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712

Retarder Lamp

713

ARC On/Off Switch

714

Auto Retarder Pressure Switch

715

Retarder Pressure Switch

001
002
003
004
005
006
007
008
009
010
011
012
042
091
094
100
101
110
161
164
168
174
175
190
248
253
254
261
262
263
264
266
267
268
273
274
275
276
277
279
281
284
285
286
289
291
298
336
337
338
342
363
444
542
544
545
548
601
680
827
828
168
190
248
269
571
572
575
627
650
672
700
701
702
704

Function

FMI No.
0

Failure Description
Data valid but above normal operational range.

Deactuate

Contact Position

45.0 kPa Max


(6.5 psi MAX)

5 kPa MIN
(0.5 psi MIN)

Normally Open

2M-9346

Stop Lamp Pressure

3E-2033

Secondary Brake Air Pressure (Trans)

640 kPa
(92.0 psi)

530 40 kPa
(77.0 6.0 psi)

Normally Open

3E-2034

Service Brake Air Pressure (Tractn)


Service Brake Air Pressure (Trans)

80 kPa
(12.0 psi)

55 20 kPa
(8.0 3.0 psi)

Normally Closed

3E-6429

Steering

4 grams
(.l4oz)

1.5 grams
(.05oz)

Normally Open

Normally Closed

7V-5647

Brake Master Cylinder Overstroke

9X-7781

Power Train Filter Pressure (EMS)

210 70 kPa
(30 10psi)

Normally Open

103-4977

Retarder Brake Pressure

60.0 kPa
(8.7 psi)

Normally Open

111-9560

A/C Fan Pressure

1585 kPa 103kPa


(230 psi 14.9 psi)

1275 kPa 103kPa


(185 psi 14.9 psi)

Normally Closed

111-9563

Auto Retarder Pressure

80.0 kPa MAX


(11.6 psi MAX)

55.0 20.0 kPa


(8.0 2.9 psi)

NormallyClosed

275 to 1750 kPa


(40 to 255 psi)

114-5333

Refrigerant Pressure (AC)

Wire
Color

Wire
Number

Wire
Color

101

RD

Bat(+)

714

YL

XMSN Lever Code 4

102
103

BU

HdLmp

715

GN

XMSN Lever Code 5

YL

AuxCkt

716

BU

XMSN Lever Code 6

105

BR

Key Sw

720

PU

XMSN Brake Sw

109

OR

Alt Output (+) Term.

721

BR

XMSN Gear Code 1

112

PU

Main Power RIy Output

722

WH

XMSN Gear Code 2

113

OR

Opr Mon Panel VMIS B+ Switched

723

OR

XMSN Gear Code 3

121

YL

Bckp Alarm to Lamp

724

YL

XMSN Gear Code 4

122

BU

Aux Ckt

725

GN

XMSN Gear Code 5

123

WH

Aux Ckt

726

BU

XMSN Gear Code 6

124

ON

A/C

727

GN

Suppl Ster Motor Relay

126

PK

XMSN Ctrl

728

BU

Suppi Ster Cont Sw

129

BU

Aux Ckt

767

WH

AETA Pickup Power

Description

Description
Control Circuits (cont'd)

Power Circuits

132

PK

AETA Ctrl

768

OR

AETA Pickup XMSN

135

BU

AuxCkt

769

BU

Wheel Speed Pickup Left

136

GN

Suppl Ster

770

GN

Wheel Speed Pickup Right

137

OR

Suppl Ster Motor Fuse

772

BR

AETA Retarder Sw

138

GN

Auto Lube Pump to Payload Mon

773

GY

AETA Servovalve

140

BU

Aux Ckt

774

YL

AETA Sol - Left

141

PK

AuxCkt

775

BR

AETA Sol - Right

150

OR

Bat(+)

794

YL

Payload Mon XMSN Speed

173

YL

Aux Ckt

799

WH

Sensor Power

176

OR

Aux Ckt

A700

OR

Digital Sensor Power (+8V) (PIN 35) Engine ECM

Ground Circuits

Pressure
Symbol

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
Resistor, Sender and Solenoid Specifications
Part No.

Component Description

125-9740
124-6704

Resistor - Exhaust Diverter, Oil Burn, Start Aid

3E-1 906

Solenoid - A/C Clutch

7X-1 120

Solenoid - Downshift, Upshift, Lockup

131-3098

Solenoid - Engine Cyl Head (1-8)

Title

SENR5683

Alternator 100-5047

SENR2082

Harness Code

Caterpillar Monitoring System

SENR671 7

Numeric Readout

SENR1037

Service

Payload Monitor

SENR4733

Tattletale (Log)

Starting And Charging Systems

SENR2947

Units

SENR3860

Total Load Count Display

Calibration (EPTC ll)

Engine Control

SENR9122

A703

BR

Injector #3 Engine ECM

XMSN Ctrl

A704

GN

Injector #4 Engine ECM

213

BK

AETA Coding Pin 17

A705

BU

Injector #5 Engine ECM

215

BK

AETA Coding Pin 19

A706

GY

Injector #6 Engine ECM

216

BK

AETA Coding Pin 20

A707

PU

Injector #7 Engine ECM

217

BK

XMSN Id Code 2

A708

BR

Injector #8 Engine ECM

218

BK

XMSN Id Code 1

A709

OR

Injector #9 Engine ECM

219

BK

XMSN Id Code 0

A710

GY

Injector #10 Engine ECM

227

BK

XMSN Id Code 3

A711

PU

Injector #11 Engine ECM

229

BK

Bat (-)

A712

BR

Injector #12 Engine ECM


Turbo Outlet Pressure (Pin 23) Engine ECM

Acc Outlet

Schematic
Location
B-10

Single Wire
Connector

Machine
Location
1

Component
Sensor - Brake Oil Temp

Schematic
Location
A-10

Acc Outlet

D-8

Sensor - Coolant Temp

C-3

24

Alarm - Action

C-4

Sensor - Engine Oil Pressure

B-3

26

XMSN Sw

A746

PK

Payload Mon - Customer Gnd

A747

GY

Atmospheric Pressure (Pin 20) Engine ECM

Alternator

A-5

Sensor - Engine Oil Temp

B-3

26

251

BK

Payload Mon - System Gnd

A751

YL

After Cooler Temp (Pin 15) Engine ECM

Battery

A-7

Sensor - Fan Speed

A-5

24

Breaker - A/C (15A)

D-6

Sensor - Fuel Temp

B-3

27

Breaker - Alternator (105A)

C-6

Sensor - Primary Cam S/T

C-3

24

C-3

26

XMSN Ctrl ldent Code 4

A707

GN

VMIS Display +V

CMS Service

E708

PK

VMIS Display Clock

291

BK

CMS Clear

E735

PU

Smart EMS Tack/Serv Mtr/Odometer Select

A215

BK

Auto Retarder Ctrl Harness Code 0

E750

PU

Body Position Sensor Signal TIm

Breaker - Dome Lamp (15A)

C-6

Sensor - Rail Pressure

A216

BK

Auto Retarder Ctrl Harness Code 1

E793

BU

ATA Data Link - (Pin 1) Engine ECM

Breaker - Engine ECM (15A)

D-5

Sensor - Shift Lever Position

A217

BK

Auto Retarder Ctrl Harness Code 2

E794

YL

ATA Data Link + (Pin 7) Engine ECM

Breaker - Head Lamp (15A)

D-5

A218

BK

Auto Retarder Ctrl Harness Code 3

E795

YL

Crankcase Press (Pin 31) Engine ECM

A231

BK

Auto Retarder Ctrl Harness Code 4

6796

GN

Oil Press (Unfiltered) (Pin 37) Engine ECM

Breaker - Key (1OA)

D-6

A234

BK

J1939 Shield Gnd (Engine ECM)

E797

WH

PWM #3 Return (Pin 35) Engine ECM

Breaker - Secondary Steering (1OA)

D-6

Sensor - Strut Right Front

A-5

30

6798

PK

PWM #3 (Pin 29) Engine ECM

Breaker - Turn Lamp (15A)

D-5

Sensor - Strut Right Rear

B-l4

31

Caterpillar Monitoring System

E-1

Sensor - Torque Converter Temp

B-8

32

Cigar Lighter

C-3

Sensor - Throttle Position

C-6

D-13

D5

Sensor - Turbo (RH) Inlet Pressure

A-5

30
26

Basic Machine Circuits


304

WH

Starter Rly No. 1 Output

E799

BR

PWM #1 and #2 Return (Pin 7) Engine ECM

306

GN

Starter Rly Coil to Neut Start Sw or Key Sw

F700

BU

PWM #1 Out (3.5A) (Pin 19) Engine ECM

307

OR

Key Sw to Neut Start Sw or VMIS Sensor Module

F701

BR

PWM #2 Out (3.5A) (Pin 13) Engine ECM

D-11

Sensor - Strut Left Front

B-5

28

Sensor - Strut Left Rear

B-14

29

308

YL

Main Power Rly Coil

F702

ON

Throttle (Pin 24) Engine ECM

Control - Arc

315

GN

Start Aid Brkr to Start Aid Rly

F703

GY

LH Turbine Inlet Exh Temp (Pin 25) Engine ECM

Control - Oil Burn

C-15

40

Sensor - Turbo Outlet Pressure

B-3

317

YL

Start Aid Rly to Start Aid Sol

F704

OR

RH Turbine Inlet Exh Temp (Pin 1) Engine ECM

Control - Payload Monitor

C-14

D5

Sensor - Wheel Speed

A-15

33

321

BR

Bckp Alarm Lamp Travel Alarm

F705

PK

Dout 6 (Pin 21) Engine ECM

Control - Secondary Steering

F-15

D6

Sensor - Wheel Speed

B-15

34

337

WH

Prelube Pushbutton Sw to Prelube Timer

F706

PU

Dout 5 Pin 27) Engine ECM

F707

WH

Start Aid Current Level RIy (Pin 22) Engine ECM

Control - Traction Aid

E-15

D5

Solenoid - A/C Clutch

A-5

D-13

D5

Solenoid - Downshift

A-13

35
26

Monitoring Circuits
403

ON

Alternator (R) Term.

F708

YL

Dout 3 (Pin 28) Engine ECM

Control - XMSN

408

WH

Opr Mon System Air Press.

