Max = 16D* (Mt 2+T2)/( (D4-d4) And T = (F*dm/2) = 15000(35.5/2)/0.04 T= 10,650N-mm Max = 16*45* (118422+106502)/3.14*(454-264) Max = 1Mpa<42Mpa Thus design is safe. (ii) for 200 bar pressure, F =62360N Maximum shear stress for connecting rod Max = 16D* (Mt 2+T2)/( (D4-d4) Where D = outer diameter of the connecting rod = 45mm d = inner diameter of the connecting rod = 26mm Mt=9.55E6*Power (Kw)/speed of motor = 9.55E6*(3.725/3000) Mt = 11,842 N-mm And T = (F*dm/2) Where dm = mean diameter =(26+45)/2 = 35.5mm T = (62360*(35.5/2))*0.04 T = 44275.6N-mm Max = 16*45*(118422+44275.62)/(3.14(454-264) = 2.88MPa Max = 2.88MPa < 42 MPa Thus design is safe.
(iii) for 1500 bar pressure F = 492000N
Max = 16D* (Mt 2+T2)/( (D4-d4) And T = (F*dm/2) T = 349321N-mm Max = 16*45* (118422+3493212)/3.14(454-264) Max =22Mpa< allo=42Mpa Thus Design is safe.