................................... 5-4 Overall (VPL-EW5) ........................................................ 5-5
2. Electrical Adjustments
2-1. 2-2. Initial Values of Adjustment Items ................................. 2-1 Memory Structure ........................................................... 2-7
6. Diagrams
6-1. Frame Schematic Diagrams ............................................ 6-1 Frame (VPL-ES5) ........................................................... 6-1 Frame (VPL-EX50) ........................................................ 6-2 Frame (VPL-EX5/EX5U) ............................................... 6-3
3. Troubleshooting
3-1. 3-2. Electric Troubleshooting ................................................ 3-1 Power Board Troubleshooting ........................................ 3-3 No Power ............................................................... 3-3 Failure of Turn on Lamp ....................................... 3-4
VPL-ES5/EX5/EX50/EX5U/EW5
Power
Thermal sensor
VPL-ES5/EX5/EX50/EX5U/EW5
1-1
1-3. Disassembly
1-3-1. Upper Case Assembly
Focus adjust gear knob
8 Press here strongly. 9 Remove the Upper case assembly in the direction of the arrow.
Caution : If the spacings in the top and bottom are not equal, go to Assembling method of optical unit assembly and Focus/Zoom adjust assembly. (Refer to section 1-3-8. Steps 9 to 14.)
Upon completion of the upper case assembly attachment, check to see that the spacing in the top is equal to the spacing in the bottom.
These portions are fragile. Be very careful not to damage them. Lower case assembly Caution : Remove the upper case assembly from this corner. When attaching the upper case assembly, attach it while aligning with the lower case assembly starting from this corner. 6 Remove the filter door in the direction of the arrow C.
2 Loosen screw. 3 Lamp door assembly 4 Screw (+P M3 x 6) B BA 7 Screw (+P M3 x 6) C 1 Five screws (+P M3 x 6) 5 Two claws
A A A
1-2
VPL-ES5/EX5/EX50/EX5U/EW5
1-3-2.
2 Four hexagon screws 3 Two screws (+K 3 x 12) 4 Sub rear case assembly VPL-EX50 1 Speaker harness
2 Eight hexagon screws 3 Two screws (+K 3 x 12) VPL-EW5 4 Sub rear case assembly
8 One screw (+F 3 x 8) 2 Six hexagon screws 3 Two screws (+K 3 x 12)
1-3-3.
Main Board
4 Two screws (+PWH 3 x 6) 5 Shield Shield 3 Three screws (+PWH 3 x 6)
J11 J17 J16 J26 J21 J20 2 Remove the twelve connectors. J14 J19 J18 J24 J23 J6 J22 Main board
6 Main board
VPL-ES5/EX5/EX50/EX5U/EW5
1-3
1-3-4.
Check to see that the seven connectors are protruding from the MB bracket. Be careful that the harnesses must not override on top of this port or must not be pinched by this portion. Duct lamp assembly
Fan
!- Power board
!= Tapping screw (PAN 3 x 7) Caution : When attaching the MB bracket, bind the five harnesses into the shape of U and attaching them to the MB bracket.
J1
0 Dowel
Power board
Duct lamp assembly CN701 Miniature fuse-links (F602) Fuse (H.B.C.) (F601)
Power board
CN605
CN603
1-4
1-3-5.
2 Four claws
1-3-6.
Fan (Exhaust) -1
2 MB bracket
3 Power board (Refer to section 1-3-1, steps 2 to 4.) (Refer to section 1-3-4, steps 2 to 11.) (Refer to section 1-3-5, steps 1 to 3.)
Caution : Because the harness has the shape of flat cross-section, do not insert the harness into the harness clamp section with excessive force. Find out the direction in which the harness can be inserted easily, and then insert the harness. Harness
7 Lamp assembly
VPL-ES5/EX5/EX50/EX5U/EW5
1-5
1-3-7.
Fan (Exhaust) -2
Caution : When attaching the lamp box assembly, insert the door detection switch harness into the groove of the lower case assembly. 3 Fan (Exhaust) *2 80*25 170MM AD0812UB/HB 5 Remove the protrusion in the direction of the arrow A.
4 Remove the door detection switch harness in the direction of the arrow C.
protrusion B
Lower case assembly Door detection switch board Caution : Two exhaust fans are the two different fans having the difference characteristics. Be careful not to make mistake in choosing the desired fan by confirming the indication on the fans. Lamp box assembly
1-6
VPL-ES5/EX5/EX50/EX5U/EW5
1-3-8.
(Refer to section 1-3-6, steps 5 to 10) and (refer to section 1-3-7, steps 1,2, 4 to 6.)