F709

BU

Dout 2 (Pin 34) Engine ECM

Converter - 24V/12V

C-4

D7

Solenoid - Engine Cyl Head (1, 3, 5, 7)

C-2

410

WH

Opr Mon Action Alarm

F710

BR

Start Aid on Relay (Pin 40) Engine ECM

Distributor - XMSN Speed

E-15

D6

Solenoid - Engine Cyl Head (2, 4, 6, 8)

B-2

26

411

PK

Opr Mon Master Fault Lamp

F71 1

GN

CAN Link + Engine ECM

Dryer - Air

A-9

Solenoid - Fan Clutch

B-6

24

Solenoid - Four Way

A-14

36

412

BU

Opr Mon Cool Flow/DS2 (Pin 26) Engine ECM

F712

GY

CAN Link - Engine ECM

417

GY

Primary Ster Sw

F713

OR

Left Turbo Inlet Press (Pin 14) Engine ECM

Engine ECM

A-3

426

BR

Opr Mon Power Train Oil Filter

F714

PK

Right Turbo Inlet Press (Pin 2) Engine ECM

Flasher

C-15

D7

Solenoid - Lockup

A-13

18

446

PU

Brake Oil Temp Gauge

F71 5

PU

Shutdown (NO) (Pin 2) Engine ECM

Fuses

D-6

Solenoid - Proportional

A-14

36

447

PK

Fuel Level Gauge

F716

WH

Shutdown (NC) (Pin 8) Engine ECM

450

YL

Tach Sender (+)

F717

YL

Sw 4 (Pin 14) Engine ECM

Gauge Module

F-1

Solenoid - Smoke Box

B-12

19

Lamp - Action Monitor

F-2

Solenoid - Start Aid

A-6

37

452
454

PU
GN

Torque Converter
Retarder lidicator Lamp

F718
F719

BU
BR

Sw 5 (Pin 20) Engine ECM


Sw 6/1 (Pin 24) Engine ECM

462

YL

Suppl Ster Motor indicator

F720

GN

Sw 8/3 (Pin 25) Engine ECM

472

OR

Parking Brake Sw to Overstroke Sw

F721

GY

Sw 9/4 (Pin 19) Engine ECM

481

GN

Converter Temp Sw to Brake Oil Temp Sw

F722

OR

Sw 10/5 (Pin 13) Engine ECM

C413

YL

VMIS Display Data

F723

PK

C414

BU

VMIS Display Load

F724
F725

Lamp - Body Up

Solenoid - Up Shift

A-14

D-11

Speedo/Tach

F-1

D-1

10

Starter

A-6

17

TBC Probe + (Pin 18) Engine ECM

Lamp - Payload Monitor (Green)

A-5

11

Starter

A-7

17

PU

TDC Probe - (Pin 12) Engine ECM

Lamp - Payload Monitor (Red)

A-5

11

Switch - A/C

D-2

WH

Fuel Press (Pin 24) Engine ECM

Lamp - Payload Monitor (Red)

D-1

10

Switch - A/C Fan Pressure

B-6

Lamp - Retarder

F-2

Switch - A/C Refrigerant Pressure

B-7

PU

Radio Speaker - Left

F726

YL

Injector Common 1 & 3 Engine ECM

509

WH

Radio Speaker - Left (Common)

F727

BU

Injector Common 2 & 4 Engine ECM

511

BR

Radio Speaker - Right

F728

BR

Injector Common 5 & 7 Engine ECM

Lamp - Secondary Steering

F-2

Switch - Auto Retard Pressure

D-12

GN

Radio Speaker - Right (Common)

F729

GN

Injector Common 6 & 8 Engine ECM

Light Dimmer

F-14

D8

Switch - Auto Retarder

D-3

513

OR

A/C Compressor/Refrigerant Press. Sw

F730

GY

Injector Common 9 & 11 Engine ECM

Module - Stop/Tail Lamp

B-14

12

Switch - Blower

D-2

515

GY

Blower Motor (Hi)

F731

OR

E-10

Switch - Body Raise

C-11

GN

Blower Motor (Medium)

F732

PK

Motor - Prelube

A-7

15

Switch - Brake Master Cylinder Overstroke

A-10

39

517

BU

Blower Motor (Lo)

F737

YL

Backup Camshaft Spr/Tmg (Marine) (Pin 39)


Engine ECM
Analog Sensor Input 6 Engine ECM

Motor - Blower

516

518

OR

Hazard Flasher to Sw

818

BR

Serial Data (Transmit)

Motor - Secondary Steering

A-7

18

Switch - Caterpillar Monitoring Sys Clear

E-5

C-7

Switch - Caterpillar Monitoring Sys Service

E-5

520

Injector Common 10 & 12 Engine ECM

GY

Serial Data (Receive)

820

BU

Transmit Key

Receptacle - Aux Start

A-6

13

Switch - Coolant Flow

C-3

26

858

GY

Payload Mon Right Front Sensor

Relay - Backup

C-15

D6

Switch - Disconnect

A-7

40

859

YL

Payload Mon Left Front Sensor

Relay - Headlamp

C-7

D14

Switch - Door Courtesy Lamp

C-5

41

WH

Opr A/C Sw to Thermostat/Fuse

819

521

YL

A/C Sw to Refrigerant Sw

522

WH

A/C Clutch to Thermostat Sw

GN

Turn Signal Sw to Flasher

Data valid but below normal operational range.

537

Data erratic, intermittent, or incorrect.

539

BU

Turn Signal Indicator Basic/Right

860

PK

Paylaod Mon Right Rear Sensor

Voltage above normal or shorted high.

540

WH

Turn Signal Indicator Left

861

PU

Payload Mon Left Rear Sensor

Relay - Main Power (Front)

D-6

D13

Switch - Exhaust Diverter

E-5

20

Voltage below normal or shorted low.

A513

PK

DC/DC Converter Memory Output

663

BU

Payload Mon Transmit LCD Out

Relay - Main Power (Mid)

C-6

D13

Switch - Head Lamp Dimmer

D-5

Current below normal or open circuit.

864

BR

Payload Mon Clock LCD Out

Relay - Main Power (Rear)

C-6

D13

Switch - Key Start

E-3

WH

Dome Lamp

865

GY

Payload Mon Latch LCD Out

Lighting Circuits

Current above normal or grounded circuit.

602

Mechanical system not responding properly.

604

OR

Stop Lamp

866

PK

Payload Mon Test/Set

Abnormal frequency, pulse width, or period.

605

YL

Turn Lamp - Left

867

PU

Payload Mon Mode

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

606

GY

Turn Lamp - Right

891

BU

610

OR

Head Lamp Basic

892

BR

611
612

PU
GY

Head Lamp Hi
Backup Lamp

893
956

GN
BR

A-6

16

Relay - Prelube

C-6

D14

Neut Start Cont to Payload Mon System

Relay - Start

A-7

17

VMIS Start Mod Right (-) Port/CAT


DATA LINK (-)
VMPS Start Mod Right (+) Port/CAT
DATA LINK (+)
Relay Logic Large Pump

Relay - Start

B-6

17

Switch - Service Brake

Relay - Start Aid Hold

C-15

D14

Relay - Start Aid On

B-15

D14

Switch - Retarder Brake

F-15

Switch - Running Lamp

E-3

Switch - Secondary Brake

F-15

E-15

D9

Switch - Start Aid

E-1

Switch - Steering

A-8

614

PU

Park/Tail/Dash Lamp

958

YL

Relay Logic

Relay - Steering Motor

A-7

17

Switch - Stop Lamp

F-15

D9

619

GN

Head Lamp Lo

987

WH

Diverter Sol

Relay - Stoplamp

D-7

D14

Switch - Supp Steer

F-3

635

BU

Payload Mon Red Lamp

993

BR

Analog Sensor Common (Pin 30) Engine ECM

636

GN

Payload Mon Green Lamp

994

GY

Oil Pressure (Filtered)

639

WH

Left Hand Stop/Tail Lamp

995

BU

Coolant Temperature

Resistor - Engine Speed

A-6

19

Switch - Traction Aid Test

D-3

640

GN

Right Hand Stop/Tail Lamp

996

GN

Engine Speed/Timing Sensor Power

Resistor - Exhaust Diverter

B-14

D7

Switch - Transmission

A-13

35

661

GN

Tachometer Lamp - Smart EMS

997

OR

Resistor - Oil Burn

B-14

40

Switch - Turn Signal

D-5

662

YL

Speedometer Lamp - Smart EMS

998

BR

Analog Sensor Power (+ 5V) (Pin 36) Engine


ECM
Digital Sensor Return (Pin 29) Engine ECM

Resistor - Start Aid

B-15

D10

Switch - XMSN Filter

A-9

42

663

GY

Gauge Lamps - Smart EMS

999

WH

Sender - Fuel Level

A-11

21

Thermostat

E-11

Control Circuits

E986

YL

Primary Camshaft Speed/Timing (Pin 38) Engine


ECM
Continuous Oil Injector Solenoid

Sender - XMSN Speed

A-13

22

Valve - Arc Control

E-12

700

PK

AETA Test Sw

J992

YL

Misc Switch #1

Sensor - Atmospheric Pressure

B-3

23

Valve - Arc Supply

E-12

703

BU

XMSN Up Sol

K972

BR

EPTC-ll Start Relay Return

704

GY

XMSN Down Sol

K984

GY

Start Aid Timer Output

Sensor - Backup Cam S/T

C-3

24

Valve - Rail Pressure Control

C-3

26

705

PK

XMSN Lockup Clutch Sol Basic

K985

BR

Auto Retard On Sw

Sensor - Body Up

B-14

25

Sensor - Brake Air Pressure

C-15

D9

BR

XMSN Retarder Sw

K986

PK

Auto Retard Off Sw

707

PU

XMSN Bed Raise Sw

K988

WH

Auto Retard Air Cont Valve


Auto Retard Air Supply Valve

Resistor - Blower Speed

E-10

Machine location are repeated for components located close together

709

OR

Sensor Power Supply

K989

BU

710

GN

XMSN Speed Pickup Signal

K991

OR

Auto Retard Press Sw

711

BR

XMSN Lever Code 1

K992

PU

Auto Retard Manual Retard Sw

712

WH

XMSN Lever Code 2

C = Operator Compartment

713

OR

XMSN Lever Code 3

D = Operator Compartment - Behind Operator Compartment

A = Operator Compartment - Front Dash


B = Operator Compartment - Rear Console

Switch - Throttle Backup

E-2

Receptacle

Plug
2

200-BK-14

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

1
2

Printed in U.S.A.

1997 Caterpillar
All Rights Reserved

11
3

27

37

21

40

1
30

42

24

23

26

32

35

22

17
38

28

12

33 29

39

41
10

43
5

14 43
44

14
44

45

45
8

8
6

9
20

20
D

7
D

Rear Compartment

Right Side Wall


of Rear Compartment

41

C
A
B
D
38

1
11

42
26

37

10

3
40

24

28 30
17

16

15

29
12

19
21

4
13 27

CONN 1

D-15

D45

CONN 2

D-15

D45

CONN 3

A-14

32

CONN 4

B-14

32

CONN 5

E-14

D44

CONN 6

A-13

35

CONN 7

B-13

CONN 8

F-13

D44

31

35
36

39
32

CONN 9

B-13

CONN 10

C-12

CONN 11

D-12

D45

CONN 12

D-12

D45

CONN 13

D-12

D45

CONN 14

C-11

CONN 15

E-12

CONN 16

D-10

D44

CONN 17

C-10

CONN 18

E-10

CONN 19

C-9

CONN 20

D-9

CONN 21

C-8

CONN 22

B-5

CONN 23

B-5

43

CONN 24

E-5

44

CONN 25

A-4

26

CONN 26

E-4

CONN 27

E-4

CONN 28

E-2

The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component. See the
Component Location Chart.

