ARITA PLASTICS INDUSTRIES

MACHINE BREAKDOWN ACTIVITY REPORT 2012 EXT: A B C DATE :2/7/2012 TIME ACTIVITY

0830AM TO OIL CIRCULATION TEM. CONTROLLER AT CENTRE ROLLER HEATER CANT 12.00PM D/T: 3.5HRS COOLING AND ALARM 1 CANNOT GO OFF CHECK THE HEATER TERMINAL FOR THREE HEATER AND ALSO THE AMPS FOR THE CONTACTOR IT IS OK , AND SET THE TEMPERATURE CONTROLLER FOR THE CENTRE AND TOP ONE IT IS FUNTIONING WELL. INFORM PRODUCTION TO RUN M/C.

TASK COMPLETED :3.5HRS Issue by, ONG KHENG LEONG

ER HEATER CANT

ARITA PLASTICS INDUSTRIES

MACHINE BREAKDOWN ACTIVITY REPORT 2012
EXT: A B C

DATE:22/12/2012 SATURDAY TIME 0830 am to 1030AM 1030 AM TO 1230N00N FIXING OF THE COLLAR TO THRUST BEARING AND FOUND THE OUTER PLATE SURFACE WAS UNEVEN REMACHINE SURFACE BY TAT SAN ENG. SDN. BHD. 1230NOON TO FIXING OF HOUSING TO THE THRUST BEARING , RETIGHTENED 1430PM 1430PM TO 1500PM 1500PM TO 1530PM AT INFORMED THE BOLT AND NUTS AND HOUSING SHAFT. FIXING OF HOUSING FRONT COVER AFTER MACHINING AND RETIGHTENED THE BOLTS. MOTOR COUPLING AT SUCTION PRESSURE PUMP FOR SUPPLYING GEAROIL TO THRUST BEARING NOT FUNCTIONING CHECK THE MOTOR COUPLING AND FOUND ALLEN KEY NUT LOOSE AND ACTIVITY AWAITING FOR THE COLLAR FROM TATSAN ENG. SDN. BHD.

PRODUCTION DISMANTLE PRESSURE PUMP AND ADJUST THE COUPLING AND MR. AFFANDI RETIGHTENED THE BOLTS, AND FIX UP MOTOR AND CHECK MAHMUD PRESSURE PIPE AND FOUND THE INLET PIPE WAS FIX WRONGLY

TO PROCEED WHE THEY DISMANTLE THE DIRTY FILTER TO CHG. NEW FILTER PRODUCTION AND EXCHANGE THE PIPING AND CHECK THE PRESSURE GAUGE ON THE SWITCH THE PRESSURE WAS 3 BAR AND IT IS OK SOLVE TASK 7.0HRS COMPLETED Issue by, ONG KHENG LEONG

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B 1

ARITA PLASTICS INDUSTRIES

MACHINE BREAKDOWN ACTIVITY REPORT 2012

EXT:

DATE: 20/12/2012 THURSDAY TO 21/12/2012 FRIDAY

TIME 20//12/2012 THURSDAY 0830AM TO 1230NOON 20//12/2012 THURSDAY 1230PM TO 1530PM 1530PM TO 1630PM

ACTIVITY
DISMANTLING BEARING HOUSING NUTS AND OUTER PLATE AND MOTOR AND PRESSURE PUMP AND CLEAN UP THE BEARING.

CLEANING OF BEARING HOUSING AND AWAITING FOR DISMANTLING OF THRUST BEARING CHECK AND FOUND ITS ALREADY BURNT OFF

DISMANTLING OF COLLAR AND THRUST BEARING BY TAT SAN ENG. WORKERS USING JACK PULLER AND INFORMED SLS INDUSTRIES SDN. BHD. TO QUOTE THE BEARING PARTS NUMBER :29440 E1

1630PM TO 1730 PM

TAT SAN ENG. WORKERS CHECK THE BEARING COVER STILL ONE PC OF BEARING BOTTOM COVER UN ABLE TO DISMANTLE , NEED TO HEAT UP THE COVER AND USE JACK PULLER AND HAMMER TO TAKE OUT THE BEARING.

21/12/2012 FRIDAY 0830AM TO

1230NOON 1230NOON TO 1430PM

DRAIN OUT GEAROIL INSIDE THE GEAR BOX AND TOOK OUT THE FILTER AND CLEAN UP THE IRON BURR INSIDE THE GEAR BOX.

AWAITING FOR THRUST BEARING FROM SLS INDUSTRIES SDN. BHD WENT TO GET THE THRUST BEARING PERSONALLY INFORMED TO MR. ADRAIN LIM AT 1400PM RECEIVE THE THRUST BEARING AND INFORMED TAT SAN ENG. TO COME AND FIX THE BEARING. FIXING OF THRUST BEARING BY TAT SAN ENG. SDN. BHD. WORKERS 3 PERSON USING HEATER TO THE EXTRUDER SHAFT AFTER HEATING TO THE BEARING AND PUSH IN THE BEARING TO THE SHAFT AND FOUND THE COLLAR WAS TOO SHORT AND NEED TO REMACHINE A NEW COLLAR. MEASUREMENT WAS TAKEN AND WILL GET IT DONE TOMORROW ALREADY INFORMED TO MR FRANCIS TAN,MR.AFFANDI MAHMUD AND ADDRAIN LIM AND DATUK LIM WILL ONLY FIXED TOMORROW 22/12/2012 SATURDAY.

1430PM TO 1700PM

TASK COMPLETE: ISSUED BY:

17.0HRS ONG KHENG LEONG