Assembling method of optical unit assembly and Focus/Zoom adjust gears assembly 0 Attach the Focus/Zoom Adjust assembly into the two dowels of the lower case assembly after rotating the Focus/Zoom Adjust assembly as far as it can be rotated in the direction of clockwise direction. Lens: Focus/Zoom gears 9 Lens: Rotate the Focus/Zoom gears in Focus adjust gear the counter-clockwise direction as far as it can be rotated.
!= Rotate the focus adjust gear in the counter-clockwise direction by one tooth. Then, engage these gears with the corresponding lens gears.
VPL-ES5/EX5/EX50/EX5U/EW5
1-7
1-3-9.
(Refer to section 1-3-6, steps 5 to 10) and (refer to section 1-3-7, steps 1 to 6.)
9 Lamp power supply P1 C !- Door detection switch board CN1 0 Claw Door detection switch board
Caution : When re-assembling the machine, route the respective harnesses and wires at the specified locations as shown. D Route the harness D between them. A E
Route the harness A underneath this sheet. Door detection switch board
1-8
VPL-ES5/EX5/EX50/EX5U/EW5
1-3-10. Fan
3 Focus/Zoom adjust assembly (Refer to section 1-3-6, steps 5 to 10) and (refer to section 1-3-7, steps 1,2, 4 to 6.)
!= Tapping screw (PH W/FL M3 x 35NI) 8 Dowel Prism duct 6 Two tapping screws (PAN 3 x 7)
VPL-ES5/EX5/EX50/EX5U/EW5
1-9
PC
CN 5P
1-10
VPL-ES5/EX5/EX50/EX5U/EW5
Set Dynamic Standard *3 Game Living Cinema Dynamic Standard *3 Game Living Cinema Dynamic Standard *3 Game Living Cinema Cinema Living Game 80 50 50 90 60 68 90 50 60 75 50 58 85 55 50 90 60 80 50 90 60 90 50 40 Film High Graphics High 30 Film Low 40 Film Low 40 Film High 30 Film Low 60 50 Standard *3 Dynamic 90 60 50 60 Film High
Presentation Presentation
Presentation
85 55
VPL-ES5/EX5/EX50/EX5U/EW5
90 60 50 50 60 Film 80 50 50 50 30 Film 90 60 68 50 50 Film 90 50 60 50 50 Film 75 50 58 50 30 Film 85 55 50 50 50 Film 90 60 50 50 60 Film 80 50 50 50 30 Film 90 60 68 50 40 Film 90 50 60 50 40 Film 75 50 58 50 30 Film 75 55 50 50 40 Film High Low Low High Low High High Low Low High Low High Graphics Graphics Graphics Graphics Graphics Low High Low Low
PICTURE SETTING
Contrast Bright Color Hue Sharpness DDE Gamma Mode Color Temp Volume
30
INPUT SETTING
Adjust Signal Dot Phase 31 H Size Shift Aspect refer to Aspect Default
SET SETTING
Smart APA Auto Input Search Input-A Signal Sel. Color System Power Saving Mode IR Receiver Panel Key Lock Lamp Timer Reset
MENU SETTING
On English Center On
Auto 0
INSTALL SETTING
Auto Keystone *1 Keystone *1 V Keystone *2 Image Flip Background Lamp Mode *1 High Altitude Mode *1 Security Lock Key Direct Power On
INFORMATION
*1: VPL-EX5/EX50/EX5U/EW5 only *2: VPL-ES5 only *3: The Picture Mode items in the PICTURE SETTING menu have their respective initial values for each input signal (PRESET MEMORY No.).
n There are some adjustment items that cannot be adjusted, depending on the input signal.