25

18
23

Machine
Location

Connector Number

19

16

Schematic
Location

31

25

18
15

Connector Location

34

36

Relay - Prelube

706

1
2

13

Payload Monitor Operator Display

105-9344

Pin or Socket
Number

38

512

Fuse

AA

Wire Gauge

Ground
Connection

35

Lamp - Payload Monitor (Green)

508

Lamp - Lever Position

F-2

Circuit Number
Identification

Machine
Location
26

BK

BK

Wire Color

325-PK-14

Component Location
Component

Socket

Component
Part Number

Wire, Cable, or Harness


Assembly Identification
A

BK

BK

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Pin

250

290

771D:
6JR1-UP

Harness And Wire Symbols

231

280

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Mode Number

Normal

Transmission Control

Opr Mon Panel VMIS CMS

Mode Of Operation

Form Number

Arc Control

769D:
5TR1-UP

Monitoring System Service Modes

Related Electrical Service Manuals

SENR2986

BK

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

769D Truck & 771D Quarry Truck


Electrical System

Traction Aid Control

BK

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Injector #2 Engine ECM

202

2.1 0.2
4.3
24.9
16.0
31.1 2.4
6.0

PU

201

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

33.7

105-3025
Solenoid - Fan Clutch
9G-9988
Solenoid - Four Way
3T-0062
Solenoid - Proportional
101-3430
Solenoid - Smoke Box
3E-6333
Solenoid - Start Aid
At room temperature unless otherwise noted.

Injector #1 Engine ECM

A702

Overall 20 .2
17.6 0.6

GY

Main Chassis

This indicates that the component has a wire connected to it that is connected to ground.

Overall 2.6 0.12

A701

BK

Resistance (Ohms)

Resistor - Blower Motor

Starting Motor 6V-0890

200

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Normally Open

Wire Description
Wire
Number

SENR8609-02
July 1997
T

12.23 5.56 N
(2.75 1.25 Ib)

Accessory Circuits

Failure Mode Identifiers (FMI)

Actuate

22
33
34

D79733

Machine Harness Connector and Component Locations

20 Page

091
168
190
248
627
650
700
702
710
711

Engine Control MID 36


Cylinder 1 Injector Solenoid
Cylinder 2 Injector Solenoid
Cylinder 3 Injector Solenoid
Cylinder 4 Injector Solenoid
Cylinder 5 Injector Solenoid
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Cylinder 8 Injector Solenoid
Cylinder 9 Injector Solenoid
Cylinder 10 Injector Solenoid
Cylinder 11 Injector Solenoid
Cylinder 12 Injector Solenoid
Rail Control Valve
Throttle Position Sensor
Filtered Fuel Pressure
Engine Oil Pressure Sensor
Crankcase Pressure
Coolant Temperature Sensor
Timing Calibration
Rail Pressure Reading
Electrical System Voltage
Fuel Temperature
Engine Oil Temperature
Engine RPM Sensor
CAT Data Link
Personality Module Mismatch
Internal ECM Failure
Timing Calibration
Analog Sensor Power Supply
Digital Sensor Power Supply
Shutdown/Decelerator Inputs
Crank w/o Injector Inputs
Shutdown Inputs
Programmed Parameter Fault
Turbo Outlet Pressure Calibration
Atmospheric Pressure Calibration
Turbocharger Pressure (Right)
Turbocharger Pressure (Left)
Timing Calibration
Water Temperature Aftercooler
Engine Lamp
EMS Engine On
EMS Coolant Lamp
EMS Oil Lamp
Unfiltered Fuel Pressure
Engine Fan Valve
Invalid Service Brake Switch
Engine Control Switch
E-Stop Switch
Prelubrication Relay
Loss Of Sec Engine RPM Signal
Ride Control
Starting Motor
Unfiltered Oil Pressure
Engine Fan Speed
Ether Inject Control Relay
Throttle Lock Lamp
Brake Air Pressure Sensor
Ride Control Switch
Turbocharger Exhaust Temp (Left)
Turbocharger Exhaust Temp (Right)
Transmission Control MID 27
Electrical System Voltage
Engine Speed Sensor
CAT Data Link
Sensor Supply Voltage
Forward Elevator Solenoid
Reverse Elevator Solenoid
Elevator Level Sensor
Secondary Brake Pressure Switch
Harness Code
Torque Convertor Output
Transmission Gear Switch
Transmission Output Speed Sensor
Shift Lever Switch
Service Brake Pressure Switch
Automatic Retarder Control MID 83
Throttle Position Sensor
Electrical System Voltage
Engine RPM Senspr
CAT Data Link
Parking Brake Switch
Harness Code
Actual Gear Switch
Shift Lever Switch
ARC Supply Solenoid
ARC Control Solenoid

Part No.

SENR8609-02

Component

Electrical Schematic Symbols And Definitions

Off Machine Switch Specification

Component Identifiers (CID) List


CID No.

PROPORTIONAL
SOLENOID
3T-0062

15

(R) (L)
S-1 S-2

14

+BATT

725-GN-18
724-YL-18
723-OR-18
722-WH-18
721-BR-18
308-YL-18

13

G
H
I
F
E
C
B
A
D
J

725-GN
724-YL
723-OR
722-WH
721-BR
Y

709-OR

447-PK
201-BK

ENGINE CONTROL CIRCUIT.


TURN SIGNAL CIRCUIT.
L85

PAYLOAD MONITOR CIRCUIT.

472-OR
201-BK

472-OR

BK-18

FUEL LEVEL SENDER


115-1782

L72

1
2

472-OR
201-BK

L73

BRAKE MASTER
CYLINDER
OVERSTROKE SW
7V-5647

START AID CIRCUIT.

L72

L72

ALL DASHED LINES ARE ATTACHMENTS.

F975-OR
201-BK
446-PU

A
B
C

OR-18
BK-18
WH-18

12

11

10A
137-OR-12
H
FUSE
3K-8782

MOTOR

LL

PRELUBE
RELAY
3E-0154

HH
BK-00

STARTER
6V-0890
H
S

MTR BAT

426-BR
XMSN
FILTER SW
9X-7781

MOTOR
STEERING SW
3E-6429

122-BU

200-BK
728-BU

2
1

AIR DRYER
2G-2159

BK-18
BK-18

EE

AA

BK-00

POS NEG

12V BATTERY
9X-9731 STD

AA

DISCONNECT SW
7N-0718

DD

POS NEG

12V BATTERY
9X-9731 STD

KK

PP
BK-00

DD

BB

BK-00
BB
TO
FRAME

KK
BK-00
YY
RD-00
BK-6
YY

ENGINE
SPEED
6V-2455

START AID
SOLENOID
3E-6333

PU-18
WH-18

CC

H
AAA
YY

FF 2
AUX START
RECEPTACLE
RD-00
BK-00
AAA

AAA
LL

TO
FRAME
TO ENG
BLOCK

2
1

ALTERNATOR
100-5047

FF C
1 FF
A
F715-PU
3
B
F716-WH
FF 998-BR
C

BR

A
B
C

ALT

F715-PU
F716-WH
998-BR

FAN
SPEED
SENSOR
119-4166

RH TURBO
INLET PRESS
SENSOR
103-6093

K985-BR-18

200-BK-18
521-YL-14
521-YL-14

K985-BR-18
G
200-BK-18
A
200-BK-18
G
614-PU-18
B
614-PU-18
2
E735-PU-18
G
767-WH-18

RH SPEAKER
6T-7695

200-BK-18
614-PU-18
614-PU-18

G 5
G
C
G
D

3
4

TRACTION AID TEST/


OPERATOR MODE SW
125-2063
700-PK-18
G

201-BK-18

L98

124-GN-14

L11

636-GN
799-WH
AIR
CONDITIONER
CLUTCH
SOLENOID
3E-1906

PAYLOAD
MONITOR
GREEN
LAMP
8T-9684
BULB
8T-9749

WH-18
BK-18
OR-18

3
2
1

SS

PAYLOAD
MONITOR
RED
LAMP
8T-9683
BULB
8T-9749

+V ANALOG
ANALOG RET
SIGNAL

OR
BK
WH

OR-18
YL-18
GN-18

A
B
C

A
B
C

998-BR
F715-PU
F716-WH

F723-PK
F724-PU
F715-PU
F716-WH
113-OR
F717-YL
F718-BU
F719-BR
A234-BK
F711-GN
F712-GY
E794-YL
E793-BU
F705-PK
892-BR
893-GN
150-RD-14
150-RD-14
F720-GN
F721-GY
F706-PU
F707-WH
F725-WH
F708-YL
F710-BR
F709-BU
F737-YL
F702-GN
993-BR
997-OR
998-BR
A700-OR
F722-OR
F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR
F700-BU

CONN25

JJJ

A700-OR
998-BR
F703-GY
997-OR
993-BR
F714-PK
L108

L104

A746-PK

A747-GY

994-GY

E795-YL
L65

A751-YL
993-BR
993-BR
L106

L104
L65
L105

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

A
B
C

OR-18
BK-18
WH-18

+12V
GROUND
SIGNAL

PRIMARY
CAM S/T
SENSOR
127-1008

A
B
C

OR-18
BK-18
WH-18

+5V
GROUND
SIGNAL

COOLANT
TEMP SENSOR
102-2240

A
B
C

OR-18
BK-18
WH-18

+12V
GROUND
SIGNAL

BACKUP
CAM S/T
SENSOR
127-1008

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

TURBO OUTLET
PRESS SENSOR
103-6091

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

ATMOSPHERIC
PRESS SENSOR
103-6093

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

ENGINE OIL
PRESS SENSOR
103-6092

A
B
C

OR-18
BK-18
WH-18

+5V
GROUND
SIGNAL

ENGINE OIL
TEMP SENSOR
106-0735

+5V
GROUND
SIGNAL

FUEL
TEMP
SENSOR
102-2240

OR-18
BK-18
WH-18

L107

2
1
3
540-WH
614-PU

RRR

RRR

611-PU-14
200-BK-14

GY
WH
PU
OR

RRR

RRR

RAIL
PRESS SENSOR
6V-2485

A
B
C

A
B
C

RRR

RRR

JJJ
INJECTOR
SOLENOIDS
131-3098

A701-GY
F726-YL
A703-BR
A705-BU
F728-BR
A707-PU
A708-BR
F729-GN
A706-GY
A704-GN
F727-BU
A702-PU

200-BK-14
200-BK-14
200-BK-14

996-GN
998-BR
998-BR
999-WH

COOLANT FLOW SW
3E-6428

RAIL PRESSURE
CONTROL VALVE
107-0677

JJJ

JJJ

RRR

RRR

CYL HEAD CYL HEAD


SOL 2
SOL 4

CYL HEAD CYL HEAD


SOL 6
SOL 8

619-GN-14

P
T

L104
L105
F737-YL
F702-GN

L106

993-BR
997-OR
998-BR

L65

L105

L65

L107

JJJ
JJJ

T
T

200-BK-14
T
PARK-TURN LOW BEAM
LAMP
HEAD LAMP
129-5688
9X-7169

L106

L104
L65
L105

HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

COLOR

BLADE, SPADE, RING,


OR SCREW TERMINAL

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L#

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

A
C
D
E
F
G
H
J
L
M
N
P
Q
R
S
T
X
Y
Z
FF
RR
RR
SS
ZZ
CCC
JJJ
NNN
RRR
TTT
UUU
VVV
VVV
XXX
YYY

PART NO. CHG LOC


HARNESS AS.
116-9308
05
C-9
B-9
126-8859 04
B-10
126-8857 01
126-8861 01
B-15
116-9304
01
F-2
116-9305
04
E-3
126-8858 01
B-11
128-0987 02
B-12
116-9307
02
D-13
116-9306
04
C-4
118-8580
00
E-10
116-9303
03
D-1
E-5
116-2654
05
126-8865 01
D-15
6G-9462
02
D-5
B-1
126-8860 00
8X-8727
01
A-15
126-8856 02
B-13
A-13
120-9288 01
XXX-XXXX XX
A-6
B-13
126-8862 00
B-13
126-8863 00
118-7118
00
B-8
02
116-9310
D-10
116-9309
01
D-4
111-1651
06
B-4
117-2930
00
C-14
107-4891 03 B-2/C-2
118-0291
01
A-10
117-2929
02
D-13
C-12
126-8864 00
C-12
126-8862 00
121-0596 03
C-3
130-6614 00
A-6

NOTE

B
K
U
W
YY
BBB
EEE
FFF

WIRE AS.
128-8479
130-5998
2W-8662
116-2655
9F-4337
7G-1060
125-7128
125-7129

01
00
00
01
07
00
00
00

B-6
A-6
A-5
C-5
A-6
C-11
D-9
D-15

V
AA
BB
CC
DD
EE
GG
HH
LL
MM
NN
AAA

CABLE AS.
117-2932
9G-0549
130-8078
5T-2831
129-0133
5V-0439
5T-2832
2G-4177
130-6786
130-6787
2G-4177
9S-9016

00
01
00
02
00
02
01
00
01
00
00
03

B-4
A-7
A-6
A-7
A-7
A-7
A-7
A-6/A-7
A-6
ATCH
ATCH
A-6
ATCH
A-7
A-5

ATCH
ATCH
ATCH J
NOTE B
NOTE C
ATCH
NOTE F
ATCH
ATCH
ATCH C
ATCH B
ATCH
NOTE G
NOTE H

TIMING CAL CONNECTOR


(2 PIN DT PLUG)

229-BK-14
229-BK-14
JJJ

ENGINE
GROUND

THIS SCHEMATIC IS FOR THE 769D, 771D TRUCK


(113-0755 CHG00)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND THE XMSN SHIFTER IN NEUTRAL.
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: 769D ONLY
NOTE C: 771D ONLY
NOTE F: NOT USED ON MACHINES WITH ARC
NOTE G: USED ON MACHINES WITHOUT A/C FAN PRESS SW
NOTE H: USED ON MACHINES WITHOUT GROUND LEVEL
SHUTDOWN SWITCH
NOTE J: HARNESS AS. FOR THE GROUND LEVEL
SHUTDOWN SW IS A DEALER INSTALLED
CUSTOMER ATCH

D67318

HARNESS CODE 0

DESCRIPTION

ENGINE ECM
105-6122

BRAKE AIR PRESS


TRANS FILTER SW
BK OIL TEMP SENSOR
FUEL LEVEL SENDER
T/C TEMP SENSOR
ALTERNATOR
ACTION ALARM
ACTION LAMP
+ BATTERY
SUPPL STER
+8V SENSOR SUPPLY
SERVICE
CLEAR
BRAKE OVERSTROKE SW
CAT DATA LINK +
CAT DATA LINK OPERATOR SW

SYMBOL

IDENT

T
HI BEAM
HEAD LAMP
9X-7170

HI BEAM
HEAD LAMP
9X-7170
T

L107

L107

200-BK-14

RRR

RRR

LOW BEAM
HEAD LAMP
9X-7169

JJJ
RRR

RRR

CATERPILLAR MONITORING
SYSTEM
100-5778
MODULE LOAD
MODULE CLOCK
MODULE +V
MODULE DATA
GROUND

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

L8

200-BK-14
540-WH
614-PU
619-GN-14
611-PU-14
539-BU

200-BK-14
200-BK-14
200-BK-14

E796-GN

BK-18
BK-18

200-BK-14

1
2
4
3

JJJ
997-OR
993-BR
E796-GN
JJJ
996-GN
998-BR
999-WH
JJJ
997-OR
993-BR
995-BU
JJJ
996-GN
998-BR
F732-PK
JJJ
997-OR
993-BR
A746-PK
JJJ
997-OR
993-BR
A747-GY
JJJ
997-OR
993-BR
994-GY
JJJ
997-OR
993-BR
E795-YL
JJJ
997-OR
993-BR
A751-YL

995-BU

F722-OR
F700-BU
E799-BR
F713-OR
998-BR
F708-YL
F701-BR
150-RD-14
150-RD-14
892-BR
893-GN
F702-GN
F704-OR
F705-PK
F710-BR
F709-BU
113-OR
F717-YL
F718-BU
E794-YL
E793-BU
F720-GN
F721-GY
A700-OR
F737-YL
F711-GN
F712-GY
F715-PU
F716-WH
997-OR
993-BR
F714-PK
A234-BK
F719-BR
F703-GY
F706-PU
F707-WH
F725-WH
F723-PK
F724-PU
JJJ

1
2

619-GN-14
T

539-BU
614-PU
619-GN-14
611-PU-14

40
3
5
19
9
23
4
2
1
6
7
10
12
13
21
22
26
29
30
31
32
38
39
8
37
17
18
27
28
14
15
20
16
36
11
25
24
33
34
35

JJJ

CYL HEAD CYL HEAD


SOL 5
SOL 7

A705-BU
F728-BR
F728-BR
A707-PU

997-OR
997-OR

CYL HEAD CYL HEAD


SOL 1
SOL 3

CIRCUIT NOT CONNECTED

PARK-TURN
LAMP
129-5688

BK-18
RD-18
WH-18

L15

XXX
A
E798-PK-18
B
E797-WH-18

NNN

PAYLOAD
MONITOR
RED
LAMP
8T-9683
BULB
8T-9749
NNN

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

L15

T
P

GY
WH
PU
OR

412-BU
998-BR

412-BU

L106

201-BK-18
201-BK-18
201-BK-18

BLOWER SW
123-6389

G 2

CIGAR
LIGHTER
9W-0335

G
G

1
2
4
3

JJJ
XXX
E798-PK-18
E798-PK
2
E797-WH-18
E797-WH
1

ANTENNA
9W-3072

858-GY
251-BK
799-WH

C
VS
GROUND
SIGNAL

129-PU-18
200-BK-18

15
25
34
35
2
8
10
37
27
7
9
17
30
4
13
1
40
24
23
33
19
5
14
18
20
31
3
12
22
16
6
29
21
32
11
26
28
36
38
39

CIRCUIT CONNECTED

2
1
3

998-BR

L108

PAYLOAD
MONITOR
GREEN
LAMP
8T-9684
BULB
8T-9749

BK-18
RD-18
WH-18

L109

SS

521-YL-14

GD

521-YL-14

A701-GY
F726-YL
F726-YL
A703-BR

BULB
7N-9943

L8

L8

799-WH
251-BK
859-YL

SS

G C

ABBREV

A/C ON SW
125-9257
3 G

L8
OPERATOR STATION

RD
WH
BK

L8

6
G5
G 4
G 3

B
G 2

A706-GY
F729-GN
F729-GN
A708-BR

200-BK-14
611-PU-14
540-WH
539-BU
614-PU
619-GN-14

G B

515-GY-18
516-GN-18
517-BU-18
518-OR-18

1
2
4
3

6
3
5
1
4
2

520-WH-18

G
G

G
3

998-BR-18

L8

MONITOR
ACTION
ALARM
3E-6328

RD
BK

201-BK-18
201-BK-18
201-BK-18
201-BK-18

200-BK-18

200-BK-18
200-BK-18
614-PU-18
614-PU-18
520-WH-18

L18

L8

1 G K986-PK-18
3
K985-BR-18
G

3
998-BR-18
F720-GN-18

BK
RD

C
123-WH-18
K985-BR-18 G D

AUTO RETARDER
OFF/ON SW
125-2076

G A
G
B
G 2

2
1

G A
G
B
G 2

614-PU-18
614-PU-18

BK
RD

200-BK-18
614-PU-18
614-PU-18
200-BK-18

L50

LH SPEAKER
6T-7695

GROUND
MODULE DATA
MODULE +V
MODULE CLOCK
MODULE LOAD
HARNESS CODE

201-BK-18
201-BK-18
201-BK-18

START
AID SW
3E-7176
(CUSTOMER ATCH)

THROTTLE BACKUP SW
126-0236
(CUSTOMER ATCH)
G A
200-BK-18
G
614-PU-18
B
614-PU-18
G 2
F717-YL-18

BK-18
WH-18
OR-18
GN-18
YL-18
BU-18

201-BK-18

2
1

G 5

614-PU-18

200-BK-18
200-BK-18

L25

3 G 614-PU-18
614-PU-18
6 G
610-OR

PANEL
LAMP
110-2079

636-GN
799-WH
635-BU
799-WH

102-BU

RUNNING
LAMP SW
3E-2210

200-BK-18
614-PU-18

2
4
1
3
5
6

408-WH-18
426-BR-18
446-PU-18
447-PK-18
481-PK-18
403-GN-18
410-WH-18
411-PK-18
113-OR-18
417-GY-18
F975-OR-18
290-BK-18
291-BK-18
472-OR-18
893-GN-18
892-BR-18
E735-PU-18