2-1
No. 1 2 3 4 5 6 7 8 10 11 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 55 56 60 61 63
Preset Signal VIDEO/60 VIDEO/50 480/60i 575/50i 480/60p 575/50p 1080/60i 1080/50i 720/60p 720/50p 640x350 640x400
* * * * * * * * * * * * * * * * * * * * *
640x480
800x600
832x624 1024x768
1152x864
* * * *
60Hz 50Hz 480/60i 575/50i 480/60p (progressive component) 575/50p (progressive component) 1035/60i, 1080/60i 1080/50i 720/60p 720/50p VGA mode1 VGA VESA 85Hz NEC PC98 VGA mode 2 VGA VESA 85Hz VGA mode 3 Macintosh 13" VGA VESA 72Hz VGA VESA 75Hz (IBM M3) VGA VESA 85Hz SVGA VESA 56Hz SVGA VESA 60Hz SVGA VESA 72Hz SVGA VESA 75Hz SVGA VESA 85Hz Macintosh 16" XGA VESA 60Hz XGA VESA 70Hz XGA VESA 75Hz XGA VESA 85Hz SXGA VESA 70Hz SXGA VESA 75Hz SXGA VESA 85Hz SUN LO SXGA VESA 60Hz SXGA VESA 75Hz SXGA VESA 60Hz SXGA VESA 75Hz SXGA VESA 85Hz SXGA+ 60Hz WXGA 60Hz WXGA 60Hz 1360x768/60 1440x900/60 1280x800/60
SVGA(ES5) / XGA(EX5/EX50/EX5U) / WXGA(EW5) PC Component Video GBR 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 Full1 Full1 Full1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 4:3 / Normal *1 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 16:9 / Full *2 -
Full1
Full1
Full1 Full1
Full1 Full1 Full1 Full1 Full1 Full1 Full1 Full1 Full1 Full1
16:9 / Full *2 -
16:9 / Full *2 -
2-2
VPL-ES5/EX5/EX50/EX5U/EW5
Set Page Item Name TGHST Phase Hi P1-1 CXD9809 (ES5) CXD3540 (EX5/EX50/ EX5U/EW5) page1 TGHST Phase Lo SHSH1 TGHST Position DEHPF On DEHPF AAC DEHPF TAP DEUSC On 3D GammaSubCont 3D GammaSubBrt DELUT SW DEUF SW Full Black/White SW PC Hi Gain-R PC Hi Gain-G PC Hi Gain-B PC Hi Bias-R PC Hi Bias-G PC Hi Bias-B PC Lo Gain-R PC Lo Gain-G PC Lo Gain-B PC Lo Bias-R PC Lo Bias-G PC Lo Bias-B Video Hi Gain-R Video Hi Gain-G Video Hi Gain-B PC Mid Bias-R Video Hi Bias-G Video Hi Bias-B Video Lo Gain-R Video Lo Gain-G Video Lo Gain-B Video Lo Bias-R Video Lo Bias-G Video Lo Bias-B
ES5 EX5/EX50/EX5U EW5
Color G
ON
128 70 100
128 80 120
128 70 100
VPL-ES5/EX5/EX50/EX5U/EW5
2-3
Set Page Item Name PC Mid Gain-R PC Mid Gain-G PC Mid Gain-B PC Mid Bias-R PC Mid Bias-G PC Mid Bias-B Video Mid Gain-R Video Mid Gain-G Video Mid Gain-B Video Mid Bias-R Video Mid Bias-G Video Mid Bias-B Temperature 1 Temperature 2 Temperature 3 FanSpeed 1 FanSpeed 2 FanSpeed 3 FanSpeed 4 ManualFanSpeed Burn-In Cycle Burn-In Cycle On min. Burn-In Cycle Off min. Burn-In Hour Burn-In active Gain-R Gain-G Gain-B SigCen-R SigCen-G SigCen-B SidA-R SidA-G SidA-B SidB-R SidB-G SidB-B
ES5 EX5/EX50/EX5U EW5
Color G
128 90 115
128 75 105
Display only
N/A
P2 Fan Control
Display only N/A Display only Display only Display only Display only OFF 0 210 30 50 OFF 154 154 154 161 161 161 22 22 22 85 85 85
2-4
VPL-ES5/EX5/EX50/EX5U/EW5
Set Page P3-2 CXA7006 (ES5) CXA7009 (EX5/EX50/ EX5U/EW5) page2 Item Name Bias-R Normal Bias-G Normal Bias-B Normal Bias-R Flip Bias-G Flip Bias-B Flip Vcom-R Normal Vcom-G Normal Vcom-B Normal Vcom-R Flip Vcom-G Flip Vcom-B Flip
ES5 EX5/EX50/EX5U EW5
Color G
0 0 0 0 0 0 83 83 83 83 83 83 99 100 99 99 100 99
RGB Calibrate YUV Calibrate RGB Offset RGB Gain YUV Offset P4 YUV Gain ADC Calibration R Offset G Offset B Offset R Gain G Gain B Gain Power Saving Time System Protect Data Reset Hard Reset * ROM Version Lamp Timer Operation Timer Prev. Lamp Timer SOG Threshold
164 93 164 93 164 222 164 93 105 93 10 ON Not use Display only Display only Display only Display only 9
164 93 164 93
P5
P6 Error Count
* : Hard reset deletes the adjusted data and restores the default data.