PANEL
LAMP
110-2079

200-BK-18
200-BK-18

G B
200-BK-18
614-PU-18 G A
2
103-YL-18
G

200-BK-18
200-BK-18
200-BK-18
200-BK-18

L21

200-BK-18
200-BK-18
200-BK-18
L50

200-BK-18
614-PU-18

GROUND
MODULE DATA
MODULE +V
MODULE CLOCK
MODULE LOAD
HARNESS CODE

C414-BU-18
E708-PK-18
E707-GN-18
C413-YL-18
201-BK-18

SEMS
GROUND

200-BK-18

L28
L14

123-WH-18
123-WH-18
123-WH-18

L22
L23

L50

200-BK-18

L55
540-WH
539-BU
200-BK

L18

BK-18
WH-18
OR-18
GN-18
YL-18
BU-18

SPEEDO/TACH
125-6806
661-GN-18
200-BK-18
200-BK-18
662-YL-18

GY
WH
PU
OR

1
2
3

L108

200-BK-18

L18

129-PU-18
E735-PU-18
700-PK-18
767-WH-18
454-GN-18

426-BR
446-PU
447-PK
472-OR

A702-PU
F727-BU
F727-BU
A704-GN

200-BK
200-BK
200-BK

513-0R-14
522-WH-14

200-BK-18

614-PU-18
103-YL
102-BU
610-OR

F732-PK

SS
251-BK
859-YL
251-BK
858-GY
635-BU
636-GN
799-WH
799-WH
799-WH

RIGHT FRONT
STRUT SENSOR
124-0328
SIGNAL
GROUND
+V

GROUND
LEVEL
SHUTDOWN SW
4D-1836
(CUSTOMER ATCH)
NOTE H

109-OR-4

HH

G
201-BK

YYY

L98

L98

2
4
1
3
5
6

CONN28
P
F
201-BK-18
3
661-GN-18
17
663-YL-18
19
200-BK-18
2
662-YL-18
18
10
13
E735-PU
E735-PU-18
23
408-WH 24
408-WH-18
893-GN
893-GN-18
21
892-BR
892-BR-18
20
291-BK
291-BK-18
5
481-PK
481-PK-18
7
403-GN
403-GN-18
6
410-WH
410-WH-18
8
411-PK
411-PK-18
9
113-OR
113-OR-18
1
F975-OR
F975-OR-18
22
417-GY
417-GY-18
11
290-BK-18
290-BK
4
426-BR-18
12
446-PU-18
14
447-PK-18
15
472-OR-18
16
201-BK
661-GN
663-YL
200-BK
662-YL

201-BK
F975-OR

L24

L98

RIGHT
TURN

L104

YYY
MM

YYY

ARC
SUPPRESSOR
106-8704
1
2
MUR440
C

1
2

1
2

L42

L24

201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

REVERSE

2
1

CC EE

GG

NN

MM
RD-00
MOTOR
PRELUBE
MOTOR
2G-6158

619-GN-14

101-RD-10

101-RD-10

101-RD-10

L42

614-PU-18
614-PU-18

GAGE MODULE
100-4984

201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

LAMPS (7)
107-1983

F709-BU
F720-GN
F710-BR
F715-PU
F716-WH
113-OR
F717-YL
F718-BU
F719-BR
A234-BK
F712-GY
F711-GN
E793-BU
E794-YL
892-BR
893-GN
150-RD-14
150-RD-14
F721-GY
F724-PU
F723-PK

BK-00

NN

337-WH
200-BK

OR-18
BK-18
WH-18

+V
GROUND
SIGNAL

L4

START
RELAY
118-3534

A
C
B

DOME
LAMP
8C-9678

L11

L69

BK-18
BK-18

1
2
H

103-YL-14
602-WH
200-BK

1
2

L15

109-OR-12

L11

CONN22

L109

200-BK
317-YL
403-GN

727-GN
462-YL

GG
RD-00
H

200-BK
337-WH

SUPPLEMENTAL
STEERING
116-4531

200-BK
306-GN

540-WH
539-BU
614-PU
619-GN-14

L27

L29

200-BK
L14

GN-14
GN-14

L67

200-BK

L15

24V-12V CONVERTER
119-1733
M

410-WH
201-BK

L13

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

L15

109-OR-4

200-BK
200-BK
306-GN
337-WH

+
-

L15

F700-BU
E799-BR

200-BK
450-YL
403-GN
317-YL

OR-18
BK-18
WH-18

A
B
C

3
6
1
2
4
5

L109

200-BK
450-YL

F975-OR
201-BK
481-PK

L21
L50

GY/VI
GY/BK,VI/BK
BK
WH/GN
WH/BK,BN/BK
RD
YL
BU
RADIO
3E-7140/3E-7141
M

C OFF
S ON
B ST

L21
L98

L25

GAGE
LAMPS (4)
7N-5876

HIGH
BEAM LAMP
110-2079
RETARDER

E735-PU
408-WH
892-BR
661-GN
663-YL
200-BK
662-YL
481-PK
403-GN
410-WH
411-PK
113-OR
291-BK
893-GN
417-GY
290-BK
F975-OR
201-BK

YL
PU
OR
BR

1
2
3
4

200-BK-18
200-BK-18
200-BK-18
200-BK-18

124-GN-14
E750-PU
619-GN-14
610-OR-14
604-OR-14
958-YL
136-GN
105-BR
103-YL-14
308-YL
998-BR
J992-YL
150-RD-14
150-RD-14
102-BU-14
173-YL
201-BK
290-BK
291-BK

140-BU-14

F722-OR
998-BR

L50

ANTENNA
RIGHT SPKR +
RIGHT SPKR GROUND
LEFT SPKR +
LEFT SPKR + BATTERY (12V)
+B MEMORY
+BATTERY (24V)

8
7
3
2
1
6
5
4

1
2
4
3

308-YL-18
307-OR-18
105-BR-18

GY
WH
PU
OR

1
2

BR

L50

KEY
START SW
110-7887

E795-YL
E796-GN
999-WH
996-GN
F732-PK
412-BU
998-BR
997-OR
993-BR
A700-OR
F722-OR
F706-PU
F707-WH
F705-PK
F725-WH
F708-YL

1
2

NOTE G

+
-

123-WH-18

G D
SUPPL
STER SW
127-4986

F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR
F700-BU
F737-YL
F702-GN
E798-PK
E797-WH
A746-PK
A747-GY
994-GY
995-BU
A751-YL

L11

OR
BU

L26

L26

103-YL-14

OPERATOR STATION

K985-BR-18
K986-PK-18

F726-YL
F727-BU
F728-BR
F729-GN
F730-GY
F731-OR

FAN CLUTCH
SOL
109-3025

1
2

L26

M
M

200-BK-18
518-OR-18
124-GN-14
515-GY-18
521-YL-14
516-GN-18
517-BU-18

3 G

L23

G
CCC
454-GN
454-GN-18
1
454-GN-18
2
123-WH
3
123-WH-18
4
123-WH-18
NOTE F
CONN26

L14

635-BU
799-WH
799-WH
858-GY
251-BK

L68

BK
BK

611-PU-14
611-PU-14

511-BR
512-GN
200-BK
508-PU
509-WH
135-BU
A513-PK
113-OR

511-BR
512-GN

2
1

A/C FAN
PRESSURE SW
111-9560

BK
RD

+V
GROUND
SIGNAL

508-PU
509-WH

F717-YL-18
998-BR-18
F720-GN-18
308-YL-18
307-OR-18
105-BR-18
727-GN-18
123-WH-18

727-GN-18
200-BK-18
200-BK-18

L15

2
1

RD-18
BK-18
WH-18

L13

L28
539-BU
540-WH

BK
RD

A
B
C

THROTTLE
POSITION
SENSOR
3E-7700

121-YL
135-BU
410-WH
201-BK
113-OR
200-BK

E750-PU-18
540-WH-18
611-PU
612-GY-18
411-PK-18
201-BK-18
462-YL-18
539-BU-18

MONITOR
ACTION
SUPP
STEER

L50

308-YL
610-OR-14
619-GN-14
337-WH
F709-BU
604-OR
958-YL
201-BK
105-BR
E750-PU

10A

10A
112-PU-12

112-PU-12
112-PU-12

112-PU-12

112-PU-12

10A

10A

10A

10A
112-PU-12

10A

112-PU-12

112-PU-12

10A

10A

10A
112-PU-12
308-YL
308-YL

200-BK
200-BK

L32

636-GN
635-BU
799-WH

L35

105-BR

121-YL-18
315-GN
173-YL
J992-YL
138-GN
102-BU-14
103-YL-14
113-OR
123-WH
124-GN-14
L44
176-OR
126-PK
132-PK
L42
136-GN
135-BU
141-PK-14
L40
140-BU-14
150-RD-14
L39
150-RD-14
200-BK
290-BK
L38
291-BK

16
29
7
13
14
34
28
18
15
9
6
8
21
19
2
10
11
20
22
23
38
12
5
36
37
35
39
17
4
3
33
40
25
26
24
1
27
30
31
32
L31

103-YL-14

L31
135-BU
200-BK
200-BK

L4

STEERING
MOTOR
RELAY
3E-0154

+V
GROUND
SIGNAL

10

87 Q 87a

4
5
7
6
3
2
11
12
1
10
8
9

L42

L64

BRAKE OIL
TEMP SENSOR
118-7226

CONN6

CONN23
121-YL
135-BU
410-WH
201-BK
L16
113-OR
200-BK
103-YL-14

PRELUBE
RELAY
3E-5239

L27

HEAD LAMP
DIMMER SW
2H-1855

200-BK
200-BK
121-YL
113-OR
A513-PK
L26
135-BU
M
DOOR
COURTESY
LAMP SW
6T-6117
M
103-YL-14

LEFT FRONT
STRUT SENSOR
124-0328

L63

TRANSMISSION CONTROL CIRCUIT.

POWER BOSS
9G-8451

1
4
5
6
2
3

129-PU
E735-PU
700-PK
767-WH
454-GN

619-GN-14
619-GN-14

150-RD-14
150-RD-14

L13

Q 30

86
Q
85

F709-BU
998-BR

A700-OR
998-BR
F702-GN

L15

T/C TEMP
SENSOR
118-7226
+V
GROUND
SIGNAL

L71

L73

201-BK

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR

PK-18
1
2

W 15A Q
ADEM
BREAKER
6N-8589
L14

103-YL-14
W 15A
103-YL-14
DOME & STOP
LAMP
BREAKER
6N-8589
ALT BREAKER
A 101-RD-4
3E-7294
A
109-OR-6
101-RD-10
105A
W 101-RD-10

2
1

L110

L63

201-BK
201-BK
L73
472-OR
201-BK
L72
446-PU
F975-OR

Q
A

101-RD-10
TURN LAMP
BREAKER
6N-8589
173-YL
15A
Q
W
HEAD LAMP
BREAKER
3T-2662
102-BU-14
W 15A
102-BU-14
Q

BK-18
WH-18

TO
FRAME

L71
447-PK
201-BK

112-PU-12

10A

200-BK
200-BK

L64

426-BR
201-BK

105-BR

101-RD-10
101-RD-10

101-RD-10

H
J

L67
L63

W 10A
KEY BREAKER
9G-9487

112-PU-12
MAIN POWER
RELAY (REAR)
3E-5239
87 Q 87a 109-OR-12
109-OR-4
L100
101-RD-4

304-WH-10

H
J

L110

TTT

101-RD-10

L16

521-YL-14
513-OR-14

101-RD-10

30

337-WH

A/C REFRIGERANT
PRESS SW
114-5333

L42

101-RD-4

L71

10A

L68

L4

L67

PANEL LAMP CIRCUIT.

GROUND CIRCUIT.

2 3
1

1
2

SUPP
STER
BREAKER
9G-9487
136-GN
Q

L69

L68

L67

86
Q
85

112-PU-12

MAIN POWER
RELAY (MID)
3E-5239
Q 87a
109-OR-12

140-BU-14

L69

L63

308-YL
200-BK

L32

L15

BK-18
BK-18

124-GN-14
Q
AIR CONDITIONER
BREAKER
6N-8589
15A

112-PU-12

30

RD-00

L69

L68

L71

HEATER AND AIR CONDITIONER CIRCUIT.

+ BATTERY
+24V (OUT)
GROUND
TX LCD OUT
LCD CLOCK
LCD LATCH
TEST/SET
MODE

614-PU
103-YL-14
102-BU-14
610-OR-14

E750-PU
200-BK

L27

L100

L42

L67

AUTO RETARDER CONTROL.

GN-18
WH-18
BK-18
BU-18
BR-18
GY-18
PK-18
PU-18

L11

L69

MONITOR CIRCUIT.
709-OR
710-GN
705-PK
704-GY
202-BK
K972-BR
202-BK
202-BK
703-BU
231-BK
726-BU

PAYLOAD MONITOR
OPERATOR DISPLAY
9X-6847

NNN

799-WH
799-WH
251-BK
251-BK
860-PK
861-PU
251-BK
859-YL
858-GY
636-GN
635-BU
799-WH
251-BK
251-BK
799-WH
799-WH

F721-GY

L64

TRACTION AID CONTROL.


Y

L15

L15

86
Q
85

SS

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.

138-GN
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
251-BK

251-BK
707-PU
891-BU
794-YL
138-GN

7
10
11
12
4
3
2
9
8
6
5
1

CONN21

L11

L11

L4

200-BK-8
200-BK-14

101-RD-4
727-GN
462-YL

101-RD-10

L46
113-OR
113-OR
113-OR

L70

L32

L27

FUSE HOLDERS
4K-5122

MAIN POWER
RELAY (FRONT)
3E-5239
87 Q 87a 109-OR-12

308-YL
200-BK

L17

200-BK

513-OR-14
521-YL-14

L70

F710-BR
F705-PK
893-GN
892-BR
E794-YL
E793-BU
F709-BU
F720-GN
F717-YL
150-RD-14
150-RD-14
998-BR
A700-OR
F702-GN
113-OR

521-YL-14
522-WH-14
F975-OR
201-BK
481-PK
317-YL
450-YL
200-BK
403-GN

L70

L70

L100

HEADLAMP
RELAY
3E-5239

L17

L70

L16
102-BU-14

87 Q 87a

NNN
1
138-GN
3
799-WH
251-BK
2
4
863-BU
864-BR
5
865-GY
6
866-PK
7
867-PU
8

251-BK

CONN19

REF: 108-1029 BEACON


128-6985 BEACON
9U-7206 FLORESCENT
LAMP

L110

521-YL-14
522-WH-14

251-BK

L34

D
BBB

Q 30

537-GN
604-OR
606-GY
605-YL
539-BU
540-WH

5
6

TURN SW
9G-5589

1
3

2
3

112-PU-12

30

RD-00

XMSN
SPEED
SENDER
3E-6955

604-BR-14
958-YL
103-YL

L37

L57
998-BR

612-GY
L39

113-OR
L52

L28
A

135-BU
200-BK
121-YL
126-PK
129-PU
315-GN
176-OR
138-GN
132-PK
123-WH
113-OR
122-BU
141-PK-14
140-BU-14
F709-BU
337-WH
998-BR

998-BR
129-PU
122-BU
121-YL
L37

L53

2
1
4
5
3
6
138-GN
707-PU
891-BU
794-YL
L47

4 452-PU
19
21
24
16
15 317-YL
26 113-OR
2 201-BK
35 521-YL-14
L61
25 522-WH-14
27 450-YL
18 200-BK
36 403-GN
L60
22 481-PK
14 F710-BR
L59
23 F707-WH
20 F705-PK
29 F708-YL
32
7 893-GN
L57
6 892-BR
17 F975-OR
33 E794-YL
L52
34 E793-BU
12 F709-BU
31 E986-YL
11
37 F720-GN
40 F717-YL
998-BR
30
28
1 150-RD-14
L39
998-BR
3 150-RD-14
9 998-BR
998-BR
38
998-BR
5
998-BR
39
A700-OR
8 A700-OR
F702-GN
10 F702-GN
13

24V
ACCESSORY
A
OUTLET
9R-7941

103-YL-14
113-OR
200-BK
L16
410-WH
L32
201-BK
135-BU
103-YL-14
121-YL

202-BK

WITH TCS AND


W/O PAYLOAD MONITOR
CONNECT WIRE AS. EEE
TO HARNESS A
4
5
6
2
1
3
BK

126-PK

L61
102-BU

614-PU

201-BK

L62

L28
L43
L34
122-BU

515-GY-14

200-BK
200-BK
472-OR
446-PU
426-BR
201-BK
F975-OR
447-PK

200-BK
102-BU

L43

2
4
6
8
10
12
13
14
15
16
17
18
19
7
5
1
3
11
9
20
21
22
23
24

L75

L17

635-BU
636-GN
799-WH
799-WH

635-BU
636-GN
799-WH
799-WH

619-GN-14

112-PU-12

L79
L44

L77

CONN17

L61
L17

L62

L24

101-RD-4
109-OR-4

462-YL
727-GN

306-GN

337-WH

BBB

707-PU
891-BU
794-YL
635-BU
636-GN
799-WH
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
858-GY
859-YL
251-BK
861-PU
860-PK

86
Q
85

610-OR-14
200-BK

112-PU-12

L36
124-GN-14
521-YL-14

517-BU
516-GN
518-OR
515-GY-14

522-WH-14

5
2
4
3
6
1
522-WH-14
200-BK-14
517-BU-14
516-GN-14
518-OR-14
515-GY-14
2
1
3
4

L100

L34
F708-YL

727-GN

L76

1
24
12
8
3
9
2
15
16
22
14
6
17
4
11
5
25
13
18
21
10
7
23
20
19
200-BK-8

L61

87 Q 87a
STOPLAMP
RELAY
3E-5239

L100
L29

86
Q
85

308-YL
200-BK

L32

135-BU
200-BK
200-BK

L37

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

231-BK-18
726-BU-18

L59

30

K985-BR
K986-PK

411-PK-18
201-BK-18
462-YL-18
200-BK-18
612-GY-18
200-BK-18
539-BU-18
200-BK-18

G
G
G
G
G
G
G
G
G

BODY UP

31
37
38
32
39
26
29
36
30
35
13
27
22
21
17
28
33
34
25
40
2
8
23
14
20
24
15
16
10
1
7
3
9
6
4
19
12
18
5
11

10
1
9
2
3
6
7
8
5
4

L76
L57

L57

L47

998-BR
337-WH
604-OR
F709-BU

L39

L45

L67

5
3
2
1
4
6
Y

BODY
RAISE SW
8C-5681

L47
L75

E750-PU
707-PU
202-BK

L74

L64

LOCKUP
SOLENOID
7X-1120

86
Q
85

L100

L47

612-GY

998-BR

612-GY
L28

14
17
18
19
23
20
24
11
6
8
5
7
12
13
1
2
16
9
10
15
21
3
22
4
202-BK

202-BK
202-BK

231-BK

L85

L85

135-BU
200-BK

L30

J992-YL
EXHAUST DIVERTER SW
AUTO MUFFLER
6T-3991
(SHOWN IN AUTO MODE)

E750-PU
200-BK

132-PK
123-WH
140-BU-14
113-OR
122-BU

200-BK
518-OR
124-GN-14
515-GY-14
521-YL-14
516-GN
517-BU

201-BK

1 4

GAGE
OIL BURN RELAY
SEMS
AIR DRYER
FUSES
Q
Q Q
Q
3K-8782

F717-YL
998-BR
F720-GN
308-YL
307-OR
105-BR
727-GN
123-WH

26
15
18
17
10
7
13
14
38
22
40
30
9
8
4
24
5
29
6
23
31
32
20
34
35
36
27
28
37
19
3
1
16
33
2
39
21
25
12
11

LEFT
TURN

ENGINE OIL TEMP


RAIL PRESSURE
SPEED/TIMING
SPEED/TIMING +12V
BACKUP S/T SENSOR
COOLANT FLOW SW
DIGITAL SENSOR RTN
ANALOG SENSOR +5V
ANALOG SENSOR RTN
DIGITAL SENSOR +8V
THRT LOCK RH BRK (N/O)
SPARE
SPARE
CON. OIL BURN RELAY
HYD FAN PUMP PRESS
UNUSED
NOT AVAILABLE
0.3A HS SW OUT 2
START AID SW
START AID RELAY
GND LVL SHUTDOWN (N/O)
GND LVL SHUTDOWN (N/C)
MAIN RELAY ON
THROTTLE LOCK SET
THROTTLE LOCK RESUME
THROTTLE LOCK ON/OFF
J1939 SHIELD GROUND
RS232 DATA LINK Rx
RS232 DATA LINK Tx
ATA DATA LINK - (DEV)
ATA DATA LINK + (DEV)
CAT DATA LINK CAT DATA LINK +
+BATTERY DIRECT
+BATTERY DIRECT
THRT LOCK RH BRK (N/C)
SPARE/TDC PROBE SPARE/TDC PROBE +
-BATTERY
-BATTERY

4 WAY
SOLENOID
9G-9988

TRANSMISSION SW
118-8471

GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1

L34

L76

109-OR-4
522-WH-14
513-OR-14

L86
SMOKE
BOX
SOLENOID
101-3430

GN
GN

L30
L32

121-YL
126-PK
129-PU
315-GN
176-OR
138-GN
141-PK-14

539-BU-18

THROTTLE
RAIL PRESS CTRL VALVE
RAIL PRESS CTRL RTN
TURBO OUTLET PRESS
ATMOSPHERIC PRESS
OIL PRESSURE
COOLANT TEMP
FUEL TEMP