VPL-ES5/EX5/EX50/EX5U/EW5
2-5
Set Page Item Name average time Current Y Axis Current Tout counts P7 Keystone Adjustment Save T1 data T1: Axis1: Save T2 data T2: Axis2: set manual 'b' left key x a b Calculate sensitivity sensitivity current g
ES5 EX5/EX50/EX5U EW5
1 1 1 1 1000 1 1 1
Display only
2-6
VPL-ES5/EX5/EX50/EX5U/EW5
status memory
status memory
Input-A/Input-B /Component
Picture memory
picture memory
Dynamic Standard Game Living Cinema Presentation Dynamic Standard Game S-Video Living Cinema Presentation Dynamic Standard Game Input-A Living Cinema Presentation Dynamic Standard Game Input-B Living Cinema Presentation Dynamic Standard Game Component Living Cinema Presentation Dynamic Standard Game HDMI (video type) *1 Living Cinema Presentation Dynamic Standard Game HDMI (DVI type) *1 Living Cinema Presentation Video Computer High Mid Low High Mid Low No.1 No.2 No.03 No.04 No.05 --No.50 No.55 No.56 No.60 No.61 No.63 No.21 No.22 No.23 --No.50 No.55 No.56 No.60 No.61 No.63
Picture memory
*1 : VPL-EW5 only
W/B memory
Aspect memory
Input-A
Input-A
Aspct memory
Aspct memory
Input-B
Input-B
Common Memory
Smart APA (Computer only) Volume Auto Input Search Input-A Signal Sel. Color System (Video/S-Video Only) Power Saving IR Receiver Panel Key Lock Status Language Menu Position Start Up Image Auto Keystone *2 Keystone Image Flip Background Lamp Mode High Altitude Security Lock Direct Power On FLASH ROM
Common Memory
Smart APA (Computer only) Volume Auto Input Search Input-A Signal Sel. Color System (Video/S-Video Only) Power Saving IR Receiver Panel Key Lock Status Language Menu Position Start Up Image Auto Keystone *2 Keystone Image Flip Background Lamp Mode High Altitude Security Lock Direct Power On EEP ROM
Common Memory
*2 : VPL-EX5/EX50/EX5U/EW5 only
CPU RAM
VPL-ES5/EX5/EX50/EX5U/EW5
2-7
Memory structure of this model consists of the followings. 1 Set memory 2 Status memory 3 Picture memory 4 Chroma memory 5 W/B memory 6 Channel memory * The gamma memory is realized by giving offset to the Contrast and Brightness output values to the devices in the gamma mode function. Flow of data is described briefly. When the power plug is connected to the wall outlet for the first time (Standby state), all data that are stored in the internal ROM are written in the NVM (non-volatile memory). When the POWER is turned ON, all the status memory data and other memory data that are required for the present picture are selected from each memory block and expanded in the internal RAM. When any adjustment is performed at this moment, the adjustment data (user mode items) are written in the NVM (Service/Special Service) automatically triggered by the memory operation. The adjustment items (W/B, Device Adjust) that can be adjusted in the Service Mode or in the Special Service Mode, are memorized in the NVM at the time when the user performs adjustment and performs the memory operation. Note that the factory adjustment data will be lost at this moment.
2-8
VPL-ES5/EX5/EX50/EX5U/EW5
Section 3 Troubleshooting
3-1. Electric Troubleshooting
System Standby?
No
1. Check the LED Message and find error. 2. Check lamp door, dust door. 3. Check the power board out voltage 5V. 4. Change main board.
Yes
No
1. check the Ballast power and control signal wire. 2. Check lamp door status. 3. Check lamp status.
Yes
Yes 1. Check the LED message and find error. 2. Check the Fan status or Thermal sensor status. 3. Check the lamp door or dust door.
No
Yes No Picture ?
No
1. The picture is full-white pattern; please check the LCD panel connector. (only ES5) 2. The picture is full-black pattern; please check the LCD panel connector. (only EX5/EX50/ EX5U/EW5) please check the LCD driver on the main board. 3. Check the system status: Is system in burn-in mode?
Yes
No
1. The picture a little green, blue, red, please check the LCD panel connector. 2. The picture has dust, please check the lens. 3. The picture flicker, please alignment again.
VPL-ES5/EX5/EX50/EX5U/EW5
3-1
OSD flicker ?
Yes
No
Yes
No
Yes
Check the vertical bar color and find the LCD panel connector. Then check the pin of connector.
No
Yes
No
Yes
3-2
VPL-ES5/EX5/EX50/EX5U/EW5
No Power
F601 Open?
No
Yes
Replace Q601 and F601 with new ones, and then put power board into set. If Q601 damages again, check if other parts are shorted.
Yes
No
Check if 15.25V or 12V exist. If any voltage is wrong, replace IC701 or T602 with new ones.
Yes
Output 5V DC exists ?