WHEEL SPEED
SENSOR
3T-2469

GROUND
GND VERIFY

1
2

L53

ACCESSORY
OUTLET
117-2311

SEMS SERVICE SW
6T-6066
Q
Q
201-BK
290-BK
SEMS CLEAR SW
6T-6066 Q
291-BK

CONN27
E750-PU
540-WH
611-PU-14
612-GY
411-PK
201-BK
462-YL
539-BU

612-GY-18

B
G 2
G
C

614-PU-18
727-GN-18

3.5A PWM DR & SOL RTN


DEMAND FAN ACTUATOR

767-WH
202-BK
770-GN

202-BK

219-BK
218-BK
217-BK
280-BK
227-BK

709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

202-BK
K972-BR

L85

NNN

113-OR

L60

RD-00

GN-18
GN-18

987-WH
126-PK

L48

CONN20

L30

L31

L54
L43

200-BK-18
L21 614-PU-18

611-PU-14
K985-BR
K986-PK
F720-GN
F717-YL
998-BR
129-PU

L54

411-PK-18
201-BK-18
462-YL-18

L23

105-BR
103-YL-14
102-BU-14
539-BU
L55
540-WH
610-OR-14

L55

L25
L24

L25
L24

L33 E750-PU
E735-PU
411-PK
518-OR
124-GN-14
521-YL-14
515-GY-14
L99
516-GN
517-BU
727-GN
L34
462-YL
200-BK
612-GY
123-WH
201-BK
308-YL
454-GN
767-WH
700-PK
537-GN
307-OR
614-PU

RIDE CONTROL SW IN
RIDE CONTROL SOL
RIDE CONTROL SW IN

A
B
C

612-GY
604-OR
605-YL
606-GY
614-PU
122-BU
728-BU

202-BK

DOWN SHIFT
SOLENOID
7X-1120

CONN14

RR

799-WH
861-PU
799-WH
251-BK
251-BK
860-PK
251-BK

799-WH
251-BK
860-PK

UP SHIFT
SOLENOID
7X-1120

CONN10

CONN9

L54

EEE

L58

L37

CONN24

BACKUP ALARM
TRANS
CIGAR LIGHTER
START AID
ARC
PAY MON
SPARE
TCS

604-OR
251-BK

612-GY
L81

Y
XMSN
NOTE C
CODE
Y
RR
202-BK
280-BK
6
217-BK
3
NOTE B
218-BK
2
202-BK
219-BK
1
202-BK
227-BK
5
202-BK
4
202-BK

L78

126-PK
L75
317-YL
998-BR
L76
122-BU
L45
728-BU
450-YL
452-PU
L59
L34
E986-YL
L28
614-PU
F708-YL

E750-PU
E750-PU

213-BK
216-BK
215-BK

126-PK
707-PU
E750-PU
891-BU
306-GN
307-OR
892-BR
893-GN
K972-BR
321-BR
706-BR
720-PU
452-PU
450-YL

614-PU
129-PU
200-BK
710-GN
202-BK
L78
202-BK
L87
F705-PK

956-BR

RIGHT REAR
STRUT SENSOR
124-0328

CONN3

L76

612-GY-14

L81

CONN7

L77

L28

202-BK
987-WH
E750-PU
126-PK

L103

L87

13
11
1
5
14
2
8
19
4
6
7
9
10
12
16
15
17
18
3
20
21
22
23
24
710-GN
706-BR
126-PK
202-BK
720-PU
129-PU
321-BR
K972-BR
200-BK
306-GN
307-OR
450-YL
452-PU
707-PU
891-BU
E750-PU
892-BR
893-GN
614-PU
767-WH

L102
+BATT
GROUND
SOL 1 OUT
SW 2 IN
SW 1 IN
SOL 2 OUT

RD
BK
OR
YL
GY
BR

1
2
3
4
5
6

SS

L101

202-BK-18
716-BU-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18
ZZ

L29

L31

L24
L52

L78

L100

202-BK
202-BK

200-BK
202-BK
L90

L91

L87

1
2
3

L82

129-PU-18

L74

L81

2
614-PU
3
200-BK
1
129-PU
12
11
202-BK
4
10 716-BU
715-GN
9
714-YL
8
713-OR
7
712-WH
6
711-BR
5
ZZ L
CONN16

L76

L59

L32

L24

L75

317-YL
F707-WH
F710-BR
F705-PK

L29

L51
L51

121-YL

L54

WH/RD-14

126-PK

126-PK

L74

L58

6
7
10
2
1
9
8
5
4
3

L58

L78

L75
L58

L78

450-YL

L101

GROUND
GND VERIFY
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1

L54

L58

NNN
799-WH
E
818-BR
D
819-GY
C
250-BK
B
820-BU
A

ZZ

614-PU
200-BK

SHIFT
LEVER POS
SENSOR
126-7896

L53

452-PU
450-YL

E750-PU

606-GY
200-BK

L81

ZZ

NOTE C

L53

1
2

614-PU
614-PU

L45

L54

L58

ARC
CODE

L54

102-BU
L45

L37

L53

LEVER
POSITION
LAMP
110-2079

L57

BK-14
MOTOR

611-PU

200-BK-18
663-YL-18
200-BK-18

G
G
G
G
G
G
G
G
G

16
40
26
34
32
28
38
22
37
18
31
12
5
11
17
21
27
33
30
6
36
10
39
4
25
13
1
14
2
7
19
3
24
29
35
23
20
8
9
15

L86

OR-18
BK-18
WH-18

6
202-BK
1 202-BK
3
202-BK
2
4
202-BK
5
202-BK
UUU VVV

L58

RESISTOR
125-9740
L77

L52

UUU
202-BK
BK-18
2
K991-OR
BK-18
1
AUTO RETARD
PRESSURE SW
111-9563

L58

L39

L36

L37
L45
122-BU
129-PU

BLOWER
112-9565

L51

TO RETARDER
LAMP

L103

L53

L42
L44

892-BR
892-BR
892-BR
892-BR
892-BR
892-BR
893-GN
893-GN
893-GN
893-GN
893-GN
893-GN

892-BR
893-GN
892-BR
893-GN
892-BR
893-GN
892-BR
893-GN
F975-OR

L51

L53

L40

E750-PU-18

540-WH-18
200-BK-18
E750-PU-18
123-WH-18
611-PU
200-BK-18
454-GN-18
123-WH-18

INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
INJECTOR 7
INJECTOR 8
INJECTOR 9
INJECTOR 10
INJECTOR 11
INJECTOR 12
INJECTOR COMMON 1&3
INJECTOR COMMON 2&4
INJECTOR COMMON 5&7
INJECTOR COMMON 6&8
INJECTOR COMMON 9&11
INJECTOR COMMON 10&12

+V
GROUND
SIGNAL

L78

L77

892-BR
893-GN
892-BR
893-GN
F975-OR

L51

L57

200-BK-14
515-GY-14

CONN13
1
3
2
4

L99

L99

CONN18

L52

A
CONN15

1
K992-PU
TO MANUAL
2
202-BK
RETARD PRESS SW
UUU
UUU A
2
202-BK
4
892-BR
L53
893-GN
5
3
CONN12
1
176-OR
7
K985-BR
L54
K986-PK
8
450-YL
6
202-BK
L58
202-BK
ARC
CODE
L78
202-BK
202-BK
NOTE B
VVV
CONN11
L78

L45
L101
E986-YL

893-GN
892-BR
202-BK

L51

E793-BU
E794-YL

L50

L54

BK-6

RIGHT
TURN
LAMP
108-2315

+V
GROUND
SIGNAL

ARC
SUPPLY
VALVE
3E-8691

GN
GN

L49

L49

105-BR
201-BK
893-GN
892-BR

L46

200-BK
200-BK

L79

201-BK
201-BK

123-WH

L42
200-BK
L44
L39
138-GN
135-BU
126-PK
113-OR

138-GN

RD-00

6
1
3
2
4
5
UUU

454-GN
202-BK

L103
L58

ECAP

A
B
C
D
E
F
G
H
J

N
UUU

OIL BURN
CONTROL
117-9364

640-GN
200-BK

UUU
K989-BU
1
202-BK
2

893-GN
892-BR
UUU

31
20
7
K988-WH
3
AIR CONTROL VALVE
K989-BU
4
AIR SUPPLY VALVE
22
23
24
25
454-GN
5
AUTO RETARD LAMP
32
33
34
6
16 K991-OR
AUTO RETARD PRESS SW
MANUAL RETARD PRESS SW 21 K992-PU
27
28
29
30
35
13
12
15
10 450-YL
ENGINE SPEED
176-OR
1
+ BATTERY
11 K985-BR
AUTO RETARD ON
26 K986-PK
AUTO RETARD OFF
9
8
14
202-BK
GROUND 2
A215-BK
19
HARNESS CODE 0
A217-BK
17
HARNESS CODE 2
A216-BK
18
HARNESS CODE 1
A218-BK
37
HARNESS CODE 3
A231-BK
36
HARNESS CODE 4
ARC CONTROL UUU
3E-3663

ARC
CONTROL
VALVE
3E-8691

GN
GN

138-GN

L61

L99

L73

UUU
1
K988-WH
2
202-BK

L101

703-BU
202-BK

E
STOP/
TAIL
LAMP
108-1289

200-BK

1
2
3
4
5
6
7
8
9
10

BU-18
GN-18
BR-18
RD-18
PU-18
PK-18
WH-18
BK-18
OR-18
YL-18

L42

L39

L50

THERMOSTAT
3E-5464

L82

250-BK
5
250-BK
LINK GND
13 818-BR
818-BR
TX OUT
14 820-BU
820-BU
TX KEY OUT
15 819-GY
819-GY
RX IN
1
799-WH
799-WH
+24V (IN)
20 707-PU
BED RAISE
3
635-BU
RED LAMP
636-GN
GREEN LAMP 4
6
794-YL
XMSN SPD
7
859-YL
L FRONT PR
8
858-GY
R FRONT PR
9
861-PU
L REAR PR
L75
10 860-PK
R REAR PR
L74
11
863-BU
TX LCD OUT
A
A
86
85
12 864-BR
LCD CLOCK
16 891-BU
NEUTRAL
87
L84
A
17 865-GY
LCD LATCH
A
30
18 866-PK
TEST/SET
87a
19 867-PU
MODE
2
251-BK
BACKUP
GROUND
RELAY
NNN
PAYLOAD
799-WH
3E-5239
MONITOR
CONTROL
L101
9X-6846
START AID
OPERATOR STATION
RESISTOR
A
LEFT REAR
124-6704
A
956-BR
1
RD
STRUT SENSOR
RD
RD
K984-GY-14
E986-YL
2
1
124-0328
SS
OIL BURN
RD
2
317-YL
RESISTOR
799-WH
OR-18
1
+V
A
124-6704
251-BK
2
GROUND BK-18
F705-PK
987-WH
861-PU
1
RD
WH-18
3
SIGNAL
317-YL
RD
J992-YL
2
L101
F710-BR
EXHAUST DIVERTER RESISTOR
STOP/TAIL
F707-WH
124-6704
L101
LAMP MODULE
7X-1670
E
639-WH
WH LEFT LAMP
3
4
GN RIGHT LAMP
640-GN
2
PU TAIL IN
614-PU
E
OR STOP IN
1
604-OR
BODY UP
1
126-PK
+ BATTERY RD-18
SENSOR
1
E750-PU
126-PK
2
SOLENOID PK-18
3E-0461
3
202-BK
E750-PU
9
GROUND BK-18
3
202-BK
605-YL
5
604-OR
4
612-GY
7
614-PU
8
606-GY
6
200-BK-14
2
L86
10
CONN4
11
12
E
J
L86
L86

L77

L77

DATA LINK +
DATA LINK -

11 LEVER 1
12 LEVER 2
13 LEVER 3
14 LEVER 4
15 LEVER 5
16 GND VERIFY
6 RETARDER
20 BRAKE
29 ENG SPEED
30 T/C OUT SP
27 BODY UP SW
8
31
32
33
34
35
28
7 BED RAISE
2 GROUND
1 + BATTERY
36 ID CODE 4
18 ID CODE 1
19 ID CODE 0
3 UP SOL
4 DOWN SOL
5 LKUP SOL
9 +V
21 GEAR 1
22 GEAR 2
23 GEAR 3
24 GEAR 4
25 GEAR 5
26 GND VERIFY
17 ID CODE 2
37 ID CODE 3
10 XMSN SPEED
L XMSN CONTROL
3E-5390

103-YL-14
103-YL-14

L96

L22

L33

308-YL
308-YL
454-GN
958-YL

L41

L40

L40

L37

L61

L99

L28
L35

L38

612-GY
123-WH

L45

L62

521-YL-14

522-WH-14
200-BK-14
N

L81

200-BK
612-GY

612-GY

START RELAY
BU ALARM
NEUTRAL EMS
NEUTRAL PMC
START SW
SERVICE
CLEAR
DRIVE RET.
DATA +
DATA -

L82
L103

202-BK
775-BR
202-BK
774-YL

L84

707-PU
202-BK
126-PK
280-BK
218-BK
219-BK
703-BU
704-GY
705-PK
709-OR
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
217-BK
227-BK
710-GN

3
2
4
1

BACK-UP
LAMP
9X-1439

L82

1
2

2
1

BK-18
BK-18

L84

710-GN

773-GY
202-BK

20 Page, Color 2

639-WH
200-BK

CONN5

BK-18
WH-18
BK-18
WH-18

BACK-UP
ALARM
123-6449

605-YL
200-BK

202-BK
711-BR
712-WH
713-OR
714-YL
715-GN
716-BU
706-BR
L97
720-PU
450-YL
452-PU
E750-PU

L77

L83

3
WH 1
BK 2

STOP/
TAIL
LAMP
108-1289

769-BU
202-BK
767-WH

BU-18
GN-18
BR-18
RD-18
PU-18
PK-18
WH-18
BK-18
OR-18
YL-18

L97

767-WH
769-BU
202-BK
770-GN
767-WH
773-GY
774-YL
775-BR

C
B
A

L78

3
5
2
6
1
7
8
9
10
4
11
12

200-BK
200-BK
200-BK-14

LEFT
TURN
LAMP
108-2315

K972-BR
893-GN
892-BR

215-BK
987-WH

200-BK
200-BK
200-BK

WHEEL SPEED
SENSOR
SIGNAL
3T-2469
GROUND
+V

891-BU
307-OR

1
2
3
4
5
6
7
8
9
10

GROUND
SIGNAL
+V

START AID
ON RELAY 86 A 85
3E-5239
A
87
315-GN-12
317-YL-12
A
30
87a

B
C
A

998-BR
F710-BR

315-GN-12

L77

L74

315-GN
200-BK

315-GN-12
315-GN

126-PK
307-OR
306-GN

L103

200-BK-8
251-BK
NNN

1
2

L38

L22

L34

L99
L41

L40

141-PK-14

L43

L36

307-OR
L34
L79
L96
L38
L54

L35

L46

L44

L41

L35

L99

L35

AUTO
LUBE

129-PU

522-WH-14
A

140-BU-14

L54

L60

L35
L44

L62

L50

176-OR
124-GN-14
521-YL-14

L42
L60

200-BK

L50

CAB GND

1
2

200-BK
L50

L35

200-BK

306-GN
321-BR

202-BK
202-BK
202-BK
202-BK
K972-BR
893-GN
892-BR

L96

200-BK-14

L48

1
2

3
540-WH-18

L28
L35
L33
L36

L33

L34

L36

L35

L62

E735-PU
411-PK
410-WH

L92

L24

L41

L25
L79
L96
L38

201-BK
201-BK
123-WH
105-BR

L49

L97

L81

200-BK
200-BK
200-BK

L93

614-PU
614-PU
614-PU

L96

202-BK
614-PU
202-BK

L83

315-GN
315-GN

F707-WH
315-GN

START AID
HOLD RELAY
A
3E-5239
85
86
A
87
K984-GY-14
A
30
87a

SENR8609-02

L90

K972-BR
321-BR

537-GN

L90

772-BR
700-PK
892-BR
893-GN

L46

L48

L103

L87

FLASHER
108-0358
A
A

113-OR
113-OR

202-BK

129-PU

BK-18
767-WH
1
2
BK-18
772-BR
SERVICE/RETARDER
BRAKE TEE

L60

202-BK

794-YL
707-PU
891-BU

R TRACTION AID
CONTROL
34
128-0869
6
7
8
202-BK
GROUND 2
R
A
202-BK
ID CODE 2 17
768-OR
215-BK
2
XMSN SP 10
132-PK
1
132-PK
+ BATTERY 1
700-PK
11
3
14
772-BR
8
12
893-GN
12
13
892-BR
5
767-WH
767-WH
4
+10V 9
6
769-BU
19
7
770-GN
15
11
775-BR
769-BU
LEFT SP 29
10
774-YL
770-GN
RIGHT SP 30
9
773-GY
775-BR
RIGHT SOL 4
774-YL
LEFT SOL 3
CONN2
773-GY
PROP SOL 5
16
R A
768-OR
215-BK
ID CODE 3 37
1
20
202-BK
3
213-BK
213-BK
ID CODE 1 18
2
216-BK
216-BK
ID CODE 4 36
4
21
CONN1
202-BK
22
L102
200-BK
23
24
25
W/PAYLOAD
26
768-OR
BK
1
W/O
27
202-BK
3
TRACTION
28
213-BK
2
AID USE
35
216-BK
4
WIRE AS. FFF
33
FFF A
31
32
A
L87
VS
121-YL
RD-18
A
BK-18
B
201-BK
GROUND
408-WH
YL-18
C
SIGNAL
BRAKE AIR
PRESS SENSOR
L45
9X-5272
L45

173-YL

L89

173-YL
315-GN
121-YL-18
J992-YL
121-YL

123-WH
794-YL
202-BK
202-BK
710-GN
768-OR

L38

L49

700-PK
767-WH
767-WH
772-BR

BRAKE
TEST

6
7
3
4
5
1
2
10
9
8

7
1
3
5
2
6
4

767-WH

GROUND
SPEED IN
TRACTN AID
XMSN SPEED
DISTRIBUTOR
3T-5438

L89

L89
A

612-GY-14

SERVICE
BRAKE SW
3E-2034

GY-18
WH-18
YL-18
PK-18
BK-18
GN-18
OR-18

SPEED
+ BATTERY
PYLD MNTR

202-BK
202-BK
202-BK
202-BK

L79

201-BK

L38

L94

L35

L60

767-WH
767-WH
770-GN
769-BU
775-BR
773-GY
774-YL
202-BK

202-BK
706-BR

BK-18
SERVICE
BRAKE SW
3E-2034

L91

767-WH
700-PK
537-GN

L102

202-BK

2
1

720-PU
202-BK

L49

BK-18
BK-18

L79

L42

L42

200-BK

709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

1
2

123-WH

L42

L93
L91

BK-18

201-BK
201-BK
201-BK
201-BK

201-BK
201-BK

987-WH
E750-PU
126-PK
612-GY
604-OR
605-YL
606-GY
614-PU
202-BK
767-WH
770-GN
L86 769-BU
202-BK
773-GY
774-YL
775-BR

136-GN
132-PK

5
E750-PU
E750-PU

L43

L48

L41
L96

202-BK

454-GN
200-BK

L28

L49

L49
L92
L48

307-OR

BK
PU
PU
BU

L94

BK-18
SECONDARY
BRAKE SW
3E-2033

L43

728-BU

L79

L94

L48
L41

614-PU
614-PU

L60

958-YL

L93

L36

L49
L92

L38

202-BK

200-BK

L50
L93

L25
L48

L48

L92

200-BK
728-BU
308-YL
308-YL
454-GN
958-YL

200-BK
201-BK
113-OR
893-GN
892-BR
F975-OR

L25

728-BU
454-GN
308-YL
308-YL
958-YL

L94

1
2
24
21
12
13
14
15
16
17
18
19
11
10
9
20
6
5
4
8
7
22
23
3

1
2

200-BK
200-BK
200-BK
200-BK
200-BK

L49
L92

L92
L94

202-BK
K972-BR

BK-18

308-YL
200-BK

L38

10
L36

L49

GN-18
GN-18

STOP
LAMP SW A
2M-9346

RETARDER
BRAKE SW
103-4977

1
2

L79

11

CONN8

1
2

ARC SUPPRESSOR
106-8704

727-GN
417-GY

L92

12

202-BK
202-BK
202-BK
202-BK

L60
L92

200-BK
200-BK
200-BK

251-BK

1
2

403-GN

GN-18
GN-18

GN-18
GY-18

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

408-WH
661-GN
663-YL
662-YL
481-PK
403-GN
E735-PU
410-WH
411-PK
417-GY
290-BK
291-BK

1
2

MAG SW
OPR PANEL

200-BK
200-BK
308-YL
728-BU
136-GN
403-GN

614-PU
113-OR
200-BK
663-YL
661-GN
662-YL

23
21
24
22
13
15
14
7
6
20
8
9
11
4
5
10
2
3
1
17
16
12
18
19

704-GY
202-BK

6
3
9
5
8
2
4
1
7

2
3
1
6
5
4

LIGHTS ON
+ BATTERY
GROUND
GAGE LAMPS
TACH LAMP
SPEEDO LAMP

L92

GROUND
GROUND
KEY SW
STER SW
+ BATTERY
ALTERNATOR

BR-18
OR-18
PK-18
PU-18
BK-18
YL-18
BU-18
RD-18
WH-18

202-BK
707-PU
E750-PU

SUPPLEMENTAL
STEERING CONT
3E-5184

13

14
LIGHT DIMMER
103-5526

202-BK

15

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