No
Yes
Check CN701 and find out if some points are shorted to gound.
VPL-ES5/EX5/EX50/EX5U/EW5
3-3
3-2-2.
Yes
Lamp Broken ?
Yes
No
No
3-4
VPL-ES5/EX5/EX50/EX5U/EW5
No
No
Check Q701, IC604, IC605, Q604, Q603, Q653 or ZD603. And then replace broken parts.
F602 Open ?
Yes
No
Yes
No
VPL-ES5/EX5/EX50/EX5U/EW5
3-5
Brightness No good ? No
Yes
1. Check the EE setting (ADC calibration) / Follow up EE alignment procedure. 2. Check the Lamp assembly.
Yes Flicker ? No
Color No good ? No
Yes 1. Check the R,G,B Gain. 2. Check the Panel cable connector.
No
No Focus ?
Yes
No
Yes Dust ? No 1. Cleaning the Lens array (front of lamp). 2. Cleaning the R,G,B Panel.
Yes
3-6
VPL-ES5/EX5/EX50/EX5U/EW5
VPL-ES5/EX5/EX50/EX5U/EW5
4-1
22 46 11 3
31 46 3 3 16
51
37
A B
3 3 44
33
46 15 3 40 3 3 21 28 3 14 39 19 35 52
VPL-ES5
47 42
VPL-EX5 VPL-EX5U
43
12
13
42 36 3 20 1 2 27 3 17 34 41 29 45 26 25 24 45 23 32 35 43 38 42
VPL-EW5
43
35
VPL-EX50
42 43 3
18 35
53
4-2
VPL-ES5/EX5/EX50/EX5U/EW5
Overall
No. 1 2 3 11 12 13 14 15 16 16 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 31 32 33 34 35 35 35 35 36 37 38 39 40 41 41 41 41 41 42 43 44 45 46 47 51 52 53
! ! ! ! ! !
Part No.
SP Description s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s FUSE (H.B.C.) (F601) MINIATURE FUSE-LINKS (F602) SCREW, TAP PAN M3*7L WIRE 2P_CON+THERMAL 145MM E08X FAN*2 80*25 170MM AD0812UB/HB FAN 75*75*30 FAN 70*70*25 FAN 60*60*25 PCBA MAIN BD PCBA MAIN BD PCBA PCBA PCBA PCBA PCBA 145MM AB7512UB 240MM AB7012UB 183MM AB0612MB 6L E08X MI (VPL-EX50) 6L E08XJR MI (VPL-EX5)
1-576-233-51 1-576-973-11 2-681-550-01 9-885-118-05 9-885-118-06 9-885-118-07 9-885-118-08 9-885-118-09 9-885-118-10 9-885-118-11 9-885-118-12 9-885-118-13 9-885-122-39 9-885-118-14 1-789-544-11 9-885-118-16 9-885-118-17 9-885-118-18 3-094-309-01 9-885-118-22 9-885-118-23 9-885-118-24 9-885-118-26 9-885-118-27 9-885-118-28 9-885-118-29 9-885-118-31 9-885-121-00 9-885-118-32 9-885-118-33 9-885-118-34 9-885-118-35 9-885-118-36 9-885-118-37 9-885-118-38 9-885-118-39 9-885-118-40 9-885-118-41 9-885-118-42 9-885-118-43 9-885-118-44 9-885-118-45 9-885-118-46 9-885-118-47 9-885-120-99 2-681-552-02 7-682-250-09 2-580-599-01 3-918-696-11 7-682-903-11 7-682-954-01 This part is If this part This part is If this part 4-654-811-21
MAIN BD 6L E08S MI (VPL-ES5) MAIN BD 6L E08W MI (VPL-EW5) MAIN BD 6L E08XU MI (VPL-EX5U) IR BD E08X MI THERMAL SENSOR BD MI
PCBA POWER BD 2L E08W MI PCBA SWITCH BD E08X MI SPK 2W8OHM 130MM W4028CP-130 MYLAR BRIGHTERA E08 (EXCEPT VPL-ES5) DOOR FILTER PC E08X MESH FILTER E08X ASSY ADJ FOOT E08X RUBBER FRONT FOOT E08X NUT HEX+WASHER M3*2.3H NI MYLAR BALLAST PC E08X CAP LENS PC E08X ASSY, UPPER CASE E08X (EXCEPT VPL-EX5U) ASSY UPPER CASE E08XU (VPL-EX5U) ASSY, LAMP DOOR E08X ASSY LAMP BOX E08X ASSY ASSY ASSY ASSY ASSY LOWER CASE E08X REAR CASE E08X (VPL-EX50) REAR CASE E08XJR (VPL-EX5, VPL-EX5U) REAR CASE E08S (VPL-ES5) REAR CASE E08W (VPL-EW5)
ASSY FRONT CASE E08X ASSY LAMP NOZZLE E08X ASSY ADJUST GEAR E08 E08X SCREW TAP W/FLA M3x10L PT ZN SCREW TAP W/FLA M3x35 NI D-PT LOGO LOGO LOGO LOGO LOGO SCRW SCRW SCRW SCRW SCRW XGA PC E08X SONY (VPL-EX50) JR PC E08XJR SONY (VPL-EX5) SVGA PC E08S SONY (VPL-ES5) WXGA PC E08W SONY (VPL-EW5) PC E08XU SONY (VPL-EX5U) MACH HEX #4-40*4 +K 3X12 +PSW M4X6 (M3X6 LOCK ACE) +PWH 3X6
s SCRW +PSW M3X25 not supplied as the repair part. is broken or lost, the part reference No. 39 can be used. not supplied as the repair part. is broken or lost, the part reference No. 46 can be used. s SCRW +F M3X8 EG (VPL-EW5)
VPL-ES5/EX5/EX50/EX5U/EW5
4-3
SP Description
3-293-838-71 s MANUAL INSTRUCTIONS (CH) 3-870-419-01 s MANUAL INSTRUCTIONS (E08XU) (VPL-EX5U) 3-877-599-11 s MANUAL QUICK REF (E08XU) (VPL-EX5U) 1-783-795-64 s CORD SET, POWER (J) 1-833-570-11 s POWER-SUPPLY CORD (CH)
4-4
VPL-ES5/EX5/EX50/EX5U/EW5
Overall (VPL-ES5)
Overall (VPL-ES5)
Reset IC
U48 SDA PRG FRP VD LCDRGT LCDRGTx LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx
S-Video
CHROMA
EEPROM Video
CVBS
SCL WP
AT24C256N
DR[9:0]
INPUTA
DG[9:0] DB[9:0]
RGT RGTx ENB HST VST VCK PCG DWN HCK_R HCK_G HCK_B HCKx_R HCKx_G HCKx_B LCDG[11: 0] CLK_G DCK1_R DCK2_R DCK1_G DCK2_G DCK1_B DCK2_B
R LCD Generator
R LCD
DCK[6:1]
G LCD Driver
DCK1_G DCK1x_G DCK2_G DCK2x_G HCK_G HCKx_G GSIG[6:1] GVCOM GPSIG RGTx HST ENB VCK VST DWN PCG
G LCD
Monitor Output
HSYNCO VSYNCO
DCK1x_R DCK2x_R DCK1x_G DCK2x_G DCK1x_B DCK2x_B LCDB[11: 0] AUDIO_MUT AUDIO_VOL1 AUDIO_VOL2 SENi SCLKi SDATAi CLK_B
Audio
AUDIO_M
AUDIO_O +
27 MHz
Audio out
AUDIO_O AUDIO_O _
B LCD Driver
DCK1_B DCK1x_B DCK2_B DCK2x_B HCK_B HCKx_B BSIG[6:1] BVCOM BPSIG RGT HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1] TXD
RS-232
RXD
+3.3V REG +1.8V REG +3.3V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
PWR_f ail
P15V P5VC
Power Control
Fan Control
EEPROM
AT24C32CN
Door_SW
P1P8V
P5V
Ballast
P5V P2P5V
32.768 KHz
D[0:15] A[0:21]
P3P3V
P33V
VPL-ES5/EX5/EX50/EX5U/EW5
5-1
5-1
Overall (VPL-EX50)
Overall (VPL-EX50)
VPL-EX50
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12:1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
U20
LUMA
S-Video
CHROMA
EEPROM
AT24C256N
Video
INPUT B
HSYNC1 VSYNC1 PC-RIN2 PC-GIN2 PC-BIN2 PC-RIN PC-GIN PC-BIN HSYNC VSYNC
DR[9:0]
INPUT A
DG[9:0] DB[9:0]
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11:0] LCDG2[11:0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G PRG FRP VD SCL_7009 SDA_7009
DCK[4:1]_R(G,B)
G LCD Driver
GSIG[12:1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
Audio A/B
AUDIO_M
Audio
AUDIO_S
AUDIO_O+
AUDIO_SW AUDIO_MUT
AUDIO_VOL1 AUDIO_VOL2
27 MHz
Audio out
AUDIO_O AUDIO_O-
B LCD Driver
B_DCK1 B_DCK2 B_DCK3 B_DCK4 HCK1_B HCK2_B BSIG[12:1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1]
TX.DL RX.DL
TXD RXD
P15V P5VC
Power Control
PWR_fail
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
U33
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
AT24C32CN
1.8V
Keystone Sensor
P1P8V P5V
P5V
Ballast
LampEN Lamp_SyncEN
P2P5V
Lamp Control
VST P3P3V
32.768 KHz
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
P33V
5-2
5-2
VPL-ES5/EX5/EX50/EX5U/EW5
Overall (VPL-EX5)
Overall (VPL-EX5)
VPL-EX5
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDW N HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12:1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
U20
LUMA
S-Video
CHROMA
EEPROM
AT24C256N
Video
DR[9:0]
INPUT A
DG[9:0] DB[9:0]
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11:0] LCDG2[11:0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G PRG FRP VD SCL_7009 SDA_7009
DCK[4:1]_R(G,B)
G LCD Driver
GSIG[12:1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
Audio Input
AUDIO_M
AUDIO_O+
AUDIO_SW AUDIO_MUT
AUDIO_VOL1 AUDIO_VOL2
27 MHz
Audio out
AUDIO_O AUDIO_O-
B LCD Driver
B_DCK1 B_DCK2 B_DCK3 B_DCK4 HCK1_B HCK2_B BSIG[12:1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1]
TX.DL RX.DL
TXD RXD
P15V P5VC
Power Control
PWR_ fail
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
U33
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
AT24C32CN
1.8V
Keystone Sensor
P1P8V P5V
P5V
Ballast
LampEN Lamp_SyncEN
P2P5V
Lamp Control
VST P3P3V
32.768 KHz
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
P33V
VPL-ES5/EX5/EX50/EX5U/EW5
5-3
5-3
Overall (VPL-EX5U)
Overall (VPL-EX5U)
VPL-EX5U
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12: 1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
LUMA
S-Video
CHROMA
EEPROM
Video
DR[9:0]
INPUT A
PC-RIN2 PC-GIN2 PC-BIN2 HSYNC2 VSYNC2 R_OUT G_OUT B_OUT HSYNCO VSYNCO
DG[9:0] DB[9:0]
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11: 0] LCDG2[11: 0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
HSYNC VSYNC
DCK[4:1]_R(G,B)
G LCD Driver
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G GSIG[12: 1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
Audio Input
R_DCK2 R_DCK4 G_DCK2 G_DCK4 B_DCK2 B_DCK4 LCDB1[11: 0] LCDB2[11: 0] CLK_B AUDIO_VOL1 AUDIO_VOL2
AUDIO_O+
27 MHz
PRG FRP VD SCL_7009i SDA_7009i SCL_7009 SDA_7009
Audio out
AUDIO_O AUDIO_O-
B LCD Driver
B_DCK1 B_DCK2 B_DCK3 B_DCK4 HCK1_B HCK2_B BSIG[12: 1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
Speaker
LED[4:1]
TX.DL RX.DL
TXD RXD
LED Driver
P15V P5VC
Power Control
PWR_f ail
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
1.8V
Keystone Sensor
P1P8V P5V
P5V
Ballast
LampEN Lamp_Sync EN
P2P5V
Lamp Control
VST P3P3V
32.768 KHz
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
P33V
5-4
5-4
VPL-ES5/EX5/EX50/EX5U/EW5
Overall (VPL-EW5)
Overall (VPL-EW5)
VPL-EW5
IR Receiver IR Receiver
IRR5 IRF5
IRR IRF LCDR1[11:0] LCDR2[11:0] CLK_R PRG FRP VD LCDSCAN LCDXSCAN LCDENB LCDHST LCDVST LCDVCK LCDPCG LCDDWN HCK HCK HCK HCKx HCKx HCKx PRG FRP VD SCL_7009 SDA_7009 R_DCK1 R_DCK2 R_DCK3 R_DCK4 HCK1_R HCK2_R RSIG[12: 1] RVCOM RPSIG SCAN HST ENB VCK VST DWN PCG
LUMA
S-Video
CHROMA
EEPROM
Video
CVBS HDMI_CLK HDMI_HS HDMI_VS HDMI_DE HDMI_R/Cr[9..2] HDMI_G/Y[9..2] HDMI_B/Cb [9..2] SCL_DSD SDA_DSD
INPUT B
DR[9:0]
DG[9:0] DB[9:0]
SCAN XSCAN ENB HST VST VCK PCG DWN HCK1_R HCK1_G HCK1_B HCK2_R HCK2_G HCK2_B LCDG1[11: 0] LCDG2[11: 0] CLK_G R_DCK1 R_DCK3 G_DCK1 G_DCK3 B_DCK1 B_DCK3
R LCD Driver
R LCD
INPUT A
DCK[4:1]_R(G,B)
G LCD Driver
G_DCK1 G_DCK2 G_DCK3 G_DCK4 HCK1_G HCK2_G GSIG[12: 1] GVCOM GPSIG XSCAN HST ENB VCK VST DWN PCG
G LCD
Monitor Output
HSYNCO VSYNCO R_DCK2 R_DCK4 G_DCK2 G_DCK4 B_DCK2 B_DCK4 LCDB1[11: 0] LCDB2[11: 0] CLK_B
Audio A/B
AUDIO_M AUDIO_PWR
Audio
AUDIO_S
AUDIO_O+
27 MHz
Audio out
B LCD Driver
BSIG[12: 1] BVCOM BPSIG SCAN HST ENB VCK VST DWN PCG
B LCD
SCL_7009 SDA_7009
TXD RXD
LED[4:1]
LED Driver
P15V
P5VC
Power Control
+3.3V REG +2.5V REG +1.8V REG +1.8V REG +2.5V REG +3.3V REG +3.3V REG
P5VC
Fan Control
FG3 Fan4 FG4 Fan5 FG5
EEPROM
Keystone Sensor
1.8V
P1P8V P5V
P5V
Ballast
LampEN Lamp_Sync EN
P2P5V
ROMWEn
Thermal Sensor 2
ROMOEn
D[0:15]
A[0:21]
32.768 KHz
Lamp Control
VST P3P3V
P33V
VPL-ES5/EX5/EX50/EX5U/EW5
5-5
5-5
Frame (VPL-ES5)
Frame (VPL-ES5)
Section 6 Diagrams
J6 J1 IR SENSOR BOARD
J9 INPUT AUDIO
2
J18 J1 THERMAL SENSOR BOARD
J24 LCD G
J25 J3 LCD B
OUTPUT
MONITOR
J21
FAN2
FAN3
FAN5 (REAR BOTTOM) J20 FAN4 (REAR TOP) J22 FAN1(FRONT BOTTOM)
J11 SPEAKER
5
J12 RS232C CONNECTOR J17 CN701 CN605 POWER BOARD CN601
VPL-ES5/EX5/EX50/EX5U/EW5
6-1 B C D
6-1 E F G H
Frame (VPL-EX50)
Frame (VPL-EX50)
VPL-EX50 1
J6
J1 IR SENSOR BOARD
J5 INPUT S VIDEO
MAIN BOARD
J8
INPUT
AUDIO
J1 INPUT INPUT B
J23 LCD G
J24 J3 LCD B
OUTPUT
MONITOR
J19
FAN2
FAN3
4
J7 REMOTE RS-232C
J11 SPEAKER
J17
CN701
CN601
6-2 A B C D
6-2 E F G
VPL-ES5/EX5/EX50/EX5U/EW5
Frame (VPL-EX5/EX5U)
Frame (VPL-EX5/EX5U)
VPL-EX5/EX5U
J6
J1 IR SENSOR BOARD
J5 INPUT S VIDEO
MAIN BOARD
J9 INPUT AUDIO
2
J26 J1 THERMAL SENSOR BOARD
J23 LCD G
J24 J3 LCD B
OUTPUT
MONITOR
J19
FAN2
FAN3
FAN5 (REAR BOTTOM) J20 J7 REMOTE RS-232C FAN4 (REAR TOP) J18 FAN1(FRONT BOTTOM)
J11 SPEAKER
J17
CN701
CN601
VPL-ES5/EX5/EX50/EX5U/EW5
6-3 B C D
6-3 E F G H
Frame (VPL-EW5)
Frame (VPL-EW5)
VPL-EW5 1
J6
J1 IR SENSOR BOARD
J5 INPUT S VIDEO
MAIN BOARD
J8
INPUT
AUDIO
J3
J23 LCD G
OUTPUT
MONITOR J24
FAN3 J1 HDMI J21 FAN5 (REAR BOTTOM) J20 J7 REMOTE RS-232C FAN4 (REAR TOP) J18 FAN1(FRONT BOTTOM)
J11 SPEAKER
J17
CN701
CN601
6-4 A B C D
6-4 E F G
VPL-ES5/EX5/EX50/EX5U/EW5
VPL-ES5 (SY) VPL-ES5 (CH) VPL-EX5 (SY) VPL-EX5 (CH) VPL-EX50 (SY) VPL-EX50 (CH) VPL-EX5U (SYY) VPL-EW5 (SY) VPL-EW5 (CH) E 9-883-651-02 English 2008DR16-1 2008